U-Line CLR2060 User Manual

Échelon

™

U-LINE CORPORATION LIMITED WARRANTY

U-Line Corporation warrants each U-Line product to be free from defects in materials and workmanship for a period of one year from the date of purchase; and warrants the sealed system (consisting of the compressor, the condenser, the evaporator, the hot gas bypass valve, the dryer and the connecting tubing) in each U-Line product to be free from defects in materials and workmanship for a period of five years from the date of purchase. During the initial one-year warranty period for all U-Line products U-Line shall: (1) at U-Line’s option, repair any product or replace any part of a product that breaches this warranty;and (2) for all Marine, R V and Domestic U-Line products sold and serviced in the United States (including Alaska and Hawaii)and Canada, U-Line shall cover the labor costs incurred in connection with the replacement of any defective part. During years two through fiv e of the warranty period for the sealed system, U-Line shall:. (1) repair or replace any par t of the sealed system that breaches this warranty;and (2) for all Marine, RV and Domestic U-Line products sold and serviced in the United States (including Alaska and Hawaii)and Canada, U-Line shall cover the labor costs incurred in connection with the replacement of any def ective part of the sealed system. All other charges, including transportation charges for replacements under this warranty and labor costs not specifically covered by this warranty, shall be borne by you. This warranty is extended only to the original purchaser of the U-Line product. The Registration Card included with the product should be promptly completed by you and mailed back to U-Line, or you can register on-line at www.U-LineService.com.

The following are excluded from this limited warranty: installation charges; damages caused by disasters or acts of God, such as fire, floods, wind and lightening; damages incurred or resulting from shipping, improper installation, unauthorized modification, or misuse/abuse of the product; customer education calls; food loss/spoilage; door and water level adjustments (e xcept during the first 90 days from the date of purchase);defrosting the product; adjusting the controls; door reversal;or cleaning the condenser.

If a product defect is discovered during the applicable warranty period, you must promptly notify either the dealer from whom you purchased the product or U-Line at P.O.Box 23220, Milwaukee, Wisconsin 53223 or at 414-354-0300. In no event shall such notification be received later than 30 days after the expiration of the applicable warranty period. U-Line may require that defective parts be returned, at your expense, to U-Line’s factory in Milwaukee, Wisconsin, for inspection. Any action by you for breach of warranty must be commenced within one year after the expiration of the applicable warranty period.

This limited warranty is in lieu of any other warranty, express or implied, including, but not limited to any implied warranty of merchantability or fitness for a particular purpose; pro vided ho wever,that to the extent required by law ,implied warranties are included but do not extend beyond the duration of the express warranty first set forth above. U-Line’s sole liability and your exclusive remedy under this warranty is set forth in the initial paragraph above. U-Line shall have no liability whatsoever for any incidental,consequential or special damages arising from the sale,use or installation of the product or from any other cause whatsoever, whether based on warranty (express or implied) or otherwise based on contract, tort or any other theory of liability.

Some states do not allow limitations on how long an implied warranty lasts or the e xclusion or limitation of incidental or consequential damages, so the above limitations ma y not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

INTRODUCTION

Congratulations on your purchase of a U-Line CLR2060 Ice Maker. A pioneer in the field for more than 40 years, U-Line is the world’s number one manufacturer of built-in, under-counter ice making and specialty refrigeration products. U-Line dedicates 100% of its research and development to these products. The result: U-Line leads the market with innovation, design, depth of product line and performance.

U-Line also backs customers with a strong dealer network. U-Line’s commitment to quality even extends to environmentally safe packaging. U-Line products are making life more convenient in homes, businesses and hotels around the world.

PLEASE READ all instructions completely before attempting to install or operate the unit. All Ice Makers require a connection to the water supply. Improper hook-up can result in substantial property damage! If you are unsure of your ability to safely connect the water supply to the unit, and the unit to the drain, consult a licensed plumber for assistance.

Once you have your unit installed, we suggest you keep this manual in a safe place for future reference. Should any problems occur, refer to the TROUBLESHOOTING section of this manual. This information will help you quickly identify a problem and get it remedied. In the event you require assistance, please contact the dealer where you purchased your unit.

PLEASE RECORD YOUR MODEL’S INFORMATION

Whenever you call to request information or service, you will need to know your model number and serial number. You can find this information on the serial plate located on the inside wall of your unit and on the product registration card.

PRODUCT REGISTRATION CARD

The package containing this manual also includes your product registration information. Warranty coverage begins at the time your ice maker was purchased.

NOTE

Complete and mail the Product Registration Card as soon as possible to validate the registration date. You may also register online at www.U-LineService.com.

User’s Manual

If you do not return your Product Registration Card, U-Line will use the date of sale to the U-Line distributor as the first date of warranty for your new ice maker. Please also record the purchase date of your U-Line unit and your dealer’s name, address and telephone number.

Model Number: ________________________________________

Serial Number: ________________________________________

Purchase Date: ________________________________________

Dealer Name: ________________________________________

Dealer Address: ________________________________________

Dealer Telephone: ________________________________________

Keep this manual and the sales receipt together in a safe place for further reference.

TABLE OF CONTENTS

INTRODUCTION..........................................................................1

SAFETY PRECAUTIONS ...............................................................3

INSTALLATION DIMENSIONS ........................................................5

DRAIN INSTALLATION .................................................................5

CONNECTING A DRAIN PUMP .....................................................8

SITE PREPARATION ....................................................................9

CONNECTING THE WATER SUPPLY ............................................12

LEVELING THE UNIT .................................................................14

REVERSING THE DOOR .............................................................15

DOOR ADJUSTMENT ................................................................18

CUSTOM DOOR PANELS ...........................................................20

BUILT-IN INSTALLATION.............................................................22

INITIAL START-UP .....................................................................23

NORMAL OPERATION ...............................................................24

OUTDOOR USE ........................................................................27

MAINTENANCE........................................................................28

STORAGE, VACATION AND MOVING ...........................................34

TROUBLESHOOTING .................................................................36

IF SERVICE IS REQUIRED ...........................................................38

REPLACEMENT PARTS .............................................................38

SAFETY PRECAUTIONS

WARNING

DANGER

! !

Do not attempt to install or operate your unit until you have read the safety precautions in this manual. Safety items throughout this manual are labeled with a Danger, Warning or Caution based on the risk type.

DEFINITIONS

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION

CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

Indicates installation, operation or mainenance information which is important but not hazard related.

WARNING

DANGER

! !

User’s Manual

GENERAL PRECAUTIONS

RISK OF CHILD ENTRAPMENT. Before you throw away your old refrigerator or freezer, take off the doors and leave shelves in place so that children may not easily climb inside.

• Never attempt to repair or perform maintenance on the unit until the electricity has been disconnected.

•Altering, cutting of power cord, removal of power cord, removal of power plug, or direct wiring can cause serious injury, fire and/or loss of property and/or life and will void the warranty.

• Do not lift unit by door handle.

•Use care when moving the unit. Some edges are sharp and may cause personal injury. Wear gloves when moving or repositioning the unit.

• Never install the unit behind closed doors. Be sure front grille is free of obstruction. Obstructing free air flow can cause the unit to malfunction, and may void the warranty.

•Allow unit temperature to stabilize for 24 hours before use.

• Never use an ice pick or other sharp instrument to help speed up defrosting. These instruments can puncture the inner lining or damage cooling unit

• Failure to clean the condenser every three months can cause the unit to malfunction. This could void the warranty.

CAUTION

•Using a heater to speed up defrosting can cause per-

sonal injury and damage to the inner lining. DO NOT use any type of heater to defrost.

• Use only genuine U-Line replacement parts. Imitation

parts can reduce ice rate, cause water to overflow from ice maker mold, damage the unit, and may void the warranty.

INSTALLATION DIMENSIONS

34-1/8"

(86.7) FULL

RETRACT

HEIGHT

WATER

DRAIN

14-15/16"

(37.9)

4.5"

(11.4)

WATER OUTLET

F F O

N O

WATER

VALVE

24"

(61)

21-3/4"

(55.2)

Figure 1

DRAIN INSTALLATION

UL202

PLEASE READ all instructions completely before attempting to install or operate the unit. All Ice Makers require a connection to the water supply and improper hook-up can result in substantial property damage! All water and drain connections MUST BE made by a licensed/qualified plumbing contractor. Failure to follow recommendations and instructions may result in damage and/or harm.

CAUTION

Plumbing installation must observe all state and local codes. All water and drain connections MUST BE made by a licensed/qualified plumbing contractor. Failure to follow recommendations and instructions may result in damage and/or harm.

The CLR2060 can be installed using a gravity drain or can use a factory installed or equivalent drain pump.

User’s Manual

Follow these guidelines when installing drain lines to prevent water from flowing back into the ice maker storage bin and/or potentially flowing onto the floor causing water damage:

Gravity Drain

• Drain lines must have a 5/8" inside diameter.

• Drain lines must have a 1" drop per 48" of run (1/4" per foot) and must not create traps.

• The floor drain must be large enough to accommodate drainage from all drains.

• Insulate the bin drain line to prevent condensation.

CLR2060 With Factory Installed Drain Pump

NOTE

Before installing your U-Line CLR2060 With Factory Installed Pump, it is extremely important to check and test all hose connections at the drain pump. There is a possibility that hose connections may have loosened during shipment.

WARNING

To prevent accidental electrocution, make certain that the floor surfaces surrounding the unit are dry whenever power is removed from, or applied to the unit.

Make certain the unit is not plugged into an electrical outlet.

Carefully push the power cord grommet through the hole in the

back panel.

SCREWS

BACK

PANEL

DRAIN

FITTING

POWER

CORD

GROMMET

UL184-1

WARNING

Remove 12 screws and back panel.

4. Check that the clamps and hose connections are tight at the fol-

lowing areas:

• Discharge tube (A)

• Drain tube (B)

• Vent tube (C)

BACK VIEW SIDE VIEW

UL184-2

5. Place a suitable container beneath the pump’s discharge tube.

(The bucket must be able to hold a minimum of one gallon.)

Back panel serves as a guard. DO NOT put your hands inside the ice maker cabinet or attempt to touch any components except the discharge tube during testing. Failure to follow this warning could result in serious personal injury or death.

6. Plug the ice maker power cord into a properly grounded, polarized

electrical outlet.

7. Verify pump operation by pouring one gallon of water into the ice

storage bin of the ice maker. The pump should energize and pump the water into the container.

8. At this time, verify that all tube and clamp connections are tight

and leak free.

9. Unplug unit power cord from electrical outlet.

10. Leave back panel off for water supply line installation.

11. Continue to the next step in the installation process, SITE

PREPARATION.

User’s Manual

CONNECTING A DRAIN PUMP

If a gravity drain connection is not available, and you have not purchased the CLR2060 with factory installed pump, we strongly recommend the use of the U-Line P60 drain pump. The U-Line P60 drain

pump is available through your Dealer, or direct from U-Line with complete installation instructions. If a pump other than the U-Line P60 drain pump is to be used, it must meet the following specifications:

• It must be UL listed and have a UL listed, 120 VAC, 3-wire grounded power cord.

• It must have overall maximum outside dimensions of 8-3/4" wide x 5-3/4" deep x 7-3/4" high.

• It must have a minimum flow rate of 15 gallons per hour at 10 feet of lift.

• It must have a sealed sump which does not allow water leakage in the case of a power outage, restricted drain or pump failure.

• It must have a check valve in the discharge line to prevent waste water return to the pump.

• It must have an overflow protection control which will shut off power to the ice maker in the event of a pump failure.

• It must have an operating temperature range of 50°F to 110°F (10°C to 40°C).

CAUTION

In the event of a power outage, restricted drain or pump failure, the failure to use the U-Line P60 drain pump or a pump with the above listed specifications, could result in substantial water leakage and pooling with severe and costly water damage and related consequential damages and harm.

SITE PREPARATION

1. Position the unit on a flat, level surface, capable of supporting the

entire weight of the unit. Remember that the unit will be significantly heavier once it is fully loaded.

It is extremely important that the unit is level. If it is not level, the ice mold will not fill evenly. This can cause a reduction in ice rate, uneven sized cubes or water spilling into the storage area which will cause the ice in the bin to melt prematurely. Remember that floors near drains have a tendency to slope towards the drain.

2. The surrounding air temperature must be at least 50°F (10°C) but

must not exceed 110°F (40°C).

3. The unit must not be located near heat-generating equipment or in

direct sunlight.

4. The unit must be located to allow clearance for water, drain and

electrical connections in the rear of the ice maker.

5. Connect the unit to its own grounded and polarized 115 VAC, 60

Hz, 15A circuit (normal household current).

6. Avoid connecting the unit to a Ground Fault Interruptor (GFI). GFIs

are prone to nuisance tripping which will cause the unit to shut down. GFIs are generally not used on circuits which power equipment that must run unattended for long periods of time.

7. The unit must be installed according to your local codes and

ordinances.

User’s Manual

DANGER

! !

ELECTROCUTION HAZARD! Electrical Grounding Required. This appliance

is equipped with a three prong (grounding) polarized plug for your protection against possible shock hazards. It must be plugged into a properly grounded three-prong receptacle.

• NEVER remove the round grounding prong from the plug.

•NEVER use a two-prong grounding adapter.

•NEVER use an extension cord to connect power to the unit.

Where a two-prong wall receptacle is encountered or a longer power cord is required, contact a qualified electrician to have it replaced in accordance with applicable electrical codes.

NOTE

The door of the unit may be mounted on either side of the cabinet (see REVERSING THE DOOR). All U-Line units (except Stainless Steel models) have a zero clearance for the door to open (see Figure 2). See BUILT-IN INSTALLATION for additional clearance requirements.

DOOR

SWING

Figure 2

CABINET

OR WALL

CLEARANCE

NEEDED

NOTE

Stainless Steel models require a minimum of 2-1/2" door clearance.

UL124A

8. Install and connect the water supply line. See CONNECTING THE WATER SUPPLY for installation requirements.

9. Position the unit to allow free air flow through the front grille (see Figure 3).

INTAKE EXHAUST

Figure 3

10. Wipe out inside of unit with a damp cloth.

UL307A

User’s Manual

CONNECTING THE WATER SUPPLY

When connecting the water supply, follow these guidelines:

• Review the local plumbing codes before you install the unit.

• In most instances, the cold water supply will come from the basement through a hole in the floor.

• The water pressure should be between 20 and 120 psi.

CAUTION

If you are using a filter system you will need to have at least 20 psi for 3 minutes every 15 minutes.

•Install a SHUT-OFF VALVE in the 1/4" supply line (not supplied with unit).

• Connect sufficient tubing to the unit to allow the unit to be moved for cleaning and servicing. However, make certain that the tubing is not pinched or damaged during installation.

• U-Line recommends the use of copper tubing for installation.

WATER

CONNECTION

UL103_CO

Figure 4

1. Locate the compression fitting and ferrule packed in the unit. Slide the compression fitting and ferrule over the 1/4" water supply line. Do not use thread sealing compound or tape. Using two wrenches, tighten the compression fitting on the supply line (see Figure 5).

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