U-Line CLR60 User Manual

CLEAR ICE
MACHINE
User’
User’
s Manual
s Manual
U-LINE CORPORATION LIMITED WARRANTY
U-Line Corporation warrants each U-Line product to be free from defects in materials and workmanship for a period of one year from the date of purchase; and warrants the sealed system (consisting of the compressor, the condenser, the evaporator, the hot gas bypass valve, the dryer and the connecting tubing) in each U-Line product to be free from defects in materials and workmanship for a period of five years from the date of purchase. During the initial one-year warranty period for all U-Line products U-Line shall: (1) at U-Line’s option, repair any product or replace any part of a product that breaches this warranty; and (2) for all Marine, RV and Domestic U-Line products sold and serviced in the United States (including Alaska and Hawaii)and Canada, U-Line shall cover the labor costs incurred in connection with the replacement of any defective part. During years two through five of the warranty period for the sealed system, U-Line shall:. (1) repair or replace any part of the sealed system that breaches this warranty; and (2) for all Marine, RV and Domestic U-Line products sold and serviced in the United States (including Alaska and Hawaii)and Canada, U-Line shall cover the labor costs incurred in connection with the replacement of any defective part of the sealed system. All other charges, including transportation charges for replacements under this warranty and labor costs not specifically covered by this warran­ty, shall be borne by you. This warranty is extended only to the original purchaser of the U-Line product. The Registration Card included with the product should be promptly com­pleted by you and mailed back to U-Line.
The following are excluded from this limited warranty: installation charges; damages caused by disasters or acts of God, such as fire, floods, wind and lightening; damages incurred or resulting from shipping, improper installation, unauthorized modification, or mis­use/abuse of the product; customer education calls; food loss/spoilage; door and water level adjustments (except during the first 90 days from the date of purchase); defrosting the product; adjusting the controls; door reversal; or cleaning the condenser.
If a product defect is discovered during the applicable warranty period, you must promptly notify either the dealer from whom you purchased the product or U-Line at P.O. Box 23220, Milwaukee, Wisconsin 53223 or at 414-354-0300. In no event shall such notification be received later than 30 days after the expiration of the applicable warranty period. U-Line may require that defective parts be returned, at your expense, to U-Line’s factory in Milwaukee, Wisconsin, for inspection. Any action by you for breach of warranty must be commenced within one year after the expiration of the applicable warranty period.
This limited warranty is in lieu of any other warranty, express or implied, including, but not limited to any implied warranty of merchantability or fitness for a particular purpose; provided however, that to the extent required by law, implied warranties are included but do not extend beyond the duration of the express warranty first set forth above. U-Line’s sole liability and your exclusive remedy under this warranty is set forth in the initial paragraph above. U-Line shall have no liability whatsoever for any incidental, consequential or special damages arising from the sale, use or installation of the product or from any other cause whatsoever, whether based on warranty (express or implied) or otherwise based on contract, tort or any other the­ory of liability.
Some states do not allow limitations on how long an implied warranty lasts or the exclu­sion or limitation of incidental or consequential damages, so the above limitations may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

INTRODUCTION

Congratulations on your purchase of a U-Line CLR 60 Ice Maker. A pio­neer in the field for more than 35 years, U-Line is the world’s number one manufacturer of built-in, under-counter ice making and specialty refrigeration products. U-Line dedicates 100% of its research and development to these products. The result: U-Line leads the market with innovative technology and superior craftsmanship.
U-Line also backs customers with a strong dealer network. U-Line’s commitment to quality even extends to environmentally safe packaging. U-Line products are making life more convenient in homes, business and hotels around the world.
PLEASE READ all instructions completely before attempting to install or operate the unit. All Ice Makers require a con­nection to the water supply and improper hook-up can result in substantial property damage! If you are unsure of your ability to safely connect the water supply to the unit, and the unit to the drain, consult a licensed plumber for assistance.
Once you have your unit installed, we suggest that you keep this man­ual in a safe place for future reference. Should any problems occur, refer to the TROUBLESHOOTING section of this manual. This informa­tion will help you to quickly identify a problem and get it remedied. In the event you require assistance, please contact the dealer where you purchased your unit.
PLEASE RECORD YOUR MODEL’S INFORMATION
Whenever you call to request information or service, you will need to know your model number and serial number. You can find this infor­mation on serial plate located on the inside wall of your unit and on the warranty registration card.
WARRANTY REGISTRATION CARD
The package containing this manual also includes your warranty regis­tration information. Warranty coverage begins at the time your ice maker was purchased.
NOTE
Complete and mail the Warranty Registration Card as soon as possible to validate the registration date.
1
If you do not return your Warranty Registration Card, U-Line will use the date of sale to the U-Line distributor as the first date of warranty for your new ice maker. Please also record the purchase date or your U-Line unit and your dealer’s name, address and telephone number.
Model Number: ________________________________________
Serial Number: ________________________________________
Purchase Date: ________________________________________
Dealer Name: ________________________________________
Dealer Address: ________________________________________
Dealer Telephone: ________________________________________
Keep this manual and the sales slip together in a safe place for further reference.
TABLE OF CONTENTS
INTRODUCTION..........................................................................1
SAFETY PRECAUTIONS ...............................................................3
INSTALLATION DIMENSIONS........................................................4
DRAIN INSTALLATION.................................................................5
CONNECTING A DRAIN PUMP .....................................................7
SITE PREPARATION ....................................................................8
CONNECTING THE WATER SUPPLY ............................................10
LEVELING THE UNIT .................................................................12
GRILLE INSTALLATION ..............................................................13
REVERSING THE DOOR .............................................................14
ALIGNING THE DOOR................................................................17
CUSTOM DOOR PANEL INSERT INSTALLATION ............................17
BUILT-IN INSTALLATION.............................................................19
INITIAL START-UP.....................................................................20
NORMAL OPERATION ...............................................................21
ADJUSTING ICE THICKNESS ......................................................22
CARE AND CLEANING ..............................................................23
STORAGE, VACATION AND MOVING ...........................................27
TROUBLESHOOTING .................................................................28
IF SERVICE IS REQUIRED ...........................................................31
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User’s Manual

SAFETY PRECAUTIONS

Do not attempt to install or operate your unit until you have read the safety precautions in this section. Safety items throughout this manu­al are labeled with Warning or Caution.
Warning means that failure to follow this safety statement may result in extensive product damage, serious personal injury or death.
Caution means that failure to follow this safety state­ment may result in personal injury, property or equipment damage.
• Never attempt to repair or perform main­tenance on the unit until the electricity has been disconnected.
• Altering, cutting of power cord, removal of power cord, removal of power plug or direct wiring can cause serious injury, fire, flood and/or loss of property and/or life and will void the warranty.
• Do not lift unit by door handle.
• Never use an ice pick or other sharp instrument to help remove ice from the ice mold. These instruments can puncture the inner lining or damage the cooling unit.
• Failure to clean the condenser every three months can cause the unit to malfunction. This could void the war­ranty.
!
CAUTION
!
WARNING
!
!
CAUTION
!
WARNING
!
3
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User’s Manual
• Never install the unit behind closed doors. Be sure front grille is free of obstruction. Obstructing free air flow can cause the unit to malfunction, and may void the warran­ty.
• Use only genuine U-Line replacement parts. Imitation parts can reduce ice rate, cause water to overflow from the ice maker, cause flooding, damage the unit and may void the warranty.
DANGER: Risk of child entrapment. Before you throw away your old refrigerator or freezer: Take off the doors, leave shelves in place so that children may not easily climb inside.

INSTALLATION DIMENSIONS

Figure 1
CAUTION
!
WARNING
!
!
35 (88.9) FULL
EXTEND HEIGHT
(86.4) FULL
RETRACT
HEIGHT
34
WATER
DRAIN
14-15/16
(37.9)
23-1/8
(58.7)
4.5
(11.4)
WATER
OUTLET
WATER
VALVE
24
(60.69)
20-5/8
(52.4)
8-1/2 (21.6) FULL
RETRACT
HEIGHT
UL202
5

DRAIN INSTALLATION

PLEASE READ all instructions completely before attempting to install or operate the unit. All Ice Makers require a con­nection to the water supply and improper hook-up can result in substantial property damage! All water and drain connections MUST BE made by a licensed/qualified plumb­ing contractor. Failure to follow recommendations and instructions may result in damage and/or harm.
Plumbing installation must observe all state and local codes. All water and drain connections MUST BE made by a licensed/qualified plumbing contractor. Failure to follow recommendations and instructions may result in damage and/or harm.
The CLR60 can be installed using a gravity drain or can use a factory installed or equivalent drain pump.
Follow these guidelines when installing drain lines to prevent water from flowing back into the ice maker storage bin and/or potentially flowing onto the floor causing water damage:
Gravity Drain
• Drain lines must have a 5/8 inch inside diameter.
• Drain lines must have a 1 inch drop per 48 inches of run (1/4 inch per foot) and must not create traps.
• The floor drain must be large enough to accommodate drainage from all drains.
• Insulate the bin drain line to prevent condensation.
CLR60 With Factory Installed Drain Pump
NOTE
Before installing your U-Line CLR60 With Factory Installed Pump, it is extremely important to check and test all hose connections at the drain pump There is a possibility that hose connections may have loosened during shipment.
!
CAUTION
To prevent accidental electrocution, make certain that the floor surfaces surrounding the unit are dry whenever power is removed from, or applied to the unit.
1.
Make certain the unit is not plugged into an electrical outlet.
2.
Using a screwdriver, carefully push the power cord grommet through the hole in the back panel.
3.
Using a screwdriver or 1/4"nut driver, remove 12 screws and back panel.
4. Check that the clamps and hose connections are tight at the fol-
lowing areas:
• Discharge tube (A)
• Drain tube (B)
• Vent tube (C)
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User’s Manual
WARNING
!
SCREWS
!
BACK
PANEL
DRAIN
FITTING
POWER
CORD
GROMMET
UL184-1
BB
C
A
BACK VIEW SIDE VIEW
UL184-2
5. Place a suitable container beneath the pump’s discharge tube.
(The bucket must be able to hold a minimum of one gallon.)
Back panel serves as a guard. DO NOT put your hands inside the ice maker cabinet or attempt to touch any com­ponents except the discharge tube during testing. Failure to follow this warning could result in serious personal injury or death.
6. Plug the ice maker power cord into a properly grounded, polarized
electrical outlet.
7. Verify pump operation by pouring one gallon of water into the ice
storage bin of the ice maker. The pump should energize and pump the water into the container.
8. At this time, verify that all tube and clamp connections are tight
and leak free.
9. Unplug unit power cord from electrical outlet.
10. Leave back panel off for water line installation.
11. Continue to the next step in the installation process, SITE PREPA-
RATION.

CONNECTING A DRAIN PUMP

Connecting A Drain Pump
If a gravity drain connection is not available, and you have not pur­chased the CLR60 with factory installed pump, install the U-Line P60
drain pump in the rear compartment of the ice maker. The U-Line P60 drain pump is available through your Dealer, or direct from U-Line with complete installation instructions.
If a gravity drain connection is not available, and you have not pur­chased the CLR60 with factory installed pump, U-Line strongly rec­ommends the use of the U-Line P60 drain pump. If a pump other
than the U-Line P60 drain pump is to be used, it must meet the fol­lowing specifications:
• It must be UL listed and have a UL listed, 120 VAC, 3-wire ground­ed power cord.
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WARNING
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7
• Overall maximum outside dimensions of 8-3/4" wide x 5-3/4" deep x 7-3/4" high.
• Minimum flow rate of 15 gallons per hour at 10 feet of lift.
• It must have a sealed sump which does not allow water leakage in the case of a power outage, restricted drain or pump failure.
• It must have a check valve in the discharge line to prevent waste water return to the pump.
• It must have an overflow protection control which will shut off power to the ice maker in the event of a pump failure.
• Operating temperature range of 50°F to 110°F (10°C to 40°C).
In the event of a power outage, restricted drain or pump failure, the failure to use the U-Line P60 drain pump or a pump with the above listed specifications, could result in substantial water leakage and pooling with severe and costly water damage and related conse­quential damages and harm.

SITE PREPARATION

1. Position the unit on a flat, level surface, capable of supporting the
entire weight of the unit. Remember that the unit will be signifi­cantly heavier once it is fully loaded.
NOTE
It is extremely important that the unit is level. If it is not
level, the ice mold will not fill evenly. This can cause a reduc­tion in ice rate, uneven sized cubes or water spilling into the storage area which will cause the ice in the bin to melt pre­maturely. Remember that floors near drains have a ten­dency to slope towards the drain.
2. The surrounding air temperature must be at least 50°F (10°C) but
must not exceed 110°F (40°C).
3. The unit must not be located near heat-generating equipment or in
direct sunlight.
4. The unit must be located to allow clearance for water, drain and
electrical connections in the rear of the ice maker.
5. Connect the unit to a grounded and polarized 115 VAC, 60 Hz,
15A circuit (normal household current).
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User’s Manual
6. Install a 1/4 inch copper water line (not supplied with unit) from
the nearest COLD water pipe. When connecting the water supply, follow these guidelines:
• Review the local plumbing codes before you install the unit.
• In most instances, the cold water supply will come from the basement through a hole in the floor.
• The water pressure should be 20-120 psi.
NEVER use an extension cord to connect power to the unit.
Electrical Grounding Required. This appliance is equipped with a three prong (grounding) polarized plug for your protection against pos­sible shock hazards.
Never remove the round grounding prong from the plug.
Never use a two-prong grounding adapter. Where a two-prong wall receptacle is encoun-
tered, contact a qualified electrician to have it replaced with a three-prong receptacle in accordance with applicable electrical codes.
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WARNING
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WARNING
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9
NOTE
Keep in mind that the door of the unit may be mounted on either side of the cabinet (see REVERSING THE DOOR). All U-Line units have a zero clearance for the door to open (see Figure 2).
Figure 2
DOOR
SWING
CABINET
OR WALL
0"
CLEARANCE
NEEDED
UL124
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