TWECO Classic No. Series Mig Guns with Velocity Consumables Instruction manual

AIR COOLED MIG GUNS

WIRE SIZE DUTY CYCLECURRENTQR CODE

180, 200, 300, 400, &

500 AMP

CLASSIC NO. SERIES MIG GUNS

WITH VELOCITY CONSUMABLES

SAFETY AND OPERATING

INSTRUCTIONS

English

UP TO

500

AMPS

Revision: AA Issue Date: Dec. 23, 2016 Manual No.: 89200840

UP TO

3/32”

(2.4 MM)

UP TO

60%

WE APPRECIATE YOUR BUSINESS!

Congratulations on your new Tweco product. We are proud to have you as our customer and will strive to provide
you with the best service and reliability in the industry. This product is backed by our extensive warranty and
world-wide service network. To locate your nearest distributor or service agency call 800-426-1888, or visit us
on the web at www.esab.com/tweco.

This Manual has been designed to instruct you on the correct installation and use of your Tweco product. Your
satisfaction with this product and its safe operation is our ultimate concern. Therefore, please take the time to read
the entire manual, especially the Safety Precautions. They will help you to avoid potential hazards that may exist
when working with this product.

YOU ARE IN GOOD COMPANY!

The Brand of Choice for Contractors and Fabricators Worldwide.

Tweco is a Global Brand of cutting Products for ESAB. We manufacture and supply to major welding industry

sectors worldwide including; Manufacturing, Construction, Mining, Automotive, Aerospace, Engineering, Rural
and DIY/Hobbyist.

We distinguish ourselves from our competition through market-leading, dependable products that have stood the
test of time. We pride ourselves on technical innovation, competitive prices, excellent delivery, superior customer
service and technical support, together with excellence in sales and marketing expertise.

Above all, we are committed to develop technologically advanced products to achieve a safer working environment
within the welding industry.

!

WARNING

Read and understand this entire Manual and your employer’s safety practices before installing, operating, or servicing the
equipment.
While the information contained in this Manual represents the Manufacturer's best judgement, the Manufacturer as­sumes no liability for its use.

Classic No. Series MIG Gun with Velocity Consumables
Safety and Operating Instructions

Manual Number: 89200840

Published by:
ESAB Group Inc.
2800 Airport Rd.
Denton, TX. 76207
[phone]

www.esab.com/tweco

U.S. Customer Care: [phone]
International Customer Care: [phone]

Copyright © 2016 ESAB. All rights reserved.

Reproduction of this work, in whole or in part, without written permission of the publisher is prohibited.

The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused by any error
or omission in this Manual, whether such error results from negligence, accident, or any other cause.

For Printing Material Specication refer to document 47X1920
Publication Date: December 23, 2016

Revision Date:

Record the following information for Warranty purposes:

Where Purchased: _______________________________________

Purchase Date: _________________________________________

Equipment Serial #: _________________________________________

i

Be sure this information reaches the operator.

You can get extra copies through your supplier.

CAUTION

These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the
principles of operation and safe practices for arc welding and cutting equipment, we urge
you to read our booklet, “Precautions and Safe Practices for Arc Welding, Cutting, and
Gouging,” Form 52-529. Do NOT permit untrained persons to install, operate, or maintain
this equipment. Do NOT attempt to install or operate this equipment until you have read
and fully understand these instructions. If you do not fully understand these instructions,
contact your supplier for further information. Be sure to read the Safety Precautions be­fore installing or operating this equipment.

USER RESPONSIBILITY

This equipment will perform in conformity with the description thereof contained in this manual and accompanying labels and/or inserts when installed, operated,
maintained and repaired in accordance with the instructions provided. This equipment must be checked periodically. Malfunctioning or poorly maintained equipment
should not be used. Parts that are broken, missing, worn, distorted or contaminated should be replaced immediately. Should such repair or replacement become
necessary, the manufacturer recommends that a telephone or written request for service advice be made to the Authorized Distributor from whom it was purchased.

This equipment or any of its parts should not be altered without the prior written approval of the manufacturer. The user of this equipment shall have the
sole responsibility for any malfunction which results from improper use, faulty maintenance, damage, improper repair or alteration by anyone other than the
manufacturer or a service facility designated by the manufacturer.

!

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

PROTECT YOURSELF AN D OTHERS!

ii

ASSUREZ-VOUS QUE CE DOCUMENT D’INFORMATION EST DISTRIBUÉ À L’OPÉRATEUR.

DES COPIES SUPPLÉMENTAIRES SONT DISPONIBLES CHEZ VOTRE FOURNISSEUR.

ATTENTION

Les INSTRUCTIONS suivantes sont destinées aux opérateurs qualiés seulement. Si
vous n’avez pas une connaissance approfondie des principes de fonctionnement et des
règles de sécurité applicables au soudage à l’arc et à l’équipement de coupage, nous vous
suggérons de lire notre brochure « Précautions et pratiques de sécurité pour le soudage
à l’arc, le coupage et le gougeage », Formulaire 52-529. Ne permettez PAS aux personnes
non qualiées d’installer, d’utiliser ou d’eectuer des opérations de maintenance sur cet
équipement cet équipement. Ne tentez PAS d’installer ou d’utiliser cet équipement avant
d’avoir lu et bien compris ces instructions. Si vous ne comprenez pas bien les instructions,
renseignez-vous auprès de votre fournisseur. Assurez-vous de lire les Règles de Sécurité
avant d’installer ou d’utiliser cet équipement.

RESPONSABILITÉS DE L’UTILISATEUR

Cet équipement fonctionnera conformément à la description contenue dans ce manuel, les étiquettes d’accompagnement et/ou les feuillets d’information à
condition d’être installé, utilisé, entretenu et réparé selon les instructions fournies. L’équipement doit être contrôlé de manière périodique. Ne jamais utiliser un
équipement qui ne fonctionne correctement bien ou n’est pas bien entretenu. Les pièces qui sont brisées, usées, déformées ou contaminées doivent être remplacées
immédiatement. Dans le cas où une réparation ou un remplacement est nécessaire, e fabricant recommande de faire une demande de conseil de service écrite
ou par téléphone auprès du distributeur agréé où l’équipement a été acheté.

Cet équipement ou ses pièces ne doivent pas être modiés sans permission préalable écrite du fabricant. L’utilisateur de l’équipement sera le seul responsable de
toute défaillance résultant de toute utilisation, maintenance, réparation incorrectes, de dommages ou encore de modication apportées par une personne autre
que le fabricant ou un centre de service désigné par ce dernier.

!

ASSUREZ-VOUS DE LIRE ET DE COMPRENDRE LE MANUEL D’UTILISATION AVANT D’INSTAL-

LER OU D’UTILISER L’UNITÉ.

PROTÉGEZ-VOUS ET LES AUTRES!

iii

Table of Contents

SECTION 1: Safety Precautions ..............................................................................................1

1.01 Safety Precautions .........................................................................................................................................1

1.02 Mesures de sécurité .......................................................................................................................................2

SECTION 2: Introduction .......................................................................................................4

2.01 How to Use this Manual .................................................................................................................................4

2.02 Receipt of Equipment ....................................................................................................................................4

2.03 Description ....................................................................................................................................................4

SECTION 3: MIG GUN SPECIFICATIONS .....................................................................................5

3.01 MIG Gun Classication ...................................................................................................................................5

3.02 Duty Cycle ......................................................................................................................................................5

3.03 MIG Gun Part Number Identication..............................................................................................................5

SECTION 4: MIG Gun Installation ............................................................................................6

4.01 Direct Plug MIG Gun Installation ....................................................................................................................6

SECTION 5: Classic No. Series with Velocity Maintenance .........................................................7

5.01 Installing or Replacing Velocity Contact Tip ...................................................................................................7

5.02 Conduit Removal ...........................................................................................................................................7

5.03 Conduit Installation .......................................................................................................................................8

5.04 Installing/Replacing Stainless Steel Sleeve / Lock Collar ................................................................................8

5.05 Replace Conductor Tube .................................................................................................................................9

SECTION 6: Cablehoz® Repair ............................................................................................... 12

6.01 Cablehoz® Repair .........................................................................................................................................12

SECTION 7: Troubleshooting ................................................................................................13

SECTION 8: Consumables.....................................................................................................14

8.01 Nozzles and Tips ..........................................................................................................................................14

8.02 Conduit Liners..............................................................................................................................................16

SECTION 9: Replacement Parts ............................................................................................ 18

SECTION 10: Statement of Warranty ....................................................................................23

10.01 Warranty Schedule ...................................................................................................................................... 23

iv

CLASSIC NO. SERIES MIG GUNS W/VELOCITY

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SECTION 1: SAFETY PRECAUTIONS

1.01 Safety Precautions

WARNING

SERIOUS INJURY OR DEATH may result if welding and cutting equipment is not properly installed, used, and maintained.

Misuse of this equipment and other unsafe practices can be hazardous. The operator, supervisor, and helper must read
and understand the following safety warnings and instructions before installing or using any welding or cutting equip­ment, and be aware of the dangers of the welding or cutting process. Training and proper supervision are important for
a safe work place. Keep these instructions for future use. Additional recommended safety and operating information is
referenced in each section.

WARNING

This product contains chemicals, including lead, known to the State of California to cause birth defects and other repro­ductive harm. Wash hands after handling.

ELECTRIC SHOCK CAN CAUSE INJURY OR DEATH

Install and maintain equipment in accordance with the National Electrical Code (NFPA 70) and local codes. Do not service
or repair equipment with power on. Do not operate equipment with protective insulators or covers removed. Service or
repair to equipment must be done by qualied and/or trained personnel only.

Do not contact electrically live parts. Always wear dry welding gloves that are in good condition. Aluminized, protective

from any part of the electrical path. All ground connections must be checked periodically to determine if they are mechanically strong,
and electrically adequate for the required current. When engaged in AC welding/cutting under wet conditions or where perspiration
is a factor, the use of automatic controls for reducing the no load voltage is recommended to reduce shock hazards. Accidental contact
must be prevented when using open circuit voltage exceeding 80 volts AC, or 100 volts DC by adequate insulation or other means. When
welding is to be suspended for any length of time, such as during lunch or overnight, all electrode holders and electrodes should be
removed from the electrode holder and the power supply should be turned o to prevent accidental contact. Keep MIG Guns, electrode
holders, TIG torches, Plasma torches, and electrodes away from moisture and water.

SMOKE, FUMES, AND GASES CAN BE DANGEROUS TO YOUR HEALTH

ARC RAYS, HOT SLAG, AND SPARKS CAN INJURE EYES AND BURN SKIN

and clothing. All pockets should be closed and cus sewn shut. Leather aprons, sleeves, leggings, etc. should be worn for out-of-position
welding and cutting, or for heavy operations using large electrodes. Hightop work shoes provide adequate protection from foot burns.
For added protection, use leather spats. Flammable hair preparations should not be used when welding/cutting. Wear ear plugs to
protect ears from sparks. Where work permits, the operator should be enclosed in an individual booth painted with a low reective
material such as zinc oxide.

WELDING SPARKS CAN CAUSE FIRES AND EXPLOSIONS

in a welding torch. Use only inert gases or inert gas mixes as required by the process. Use of combustible compressed gases can cause
explosions resulting in personal injury or death. Arcing against any compressed gas cylinder can cause cylinder damage or explosion.

89200840

clothing can become part of the electrical path. Keep oxygen cylinders, chains, wires, ropes, cranes, and hoists away

Ventilation must be adequate to remove smoke, fumes, and gases during operation to protect operators and others

in the area. Vapors of chlorinated solvents can form the toxic gas “Phosgene” when exposed to ultraviolet radiation
from an electric arc. All solvents, degreasers, and potential sources of these vapors must be removed from the operating
area. Use air-supplied respirators if ventilation is not adequate to remove all fumes and gases. Oxygen supports, and
vigorously accelerates re and should never be used for ventilation.

Welding and cutting processes produce extreme localized heat and strong ultraviolet rays. Never attempt to weld/
cut without a federally compliant welding helmet with the proper lens. A number 12 to 14 shade lter lens provides
the best protection against arc radiation. When in a conned area, prevent the reected arc rays from entering around
the helmet. Approved shielding curtains and appropriate goggles should be used to provide protection to others in
the surrounding area. Skin should be protected from arc rays, heat, and molten metal. Always wear protective gloves

Combustibles reached by the arc, ame, ying sparks, hot slag, and heated materials can cause re and explosions.
Remove combustibles from the work area and/or provide a re watch. Avoid oily or greasy clothing as a spark may
ignite them. Have a re extinguisher nearby, and know how to use it. If welding/cutting is to be done on a metal wall,
partition, ceiling, or roof, precautions must be taken to prevent ignition of nearby combustibles on the other side. Do
not weld/cut containers that have held combustibles. All hollow spaces, cavities, and containers should be vented
prior to welding/cutting to permit the escape of air or gases. Purging with inert gas is recommended. Never use oxygen

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CLASSIC NO. SERIES MIG GUNS W/VELOCITY

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NOISE CAN DAMAGE HEARING

Noise from the air carbon-arc process can damage your hearing. Wear protective hearing devices to ensure protection
when noise levels exceed OHSA standards. Adequate hearing protection devices must be worn by operators and
surrounding personnel to ensure personal protection against noise.

SAFETY AND OPERATING REFERENCES

1. Code of Federal Regulations (OSHA) Section 29, Part 1910.95, 132, 133, 134, 139, 251, 252, 253, 254 and 1000. U.S. Government
Printing Oce, Washington, DC 20402.

2. ANSI Z49.1 “Safety in Welding and Cutting”.

3. ANSI Z87.1 “Practice for Occupational and Educational Eye and Face Protection”.

4. ANSI Z88.2. “Standard Practice for Respiratory Protection”. American National Standards Institute, 1430 Broadway, New York,
NY 10018.

5. AWS F4.1. “Recommended Safe Practices for Welding and Cutting Containers”.

6. AWS C5.3. “Recommended Practices for Air Carbon-Arc Gouging and Cutting”. The American Welding Society, 550 NW Lejeune
Rd., P.O. Box 351040, Miami, FL 33135.

7. NFPA 51B. “Fire Prevention in Cutting and Welding Processes”.

8. NFPA-7. “National Electrical Code”. National Fire Protection Association, Battery Park, Quincy, MA 02269.

9. CSA W117.2. “Safety in Welding, Cutting and Allied Processes”. Canadian Standards Association, 178 Rexdale Blvd., Rexdale,
Ontario, Canada M9W 1R3.

1.02 Mesures de sécurité

AVERTISSEMENT

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DES BLESSURES GRAVES OU MORTELLES peuvent résulter d’une installation, d’un usage ou d’un entretien inadéquat de

l’équipement de soudage et de découpage. Une mauvaise utilisation de cet équipement et d’autres pratiques risquées
peuvent être dangereuses. L’opérateur, le superviseur et l’aide doivent lire et comprendre les avertissements et les
instructions de sécurité suivantes avant d’installer ou d’utiliser tout équipement de soudage ou de découpage et être
conscients des dangers inhérents aux processus de soudage et de découpage. Une formation et une supervision adaptées
sont importantes pour assurer un lieu de travail sûr. Gardez ces instructions pour une utilisation future. Chaque section
comporte des informations supplémentaires de sécurité et de fonctionnement.

AVERTISSEMENT

Ce produitcontient des produits chimiques, notamment du plomb, reconnu par l'Étatde la Californie pour causerdes mal­formations congénitaleset d'autresdommages touchant le système reproductif. Se laver les mainsaprès manipulation.

UN CHOC ÉLECTRIQUE PEUT CAUSER DES BLESSURES OU LA MORT

L’installation et l’entretien de l’équipement doivent être conformes au Code national de l’électricité NFPA 70 et aux codes locaux.

N’eectuez pas l’entretien ou la réparation d’équipement en marche. N’opérez pas l’équipement sans isolateurs ou caches de protection.

L’entretien ou la réparation de l’équipement doivent être eectués uniquement par un technicien qualié ou par du personnel formé.

Ne touchez pas aux pièces électriques chargées. Portez toujours des gants de soudage au sec et en bon état. Les vêtements de

métalliques, les appareils de levage, les treuils et les élévateurs de toute partie du circuit électrique. Toutes les liaisons de terre doivent être vériées
périodiquement pour déterminer si elles sont solides et appropriées au courant demandé. En cas de soudage ou de découpage en courant alternatif
dans des conditions d’humidité ou de chaleur où l’opérateur risque de transpirer, il est recommandé d’utiliser des contrôles automatiques pour
réduire la tension à vide et ainsi diminuer les risques de choc électrique. Lorsque le procédé de soudage et de découpage exige des valeurs de
tension en circuit ouvert dans des machines à courant alternatif supérieur à 80 volts ou dans des machines à courant continu supérieur à 100
volts, il faut prendre des mesures pour empêcher un contact accidentel en prévoyant une isolation adéquate ou d autres moyens. Lorsqu’il faut
interrompre les activités de soudage pendant un certain temps, à l’heure du repas ou la nuit, par exemple, il faut enlever toutes les électrodes
du porte-électrode et mettre hors tension l’alimentation pour éviter tout contact accidentel. Gardez les pistolets MIG, les porte-électrodes, les
torches TIG, les torches à plasma et les électrodes loin de l’humidité et de l’eau.

protection aluminisés peuvent devenir une partie du chemin électrique. Éloignez les bouteilles d’oxygène, les chaînes, les câbles

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CLASSIC NO. SERIES MIG GUNS W/VELOCITY

LA FUMÉE, LES ÉMANATIONS ET LES GAZ PEUVENT ÊTRE DANGEREUX POUR VOTRE SANTÉ

La ventilation doit être susante pour enlever la fumée, les émanations et les gaz pendant le fonctionnement de la torche an
protéger les opérateurs et les autres personnes présentes dans la zone. Les vapeurs de solvants chlorés peuvent former un gaz
toxique appelé « Phosgène » si elles sont exposées au rayonnement ultraviolet d un arc électrique. Il faut enlever de la zone de
travail tous les solvants, décapants et sources potentielles de ces vapeurs. Servez-vous d’appareils respiratoires à adduction d’air

la propagation il ne faut jamais l’utiliser à des ns de ventilation.

L LES RAYONS DE L’ARC, LES SCORIES ET LES ÉTINCELLES CHAUDS PEUVENT BLESSER LES YEUX ET BRÛLER LA PEAU

approuvés et des lunettes de protection appropriées pour protéger les autres personnes se trouvant aux abords. Il faut aussi protéger la peau nue
des rayons de l’arc, de la chaleur et du métal fondu. Portez toujours des gants et des vêtements de protection. Toutes les poches doivent être
fermées et les manchettes, cousues. Il faut porter un tablier, des manches, des guêtres, etc. en cuir pour eectuer de soudage ou de découpage
et dans le cas des activités intensives nécessitant de grandes électrodes. Les chaussures de sécurité montantes fournissent une protection susante
contre les brûlures aux pieds. Pour obtenir une plus grande protection, portez des guêtres en cuir. Il ne faut pas utiliser de produits capillaires
inammables avant d’eectuer des activités de soudage ou de découpage. Portez des bouchons d’oreilles pour vous protéger les oreilles des
étincelles. Lorsqu’il est possible de le faire dans la zone de travail, l’opérateur doit s’isoler dans une cabine individuelle recouverte d’un revêtement
à faible réectivité, comme l’oxyde de zinc.

LES ÉTINCELLES DE SOUDAGE PEUVENT CAUSER DES INCENDIES ET DES EXPLOSIONS

et ne coupez pas de conteneurs ayant contenu des combustibles. Il faut aérer tous les espaces creux, les cavités et les conteneurs avant de les
soumettre au soudage ou au découpage an d’évacuer tout l’air ou le gaz qui peut s’y trouver. Il est recommandé d’eectuer une purge avec du
gaz inerte. N’utilisez jamais d’oxygène dans une tête de soudage. N’utilisez que des gaz inertes ou des mélanges de gaz inertes, conformément
aux exigences du procédé. L’utilisation de gaz combustibles comprimés peut causer des explosions entraînant des blessures ou la mort. Le fait
d’utiliser l’arc sur une bouteille de gaz comprimé peut endommager la bouteille ou causer une explosion.

LE BRUIT PEUT ENDOMMAGER L’OUÏE

1. Code of Federal Regulations (OSHA), section 29, partie 1910.95, 132, 133, 134, 139, 251, 252, 253, 254 et 1000. U.S. Government Printing Oce, Washington,
DC 20402.

2. ANSI Z49.1 « Safety in Welding and Cutting ».

3. ANSI Z87.1 « Practice for Occupational and Educational Eye and Face Protection ».

4. ANSI Z88.2. « Standard Practice for Respiratory Protection ». American National Standards Institute, 1430 Broadway, New York, NY 10018.

5. AWS F4.1. « Recommended Safe Practices for Welding and Cutting Containers ».

6. AWS C5.3. « Recommended Practices for Air Carbon-Arc Gouging and Cutting ». The American Welding Society, 550 NW Lejeune Rd., P.O. Box 351040, Miami,
FL 33135.

7. NFPA 51B. « Fire Prevention in Cutting and Welding Processes ».

8. NFPA-7. « National Electrical Code » (code national de l’électricité). National Fire Protection Association, Battery Park, Quincy, MA 02269.

9. CSA W117.2. « Règles de sécurité en soudage, coupage et procédés connexes ». Association canadienne de normalisation, 178 boul. Rexdale, Rexdale, Ontario,
Canada M9W 1R3.

si la ventilation n’est pas susante pour enlever toutes les émanations et gaz. L’oxygène alimente les incendies et en accélère

Les procédés de soudage et de découpage produisent une chaleur extrême localisée et de puissants rayons ultraviolets. N’essayez

jamais de souder ou de couper sans casque soudage conforme aux normes du gouvernement fédéral et muni d’une lentille

appropriée. Des lentilles à ltre de numéro 12 à 14 fournissent la meilleure protection contre le rayonnement de l’arc. Dans un
endroit conné, il faut éviter que les rayons reétés de l’arc n’entrent autour du casque. Il faut utiliser des rideaux de protection

Les combustibles atteints par l’arc, les ammes, les vols d’étincelles, les scories chaudes et les matériaux chaués peuvent causer
des incendies et des explosions. Enlevez les combustibles de la zone de travail ou mettez en place du personnel de surveillance.
Évitez les vêtements huileux ou graisseux, car une étincelle peut y mettre le feu. Ayez un extincteur à proximité et sachez
comment l’utiliser. Si l’activité de soudage ou de découpage doit être fait contre un mur, une cloison, un plafond ou un toit, il
faut prendre des précautions pour d’enammer des combustibles qui se trouveraient à proximité, de l’autre côté. Ne soudez pas

Le bruit du procédé de l’arc avec électrode en carbone et jet d’air peut endommager l’ouïe. Portez un dispositif de protection de
l’ouïe pour vous protéger lorsque le niveau de bruit dépasse les normes de l’OSHA. Les opérateurs et le personnel aux abords
doivent porter un dispositif de protection de l’ouïe approprié pour les protéger ecacement contre le bruit.

RÉFÉRENCES EN MATIÈRE DE SÉCURITÉ ET D’UTILISATION

89200840

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CLASSIC NO. SERIES MIG GUNS W/VELOCITY

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SECTION 2: INTRODUCTION

2.01 How to Use this Manual

To ensure safe operation, read the entire manual, including the chapters on safety instructions and warnings. Throughout
this manual, the words WARNING, CAUTION, and NOTE may appear. Pay particular attention to the information provided
under these headings. These special annotations are easily recognized as follows:

NOTE!

An operation, procedure, or background information which requires additional emphasis or is helpful in ecient opera­tion of the system.

CAUTION

A procedure which, if not properly followed, may cause damage to the equipment.

WARNING

A procedure which, if not properly followed, may cause injury to the operator or others in the operating area.

WARNING

Gives information regarding possible electrical shock injury. Warnings will be enclosed in a box such as this.

2.02 Receipt of Equipment

When you receive the equipment, check it against the invoice to make sure it is complete and inspect the equipment for
possible damage due to shipping. If there is any damage, notify the carrier immediately to le a claim. Furnish complete
information concerning damage claims or shipping errors to the location in your area, listed on the back cover of this
manual. Include a full description of the parts in error.

2.03 Description

Tweco Classic MIG Guns are furnished with rear connections to t directly into most Miller®, Lincoln®, and Euro connection
wire feeders. These guns are referred to as Direct Plug MIG Guns. Tweco Classic MIG guns are also furnished with the time­proven MIG-Kwik connection. The MIG-Kwik connection, when utilized with a Tweco adapter kit, allows a Tweco Classic
MIG gun to be installed on almost any wire feed system. For a listing of available adapter kits, see the Tweco Adapter Kit
Listing, Form No. TAKL-97, or call Tweco Customer Care.

Miller is registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are no way aliated with Tweco Products, Inc.
or ESAB. Tweco Classic is a registered trademark of ESAB.

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89200840

CLASSIC NO. SERIES MIG GUNS W/VELOCITY

SECTION 3: MIG GUN SPECIFICATIONS

3.01 MIG Gun Classication

Process MIG/MAG welding
Method of Guidance Manually guided
Type of Cooling Air
Type of Shielding Gas All types

3.02 Duty Cycle

Tweco Classic with Velocity MIG Guns (180, 200, 300, 400, and 500 Amps) with CO2 (Carbon Dioxide) are rated at 60%
duty cycle per IEC 60974-7.

3.03 MIG Gun Part Number Identication

NOTE!

Classic MIG guns, as a general rule, have a specic nomenclature incorporated within each part number to help determine
the wire size of each MIG gun.

Example Part Number:

Miller Rear Connection, 400 AMP 15 foot (5M) Cable

354515V M 4

Velocity Length Wire size

Connection Style Brand

No letter Tweco
M Miller
L Lincoln
X Euro

Style

No. SeriesConnection

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CLASSIC NO. SERIES MIG GUNS W/VELOCITY

!

SECTION 4: MIG GUN INSTALLATION

NOTE!

Be certain that the end user (welder, operator, or helper) reads and understands these instructions. Be certain that the
welder also reads Section 2 “Safety Precautions.”

WARNING

Electric shock can cause injury or death.

WIRE FEEDER

GUN

POWER

SOURCE

GROUND

Figure 1: Standard MIG Gun Installation

WORK PIECE

4.01 Direct Plug MIG Gun Installation

Direct plug MIG guns install by directly inserting the rear connector plug into the feeder wire guide outlet (see gure 2) and
tightening the plug retaining screw. All models of MIG guns, except the Euro-Kwik guns, require a control wire assembly
to attach the MIG gun trigger leads to the feeder. The control wire assemblies plug into the rear connector case of the MIG
gun, and into the control wire receptacle on the feeder. Euro-Kwik connections are installed by inserting the gun connection
into the feeder receptacle, aligning the conduit plug rst, then the gas plug. Push until all ttings are seated, then tighten
the nut hand tight as shown in gure 3.

Figure 2

Figure 3

6

89200840

CLASSIC NO. SERIES MIG GUNS W/VELOCITY

SECTION 5: CLASSIC NO. SERIES WITH VELOCITY MAINTENANCE

This section discusses servicing and or replacing various components of the Classic No. Series MIG Gun.

WARNING

!

Disconnect power from MIG Gun before servicing.

5.01 Installing or Replacing Velocity Contact Tip

Avoid excessive consumables wear by periodically rotating tips.
Increase consumables life by occasionally rotating tips.

CAUTION

!

While nozzle and contact tip are removed, maintain an adequate distance of the wire from metal objects to avoid burn­backs to conduit or conductor tube.

1. (REPLACING) Remove worn nozzle and tip. (Clean nozzle if reusing.)

2. (NEW INSTALL) Slide new contact tip over the conduit end
and into the conductor tube end.

3. Replace the nozzle. Hand tighten. (Nozzle secures tip).

NOTE!

For proper operation the nozzle MUST be tight.

4. Trim wire to desired stick out. (Refer to Section 5.03 for trimming instructions.)

The MIG gun is now ready operation.

5.02 Conduit Removal

1. Lay the Mig Gun out on a table or on the oor in a straight line. Make sure the gun is fully extended and all
twists in the cable are removed.

2. Remove the nozzle and contact tip.

NOTE!

On Miller® Direct Plug Mig Guns, remove the nipple on the end of the connector plug. On Euro-Kwik® connections,
remove the conduit retaining cap.

3. Loosen the conduit set screw in the front of the gun. Then loosen the conduit set screw in the rear connector
plug.

4. Grip the conduit stop and remove the conduit with a twisting motion. On Miller® Direct Plug Mig Guns, twisting
the rear of the gun approximately one revolution clockwise will raise the conduit stop out of the connector plug
recess.

89200840

7

CLASSIC NO. SERIES MIG GUNS W/VELOCITY

Stainless Steel

Sleeve end

Score on nozzle end

CUT

Conduit Trim Length

(9 mm to 10 mm)

Lock collar and wave spring are held

5.03 Conduit Installation

1. Uncoil the conduit and lay it in a straight line. Insert the conduit into the rear connector plug. Push the conduit
into the gun with short strokes. If the conduit hangs up, twist the conduit counterclockwise or gently whip the
cable while applying pressure to the conduit.

2. When the conduit is completely in the gun, tighten the rear conduit set screw. On Miller® guns, reinstall the
nipple. On Euro-Kwik® guns, reinstall the conduit retaining cap.

3. Trim the conduit extending from the conductor tube to the appropriate length; reference below for cut lengths.

Nozzle

CUT

Method I

3/8”

Stainless Steel

Sleeve end

Method II

4. Inspect the cut conduit end to remove burrs because they could interfere with wire feeding or conict with the
conduit seating inside the velocity tip. Remove burrs with a le or side cutter.

5. Insert the contact tip and HAND tighten the nozzle.

The Mig Gun is now ready to be reinstalled on the feeder.

5.04 Installing/Replacing Stainless Steel Sleeve / Lock Collar

The Stainless Steel Sleeve is held in place by one screw (some models have two screws) and the sleeve holds the lock
collar assembly in place.

in place by the stainless steel sleeve.

CONDUCTOR TUBE END

8

1. Remove the front end consumables from the conductor tube.

2. Using a 5/64" Hex wrench remove the Sleeve Screw(s) and slide the Stainless Steel Sleeve o the conductor

Notice that the Lock Collar assembly is now loose.

3. If the Lock Collar assembly is being replaced, remove the assembly now.

tube end.

STAINLESS STEEL SLEEVE

SCREW (SLEEVE)

Tighten until screw head bottoms out.

Figure 4

89200840

CLASSIC NO. SERIES MIG GUNS W/VELOCITY

!

a) Clean conductor tube end and lock collar seat on the conductor tube.

b) Assemble the Lock Collar parts in this order and slide onto the conductor tube end.

Lock Collar

Spring Washer Snap Ring

Figure 5

4. Slide the Stainless Steel Sleeve onto the conductor tube end.

5. Align the set screw with the threaded hole in the conductor tube and tighten until the screw bottoms out. Do
not overtighten.

The conductor tube Stainless Steel Sleeve replacement is complete. Trim the conduit and install the consumables.

5.05 Replace Conductor Tube

Read and follow all safety instructions in this manual. See Section 9: Replacement Parts for Velocity Conductor Tube
Assembly part numbers.

WARNING

Remove MIG Gun from the feeder prior to beginning these steps.

TOOLS REQUIRED

Snips or side cutter, crimpers, 5/32 hex wrench, 7/32 hex wrench, and standard Phillips-head screwdriver

Remove and Replace Conductor Tube

The conductor tube is attached to the MIG Gun handle by two set screws on the bottom of the handle. To remove:

1. Remove the front end consumables from the conductor tube.

2. Remove conduit liner.

3. Lay MIG Gun on side, screw side up and remove all handle screws at
the front of the gun handle. Open top handle case and lift trigger
from lower handle. Disconnect the wires from the trigger switch
and fold back. Set both aside.

4. Lift the conductor tube assembly from the back handle case. Set the case aside.

5. Fold back any other wires. Remove any tape banding or banded clamps from the tubing side of the assembly.
Metal cutting snips may be required to remove some banded clamps.

89200840

9

CLASSIC NO. SERIES MIG GUNS W/VELOCITY

6. Place brass connector in a vise with set screws face up.

7. Use a 7/32 hex wrench to loosen the set screws.

8. Remove conductor tube from the brass connector. Optionally, cut the tubing at the brass connector to allow for
an easier conductor tube removal.

9. Set brass connector aside and discard old conductor tube.

10. Without cutting into the inner tubing, wires, or copper wire, trim

2”-2.5”

the tubing outer sheath 2-1/2” back from existing end of the tubing.

11. Cut o the inner tubing at 1/4” - 3/8” longer than the outer sheath.
(Do not trim copper strands.) The cut end of the inner tubing needs
to be square and clean of any tears or burrs.

Cut

12. Insert the copper wire into the brass connector and set the clamp
block inside the brass connection on top of the copper wire.

13. Flare out the end of the inner tubing.

14. Prepare the conductor tube nipple end with a light coat of multi­purpose white glue (PVA).

15. Position the brass connector with the copper wire and clamp block
next to the set screws in the brass connector. Slide the conductor
tube nipple end through the brass connector and into the end of
the inner tubing. The tubing outer sheath should be near or against
the side of the brass connector. The conductor tube shoulder should
be on the other side and against the brass connector with the extra
copper wire exposed.

16. Conrm the tube is correctly aligned with the brass connector and
tighten the brass connection set screws.

10

89200840

17. Trim excess copper wire from conductor tube side of brass

Stainless Steel

Sleeve end

Score on nozzle end

connection.

18. Secure the cable hose with a band clamp. Tape down the two extra
lead wires.

19. Recap trigger wire ends.

20. Connect trigger wires to trigger. Angle the capped ends of the trigger
wires towards the trigger leaves.

21. Re-assemble the handle making sure the wires are not pinched.

CLASSIC NO. SERIES MIG GUNS W/VELOCITY

22. Trim conduit liner.

Nozzle

23. Check the length of conduit extending from the conductor tube front end and adjust if necessary.

24. Tighten the conduit set screw down against the liner. Do not
overtighten to avoid damages to the liner.

Set Screw

25. Install consumables.

WARNING

!

Do not point MIG Gun towards your face.

26. Plug the MIG Gun into the welding machine and feed wire until it appears out the front of the MIG Gun.

27. Trim excess wire.

28. The MIG Gun is ready for use.

89200840

11

CUT

CLASSIC NO. SERIES MIG GUNS W/VELOCITY

TRIGGER

NOT USED

SECTION 6: CABLEHOZ® REPAIR

6.01 Cablehoz® Repair

If you should nd it necessary to repair Cablehoz connection(s), repair instructions can be found at
www.esab.com/tweco our website.

CONTROL WIRE

{

NOT USED

BLUE

BROWN

RED

WHITE

BLACK

BLACK

Figure 6

CABLEHOZ

RED

WHITE

BLACK

BLACK

12

89200840

CLASSIC NO. SERIES MIG GUNS W/VELOCITY

SECTION 7: TROUBLESHOOTING

Contact tips and nozzles should be cleaned frequently. Spatter buildup may cause bridging between nozzle and tip. This
could cause electrical shorting between the nozzle and work piece as well as poor or improper gas ow. Regularly inspect
the conductor tube, handle, cable, and other parts of the MIG Gun for abrasion, cuts, or undue wear. Replace or repair any
parts found decient. Refer to www.tweco.com for MIG Gun troubleshooting chart(s).

89200840

13

CLASSIC NO. SERIES MIG GUNS W/VELOCITY

S=Light Duty

VTMA30

S=Light Duty

SECTION 8: CONSUMABLES

8.01 Nozzles and Tips

Velocity Nozzle Identication

M=Medium Duty
H=Heavy Duty
ET=Extended Taper

Blank= Fixed Threaded
S=Adjustable Slip

VNM50FS

Velocity
Nozzle

Velocity Contact Tip Identication

Orifice Opening Size:

37=3/8” 62=5/8”
50=1/2” 75=3/4”

Nozzle Convention

2 Knurl Rings VNM
3 Knurl Rings VNH
4 Knurl Rings VNET

Medium Duty Heavy Duty

M=Medium Duty
H=Heavy Duty
ET=Extended Taper

Velocity
Tip

A=Alum
Blank=Other

Wire Size: 364=3/64”

23=0.023” 116=1/16”
30=0.030” 564=5/64”
35=0.035” 332=3/32”
40=0.040” 764=7/64”
45=0.045” 18=1/8”

Blank=Std Recess
F=Flush
P=Protrude
R= Recess ¼” (6.35mm)
FAS=Spot Weld
FC=Flux Core

Contact Tip Convention

2 Rings VTM
3 Rings VTH
4 Rings VTET

Medium Duty Heavy Duty

14

89200840

CLASSIC NO. SERIES MIG GUNS W/VELOCITY

Velocity Contact Tip Parts List

MEDIUM DUTY CONTACT TIPS HEAVY DUTY CONTACT TIPS EXTENDED TAPER CONTACT TIPS

Part No. Description Stock No. Part No. Description Stock No. Part No. Description Stock No.

VTM23 .023" (0.6 mm) 1160-1772
VTM30 .030" (0.8 mm) 1160-1751 VTH35 .035" (0.9 mm) 1160-1761 VTET35 .035" (0.9 mm)
VTM35 .035" (0.9 mm) 1160-1752 VTH40 .040" (1.0 mm) 1160-1762 VTET40 .040" (1.0 mm)
VTM40 .040" (1.0 mm) 1160-1753 VTH45 .045" (1.2 mm) 1160-1763 VTET45 .045" (1.2 mm)
VTM45 .045" (1.2 mm) 1160-1754 VTHA364 * 3/64" (1.2 mm) 1160-1764 VTETA364 * 3/64" (1.2 mm)

VTMA364 * 3/64" (1.2 mm) 1160-1755 VTH52 .052" (1.3 mm) 1160-1765 VTET52 .052" (1.3 mm)

VTM52 .052" (1.3 mm) 1160-1756 VTH116 1/16" (1.6 mm) 1160-1766 VTET116 1/16" (1.6 mm)

VTM116 1/16" (1.6 mm) 1160-1757 VTHA116 * 1/16" (1.6 mm) 1160-1767

VTMA116 * 1/16" (1.6 mm) 1160-1758 VTH564 5/64" (2.0 mm) 1160-1768

VTM564 5/64" (2.0 mm) 1160-1759 VTH332 3/32" (2.4 mm) 1160-1769

* For Aluminum

MEDIUM DUTY NOZZLES HEAVY DUTY NOZZLES

Part No. Description Stock No. Part No. Description Stock No.

VNM50F 1/2" Threaded Nozzle Flush VNH62 5/8" Threaded Nozzle Recess

VNM62 5/8" Threaded Nozzle Recess VNH62F 5/8" Threaded Nozzle Flush

VNM62F 5/8" Threaded Nozzle Flush VNH75 3/4" Threaded Nozzle Recess

VNM75 3/4" Threaded Nozzle Recess VNH75F 3/4" Threaded Nozzle Flush
VNM75F 3/4" Threaded Nozzle Flush VNH62S 5/8" Slip Nozzle
VNM50S 1/2" Slip Nozzle VNH75S 3/4" Slip Nozzle
VNM62S 5/8" Slip Nozzle VNS Slip Nozzle Base
VNM75S 3/4" Slip Nozzle VNH62SC 5/8" Slip Nozzle Cone Only

VNS Slip Nozzle Base VNH75SC 3/4" Slip Nozzle Cone Only
VNM50SC 1/2" Slip Nozzle Cone Only VNH622PC 5/8" 2 Piece Nozzle Assembly Recess
VNM62SC 5/8" Slip Nozzle Cone Only VNH62C 5/8" 2 Piece Nozzle Cone Only Recess
VNM75SC 3/4" Slip Nozzle Cone Only VNH62F2PC 5/8" 2 Piece Nozzle Assembly Flush

VNLFC Flux Core Nozzle 1240-1892
VNM62FAS 5/8" Spot Nozzle
VNM75FAS 3/4" Spot Nozzle

1160-1750 VTH30 .030" (0.8 mm) 1160-1760 VTET30 .030" (0.8 mm)

VTH764 7/64" (2.8 mm) 1160-1770

VTH18 1/8" (3.2 mm) 1160-1771

1240-1856
1240-1854
1240-1855
1240-1852
1240-1853
1240-1859
1240-1860
1240-1863
1240-1864
1240-1861
1240-1862
1240-1865

1240-1866
1240-1868

VNH62FC 5/8" 2 Piece Nozzle Cone Only Flush

VNH752PC 3/4" 2 Piece Nozzle Assembly Recess

VNH75C 3/4" 2 Piece Nozzle Cone Only Recess

VNH75F2PC 3/4" 2 Piece Nozzle Assembly Flush

VNH75FC 3/4" 2 Piece Nozzle Cone Only Flush

1160-1773
1160-1774
1160-1775
1160-1776
1160-1777
1160-1778

1240-1877
1240-1878
1240-1875
1240-1876
1240-1893
1240-1896
1240-1864
1240-1895
1240-1896
1240-1880
1240-1884
1240-1881
1240-1885
1240-1882
1240-1886
1240-1883
1240-1887

89200840

* Some parts may not be available at this time.

15

CLASSIC NO. SERIES MIG GUNS W/VELOCITY

8.02 Conduit Liners

For Use With Steel Welding Wires

160 Amp - Steel Wound

Wire Size Length Part No. Stock No.

.023" (0.6 mm) 15 ft (4.6 m)

.030" - .035"

(0.8 - 0.9 mm)

.030" - .035"

(0.8 - 0.9 mm)

.040" - .045"

(1.0 - 1.2 mm)

180-250 Amp - Steel Wound

Wire Size Length Part No. Stock No.

.030" - .035"

(0.8 - 0.9 mm)

.030" - .035"

(0.8 - 0.9 mm)

.040" - .045"

(1.0 - 1.2 mm)

.040" - .045"

(1.0 - 1.2 mm)

.052" - 1/16"

(1.3 - 1.6 mm)

300-450 Amp - Steel Wound

Wire Size Length Par t No. Stock No.

.035" - .045"

(0.9 - 1.2 mm)

.035" - .045"

(0.9 - 1.2 mm)

.052" - 1/16"

1(.3 - 1.6 mm)

.052" - 1/16"

(1.3 - 1.6 mm)

5/64" (2.0 mm) 15 ft (4.6 m)

5/64" (2.0 mm) 25 ft (7.6 m)

3/32" (2.4 mm) 15 ft (4.6 m)

15 ft (4.6 m)

20 ft (6.1 m)

15 ft (4.6 m)

15 ft (4.6 m)

25 ft (7.6 m)

15 ft (4.6 m)

25 ft (7.6 m)

15 ft (4.6 m)

15 ft (4.6 m)

25 ft (7.6 m)

15 ft (4.6 m)

25 ft (7.6 m)

23-40-15

35-40-15

35-40-20

45-40-15

42-3035-15

42-3035-25

42-4045-15

42-4045-25

42-116-15

44-3545-15

44-3545-25

44-116-15

44-116-25

44-564-15

44-564-25

44-332-15

1400-1123

1400-1133

1400-1134

1400-1143

1420-1113

1420-1115

1420-1123

1420-1125

1420-1124

1440-1103

1440-1105

1440-1113

1440-1115

1440-1123

1440-1125

1440-1127

500-650 Amp - Steel Wound

Wire Size Length Part No. Stock No.

.035" - .045"

(0.9 - 1.2 mm)

.052" - 1/16"

1.3 - 1.6 mm)
.052" - 1/16"

(1.3 - 1.6 mm)

5/64" (2.0 mm) 15 ft (4.6 m)

5/64" (2.0 mm) 25 ft (7.6 m)

3/32" (2.4 mm) 15 ft (4.6 m)

7/64" (2.8 mm) 15 ft (4.6 m)

1/8" (3.2 mm) 15 ft (4.6 m)

15 ft (4.6 m)

15 ft (4.6 m)

25 ft (7.6 m)

45-3545-15

45-116-15

45-116-25

45-564-15

45-564-25

45H-332-15

45H-764-15

45-18-15

16

1450-1103

1450-1113

1450-1115

1450-1123

1450-1125

1450-1133

1450-1143

153

1450-1

89200840

For Use With Aluminum Welding Wires

160 Amp - Teflon

Wire Size Length Part No. Stock No.

.030" - .035"

(0.8 - 0.9 mm)

180-250 Amp - Teflon

Wire Size Length Part No. Stock No.

.030" - 3/64"

(0.8 - 1.2 mm)

300-450 Amp - Nylon

Wire Size Length Part No. Stock No.

.030" - 3/64"

(0.8 - 1.2 mm)
1/16" (1.6 mm) 15 ft (4.6 m)

500-650 Amp - Wire Nylon Wrap

Wire Size Length Part No. Stock No.

1/16" (1.6 mm) 15 ft (4.6 m)

10 ft (3 m)

15 ft (4.6 m)

15 ft (4.6 m)

CLASSIC NO. SERIES MIG GUNS W/VELOCITY

35TF-40 -10

42N-3545-15

44N-3545-15

44N-116-15

45N-116-15

1400-1031

1420-1003

1440-1003

1440-1012

1450-1013

89200840

17

CLASSIC NO. SERIES MIG GUNS W/VELOCITY

SECTION 9: REPLACEMENT PARTS

Nozzle

5

Contact Tip

12

17

13

19

14

18

10

15

15

16

22

17

8

7

6

9

11

19

21

23

24

20

Refer to Section 8.01 for Nozzle and Contact Tip Part Numbers.

Refer to 8.02 Conduit part numbers and descriptions.

18

89200840

Item

No.

Description

60º Velocity Conductor Tube
Assy.

45º Velocity Conductor Tube
Assy.

5

80º Velocity Conductor Tube
Assy.

180º Velocity Conductor Tube
Assy.

6 Gun Hanger

Handle (Standard)

7

Handle (Dual Schedule)

8 Binder Posts & Screws

Trigger Control Wire Terminal
(Standard - 2 ea.)

9

Trigger Control Wire Terminal
(Dual Schedule - 4 ea.)

10 Trigger Assembly (Standard)

11 Trigger Blades

Trigger Assembly (Dual

12

Schedule)

13 Trigger Assembly (Locking)

14 Front Cable Connector

15 Cable Clamp

16 Front Strain Relief Spring

17 Cablehoz®

18 Rear Strain Relief Spring

Rear Case (Direct Plug)

19

Rear Case (Euro)

CLASSIC NO. SERIES MIG GUNS W/VELOCITY

Classic No. 1 Classic No. 2 Classic No. 3 Classic No. 4 Classic No. 5 Classic No. 6

Part No./
Stock No.

VCTL6160

1610-1119

VCTL6145

1610-1120

--

--

152

2020-2152

81

2010-2081

-- -- --

122FM

2020-2122

244DS

2040-2245

-- -- --

91

2010-2091

91C

2010-2093

-- -- --

-- -- --

101R

2010-2103

136

2060-2690

141-6-SPR
2010-2143

200

1720-2100

235RSSR

2060-2035

R6RC

2060-2040

X6RC

2060-2006

Part No./
Stock No.

VCTL6260

1620-1371

VCTL6245

1620-1372

VCTL6280

1620-1373

VCTL62180
1620-1374

152

2020-2152

83RC

2030-2084

122FM

2020-2122

244

2040-2224

92RR

2020-2093

94RC

2040-2100

102

2020-2102

136

2060-2690

142-6-SPR
2020-2144

200

1720-2100

235RSSR

2060-2035

R6RC

2060-2040

X6RC

2060-2006

Part No./
Stock No.

VCTL6360

1630-1225

VCTL6345

1630-1226

VCTL6380

1630-1227

VCTL63180
1630-1228

152

2020-2152

83RC

2030-2084

122FM

2020-2122

244

2040-2224

92RR

2020-2093

94RC

2040-2100

102

2020-2102

136

2060-2690

142-6-SPR

2020-2144

300

1730-2100

235RSSR

2060-2035

R6RC

2060-2040

X6RC

2060-2006

Part No./

Stock No.

VCTL6460

1640-1391

VCTL6445

1640-1392

VCTL6480

1640-1393

VCTL64180
1640-1394

154B

2040-2156

84RC

2040-2087

84RC-DS

2040-2088

124FM

2040-2124

244

2040-2224

244LK

2040-2246

94RR

2040-2098

94RC

2040-2100

94RDS

2040-2101

94R-L

2040-2102

104

2040-2104

136

2060-2690

144-6-SPR
2040-2146

400

1740-2100

235RSSR

2060-2035

R6RC

2060-2040

X6RC

2060-2006

Part No./
Stock No.

VCTL6660

1660-1242

VCTL6645

1660-1243

VCTL6680

1660-1241

VCTL66180
1660-1244

154B

2040-2156

85RC

2050-2088

-- --

124FM

2040-2124

244

2040-2224

-- --

94RR

2040-2098

94RC

2040-2100

94RDS

2040-2101

94R-L

2040-2102

104

2040-2104

136

2060-2690

145-6-SPR
2050-2147

500

1750-2100

235RSSR

2060-2035

R6RC

2060-2040

X6RC

2060-2006

Part No./
Stock No.

VCTL6660

1660-1242

VCTL6645

1660-1243

VCTL6680

1660-1241

VCTL66180
1660-1244

154B

2040-2156

86RC

2060-2032

124FM

2040-2124

244

2040-2224

94RR

2040-2098

94RC

2040-2100

94RDS

2040-2101

94R-L

2040-2102

104

2040-2104

136

2060-2690

145-6-SPR
2050-2147

600S

1760-2100

235RSSR

2060-2035

R6RC

2060-2040

X6RC

2060-2006

89200840

19

CLASSIC NO. SERIES MIG GUNS W/VELOCITY

Item

No.

Description

Control Wire (Standard)

20

Control Wire (Dual Schedule)

Rear Cable Connector (Direct
Plug)

21

Rear Cable Connector (Euro)

22 Adapter (Direct Plug)

INDIVIDUAL PARTS

Description Part No. Stock No.

Threaded Stainless Steel Sleeve VCTL6SL 1640-1395

Nozzle Collar VCTLSLK 1640-1398

Wave Spring VCTLSPR 1640-1399

Retaining Ring PMA64RS 1640-1396

Sleeve Screw VCT41CS 2040-2048

Liner Set Screw 41CS 2040-2047

O-Ring Seal 94-710-036 94-710-036

Classic No. 1 Classic No. 2 Classic No. 3 Classic No. 4 Classic No. 5 Classic No. 6

Part No./
Stock No.

MS354-DSM

2060-2140

194DS

2040-2195

104

2040-2104

172X-M

2020-2181

M170-2H

2020-2165

Part No./

Stock No.

MS354-DSM

2060-2140

194DS

2040-2195

104

2040-2104

172X-M

2020-2181

M170-2H

2020-2165

Part No./

Stock No.

MS354-DSM

2060-2140

194DS

2040-2195

104

2040-2104

172X-M

2020-2181

M170-4H

2020-2166

Part No./
Stock No.

MS354-DSM

2060-2140

194DS

2040-2195

104

2040-2104

172X-M

2020-2181

M170-4H

2020-2166

*Part not shown

Part No./
Stock No.

MS354-DSM

2060-2140

194DS

2040-2195

104

2040-2104

-- --

M170-5H

2020-2167

Part No./

Stock No.

MS354-DSM

2060-2140

194DS

2040-2195

104

2040-2104

M170-5H

2020-2167

20

89200840

CLASSIC NO. SERIES MIG GUNS W/VELOCITY

SECTION 10: STATEMENT OF WARRANTY

10.01 Warranty Schedule

The warranty is eective below for the time stated in the Warranty Schedule beginning on the date that the authorized
distributor delivers the products to the purchaser. ESAB reserves the right to request documented evidence of date of
purchase.

MIG Torches and Arc Accessories Parts / Labor

All MIG Gun products 30 days from date purchaser purchases from seller. 30 days / NA

89200840

21

ESAB subsidiaries and representative oces

Europe

AUSTRIA

ESAB Ges.m.b.H
Vienna-Liesing
Tel: [phone]
Fax: [phone]

BELGIUM

S.A. ESAB N.V.
Heist-op-den-Berg
Tel: [phone]
Fax: [phone]

BULGARIA

ESAB Kft Representative Oce
Soa
Tel/Fax: [phone]

THE CZECH REPUBLIC

ESAB VAMBERK s.r.o.
Vamberk
Tel: [phone]
Fax: [phone]

DENMARK

Aktieselskabet ESAB
Herlev
Tel: [phone]
Fax: [phone]

FINLAND

ESAB Oy
Helsinki
Tel: [phone]
Fax: [phone]

FRANCE

ESAB France S.A.
Cergy Pontoise
Tel: [phone]
Fax: [phone]

GERMANY

ESAB Welding & Cutting GmbHZweigstelle
Langenfeld
Tel.: [phone]
Fax.: [phone]

GREAT BRITAIN

ESAB Group (UK) Ltd
Waltham Cross
Tel: [phone]
Fax: [phone]
ESAB Automation Ltd
Andover
Tel: [phone]
Fax: [phone]

HUNGARY

ESAB Kft
Budapest
Tel: [phone]
Fax: [phone]

ITALY

ESAB Saldatura S.p.A.
Bareggio (Mi)
Tel: [phone]
Fax: [phone]

THE NETHERLANDS

ESAB Nederland B.V.
Amersfoort
Tel: [phone]
Fax: [phone]

NORWAY

AS ESAB
Larvik
Tel: [phone]
Fax: [phone]

POLAND

ESAB Sp.zo.o.
Katowice
Tel: [phone]
Fax: [phone]

PORTUGAL

ESAB Lda
Lisbon
Tel: [phone]
Fax: [phone]

ROMANIA

ESAB Romania Trading SRL
Bucharest
Tel: [phone]
Fax: [phone]

RUSSIA

LLC ESAB
Moscow
Tel: [phone]
Fax: [phone]

SLOVAKIA

ESAB Slovakia s.r.o.
Bratislava
Tel: [phone]
Fax: [phone]

SPAIN

ESAB Ibérica S.A.
San Fernando de Henares
Tel: [phone]
Fax: [phone]

SWEDEN

ESAB Sverige AB
Gothenburg
Tel: [phone]
Fax: [phone]
ESAB international AB
Gothenburg
Tel: [phone]
Fax: [phone]

SWITZERLAND

ESAB AG
Baar
Tel.: [phone]
Fax.: [phone]

UKRAINE

ESAB Ukraine LLC
Kiev
Tel: [phone]
Fax: [phone]

North and South America

ARGENTINA

CONARCO
Buenos Aires
Tel: [phone]
Fax: [phone]

BRAZIL

ESAB S.A.
Contagem-MG
Tel: [phone]
Fax: [phone]

CANADA

ESAB Group Canada Inc.
Missisauga, Ontario
Tel: [phone]
Fax: [phone]

MEXICO

ESAB Mexico S.A.
Monterrey
Tel: [phone]
Fax: [phone]

USA

ESAB Welding & Cutting Products
Florence, SC
Tel: [phone]
Fax: [phone]

Asia/Pacic

AUSTRALIA

ESAB South Pacic
Archereld BC QLD 4108
Tel: [phone]
Fax: [phone]

CHINA

Shanghai ESAB A/P
Shanghai
Tel: [phone]
Fax: [phone]

INDIA

ESAB India Ltd
Calcutta
Tel: [phone]
Fax: [phone]

INDONESIA

P.T. ESABindo Pratama
Jakarta
Tel: [phone]
Fax: [phone]

JAPAN

ESAB Japan
Tokyo
Tel: [phone]
Fax: [phone]

MALAYSIA

ESAB (Malaysia) Snd Bhd
USJ
Tel: [phone]
Fax: [phone]

SINGAPORE

ESAB Asia/Pacic Pte Ltd
Singapore
Tel: [phone]
Fax: [phone]

SOUTH KOREA

ESAB SeAH Corporation
Kyungnam
Tel: [phone]
Fax: [phone]

UNITED ARAB EMIRATES

ESAB Middle East FZE
Dubai
Tel: [phone]
Fax: [phone]

Africa

EGYPT

ESAB Egypt
Dokki-Cairo
Tel: [phone]
Fax: [phone]

SOUTH AFRICA

ESAB Africa Welding & Cutting Ltd
Durbanvill 7570 - Cape Town
Tel: [phone]

Distributors
For addresses and phone numbers to our
distributors in other countries, please visit
our home page
www.esab.eu

www.esab.eu

©2015 Welding and Cutting Products