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The contents are subject to change without prior notice.
Please observe that this manual does not create any legally binding obligations for
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Throughout the manual, important safety considerations are
highlighted as follows:
Warning alerts you to a serious hazard. If you do not read and follow
instructions very carefully at this point, there is a risk of injury or
even death.
Caution warns you of a potential hazard. If you do not read and
follow instructions carefully at this point, the product could be
damaged or important data could be lost.
Note highlights important information on using the product.
Vaisala Customer Documentation Team welcomes your comments
and suggestions on the quality and usefulness of this publication. If
you find errors or have other suggestions for improvement, please
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Vaisala hereby represents and warrants all Products
manufactured by Vaisala and sold hereunder to be
free from defects in workmanship or material
during a period of twelve (12) months from the date
of delivery save for products for which a special
warranty is given. If any Product proves however to
be defective in workmanship or material within the
period herein provided Vaisala undertakes to the
exclusion of any other remedy to repair or at its
own option replace the defective Product or part
thereof free of charge and otherwise on the same
conditions as for the original Product or part
without extension to original warranty time.
Defective parts replaced in accordance with this
clause shall be placed at the disposal of Vaisala.
Vaisala also warrants the quality of all repair and
servi
ce works performed by its employees to
products sold by it. In case the repair or service
works should appear inadequate or faulty and
should this cause malfunction or nonfunction of the
product to which the service was performed Vaisala
shall at its free option either repair or have repaired
or replace the product in question. The working
hours used by employees of Vaisala for such repair
or replacement shall be free of charge to the client.
This service warranty shall be valid for a period of
six (6) months from the date the service measures
were completed.
This warranty does not however apply when the
has been caused through
defect
a) normal wear and tear or accident;
b) misuse or other unsuitable or unauthorized use
of
the Product or negligence or error in storing,
maintaining or in handling the Product or any
equipment thereof;
c) wrong installation or assembly or failure to
service the
Vaisala's service instructions including any
repairs or installation or assembly or service
made by unauthorized personnel not approved
by Vaisala or replacements with parts not
manufactured or supplied by Vaisala;
d) modifications or changes of the Product as well
as an
y adding to it without Vaisala's prior
authorization;
e) other factors depending on the Customer or a
ird party.
th
Notwithstanding the aforesaid Vaisala's liability
nder this clause shall not apply to any defects
u
arising out of materials, designs or instructions
provided by the Customer.
Product or otherwise follow
This warranty is however subject to following
nditions:
co
a) A substantiated written claim as to any alleged
s shall have been received by Vaisala
defect
within thirty (30) days after the defect or fault
became known or occurred, and
b) The allegedly defective Product or part shall,
shoul
d Vaisala so require, be sent to the works
of Vaisala or to such other place as Vaisala may
indicate in writing, freight and insurance
prepaid and properly packed and labelled,
unless Vaisala agrees to inspect and repair the
Product or replace it on site.
This warranty is expressly in lieu of and excludes
all o
ther conditions, warranties and liabilities,
express or implied, whether under law, statute or
otherwise, including without limitation any implied
warranties of merchantability or fitness for a
particular purpose and all other obligations and
liabilities of Vaisala or its representatives with
respect to any defect or deficiency applicable to or
resulting directly or indirectly from the Products
supplied hereunder, which obligations and
liabilities are hereby expressly cancelled and
waived. Vaisala's liability shall under no
circumstances exceed the invoice price of any
Product for which a warranty claim is made, nor
shall Vaisala in any circumstances be liable for lost
profits or other consequential loss whether direct or
indirect or for special damages.
Introduction to Vaisala DRYCAP® Hand-Held
Dewpoint Meter DM70
DM70 measures dewpoint temperature accurately in a measurement
range from -60 °C up to +60 °C depending on the probe version.
DM70 incorporates the advanced DRYCAP® technology, which
enables reliable and high-performance dewpoint measurement. DM70
measures the following quantities:
- dewpoint/frost point1) temperature T
- dewpoint temperature
- temperature T (°C/°F)
- dewpoint/frost point in the atmospheric pressure T
(°C atm/°F atm)
- dewpoint in the atmospheric pressure Td (°C atm/°F atm)
- relative humidity RH (%)
- humid air /dry air H2O ppmv/ppm
- absolute humidity a (g/m3)
- mixing ratio x (g/kg)
1)
T
shows the dewpoint temperature above the freezing point (0
d/f
°C/32 °F) and frost point temperature Tf (dewpoint over ice) below the
freezing point. This is considered as the industry standard.
2)
Td (°C/°F)
w
(°C/°F)
d/f
d/f
2)
Td shows the dewpoint over water throughout the entire
DM70 consists of two main units: the MI70 indicator and DMP74
probe, versions A, B, or C. DM70 can be used with the optional
sampling cell to measure process dewpoint. With DSS70A, DM70
forms a part of a complete portable sampling system for measuring
process dewpoint.
Basic Features and Options
DM70 has the following basic features and options:
- Numerical and graphical multilingual displays.
- Data recording possibility.
- A tool for checking the reading of the fixed transmitters DMT340,
DMP248, DMT242 and DMT142
- A possibility for an analog output (voltage signal
0 ... 1 V)
- An optional, ready-to-use Microsoft Windows® software, which
allows an easy way to handle measurement data using a serial line
or a USB instrument cable
- The optional sampling system DSS70A (see section DSS70A
Sampling System on page 54)
Chapter 3 ____________________________________________________ Preparations Before Use
Buttons and Navigation
To turn on the device, press the Power On/Off button. To open
menus, press an arrow button and then press the shortcut buttons. To
activate a function shown above the shortcut button, press the shortcut
button. To navigate in the menus, press arrow buttons.
0403-033
Figure 3 Buttons
The following numbers refer to Figure 3 above.
1 = Shortcut buttons
2 = Arrow buttons
3 = Power on/off button
Turning on the Device
1. Connect the probe to either one of the base connectors in the
indicator.
2. Press the Power On/Off button.
3. Press any of the arrow buttons and open a menu by pressing
Open.
4. Select Settings using the buttons and press .
5. Select User interface and press .
6. Select Language and press Set.
7. Select the language using the buttons. Confirm the
The following recommendations should be taken into account when
measuring in very dry environments.
- A clean environment is always best for humidity measurements.
Measuring
- The number of connections should be minimized to avoid leaks.
- The flow rate must be adequate.
- Dead ends must be avoided as they cannot be flushed easily.
- The tube temperature must never lie under the dewpoint of the
sample gas. This may lead to condensation and false results.
- The sample tubing should be of as short length as possible. The
surface area should be minimized using the narrowest tubing that
the flow conditions allow.
- The surface finish of the pipework is important. Polished or
electro-polished steel is recommended for best results.
- Hygroscopic materials should be avoided in the sampling lines. Use
stainless steel membranes instead of rubber membranes.
- Impermeable materials should be selected to avoid inward diffusion
of moisture through the sampling tubes and enclosures. Such
impermeable materials are, for example, high-quality stainless steel
and metals. Avoid PVC or nylon tubes.
If you start DM70 for the first time, see section Preparations Before
Use on page 13. Otherwise, follow the instructions below.
3. Install the probe to the measuring position. If you are measuring
in pressurized processes, see section Connection to Pressurized
Processes Using the DSC74 Sampling Cell on page 52. When
using other sampling cells than DSC74, make sure that the
threads are compatible with the probe threads (G ½" ISO228/1).
Be careful not to damage the sintered filter when installing the
probe.
4. Before measuring, make sure that the air pressure settings of
DM70 are correct and that auto-calibration has taken place (see
section Automatic Auto-Calibration on page 27)
5. The basic display opens. Let the reading stabilize.
CAUTION
NOTE
If you need to disconnect the probe from the indicator, first press the
Power On/Off button to turn the indicator off. This ensures that all
the settings and data are saved properly.
When measuring low dewpoints, the stabilization times can be long,
for example, one to two hours. Therefore, turn off the automatic
power-off function (see section Automatic Power Off on page 38),
turn on the automatic auto-calibration (see section Automatic AutoCalibration on page 27), and turn on the automatic sensor purge (see
section Turning on/off Automatic Sensor Purge on page 30).
Thus, the stabilization can be monitored, the auto-calibration ensures
an accurate measurement, and the purge ensures the shortest possible
response times.
4. To turn rounding on (=a one-decimal display), press
On. To turn rounding off (=a two-decimal display), press
Off.
5. To return to the basic display, press Exit.
NOTE
Rounding does not affect the measurement accuracy. Accuracy is
defined in Chapter 11 on page 81.
Hold/Save
With the Hold/Save function you can hold a selected display reading
and save it into the memory. Several readings can be saved. The
reading saved first is called data point 1, the second saved reading is
called data point 2 , and so on. All the individual readings (data
points) are stored in the same file marked with
in the indicator memory even when the indicator is switched off.
1. Open the menu by pressing Open.
2. Select Display and then press .
3. Select Hold/Save display.
4. To hold the display, press Hold. The measurement data is
displayed.
. The file will remain
5. To save the reading, press Save. To return to the basic
display, press Exit.
6. To view the saved readings, press
display. Then select View recorded data and press .
7. Select the file marked with
the saved data readings. To view the recording time stamps,
press
8. To return to the basic display, press
Times.
and press . Now you can view
Record in the basic
Exit.
Graphic History
The graphical display shows the measurements as a curve. From the
curve, you can examine the data trend and history of the last minutes.
The graphical display shows the curve of the uppermost quantity
shown in the basic display.
1. Open the menu by pressing Open.
2. Select Display and press .
3. To go to the Graphical history display, select Graphic history
and press Show.
4. To get the statistical info on the graph area (minimum,
maximum, and average values), press
Info.
5. To get the curve of the other selected quantities, press
To get the curves of all the quantities, press Next until the
text ALL appears on the display. Then press All.
6. To zoom in a curve, press . To zoom out, press . To move
the curve horizontally, press .
7. To return to the basic display, press Back and Exit.
Functions Menu
Alarm
0403-042
Next.
Figure 7 Alarm
When the alarm goes off, DM70 beeps and the backlight blinks. The
alarm is turned on when the measured value is not between the alarm
limits, that is, the permitted area. The alarm level(s) can be set for
only one quantity at a time. To set the alarm levels, follow the
instructions below:
4. Select Quantity and press Set to select the quantity.
5. Select the quantity and press Select. Only one active quantity
can be selected at a time. To change which quantities are active,
go to Menu - Display - Quantities and units.
6. Select the first limit and press Set (if the alarm function is
on, turn it off). Use the arrow buttons to set the alarm level. To
select the sign for the alarm level, press the +/- button. To
save the settings, press
OK.
7. Select the second limit and follow the instructions in step 6. The
alarm will go off when either the upper or lower limit is
exceeded.
If you will use only one limit, for example, if you want to detect
if the dewpoint will rise above -40 °C, do the following:
Set the upper limit to -40 °C and the value of the lower limit so
low that it will never be reached, for example, to -80 °C. Thus,
DM70 will alert when Td rises above
-40 °C.
NOTE
8. To activate the alarm and to return to the basic display, select
Alarm On/Off and press On. The note symbol ♫ will appear
in the upper left corner of the display.
9. When the alarm level is reached, you can stop the alarm by
pressing OK. To reactivate the alarm, press Yes. To
completely stop the alarm, press
No.
The alarm does not work when the device is turned off.
10. To deactivate analog output, go to Menu - Functions -
Analog output - Analog output on/off and press Off.
Auto-Calibration
To obtain the best possible accuracy in measurements taken in dry
environments, DM70 has a built-in, automatic calibration. During the
auto-calibration, DM70 adjusts the dry-end reading to correspond to
the calibrated values. This is a unique and patented method to avoid
errors in accuracy when monitoring low dewpoints.
The auto-calibration is carried out if the following criteria for the
measurement environment are fulfilled:
- Relative humidity must be <5 % (DMP74A).
<2 % (DMP74B/C).
- Temperature must be 0<T<60 ºC.
NOTE
- Humidity environment must be stable. The maximum change in the
dewpoint can be 1 ºC within 30 seconds.
Auto-calibration cannot operate if the above conditions are not
fulfilled.
If the adjustment in the auto-calibration reaches a preset, maximum
value or if the auto-calibration correction fails, for example, because
of unstable conditions, a new auto-calibration may take place later (if
the automatic auto-calibration is turned on). Auto-calibration can be
either automatic or manual.
Automatic Auto-Calibration
As a default, the automatic auto-calibration in DM70 is turned on. In
this mode, the calibration takes place automatically if the dewpoint or
temperature changes significantly, typically more than 10 ºC.
However, if there are no changes in the conditions, the calibration will
take place at an interval of one hour or at least, after one hour from the
last auto-calibration.
If the automatic auto-calibration is turned off, the auto-calibration
should be started when starting measuring after the probe has not
been used for a while and always at least once every hour.
The automatic auto-calibration can be turned off as follows:
1. Open the menu by pressing
2. Select
3. Select Measurement settings and press .
4. To turn off the automatic auto-calibration, press
On.
5. To return to the basic display, press Exit.
Settings and press .
Off. To reactivate the automatic auto-calibration, press
Open.
Manual Auto-Calibration
To check that auto-calibration has taken place for obtaining the most
accurate measurement in a very dry environment, you can autocalibrate manually before measuring as follows:
NOTE
1. Open the menu by pressing Open.
2. Select
3. Select AutoCal and press Start.
4. If you want to start auto-calibration, press Yes. If the autocalibration conditions are not fulfilled, a note appears on the
display informing that the calibration cannot be made or that a
new attempt will be made later.
5. When the auto-calibration is completed, the display returns to
the basic display automatically.
Auto-calibration takes about 2 minutes. When the auto-calibration is
in progress, an estimate of the measurement readings may appear on
the display. Messages concerning the remaining auto-calibration time
are shown periodically. See Figure 9 on page 29.
If it is too humid, auto-calibration will not start.
Sensor purge feature is only available in the DMP74B/C probe. The
purge should be carried out to achieve the shortest response times and
the best long-term stability.
Sensor purge is an automatic procedure, in which the sensor is dried.
Thus, the sensor will response very fast when installing the probe
from an ambient to a dry gas. This will also ensure together with autocalibration the best measurement accuracy and long-term stability.
The purge is performed automatically if humidity changes
significantly or quickly and if the dewpoint is low enough.
As a default, the automatic sensor purge is turned on automatically in
DM70. It is recommended not to turn it off. The automatic sensor
purge can also be started manually, which is necessary if the purge has
not been performed during the last 24 hours. If the power is
continuously turned on in DM70, or if DM70 has been left in logging
mode (display on or off), the automatic sensor purge will be
performed at set interval (default = 24 hours).
Turning on/off Automatic Sensor Purge
NOTE
When the sensor purge is performed on a regular basis, the
measurement will have the best accuracy and fastest response time.
Perform the sensor purge when starting measuring after the probe has
been stored and always at least once every 24 hours.
The automatic sensor purge can be turned on or off as follows:
1. Open the menu by pressing Open.
2. Select Settings and press .
3. Select Measurement settings and press .
4. Select Autom.Purge and press .
5. To turn the automatic sensor purge off, press Off. To
reactivate the automatic sensor purge, press
6. To return to the basic display, press
Exit.
On.
Changing Automatic Sensor Purge Interval
If there are high chemical concentrations present in the measurement
environment, it may cause some sensor drift. If you experience this
kind of drift, it may be necessary to perform the sensor purge more
often. The purge interval can be varied between 1 ... 48 hours. Note
however, that more frequent sensor purge will reduce battery
operation time.
5. Set the desired purge interval with the arrow buttons. Press
OK to confirm.
6. To return to the basic display, press Exit.
Manual Sensor Purge
To check that the sensor purge has been performed to ensure the best
possible response times or before calibration, start the purge manually
as follows:
NOTE
NOTE
Although the sensor purge is in the automatic mode, it can also be
performed manually.
1. Open the menu by pressing Open.
2. Select Functions and press .
3. Select Purge and press Start. Confirm the selection by
pressing Yes.
4. When the sensor purge is completed, the display returns to the
basic display automatically. The stabilization of the temperature
reading can take a few minutes.
If the dewpoint is low, automatic auto-calibration will take place
immediately after the sensor purge.
The purge will take up to 5 minutes to complete. During the purge,
there are no readings on the display. A message appears on the display
every 15 seconds to inform of the time required to complete the purge.
The purge symbol also appears in the upper left corner of the display.
See Figure 10 on page 31.
You can also change one of the shortcut keys to refer to the sensor
purge. See section Program Shortcut Keys on page 38.
Calibrate Transmitters (used only
with DMP248)
In this menu, you can set the baud rate, serial format, and start
calibration. For details, refer to Chapter 6, Field Calibration Check of
Fixed Transmitters, on page 43.
Figure 11 Calibrate Transmitters Display
Recording/Viewing Menu
Recording Data
Figure 12 Recording
You can record measurement data and view it on the display. Do the
following:
3. To change the recording interval, select Interval and press
Set.
4. Select the measurement interval with the arrow buttons. The
measurement intervals and the maximum recording times are
shown in Table 1 on page 33.
Table 1 Measurement Intervals and Maximum
Recording Times
Maximum Recording Time (Memory Full) Measure-ment
Interval
1 s 45 min 22 min 15 min
5 s 3 h 113 min 75 min
15 s 11 h 5 h 3 h
30 s 22 h 11 h 7 h
1 min 45 h 22 h 15 h
5 min 9 days 4 days 3 days
15 min 28 days 14 days 9 days
30 min 56 days 28 days 18 days
1 h 113 days 56 days 37 days
3 h 339 days 169 days 112 days
12 h 1359 days 678 days 451 days
1 quantity 2 quantity 3 quantity
CAUTION
5. Press Select.
6. To set the duration of the recording, select Duration and then
press Set. Select the duration with the arrow buttons and
press Set.
7. To start recording, select Start/Stop recording , press Start.
If you choose Memory full, you will see the maximum recording
time on the display. You can also delete files to empty the
memory. To accept the maximum recording time, press
Start again.
8. You can switch off DM70 during recording to save the battery.
A message will appear on the display to inform that recording
will continue undisturbed even when the power is turned off. If
the indicator is switched off during recording, the progress bar is
shown on the display every 10 seconds (continuously if the
charger is connected). The bar indicates the amount of recorded
data.
Do not disconnect the probe when the data recording is on, even if
the indicator is turned off. This may cause loss of recorded data.
The estimate of available free space is calculated for the current
number of active quantities. If you change the displayed quantities,
the estimate will change accordingly.
3. Select Clear data memory and press Clear. To confirm the
deletion, press Yes.
4. To return to the basic display, press
Exit.
Transferring Recorded Data to PC
The recorded data can be transferred to a PC using the MI70 Link
program. The MI70 Link program can be ordered from Vaisala, see
section Accessories on page 107. You can examine the recorded data
easily in the Microsoft Windows® environment and transfer it further
on a spreadsheet program, such as, Microsoft Excel® for
modifications. Together with the USB instrument cable (optional
accessory 219687) or the serial connection cable it is easy to transfer
logged and real time measurement data from the DM70 to a PC.
When using the USB cable consider the following: the MI70 Link
program contains the driver needed for the USB connection. For the
system requirements and installation, see the back of the installation
CD. Follow the installation instructions on the CD. Check that the
USB cable is not connected. The MI70 Link Setup Wizard will install
Vaisala MI70 Link on your computer. Installing the USB instrument
driver can take a few minutes. After the installation is finished,
connect the USB cable to the USB port on your PC. Windows will
detect the new device, and use the driver automatically.
You can now start monitoring the DM70 readings in real time with a
PC using the MI70 Link program. In case the MI70 Link cannot find
the instrument, check the following:
- the DM70 is switched on
- the USB instrument cable/serial connection cable is properly
connected to the USB/serial port of your PC
- another application has not reserved the connection
You can select any of the following languages for the user interface:
English, Finnish, Chinese, Russian, Japanese, Swedish, French,
German, or Spanish.
To select the language, follow the instructions below:
1. Open the menu by pressing Open.
2. Select Settings and then press .
3. Select User interface and then press .
4. Select Language and press Set.
5. Then select the desired language and press Select.
6. To return to the basic display, press
Exit.
If you accidentally selected a language you do not want, follow the
instructions below:
1. Return to the basic display by pressing the rightmost
the basic display appears.
2. Go to the Language selection menu by pressing first and
then the button in the middle.
3. Then press , then , then again and finally press again
As a default, the power in DM70 is automatically turned off after 15
minutes of inactivity. This also saves the battery. The inactivity
settings can be changed to 60 minutes or completely turned off. See
the instructions below:
1. Open the menu by pressing Open.
2. Select Settings and press .
3. Select User interface and press .
4. Select Auto power off and press Set.
5. Select the inactivity time and press
6. To return to the basic display, press
Select.
Exit.
Program Shortcut Keys
As a default, the three shortcut keys refer to Graphic, Hold/Save, and
Start/S functions. You can change any of the shortcut keys to refer
to functions that better suit your needs. See the instructions below:
1. Open the menu by pressing Open.
2. Select Settings and press .
3. Select User interface and press .
4. Select Program shortcut keys and then press
Start.
5. Press the shortcut key you want to change, for example,
Hold/Save.
6. If you want to replace the Hold/Save with the auto-calibration
function, select AutoCal with the arrow buttons and then press
Select. To confirm you selection, press Yes. Otherwise press
The default values are 28.96 for DMP74A/B (air) and 146.06 for
DMP74C (SF6).
Purge Interval
The time interval at which the automatic sensor purge is performed
can be changed between 1 ... 48 hours. For instructions, refer to
section Changing Automatic Sensor Purge Interval on page 30.
Device Information
0403-040
Figure 17 Device Information
Basic information about the indicator and the probe is found as
follows:
1. Open the menu by pressing Open.
2. Select Settings and press .
3. Select Device information and press Show.
4. The first display gives the information on the MI70 indicator.
For details on the probe, press
See Figure 18 below.
The following numbers refer to Figure 18 above.
1 = Software version of the MI70 indicator
2 = Serial number of the MI70 indicator
3 = Probe type
4 = Software version of the probe
5 = Serial number of the probe
Factory Settings
The factory settings can be restored to clear all the changed settings
and data memory of the indicator. Restoring factory settings does not
affect the probe calibration.
1. Open the menu by pressing Open.
2. Select Settings and press .
3. Select Factory settings and press
selection, press
Yes. Power is turned off automatically.
Revert. To confirm the
When turning on DM70 again, the factory settings are restored. You
will have to set the language, date, and time again.
Chapter 6 ____________________________________ Field Calibration Check of Fixed Transmitters
CHAPTER 6
FIELD CALIBRATION CHECK OF FIXED
TRANSMITTERS
To compare measurement readings or to read the output of a fixed
transmitter directly on the DM70 display, connect DM70 to a fixed
Vaisala transmitter using the connection cable accessories.
Vaisala DRYCAP® Dewpoint and Temperature Transmitter Series
DMT340 can be adjusted in laboratory conditions using DM70 as a
reference. Please refer to Chapter 9, Calibration, Adjustment, and
Maintenance on page 65 for more information.
Field Calibration Check of
DMT340/DMT242/DMT142
You can use DM70 to display the reading of DMT340, DMT242 or
DMT142 and to compare the readings of DM70 and
DMT340/DMT242/DMT142.
To connect DMT340 you need connection cable 211339. For
DMT242, you will need the 27160ZZ cable and for DMT142, you
will need the 211917ZZ cable (see section Accessories on page 89).
For field calibration check, follow the instructions below.
1. Turn off DM70.
2. Connect the cable between DMT340 (service port) or
DMT242/DMT142 (serial port) and DM70 (connector I or II).
Turn on both the devices.
3. If you are requested to check the environment settings, press Yes. Then check the pressure settings. To set the ambient
pressure, see section Pressure Settings on page 36.
4. Check that the pressure units of DM70 and
DMT340/DMT242/DM142 are the same.
If not, and you are checking DMT242/DMT142, change the
DM70 pressure unit to bara by pressing Unit on the
corresponding row. You cannot change the pressure unit for
DMT242/DMT142. Then adjust the values as instructed in
section Pressure Settings on page 36.
When using DM70 to check DMT340, you can change the
pressure unit of DMT340 by pressing Unit on the
corresponding row. It is also possible to change the pressure unit
of DMT340 through the transmitters local display/keypad
interface, for instructions, please refer to the DMT340 User's
Guide. Then adjust the values as instructed in section Pressure
Settings on page 36.
5. When the pressure settings are correct, press Exit. Now the
display shows the dewpoint readings T
DMT340/DMT242/DMT142, and the difference between the
readings ∆T
Roman numerals (I and II) after the quantity
d/f.
abbreviations indicate from which port the readings are coming.
You can follow the measurement trend from the graphical
display.
6. Wait until the readings are stabilized. It can take up to one hour
in very low dewpoints. If the difference between the dewpoint
readings is less than 3 ˚C, there is no immediate need for
adjustment. However, in applications where optimum accuracy
is essential, it is recommended to send the
DMT340/DMT242/DMT142 transmitter to Vaisala (see section
Vaisala Service Centers on page 78) when the difference is
considered significant.
7. Press the Power On/Off button.
8. Disconnect the connection cable.
Field Calibration Check of DMP248
of DM70,
d/f
You can use DM70 to display the readings of DMP248 and to
compare readings of DM70 and DMP248. To make the connection,
you will need the 27159ZZ cable. See section Accessories on page 89.
11. Wait until the readings are stabilized (can take one hour in very
low dewpoints). If the difference between the dewpoint readings
is less than 3 ºC, there is no immediate need for adjustment.
However, in applications where best possible accuracy is
essential, it is recommended to send the DMP248 transmitter to
Vaisala (see section Vaisala Service Centers on page 78) if the
difference is considered significant.
Chapter 7 ____________________________________________________Sampling from Processes
CHAPTER 7
SAMPLING FROM PROCESSES
When the dewpoint of a process needs to be measured using DM70,
the process can be sampled using one of the following devices:
- DSC74
- DSC74B
- DSC74C
- DSS70A
- DMT242SC
- DMT242SC2
Use the DSC74 sampling cell when the sample is taken from the
pressurized process, where the process pressure forces the sample gas
into the sample cell.
Use the DSC74B sampling cell as DSC74. DSC74B is enhanced
version of DSC74. With version B, harmful gases can be recovered.
DSC74C complements DSC74B with a diffusion coil, which allows
measuring in the atmospheric pressure.
Use the DSS70A sampling system when the process is not
pressurized, that is, the sample must be pumped from the process and
when the process is dirty or too hot for direct measurements.
Use the DMT242SC sampling cell when only the body (thread 3/8"G
and 1/4"G) of the main sampling cell is needed.
Use the DMT242SC2 sampling cell with the welded Swagelok
connectors. This is ideal for sampling in a 1/4" pipeline.
DMT242SC is a sampling cell with threads 3/8"G and 1/4"G. See
Figure 24 on page 52.
DMT242SC2
DMT242SC2 is a sampling cell with 1/4" welded Swagelok
connectors. See Figure 24 below.
0405-013
Figure 24 DMT242SC and DMT242SC2 Sampling Cells
Connection to Pressurized Processes Using
the DSC74 Sampling Cell
DSC74 is a Vaisala sampling cell for connecting DM70 to the
pressurized processes (See section Accessories on page 89). With
DSC74B and DSC74C m
atmospheric pressure. This depends on whether the sample gas is let
into the sample cell before the needle valve or after that. See Figure 21
on page 49 and Figure 22 on page 50.
Chapter 7 ____________________________________________________Sampling from Processes
To make the connection, follow the instructions below:
1. Select the quick connector or thread adapter according to your
process fitting.
2. Check that the pressure setting is correct. For details, see section
Pressure Settings on page 36.
3. Make sure that the valve of the sam
pling cell is open. First close
the valve, then turn it halfway open again. You can also first
open the valve more to ventilate the parts, then readjust it to
allow only a small leakage.
4. Carefully seal the threads of the quick connector or thread
adapter with the PTFE thread seal tape.
5. Attach the quick connector or thread adapter onto the sample
cell threads. Tighten the fitting with a fork spanner.
6. Connect the sample cell to the process fittings. Seal the fitting
with the PTFE thread seal tape.
7. Install the gasket (delivered with the probe) to the nut of probe
thread.
8. Set the probe into the sample cell. Tighten the probe by turning
it from the thread nut. Do not tighten the probe from the handle.
9. If the sample cell is installed correctly, there is no leakage in the
connections. You can test this by closing the valve temporarily.
CAUTION
By using the quick connector, the process pressure can be maintained
during the installation or removal of the sampling cell. Take a firm
hold of the device to keep it in your hands while removing it. When
the thread adapters are used, the process pressure has to be shut down
for the installation or removal of the probe.
DSS70A Sampling System
DSS70A is a sampling system for taking gas samples from hot, dirty,
or pressurized processes. The gas collecting system is built in the
briefcase including the DM70 meter. The system consists of a sample
pump that draws out the sample gas, a filter to clean the sample from
particles
(> 7µm), and a sample valve and flowmeter to adjust the flow rate.
Sample Cell
Filter
for Td Probe
FlowmeterSample valv e
Sample Pump
Sample Gas
Inlet
Sample Gas
Outlet
The sample gas going into the system must meet the following
requirements:
- The temperature must be <40 ˚C (104 ˚F). Thus, when using
the FEP tube of 2 meters (provided), the temperature of the
process gas should be less than 200 ˚C (392 ˚F). When the
temperature of the sample gas is over 200 ˚C, a stainless steel
tube (not provided) should be used.
- The sample gases must be: Air, N
, non-toxic gases, inert,
2
non-flammable gases.
- If the sample is taken from a pressurized process (1.2 ... 20
bar), the sample pump must be turned off and the tube from
the flowmeter to the pump must be detached.
(1.2 ... 20 bar), detach the flexible tube from the flowmeter. See
Figure 25 on page 55.
3. Remove the inlet/outlet plugs.
4. Insert the 1/4" tubing into the IN fitting. Tighten the nut 11/4
turns with an open-ended, 14-mm spanner to make a gas-tight
fitting. In future, only slight tightening with an open-ended
spanner is needed to make a gas-tight fitting. Insert the tubing
into the OUT fitting, if needed.
5. If the process is not pressurized, turn on the pump. If the process
is pressurized, do not turn the pump on.
6. Adjust the sample flow using the sample valve, for example,
150 l/h = 2.5 l/min.
7. Turn on the MI70 indicator.
8. Set the pressure to represent the sample pressure. For details, see
section Pressure Settings on page 36.
CAUTION
NOTE
9. Wait until the reading has stabilized.
10. After the measurements, turn off the pump, remove the tubes,
and put the inlet/outlet plugs back into their places.
Be careful when taking samples from hot processes. Do not touch the
hot sampling lines without suitable protective clothing.
The measured dewpoints must always be lower than the ambient
temperature or DSS70A probe temperature to avoid condensation in
the system. If condensation occurs, stop sampling and dry the system
by circulating ambient air in the system.
Prevent liquids from entering the DSS70A sampling line as this may
damage the product.
DSS70A Maintenance
Recharging the Battery
The battery must be recharged when the charger meter shows 10.5 V
or less. DSS70A is powered by a battery, fitted underneath the system.
MI70 uses its own battery when it is connected to DSS70A.
Chapter 7 ____________________________________________________Sampling from Processes
1. Detach the MI70 recharger adapter from the socket of the
sampling system and plug in the recharger provided with DM70.
2. Disconnect the recharger when the battery is full and put the
MI70 recharger back into the case.
If you want to recharge the sampling system and MI70 at the same
time, connect the MI70 recharger adapter to the recharger socket on
top of MI70 and recharge DSS70A as described above.
Changing the Battery
Replacement batteries can be ordered from Vaisala (see section
Accessories on page 89).
1. The battery is fitted underneath the sampling system. To change
the battery, lift the sam
the system, use two screwdrivers as lever arms and lift the
system from two corners. See Figure 26 on page 57.
2. Turn the sampling system upside down. See Figure 27 below.
NOTE
WARNING
0403-050
Figure 27 Sampling System Upside Down
The following numbers refer to Figure 27 above.
1 = Battery
2 = Battery wires
3 = Nut of the sample cell
3. Detach the battery wires. Remove the old battery by pulling it
up. The battery is attached to its place with double-sided tape.
The used battery must be disposed of according to the local laws and
regulations.
4. Attach the double-sided tapes provided with the battery to the
new battery enclosure. Place them onto the side without text.
For reference, see the old battery.
Batteries are electrochemically live at all times. Do not short-circuit
them.
5. Reconnect the wires as follows:
Red pole: BA + wire
Black pole: BA - wire
Chapter 7 ____________________________________________________Sampling from Processes
7. Put the system back into the briefcase.
Changing the Filter
The filter should be changed regularly as a part of maintenance.
However, the need for changing the filter depends on how dirty the
process is. The filter may need to be changed after several hundreds of
hours or after years. A dry filter may cause increased response times.
A new filter can be ordered from Vaisala (see section Accessories on
page 89).
1. To change the filter, lift the sampling system out of the
briefcase. See Figure 26 on page 57.
2. Unscrew the nut of sample cell. See Figure 28 on page 59.
3. Turn the sampling cell right side up again and undo the nut of
the filter cell.
4. Replace the filter and tighten the nuts. The direction of the
arrow on the filter must match the direction of the arrow on
DSS70A. See Figure 28 below.
5. Put the sampling system back into the briefcase.
0403-051
Figure 28 Changing the Filter
The following numbers refer to Figure 28 above.
1 = Filter direction
Press down the fuse button and simultaneously turn it. Replace the old
fuse with a new one of same type and rating (glass tube fuse 5 x 20
mm T 2 A/250 VAC). Put the fuse button back into place by pressing
and turning it.
Chapter 8 ____________________________Measuring Moisture in SFB6B Gas-insulated Equipment
CHAPTER 8
MEASURING MOISTURE IN SF6 GASINSULATED EQUIPMENT
Overview
Sulfur Hexafluoride (SF6) is an inert, insulating gas of high dielectric
strength and thermal stability. SF6 is used to insulate high voltage
lines, circuit breakers, and other equipment used in transmission and
distribution of electricity. Measuring moisture is crucial for the
maintenance of SF6 equipment.
The DMP74C probe has been optimized for measurements in SF6 gas.
The measurement is recommended to be made in pressurized gas for
better dewpoint accuracy. The sensor purge feature of the DRYCAP®
180M allows a fast response in low dewpoints, and only a small
amount of SF6 needs to be drained from the GIE.
SF6 is a greenhouse gas, with a global warming potential 24900 times
that of CO
the local laws and regulations. The DSC74B sampling cell allows the
gas to be collected after the measurement, see Figure 29 on page 62.
When m
DSC74B eliminates the adverse effect of pressure fluctuation caused
by the collection system.
. For this reason, the gas should be recycled according to
2
easurement is done in the GIE pressure, the structure of
The following numbers refer to Figure 29 above.
1 = Gas from GIE
2 = Gas to the collecting system
Operating Environment
A typical dewpoint of pure SF6 is usually around -60 °C. The
recommendations for the moisture limit of the equipment insulated
with gas (GIE) vary between
70 ... 810 ppmv, which corresponds to -45 ... -22 °C T
atmospheric pressure, or -29 ... -3 °C T
in 5 barg pressure. DM70 is
d/f
able to measure the dewpoint directly in the GIE pressure (usually 3 ...
8 barg), or the gas can be sampled and measured in the atmospheric
pressure. If there is a need to measure high-pressure gas (>10 bar), for
example in the recycling bottle, a regulator should be used to drop the
pressure before the measurement.
in the
d/f
High-voltage equipment can locate either indoors or outdoors. The
operational temperature range of DM70 is between -10 ... +60 °C.
Before measuring moisture, make sure that hydrofluoric (HF) acid is
not present in the GIE.
Chapter 8 ____________________________Measuring Moisture in SFB6B Gas-insulated Equipment
With DSC74B, the dewpoint can be measured at the GIE pressure. If
the measurement is done in the GIE pressure, DM70 is able to show
the corresponding dewpoint in the atmospheric pressure.
DSC74B limits the flow rate with a leakage screw. The flow rate is
optimized for GIE pressures between 3 ... 10 barg, and no external
flow meter is needed. The maximum flow can also be increased by
removing the leak screw and adjusting the flow manually with the
valve. To remove the leak screw, see Figure 30 below.
0405-012
Figure 30 Removing the Leak Screw
Parts per million by volume (ppmv) and parts per million by weight
(ppmw) are frequently used to indicate humidity. The latter depends on
the molecular weight of the gas. For SF6, the molecular weight is
146.06, and the conversion between ppmv and ppmw is the following:
Chapter 9 _______________________________________Calibration, Adjustment, and Maintenance
CHAPTER 9
CALIBRATION, ADJUSTMENT, AND
MAINTENANCE
Calibration
NOTE
DM70 is fully calibrated and adjusted as shipped from the factory.
The typical calibration interval is one year. Calibration must always
be done when there is reason to believe that the device is not within
the accuracy specifications.
The device can be sent to a Vaisala Service Center for calibration and
adjustment, see contact information in section Vaisala Service Centers
on page 78.
User Calibration and Adjustment
In this User's Guide the term "calibration" refers to comparing the
device's reading against a reference value. "Adjustment" refers to
changing the device's reading to correspond to the reference value.
After the adjustment, the original calibration certificate shipped with
the product is no longer valid. Read the instructions through carefully
before making any adjustments.
Dewpoint calibration should be carried out in Vaisala or in other
laboratory conditions.
The reference condition of the dewpoint must be traceable to the
appropriate standards. The user adjustment requires a stable humidity
generator capable of producing the required humidities and a
calibrated reference dewpoint meter. For adjustment, the probe and
the reference dewpoint meter are connected to the humidity generator
output, the reference condition is adjusted and let to stabilize. After
the probe and the reference dewpoint meter are stabilized, the DM70
reading is adjusted to correspond the reference value.
For the adjustment of the DMP74A probe, the dewpoint reference
temperature should be between -40 °C and -60 °C (-40 °F ... -76 °F),
and for the DM74B and DMP74C probes, the dewpoint reference
temperature should be between
-57 °C and -67 °C (-70.6 °F ... -88.6 °F). The optional sampling cell
DSC74 (see Figure 20 on page 48) can be used as a calibration
ber to be connected with a humidity generator.
cham
To ensure the correctness of the adjustment, the reference dewpoint
meter must be calibrated at a recognized laboratory with a known
uncertainty and traceability to national or international standards
The T
and H2O parameters can be viewed in the adjustment mode to
d
see the effect of the adjustment.
To see when the adjustment was made last, select Last adjustment
date or check the date from the Device information (see section
Device Information on page 41).
Adjusting DMT340 Series Transmitters Using
DM70 as Reference or Terminal
Vaisala DRYCAP® Dewpoint and Temperature Transmitter Series
DMT340 can be adjusted using a correctly adjusted DM70 as a
reference dewpoint meter. Note that dewpoint adjustment should be
carried out in laboratory conditions and not in the field. The
adjustment procedure for DMT340 using DM70 as a reference is very
similar to the adjustment of the DMP74B/C probes. You can also use
the MI70 indicator without the reference probe as a terminal to display
the measurement readings and to control the adjustment functions
when making adjustment of DMT340. This is especially useful with
transmitters without display. Instructions are provided in section Td/f
Adjustment of DMT340 Series Transmitters using DM70 on page 71.
Chapter 9 _______________________________________Calibration, Adjustment, and Maintenance
Adjusting Dewpoint
Before adjusting dewpoint, first carry out the two-point, relative
humidity calibration, which will ensure the basic adjustment level.
When adjusting the DMP74B or DMP74C probe or DMT340 series
transmitters with the M-sensor, do the sensor purge before calibration
and adjustment. For details, see section Sensor Purge on page 29.
Two-Point Relative Humidity
Adjustment
NOTE
For probes DMP74A, the wet point humidity reference must be >20
%RH.
For probes DMP74B and DMP74C, the wet point humidity reference
must be <20 %RH.
For DMP74A, the humidity references of 0 % (for example Nitrogen)
and 30 ... 75 % are recommended. Make sure that the difference
between the humidity references is more than 30 %.
For DMP74B and DMP74C, the humidity references of 0 % (for
example Nitrogen) and 11 % are recommended.
To make the adjustment, follow the instructions below:
1. Check that DM70 is turned on.
2. When using the DMP74B probe, do the manual sensor purge.
For details, see section Manual Sensor Purge on page 31.
3. Unscrew the screw from the probe handle to expose the
calibration button (see num
press the button with a sm
button, the indicator switches into the adjustment mode.
ber 4 in Figure 1 on page 11). Then
all screwdriver. When pressing the
4. To start adjusting, press OK.
5. Then select RH and press Select.
6. To check the environmental settings, press Yes. To continue
The temperature adjustment can be done using the one-point or twopoint adjustment. The one-point adjustment should be done within the
temperature range in which the device is most often used.
To go to the adjustment mode, do the following:
1. Press the Calibration button of the probe handle (see number 4
in Figure 1 on page 11) using a tool with a thin, sharp point, for
example, a small screwdriver. The indicator will switch into the
adjustment mode. To confirm calibration, press OK.
2. Select T
3. Select T and press Select.
4. To select the adjustment method, first press Adjust and then
the adjustment method, either 1-point adjustment or 2-point adjustment.
5. Depending on your selection, continue from section One-Point
Adjustment below or Two-Point Adjustment on page 75.
and press Select.
d/f
One-Point Adjustment
1. After selecting 1-point adjustment, press Select to
continue.
2. Set the probe to the reference temperature. You can follow the
stabilization from the graph display by pressing
When the reading has stabilized, press Ready.
3. Use the arrow buttons to give the reference temperature value
and then press OK.
4. Confirm the adjustment by pressing
No, the adjustment mode display returns and no changes are
made.) The adjustment has now been completed.
Chapter 10 ___________________________________De-commissioning, Dismantling, and Disposal
CHAPTER 10
DE-COMMISSIONING, DISMANTLING,
AND DISPOSAL
WARNING
Contaminated parts can be detrimental to health and environment.
Before beginning to work, find out whether any of the parts especially the probe, filter, or sampling cell - have been contaminated
(radioactive, toxic, caustic, or contains a biological hazard, etc.)
during the measurement process.
Adhere to the relevant regulations and take the
necessary precautions when handling contaminated
parts.
1. Contaminated components, if any, must be
decontami
nated according to the relevant national
regulations.
2. The battery packs and/or alkaline batteries m
removed as described in section
Battery Pack
the Battery
on page 13 (MI70) and in section Changing
on page 57 (DSS70A).
Installing and Removing the
ust be
3. Dismantled parts must be separated according to
the mat
Complies with the following standard: EN61326-1:1997 +Am 1:1998,
Electrical equipment for measurement, control, and laboratory use EMC requirements: Generic environment.
Sampling Cells
DMT242SC Sampling Cell
Inlet/outlet thread ISO G 3/8"/G 1/4"
Pressure limit 10 MPa, 100 bar
, 1450 psi
g
g
Material Stainless steel AISI316
Weight 220 g
DMT242SC2 Sampling Cell with Swagelok Connectors
Inlet/outlet thread 1/4" Swagelok connectors
(for 1/4" tubing)
Pressure limit 4 MPa, 40 bar
, 580 psi
g
g
Material Stainless steel AISI316
Weight 285 g
DSC74 Sampling Cell for Pressurized Gases
Quick connector Type D/NIP08
Leak screw Screwdriver operated
Inlet/outlet thread ISO G 3/8"/G 1/4"
Thread adapters included a) ISO G 3/8" to G 1/4"
(female)
B) ISO G 3/8" to G 1/2"
(male)
Pressure limit 1 MPa, 10 bar
, 145 psi
g
g
Material Stainless steel AISI316
Weight 300 g
DSC74B Two-Pressure Sampling Cell
Inlet/outlet thread ISO G 3/8"/G 3/8"
Flow adjustment Manually operated
Pressure limit 1 MPa, 10 bar
Euro AC adapter MI70EUROADAPTER
UK AC adapter MI70UKADAPTER
US AC adapter MI70USADAPTER
AUS AC adapter MI70AUSADAPTER
MI70 All adapter MI70ALLADAPTER
Sampling
Sampling cell DMT242SC
Sampling cell with Swagelok connectors DMT242SC2
Sampling cell for pressurized gases DSC74
Two pressure sampling cell DSC74B
Two pressure sampling cell with venting coil DSC74C
Cooling/venting coil for sampling cells DMCOIL
Cables
Analog output signal cable 27168ZZ
Connection cable for DMP248 27159ZZ
Connection cable for DMT142 211917ZZ
Connection cable for DMT242 27160ZZ
Probe extension table (10 m) 213107SP
Connection cable for DMT340 211339
Carrying cases
Plastic case MI70CASE
Aluminum case MI70CASE2
Probe accessories
Sintered filter for the probe HM47280SP
Bonded seal ring 26230
Others
Measurement indicator MI70
MI70 Link software interface kit MI70LINK
Filter for DSS70A 210801
Rechargeable battery for MI70 26755
Rechargeable battery for DSS70A DSS70BAT
Service kit for DSC74 (all versions) DSC74SERVICEKIT
PC Connection tools
MI70 Link software interface kit including a
USB instrument cable for MI70
MI70 Link software interface kit including a
serial connection cable for MI70