Tri Tool 206B User Manual

Page 1

TABLE OF CONTENTS

CUSTOMER MESSAGE Inside Front Cover SAFETY PRECAUTIONS 3

92-0211 Rev. 050224

Model 206B BEVELMASTER™

GENERAL DESCRIPTION 6 SPECIFICATIONS 7 MAINTENANCE 14 OPERATION 17 CUTTING SPEEDS AND FEEDS 23 JAW BLOCKS and RAMPS 25 TOOL BITS 26 TROUBLE SHOOTING 32 ACCESSORIES 34 ILLUSTRATED PARTS BREAKDOWN 35 TOOL BIT RESHARPENING POLICY Inside Back Cover WARRANTY INFORMATION Inside Back Cover

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Proprietary property of TRI TOOL Inc. No reproduction, use, or duplication of the information shown hereon is permitted without the express written

consent of TRI TOOL Inc.

Page 3

SAFETY PRECAUTIONS

IN GENERAL

When using rotating head cutting equipment, basic safety precautions should always be followed to reduce the risk of personal injury.

Operate this tool only in accordance with specific operating instructions.

Do not override the deadman switch on the power unit. Locking down, ob-

WARNING:

DRESS CONSIDERATIONS

structing, or in any way defeating the deadman switch on the power drive unit may result in serious injury.

Model 206B BEVELMASTER™

Use standard safety equipment. Hard hats, safety shoes, safety harnesses, protective clothes, and other safety devices should always be used when appropriate.

Use safety glasses. Do not operate cutting tools without eye protection.

Dress properly. Do not wear loose clothing or jewelry. They can be caught in rotating and moving parts. Avoid slippery floors or wear nonskid footwear. If you have long hair, wear protective hair covering to contain it.

WORK AREA

Keep the work area clean. Cluttered work areas and benches invite injuries.

Consider the work area environment. Keep the area well lit. Keep electrical cords, cables, rags, rigging straps, and etc. clear of rotating equipment. Do not use powercutting tools in the presence of flammable liquids and gasses.

Keep visitors away. Do not let visitors or untrained personnel at or near operating tools. Enforce eye protection requirements for all observers.

Do not over reach. Keep proper footing at all times.

Stay alert. Watch what you are doing. Use common sense. Do not operate tools when you are tired.

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TRI TOOL INC.

TOOL CARE

Maintain tools with care. Keep tools in good operating condition. Sharp tool bits perform better and safer than dull tool bits. Well maintained tools function properly when needed.

Check for damaged parts. If a tool has malfunctioned, been dropped or hit, it must be checked for damage. Run no-load tests and feed function checks. Do a complete visual inspection.

Electric motors. Use only with proper AC voltage power sources and observe all normal electric shock hazard procedures.

Do not abuse power and control cords. Pulling or running over cords and cables can result in electrical shock hazards and malfunctions. Keep control and power cords out of all cutting fluids and water.

Hydraulic drives. Observe proper procedures for electrically driven power sources. Avoid damage to hydraulic lines. Keep quick-disconnects clean. Grit contamination causes malfunctions.

Air tools. Check the exhaust muffler. Broken or damaged mufflers can restrict air flow or cause excessive noise. Use air motors only with a filtered, lubricated and regulated air supply. Dirty air, low-pressure air or over pressure air will cause malfunctions, including delayed starting.

AREA EQUIPMENT

Secure work. Whenever possible use clamps, vises, chains and straps to secure pipe.

Make sure the tool is secured; it is safer to have both hands free to operate the tool.

TOOL USE

Use the right tool and tool bit for the job. Do not use a tool, which is incorrect for the job you are doing.

Keep the tool bits fully engaged in the tool bit holders. Loose bits are a safety hazard.

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Model 206B BEVELMASTER™

Disconnect power supply during setup and maintenance. Use all 'Stop' or 'Shut off' features available when changing or adjusting tool bits, maintaining the tool, or when the tool is not in use.

Remove adjusting keys and wrenches before applying power to the equipment. Develop a habit of checking the tool before turning it on to make sure that all keys and wrenches have been removed.

Do not force tools. Tools and tool bits function better and safer when used at the feed and speed rate for which they were designed.

Do not reach into rotating equipment. Do not reach into the rotating head stock to clear chips, to make adjustments, or to check surface finish. A machine designed to cut steel will not stop for a hand or an arm.

Handle chips with care. Chips have very sharp edges and are hot. Do not try to pull chips apart with your hands; they are very tough.

Avoid unintentional starts. Do not carry or handle tools with your hand on the operating switches or levers. Do not lay the tool down in a manner that will start the drive. Do not allow the tool to flip around or move when adjusting or changing tool bits.

Store idle tools properly. Disconnect tools from the power source and store in a safe place. Remove tool bits for safe handling of the tool.

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TRI TOOL INC.

GENERAL DESCRIPTION

The Model 206B is a Pipe Beveler designed for facing, beveling and/or counterboring the ends of pipe and/or tubing in preparation for welding.

These machining operations may be performed either simultaneously or separately.

Pipe weld end preparations that meet all existing conventional codes including the more stringent nuclear codes may be machined using the Model 206B.

The various interchangeable jaw blocks and ramps will secure the Model 206B Pipe Beveler to pipe and tubing having an inside diameter ranging from 1.63” (41.4 mm) through 6.49” (164.8 mm).

The expanding mandrel provides fast, accurate self-centering and alignment to the pipe or tubing to be machined.

The Model 206B accepts the reaction torque generated by the machining operations through the mandrel.

No additional restraining devices are required.

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SPECIFICATIONS

MODEL 206B WITH AIR MOTOR

Weight (Less the Mandrel) 34 lbs (16 kg)

Power Requirements 85 cfm @ 90 psi (35 L/s @ 621 kPa)

Model 206B with an Air Motor Envelope Drawing

Model 206B BEVELMASTER™

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TRI TOOL INC.

PIPE CUTTING CAP ACITIES

Basic Pipe Sizes

1 1/2” Pipe Schedules 5 and 10

2" and 2 1/2" Pipe Schedules 5 through 160

3" through 6" Pipe All Schedules

Basic Tube Sizes

Up to .875” (22.2 mm) wall tubing with a maximum OD of 6.63” (168.4 mm) and a minimum ID of 1.63” (41.4 mm) may be beveled with standard procedures.

Wall Thickness Capacity

Wall thickness of all standard pipe schedules, .864” (21.9 mm) maximum, in the range listed.

Tubing with greater wall thickness may be handled provided the ID is greater than 1.63” (41.4 mm) and the OD is less than 6.63" (168.4 mm).

Contact TRI TOOL INC. for heavier wall procedures.

Counterboring Operation

The machine will counterbore pipe and tubing with an ID range of 2.00” (50.8 mm) to 6.41” (162.8 mm).

Material Cutting Capability

Mild steels, chrome steels (Rc 35 max.), stainless steel, copper-nickel and aluminum without limitations except size and wall thickness as specified under ‘Wall Thickness Capacity’.

Inconnel and some other high temperature alloys may require special procedures as a function of wall thickness and type of end preparation.

Contact the TRI TOOL INC. Engineering department for details.

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Headstock Speeds

Maximum Headstock Speed 78 rpm

Headstock Speed at maximum H.P. 39 rpm

Functional Speed Range 10 to 60 rpm

Model 206B BEVELMASTER™

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TRI TOOL INC.

MODEL 206B WITH ELECTRIC MOTOR (110V AC AND 220V AC)

Weight (Less the Mandrel)

34 lbs (16 kg)

Model 206B with an Electric Motor Envelope Drawing

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Power Requirements

110V AC, 60Hz or 220V AC, 50 Hz

PIPE CUTTING CAP ACITIES

Basic Pipe Sizes

1 1/2” Pipe Schedules 5 and 10

2” and 2 1/2” Pipe Schedule 5 through 80

3” through 6” Pipe Schedule 5 through 40

Basic Tube Sizes

Up to .280” (7.1 mm) wall tubing with a maximum OD of 6.63” (168.4 mm) and a minimum ID of 1.63” (41.4 mm) may be beveled with standard procedures.

Model 206B BEVELMASTER™

Wall Thickness Capacity

Wall thickness of all standard pipe schedules, .280” (7.1 mm) max., in the ranges listed.

Contact TRI TOOL Inc. for heavier wall procedures.

Counterboring Operation

The machine will counterbore pipe and tubing with an ID range of 2.00” (50.8 mm) to 6.41” (162.8 mm).

Material Cutting Capability

Mild steels, chrome steels (Rc 35 max.), stainless steel, copper-nickel and aluminum without limitations except size and wall thickness as specified under ‘Wall Thickness Capacity’.

Inconel and some other high temperature alloys may require special procedures as a function of wall thickness and type of end preparation.

Contact the TRI TOOL INC. Engineering Department for details.

Headstock Speeds

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TRI TOOL INC.

Maximum Cutting Head Speed 38 rmp

Functional Speed Range 9 to 34 rpm

MODEL 206B WITH ELECTRIC MOTOR, H.D. (HEAVY DUTY)

Weight

NOTE:

less than 60 lbs (27.22 kg)

Power Supply Options

Model 206B with an Electric Motor, H.D. (Heavy Duty) Envelope Drawing

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115 VAC, 40 – 60 Hz, 2300 Watt rated Supply

All 115V motors require a minimum of a 20-amp circuit.

230 VAC, 40 – 60 Hz, 2300 Watt Rated Supply

PIPE CUTTING CAP ACITIES

Basic Pipe Sizes

1 1/2” Pipe Schedules 5 and 10

2” and 2 1/2" Pipe Schedules 5 through 160

3” through 6” Pipe All Schedules

Basic Tube Sizes

Model 206B BEVELMASTER™

Up to .875 (22.2 mm) wall tubing with a maximum OD of 6.63” (168.4 mm) and a minimum ID of 1.63 (41.4 mm) may be beveled with standard mandrel.

Wall Thickness Capacity

Wall thickness of all standard pipe schedules, .875 (22.2 mm) maximum, in the range listed. Tubing with greater wall thickness may be handled provided the ID is greater than 1.63” (41.4 mm) and the OD is less than 6.63” (168.4 mm). Contact TRI TOOL Inc. for heavier wall procedures.

Counterboring Operations

The tool will counterbore pipe and tubing with an ID range of 2.00” (50.8 mm) to 6.41” (162.8 mm).

Material Cutting Capabilities

Mild steels, chrome steels (Rc 35 max.), stainless steel, copper-nickel and aluminum with out limitations except size and wall thickness as specified in the previous information.

Inconel and some other high temperature alloys may require special procedures as a function of wall thickness and type of end preparation.

Contact TRI TOOL Inc. Engineering Department for details.

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TRI TOOL INC.

Cutting Head Speeds

Maximum Cutting Head Speed 40 rpm

Functional Speed Range 16 - 37 rpm

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All components should be cleaned and coated with a light film of oil prior to use.

Use a clean, non-detergent oil, preferably SAE 10 (90 SSU) or lighter or oil as specified for the air motor.

AIR SUPPLY

Air Supply for the Model 206B with an air motor requires an adequate filter/regulator/ lubricator (FRL) to be used in the air supply line.

Model 206B BEVELMASTER™

MAINTENANCE

NOTE:

When the Model 206B is operated in the vertical position, cutting head up, it should be turned upside down and the chips and/or other debris removed after each bevel has been completed.

The motor warranty is void if damage occurs from contaminated air or lack of lubrication.

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TRI TOOL INC.

Tool life may be severely shortened, unless chips and/or other debris that

NOTE:

Verify that there is adequate grease in the gear box. Bearing and gears are to be lubricated using a high string utility grease (P/N 68-0024).

have been deposited on the cutting head during the machining operation are removed.

Disassembly of a power unit voids the warranty, except when performed by a

NOTE:

TRI TOOL INC. designated repair technician. (A letter of designation is required.)

AIR MOTOR LUBRICATION

No direct maintenance is normally required on the air motor.

However, the air supply must flow through a filter/regulator/lubricator (FRL) unit or separate units before arriving at the air motor.

The FRL unit must be maintained as required (frequency dependent on the basic air supply) to keep the water trap drained, filter cleaned and the lubricator oil reservoir filled so that a drop of oil every 2 to 5 seconds is flowing.

When the Model 206B BEVELMASTER™is to be left idle for 24 hours or more after being run on ‘wet’ air, it is advisable to squirt oil directly into the air motor inlet and run the motor for two (2) to three (3) seconds.

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This will prevent rusting and freezing of the rotor.

LUBRICANT RECOMMENDA TIONS

The drive gears require a high string lubrication grease such as ‘Chevron Ultra-Duty Grease EP NCG12’ (P/N 68-0024).

The air motor requires a Class 2 lubricant, viscosity of 100 to 200 SSU at 100° F (38° C) minimum aniline point of 200° F (93° C).

TRI TOOL INC. Air Tool Lubricant (P/N 68-0022)

• AMOCO – American Industrial Oil No. 32

• Atlantic Richfield – Duro Oil S-150

• Chevron – A.W. Machine Oil 32

• Exxon – Nuto H32

• Shell – Tellus Oil 32

Model 206B BEVELMASTER™

The bearings in the air or electric motor are sealed and do not require any lubrication.

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TRI TOOL INC.

Read the operating instructions carefully before attempting to operate the Model 206B.

Use eye protection at all times when operating the Model 206B.

Select the recommended jaw blocks and/or ramp set for the pipe size to be machined. (Refer to the jaw block selection chart.)

Install the mandrel assembly into the pipe.

OPERATION

NOTE:

Tighten the draw nut to force the jaw blocks out to the inside diameter of the pipe or tube.

In order to avoid cutting the jaw blocks during the machining operation, the mandrel must be installed beyond the final end preparation location.

Select the tool bit(s) required to machine the pipe to the configuration desired.

WARNING:

When performing any multiple machining operation such as facing, beveling, and/or counterboring, the counterbore tool bit should be installed to ‘lead’ the bevel tool bit.

Use of dull or improperly designed tool bits or tool bits not manufactured by TRI TOOL INC. may result in poor performance and may constitute abuse of this machine and therefore voids the TRI TOOL INC. factory warranty.

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Model 206B BEVELMASTER™

Attach the tool holders in the appropriate position for the size of pipe being machined.

Use the four (4) outer holes for the larger diameters of pipe.

Use the four (4) inner holes for the smaller diameters of pipe.

Insert the tool bit(s) into the slot(s) in the tool holder(s).

CAUTION: CAUTION:

The cutting edge of the tool bit(s) must be located on the radial centerline.

Insure that no tool bit is installed backwards.

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TRI TOOL INC.

Tighten the set screws to secure the tool bit(s) to the tool holder(s).

Adjust the counterbore tool bit radially to control counterbore diameter.

Adjust the bevel tool bit radially to control the counterbore depth to the bevel relationship.

Slide the Model 206B gently onto the mandrel assembly until it comes to a solid stop against the torque acceptance keys.

The Model 206B with the mandrel assembly installed maybe mounted to the pipe as one unit.

Rotate the Model 206B as required to engage the torque acceptance keys with the slots in the mandrel shaft.

Since the mandrel shaft will contact the torque acceptance keys before the

NOTE:

feed nut engages the mandrel shaft threads, caution should be taken not to force (or allow) the machine to impact the lead threads of the feed nut with the lead threads of the Mandrel.

ADJUSTMENT OF THE TORQUE ACCEPTANCE KEYS

Adjustment of the torque acceptance keys will be required if the BEVELMASTER™ is loose radially on the mandrel shaft.

This may appear as chatter in the tool bit.

Loosen the cap screws in both torque acceptance keys.

Rotate the set screw as required until the torque acceptance keys are riding snugly in the slots in the mandrel shaft.

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Model 206B BEVELMASTER™

Run the Feed in and out to insure that the torque acceptance keys are not so tight that the feed is impaired.

Re-tighten the cap screws to retain the new settings.

Rotate the feed handle clockwise to engage the feed nut with the thread on the mandrel shaft.

WARNING:

Verify a clearance of 1/8” (3 mm) minimum between the tool bit and the pipe face.

Make sure that there is a clearance between the tool bit(s) and the mandrel.

A minimum of ten (10) threads must be engaged to prevent thread strippage during the machining operation.

Air Motor: Attach the proper air supply line to the Model 206B.

Electric Motor: Plug the power cord into the proper outlet.

NOTE:

Check that the filter/regulator/lubricator (FRL) is installed and set properly.

MACHINING OPERA TION

Do Not Override the Deadman Switch on the Unit. Locking down, obstructing,

WARNING:

or in any way defeating the deadman switch on this unit may result in serious injury.

Air Motor

Depress the air motor trigger.

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TRI TOOL INC.

Adjust the cutting speed by rotating the flow valve at the air connection.

Electric Motor

CAUTION:

WARNING:

Depress the trigger.

Adjust the cutting speed by rotating the speed control dial on the trigger and/ or using the high/low switch.

Do not change the high/low switch while the motor is running. Damage to the gears may occur.

Rotate the feed handle clockwise to bring the tool bit(s) and pipe closer together.

The actual machining operation will begin when the first tool bit contacts the pipe.

When the pipe end is not square to the pipe axis, the tool bit will contact only a small segment of the pipe during each revolution.

To avoid tool bit damage, the feed rate should be very slow until the tool bit(s) is in contact with the pipe continually during at least one full revolution.

Continue rotating the feed handle clockwise until the end of the pipe is completely machined.

The axial feed rate of the tool bit is .0023” (.06 mm) for each graduation or .083” (2.11 mm) for each complete revolution of the feed handle.

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Model 206B BEVELMASTER™

Discontinue feed and allow the head to rotate one (1) to three (3) revolutions to improve the finish of the prep surface.

Release the trigger to stop the head rotation.

Rotate the Feed Handle counterclockwise to separate the Tool Bit(s) from the pipe.

Rotate the feed handle counterclockwise until the tool bit is 1/8” (3 mm) minimum from the end of the pipe or tube.

Loosen the draw nut on the mandrel to release the mandrel from the pipe.

The mandrel assembly may be left in the Model 206B and installed as a complete assembly.

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TRI TOOL INC.

CUTTING SPEEDS AND FEEDS

Nominal

Cutting DIA

1.50" (38.1 mm) 42 53 64

2.00" (50.8 mm) 32 40 48

2.50" (63.5 mm) 25 32 34

3.00 (76.2 mm) 21 27 32

3.50" (88.9 mm) 18 23 27

4.00" (101.6 mm) 16 20 24

4.50" (114.3 mm) 14 18 21

5.00" (127.0 mm) 13 16 19

5.50" (139.7 mm) 12 15 17

6.00" (152.4 mm) 11 13 16

RPM for

200 in/min

(5080 mm/min)

RPM for

250 in/min

(6350 mm/mi n )

RPM for

300 in/min

(7620 mm/min)

6.50" (165.1 mm) 10 12 15

Cutting Speed (Approximately)

Use 200 surface inches per minute (5080 surface millimeters per minute) for:

Stainless steels in general when no coolant is allowed, all heavy-wall tube and some chrome/molybdenum steels.

Use 250 surface inches per minute (6350 surface millimeters per minute) for:

Mild steels and some thin-wall stainless steels when coolants are permitted and applied.

Use 300 surface inches per minute (7620 surface millimeters per minute) for:

Aluminum and some thin-wall mild steel and tube with coolants.

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BASIC FEED RECOMMENDATION

Use very light feed for initial beveling or until a continuous cut is established.

This is very important for longer tool bit life when cutting through flame cut or out of square pipe ends.

Use adequate feed, .003” (.08 mm) to .006” (.15 mm) per revolution thereafter, to establish a continuous chip cut.

If the feed is too light, only light stringer chips will be removed.

If the feed is too heavy the drive will start to overload and the chip will start to have a rough or torn appearance.

Stainless steel, which work hardens, must be worked with heavy enough feed to stay under the work hardened surface, .003" (.08 mm) to .006" (.15 mm) feed.

Model 206B BEVELMASTER™

Never allow the Tool Bit to burnish the surface.

Reduced feeds and speeds will normally minimize chatter problems.

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TRI TOOL INC.

JA W BLOCKS AND RAMPS

RAMP

SET

Standard Not Required

Standard 08-0162

Standard 08-0163

Standard 08-0164

Standard 08-0165

Extended Not Required

Extended 08-0162

BLOCK

P/N

MOUNTING

RANGE

1.63" to 2.18" ID (41.4 mm to 55.4 mm ID)

2.08 " to 2.65" ID (52.8 mm to 67.3 mm ID)

2.55" to 3.12" ID (64.8 mm to 79.2 mm ID)

3.02" to 3.60" ID (76.7 mm to 91.4 mm ID)

3.50" to 4.08" ID (88.9 mm to 103.6 mm ID)

3.98" to 4.55" ID (101. 1 mm to 115.6 mm ID)

4.47" to 5.05" ID (113. 5 mm to 128.3 mm ID)

Extended 08-0163

Extended 08-0164

Extended 08-0165

4.95" to 5.53" ID (125. 7 mm to 140.5 mm ID)

5.43" to 6.01" ID (137. 9 mm to 152.7 mm ID)

5.91" to 6.49" ID (151. 1 mm to 164.8 mm ID)

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TOOL BITS

TOOL BIT, BEVELING

Model 206B BEVELMASTER™

Range

2.223" thru 5.500" (56.5 mm thru 139. 7 mm)

2.203" thru 5.500" (56.0 mm thru 139. 7 mm)

2.750" thru 6.400" (69.9 mm thru 162. 6 mm)

2.937" thru 6.400" (74.6 mm thru 162. 6 mm)

Pipe

37.5°

Beveling

or Tube

Tool Bit

Material

P/N

CS 99-2905 99-2904

SS 99-2918 99-2917

CS 99-2906 99-2904

SS 99-2919 99-2917

Facing

P/N

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TRI TOOL INC.

TOOL BIT, BEVELING

Range

2.046" thru 5.312" (52.0 mm thru 134. 9 mm)

3.078" thru 6.344" (78.2 mm thru 161. 1 mm)

Pipe

FAcing

Beveling

45°

or Tube

Tool Bit

Material

P/N

CS 99-2913 99-2904

SS 99-2926 99-2917

CS 99-2914 99-2904

SS 99-2927 99-2917

P/N

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Model 206B BEVELMASTER™

TOOL BIT, FACING (LAND)

Pipe

or T ube

Range

Material

1.625" thru 6.750" (41.3 mm thru 171.5 mm)

* Cobalt High Heat Tool Bits ar e available.

SS 99-2917

SS 99-2979*

COPP ER 99-4537

Facing

(Land)

T ool Bit

P/N

99-0135

99-2904

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TRI TOOL INC.

TOOL BIT, COUNTERBORING

Range

2.141" thru 5.562" (54.4 mm thru 141.3 mm)

2.546" thru 5.968" (64.7 mm thru 151.6 mm)

3.562" thru 6.500" (90.5 mm thru 165.1 mm)

14.5° (4:1) C'Bore

Pipe

Facing

(1/2" [12.7 mm])

or Tube

Tool Bit

Deep

Material

Tool Bit P/N

CS 99-2907 99-29-04

SS 99-2920 99-2917

CS 99-2908 99-2904

SS 99-2921 99-2917

CS 99-2909 99-2904

SS 99-2922 99-2917

P/N

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Model 206B BEVELMASTER™

TOOL BIT, ID CHAMFER

Range

2.000" thru 5.375" (50.8 mm thru 136. 5 mm)

2.812" thru 6.125" (71.4 mm thru 155. 6 mm)

3.546" thru 6.500" (90.1 mm thru 165. 1 mm)

Pipe

10° ID

Chamfer

or Tube

Tool Bit

Material

P/N

CS 99-2910 99-2904

SS 99-2923 99-2917

CS 99-2911 99-2904

SS 99-2924 99-2917

CS 99-2912 99-2904

SS 99-2925 99-2917

Facing

P/N

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TRI TOOL INC.

TOOL BIT, J-BEVEL

Range

1.625" t hru 4. 750" (41. 3 mm thru 1 20. 7 mm)

2.750" t hru 6. 000"

69.9 m m th r u 152.4 m m )

2.750" t hru 6. 000"

69.9 m m th r u 152.4 m m )

3.750" t hru 6. 625" (95. 3 mm thru 1 68. 3 mm)

Pipe

25° J-B evel

or Tube

Tool Bit

Material

P/N

CS 99-2915 99-2904

SS 99-2928 99-2917

CS 99-2916 99-2904

SS 99-2929 99-2917

CS 99-3349 99-2904

SS 99-3350 99-2917

Facing

P/N

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TROUBLE SHOOTING

Problem: The Tool Bit Chatters

The tool bit is loose or overextended. The tool bit is damaged. The tool holder is too loose in the slides. The cutting speed is too fast. The clamping pads are loose on the pipe or tube. Cutting fluid is required. The main bearing pre-load is loose.

Problem: There's Excessive Tool Bit Wear

Model 206B BEVELMASTER™

The pipe or tube material is too hard or abrasive. The cutting speed is too fast. Cutting fluid is required. A dull Tool Bit is causing surface hardening conditions (Stainless pipe or tubing). There is scale or other foreign matter on the pipe or tube, which is dulling the tool bit at the start of the cut. The tool bit is incorrect for the material being cut.

Problem: The Surface Finish is Rough

The tool bit is dull, chipped, etc. Metal build-up on the cutting edge of the tool bit is creating a false cutting edge. Cutting fluid is required.

Problem: The Tool Holder is Not Feeding

The feed pin is broken or out of position. The feed sprocket shear pin is broken. The feed screw is stripped. The feed nut is stripped. The slide rails are too tight.

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TRI TOOL INC.

Problem: There's a Loss of Air Power

The air supply pressure is too low. The air filter is plugged. The air line size is insufficient. The air line is too long.

Problem: There's a Loss of Hydraulic Power

The hydraulic supply pressure is too low. The hydraulic filter is plugged. The hydraulic line size is insufficient. The hydraulic line is too long.

Problem: The Tool Bit Will Not Reach the Work

Incorrect tool blocks are installed for the size of the pipe or tube being worked on. Incorrect tool bit is installed.

Problem: The Hydraulic Motor Will Not Start

The hydraulic power supply is shut off. The hydraulic motor is damaged and will not run free.

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Model 206B BEVELMASTER™

ACCESSORIES

The following accessories are recommended for use with the Model 206B and are available from TRI TOOL INC.

1. Portable Air Caddy (P/N 75-0115)

2. Elbow Mandrel Kit (P/N 05-1257)

2.51” ID to 6.12” ID

(63.8 mm ID to 155.4 mm ID)

3. Elbow Mandrel Assembly (P/N 06-0296)

1.63” ID to 2.56” ID

(41.4 mm ID to 65.0 mm ID)

4. Pointer kit, Elbow Mandrel (P/N 05-0153)

5. Sleeve Mandrel Kit (P/N 05-1286)

2” – 6” pipe

6. Flange Facer Kit (P/N 05-0131)

1.75” DIA to 14.00” DIA

(44.5 mm DIA to 355.6 mm DIA)

7. Miter Mandrel Kit (P/N 05-0177)

8. Dial Indicator Kit (P/N 05-0180)

9. ID Tracking Module Kit (P/N 05-0183)

NOTE:

A (FRL) is required to protect the warranty on all TRI TOOL INC. air driven tools.

92-0211 : Rev. 050224

Page 36

TRI TOOL INC.

ILLUSTRATED PARTS BREAKDOWN

MODEL 206B BEVELMASTER™

92-0211 : Rev. 050224

Page 37

Model 206B BEVELMASTER™

Parts List, Model 206B BEVELMASTER™

Item Part No. No. Description Qty

1. 19-0409 HOUSING, DRIVE 1

2. 19-0410 HOUSING, MAIN 1

3. 19-0411 HOUSING, FEED 1

4. 20-0358 SHAFT, MAIN 1

5. 24-0726 PLATE, FEED 1

6. 24-0727 PLATE, HANDLE 2

7. 24-0831 PLATE, SEAL 1

8. 28-0057 SEAL, FELT 17" (44 cm)

9. 28-0172 SEAL, SHAFT 1

10. 29-0002 BEARING, BALL 1

11. 29-0065 BEARING, BALL 2

12. —-

13. 29-0218 BEARING, ROLLER 2

92-0211 : Rev. 050224

Page 38

TRI TOOL INC.

Parts List, Model 206B BEVELMASTER™ Continued

Item Part No. No. Description Qty

14. 30-0300 RING, RETAINING, INTERNAL 1

15. 31-0086 KEY, BRONZE, 45° 2

16. 31-0087 KEY 1

17. 32-0304 PIN, LOCK 1

18. 33-0031 SCREW, CAP, #10-24 X 7/8" 2

19. 33-0056 SCREW, CAP, 5/16-18 X 1" 4

20. 33-0058 SCREW, CAP, 5/16-18 X 1 1/2" 4

21. 33-0284 SCREW, BUTTON HEAD, 1/4-20 X 3/8" 3

22. 33-0285 SCREW, BUTTON HEAD, 1/4-20 X 1/2" 4

23. 33-0300 SCREW, BUTTON HEAD, 3/8-16 X 1" 2

24. 33-0488 SCREW, SET, #10-24 X 1/4", CUP PT 2

25. 33-0507 SCREW, SET, 1/4-20 X 1", CUP PT 1

26. 33-0515 SCREW, SET, 5/16-18 X 7/16", CUP PT 1

27. 33-0526 SCREW, SET, 3/8-16 X 5/16, CUP PT 4

28. 33-0954 SCREW, SET, #10-24, 1/4", HDOG 2

29. 33-1524 SCREW, SET, ADJUST 2

30. 33-1526 SCREW, BUTTON HEAD, 5/16-18 X 1 1/2" 4

31. 34-0027 WASHER, FLAT 4

32. 35-0267 NUT, LOCK 1

33. 35-0269 NUT, FEED 1

34. 39-0331 GEAR, PINION 1

35. 39-0468 GEAR, BEVEL 1

36. 41-0076 HANDLE, FEED 4

37. 41-0077 HANDLE 1

38. 42-0017 KNOB 4

39. 46-0134 SLEEVE 1

40. 54-0375 FITTING, GREASE 1

41. 29-0216 BEARING, TAPER, CONE 2

42. 29-0215 BEARING, TAPER, CUP 2

NOT SHOWN

05-1256 SHIPPING KIT 1

36-0005 WRENCH, L, 1/8" HEX 1 36-0007 WRENCH, L, 5/32" HEX 1

92-0211 : Rev. 050224

Page 39

Model 206B BEVELMASTER™

Parts List, Model 206B BEVELMASTER™ Continued

Item Part No. No. Description Qty

NOT SHOWN Continued

36-0008 WRENCH, L, 3/16" HEX 1 36-0010 WRENCH, L, 1/4" HEX 1 36-0012 WRENCH, L, 3/8" HEX 1 36-0020 WRENCH, T, 5/32" HEX 1 36-0146 WRENCH, COMBINATION, 13/16" 1

86-0089 CARRYING CASE, 206B 1

92-0211 : Rev. 050224

Page 40

TRI TOOL INC.

MOTOR ASSEMBLY, AIR (P/N 57-0168)

Parts List, Motor Assembly, Air (P/N 57-0168)

Item Part No. No. Description Qty

1. 33-0056 SCREW, CAP, 5/16-18 X 1" 3

2. 53-0046 VALVE, FLOW CONTROL 1

3. 54-0126 COUPLING, QD 1

4. 54-0201 CAP, PLASTIC 1

5. 57-0161 MOTOR, AIR 1

92-0211 : Rev. 050224

Page 41

Model 206B BEVELMASTER™

MOTOR ASSEMBLY, ELECTRIC

Parts List, Motor Assembly, Electric

Item Part No. No. Description Qty

110V AC, 60 Hz

1. 58-0045 MOTOR ASSEMBL Y, ELECTRIC 1

2. 33-0056 SCREW, CAP, 5/16-18 X 1" 3

220V AC, 50 Hz

1. 58-0047 MOTOR ASSEMBL Y, ELECTRIC 1

2. 33-0056 SCREW, CAP, 5/16-18 X 1" 3

92-0211 : Rev. 050224

Page 42

TRI TOOL INC.

MOTOR ASSEMBLY, ELECTRIC DRIVE, 115V HD (P/N 58-0167)

Parts List, Motor Assembly, Electric Drive, 115V HD (P/N 58-0167)

Item Part No. No. Description Qty

1. 27-0826 ADAPTER, DRIVE 1

2. 30-3143 1/2" SQUARE DRIVE 1

3. 33-0055 SCREW, CAP, 5/16-18 X 7/8" LG. 3

4. 33-0057 SCREW, CAP, 5/16-18 X 1 1/4" LG. 1

5. 33-1874 SCREW, ANTI-ROTATION 2

6. 58-0192 MOTOR, ELECTRIC, 115V, MODIFIED 1

92-0211 : Rev. 050224

Page 43

Model 206B BEVELMASTER™

MOTOR ASSEMBLY, ELECTRIC DRIVE, 230V HD (P/N 58-0174)

Parts List, Motor Assembly, Electric Drive, 230V HD (P/N 58-0174)

Item Part No. No. Description Qty

1. 27-0826 ADAPTER, DRIVE 1

2. 30-3143 1/2" SQUARE DRIVE 1

3. 33-0055 SCREW, CAP, 5/16-18 7/8" LG. 3

4. 33-0057 SCREW, CAP, 5/16-18 X 1 1/4" LG. 1

5. 33-1874 SCREW, ANTI-ROTATION 2

6. 58-0173 MOTOR, ELECTRIC, 230V, MODIFIED 1

92-0211 : Rev. 050224

Page 44

TRI TOOL INC.

TOOL HOLDER (P/N 49-0089)

Parts List, Tool Holder (P/N 49-0089)

Item Part No. No. Description Qty

1. 33-0039 SCREW, CAP, 1/4-20 X 5/8" 3

2. 33-0042 SCREW, CAP, 1/4-20 X 1" 3

3. 33-0518 SCREW, SET, 5/16-18 X 3/4", CUP PT 5

4. 49-0087 HOLDER, TOOL 1

92-0211 : Rev. 050224

Page 45

Model 206B BEVELMASTER™

MANDREL ASSEMBLY (P/N 06-0292)

Parts List, Mandrel Assembly (P/N 06-0292)

Item Part No. No. Description Qty

1. 08-0162 BLOCK ASSEMBL Y, JAW , .340" 3

08-0163 BLOCK ASSEMBL Y, JAW , .580" 3 08-0164 BLOCK ASSEMBL Y, JAW , .820" 3 08-0165 BLOCK ASSEMBLY, JAW, 1.060" 3

2. 11-0057 ROD ASSEMBLY , DRAW 1

3. 13-0301 MANDREL 1

4. 24-0722 PLATE, BUTT, SMALL 1

24-0723 PLATE, BUTT, LARGE 1

5. 33-1527 SCREW, SET, 1/4-20 X 1/4", H DOG 2

6. 40-0001 SPRING, EXTENSION 1

40-0037 SPRING, EXTENSION 1

7. 48-0474 BLOCK, RAMP, STANDARD 3

48-0475 BLOCK, RAMP, EXTENDED 3

92-0211 : Rev. 050224