VEGA BAR25 User Manual

Operating Instructions
VEGABAR 25
87654321
+ -
-
DISPLAY
4 ¼ 20 mA
+
VEGADIS 10
Level and Pressure
0 - 20 bar
p

Safety information

Safety information
The described module must only be installed and operated as described in these operating instructions. Please note that other action can cause damage for which VEGA does not take responsibility.
2 VEGABAR 25

Note Ex-area

Please note the approval documents attached (yellow binder), and especially the safety data sheet included.
Contents
Contents
Safety information ........................................................................ 2
Note Ex-area ................................................................................ 2
1 Product description
1.1 Function and configuration .................................................. 4
1.2 Self-monitoring ..................................................................... 4
1.3 Technical data....................................................................... 5
1.4 Approvals ............................................................................. 8
1.5 Dimensions ........................................................................... 9
2 Mounting................................................................................... 11
3 Electrical connection
3.1 Connection information ...................................................... 11
3.2 Connection plan ................................................................. 12
3.3 Connection examples ........................................................ 13
4 Set-up
4.1 Adjustment of the basic functions .................................... 14
4.2 Menu-guided adjustment with additional functions ......... 15
4.3 Indicating module ............................................................... 20
5 Diagnosis
5.1 Maintenance ....................................................................... 21
5.2 Failure removal ................................................................... 21
6 Instrument modification
6.1 Interchanging adjustment modules .................................. 23
VEGABAR 25 3

1 Product description

Product description

1.1 Function and configuration

The VEGABAR 25 process pressure trans­mitters are efficient instruments for process pressure measurement. The dry CERTEC metal-capacitive measuring cell is used as a pressure sensor element. The process pres­sure causes a capacitance change within the measuring cell via the diaphragm. This ca­pacitance change is detected by an ASIC (application specific integrated circuit) and converted into a pressure proportional signal by an integral oscillator with microcomputer. Precise digital processing of measured data with highest resolution ensures excellent technical data.
The oscillator is powered by a separate VEGA-signal conditioning instrument, a stabi­lised power supply unit or a PLC (active input). After the adjustment, a standardised current signal of 4 … 20 mA is available which can be displayed (e.g. in PLC-sys­tems) or further processed.
Four versions are available for adjustment:
- adjustment module directly on VEGABAR
- adjustment module in external housing (VEGADIS 10)
- via PC with adjustment software (see manual “VEGA Visual Operating (VVO)“)
- in the control room on the signal condi­tioning instrument
®

1.2 Self-monitoring

Important electronic components are checked for their function, while internal pa­rameters, such as sensor value, temperature and operating voltage, are monitored to in­crease reliability.
If failures or malfunctions are detected during these routines, a fault signal is triggered via the 4 … 20 mA-output (current jump to 3,6 mA or 22 mA).
4 VEGABAR 25
Product description

1.3 Technical data

Mechanical data
Materials, wetted parts
Process connection stainless steel 1.4571 Diaphragm Duratherm 600 (highly corrosion-resistant stain
Materials, non-wetted parts
Housing high resistance plastic PBT (Polyester) Earth terminal stainless steel 1.4305 Indicating module window glass
Weight
VEGABAR approx. 0,5 … 8 kg (dependent on process
Adjustment and indicating elements
Adjustment of the basic functions 2 keys, 1 rotating switch Menu-guided adjustment with additional function
- adjustment elements 4 keys
- indicating elements DOT-matrix display, 3 lines with 7 figures each Indicating module LC-display with
less steel)
connection)
- bar graph (20 segments)
- digital value (4-digit)
- tendency indicators for raising or lowering values
Electrical data
Connection
Cable entry PG 13,5 (for cable-ø 5 … 10 mm) Screw terminals for conductor cross-sections of up to
Protective measures
Protection
1)
Protection class III Overvoltage category III
CE-conformity
VEGABAR 25 corresponds to the requirements of EMC (89/336/EWG) and NSR (73/23/EWG). The conformity has been judged acc. to the following standards: EMC Emission EN 50 081 - 1: 1992
Susceptibility EN 50 082 - 2: 1995
NSR EN 61 010 - 1: 1993
1)
Use of a suitable seal for the cable in the PG is necessary for maintaining the housing protection. If the seal used does not fit the cable, it should be replaced by a suitable one.
VEGABAR 25 5
2,5 mm
IP 65
2
NAMUR-regulations
The NAMUR-regulations NE 21, May 1993 are met.
Supply and signal circuit
Supply voltage 12 … 36 V DC Permissible residual ripple USS - 1 V Output signal
- range 3,8 … 20,5 mA
- resolution 6 µA Current limitation approx. 22 mA Fault signal 22 mA (3,6 mA) Integration time 0 … 10 s adjustable Average delay time 150 ms Connection cable 2-wire Max. permissible load dependent on supply voltage
(see load diagram)
1000
750
in Ohm
500
total
250
Load RL
0
12
18 24 30 36
Voltage of the external energy UH in Volts
Product description
Indicating and adjustment circuit
For connection to VEGADIS 10 and/or the indicating module Data transmission digital Connection cable 4-wire (standard cable) Cable length max. 25 m
Transmission reaction
Measuring ranges
Zero -20 % … +95 % adjustable of nominal range Span 3,3 % … 120 % adjustable of nominal range Turn up up to +95 % Turn down up to 1 : 30 Recommended turn down: Accuracy class 0,25 up to 1 : 5 Accuracy class 0,1 up to 1 : 10
6 VEGABAR 25
Product description
Measuring ranges
Nominal range Gauge pressure Low pressure
resistance
1)
resistance 0 … 0,1 bar 10 bar -0,1 bar 0 … 0,2 bar 15 bar -0,2 bar 0 … 0,4 bar 20 bar -0,4 bar 0 … 1,0 bar 25 bar -1,0 bar 0 … 2,5 bar 35 bar -1,0 bar 0 … 5,0 bar 45 bar -1,0 bar 0 … 10,0 bar 60 bar -1,0 bar 0 … 20,0 bar 90 bar -1,0 bar
-0,5 … +0,5 bar 25 bar -1,0 bar
-1,0 … +0,0 bar 25 bar -1,0 bar
-1,0 … +1,5 bar 35 bar -1,0 bar
-1,0 … +4,0 bar 45 bar -1,0 bar
-1,0 … +10,0 bar 60 bar -1,0 bar
-1,0 … +20,0 bar 90 bar -1,0 bar
Accuracy (similar to DIN 16 086, DIN V 19 259 - 1 and IEC 770)
Deviation
Reference conditions (acc. to IEC 770)
- temperature 18°C … 30°C rel. humidity
- air pressure 860 kPa … 1060 kPa Deviation in characteristics limit point adjustment acc. to DIN 16 086 Characteristics linear Deviation of characteristics
- accuracy class 0,25 < 0,25 %
- accuracy class 0,1 < 0,1 % Hysteresis Repeatability
2)
2)
2)
< 0,05 %
< 0,05 %
Influence of the ambient temperature
Average temperature coefficient of the zero signal
2) 3)
- accuracy class 0,25 < 0,15 %/10 K
- accuracy class 0,1 < 0,05 %/10 K
1)
Note nominal pressure stage of the process connection!
2)
Relating to the nominal pressure.
3)
In compensated temperature range of 0°C … 80°C, reference temperature 20°C.
VEGABAR 25 7
Product description
Long-term stability
Long-term drift of the zero signal
1) 2)
< 0,25 %
Other actuating variables
Calibration position standing, diaphragm pointing downwards Influence of the installation position < 5 mbar Vibration resistance mechanical vibrations with 4 g and
5 … 100 Hz, tested acc. to the regulations of German Lloyd GL-characteristics 2
Operating conditions
Product
Aggregate condition gas, steam, liquid up to high viscosity
also abrasive and aggressive with suitable material selection of wetted parts acc. to order code
Ambient conditions
Ambient temperature -40°C … +85°C
- indicating module -20°C … +70°C Storage and transport temperature -40°C … +85°C Product temperature -40°C … +100°C

1.4 Approvals

StEx Zone 10 Ship approval CENELEC EEx ia IIC A TEX II 1G EEx ia IIC and WHG A TEX II 1G EEX ia IIC and ship approval DVGW (applied)
If the use of approved instruments is required for certain applications, the appropriate legal documents (test reports, test certificates and conformity certificates) must be observed. These are supplied with the appropriate instrument.
1)
Relating to the nominal range.
2)
Acc. to IEC 770, item 6.1.2 relating to the nominal range.
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