TurboChef D1-EC Parts List

The MAYTAG. Family of Brands.

TurboChef

Replacement Parts List For Models

D1 D1A D1B D2 D2B

(Domestic)

July 1999

D1-EC D1B-EC D2-EC D2B-EC

Contents:

Front Control Panel: Display & Keypad 2
Cook Door Assembly: Hardware, Bearing Assy, Latch & Switch 3 & 4

Filter Door: Latch & Switch Assembly 5
Electrical Components: Controllers, Relays, Thermostats, Fuses 6

Convection System: Blower Motor, Blower Wheel 7
Heat Exchanger: Bus Bars, Hardware 8 & 9

Microwave Components: Plug Seal, Magnetrons, Stir Motor 10
Floor Mounted Controls: Transformers, Diodes, Capacitor, Breakers 11

A Division of G.S. Blodgett Corporation

Superseding All Previous Parts Lists.

(European)

Page #

The Company reserves the right to make substitutions in the event the items specified are not available.
ERRORS: Descriptive and/or typographical errors are subject to correction.

Page 2

Display and Keypad Assembly

DOC_M12

DISPLAY AND KEYPAD ASSEMBLY

ITEM PART NO. DESCRIPTION

1 700-0269 CONTROLLER, ENCLOSURE
2 700-0328 KEYPAD
3 100430 CONTROLLER CIRCUIT CARD ASSY, D1/D1A/D2 SERIES

80846 CONTROLLER CIRCUIT CARD ASSY. D1 B/D2B SERIES

4** 700-0650 IC, EPROM, SOFTWARE NOTE: PLEASE

5 101520 4-40 X .25 LG. SCREW, PPH, SS
6 102370 #4 WASHER, SPLIT LOCK
7 102240 #4 WASHER. FLAT, SMALL PATTERN
8 101420 4-40 X .25 LG. SCREW, PFH, 100°
9 101920 STANDOFF. FEM/FEM HEX ALUM.

** NOTE: WHEN REPLACING THE EPROM IC. ITEM 4. MAKE SURE POWER IS OFF, THE IC IS NOT INSERTED UPSIDE DOWN.

SPECIFY SOFTWARE VERSION WHEN ORDERING

AND ALL PINS INSERT INTO THE MATING CONNECTOR ON THE BOARD CORRECTLY. IF THESE PRECAUTIONS ARE
NOT FOLLOWED, PERMANENT DAMAGE TO THE IC MAY RESULT.

COOK DOOR ASSEMBLY
Cook Door and Bearing Assembly

Page 3

COOK DOOR AND BEARING ASSEMBLY

ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION
1 101665 SCREW, PPH, SS, 8-32 X .38. 16 700-0423-1 RAIL, SLIDE, REAR
2 102320 WASHER, LOCK, INT. TOOTH, SS, # 8 17 102320 WASHER, LOCK, INT. TOOTH, SS, #8
3 100910 NUT, ACORN, HIGH CROWN, SS, 1/4-28 18 101747 SCREW. SKT. HD, SS, 8-32 X .50
4 101385 SCREW, HEX. HD, GRADE 8,1/4-28 X 1.25 19 700-590 BEARING ASSEMBLY
5 102330 WASHER, LOCK, INT. TOOTH, SS, 1/4 20 700-0429 LATCH BAR, RAIL
6 102200 WASHER, FLAT, SS, 1/4 21 101135
7 102295 WASHER, LOCK. INT. TOOTH, SS. # 2 22 700-0430 LATCH RAIL
8 101495 SCREW. PPH, SS, 2-56 X .38 23 101875 SPACER
9 700-0351 BOTTOM COVER 24 700-0438-1/2 SPRING R1GHT(-1)/SPRING LEFT(-2)
10 101730 SCREW, SHOULDER, 10-32, 4. .25X.125 25 700-0214 RING
11 101900 TORSION SPRING. LEFT 26 700-0270 COVER*
12 101890 TORSION SPRING. RIGHT 27 700-0249 HANDLE WELDMENT
13 101855
14 700-0288 SLIDE 29 101520 4-40 X .25 LG. SCREW, PPH, SS
15 700-0422-1 RAIL, SUDE, FRONT 30 700-1169 DOOR PIN RETAINING PLATE

PRECISION SHAFT φ .375 X 2.0

28 700-0215 MOVEABLE WALL

31 102400 WASHER, LOCK. SPLIT, SS, 1/4

PIN, DOWEL, φ.125 X .68 LG.

• SOME MODELS USE DIFFERENT HARDWARE TO ATTACH COVER.

Page 4

COOK DOOR LATCH/INTERLOCK SWITCH ASSEMBLY

ITEM PART NO. DESCRIPTION

1 700-0088 ROD, U-SUPPORT
2 101010 1/2-13 NUT, JAM
3 100940 1/2-13 NUT, HEX
4 102015 MICROSWITCH, MONITOR, (CDM)
5 102015 MICROSWITCH. INTERLOCK. (CDP)/(CDS)
6 700-0563-1 SWITCH BRACKET, RIGHT
7 700-0563-2 SWITCH BRACKET, LEFT
8 101880 DIE SPRING, 1" FREE LENGTH

9 102253 1/2 WASHER, FLAT, SMALL PATTERN
10 700-0567 BEARING, FLANGE, MODIFIED
11 101550 SCREW. PPH. SS, #4-40 X .625
12 102370 WASHER, LOCK, SPLIT, SS, #4
13 102240 WASHER, FLAT. SMALL PATTERN, SS, #4

FILTER DOOR SWITCH LOCATION / ASSEMBLY

Page 5

FILTER DOOR LATCH/INTERLOCK SWITCH ASSEMBLIES

ITEM PART NO. DESCRIPTION

1 700-0529-2 SWITCH PLATE, LEFT
2 700-0529-1 SWITCH PLATE, RIGHT

3 102160 #4 WASHER, FLAT
4 102370 #4 WASHER. LOCK. SPLIT
5 101555 4-40 X .75 LG. SCREW, PPH, SS
6 102255 3/8 WASHER, FLAT, SMALL PATTERN
7 700-0530-2 STIFFENER PLATE, FILTER DOOR. LEFT
8 101790 10-32 X .75 LG. SCREW, PPH, SS
9 102350 #10 WASHER. LOCK, SPLIT
10 102140 #10 WASHER, FLAT
11 100400 BEARING
12 700-0530-1 STIFFENER PLATE, FILTER DOOR RIGHT
13 102015 MICROSWITCH

NOTE: SHOWN WITH FILTER DOOR, 700-0615, REMOVED.

Page 6

Electrical Enclosure Assembly

ELECTRICAL ENCLOSURE ASSEMBLY

ITEM PART NO. DESCRIPTION

1 100540 FILTER, EMI
2 101268 RELAY, POWER
3 101017
4 700-0399 CABLE, EXTENSION, RS-232
5 100440 CONTROLLER, MOTOR, SP 500
6 100660 I/O CIRCUIT CARD ASSY, D1/D1A/D2 SERIES

7 101205 POWER SUPPLY
8 102085

9 100490 DISTRIBUTION BLOCK, MB4/6.L3
10 100590 FUSE HOLDER, 30A, MB10/22SF
11 100710 JUMPER BAR, 10 POLE
12 100491 DISTRIBUTION BLOCK. MB6/8.L3
13 100470 END STOP, DIN RAIL
— 100595 FUSE 12A. UL CLASS CC (KLKR-12)
— 100601 FUSE 15A, UL CLASS CC (KLKR-15)
— 100615 FUSE 30A, UL CLASS CC (KLKR-30)
— 100635 FUSE 5A, UL CLASS CC (KLKR-5)
14 700-0407-3 RIBBON CABLE, 50 COND X 36", W21
15 700-0399-1 RIBBON CABLE, 9 COND X 44’'. W22

80849 I/O CIRCUIT CARD ASSY, D1 B/D2B SERIES

SWITCH, THERMAL LIMIT, 600°F, OT1

THERMOSTAT 120°F, OT2

CONVECTION SYSTEM
Blower Motor Assembly

BLOWER WHEEL TIPS FACE AWAY FROM MOTOR (AS SHOWN).

LABEL ORIENTATION IS TO BE LEFT TO RIGHT AS FACING MOTOR.
LOCATE IN AREA SHOWN, KEEPING LEFT EDGE
PARALLEL TO MOTOR FLANGE.

BLOWER MOTOR ASSEMBLY - 700-0310

ITEM PART NO. DESCRIPTION

1 700-0304 MOTOR MOUNTING PLATE
2 700-0306-2 HUB, FAN, SMALL
3 700-0307-1
.4 700-0308

5 700-0311 BLOWER CAP
6 102708 HEAT SLINGER
7 700-0314 STANDOFF, MOTOR
8 700-0284 SHIM, SHAFT SEAL

9 102732 MOTOR, FLANGE MOUNT, 1 HP. 7050 RPM --Blower Motor Assy T0052
10 101391 1/4-20 X.75LG.SCREW.PFH.SS (Includes Motor and hardware)
11 101830 3/8-16 X .75 LG. SCREW. SOCKET HD. CAP, SS

12. 101751 1/4-20 X .75 LG. SCREW, SOCKET HD. CAP. SS
13 101746 8-32 X .38 LG. SCREW. SOCKET HD BUTTON. SS
14 102320 # 8 WASHER, LOCK, INTERNAL TOOTH, SS
15 100791 #242 LOCTITE THREADLOCKER
16 700-1154 LABEL, EXPOSED FAN DANGER
17 102410 #3/8 WASHER. LOCK, SPLIT. SS
18 ----- NOT USED
19 102400 # 1/4 WASHER, LOCK, SPLIT. SS

--- - NOT USED
100730 KEY. WOODRUFF. SS
101715 8-32 X .25 LG. SET SCREW. SOCKET HD, SS
700-1177 GRAPHITE BLOCK. BEARING SEAL
T101733 SPRING. COMPRESSION, SS
T700-1169 CLAMP. BEARING SPRING
T101005 10-32 NUT. LOCK. CRES
T102140 # 10 FLAT WASHER
T102350 #10 SPLIT LOCK

BLADE,FAN →
BLOWER RING →

—Blower Wheel Assy T0048

Page 8

HEAT EXCHANGER COVER, BUSS BARS AND CORE ASSEMBLY

ITEM PART NO. DESCRIPTION

1 100960 NUT. HEX, SS, 10-32
2 102140 WASHER, FLAT, SS, # 10

3 102350 WASHER, LOCK, SPLIT. SS # 10
4 102130 WASHER, FLAT. SS. # 10 X 1- O.D.
5 700-0449 GASKET, RF. COVER-HEAT EXCHANGER
6 700-0618 FILTER TUBE GREASE
7 700-0456-1 BUSS BAR, INPUT. REAR 3 PHASE
8 700-0455-1 BUSS BAR, INPUT. CENTER, 3 PHASE

9 700-0454-1 BUSS BAR, INPUT. FRONT. 3 PHASE
10 700-0380 BUSS BAR, NEUTRAL. Y, 415 V
11 700-0454-3 BUSS BAR. REAR. 3 PHASE. Y, 415 V
12 700-0455-3 BUSS BAR, CENTER. 3 PHASE, Y. 415 V
13 700-0456-3 BUSS BAR, FRONT, 3 PHASE, Y, 415V

T0049 Bus. Bar Assy (Front)

T005Q Bus Bar Assy (Center)

T0051 Bus Bar Assy (Rear)

(All include hardware)

Page 9

2 102260

WASHER, LOCK, EXT. TOOTH, SS

#10 3 100802

LUG. RING,

12

GA#8, Hl

-

TEMP

5 100150

BUSHING,

CUP. 2C0504

7 100160

BUSHING, SHOULDER 2C0503

8

700-0454-3 BUSS BAR, REAR,

3

PHASE, Y.

415 V 9

700-0455-3 BUSS BAR, CENTER,

3

PHASE, Y,

415 V

11 700-0380 BUSS BAR. NEU

TRAL, Y,

415 V

13 700-0455-1 BUSS BAR. INPUT, CENTER,

3

PHASE

TOP VIEW LOOKING INTO HEAT EXCHANGER (WITH COVER REMOVED)

ITEM PART NO. DESCRIPTION

1 100960 NUT, HEX, SS, 10-32

4 102140 WASHER, FLAT, SS, # 10
6 102120 WASHER. CRANGLAS 6X0004

10 700-0456-3 BUSS BAR, FRONT, 3 PHASE. Y, 415 V
12 700-0456-1 BUSS BAR, INPUT, REAR, 3 PHASE
14 700-0454-1 BUSS BAR, INPUT, FRONT. 3 PHASE

Page 10

16

3

17

4

18

13 102170

WASHER.FLAT, SS,

#6 27 101590

SCREW, PPH, SS,

#6-32 X.38

Microwave Component Locations

ITEM

1 700-1209 PLUG SEAL ASSY, QUARTZ 15 T0053 STIR MOTOR ASSEMBLY (before D2M
2

5 700-1188 3 TANG STIR BLADE 19 700-1190 STIR MOTOR SHAFT
6 M5 FLANGE NUT, METRIC, M5, CRES 20 700-1185 MOTOR PLATE ASSEMBLY
7 M5 FLANGE NUT, METRIC, M5, CRES 21 700-0408-2 RF CABLE ASSEMBLY
8 100860 MAGNETRON, 2M121 (HITACHI) 22 101490 SCREW, PPH, SS, #2-56 X .18

9 100860 MAGNETRON, 2M121 (HITACHI) 23 102360 WASHER, SPLIT LOCK, SS, #2
10 102070 THERMOSTAT, 100°C (212°F) 24 102250 WASHER, FLAT, SM. PATTRN, SS, #6
11 101683 SCREW, PPH, TYPE F, #5 X .25 25 102380 WASHER, LOCK, SPLIT, SS, #6
12 102380 WASHER, SPLIT LOCK, SS, #6 26 101590 SCREW, PPH, SS, #6-32 X.38

14 100690 INSULATOR, THERMAL SWITCH 15 T0054 Stir Motor Assy (D2Max &

MICROWAVE COMPONENT LOCATIONS

PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION

102708 2-270 V0680-70, O-RING (PARKER)
102689 59575 HI-TEMP SEALANT (LOCTITE)
102207 WASHER, LOCK, EXT TOOTH, SS,#6

101520 SCREW, PPHD, SS, #4-40 X .25
102300 WASHER, INTERNAL TOOTH, SS, #4
102731 MOTOR, SYNCH, 6 R.P.M.

MAGNETRON FAN/COOLING FAN/TRANSFORMERS/DIODES/ CAPACITORS.

1 100240

CAPACITOR, RUN,

2

uF,

400 V

13** 100200

CAPACITOR, HV,

1 05 uF, 2500 V

(US)

Page 11

FLOOR MOUNTED ELECTRICAL PARTS

ITEM PART NO DESCRIPTION ITEM

2 700-0431 BRACKET, ROTARY FAN 100205 CAPACITOR HV, 1 2 uF, 2500 V (EC)
3 100090 BLOWER, COOLING, 240 VAC, 50/60 HZ 14 101015 CIRCUIT BRKR/SWITCH, 40 AMP (US)
4 101436 SCREW, PFH , 82°, SS, 10-32 X 38 101016 CIRCUIT BRKR/SWITCH, 25 AMP (EC)
5 101747 SCREW, SKT HD, SS, 8-32 X .500 15 100130 BRACKET, CAPACITOR
6 102275 WASHER, LOCK, EXT TOOTH, SS, #8 16 100220 TERMINAL CAP, CAPACITOR
7 102095 TRANSFORMER, HV, 60 HZ (US) 17 102170 WASHER, FLAT, SS, # 6

102096 TRANSFORMER, HV, 50 HZ (EC) 18 101590 SCREW, PPH, SS, 6-32 X.38
8 100540 FILTER, EMI (UNDER TRANSFORMERS) 19 101630 SCREW, PPH, SS, 8-32 X 50
9 100400 DIODE, HIGH VOLTAGE, 15,000 V 20 102390 WASHER, SPLIT LOCK, SS, #8

10 101570 SCREW, PPH, SS, 6-32 X 500 21 102180 WASHER, FLAT, SS, #8
11 102380 WASHER, SPLIT, LOCK, SS, #6 22 100080 BLOWER, MAG , 240 VAC, 50/60 HZ
12 102250 WASHER, FLAT, SMALL PATTERN, #6 23 102687 CAPACITOR, RUN, 4 0 uF, 400V

** NOTE: MAGNETRON CAPACITORS, C1 & C2, ARE LOCATED ON TOP OF MAGNETRON COOLING FAN ASSEMBLY ON LATER

OVENS

PART NO DESCRIPTION