U-Line CLRCO2075 User Manual

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U-LINE CORPORATION LIMITED WARRANTY
U-Line Corporation warrants each U-Line product to be free from defects in materials and workmanship for a period of one year from the date of purchase; and warrants the sealed system (consisting of the compressor, the condenser, the evaporator, the hot gas bypass valve, the dryer and the connecting tubing) in each U-Line product to be free from defects in materials and workmanship for a period of five years from the date of purchase. During the initial one-year warranty period for all U-Line products U-Line shall: (1) at U-Line’s option, repair any product or replace any part of a product that breaches this warranty;and (2) for all Marine, R V and Domestic U-Line products sold and serviced in the United States (including Alaska and Hawaii)and Canada, U-Line shall cover the labor costs incurred in connection with the replacement of any defective part. During years two through fiv e of the warranty period for the sealed system, U-Line shall:. (1) repair or replace any par t of the sealed system that breaches this warranty;and (2) for all Marine, RV and Domestic U-Line products sold and serviced in the United States (including Alaska and Hawaii)and Canada, U-Line shall cover the labor costs incurred in connection with the replacement of any def ec­tive part of the sealed system. All other charges, including transportation charges for replacements under this warranty and labor costs not specifically covered by this warran­ty, shall be borne by you. This warranty is extended only to the original purchaser of the U-Line product. The Registration Card included with the product should be promptly completed by you and mailed back to U-Line or you can register on-line at www.U-LineService.com.
The following are excluded from this limited warranty: installation charges; damages caused by disasters or acts of God, such as fire, floods, wind and lightening; damages incurred or resulting from shipping, improper installation, unauthorized modification, or mis­use/abuse of the product; customer education calls; food loss/spoilage; door and water level adjustments (e xcept during the first 90 days from the date of purchase);defrosting the product; adjusting the controls; door reversal;or cleaning the condenser.
If a product defect is discovered during the applicable warranty period, you must promptly notify either the dealer from whom you purchased the product or U-Line at P.O.Box 23220, Milwaukee, Wisconsin 53223 or at 414-354-0300. In no event shall such notification be received later than 30 days after the expiration of the applicable warranty period. U-Line may require that defective parts be returned, at your expense, to U-Line’s factory in Milwaukee, Wisconsin, for inspection. Any action by you for breach of warranty must be commenced within one year after the expiration of the applicable warranty period.
This limited warranty is in lieu of any other warranty, express or implied, including, but not limited to any implied warranty of merchantability or fitness for a particular purpose; pro vided ho wever,that to the extent required by law ,implied warranties are included but do not extend beyond the duration of the express warranty first set forth above. U-Line’s sole liability and your exclusive remedy under this warranty is set forth in the initial paragraph above. U-Line shall have no liability whatsoever for any incidental,consequential or special damages arising from the sale,use or instal­lation of the product or from any other cause whatsoever, whether based on war­ranty (express or implied) or otherwise based on contract, tort or any other theory of liability.
Some states do not allow limitations on how long an implied warranty lasts or the e xclusion or limitation of incidental or consequential damages, so the above limitations ma y not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

INTRODUCTION

Congratulations on your purchase of U-Line CLRCO2075 Combination Ice Maker/Refrigerator. A pioneer in the field for nearly 40 years, U-Line is the world’s number one manufacturer of built-in, under­counter ice making and specialty refrigeration products. U-Line dedi­cates 100% of its research and development to these products. The result: U-Line technology leads the market with innovation, design, depth of product line and performance.
U-Line also backs customers with a strong dealer network. U-Line’s commitment to quality even extends to environmentally safe packaging. U-Line products are making life more convenient in homes, businesses, and hotels around the world.
PLEASE READ all instructions completely before attempting to install or operate the unit. All models of Ice Makers and Combos require a connection to the water supply. Improper hook-up can result in substantial property damage! If you are unsure of your ability to safely connect the water supply to the unit, consult a licensed plumber for assistance.
Once you have your unit installed, we suggest you keep this manual in a safe place for future reference. Should any problems occur, refer to the TROUBLESHOOTING section of this manual. This information will help you quickly identify a problem and get it remedied. In the event you require assistance, please contact the dealer where you purchased your unit.
PLEASE RECORD YOUR MODEL’S INFORMATION
Whenever you call to request information or service, you will need to know your model number and serial number. You can find this infor­mation on the serial plate located on the inside wall of your unit and on the product registration card.
PRODUCT REGISTRATION CARD
The package containing this manual also includes your product registration information. Warranty coverage begins at the time your unit was purchased.
NOTE
Complete and mail the Product Registration Card as soon as possible to validate the registration date. You may also register the product online at www.U-LineService.com.
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User’s Manual
If you do not return your Product Registration Card, U-Line will use the date of sale to the U-Line distributor as the first date of warranty for your unit. Please also record the purchase date of your U-Line unit and your dealer’s name, address and telephone number.
Model Number: ________________________________________
Serial Number: ________________________________________
Purchase Date: ________________________________________
Dealer Name: ________________________________________
Dealer Address: ________________________________________
Dealer Telephone: ________________________________________
Keep this manual and the sales receipt together in a safe place for further reference.
TABLE OF CONTENTS
INTRODUCTION..........................................................................1
SAFETY PRECAUTIONS ...............................................................3
PRODUCT DIMENSIONS ..............................................................5
DRAIN INSTALLATION .................................................................5
CONNECTING A DRAIN PUMP .....................................................8
SITE PREPARATION ....................................................................9
BUILT-IN INSTALLATION.............................................................11
CONNECTING THE WATER SUPPLY ............................................12
LEVELING THE UNIT .................................................................14
REVERSING THE DOOR .............................................................15
DOOR ADJUSTMENT ................................................................18
CUSTOM DOOR PANELS ...........................................................20
INITIAL START-UP .....................................................................22
CLEAR ICE MAKER OPERATION..................................................25
PERIODIC CLEANING AND USER MAINTENANCE .........................30
DEFROSTING ...........................................................................36
STORAGE, VACATION AND MOVING ...........................................37
TROUBLESHOOTING .................................................................39
IF SERVICE IS REQUIRED ...........................................................42
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SAFETY PRECAUTIONS

!
CAUTION
!
WARNING
DANGER
! !
!
Do not attempt to install or operate your unit until you have read the safety precautions in this manual. Safety items throughout this manual are labeled with a Danger, Warning or Caution based on the risk type.
DEFINITIONS
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
CAUTION
CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.
Indicates installation, operation or maintenance information which is important but not hazard-related.
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!
WARNING
DANGER
! !
User’s Manual
GENERAL PRECAUTIONS
RISK OF CHILD ENTRAPMENT. Before you throw away your old refrigerator or freezer, take off the doors and leave shelves in place so that children may not easily climb inside.
•Never attempt to repair or perform maintenance on the unit until the electricity has been disconnected.
• Altering, cutting of power cord, removal of power cord, removal of power plug, or direct wiring can cause serious injury, fire and/or loss of property and/or life and will void the warranty.
CAUTION
• Do not lift unit by door handle.
• Use care when moving the unit. Some edges are sharp
and may cause personal injury. Wear gloves when mov­ing or positioning the unit.
• Never install the unit behind closed doors. Be sure front
grille is free of obstruction. Obstructing free air flow can cause the unit to malfunction, and may void the warranty.
• Allow unit temperature to stabilize for 24 hours before use.
•Never use an ice pick or other sharp instrument to help
speed up defrosting. These instruments can puncture the inner lining or damage cooling unit.
• Failure to clean the condenser every three months can
cause the unit to malfunction. This could void the warranty.
CAUTION
• DO NOT use any type of heater to defrost. Using a heater
to speed up defrosting can cause damage to the inner lining.
• Use only genuine U-Line replacement parts. Imitation
parts can damage the unit, and may void the warranty.
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PRODUCT DIMENSIONS

34-1/8"
(86.7) FULL
RETRACT
HEIGHT
WATER
CONNECTION
23-15/16"
(60.8)
WATER
DRAIN
24"
(61)
WATER
VALVE
21-3/4"
(55.2)
Figure 1

DRAIN INSTALLATION

CLRCO001
PLEASE READ all instructions completely before attempting to install or operate the unit. All Ice Makers require a con­nection to the water supply and improper hook-up can result in substantial property damage! All water and drain connections MUST BE made by a licensed/qualified plumb­ing contractor. Failure to follow recommendations and instructions may result in damage and/or harm.
CAUTION
Plumbing installation must observe all state and local codes. All water and drain connections MUST BE made by a licensed/qualified plumbing contractor. Failure to follow recommendations and instructions may result in damage and/or harm.
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User’s Manual
The CLRCO2075 can be installed using a gravity drain or can use a factory installed or equivalent drain pump.
Follow these guidelines when installing drain lines to prevent water from flowing back into the ice maker storage bin and/or potentially flowing onto the floor causing water damage:
Gravity Drain
• Drain lines must have a 5/8 inch inside diameter.
• Drain lines must have a 1 inch drop per 48 inches of run (1/4 inch per foot) and must not create traps.
• The floor drain must be large enough to accommodate drainage from all drains.
• Insulate the bin drain line to prevent condensation.
CLRCO2075 With Factory Installed Drain Pump
NOTE
Before installing your U-Line CLRCO2075 With Factory Installed Pump, it is extremely important to check and test all hose connections at the drain pump. There is a possibility that hose connections may have loosened during shipment.
WARNING
!
To prevent accidental electrocution, make certain that the floor surfaces surrounding the unit are dry whenever power is removed from, or applied to the unit.
1.
Make certain the unit is not plugged into an electrical outlet. Carefully push the power cord grommet (Figure 2) through the
2.
hole in the back panel.
WATER
DRAIN
Figure 2
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CLRCO002
3.
!
WARNING
Remove screws securing back panel.
4. Check that the clamps and hose connections (Figure 3) are tight at
the following areas:
• Discharge tube (A)
• Drain tube (B)
• Vent tube (C)
B
C
A
BACK VIEW SIDE VIEW
B
CLRCO003
Figure 3
5. Place a suitable container beneath the pump’s discharge tube.
(The bucket must be able to hold a minimum of one gallon.)
Back panel serves as a guard. DO NOT remove the back panel unless it is to be serviced or procedure requires it to be removed. It must be in place during normal operation. Failure to follow this warning could result in serious personal injury or death.
6. Plug the ice maker power cord into a properly grounded, polarized
electrical outlet.
7. Verify pump operation by pouring one gallon of water into the ice
storage bin of the ice maker. The pump should energize and pump the water into the container.
8. At this time, verify that all tube and clamp connections are tight
and leak free.
9. Unplug unit power cord from electrical outlet.
10. Leave back panel off for water supply line installation.
11. Continue to the next step in the installation process, SITE
PREPARATION.
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User’s Manual
CAUTION

CONNECTING A DRAIN PUMP

If a gravity drain connection is not available, and you have not purchased the CLRCO2075 with factory installed pump, we strong­ly recommend the use of the U-Line P60 drain pump. The U-Line
P60 drain pump is available through your Dealer, or direct from U-Line with complete installation instructions. If a pump other than the U-Line P60 drain pump is to be used, it must meet the following specifica­tions:
• It must be UL listed and have a UL listed, 120 VAC, 3-wire grounded power cord.
• It must have overall maximum outside dimensions of 8-3/4" wide x 5-3/4" deep x 7-3/4" high.
• It must have a minimum flow rate of 15 gallons per hour at 10 feet of lift.
• It must have a sealed sump which does not allow water leakage in the case of a power outage, restricted drain or pump failure.
• It must have a check valve in the discharge line to prevent waste water return to the pump.
• It must have an overflow protection control which will shut off power to the ice maker in the event of a pump failure.
• It must have an operating temperature range of 50°F to 110°F (10°C to 40°C).
In the event of a power outage, restricted drain or pump failure, the failure to use the U-Line P60 drain pump or a pump with the above listed specifications, could result in substantial water leakage and pooling with severe and costly water damage and related consequential damages and harm.
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SITE PREPARATION

DANGER
! !
1. Position the unit on a flat, level surface, capable of supporting the
entire weight of the unit. Remember that the unit will be signifi­cantly heavier once it is fully loaded.
It is extremely important that the unit is level. If it is not level, the water will not flow over the ice mold evenly. This can cause a reduction in ice rate, uneven sized cubes or water spilling into the storage area which will cause the ice in the bin to melt prematurely. Remember that floors near drains have a tendency to slope towards the drain.
2. The surrounding air temperature must be at least 50°F (10°C) but
must not exceed 110°F (40°C).
3. The unit must not be located near heat-generating equipment or in
direct sunlight.
4. The unit must be located to allow clearance for water, drain and
electrical connections in the rear of the ice maker.
5. Connect the unit to a grounded and polarized 115 VAC, 60 Hz,
15A circuit (normal household current).
ELECTROCUTION HAZARD! Electrical Grounding Required. This appliance
is equipped with a three prong (grounding) polarized plug for your protection against possible shock hazards.
• NEVER remove the round grounding prong from the plug.
•NEVER use a two-prong grounding adapter.
•NEVER use an extension cord to connect power to the unit.
Where a two-prong wall receptacle is encountered or a longer power cord is required, contact a qualified electrician to have it replaced in accordance with applicable electrical codes.
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INTAKE
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User’s Manual
NOTE
All U-Line units have a zero clearance for the door to open (Figure 4). See BUILT­IN INSTALLATION for addi­tional clearance require­ments.
DOOR
SWING
NOTE
Stainless Steel models require a minimum of 2-1/2" door handle clear­ance when installed against a wall.
6. Install and connect the water supply line. See CONNECTING THE WATER SUPPLY for installation requirements.
7. Position the unit to allow free air flow through the front grille (Figure 5).
Figure 4
CABINET
OR WALL
0"
CLEARANCE
NEEDED
UL124A
Figure 5
8. Wipe out inside of unit with a clean, water-dampened cloth.
10

BUILT-IN INSTALLATION

Your U-Line product has been designed for either free-standing or built­in installation. When built-in, your U-Line product does not require addi­tional air space for top, sides or rear. However, the front grille must NOT be obstructed.
CAUTION
Do not install unit behind closed doors.
Table 3. Built-in Cabinet Dimensions
Unit Dimensions
ABC
34-1/8" 23-15/16" 24"
NOTE
To ease unit installation and removal, it is recommended that the cabinet rough opening dimensions be increased by at least 1/4" over the dimensions given for your unit. The unit must be located to allow clearance for water, drain and electrical connections in the rear of the ice maker.
A
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B
C
CLRCO002a
User’s Manual
UL134
CLRCO013
WATER
SOLENOID VALVE
WATER SUPPLY LINE
HOSE
CONNECTOR

CONNECTING THE WATER SUPPLY

When connecting the water supply, follow these guidelines:
• Review the local plumbing codes before you install the unit.
• In most instances, the cold water supply will come from the
basement through a hole in the floor.
• The water pressure should be between 20 minimum and 120
maximum psi.
• Install a shut-off valve in the 1/4 inch supply line.
• Connect sufficient tubing to the unit to allow the unit to be
moved for cleaning and servicing. However, make certain that the tubing is not pinched or damaged during installation.
• U-Line recommends the use of copper tubing for installation.
1. Locate the compression fitting and ferrule packed in the unit. Slide the compres­sion fitting and ferrule over the 1/4 inch water supply line. Do not use thread sealing compound or tape. Using two wrenches, tighten the compression fitting on the supply line (Figure 6).
Figure 7
Figure 6
2. Carefully bend the water supply line into position and connect the line to the water solenoid valve (Figure
7). Avoid kinking the water supply line.
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3. For recessed installations, allow
CLRCO005
extra water supply and drain line length to provide slack for easy removal from the recessed area (Figure 8). This will also safeguard against kinking the line.
Figure 8
NOTE
After completing the installation, turn on the water and recheck water and drain connection for leaks. Apply addi­tional tightening if needed. DO NOT use thread sealing compound or tape.
4. Plug in the power cord.
5. Gently push the unit into position. If desired the unit may be recessed into cabinet or wall.
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