Vectronics VEC-101K User Manual

IMPORTANT WARRANTY INFORMATION! PLEASE READ

Return Policy on Kits When Not Purchased Directly From Vectronics: Before continuing any further with your VEC kit check with your Dealer about their return policy. If your Dealer allows returns, your kit must be returned before you begin construction.

Return Policy on Kits When Purchased Directly From Vectronics: Your VEC kit may be returned to the factory in its pre-assembled condition only. The reason for this stipulation is, once you begin i nsta lli ng a nd sol deri ng pa rt s, you essenti al ly tak e over the rol e of the devic e's manufacturer . From this point on, neither Vect ronics nor its dea lers can reas onably be held accountab le for the qua lity or the outcome of your work. Because of this, Vectronics cannot accept return of any kit-in-progress or completed work as a warranty item for any reason whatsoever. If you are a new or inexperienced kit b uilder, we urge you to read the manual carefully a nd determine whether or not you're r eady to tak e on the job. If you wish to c hange your mind and return your ki t, you may--b ut you must do i t before you begin c ons tr uc ti on, a nd within ten (10) working days of the time it arrives.

Vectronics Warrants: Your kit contains each item specified in the parts list. Missing Parts: If you determine, during your pre-construction inventory, that any part is

missing, please contact Vectronics and we'll send the missing item to you free of charge. However, before you contact Vect ronic s, please look carefully to c onf ir m you haven't misr ea d the marking on one of the other items provided with the kit. Also, make certain an alternative part hasn't been substituted for the item you're missing. If a specific part is no longer available, or if Engineering has determined that an alternative component is more suitable, Vectronics reserves the right to make substitutions at any time. In most cases, these changes will be clearly noted in an addendum to the manual.

Defective Parts: Today's electronic parts are physically and electrically resilient, and defective components a re r a re. However, if you disc over a n it em duri ng your pr e- c onst r uct i on inventory that's obviously broken or unserviceable, we'll replace it. Just return the part to Vectronics at the address below accompanied with an explanation. Upon receipt, we'll test it. If it's defec tive and appear s unused, we'll ship you a new one right away at no charge.

Missing or Defective Parts After You Begin Assembly: Parts and materials lost or damaged after construction begins are not covered under the terms of this warranty. However, most parts supplied with VEC kits are relatively inexpensive and Vectronics can replace them for a reasonable charge. Simply contact the factory with a complete description. We'll process your order quickly and get you back on trac k.

Factory Repair After You Begin Assembly: Kits-in progress and completed kits are specifically excluded from coverage by the Vectronics warranty. However, as a service to

customers, tec hnicia ns ar e availa ble t o evaluate a nd repai r malf unctioni ng kits for a minimum service fee of $18.00 (½ hour rate) plus $7.00 shipping and handling (prices subject to change). To qualify for repair service, your kit must be fully completed, unmodified, and the printed circuit board assembled using rosin-core solder. In the event your repair will require more than an hour to fi x (or $36.00, subject to change), our technicians will contact you in advance by telephone b efore p erforming t he work. Def ective unit s should b e shipp ed prep aid to:

Vectronics 1007 HWY 25 South Starkville, MS 39759

When shipping, pack your kit well and include the minimum payment plus shipping and handling charges ($25.00 total). No work can be performed without pre-payment. Also, provide a valid UPS return address a nd a day time phone number where you may be reac hed.

VEC-101K Owner's Manual Shortwave Converter Kit

INTRODUCTION

Enjoy world-wide shortwave radio listening. The Vectronics VEC-101K turns your AM or AM/FM radio into a world-band shortwave receiver at the push of a button. Hear late-breaking news from the BBC, a concert from Vienna or a soccer game from Brazil. Learn the culture of other nations, or brush up on your foreign language skills. Many intere sting and info r mative pr ogr ams from all over the world are available for your enjoyment. You can choose any two 1-MHz bands between 3 and 22 MHz and select either at the push of a button. Coverage includes the popular 13, 16, 19, 25, 31, 41, 49 and 60-meter international shortwave bands, plus much, much more. Select a night-time band and daytime band so you’ll always have shortwave stations to listen too! Enjoy good sensitivity and selectivity when used with a car radio; tuning is done on the radio’s AM dial. This kit features a professional quality glass epoxy PC board with solder mask and screen printed component legends making assembly a breeze! Circuit features the NE602 active doubly-balanced mixer IC, and operates from a long-life and economical 9-volt transistor battery. The VEC101K automatically bypasses when not in use, normal AM or AM/FM is not affected.

TOOLS AND SUPPLIES

Construction Area:

area where you can easily organize and handle small parts without losing them. An inexpensive sheet of white poster board makes an excellent construction surface and provides protection for the underlying table or desk. Well-diffused overhead lighting is a plus, and a supplemental high-intensity desk lamp is especially helpful for close-up work. Safety is always important! Be sure to use a suitable high-temperature stand for your soldering iron, and keep the work area free of combustible clutter.

Universal Kit-building Tools:

additional items for completion, virtually all construction projects require a work area outfitted with the following tools and supplies:

30 to 60 Watt Soldering Iron

High-temperature Iron Holder with Cleaning Sponge

Rosin-core Solder (thin wire size preferred, .031”)

Needle Nose Pliers or Surgical Hemostats

Diagonal Cutters or “Nippy Cutters”

Solder Sucker (squeeze bulb or vacuum pump type), or Desoldering Braid

Kit construction requires a clean, smooth, and well-lighted

Although your particular kit may require

VEC-101K Owner's Manual Shortwave Converter Kit

Bright Desk Lamp

Magnifying Glass

Special Tools for This Kit:

“Blade” type tuning tool or jeweler’s screwdriver.

BEFORE YOU START BUILDING

Experience shows there are four common mistakes builders commonly make. Avoid these, and your kit will probably work on the first try!

1. Installing the Wrong Part:

and a 10K resistor may look almost the same, but may act very differently in an electronic circuit! The same is true for capacitors—a device marked 102 (or .001 uF) may have very different operating characteristics from one marked 103 (or .01 uF).

2. Installing Parts Backwards:

capacitors to make sure the positive (+) lead goes in the (+) hole on the circuit board. Transistors have a flat side or emitter tab to help you identify the correct mounting position. ICs have a notch or dot at one end indicating the correct direction of insertion. Diodes have a banded end indicating correct polarity.

3. Faulty Solder Connections:

bridges. Cold solder j oints occur when you don’t fully heat the connection or when metallic corrosion and oxide contaminate a component lead or pad. Solder bridges form when a trail of excess solder shorts pads or tracks together (see Solder Tips below).

4. Omitting or Misreading a Part:

Always double-check to make sure you completed each step in an assembly sequence.

Soldering Tips:

professional soldering. Before you install and solder each part, inspect leads or pins for oxidation. If the metal surface is dull, sand with fine emery paper until shiny. Allow the tip of your iron to contact both the lead and pad for about one second (count “one-thousand-one”) before feeding solder to the connection. Surfaces must become hot enough for solder to flow smoothly. Feed solder to the opposite side of the lead from your iron tip. Solder will wick around the lead toward the tip, wetting all exposed surfaces.

Cleanliness and good heat distribution are the two secrets of

It always pays to double-check each step. A 1K

Always check the polarity of electrolytic

Inspect for cold-solder joints and solder

This is easier to do than you might think!

VEC-101K Owner's Manual Shortwave Converter Kit

Desoldering Tips:

If you make a mistake and need to remove a part, follow these instructions carefully! First, grasp the component with hemostats or needle-nose pliers. Heat the pad beneath the lead you intend to extract, and pull gently. The lead should come out. Repeat for the other lead. Solder may fill in behind the lead as you extract it—especially if you are working on a doublesided bo ard with plate-through hole s. Should this happen, try heating the pad again and inserting a common pin into the hole. Solder won’t stick to the pin’s chromium plating. When the pad cools, remove the pin and insert the correct component. For ICs or multiple-pin parts, use desoldering braid to remove excess solder before attempting to extract the part. Alternatively, a low-cost vacuum-bulb or spring-loaded solder sucker may be used. Parts damaged or severely overheated during extraction should be replaced rather than reinstalled.

Work Habits:

Kit construction requires the ability to follow detailed instructions and, in many cases, to perform new and unfamiliar tasks. To avoid making needless mistakes, work for short periods when you’re fresh and alert. Recreational construction projects are more informative and more fun when you take your time. Enjoy!

Sorting and Reading Resistors:

The electrical value of resistors is indicated by a color code (shown below). You don’t have to memorize this code to work with resistors, but you do need to understand how it works:

Resistor Color Code

1st Digit 2nd Digit Multiplier

Tolerence

(gold or silver)

Black = 0 (tens) Brown = 1 (hundreds) Red = 2 (K) Orange = 3 (10K) Yellow = 4 (100K) Green = 5 (1Meg)

Blue = 6 Violet = 7 Gray = 8 White = 9 Silver = 10% Gold = 5%

When you look at a resistor, check its multiplier code first. Any resistor with a black multiplier band falls between 10 and 99 ohms in value. Brown designates a value between 100 and 999 ohms. Red indicates a value from 1000 to 9999 ohms, which is also expressed as 1.0K to 9.9K. An orange multiplier band designates 10K to 99K, etc. To inventory resistors, first separate them into groups by multiplier band (make a pile of 10s, 100s, Ks, 10Ks, etc.). Next, sort each group by specific value (1K, 2.2K, 4.7K, etc.). This procedure makes the inventory easier, and also makes locating specific parts more convenient later on during construction. Some builders find it especially helpful to arrange resistors in ascending order along a strip of double-sided tape.

This VEC kit contains molded chokes which appear, at first glance, similar to resistors in both shape and band marking. However, a closer look will enable

VEC-101K Owner's Manual Shortwave Converter Kit

you to differentiate between the two—chokes are generally larger in diameter and fatter at the ends than resistors. When doing your inventory, separate out any chokes and consult the parts list for specific color-code information.

Reading Capacitors:

Unlike resistors, capacitors no longer use a color code for value identification. Instead, the value, or a 3-number code, is printed on the body.

Value Code

10 pF = 100 100 pF = 101 1000 pF = 102

.001 uF = 102*

.01 uF = 103 .1 uF = 104

Multilayer

(270 pF)

271

Ceramic Discs

(.001 uF) (.1 uF)

102

104

Electrolytic

1 uF

1uF

35V

As with resistors, it’s helpful to sort capacitors by type, and then to arrange them in ascending order of value. Small-value capacitors are characterized in pF (or pico-Farads), while larger values are labeled in uF (or micro-Farads). The transition from pF to uF occurs at 1000 pF (or .001 uF)*. Today, while most monolithic (multilayer) and disc-ceramic capacitors are marked with a threenumber code, you may still find a .1 uF capacitor marked either “104” or “.1”. For three digit codes, the first two digits indicate a numerical value, while the last digit indicates a multiplier (same as resistors). The value is in pF; thus a capacitor marked “104” is 100,000 pF, or .1 uF.

Electrolytic capacitors are always marked in uF. Electrolytics are polarized devices and must be oriented correctly during installation. If you become confused by markings on the case, remember the uncut negative lead is slightly shorter than the positive lead.

Integrated Circuits:

Proper IC positioning is indicated by a dot or square marking located on one end of the device. A corresponding mark is silkscreened on the PC board and printed on the kit’s parts-placement diagram. To identify specific IC pin numbers for testing purposes, see the following diagram. Pin numbers always start at the keyed end of the case and progress counterclockwise around the device, as shown:

VEC-101K Owner's Manual Shortwave Converter Kit

8 7 6 5

Installation

Key

1 2 3 4

Pin Numbers

Installation

Key

This VEC kit contains molded chokes which appear, at first glance, similar to resistors in bo th shape and band marking. When doing your inventory, separat e out any chokes and consult the parts list for specific color-code information.

2 nd

1 st

tolorance

3 rd

Important Note:

interested in the value, and the parts lists and assembly directions will only specify the colors of the first three color bands.

The fourth color band indicates the tolerance. We are

VEC-101K Owner's Manual Shortwave Converter Kit

PARTS LIST

Your kit should contain all of the parts listed. Please identify and inventory each item on the checklist before you start building. If any parts are missing or damaged, refer to the manual’s warranty section for replacement instructions. If you can’t positively identify an unfamiliar item on the basis of the information given, set it aside until all other items are checked off. You may then be able to identify it by process of elimination. Finally, your kit will go together more smoothly if parts are organized by type and arranged by value ahead of time. Use this inventory as an opportunity to sort and arrange parts so you can identify and find them quickly.

CAPACITORS:

Qty Part Description Designation

2 12 pF monolithic (12 or 120) C1,C2

1 47 pF disc ceramic (47 or 470) C3

2 47 pF monolithic (47 or 470) C9,C9

2 .1 uF monolithic (.1 or 104) C6,C7

2 .1 uF disc ceramic (104) C4,C5

4 100 pF ceramic trimmer C10,C11,C12,C13

SEMICONDUCTORS:

Qty Part Description Designation

1 NE602, SA602 or NE612 linear IC U1

INDUCTORS:

Qty Part Description Designation

1 180 uH molded inductor (brown-gray-brown) L5

2 33 uH molded inductor (orange-orange-black) L2,L4

2 10 uH molded inductor (brown-black-black) L2,L4

2 3.9 uH molded inductor (orange-white-gold) L1,L3

2 1.2 uH molded inductor* (brown-red-gold) L1,L3

* Your kit may include a different looking 1.2 uH inductor. The full color band

is silver-brown-gold-red-silver.

+ 18 hidden pages