U-Line CLRCO2075 User Manual

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U-Line CLRCO2075 User Manual

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U-LINE CORPORATION LIMITED WARRANTY

U-Line Corporation warrants each U-Line product to be free from defects in materials and workmanship for a period of one year from the date of purchase; and warrants the sealed system (consisting of the compressor, the condenser, the evaporator, the hot gas bypass valve, the dryer and the connecting tubing) in each U-Line product to be free from defects in materials and workmanship for a period of five years from the date of purchase. During the initial one-year warranty period for all U-Line products U-Line shall: (1) at U-Line’s option, repair any product or replace any part of a product that breaches this warranty; and

(2) for all Marine, RV and Domestic U-Line products sold and serviced in the United States (including Alaska and Hawaii)and Canada, U-Line shall cover the labor costs incurred in connection with the replacement of any defective part. During years two through five of the warranty period for the sealed system, U-Line shall:. (1) repair or replace any part of the sealed system that breaches this warranty; and (2) for all Marine, RV and Domestic U-Line products sold and serviced in the United States (including Alaska and Hawaii)and Canada, U-Line shall cover the labor costs incurred in connection with the replacement of any defective part of the sealed system. All other charges, including transportation charges for replacements under this warranty and labor costs not specifically covered by this warranty, shall be borne by you. This warranty is extended only to the original purchaser of the U-Line product. The Registration Card included with the product should be promptly completed by you and mailed back to U-Line or you can register on-line at www.U-LineService.com.

The following are excluded from this limited warranty: installation charges; damages caused by disasters or acts of God, such as fire, floods, wind and lightening; damages incurred or resulting from shipping, improper installation, unauthorized modification, or misuse/abuse of the product; customer education calls; food loss/spoilage; door and water level adjustments (except during the first 90 days from the date of purchase); defrosting the product; adjusting the controls; door reversal; or cleaning the condenser.

If a product defect is discovered during the applicable warranty period, you must promptly notify either the dealer from whom you purchased the product or U-Line at P.O. Box 23220, Milwaukee, Wisconsin 53223 or at 414-354-0300. In no event shall such notification be received later than 30 days after the expiration of the applicable warranty period. U-Line may require that defective parts be returned, at your expense, to U-Line’s factory in Milwaukee, Wisconsin, for inspection. Any action by you for breach of warranty must be commenced within one year after the expiration of the applicable warranty period.

This limited warranty is in lieu of any other warranty, express or implied, including, but not limited to any implied warranty of merchantability or fitness for a particular purpose; provided however, that to the extent required by law, implied warranties are included but do not extend beyond the duration of the express warranty first set forth above. U-Line’s sole liability and your exclusive remedy under this warranty is set forth in the initial paragraph above. U-Line shall have no liability whatsoever for any incidental, consequential or special damages arising from the sale, use or installation of the product or from any other cause whatsoever, whether based on warranty (express or implied) or otherwise based on contract, tort or any other theory of liability.

Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

INTRODUCTION

Congratulations on your purchase of U-Line CLRCO2075 Combination Ice Maker/Refrigerator. A pioneer in the field for nearly 40 years, U-Line is the world’s number one manufacturer of built-in, undercounter ice making and specialty refrigeration products. U-Line dedicates 100% of its research and development to these products. The result: U-Line technology leads the market with innovation, design, depth of product line and performance.

U-Line also backs customers with a strong dealer network. U-Line’s commitment to quality even extends to environmentally safe packaging. U-Line products are making life more convenient in homes, businesses, and hotels around the world.

PLEASE READ all instructions completely before attempting to install or operate the unit. All models of Ice Makers and Combos require a connection to the water supply. Improper hook-up can result in substantial property damage! If you are unsure of your ability to safely connect the water supply to the unit, consult a licensed plumber for assistance.

Once you have your unit installed, we suggest you keep this manual in a safe place for future reference. Should any problems occur, refer to the TROUBLESHOOTING section of this manual. This information will help you quickly identify a problem and get it remedied. In the event you require assistance, please contact the dealer where you purchased your unit.

PLEASE RECORD YOUR MODEL’S INFORMATION

Whenever you call to request information or service, you will need to know your model number and serial number. You can find this information on the serial plate located on the inside wall of your unit and on the product registration card.

PRODUCT REGISTRATION CARD

The package containing this manual also includes your product registration information. Warranty coverage begins at the time your unit was purchased.

NOTE

Complete and mail the Product Registration Card as soon as possible to validate the registration date. You may also register the product online at www.U-LineService.com.

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User’s Manual

If you do not return your Product Registration Card, U-Line will use the date of sale to the U-Line distributor as the first date of warranty for your unit. Please also record the purchase date of your U-Line unit and your dealer’s name, address and telephone number.

Model Number:

________________________________________

Serial Number:

________________________________________

Purchase Date:

________________________________________

Dealer Name:

________________________________________

Dealer Address:

________________________________________

Dealer Telephone:

________________________________________

Keep this manual and the sales receipt together in a safe place for further reference.

TABLE OF CONTENTS

 

INTRODUCTION..........................................................................

1

SAFETY PRECAUTIONS ...............................................................

3

PRODUCT DIMENSIONS ..............................................................

5

DRAIN INSTALLATION.................................................................

5

CONNECTING A DRAIN PUMP .....................................................

8

SITE PREPARATION ....................................................................

9

BUILT-IN INSTALLATION.............................................................

11

CONNECTING THE WATER SUPPLY............................................

12

LEVELING THE UNIT .................................................................

14

REVERSING THE DOOR .............................................................

15

DOOR ADJUSTMENT................................................................

18

CUSTOM DOOR PANELS ...........................................................

20

INITIAL START-UP.....................................................................

22

CLEAR ICE MAKER OPERATION..................................................

25

PERIODIC CLEANING AND USER MAINTENANCE .........................

30

DEFROSTING ...........................................................................

36

STORAGE, VACATION AND MOVING ...........................................

37

TROUBLESHOOTING .................................................................

39

IF SERVICE IS REQUIRED ...........................................................

42

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SAFETY PRECAUTIONS

Do not attempt to install or operate your unit until you have read the safety precautions in this manual. Safety items throughout this manual are labeled with a Danger, Warning or Caution based on the risk type.

DEFINITIONS

This is the safety alert symbol. It is used to alert you to

!potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

! DANGER !

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

! WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

! CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

Indicates installation, operation or maintenance information which is important but not hazard-related.

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User’s Manual

GENERAL PRECAUTIONS

! DANGER !

RISK OF CHILD ENTRAPMENT. Before you throw away your old refrigerator or freezer, take off the doors and leave shelves in place so that children may not easily climb inside.

!WARNING

Never attempt to repair or perform maintenance on the unit until the electricity has been disconnected.

Altering, cutting of power cord, removal of power cord, removal of power plug, or direct wiring can cause serious injury, fire and/or loss of property and/or life and will void the warranty.

CAUTION

Do not lift unit by door handle.

Use care when moving the unit. Some edges are sharp and may cause personal injury. Wear gloves when moving or positioning the unit.

Never install the unit behind closed doors. Be sure front grille is free of obstruction. Obstructing free air flow can cause the unit to malfunction, and may void the warranty.

Allow unit temperature to stabilize for 24 hours before use.

Never use an ice pick or other sharp instrument to help speed up defrosting. These instruments can puncture the inner lining or damage cooling unit.

Failure to clean the condenser every three months can cause the unit to malfunction. This could void the warranty.

CAUTION

DO NOT use any type of heater to defrost. Using a heater to speed up defrosting can cause damage to the inner lining.

Use only genuine U-Line replacement parts. Imitation parts can damage the unit, and may void the warranty.

4

PRODUCT DIMENSIONS

24" 23-15/16" (61)

(60.8)

34-1/8"

(86.7) FULL RETRACT HEIGHT

 

 

WATER

WATER

WATER

VALVE

CONNECTION

21-3/4"

DRAIN

 

(55.2)

 

 

CLRCO001

Figure 1

DRAIN INSTALLATION

PLEASE READ all instructions completely before attempting to install or operate the unit. All Ice Makers require a connection to the water supply and improper hook-up can result in substantial property damage! All water and drain connections MUST BE made by a licensed/qualified plumbing contractor. Failure to follow recommendations and instructions may result in damage and/or harm.

CAUTION

Plumbing installation must observe all state and local codes. All water and drain connections MUST BE made by a licensed/qualified plumbing contractor. Failure to follow recommendations and instructions may result in damage and/or harm.

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User’s Manual

The CLRCO2075 can be installed using a gravity drain or can use a factory installed or equivalent drain pump.

Follow these guidelines when installing drain lines to prevent water from flowing back into the ice maker storage bin and/or potentially flowing onto the floor causing water damage:

Gravity Drain

Drain lines must have a 5/8 inch inside diameter.

Drain lines must have a 1 inch drop per 48 inches of run (1/4 inch per foot) and must not create traps.

The floor drain must be large enough to accommodate drainage from all drains.

Insulate the bin drain line to prevent condensation.

CLRCO2075 With Factory Installed Drain Pump

NOTE

Before installing your U-Line CLRCO2075 With Factory Installed Pump, it is extremely important to check and test all hose connections at the drain pump. There is a possibility that hose connections may have loosened during shipment.

! WARNING

To prevent accidental electrocution, make certain that the floor surfaces surrounding the unit are dry whenever power is removed from, or applied to the unit.

1.Make certain the unit is not plugged into an electrical outlet.

2.Carefully push the power cord grommet (Figure 2) through the hole in the back panel.

WATER

 

DRAIN

CLRCO002

 

Figure 2

6

3.Remove screws securing back panel.

4.Check that the clamps and hose connections (Figure 3) are tight at the following areas:

Discharge tube (A)

Drain tube (B)

Vent tube (C)

B B

C

A

BACK VIEW

SIDE VIEW

CLRCO003

Figure 3

5.Place a suitable container beneath the pump’s discharge tube. (The bucket must be able to hold a minimum of one gallon.)

! WARNING

Back panel serves as a guard. DO NOT remove the back panel unless it is to be serviced or procedure requires it to be removed. It must be in place during normal operation. Failure to follow this warning could result in serious personal injury or death.

6.Plug the ice maker power cord into a properly grounded, polarized electrical outlet.

7.Verify pump operation by pouring one gallon of water into the ice storage bin of the ice maker. The pump should energize and pump the water into the container.

8.At this time, verify that all tube and clamp connections are tight and leak free.

9.Unplug unit power cord from electrical outlet.

10.Leave back panel off for water supply line installation.

11.Continue to the next step in the installation process, SITE PREPARATION.

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CONNECTING A DRAIN PUMP

If a gravity drain connection is not available, and you have not purchased the CLRCO2075 with factory installed pump, we strongly recommend the use of the U-Line P60 drain pump. The U-Line P60 drain pump is available through your Dealer, or direct from U-Line with complete installation instructions. If a pump other than the U-Line P60 drain pump is to be used, it must meet the following specifications:

It must be UL listed and have a UL listed, 120 VAC, 3-wire grounded power cord.

It must have overall maximum outside dimensions of 8-3/4" wide x 5-3/4" deep x 7-3/4" high.

It must have a minimum flow rate of 15 gallons per hour at 10 feet of lift.

It must have a sealed sump which does not allow water leakage in the case of a power outage, restricted drain or pump failure.

It must have a check valve in the discharge line to prevent waste water return to the pump.

It must have an overflow protection control which will shut off power to the ice maker in the event of a pump failure.

It must have an operating temperature range of 50°F to 110°F (10°C to 40°C).

CAUTION

In the event of a power outage, restricted drain or pump failure, the failure to use the U-Line P60 drain pump or a pump with the above listed specifications, could result in substantial water leakage and pooling with severe and costly water damage and related consequential damages and harm.

8

SITE PREPARATION

1.Position the unit on a flat, level surface, capable of supporting the entire weight of the unit. Remember that the unit will be significantly heavier once it is fully loaded.

It is extremely important that the unit is level. If it is not level, the water will not flow over the ice mold evenly. This can cause a reduction in ice rate, uneven sized cubes or water spilling into the storage area which will cause the ice in the bin to melt prematurely. Remember that floors near drains have a tendency to slope towards the drain.

2.The surrounding air temperature must be at least 50°F (10°C) but must not exceed 110°F (40°C).

3.The unit must not be located near heat-generating equipment or in direct sunlight.

4.The unit must be located to allow clearance for water, drain and electrical connections in the rear of the ice maker.

5.Connect the unit to a grounded and polarized 115 VAC, 60 Hz, 15A circuit (normal household current).

! DANGER !

ELECTROCUTION HAZARD!

Electrical Grounding Required. This appliance is equipped with a three prong (grounding) polarized plug for your protection against possible shock hazards.

NEVER remove the round grounding prong from the plug.

NEVER use a two-prong grounding adapter.

NEVER use an extension cord to connect power to the unit.

Where a two-prong wall receptacle is encountered or a longer power cord is required, contact a qualified electrician to have it replaced in accordance with applicable electrical codes.

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User’s Manual

NOTE

All U-Line units have a zero clearance for the door to open (Figure 4). See BUILTIN INSTALLATION for additional clearance requirements.

NOTE

Stainless Steel models require a minimum of 2-1/2" door handle clearance when installed against a wall.

CABINET

OR WALL

DOOR

SWING

0" CLEARANCE NEEDED

UL124A

Figure 4

6.Install and connect the water supply line. See CONNECTING THE WATER SUPPLY for installation requirements.

7.Position the unit to allow free air flow through the front grille (Figure 5).

ON

O F F

C L N

EXHAUST

INTAKE

CLRCO004

Figure 5

8.Wipe out inside of unit with a clean, water-dampened cloth.

10

BUILT-IN INSTALLATION

Your U-Line product has been designed for either free-standing or builtin installation. When built-in, your U-Line product does not require additional air space for top, sides or rear. However, the front grille must NOT be obstructed.

CAUTION

Do not install unit behind closed doors.

Table 3. Built-in Cabinet Dimensions

Unit Dimensions

A

B

C

34-1/8"

23-15/16"

24"

NOTE

To ease unit installation and removal, it is recommended that the cabinet rough opening dimensions be increased by at least 1/4" over the dimensions given for your unit. The unit must be located to allow clearance for water, drain and electrical connections in the rear of the ice maker.

A

B

C

CLRCO002a

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User’s Manual

CONNECTING THE WATER SUPPLY

When connecting the water supply, follow these guidelines:

Review the local plumbing codes before you install the unit.

In most instances, the cold water supply will come from the basement through a hole in the floor.

The water pressure should be between 20 minimum and 120 maximum psi.

Install a shut-off valve in the 1/4 inch supply line.

Connect sufficient tubing to the unit to allow the unit to be moved for cleaning and servicing. However, make certain that the tubing is not pinched or damaged during installation.

U-Line recommends the use of copper tubing for installation.

1.Locate the compression fitting and ferrule packed in the unit. Slide the compression fitting and ferrule over the 1/4 inch water supply

line. Do not use thread sealing compound or tape. Using two wrenches, tighten the compression fitting on the supply line (Figure 6).

UL134

WATER

SOLENOID VALVE

Figure 6

2.Carefully bend the water supply line into position and connect the line to the water solenoid valve (Figure 7). Avoid kinking the water supply line.

HOSE CONNECTOR

WATER SUPPLY LINE

CLRCO013

Figure 7

12

3.For recessed installations, allow extra water supply and drain

line length to provide slack for easy removal from the recessed area (Figure 8). This will also safeguard against kinking the line.

CLRCO005

Figure 8

NOTE

After completing the installation, turn on the water and recheck water and drain connection for leaks. Apply additional tightening if needed. DO NOT use thread sealing compound or tape.

4.Plug in the power cord.

5.Gently push the unit into position. If desired the unit may be recessed into cabinet or wall.

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