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Classic No. Series Mig Guns with Velocity2 Consumables
Instruction manual
106 pgs11.79 Mb0

TWECO Classic No. Series Mig Guns with Velocity2 Consumables Instruction manual

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AIR COOLED MIG GUNS
WIRE SIZE DUTY CYCLECURRENTQR CODE
180, 200, 300, 400, &
500 AMP
CLASSIC NO. SERIES MIG GUNS
WITH VELOCITY2 CONSUMABLES
SAFETY AND OPERATING
INSTRUCTIONS
English
French
Spanish
Italian
Revision: AC Issue Date: 20-06-2018 Manual No.: 89200840
500
AMPS
3/32”
(2.4 MM)
60%
WE APPRECIATE YOUR BUSINESS!
Congratulations on your new Tweco product. We are proud to have you as our customer and will strive to provide you with the best service and support in the industry. This product is backed by our extensive warranty and world-wide service network. To locate your nearest distributor or service agency call 800-426-1888, or visit us on the web at www.esab.com/tweco.
This Manual has been designed to instruct you on the correct installation and use of your Tweco product. Your satisfaction with this product and its safe operation is our ultimate concern. Therefore, please take the time to read the entire manual, especially the Safety Precautions. They will help you to avoid potential hazards that may exist when working with this product.
YOU ARE IN GOOD COMPANY!
The Brand of Choice for Contractors and Fabricators Worldwide.
Tweco is a Global Brand of cutting Products for ESAB. We manufacture and supply to major welding industry
sectors worldwide including; Manufacturing, Construction, Mining, Automotive, Aerospace, Engineering, Rural and DIY/Hobbyist.
We distinguish ourselves from our competition through market-leading, dependable products that have stood the test of time. We pride ourselves on technical innovation, competitive prices, excellent delivery, superior customer service and technical support, together with excellence in sales and marketing expertise.
Above all, we are committed to develop technologically advanced products to achieve a safer working environment within the welding industry.
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WARNING
Read and understand this entire Manual and your employer’s safety practices before installing, operating, or servicing the equipment. While the information contained in this Manual represents the Manufacturer's best judgment, the Manufacturer assumes no liability for its use.
Classic No. Series MIG Gun with VELOCITY2 Consumables Safety and Operating Instructions
Manual Number: 89200840
Published by: ESAB Group Inc. 2800 Airport Rd. Denton, TX. 76207 (940) 566-2000
www.esab.com/tweco
U.S. Customer Care: (800) 426-1888 International Customer Care: (940) 381-1212
Copyright © 2016, 2018 ESAB. All rights reserved.
Reproduction of this work, in whole or in part, without written permission of the publisher is prohibited.
The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused by any error or omission in this Manual, whether such error results from negligence, accident, or any other cause.
For Printing Material Specication refer to document 47X1920 Publication Date: December 23, 2016
Revision Date: 20-06-2018
Record the following information for Warranty purposes:
Where Purchased: _______________________________________
Purchase Date: _________________________________________
Equipment Serial #: _________________________________________
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Be sure this information reaches the operator.
You can get extra copies through your supplier.
CAUTION
These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe practices for arc welding and cutting equipment, we urge you to read our booklet, "Precautions and Safe Practices for Arc Welding, Cutting, and Gouging," Form 52-529. Do NOT permit untrained persons to install, operate, or maintain this equipment. Do NOT attempt to install or operate this equipment until you have read and fully understand these instructions. If you do not fully understand these instructions, contact your supplier for further information. Be sure to read the Safety Precautions be­fore installing or operating this equipment.
USER RESPONSIBILITY
This equipment will perform in conformity with the description thereof contained in this manual and accompanying labels and/or inserts when installed, operated, maintained and repaired in accordance with the instructions provided. This equipment must be checked periodically. Malfunctioning or poorly maintained equipment should not be used. Parts that are broken, missing, worn, distorted or contaminated should be replaced immediately. Should such repair or replacement become necessary, the manufacturer recommends that a telephone or written request for service advice be made to the Authorized Distributor from whom it was purchased.
This equipment or any of its parts should not be altered without the prior written approval of the manufacturer. The user of this equipment shall have the sole responsibility for any malfunction which results from improper use, faulty maintenance, damage, improper repair or alteration by anyone other than the manufacturer or a service facility designated by the manufacturer.
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READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AN D OTHERS!
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ASSUREZ-VOUS QUE CE DOCUMENT D’INFORMATION EST DISTRIBUÉ À L’OPÉRATEUR.
DES COPIES SUPPLÉMENTAIRES SONT DISPONIBLES CHEZ VOTRE FOURNISSEUR.
MISE EN GARDE
Les INSTRUCTIONS suivantes sont destinées aux opérateurs qualiés seulement. Si vous n’avez pas une connaissance approfondie des principes de fonctionnement et des règles de sécurité applicables au soudage à l’arc et à l’équipement de coupage, nous vous suggérons de lire notre brochure « Précautions et pratiques de sécurité pour le soudage à l’arc, le coupage et le gougeage », Formulaire 52-529. Ne permettez PAS aux personnes non qualiées d’installer, d’utiliser ou d’eectuer des opérations de maintenance sur cet équipement cet équipement. Ne tentez PAS d’installer ou d’utiliser cet équipement avant d’avoir lu et bien compris ces instructions. Si vous ne comprenez pas bien les instructions, renseignez-vous auprès de votre fournisseur. Assurez-vous de lire les Règles de Sécurité avant d’installer ou d’utiliser cet équipement.
RESPONSABILITÉS DE L’UTILISATEUR
Cet équipement fonctionnera conformément à la description contenue dans ce manuel, les étiquettes d’accompagnement et/ou les feuillets d’information à condition d’être installé, utilisé, entretenu et réparé selon les instructions fournies. L’équipement doit être contrôlé de manière périodique. Ne jamais utiliser un équipement qui ne fonctionne correctement bien ou n’est pas bien entretenu. Les pièces qui sont brisées, usées, déformées ou contaminées doivent être remplacées immédiatement. Dans le cas où une réparation ou un remplacement est nécessaire, e fabricant recommande de faire une demande de conseil de service écrite ou par téléphone auprès du distributeur agréé où l’équipement a été acheté.
Cet équipement ou ses pièces ne doivent pas être modiés sans permission préalable écrite du fabricant. L’utilisateur de l’équipement sera le seul responsable de toute défaillance résultant de toute utilisation, maintenance, réparation incorrectes, de dommages ou encore de modication apportées par une personne autre que le fabricant ou un centre de service désigné par ce dernier.
!
ASSUREZ-VOUS DE LIRE ET DE COMPRENDRE LE MANUEL D’UTILISATION AVANT D’INSTAL-
LER OU D’UTILISER L’UNITÉ.
PROTÉGEZ-VOUS ET LES AUTRES!
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Table of Contents
SECTION 1: Safety Precautions ..............................................................................................1
1.01 Safety Precautions .........................................................................................................................................1
1.02 Mesures de sécurité .......................................................................................................................................2
SECTION 2: Introduction .......................................................................................................4
2.01 How to Use this Manual .................................................................................................................................4
2.02 Receipt of Equipment ....................................................................................................................................4
2.03 Description ....................................................................................................................................................4
SECTION 3: MIG GUN SPECIFICATIONS .....................................................................................5
3.01 MIG Gun Classication ...................................................................................................................................5
3.02 Duty Cycle ......................................................................................................................................................5
3.03 MIG Gun Part Number Identication..............................................................................................................5
SECTION 4: MIG Gun Installation ............................................................................................6
4.01 Direct Plug MIG Gun Installation ....................................................................................................................6
SECTION 5: Classic No. Series with VELOCITY2 Maintenance .....................................................7
5.01 Installing or Replacing VELOCITY2 Contact Tip ...............................................................................................7
5.02 Conduit Removal ...........................................................................................................................................7
5.03 Conduit Installation .......................................................................................................................................8
5.04 Replace Conductor Tube .................................................................................................................................9
5.05 Optional Replacement Conductor Tubes ......................................................................................................12
SECTION 6: Cablehoz® Repair ............................................................................................... 13
6.01 Cablehoz® Repair .........................................................................................................................................13
SECTION 7: Troubleshooting ................................................................................................13
SECTION 8: Consumables.....................................................................................................14
8.01 Nozzles and Tips ..........................................................................................................................................14
8.02 Conduit Liners..............................................................................................................................................16
SECTION 9: Replacement Parts ............................................................................................ 18
SECTION 10: Statement of Warranty ....................................................................................21
10.01 Warranty Schedule ...................................................................................................................................... 21
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CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
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SECTION 1: SAFETY PRECAUTIONS
1.01 Safety Precautions
WARNING
SERIOUS INJURY OR DEATH may result if welding and cutting equipment is not properly installed, used, and maintained.
Misuse of this equipment and other unsafe practices can be hazardous. The operator, supervisor, and helper must read and understand the following safety warnings and instructions before installing or using any welding or cutting equip­ment, and be aware of the dangers of the welding or cutting process. Training and proper supervision are important for a safe work place. Keep these instructions for future use. Additional recommended safety and operating information is referenced in each section.
WARNING
This product contains chemicals, including lead, known to the State of California to cause birth defects and other repro­ductive harm. Wash hands after handling.
ELECTRIC SHOCK CAN CAUSE INJURY OR DEATH
Install and maintain equipment in accordance with the National Electrical Code (NFPA 70) and local codes. Do not service or repair equipment with power on. Do not operate equipment with protective insulators or covers removed. Service or repair to equipment must be done by qualied and/or trained personnel only.
Do not contact electrically live parts. Always wear dry welding gloves that are in good condition. Aluminized, protective
from any part of the electrical path. All ground connections must be checked periodically to determine if they are mechanically strong, and electrically adequate for the required current. When engaged in AC welding/cutting under wet conditions or where perspiration is a factor, the use of automatic controls for reducing the no load voltage is recommended to reduce shock hazards. Accidental contact must be prevented when using open circuit voltage exceeding 80 volts AC, or 100 volts DC by adequate insulation or other means. When welding is to be suspended for any length of time, such as during lunch or overnight, all electrode holders and electrodes should be removed from the electrode holder and the power supply should be turned o to prevent accidental contact. Keep MIG Guns, electrode holders, TIG torches, Plasma torches, and electrodes away from moisture and water.
SMOKE, FUMES, AND GASES CAN BE DANGEROUS TO YOUR HEALTH
ARC RAYS, HOT SLAG, AND SPARKS CAN INJURE EYES AND BURN SKIN
and clothing. All pockets should be closed and cus sewn shut. Leather aprons, sleeves, leggings, etc. should be worn for out-of-position welding and cutting, or for heavy operations using large electrodes. Hightop work shoes provide adequate protection from foot burns. For added protection, use leather spats. Flammable hair preparations should not be used when welding/cutting. Wear ear plugs to protect ears from sparks. Where work permits, the operator should be enclosed in an individual booth painted with a low reective material such as zinc oxide.
WELDING SPARKS CAN CAUSE FIRES AND EXPLOSIONS
in a welding torch. Use only inert gases or inert gas mixes as required by the process. Use of combustible compressed gases can cause explosions resulting in personal injury or death. Arcing against any compressed gas cylinder can cause cylinder damage or explosion.
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clothing can become part of the electrical path. Keep oxygen cylinders, chains, wires, ropes, cranes, and hoists away
Ventilation must be adequate to remove smoke, fumes, and gases during operation to protect operators and others
in the area. Vapors of chlorinated solvents can form the toxic gas "Phosgene" when exposed to ultraviolet radiation from an electric arc. All solvents, degreasers, and potential sources of these vapors must be removed from the operating area. Use air-supplied respirators if ventilation is not adequate to remove all fumes and gases. Oxygen supports, and vigorously accelerates re and should never be used for ventilation.
Welding and cutting processes produce extreme localized heat and strong ultraviolet rays. Never attempt to weld/ cut without a federally compliant welding helmet with the proper lens. A number 12 to 14 shade lter lens provides the best protection against arc radiation. When in a conned area, prevent the reected arc rays from entering around the helmet. Approved shielding curtains and appropriate goggles should be used to provide protection to others in the surrounding area. Skin should be protected from arc rays, heat, and molten metal. Always wear protective gloves
Combustibles reached by the arc, ame, ying sparks, hot slag, and heated materials can cause re and explosions. Remove combustibles from the work area and/or provide a re watch. Avoid oily or greasy clothing as a spark may ignite them. Have a re extinguisher nearby, and know how to use it. If welding/cutting is to be done on a metal wall, partition, ceiling, or roof, precautions must be taken to prevent ignition of nearby combustibles on the other side. Do not weld/cut containers that have held combustibles. All hollow spaces, cavities, and containers should be vented prior to welding/cutting to permit the escape of air or gases. Purging with inert gas is recommended. Never use oxygen
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CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
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NOISE CAN DAMAGE HEARING
Noise from the air carbon-arc process can damage your hearing. Wear protective hearing devices to ensure protection when noise levels exceed OHSA standards. Adequate hearing protection devices must be worn by operators and surrounding personnel to ensure personal protection against noise.
SAFETY AND OPERATING REFERENCES
1. Code of Federal Regulations (OSHA) Section 29, Part 1910.95, 132, 133, 134, 139, 251, 252, 253, 254 and 1000. U.S. Government Printing Oce, Washington, DC 20402.
2. ANSI Z49.1 "Safety in Welding and Cutting".
3. ANSI Z87.1 "Practice for Occupational and Educational Eye and Face Protection".
4. ANSI Z88.2. "Standard Practice for Respiratory Protection". American National Standards Institute, 1430 Broadway, New York, NY 10018.
5. AWS F4.1. "Recommended Safe Practices for Welding and Cutting Containers".
6. AWS C5.3. "Recommended Practices for Air Carbon-Arc Gouging and Cutting". The American Welding Society, 550 NW Lejeune Rd., P.O. Box 351040, Miami, FL 33135.
7. NFPA 51B "Fire Prevention in Cutting and Welding Processes"
8. NFPA-7. "National Electrical Code". National Fire Protection Association, Battery Park, Quincy, MA 02269.
9. CSA W117.2. "Safety in Welding, Cutting and Allied Processes". Canadian Standards Association, 178 Rexdale Blvd., Rexdale, Ontario, Canada M9W 1R3.
1.02 Mesures de sécurité
AVERTISSEMENT
DES BLESSURES GRAVES OU MORTELLES peuvent résulter d’une installation, d’un usage ou d’un entretien inadéquat de
l’équipement de soudage et de découpage. Une mauvaise utilisation de cet équipement et d’autres pratiques risquées peuvent être dangereuses. L’opérateur, le superviseur et l’aide doivent lire et comprendre les avertissements et les instructions de sécurité suivantes avant d’installer ou d’utiliser tout équipement de soudage ou de découpage et être conscients des dangers inhérents aux processus de soudage et de découpage. Une formation et une supervision adaptées sont importantes pour assurer un lieu de travail sûr. Gardez ces instructions pour une utilisation future. Chaque section comporte des informations supplémentaires de sécurité et de fonctionnement.
AVERTISSEMENT
Ce produitcontient des produits chimiques, notamment du plomb, reconnu par l'Étatde la Californie pour causerdes mal­formations congénitaleset d'autresdommages touchant le système reproductif. Se laver les mainsaprès manipulation.
UN CHOC ÉLECTRIQUE PEUT CAUSER DES BLESSURES OU LA MORT
L’installation et l’entretien de l’équipement doivent être conformes au Code national de l’électricité NFPA 70 et aux codes locaux.
N’eectuez pas l’entretien ou la réparation d’équipement en marche. N’opérez pas l’équipement sans isolateurs ou caches de protection.
L’entretien ou la réparation de l’équipement doivent être eectués uniquement par un technicien qualié ou par du personnel formé.
Ne touchez pas aux pièces électriques chargées. Portez toujours des gants de soudage au sec et en bon état. Les vêtements de
métalliques, les appareils de levage, les treuils et les élévateurs de toute partie du circuit électrique. Toutes les liaisons de terre doivent être vériées périodiquement pour déterminer si elles sont solides et appropriées au courant demandé. En cas de soudage ou de découpage en courant alternatif dans des conditions d’humidité ou de chaleur où l’opérateur risque de transpirer, il est recommandé d’utiliser des contrôles automatiques pour réduire la tension à vide et ainsi diminuer les risques de choc électrique. Lorsque le procédé de soudage et de découpage exige des valeurs de tension en circuit ouvert dans des machines à courant alternatif supérieur à 80 volts ou dans des machines à courant continu supérieur à 100 volts, il faut prendre des mesures pour empêcher un contact accidentel en prévoyant une isolation adéquate ou d autres moyens. Lorsqu’il faut interrompre les activités de soudage pendant un certain temps, à l’heure du repas ou la nuit, par exemple, il faut enlever toutes les électrodes du porte-électrode et mettre hors tension l’alimentation pour éviter tout contact accidentel. Gardez les pistolets MIG, les porte-électrodes, les torches TIG, les torches à plasma et les électrodes loin de l’humidité et de l’eau.
protection aluminisés peuvent devenir une partie du chemin électrique. Éloignez les bouteilles d’oxygène, les chaînes, les câbles
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CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
LA FUMÉE, LES ÉMANATIONS ET LES GAZ PEUVENT ÊTRE DANGEREUX POUR VOTRE SANTÉ
La ventilation doit être susante pour enlever la fumée, les émanations et les gaz pendant le fonctionnement de la torche an protéger les opérateurs et les autres personnes présentes dans la zone. Les vapeurs de solvants chlorés peuvent former un gaz toxique appelé « Phosgène » si elles sont exposées au rayonnement ultraviolet d un arc électrique. Il faut enlever de la zone de travail tous les solvants, décapants et sources potentielles de ces vapeurs. Servez-vous d’appareils respiratoires à adduction d’air
la propagation il ne faut jamais l’utiliser à des ns de ventilation.
L LES RAYONS DE L’ARC, LES SCORIES ET LES ÉTINCELLES CHAUDS PEUVENT BLESSER LES YEUX ET BRÛLER LA PEAU
approuvés et des lunettes de protection appropriées pour protéger les autres personnes se trouvant aux abords. Il faut aussi protéger la peau nue des rayons de l’arc, de la chaleur et du métal fondu. Portez toujours des gants et des vêtements de protection. Toutes les poches doivent être fermées et les manchettes, cousues. Il faut porter un tablier, des manches, des guêtres, etc. en cuir pour eectuer de soudage ou de découpage et dans le cas des activités intensives nécessitant de grandes électrodes. Les chaussures de sécurité montantes fournissent une protection susante contre les brûlures aux pieds. Pour obtenir une plus grande protection, portez des guêtres en cuir. Il ne faut pas utiliser de produits capillaires inammables avant d’eectuer des activités de soudage ou de découpage. Portez des bouchons d’oreilles pour vous protéger les oreilles des étincelles. Lorsqu’il est possible de le faire dans la zone de travail, l’opérateur doit s’isoler dans une cabine individuelle recouverte d’un revêtement à faible réectivité, comme l’oxyde de zinc.
LES ÉTINCELLES DE SOUDAGE PEUVENT CAUSER DES INCENDIES ET DES EXPLOSIONS
et ne coupez pas de conteneurs ayant contenu des combustibles. Il faut aérer tous les espaces creux, les cavités et les conteneurs avant de les soumettre au soudage ou au découpage an d’évacuer tout l’air ou le gaz qui peut s’y trouver. Il est recommandé d’eectuer une purge avec du gaz inerte. N’utilisez jamais d’oxygène dans une tête de soudage. N’utilisez que des gaz inertes ou des mélanges de gaz inertes, conformément aux exigences du procédé. L’utilisation de gaz combustibles comprimés peut causer des explosions entraînant des blessures ou la mort. Le fait d’utiliser l’arc sur une bouteille de gaz comprimé peut endommager la bouteille ou causer une explosion.
LE BRUIT PEUT ENDOMMAGER L’OUÏE
1. Code of Federal Regulations (OSHA), section 29, partie 1910.95, 132, 133, 134, 139, 251, 252, 253, 254 et 1000. U.S. Government Printing Oce, Washington, DC 20402.
2. ANSI Z49.1 « Safety in Welding and Cutting ».
3. ANSI Z87.1 « Practice for Occupational and Educational Eye and Face Protection ».
4. ANSI Z88.2. « Standard Practice for Respiratory Protection ». American National Standards Institute, 1430 Broadway, New York, NY 10018.
5. AWS F4.1. « Recommended Safe Practices for Welding and Cutting Containers ».
6. AWS C5.3. « Recommended Practices for Air Carbon-Arc Gouging and Cutting ». The American Welding Society, 550 NW Lejeune Rd., P.O. Box 351040, Miami, FL 33135.
7. NFPA 51B. « Fire Prevention in Cutting and Welding Processes ».
8. NFPA-7. « National Electrical Code » (code national de l’électricité). National Fire Protection Association, Battery Park, Quincy, MA 02269.
9. CSA W117.2. « Règles de sécurité en soudage, coupage et procédés connexes ». Association canadienne de normalisation, 178 boul. Rexdale, Rexdale, Ontario, Canada M9W 1R3.
si la ventilation n’est pas susante pour enlever toutes les émanations et gaz. L’oxygène alimente les incendies et en accélère
Les procédés de soudage et de découpage produisent une chaleur extrême localisée et de puissants rayons ultraviolets. N’essayez
jamais de souder ou de couper sans casque soudage conforme aux normes du gouvernement fédéral et muni d’une lentille
appropriée. Des lentilles à ltre de numéro 12 à 14 fournissent la meilleure protection contre le rayonnement de l’arc. Dans un endroit conné, il faut éviter que les rayons reétés de l’arc n’entrent autour du casque. Il faut utiliser des rideaux de protection
Les combustibles atteints par l’arc, les ammes, les vols d’étincelles, les scories chaudes et les matériaux chaués peuvent causer des incendies et des explosions. Enlevez les combustibles de la zone de travail ou mettez en place du personnel de surveillance. Évitez les vêtements huileux ou graisseux, car une étincelle peut y mettre le feu. Ayez un extincteur à proximité et sachez comment l’utiliser. Si l’activité de soudage ou de découpage doit être fait contre un mur, une cloison, un plafond ou un toit, il faut prendre des précautions pour d’enammer des combustibles qui se trouveraient à proximité, de l’autre côté. Ne soudez pas
Le bruit du procédé de l’arc avec électrode en carbone et jet d’air peut endommager l’ouïe. Portez un dispositif de protection de l’ouïe pour vous protéger lorsque le niveau de bruit dépasse les normes de l’OSHA. Les opérateurs et le personnel aux abords doivent porter un dispositif de protection de l’ouïe approprié pour les protéger ecacement contre le bruit.
RÉFÉRENCES EN MATIÈRE DE SÉCURITÉ ET D’UTILISATION
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CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
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SECTION 2: INTRODUCTION
2.01 How to Use this Manual
To ensure safe operation, read the entire manual, including the chapter on safety instructions and warnings. Throughout this manual, the words WARNING, CAUTION, and NOTE may appear. Pay particular attention to the information provided under these headings. These special annotations are easily recognized as follows:
NOTE!
An operation, procedure, or background information which requires additional emphasis or is helpful in ecient opera­tion of the system.
CAUTION
A procedure which, if not properly followed, may cause damage to the equipment.
WARNING
A procedure which, if not properly followed, may cause injury to the operator or others in the operating area.
WARNING
Gives information regarding possible electrical shock injury. Warnings will be enclosed in a box such as this.
2.02 Receipt of Equipment
When you receive the equipment, check it against the invoice to make sure it is complete and inspect the equipment for possible damage due to shipping. If there is any damage, notify the carrier immediately to le a claim. Furnish complete information concerning damage claims or shipping errors to the location in your area, listed on the back cover of this manual. Include a full description of the parts in error.
2.03 Description
Tweco Classic MIG Guns are furnished with rear connections to t directly into most Miller®, Lincoln®, and Euro connection wire feeders. These guns are referred to as Direct Plug MIG Guns. Tweco Classic MIG guns are also furnished with the time­proven MIG-Kwik connection. The MIG-Kwik connection, when utilized with a Tweco adapter kit, allows a Tweco Classic MIG gun to be installed on almost any wire feed system. For a listing of available adapter kits call Tweco Customer Care.
Miller is registered trademark of Illinois Tool Works, Inc. Lincoln is a registered trademark of Lincoln Electric Co. The aforementioned registered trademarks are no way aliated with Tweco Products, Inc. or ESAB. Tweco Classic is a registered trademark of ESAB.
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CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
354515V M 4
SECTION 3: MIG GUN SPECIFICATIONS
3.01 MIG Gun Classication
Process MIG/MAG welding Method of Guidance Manually guided Type of Cooling Air Type of Shielding Gas All types
3.02 Duty Cycle
Tweco Classic with VELOCITY2 MIG Guns (180, 200, 300, 400, and 500 Amps) with CO2 (Carbon Dioxide) are rated at 60% duty cycle per IEC 60974-7.
3.03 MIG Gun Part Number Identication
NOTE!
Classic MIG guns, as a general rule, have a specic nomenclature incorporated within each part number to help determine the wire size of each MIG gun.
Example Part Number:
Miller Rear Connection, 400 AMP 15 foot (5M) Cable
Connection Style Brand
No letter Tweco M Miller L Lincoln X Euro
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Velocity2 Length Wire size
Style
No. SeriesConnection
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CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
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SECTION 4: MIG GUN INSTALLATION
NOTE!
Be certain that the end user (welder, operator, or helper) reads and understands these instructions. Be certain that the welder also reads Section 2 "Safety Precautions."
WARNING
Electric shock can cause injury or death.
WIRE FEEDER
GUN
POWER
SOURCE
GROUND
Figure 1: Standard MIG Gun Installation
WORK PIECE
4.01 Direct Plug MIG Gun Installation
Direct plug MIG guns install by directly inserting the rear connector plug into the feeder wire guide outlet (see gure 2) and tightening the plug retaining screw. All models of MIG guns, except the Euro-Kwik guns, require a control wire assembly to attach the MIG gun trigger leads to the feeder. The control wire assemblies plug into the rear connector case of the MIG gun, and into the control wire receptacle on the feeder. Euro-Kwik connections are installed by inserting the gun connection into the feeder receptacle, aligning the conduit plug rst, then the gas plug. Push until all ttings are seated, then tighten the nut hand tight as shown in gure 3.
Figure 2
Figure 3
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CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
SECTION 5: CLASSIC NO. SERIES WITH VELOCITY2 MAINTENANCE
This section discusses servicing and or replacing various components of the VELOCITY2 Classic No. Series MIG Gun.
WARNING
!
Disconnect power from MIG Gun before servicing.
5.01 Installing or Replacing VELOCITY2 Contact Tip
Avoid excessive consumables wear by periodically rotating tips. Increase consumables life by occasionally rotating tips.
CAUTION
!
While nozzle and contact tip are removed, maintain an adequate distance of the wire from metal objects to avoid burn­backs to conduit or conductor tube.
1. (REPLACING) Remove worn nozzle and tip. (Clean nozzle if reusing.)
2. (NEW INSTALL) Slide new contact tip over the conduit end and into the conductor tube end.
3. Replace the nozzle. Hand tighten. (Nozzle secures tip).
NOTE!
For proper operation the nozzle MUST be tight.
4. Trim wire to desired stick out. (Refer to Section 5.03 for trimming instructions.)
The MIG gun is now ready operation.
5.02 Conduit Removal
1. Lay the MIG Gun out on a table or on the oor in a straight line. Make sure the gun is fully extended and all twists in the cable are removed.
2. Remove the nozzle and contact tip.
NOTE!
On Miller® Direct Plug MIG Guns, remove the nipple on the end of the connector plug. On Euro-Kwik® connections, remove the conduit retaining cap.
3. Loosen the conduit set screw in the front of the gun. Then loosen the conduit set screw in the rear connector plug.
4. G rip the conduit stop and remove the conduit with a twisting motion. On Miller® Direct Plug MIG Guns, twisting the rear of the gun approximately one revolution clockwise will raise the conduit stop out of the connector plug recess.
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CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
tor tube end
Score on nozzle end
Conduit Trim Length
(9 mm to 10 mm)
CUT
5.03 Conduit Installation
1. Uncoil the conduit and lay it in a straight line. Insert the conduit into the rear connector plug. Push the conduit into the gun with short strokes. If the conduit hangs up, twist the conduit counterclockwise or gently whip the cable while applying pressure to the conduit.
2. When the conduit is completely in the gun, tighten the rear conduit set screw. On Miller® guns, reinstall the nipple. On Euro-Kwik® guns, reinstall the conduit retaining cap.
3. Trim the conduit extending from the conductor tube to the appropriate length; reference below for cut lengths.
Nozzle
Conduc
CUT
Method I
3/8”
Conductor end
Method II
4. Inspect the cut conduit end to remove burrs because they could interfere with wire feeding or conict with the conduit seating inside the VELOCITY2 tip. Remove burrs with a le or side cutter.
5. Insert the contact tip and HAND tighten the nozzle.
The MIG Gun is now ready to be reinstalled on the feeder.
8
89200840
CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
!
50,8-63,5mm
5.04 Replace Conductor Tube
Read and follow all safety instructions in this manual. See Section 9: Replacement Parts for VELOCITY2 Conductor Tube Assembly part numbers.
WARNING
Remove MIG Gun from the feeder prior to beginning these steps.
TOOLS REQUIRED
Snips or side cutter, crimpers, 5/32 hex wrench, 7/32 hex wrench, and standard Phillips-head screwdriver
Remove and Replace Conductor Tube
The conductor tube is attached to the MIG Gun handle by two set screws on the bottom of the handle. To remove:
1. Remove the front end consumables from the conductor tube.
2. Remove conduit liner.
3. Lay MIG Gun on side, screw side up and remove all handle screws at the front of the gun handle. Open top handle case and lift trigger from lower handle. Disconnect the wires from the trigger switch and fold back. Set both aside.
4. Lift the conductor tube assembly from the back handle case. Set the case aside.
5. Fold back any other wires. Remove any tape banding or banded clamps from the tubing side of the assembly. Metal cutting snips may be required to remove some banded clamps.
6. Place brass connector in a vise with set screws face up.
7. Use a 7/32 hex wrench to loosen the set screws.
8. Remove conductor tube from the brass connector. Optionally, cut the tubing at the brass connector to allow for an easier conductor tube removal.
9. Set brass connector aside and discard old conductor tube.
10. Without cutting into the inner tubing, wires, or copper wire, trim the tubing outer sheath 2-1/2" back from existing end of the tubing.
11. Cut o the inner tubing at 1/4" - 3/8" longer than the outer sheath. (Do not trim copper strands.) The cut end of the inner tubing needs to be square and clean of any tears or burrs.
89200840
9
(2”-2.5”)
Cut
CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
12. Insert the copper wire into the brass connector and set the clamp block inside the brass connection on top of the copper wire.
13. Flare out the end of the inner tubing.
14. Prepare the conductor tube nipple end with a light coat of multi­purpose white glue (PVA).
15. Position the brass connector with the copper wire and clamp block next to the set screws in the brass connector. Slide the conductor tube nipple end through the brass connector and into the end of the inner tubing. The tubing outer sheath should be near or against the side of the brass connector. The conductor tube shoulder should be on the other side and against the brass connector with the extra copper wire exposed.
16. Conrm the tube is correctly aligned with the brass connector and tighten the brass connection set screws.
17. Trim excess copper wire from conductor tube side of brass connection.
18. Secure the cable hose with a band clamp. Tape down the two extra lead wires.
19. Recap trigger wire ends.
10
89200840
CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
tor tube end
Score on nozzle end
!
20. Connect trigger wires to trigger. Angle the capped ends of the trigger wires towards the trigger leaves.
21. Re-assemble the handle making sure the wires are not pinched.
22. Trim conduit liner.
Nozzle
Conduc
CUT
23. Check the length of conduit extending from the conductor tube front end and adjust if necessary.
24. Install consumables.
WARNING
Do not point MIG Gun towards your face.
25. Plug the MIG Gun into the welding machine and feed wire until it appears out the front of the MIG Gun.
26. Trim excess wire.
27. The MIG Gun is ready for use.
89200840
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CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
5.05 Optional Replacement Conductor Tubes
Tweco oers replacement conductor tubes, refer to Section 8, that has a stainless steel sleeve & lock collar on the end of the tube to accept the VELOCITY2 front end wear parts.
Installing/Replacing Stainless Steel Sleeve / Lock Collar
The Stainless Steel Sleeve is held in place by one screw (some models have two screws) and the sleeve holds the lock collar assembly in place.
STAINLESS STEEL SLEEVE
Lock collar and wave spring are held in place by the stainless steel sleeve.
SCREW (SLEEVE)
Tighten until screw head bottoms out.
CONDUCTOR TUBE END
Figure 4
1. Remove the front end consumables from the conductor tube.
2. Using a 5/64" Hex wrench remove the Sleeve Screw(s) and slide the Stainless Steel Sleeve o the conductor tube end.
Notice that the Lock Collar assembly is now loose.
3. If the Lock Collar assembly is being replaced, remove the assembly now.
a) Clean conductor tube end and lock collar seat on the conductor tube.
b) Assemble the Lock Collar parts in this order and slide onto the conductor tube end.
Lock Collar
Spring Washer Snap Ring
Figure 5
4. Slide the Stainless Steel Sleeve onto the conductor tube end.
5. Align the set screw with the threaded hole in the conductor tube and tighten until the screw bottoms out. Do not overtighten.
Set Screw
The conductor tube Stainless Steel Sleeve replacement is complete. Trim the conduit and install the consumables.
12
89200840
CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
SECTION 6: CABLEHOZ® REPAIR
6.01 Cablehoz® Repair
If you should nd it necessary to repair Cablehoz connection(s), repair instructions can be found at www.esab.com/tweco our website.
RED
WHITE
BLACK
BLACK
NOT USED
TRIGGER
CONTROL WIRE
{
NOT USED
BLUE
BROWN
RED
WHITE
BLACK
BLACK
CABLEHOZ
Figure 6
SECTION 7: TROUBLESHOOTING
Contact tips and nozzles should be cleaned frequently. Spatter buildup may cause bridging between nozzle and tip. This could cause electrical shorting between the nozzle and work piece as well as poor or improper gas ow. Regularly inspect the conductor tube, handle, cable, and other parts of the MIG Gun for abrasion, cuts, or undue wear. Replace or repair any parts found decient. Refer to www.tweco.com for MIG Gun troubleshooting chart(s).
89200840
13
CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
S= Small (Light Duty)
VTMA30
S= Small (Light Duty)
SECTION 8: CONSUMABLES
8.01 Nozzles and Tips
VELOCITY2 Nozzle Identication
M=Medium Duty H=Heavy Duty ET=Extended Taper
Blank= Fixed Threaded S=Adjustable Slip
VNM50FS
VELOCITY2 Nozzle
VELOCITY2 Contact Tip Identication
M=Medium Duty H=Heavy Duty ET=Extended Taper
Orifice Opening Size:
37=3/8” 62=5/8” 50=1/2” 75=3/4”
Nozzle Convention
2 Knurl Rings VNM 3 Knurl Rings VNH 4 Knurl Rings VNET
Medium Duty Heavy Duty
A=Alum Blank=Other
VELOCITY2 Tip
Wire Size: 364=3/64”
23=0.023” 116=1/16” 30=0.030” 564=5/64” 35=0.035” 332=3/32” 40=0.040” 764=7/64” 45=0.045” 18=1/8”
Blank=Standard Recess F=Flush 2PC=Two Piece R=Recess 1/4" (6.35 mm) FAS=Spot Weld FC=Flux Core
Contact Tip Convention
2 Rings VTM 3 Rings VTH 4 Rings VTET
Medium Duty Heavy Duty
14
89200840
CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
VELOCITY2 Contact Tip Parts List
Medium Duty Contact Tips Heavy Duty Contact Tips Extended Taper Contact Tips
Description Part No. Stock No. Description Part No. Stock No. Description Part No. Stock No.
.023" (0.6 mm) .030" (0.8 mm) .035" (0.9 mm) .040" (1.0 mm) .045" (1.2 mm) 3/64" (1.2 mm)* .052" (1.3 mm) 1/16" (1.6 mm) 1/16" (1.6 mm)* 5/64" (2.0 mm)
* For Aluminum
VTM23 VTM30 VTM35 VTM40 VTM45
VTMA364*
VTM52
VTM116
VTMA116*
VTM564
1160-1750 .030" (0.8 mm) 1160-1751 .035" (0.9 mm) 1160-1752 .040" (1.0 mm) 1160-1753 .045" (1.2 mm) 1160-1754 3/64" (1.2 mm)* 1160-1755 .052" (1.3 mm 1160-1756 1/16" (1.6 mm) 1160-1757 1/16" (1.6 mm)* 1160-1758 5/64" (2.0 mm) 1160-1759 3/32" (2.4 mm)
7/64" (2.8 mm) 1/8" (3.2 mm)
)
VTH30 VTH35 VTH40 VTH45
VTHA364*
VTH52
VTH116
VTHA116*
VTH564 VTH332 VTH764
VTH18
1160-1760 .030" (0.8 mm) 1160-1761 .035" (0.9 mm) 1160-1762 .040" (1.0 mm) 1160-1763 .045" (1.2 mm) 1160-1764 3/64" (1.2 mm)* 1160-1765 .052" (1.3 mm) 1160-1766 1/16" (1.6 mm) 1160-1767 1160-1768 1160-1769 1160-1770 .035" (0.9 mm) 1160-1771 .045" (1.2 mm)
Extended HD Taper Contact Tips
Description Part No. Stock No.
.052" (1.3 mm) 1/16" (1.6 mm)
VTET30 VTET35 VTET40 VTET45
VTETA364*
VTET52
VTET116
VTHET35 VTHET45 VTHET52
VTHET
116
1160-1772 1160-1773 1160-1774 1160-1775 1160-1776 1160-1777 1160-1778
1160-1780 1160-1782 1160-1784 1160-1785
Description Part No. Stock No.
1/2" (12.7 mm) Threaded Nozzle Recess 1/2" (12.7 mm) Threaded Nozzle Flush 5/8" (15.9 mm) Threaded Nozzle Recess 5/8" (15.9 mm) Threaded Nozzle Flush 3/4" (19.1 mm) Threaded Nozzle Recess 3/4" (19.1 mm) Threaded Nozzle Flush 1/2" (12.7 mm) Slip Nozzle 5/8" (15.9 mm) Slip Nozzle 3/4" (19.1 mm) Slip Nozzle Slip Nozzle Base 1/2" (12.7 mm) Slip Nozzle Cone Only 5/8" (15.9 mm) Slip Nozzle Cone Only 3/4" (19.1 mm) Slip Nozzle Cone Only Flux Core Nozzle 5/8" (15.9
mm) Spot Nozzle
3/4" (19.1 mm) Spot Nozzle
VNM50
VNM50F
VNM62
VNM62F
VNM75
VNM75F
VNM50S
VNM62S
VNM75S
VNS
VNM50SC
VNM62SC
VNM75SC
VNLFC
VNM62FAS
VNM75FAS
1240-1857 1240-1856 1240-1854 1240-1855 1240-1852 1240-1853 1240-1859 1240-1860 1240-1863 1240-1864 1240-1861 1240-1862 1240-1865 1240-1892 1240-1866 1240-1868
Extended Taper Nozzle
Medium Duty Nozzles
Extended Taper Nozzle
Note: VELOCITY2 medium and heavy duty contact tips and nozz les are for use with Tweco Classic
®
No. series and Spray Master® series MIG Guns.
VNET37F
1240-1897
* Some parts may not be available at this time.
Description Part No. Stock No.
5/8" (15.9 mm) Threaded Nozzle Recess 5/8" (15.9 mm) Threaded Nozzle Flush 3/4" (19.1 mm) Threaded Nozzle Recess 3/4" (19.1 mm) Threaded Nozzle Flush 5/8" (15.9 mm) Slip Nozzle 3/4" (19.1 mm) Slip Nozzle Slip Nozzle Base 1/2” (12.7mm) 2 Piece Nozzle Cone Only Recess 5/8" (15.9 mm) Slip Nozzle Cone Only 3/4" (19.1 mm) Slip Nozzle Cone Only 5/8" (15.9 mm) 2 Piece Nozzle Assembly Recess 5/8" (15.9 mm) 2 Piece Nozzle Cone Only Recess 5/8" (15.9 mm) 2 Piece Nozzle Assembly Flush 5/8" (15.9 mm) 2 Piece Nozzle Cone Only Flush 3/4" (19.1 mm) 2 Piece Nozzle Assembly Recess 3/4" (19.1 mm) 2 Piece Nozzle Cone Only Recess 3/4" (19.1 mm) 2 Piece Nozzle Assembly Flush 3/4" (19.1 mm) 2 Piece Nozzle Cone Only Flush Nozzle Retainer Flux Core Tip Holder & Insulator
VNH62
VNH62F
VNH75
VNH75F
VNH62S
VNH75S
VNS
VNH50RC
VNH62SC
VNH75SC
VNH622PC
VNH62C
VNH62F2PC
VNH62FC
NH752PC
V
VNH75C
VNH75F2PC
VNH75FC
VNH2PC
VNSFC
1240-1877 1240-1878 1240-1875 1240-1876 1240-1893 1240-1894 1240-1864 1240-1867 1240-1895 1240-1896 1240-1880 1240-1884 1240-1881 1240-1885 1240-1882 1240-1886 1240-1883 1240-1887 1240-1879 1220-1207
Heavy Duty Nozzles
89200840
15
CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
8.02 Conduit Liners
For Use With Steel Welding Wires
160 Amp - Steel Wound
Wire Size Length Part No. Stock No.
.023" (0.6 mm) 15 ft (4.6 m)
.030" - .035"
(0.8 - 0.9 mm)
.030" - .035"
(0.8 - 0.9 mm)
.040" - .045"
(1.0 - 1.2 mm)
180-250 Amp - Steel Wound
Wire Size Length Part No. Stock No.
.030" - .035"
(0.8 - 0.9 mm)
.030" - .035"
(0.8 - 0.9 mm)
.040" - .045"
(1.0 - 1.2 mm)
.040" - .045"
(1.0 - 1.2 mm)
.052" - 1/16"
(1.3 - 1.6 mm)
300-450 Amp - Steel Wound
Wire Size Length Par t No. Stock No.
.035" - .045"
(0.9 - 1.2 mm)
.035" - .045"
(0.9 - 1.2 mm)
.052" - 1/16"
1(.3 - 1.6 mm)
.052" - 1/16"
(1.3 - 1.6 mm)
5/64" (2.0 mm) 15 ft (4.6 m) 5/64" (2.0 mm) 25 ft (7.6 m) 3/32" (2.4 mm) 15 ft (4.6 m)
15 ft (4.6 m)
20 ft (6.1 m)
15 ft (4.6 m)
15 ft (4.6 m)
25 ft (7.6 m)
15 ft (4.6 m)
25 ft (7.6 m)
15 ft (4.6 m)
15 ft (4.6 m)
25 ft (7.6 m)
15 ft (4.6 m)
25 ft (7.6 m)
23-40-15
35-40-15
35-40-20
45-40-15
42-3035-15
42-3035-25
42-4045-15
42-4045-25
42-116-15
44-3545-15
44-3545-25
44-116-15
44-116-25
44-564-15
44-564-25
44-332-15
1400-1123
1400-1133
1400-1134
1400-1143
1420-1113
1420-1115
1420-1123
1420-1125
1420-1124
1440-1103
1440-1105
1440-1113
1440-1115
1440-1123 1440-1125 1440-1127
500-650 Amp - Steel Wound
Wire Size Length Part No. Stock No.
.035" - .045"
(0.9 - 1.2 mm)
.052" - 1/16"
1.3 - 1.6 mm) .052" - 1/16"
(1.3 - 1.6 mm)
5/64" (2.0 mm) 15 ft (4.6 m) 5/64" (2.0 mm) 25 ft (7.6 m) 3/32" (2.4 mm) 15 ft (4.6 m) 7/64" (2.8 mm) 15 ft (4.6 m)
1/8" (3.2 mm) 15 ft (4.6 m)
15 ft (4.6 m)
15 ft (4.6 m)
25 ft (7.6 m)
45-3545-15
45-116-15
45-116-25
45-564-15
45-564-25
45H-332-15
45H-764-15
45-18-15
16
1450-1103
1450-1113
1450-1115
1450-1123 1450-1125 1450-1133 1450-1143
153
1450-1
89200840
For Use With Aluminum Welding Wires
160 Amp - Teflon
Wire Size Length Part No. Stock No.
.030" - .035"
(0.8 - 0.9 mm)
180-250 Amp - Teflon
Wire Size Length Part No. Stock No.
.030" - 3/64"
(0.8 - 1.2 mm)
300-450 Amp - Nylon
Wire Size Length Part No. Stock No.
.030" - 3/64"
(0.8 - 1.2 mm) 1/16" (1.6 mm) 15 ft (4.6 m)
500-650 Amp - Wire Nylon Wrap
Wire Size Length Part No. Stock No.
1/16" (1.6 mm) 15 ft (4.6 m)
10 ft (3 m)
15 ft (4.6 m)
15 ft (4.6 m)
CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
35TF-40 -10
42N-3545-15
44N-3545-15
44N-116-15
45N-116-15
1400-1031
1420-1003
1440-1003
1440-1012
1450-1013
89200840
17
CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
SECTION 9: REPLACEMENT PARTS
Nozzle
Contact Tip
1a
1
1c
1b
1
2c
2
2a
2d
2e
9
14
10
16
11
15
12
12
13
14
6
8
7
16
4
18
5
3
19
20
21
17
Refer to Section 8.01 for Nozzle and Contact Tip Part Numbers.
Refer to 8.02 Conduit part numbers and descriptions.
18
89200840
CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
* VA61-60 (Stock No. 1010-1105) is an adapter that threads into the standard Classic No. series conductor tube to allow the Velocity consumable to be used
VELOCITY2
# Description
Contact Tip
Nozzle
60º VELOCITY2 Conductor Tube Assy.
45º VELOCITY2 Conductor Tube Assy.
1
80º VELOCITY2 Conductor Tube Assy.
180º VELOCITY2 Conductor Tube Assy.
Silicone Tubing (Sold/Foot)
1a
Insulator, VELOCITY2 Conductor Tube Assy.
1b
O-Ring (Pkg. Of 10 each)
1c
60º VELOCITY2 Stainless Steel Conductor Tube Assy.
45º VELOCITY2 Stainless Steel ConductorTube Assy.
2
KNUCKLEHEAD Conductor Tube Assy.
Threaded Stainless Sleeve
2a
Nozzle Collar
2b
Wave Spring
2c
Wave Spring Retainer
2d
Sleeve Screw
2e
Gun Hanger 152
3
Handle (Standard) 81
4
Handle (Dual Schedule)
Binder Posts & Screws
5
Trigger Control Wire Terminal (Standard - 2 ea.)
6
Trigger Control Wire Terminal (Dual Schedule - 4 ea.)
Trigger Assembly (Standard)
7
Trigger Blades
8
Trigger Assembly (Dual Schedule)
9
Trigger Assembly (Locking)
10
Front Cable Connector
11
Cable Clamp
12
Front Strain Relief Spring
13
Cablehoz® (Sold by the Foot)
14
Rear Strain Relief Spring
15
Rear Case (Direct Plug)
16
Rear Case (Euro)
Control Wire (Standard)
17
Control Wire (Dual Schedule)
Rear Cable Connector (Direct Plug)
18
Rear Cable Connector (Euro)
Adapter (Direct Plug)
19
Repair/Conversion Kits --
NS
Connector Plug Refer to our full line catalog 64-2103 or visit tweco.com
20
Conduit Assembly Refer to our full line catalog 64-2103 or visit tweco.com
21
Protective Cable Wrap, 50 ft (15.2 m) per box TCR50
NS
Classic No. 1
Part No./
Stock No.
VTS Series VTM SeriesVTM SeriesVTH SeriesVTH Series
VNS Series VNM S eriesVNM Series VNH Series VNH Series
61-60 1610-1102
VA61-60 1010-1105
--
--
--
--
--
-- -- --
-- -- --
VCTLSL
VCTLSLK
VCTLSPR
PMA64RS
VCT41CS
2020-2152
2010-2081
-- -- --
122FM
2020-2122
244DS
2040-2245
-- -- --
91
2010-2091
91C
2010-2093
-- -- --
-- -- --
101R
2010-2103
136
2060-2690
141-6-SPR
2010-2143
200
1720-2100
235RSSR
2060-2035
R6RC
2060-2040
X6RC
2060-2006
MS354-DSM
2060-2140
194DS
2040-2195
104
2040-2104
172X-M
2020-2181
M170-2H
2020-2165
VELOCITY2
Classic No. 2
Part No./
Stock No.
VCTLS6260
1620-1375
VCTLS6245
1620-1376
VCTL6280
1620-1373
VCTL62180
1620-1374
VCTL6260SS
1620-1377
VCTL6245SS
1620-1378
1640-1397
1640-1398
1640-1399
1640-1396
2040-2048
152
2020-2152
83RC
2030-2084
122FM
2020-2122
244
2040-2244
92RR
2020-2093
94RC
2040-2100
102
2020-2102
136
2060-2690
142-6-SPR
2020-2144
200
1720-2100
235RSSR
2060-2035
R6RC
2060-2040
X6RC
2060-2006
MS354-DSM
2060-2140
194DS
2040-2195
104
2040-2104
172X-M
2020-2181
M170-2H
2020-2165
83R-CK
2030-2085
VELOCITY2
Classic No. 3
Part No./
Stock No.
VCTLS6360
1630-1229
VCTLS6345
1630-1230
VCTL6380
1630-1227
VCTL63180
1630-1228
VCTLJBLK
1640-1409
VCTLSI
1640-1408
VCTLS015
1640-1410
VCTL6360SS
1630-1231
VCTL6345SS
1630-1232
VCTLSL
VCTLSLK
VCTLSPR
PMA64RS
VCT41CS
152
2020-2152
83RC
2030-2084
122FM
2020-2122
244
2040-2244
92RR
2020-2093
94RC
2040-2100
102
2020-2102
136
2060-2690
142-6-SPR
2020-2144
300
1730-2100
235RSSR
2060-2035
R6RC
2060-2040
X6RC
2060-2006
MS354-DSM
2060-2140
194DS
2040-2195
104
2040-2104
174X-M
2040-2181
M170-4H
2020-2166
83R-CK
2030-2085
9900-1150
VELOCITY2
Classic No. 4
Part No./
Stock No.
VCTLS6460
1640-1400
VCTLS6445
1640-1401
VCTL6480
1640-1393
VCTL64180
1640-1394
VCTL6460SS
1640-1401
VCTL6445SS
1640-1407
V64SFLXC360
1640-1123
V64SFLX480
1640-1124
1640-1397
1640-1398
1640-1399
1640-1396
2040-2048
154B 2040-2156 154B 2040-215 6
84RC
2040-2087
84RC-DS
2040-2088
124FM
2040-2124
244
2040-2244
244LK
2040-2246
94RR
2040-2098
94RC
2040-2100
94RDS
2040-2101
94R-L
2040-2102
104
2040-2104
136
2060-2690
144-6-SPR
2040-2146
400
1740-2100
235RSSR
2060-2035
R6RC
2060-2040
X6RC
2060-2006
MS354-DSM
2060-2140
194DS
2040-2195
104
2040-2104
174X-M
2040-2181
M170-4H
2020-2166
84R-CK
2040-2089
VELOCITY2
Classic No. 5
Part No./
Stock No.
VCTLS6660
1660-1251
VCTLS6645
1660-1252
VCTL6680
1660-1241
VCTL66180
1660-1244
VCTL6660SS
1660-1253
VCTL6645SS
1660-1253
--
--
VCTLSL
1640-1397
VCTLSLK
1640-1398
VCTLSPR
1640-1399
PMA64RS
1640-1396
VCT41CS
2040-2048
85RC
2050-2088
--
124FM
2040-2124
244
2040-2244
--
94RR
2040-2098
94RC
2040-2100
94RDS
2040-2101
94R-L
2040-2102
104
2040-2104
136
2060-2690
145-6-SPR
2050-2147
500
1750-2100
235RSSR
2060-2035
R6RC
2060-2040
X6RC
2060-2006
MS354-DSM
2060-2140
194DS
2040-2195
104
2040-2104
--
M170-5H
2020-2167
85R-CK
2050-2089
89200840
19
CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
OPTIONAL REPLACEMENT INDIVIDUAL PARTS (WITH STAINLESS STEEL SLEEVE)
*Part not shown
Description Part No. Stock No.
Threaded Stainless Steel Sleeve VCTL6SL 1640-1395 Nozzle Collar VCTLSLK 1640-1398 Wave Spring VCTLSPR 1640-1399 Retaining Ring PMA64RS 1640-1396 Sleeve Screw VCT41CS 2040-2048 Liner Set Screw 41CS 2040-2047 O-Ring Seal 94-710-036 94-710-036
20
89200840
CLASSIC NO. SERIES MIG GUNS W/VELOCITY2
SECTION 10: STATEMENT OF WARRANTY
10.01 Warranty Schedule
The warranty is eective below for the time stated in the Warranty Schedule beginning on the date that the authorized distributor delivers the products to the purchaser. ESAB reserves the right to request documented evidence of date of purchase.
MIG Torches and Arc Accessories Parts / Labor
All MIG Gun products 30 days from date purchaser purchases from seller. 30 days / NA
89200840
21
ESAB subsidiaries and representative oces
Europe
AUSTRIA
ESAB Ges.m.b.H Vienna-Liesing Tel: +43 1 888 25 11 Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V. Heist-op-den-Berg Tel: +32 70 233 075 Fax: +32 15 257 944
BULGARIA
ESAB Kft Representative Oce Soa Tel/Fax: +359 2 974 42 88
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o. Vamberk Tel: +420 2 819 40 885 Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB Herlev Tel: +45 36 30 01 11 Fax: +45 36 30 40 03
FINLAND
ESAB Oy Helsinki Tel: +358 9 547 761 Fax: +358 9 547 77 71
FRANCE
ESAB France S.A. Cergy Pontoise Tel: +33 1 30 75 55 00 Fax: +33 1 30 75 55 24
GERMANY
ESAB Welding & Cutting GmbHZweigstelle Langenfeld Tel.: +49 2173 3945 0 Fax.: +49 2173 3945 218
GREAT BRITAIN
ESAB Group (UK) Ltd Waltham Cross Tel: +44 1992 76 85 15 Fax: +44 1992 71 58 03 ESAB Automation Ltd Andover Tel: +44 1264 33 22 33 Fax: +44 1264 33 20 74
HUNGARY
ESAB Kft Budapest Tel: +36 1 20 44 182 Fax: +36 1 20 44 186
ITALY
ESAB Saldatura S.p.A. Bareggio (Mi) Tel: +39 02 97 96 8.1 Fax: +39 02 97 96 87 01
THE NETHERLANDS
ESAB Nederland B.V. Amersfoort Tel: +31 33 422 35 55 Fax: +31 33 422 35 44
NORWAY
AS ESAB Larvik Tel: +47 33 12 10 00 Fax: +47 33 11 52 03
POLAND
ESAB Sp.zo.o. Katowice Tel: +48 32 351 11 00 Fax: +48 32 351 11 20
PORTUGAL
ESAB Lda Lisbon Tel: +351 8 310 960 Fax: +351 1 859 1277
ROMANIA
ESAB Romania Trading SRL Bucharest Tel: +40 316 900 600 Fax: +40 316 900 601
RUSSIA
LLC ESAB Moscow Tel: +7 (495) 663 20 08 Fax: +7 (495) 663 20 09
SLOVAKIA
ESAB Slovakia s.r.o. Bratislava Tel: +421 7 44 88 24 26 Fax: +421 7 44 88 87 41
SPAIN
ESAB Ibérica S.A. San Fernando de Henares Tel: +34 91 878 3600 Fax: +34 91 802 3461
SWEDEN
ESAB Sverige AB Gothenburg Tel: +46 31 50 95 00 Fax: +46 31 50 92 22 ESAB international AB Gothenburg Tel: +46 31 50 90 00 Fax: +46 31 50 93 60
SWITZERLAND
ESAB AG Baar Tel.: +41 44 741 25 25 Fax.: +41 44 740 30 55
UKRAINE
ESAB Ukraine LLC Kiev Tel: +38 (044) 501 23 24 Fax: +38 (044) 575 21 88
North and South America
ARGENTINA
CONARCO Buenos Aires Tel: +54 11 4 753 4039 Fax: +54 11 4 753 6313
BRAZIL
ESAB S.A. Contagem-MG Tel: +55 31 2191 4333 Fax: +55 31 2191 4440
CANADA
ESAB Group Canada Inc. Missisauga, Ontario Tel: +1 905 670 02 20 Fax: +1 905 670 48 79
MEXICO
ESAB Mexico S.A. Monterrey Tel: +52 8 350 5959 Fax: +52 8 350 7554
USA
ESAB Welding & Cutting Products Florence, SC Tel: +1 843 669 44 11 Fax: +1 843 664 57 48
Asia/Pacic
AUSTRALIA
ESAB South Pacic Archereld BC QLD 4108 Tel: +61 1300 372 228 Fax: +61 7 3711 2328
CHINA
Shanghai ESAB A/P Shanghai Tel: +86 21 2326 3000 Fax: +86 21 6566 6622
INDIA
ESAB India Ltd Calcutta Tel: +91 33 478 45 17 Fax: +91 33 468 18 80
INDONESIA
P.T. ESABindo Pratama Jakarta Tel: +62 21 460 0188 Fax: +62 21 461 2929
JAPAN
ESAB Japan Tokyo Tel: +81 45 670 7073 Fax: +81 45 670 7001
MALAYSIA
ESAB (Malaysia) Snd Bhd USJ Tel: +603 8023 7835 Fax: +603 8023 0225
SINGAPORE
ESAB Asia/Pacic Pte Ltd Singapore Tel: +65 6861 43 22 Fax: +65 6861 31 95
SOUTH KOREA
ESAB SeAH Corporation Kyungnam Tel: +82 55 269 8170 Fax: +82 55 289 8864
UNITED ARAB EMIRATES
ESAB Middle East FZE Dubai Tel: +971 4 887 21 11 Fax: +971 4 887 22 63
Africa
EGYPT
ESAB Egypt Dokki-Cairo Tel: +20 2 390 96 69 Fax: +20 2 393 32 13
SOUTH AFRICA
ESAB Africa Welding & Cutting Ltd Durbanvill 7570 - Cape Town Tel: +27 (0)21 975 8924
Distributors For addresses and phone numbers to our distributors in other countries, please visit our home page www.esab.eu
www.esab.eu
©2015 Welding and Cutting Products
PISTOLETS MIG à
CALIBRE DE FIL Facteur de marcheCOURANTQR CODE
REFROIDISSEMENT
PAR AIR
180, 200, 300, 400,
& 500 Ampères
SÉRIE DE CLASSIC NO. DE
PISTOLETS MIG
AVEC CONSOMMABLES VELOCITY2
INSTRUCTIONS DE
SÉCURITÉ ET
D'UTILISATION
French
JUSQU'À
500
A
Révision : AC Date d'émission : 20-06-2018 Nº du manuel : 89200840FR
JUSQU'À
3/32”
(2.4 MM)
JUSQU'À
60%
NOUS APPRÉCIONS VOTRE FIDÉLITÉ !
Félicitations pour l'achat de votre produit Tweco. Nous sommes ers de vous avoir comme client et nous nous eorcerons de vous fournir le meilleur service possible et d'apporter notre soutien à l'industrie. Ce produit est protégé par notre large garantie et notre réseau mondial de service. Pour trouver le distributeur le plus près de chez vous ou un centre de réparation, composer le 800-426-1888 ou visiter le site Web à l'adresse www. esab.com/tweco.
Les instructions du présent manuel donnent des informations sur la façon d'installer et d'utiliser votre produit Tweco. Notre préoccupation principale est votre satisfaction et l'utilisation appropriée du produit. Il est donc important de prendre le temps de lire ce guide en entier, en particulier les Consignes de sécurité. Ceci permet d'éviter les risques possibles liés à l'utilisation du produit.
VOUS ÊTES EN BONNE COMPAGNIE !
La marque de choix des entrepreneurs et des fabricants dans le monde entier.
Tweco est une marque internationale de systèmes de coupage d'ESAB. Nos produits sont destinés aux principaux
secteurs industriels spécialisés en soudure notamment ; les secteurs de la fabrication, de la Construction, automobile, aérospatial, d'ingénierie, rural, du bricolage et des amateurs.
Nous nous démarquons de nos concurrents grâce à nos produits ables et d'avant-garde qui ont fait leurs preuves au l des ans. Nous sommes ers de nos innovations techniques, nos prix compétitifs, nos délais de livraison hors pair, notre service à la clientèle et notre soutien technique de qualité supérieure, en plus de l'excellence de notre savoir dans le domaine de la vente.
Avant tout, nous sommes engagés dans la conception de produits aux technologies innovatrices pour obtenir un environnement de travail plus sûr dans le domaine de la soudure.
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