Vectronics VEC-1402DK User Manual
IMPORTANT WARRANTY INFORMATION! PLEASE READ
Return Policy on Kits When Not Purchased Directly From Vectronics: Before continuing
any further with your VEC kit check with your Dealer about their return policy. If your Dealer
allows returns, your kit must be returned before you begin construction.
Return Policy on Kits When Purchased Directly From Vectronics: Your VEC kit may be
returned to the factory in its pre-assembled condition only. The reason for this stipulation is,
once you begin i nsta lli ng a nd sol deri ng pa rt s, you essenti al ly tak e over the rol e of the devic e's
manufacturer . From this point on, neither Vect ronics nor its dea lers can reas onably be held
accountab le for the qua lity or the outcome of your work. Because of this, Vectronics cannot
accept return of any kit-in-progress or completed work as a warranty item for any reason
whatsoever. If you are a new or inexperienced kit b uilder, we urge you to read the manual
carefully a nd determine whether or not you're r eady to tak e on the job. If you wish to c hange
your mind and return your ki t, you may--b ut you must do i t before you begin c ons tr uc ti on, a nd
within ten (10) working days of the time it arrives.
Vectronics Warrants: Your kit contains each item specified in the parts list.
Missing Parts: If you determine, during your pre-construction inventory, that any part is
missing, please contact Vectronics and we'll send the missing item to you free of charge.
However, before you contact Vect ronic s, please look carefully to c onf ir m you haven't misr ea d
the marking on one of the other items provided with the kit. Also, make certain an alternative
part hasn't been substituted for the item you're missing. If a specific part is no longer
available, or if Engineering has determined that an alternative component is more suitable,
Vectronics reserves the right to make substitutions at any time. In most cases, these changes
will be clearly noted in an addendum to the manual.
Defective Parts: Today's electronic parts are physically and electrically resilient, and
defective components a re r a re. However, if you disc over a n it em duri ng your pr e- c onst r uct i on
inventory that's obviously broken or unserviceable, we'll replace it. Just return the part to
Vectronics at the address below accompanied with an explanation. Upon receipt, we'll test it.
If it's defec tive and appear s unused, we'll ship you a new one right away at no charge.
Missing or Defective Parts After You Begin Assembly: Parts and materials lost or
damaged after construction begins are not covered under the terms of this warranty. However,
most parts supplied with VEC kits are relatively inexpensive and Vectronics can replace them
for a reasonable charge. Simply contact the factory with a complete description. We'll
process your order quickly and get you back on trac k.
Factory Repair After You Begin Assembly: Kits-in progress and completed kits are
specifically excluded from coverage by the Vectronics warranty. However, as a service to
customers, tec hnicia ns ar e availa ble t o evaluate a nd repai r malf unctioni ng kits for a minimum
service fee of $18.00 (½ hour rate) plus $7.00 shipping and handling (prices subject to
change). To qualify for repair service, your kit must be fully completed, unmodified, and the
printed circuit board assembled using rosin-core solder. In the event your repair will require
more than an hour to fi x (or $36.00, subject to change), our technicians will contact you in
advance by telephone b efore p erforming t he work. Def ective unit s should b e shipp ed prep aid
to:
Vectronics
1007 HWY 25 South
Starkville, MS 39759
When shipping, pack your kit well and include the minimum payment plus shipping and
handling charges ($25.00 total). No work can be performed without pre-payment. Also,
provide a valid UPS return address a nd a day time phone number where you may be reac hed.
TABLE OF CONTENTS
Introduction.....................................................................................................2
Tools And Supplies.........................................................................................2
Before You Start Building...............................................................................3
Soldering Tips:.......................................................................................3
Desoldering Tips:...................................................................................3
Work Habits:..........................................................................................4
Sorting and Reading Resistors:...............................................................4
Reading Capacitors:................................................................................5
Diodes: ...................................................................................................5
Transistors:.............................................................................................6
Integrated Circuits:.................................................................................6
Parts List..........................................................................................................7
Parts Placement...............................................................................................7
Step-By-Step Assembly Instructions...............................................................8
Testing and Alignment ....................................................................................13
Generator Method: .................................................................................13
Off-air Method: ......................................................................................14
Operation Instructions.....................................................................................15
Outdoor Preamp Installations:................................................................15
Building a Bias-T:..................................................................................15
Balun Option T1:....................................................................................16
Feeding Balanced Antennas with the Balun:..........................................18
Installing the VEC-1402DK in a Radio(and other considerations) ........18
External Power Sources:......................................................................... 18
In Case Of Difficulty:......................................................................................19
Preamp Stops Amplifying:......................................................................19
Cannot Align or Test Preamp:................................................................19
Voltmeter Checks:..................................................................................19
Theory Of Operation And Specifications........................................................20
Operation:...............................................................................................20
Specifications:........................................................................................20
Schematic........................................................................................................21
VEC-1402DK Instruction Manual High Performance 2 Meter Pre-Amp Kit
INTRODUCTION
More than a preamp, the Vectronics VEC-1402DK is an integrated RF system
that attacks three important modern-day reception problems head-on. First, it
boosts signals at the antenna using a premium-grade 1-dB noise-figure
microwave transistor to overcome RF feedline loss. Second, it provides razorsharp bandpass filtering that prevents your receiver from being choked up with
powerful out-of-band signals. Finally, it provides an optional built-in balun to
eliminate unwanted electrical noises and local RFI signals picked up on the outer
surface of your coaxial line. In short, the VEC-1402DK allows your scanner or
VHF receiver to perform it's absolute best--even in the toughest RF environment!
Preamp fits easily into a small project box or PVC pip e for antenna mounting,
and all parts are provided for powering over the feedline. More immune to
overload and static discharges than inexpensive GaAsFETS. Requires 9-14 volts
dc. Size 1-1/2" x 3" x 1".
TOOLS AND SUPPLIES
Construction Area:
area where you can easily organize and handle small parts without losing them.
An inexpensive sheet of white poster board makes an excellent construction
surface, while providing protection for the underlying table or desk. Welldiffused overhead lighting is a plus, and a supplemental high-intensity desk lamp
will prove especially helpful for close-up work. Safety is an important
consideration. Be sure to use a suitable high-temperature stand for your
soldering iron, and keep the work area free of combustible clutter.
Universal Kit-building Tools:
additional items to complete, virtually all construction projects require a work
area outfitted with the following tools and supplies:
!
30 to 60 Watt Soldering Iron
!
High-temperature Iron Holder with Moist Cleaning Sponge
!
Rosin-core Solder (thin wire-size preferred)
!
Needle Nose Pliers or Surgical Hemostats
!
Diagonal Cutters or "Nippy Cutters"
!
Solder Sucker, Vacuum Pump, or Desoldering Braid
!
Bright Desk Lamp
!
Magnifying Glass
Kit construction requires a clean, smooth, and well-lighted
Although your particular kit may require
BEFORE YOU START BUILDING
2
VEC-1402DK Instruction Manual High Performance 2 Meter Pre-Amp Kit
Experience shows there are four common mistakes builders make. Avoid these,
and your kit will probably work on the first try! Here's what they are:
1. Installing the Wrong Part:
and a 10K resistor may look almost the same, but they may act very
differently in an electronic circuit! Same for capacitors--a device marked
102 (or .001 uF) may have very different operating characteristics from one
marked 103 (or .01uF).
2. Installing Parts Backwards:
capacitors to make sure the positive (+) lead goes in the (+) hole on the
circuit board. Transistors have a flat side or emitter tab to help you identify
the correct mounting position. ICs have a notch or dot at one end indicating
the correct direction of insertion. Diodes have a banded end indicating
correct polarity. Always double-check--especially before applying power to
the circuit!
3. Faulty Solder Connections:
bridges. Cold solder joints happen when you don't fully heat the connection-or when metallic corrosion and oxide contaminate a component lead or pad.
Solder bridges form when a trail of excess solder shorts pads or tracks
together (see Soldering Tips below).
4. Omitting or Misreading a Part:
Always double-check to make sure you completed each step in an assembly
sequence.
Soldering Tips:
Cleanliness and good heat distribution are the two secrets of professional
soldering. Before you install and solder each part, inspect leads or pins for
oxidation. If the metal surface is dull, sand with fine emery paper until shiny.
Also, clean the oxidation and excess solder from the soldering iron tip to ensure
maximum heat transfer. Allow the tip of your iron to contact both the lead and
pad for about one second (count "one-thousand-one") before feeding solder to
the connection. Surfaces must become hot enough for solder to flow smoothly.
Feed solder to the opposite side of the lead from your iron tip--solder will wick
around the lead toward the tip, wetting all exposed surfaces. Apply solder
sparingly, and do not touch solder directly to the hot iron tip to promote rapid
melting.
It always pays to double-check each step. A 1K
Always check the polarity of electrolytic
Inspect for cold solder joints and solder
This is easier to do than you might think!
Desoldering Tips:
3
VEC-1402DK Instruction Manual High Performance 2 Meter Pre-Amp Kit
If you make a mistake and need to remove a part, follow these instructions
carefully! First, grasp the component with a pair of hemostats or needle-nose
pliers. Heat the pad beneath the lead you intend to extract, and pull gently. The
lead should come out. Repeat for the other lead. Solder may fill in behind the
lead as you extract it--especially if you are working on a double-sided board with
plate-through ho les. Should this happen, try heating the p ad again and inserting
a common pin into the hole. Solder won't stick to the pin's chromium plating.
When the pad cools, remove the pin and insert the correct component. For ICs
or multi-pin parts, use desoldering braid to remove excess solder before
attempting to extract the part. Alternatively, a low-cost vacuum-bulb or springloaded solder sucker may be used. Parts damaged or severely overheated during
extraction should be replaced rather than reinstalled.
Work Habits:
Kit construction requires the ability to follow detailed instructions and, in many
cases, to perform new and unfamiliar tasks. To avoid making needless mistakes,
work for short periods when you're fresh and alert. Recreational construction
projects are more informative and more fun when you take your time. Enjoy!
Sorting and Reading Resistors:
The electrical value of resistors is indicated by a color code (shown below). You
don't have to memorize this code to work with resistors, but you do need to
understand how it works:
Resistor Color Code
Black = 0 (tens)
1st Digit
2nd Digit
Multiplier
Tolerence
(gold or silver)
When you look at a resistor, check its multiplier code first. Any resistor with a
black multiplier band falls between 10 and 99 ohms in value. Brown designates
a value between 100 and 999 ohms. Red indicates a value from 1000 to 9999
ohms, which is also expressed as 1.0K to 9.9K. An orange multiplier band
designates 10K to 99K, etc. To sort and inventory resistors, first separate them
into groups by multiplier band (make a pile of 10s, 100s, Ks, 10Ks, etc.). Next,
sort each group by specific value (1K, 2.2K, 4.7K, etc.). This procedure makes
the inventory easier, and also makes locating specific parts more convenient later
4
Brown = 1 (hundreds)
Red = 2 (K)
Orange = 3 (10K)
Yellow = 4 (100K)
Green = 5 (1Meg)
Blue = 6
Violet = 7
Gray = 8
White = 9
Silver = 10%
Gold = 5%
VEC-1402DK Instruction Manual High Performance 2 Meter Pre-Amp Kit
on during construction. Some builders find it especially helpful to arrange
resistors in ascending order along a strip of double-sided tape.
Some VEC kits may contain molded chokes which appear, at first glance, similar
to resistors in both shape and band marking. However, a closer look will enable
you to differentiate between the two--chokes are generally larger in diameter and
fatter at the ends than resistors. When doing your inventory, separate out any
chokes and consult the parts list for specific color-code information.
Reading Capacitors:
Unlike resistors, capacitors no longer use a color code for value identification.
Instead, the value, or a 3-number code, is printed on the body.
Value Code
10 pF = 100
100 pF = 101
1000 pF = 102
.001 uF = 102*
.01 uF = 103
.1 uF = 104
As with resistors, it's helpful to sort capacitors by type, and then to arrange them
in ascending order of value. Small-value capacitors are characterized in pF (or
pico-Farads), while larger values are labeled in uF (or micro-Farads). The
transition from pF to uF occurs at 1000 pF (or .001 uF)*. Today, most
monolithic and disc-ceramic capacitors are marked with a three-number code.
The first two digits indicate a numerical value, while the last digit indicates a
multiplier (same as resistors).
Electrolytic capacitors are always marked in uF. Electrolytics are polarized
devices and must be oriented correctly during installation. If you become
confused by markings on the case, remember the uncut negative lead is slightly
shorter than the positive lead.
Diodes:
Diodes are also polarized devices that must be installed correctly. Always look
for the banded or cathode end when installing, and follow instructions carefully.
Multilayer
(270 pF)
271
Ceramic Discs
(.001 uF) (.1 uF)
102
104
Electrolytic
1 uF
1uF
|
35V
|
+
-
Diode
Cathode
(shorter Lead)
LED
5
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