VACUUBRAND Exhaust waste vapour condenser Peltronic User Manual

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Technology for Vacuum Systems
Instructions for use
Exhaust waste vapor condenser Peltronic™
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After sales service: Contact your local dealer or call +49 9342 808-5500.
Trademark index:
VACUU•LAN® (US-Reg.No 3,704,401), VACUU•BUS®, VACUU•CONTROLTM, chemistry-HYBRIDTM, Peltronic®, TURBO•MODETM, VARIO® (US-Reg.No 3,833,788), VARIO-SPTM, VACUUBRAND® (US-Reg.No 3,733,388) and also the shown company logos are trademarks of VACUUBRAND GMBH + CO KG in Germany and/or other countries.
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DE Achtung: Die vorliegende Betriebsanleitung ist nicht in allen EU-Sprachen verfügbar. Der Anwender darf die beschriebenen Geräte nur dann in Betrieb nehmen, wenn er die vorliegende Anleitung versteht oder eine fachlich korrekte Übersetzung der voll­ständigen Anleitung vorliegen hat. Die Betriebsanleitung muss vor Inbetriebnahme der Geräte vollständig gelesen und verstanden werden, und alle geforderten Maß­nahmen müssen eingehalten werden. ”Sicherheitshinweise für Vakuumgeräte”
EN Attention: This manual is not available in all languages of the EU. The user must not operate the device if he does not understand this manual. In this case a technically correct translation of the complete manual has to be available. The manual must be completely read and understood before operation of the device and all required measures must be applied. ”Safety instructions for vacuum equipment”
FR Attention: Le mode d’emploi présent n’est pas disponible dans toutes les langues d’Union Européenne. L’utilisateur ne doit mettre le dispositif en marche que s’il comprend le mode d’emploi présent ou si une traduction complète et correcte du mode d’emploi est sous ses yeux. Le dispositif ne doit pas être mis en marche avant que le mode d’emploi ait été lu et compris complètement et seulement si le mode d’emploi est observé et tous les mesures demandées sont prises. «Avis de sécurité pour des dispositifs à vide»
BG
Внимание: Тези инструкции не са преведени на всички езици от ЕО. Потреби­телят не бива да работи с уреда, ако не разбира инструкциите за ползване. В този случай е необходимо да бъде предоставен пълен технически превод на инструкциите за ползване. Преди работа с уреда е задължително потребите­лят да прочете изцяло инструкциите за работа.
Указания за безопасност за вакуумни уреди
CN
注意:该操作手册不提供所有的语言版本。操作者在没有理解手册之前,不能操作 该设备。在这种情况下,需要有一个整个操作手册技术上正确的翻译。在操作该设 备前,必须完全阅读并理解该操作手册,必须实施所有需要的测量。 真空设备的安全信息
CZ
Upozornění :Tento návod k použití není k dispozici ve všech jazycích Evropské unie. Uživatel není oprávněn požít přístroj pokud nerozumí tomuto návodu. V tako­vém případě je nutno zajistit technicky korektní překlad manuálu do češtiny. Návod musí být uživatelem prostudován a uživatel mu musí plně porozumět před tím než začne přístroj používat. Uživatel musí dodržet všechna příslušná a požadovaná opatření. ”Bezpečnostní upozornění pro vakuové přístroje”.
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DA Bemærk: Denne manual foreligger ikke på alle EU sprog. Brugeren må ikke be-
tjene apparatet hvis manualen ikke er forstået. I det tilfælde skal en teknisk korrekt
oversættelse af hele manual stilles til rådighed. Manual skal være gennemlæst og
forstået før apparatet betjenes og alle nødvendige forholdsregler skal tages.
»Sikkerhedsregler for vakuumudstyr«
EE
Tähelepanu! Käesolev kasutusjuhend ei ole kõigis EL keeltes saadaval. Kasutaja ei tohi seadet käsitseda, kui ta ei saa kasutusjuhendist aru. Sel juhul peab saadaval olema kogu kasutusjuhendi tehniliselt korrektne tõlge. Enne seadme kasutamist tu­leb kogu juhend läbi lugeda, see peab olema arusaadav ning kõik nõutud meetmed peavad olema rakendatud. ”Ohutusnõuded vaakumseadmetele”
ES
Atención: Este manual no está disponible en todos los idiomas de UE. El usuario no debe manejar el instrumento si no entiende este manual. En este caso se debe
disponer de una traducción técnicamente correcta del manual completo. El manual
debe ser leído y entendido completamente y deben aplicarse todas las medidas de seguridad antes de manejar el instrumento. ”Notas sobre la seguridad para equipos de vacío”
FI
Huomio: Tämä käyttöohje ei ole saatavilla kaikilla EU: n kielillä. Käyttäjä ei saa käyt­tää laitetta, jos hän ei ymmärrä tätä ohjekirjaa. Tässä tapauksessa on saatavilla ol­tava teknisesti oikein tehty ja täydellinen ohjekirjan käännös. Ennen laitteen käyttöä on ohjekirja luettava ja ymmärrettävä kokonaan sekä suoritettava kaikki tarvittavat valmistelut ja muut toimenpiteet. ”Vakuumilaitteen turvallisuustiedot”
GR
Προσοχή! : Οι οδηγίες αυτές δεν είναι διαθέσιµες σε όλες τις γλώσσες της Ευρω­παϊκής Ένωσης. Ο χρήστης δεν πρέπει να θέσει σε λειτουργία την συσκευή αν δεν κατανοήσει πλήρως τις οδηγίες αυτές. Σε τέτοια περίπτωση ο χρήστης πρέπει να προµηθευτεί ακριßή µετάφραση του ßιßλίου οδηγιών. Ο χρήστης πρέπει να διαßά­σει και να κατανοήσει πλήρως τις οδηγίες χρήσης και να λάßει όλα τα απαραίτητα µέτρα πριν θέσει σε λειτουργία την συσκευή. ”Υποδείξεις ασφάλειας για αντλίες κενού”
HR
Pažnja:ove upute ne postoje na svim jezicima Europske Unije. Korisnik nemora ra­diti sa aparatom ako ne razumije ove upute.U tom slucaju tehnicki ispravni prijevod cijelih uputstava mora biti na raspolaganju. Uputstva moraju biti cijela procitana i razumljiva prije rada sa aparatom i sve zahtijevane mjere moraju biti primjenjene. ”Sigurnosne napomene za vakuumske uređaje
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HU
Figyelem! Ez a kezelési utasítás nem áll rendelkezésre az EU összes nyelvén. Ha a felhasználó nem érti jelen használati utasítás szövegét, nem üzemeltetheti a készüléket. Ez esetben a teljes gépkönyv fordításáról gondoskodni kell. Üzembe helyezés előtt a kezelőnek végig kell olvasnia, meg kell értenie azt, továbbá az üzemeltetéshez szükséges összes mérést el kell végeznie. ”A vákuum�készü� ”A vákuum�készü�”A vákuum�készü­lékekkel kapcsolatos biztonsági tudnivalók
IT Attenzione: Questo manuale non è disponibile in tutte le lingue della Comunità Eu­ropea (CE). L‘utilizzatore non deve operare con lo strumento se non comprende questo manuale. In questo caso deve essere resa disponibile una traduzione tec­nicamente corretta del manuale completo. Il manuale deve essere completamente letto e compreso prima di operare con lo strumento e devono essere applicati tutti gli accorgimenti richiesti. ”Istruzioni di sicurezza per apparecchi a vuoto”
JP
注意:この取扱説明書はすべての言語で利用可能ではありません。 もしこの取扱 説明書を理解できないならば、ユーザーは装置を操作してはなりません。 この場 合、技術的に正しい翻訳がなされた完全なマニュアルを用意しなければなりませ ん。 装置を作動する前にマニュアルを完全に読み、そして理解されなくてはなり ません。そして、すべての要求される対策を講じなければなりません。 真空装置を安全に取り扱うために
KR
주의 : 이 매뉴얼은 모든 언어로 번역되지는 않습니다. 만약 이 매뉴얼의 내용을 충분 히 인지하지 못했다면 기기를 작동하지 마십시오. 매뉴얼의 내용을 기술적으로 정확 하게 번역한 경우에 이용하십시오. 기기를 사용하기 전에 이 매뉴얼을 충분히 읽고 이해하고 모든 요구되는 사항들을 적용해야 합니다. 진공 장비에 대한 안전 정보
LT
Dėmesio: šis vadovas nėra pateikiamas visomis ES kalbomis. Naudotojui drau­džiama eksploatuoti įtaisą, jeigu jis nesupranta šio vadovo. Tokiu atveju reikia turėti viso vadovo techniškai taisyklingą vertimą. Vadovą būtina visą perskaityti ir suprasti pateikiamas instrukcijas prieš pradedant eksploatuoti įtaisą, bei imtis visų reikiamų priemonių. ”Vakuuminės įrangos saugos informacija”
LV
Uzmanību: Lietotāja instrukcija nav pieejama visās ES valodās. Lietotājs nedrīkst lietot iekārtu, ja viņš nesaprot lietotāja instrukcijā rakstīto. Šādā gadījumā, ir ne­pieciešams nodrošināt tehniski pareizu visas lietotāja instrukcijas tulkojumu. Pirms sākt lietot iekārtu, un, lai izpildītu visas nepieciešamās prasības, iekārtas lietotāja instrukcija ir pilnībā jāizlasa un jāsaprot. ”Vakuuma iekārtu drošības noteikumi”
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NL
Attentie: Deze gebruiksaanwijzing is niet in alle talen van de EU verkrijgbaar. De
gebruiker moet niet met dit apparaat gaan werken als voor hem/haar de gebruiks-
aanwijzing niet voldoende duidelijk is. Bij gebruik van deze apparatuur is het nood­zakelijk een technisch correcte vertaling van de complete gebruiksaanwijzing te hebben. Voor het in gebruik nemen van het apparaat moet de gebruiksaanwijzing volledig gelezen en duidelijk zijn en dienen alle benodigde maatregelen te zijn ge-
nomen. ”Veiligheidsvoorschriften voor vacuümapparaten”
PL
Uwaga!! Ta instrukcja nie jest dostępna we wszystkich językach Unii Europejskiej. Użytkownik nie może rozpocząć pracy z urządzeniem dopóki nie przeczytał instruk­cji i nie jest pewien wszystkich informacji w niej zawartych. Instrukcja musi byc w całości przeczytana i zrozumiana przed podjęciem pracy z urządzeniem oraz nale­ży podjąć wszystkie niezbędne kroki związane z prawidłowym uzytkowaniem. ”Wskazówki bezpieczeństwa do urządzeń próżniowych”
PT
Atenção: Este manual não está disponível em todas as línguas da UE. O usuário
não deve utilizar o dispositivo, se não entender este manual. Neste caso, uma tra­dução tecnicamente correta do manual completo tem de estar disponível. O manu­al deve ser lido e entendido completamente antes da utilização do equipamento e
todas as medidas necessárias devem ser aplicadas. ”Informação de Segurança para Equipamento que funciona a Vácuo”
RO Atentie: Acest manual nu este disponibil in toate limbile EU. Utilizatorul nu trebuie
sa lucreze cu aparatul daca daca nu intelege manualul. Astfel, va 󰘰 disponibile o
traducere corecta si completa a manualului. Manualul trebuie citit si inteles in intre­gime inainte de a lucra cu aparatul si a luat toate masurile care se impun.
”Instrucţiuni de siguranţă pentru aparatele de vidare”
RU
Внимание: Эта инструкция по эксплуатации не имеется на всех языках. Потре­бителю не дозволенно эксплуатировать данный прибор, если он не понимает эту инструкцию. В этом случае нужен технически правильный перевод полной инструкции. Прежде чем использовать этот прибор, необходимо полностью прочитать и понять эту инструкцию и принять все не­обходимые меры. ”Указания по технике безопасности при работе с ваку­умными устройствами”
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SE Varning: Denna instruktion är inte tillgänglig på alla språk inom EU. Användaren får inte starta utrustningen om hon/han inte förstår denna instruktion. Om så är fallet måste en tekniskt korrekt instruktion göras tillgänglig. Instruktionen måste läsas och förstås helt före utrustningen tas i drift och nödvändiga åtgärder göres. ”Säkerhetsinformation för vakuumutrustning”
SI
Pozor: Ta navodila niso na voljo v vseh jezikih EU. Uporabnik ne sme upravljati z napravo, če ne razume teh navodil. V primeru nerazumljivosti mora biti na voljo tehnično pravilen prevod. Navodila se morajo prebrati in razumeti pred uporaba naprave, opravljene pa moraja biti tudi vse potrebne meritve.
”Varnostni nasveti za vakuumske naprave”
SK
Upozornenie: Tento manuál nie je k dispozícii vo všetkých jazykoch EÚ. Užívateľ nesmie obsluhovať zariadenie, pokiaľ nerozumie tomuto manuálu. V takomto prípa­de musí byť k dispozícii technicky správny preklad celého manuálu. Pred obsluhou zariadenia je potrebné si prečítať celý manuál a porozumieť mu, a musia byť prijaté všetky opatrenia. ”Bezpečnostné pokyny pre vákuové zariadenia”
TR
Dikkat : Bu kullanım kitabı, tüm dillerde mevcut değildir. Kullanıcı, bu kullanım kita­bını anlayamadıysa cihazı çalıştırmamalıdır. Bu durumda, komple kullanım kitabı­nın, teknik olarak düzgün çevirisinin bulunması gerekir. Cihazın çalıştırılmasından önce kullanım kitabının komple okunması ve anlaşılması ve tüm gerekli ölçümlerin uygulanması gerekir. ”Vakumlu cihazlar için güvenlik uyarıları”
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Contents
Safety information! ............................................................. 9
Important information! ......................................................................... 9
General information ............................................................................11
Intended use.......................................................................................11
Setting up and installing the equipment ............................................ 12
Ambient conditions ............................................................................ 14
Operating conditions ......................................................................... 14
Safety during operation ..................................................................... 16
Maintenance and repair..................................................................... 18
Important information: Equipment marking (ATEX) ..................... 20
`
Technical data ................................................................... 22
Exhaust waste vapor condenser Peltronic™.................................... 22
Wetted parts ..................................................................................... 23
Abbreviations .................................................................................... 23
Condenser parts ............................................................................... 23
Exhaust waste vapor condenser Peltronic™ with CVC 3000............ 25
Exhaust waste vapor condenser Peltronic™
with VNC 2 (E) (VARIO) .................................................................... 25
Exhaust waste vapor condenser Peltronic™ with level sensor ......... 26
Use and operation ............................................................ 27
Assembling components ................................................................... 27
Mounting the exhaust waste vapor condenser Peltronic™
at VACUUBRAND pumping units ...................................................... 27
Prior to use ........................................................................................ 29
During operation ................................................................................ 30
Notes concerning the use of the
exhaust waste vapor condenser Peltronic™ ..................................... 30
Shutdown & storage .......................................................................... 32
Accessories ...................................................................... 33
Troubleshooting ............................................................... 34
Notes on return to the factory ......................................... 35
Warranty ............................................................................ 38
Health and safety clearance form ................................... 39
EC Declaration of Conformity of the Machinery ............... 40
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Safety information!

Important information!

+ Keep this manual complete and accessible to per-
sonnel at all times!
+ Read this manual carefully before installing or op-
erating the equipment. Observe the instructions contained in this manual.
+ Do not modify the equipment without authoriza-
tion.
NOTICE
This manual is an integral part of the equipment de­scribed therein. It describes the safe and proper use of the exhaust waste vapor condenser Peltronic™. Make operating personnel aware of dangers arising from the exhaust waste vapor condenser Peltronic™ and the processed substances. VACUUBRAND disclaims any liability for inappropri­ate use of the exhaust waste vapor condenser Pel­tronic™ and for damage from failure to follow instruc­tions contained in this manual.
This manual is only to be used and distributed in its com­plete and original form. It is strictly the users’ responsibility to check carefully the validity of this manual with respect to his product. Manual-no.: 999166 / 06/25/2014
The following signal word panels and safety symbols are used throughout this manual:
This is the safety alert symbol. It is used to alert you to po­tential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury and death.
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DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
+ WARNING indicates a hazardous situation which, if
not avoided, could result in death or serious injury.
• CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE
NOTICE is used to address practices not related to
personal injury.
Caution! Hot surface!
Disconnect equipment from AC power.
Dispose of electronic equipment according to regula-
tions.
Formatting used in this manual: Note: The signal word panels in all sections of this manual always refer
to all paragraphs of the same format (➨ / + / • / plain text) following each signal word panel.
The document ”Safety information for vacuum equipment” is part of this manual! Read the ”Safety information for vacuum
equipment” and observe the instructions contained therein!
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General information

NOTICE
Remove all packing material from the packing box. Re­move the product from its packing-box and retain all pack­aging until the equipment is inspected and tested. Re­move the protective caps from the inlet and outlet ports and retain for future use. Inspect the equipment promptly and carefully. If the equipment is damaged, notify the supplier and the carrier in writing within three days. Retain all packing ma­terial for inspection. State the item number of the product together with the order number and the supplier’s invoice number. Failure to check and give notice of damage will void any and all warranty claims for those deciencies. Replace the protective caps if the equipment is not used immediately. Store the equipment in dry and non-corro­sive conditions.
+ Do not use any damaged equipment.

Intended use

+ Do not use any system parts on humans or animals.
+ Ensure that the individual components are only con-
nected, combined and operated according to their de­sign and as indicated in the instructions for use. Use
only original manufacturer’s spare parts and ac­cessories. Otherwise the safety and performance of
the equipment, as well as the electromagnetic compat­ibility of the equipment might be reduced.
The CE mark may be voided if not using original man-
ufacturer’s spare parts.
+ Comply with all notes on correct vacuum and electri-
cal connections; see section ”Use and operation”, pg.
27.
+ The exhaust waste vapor condenser Peltronic™ is de-
signed for ambient temperatures during operation
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between +50°F and +104°F (+10°C and +40°C). Peri­odically check maximum temperatures if installing the equipment in a cabinet or a housing. Make sure venti­lation is adequate to maintain recommended operating temperature. Install an external automatic ventilation
system if necessary.
If pumping hot process gases, make sure that the max-
imum permitted gas inlet temperature is not exceeded.
• Ensure that the exhaust waste vapor condenser Pel­tronic™, and any accessories in the ow path are chemically resistant to the processed substances prior
to operation.
NOTICE
Use the equipment only as intended, that is, for conden­sation of emitted vapors at the outlet of vacuum systems and pumps (i.e. at atmospheric pressure). Any other use will automatically invalidate all warranty and liability claims. Remain aware of safety and risks.

Setting up and installing the equipment

Equipment must be connected only to a suitable elec-
trical supply and a suitable ground point. As such,
the plug must be plugged into an outlet that is properly grounded. Failure to connect the motor to ground may result in deadly electrical shock.
The supply cable may be tted with a molded Europe-
an IEC plug or a plug suitable for your local electrical supply. The cable contains wires color coded as fol­lows: green or green and yellow: ground; blue or white: neutral; brown or black: hot.
+ Do not permit any uncontrolled pressurizing. Make
sure that the exhaust pipeline cannot become blocked. If there is an exhaust isolation valve, make sure that you cannot operate the equipment with the valve closed to avoid a risk of bursting!
page 13 of 41
+ Keep the electrical power cord away from heated sur-
faces.
• Provide a rm, level platform for the equipment. En­sure a stable position of the exhaust waste vapor con­denser Peltronic™. Check that all ttings are secure.
• Comply with maximum permissible pressures at in- let and outlet and with maximum permissible pres- sure differences between inlet and outlet. See section ”Technical data”, pg. 22. Do not operate the exhaust waste vapor condenser Peltronic™ with overpressure
at the inlet.
NOTICE
• Check the power source and the condenser’s rating plate to be sure that the power source and the equip­ment match in voltage, phase, and frequency.
• Make sure the fan’s air supply is adequate, especially if the exhaust waste vapor condenser Peltronic™ is in­stalled in an enclosure. Do not block ventilation slots.
• Connect hoses gas tight at inlet and outlet of the ex­haust waste vapor condenser Peltronic™.
Note: Flexible elements will shrink when evacuated.
Make sure ventilation is adequate to maintain recommend­ed operating temperature. Keep a minimum distance of 2 in (5 cm) between the cooling fan and surrounding items (e.g., housing, walls, etc.), or else install an external auto­matic ventilation system. Check ventilation slots regularly for dust/dirt. Clean venti­lation slots if necessary to avoid a reduction of ventilation.
Allow the equipment to equilibrate to ambient temperature if you bring it from cold environment into a room prior to operation. Notice if there is water condensation on cold
surfaces.
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