Tri Tool 200B User Manual v.1

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Page 1

T ABLE OF CONTENTS

CUSTOMER MESSAGE Inside Front Cover SAFETY PRECAUTIONS 3

92-0859 Rev . 000519

Adjustable Centering Pin Kits for Elbow Mandrels

CENTERING PIN KITS 5 TOOL BIT RESHARPENING POLICY Inside Back Cover WARRANTY INFORMATION Inside Back Cover

Page 2

No reproduction, use, or duplication of the information

shown hereon is permitted without the express written

consent of TRI TOOL Inc.

Page 3

SAFETY PRECAUTIONS

IN GENERAL:

Adjustable Centering Pin Kits for Elbow Mandrels

When using rotating head cutting equipment, basic safety precautions should always be followed to reduce the risk of personal injury .

Operate this tool only in accordance with specific operating instructions.

WARNING:

DRESS CONSIDERATIONS:

WORK AREA:

Do not override the deadman switch on the power unit. Locking down, obstructing, or in any way defeating the deadman switch on the power drive unit may result in serious injury .

Use standard safety equipment. Hard hats, safety shoes, safety harnesses, protective clothes, and other safety devices should always be used when appropriate.

Use safety glasses. Do not operate cutting tools without eye protection. Dress properly . Do not wear loose clothing or jewelry . They can be caught in rota-

ting and moving parts. Avoid slippery floors or wear nonskid footwear . If you have long hair , wear protective hair covering to contain it.

Keep the work area clean. Cluttered work areas and benches invite injuries. Consider the work area environment. Keep the area well lit. Keep electrical cords,

cables, rags, rigging straps, etc. clear of rotating equipment. Do not use power cutting tools in the presence of flammable liquids and gasses.

Keep visitors away . Do not let visitors or untrained personnel at or near operating tools. Enforce eye protection requirements for all observers.

Do not over reach. Keep proper footing at all times. Stay alert. W atch what you are doing. Use common sense. Do not operate tools

when you are tired.

TOOL CARE:

Maintain tools with care. Keep tools in good operating condition. Sharp tool bits perform better and safer than dull tool bits. Well maintained tools function properly when needed.

Check for damaged parts. If a tool has malfunctioned, been dropped or hit, it must be checked for damage. Run no-load tests and feed function checks. Do a complete visual inspection.

Electric motors. Use only with proper AC volt age power sources and observe all normal electric shock hazard procedures.

92-0859 : Rev. 000519

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TRI TOOL INC.

AREA EQUIPMENT:

TOOL USE:

Do not abuse power and control cords. Pulling or running over cords and cables can result in electrical shock hazards and malfunctions. Keep control and power cords out of all cutting fluids and water.

Hydraulic drives. Observe proper procedures for electrically driven power sources. Avoid damage to hydraulic lines. Keep quick-disconnects clean. Grit contamination causes malfunctions.

Air tools. Check the exhaust muffler . Broken or damaged mufflers can restrict air flow or cause excessive noise. Use air motors only with a filtered, lubricated and regulated air supply. Dirty air, low pressure air or over pressure air will cause malfunctions, including delayed starting.

Secure work. Whenever possible use clamps, vises, chains and straps to secure pipe.

Make sure the tool is secured; it is safer to have both hands free to operate the tool.

Us the right tool and tool bit for the job. Do not use a tool which is incorrect for the job you are doing.

Keep the tool bits fully engaged in the tool bit holders. Loose bits are a safety hazard.

Disconnect power supply during setup and maintenance. Use all stop or shut-off features available when changing or adjusting tool bits, maintaining the tool, or when the tool is not in use.

Remove adjusting keys and wrenches before applying power to the equipment. Develop a habit of checking the tool before turning it on to make sure that all keys and wrenches have been removed.

Do not force tools. T ools and tool bit s function better and safer when used at the feed and speed rate for which they were designed.

Do not reach into rotating equipment. Do not reach into the rotating head stock to clear chips, to make adjustments, or to check surface finish. A machine designed to cut steel will not stop for a hand or an arm.

Handle chips with care. Chips have very sharp edges and are hot. Do not try to pull chips apart with bare hands; they are very tough.

Avoid unintentional starts. Do not carry or handle tools with your hand on the operating switches or levers. Do not lay the tool down in a manner which will start the drive. Do not allow the tool to flip around or move when adjusting or changing tool bits.

Store idle tools properly. Disconnect tools from the power source and store in a safe place. Remove tool bits for safe handling of the tool.

92-0859 : Rev. 000519

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Adjustable Centering Pin Kits for Elbow Mandrels

ADJUSTABLE CENTERING PIN KITS FOR

ELBOW MANDRELS

PURPOSE:

Purpose: For adjustment of the Mandrel Assemblies centerline into the elbow . With the Adjustable Pin located at the top of the elbow radius the Mandrel Assemblies centerline can be adjusted up to .100” (2.5 mm). The Adjustable Pin is to be used with 2 St d. Centering Pins of the same length.

Kits include: 1 ea. of multiple Centering Pin lengths, 2 Centering Pin Heads and adjustment wrenches.

.100"



Maximum Adjustment

SECTION A-A

Adjustable Centering Pin

Standard Centering Pins

Centering Pins

92-0859 : Rev. 000519

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TRI TOOL INC.

05-0355 204B-EM

Item No. P/N Description Qty. Std. Pin Ref.

1 2 2 2 2 2 2 2 2 2

2 not shown 36-0001 WRENCH,L, 1/16 HEX not shown

21-0555 HEAD, CTR. PIN, 204B-EM 2 32-0569 PIN, CTR., 3/8 DIA X .443" LG (11.3MM) 1 32-0570 PIN, CTR., 3/8 DIA X .585" LG (14.9MM) 1 32-0571 PIN, CTR., 3/8 DIA X .728" LG (19.9MM) 1 32-0572 PIN, CTR., 3/8 DIA X .870" LG (22.1MM) 1 32-0573 PIN, CTR., 3/8 DIA X 1.013" LG (25.7MM) 1 32-0574 PIN, CTR., 3/8 DIA X 1.155" LG (29.3MM) 1 32-0575 PIN, CTR., 3/8 DIA X 1.298" LG (33.0MM) 1 32-0576 PIN, CTR., 3/8 DIA X 1.440" LG (36.2MM) 1 32-0577 PIN, CTR., 3/8 DIA X 1.593" LG (40.5MM) 1 32-0578 PIN, CTR., 3/8 DIA X 1.745" LG (44.3MM) 1

36-0189 WRENCH, COMBINATION, 5/16, STD 1

32-0372 32-0373 32-0374 32-0375 32-0376 32-0377 32-0378 32-0379 32-0498 32-0499

204B Elbow Mandrel Kit Range:

Contact I D Moun ting R ange

Head Ass

Pin "A" dia "B" dia Pi

P/N P/n m in imum max imum Len gt h

21-0332 32-0372 1.55" 1.85" .743"

(39.4M M) (47.0M M) (18.9M M)

32-0373 1.84" 2.13" .885"

(46.7M M) (54.1M M) (22.5M M)

32-0374 2.12" 2.42" 1.028"

(53.8M M) (61.5M M) (26.1M M)

32-0375 2.41" 2.70" 1.170"

(61.2M M) (68.6M M) (29.7M M)

21-0479 32-0376 2.69" 2.99" 1.313"

(68.3M M) (75.9M M) (33.4M M)

32-0377 2.98" 3.27" 1.455"

(75.7M M) (83.1M M) (37.0M m)

32-0378 3.26" 3.56" 1.598"

(82.8M M) (90.4M M) (40.6M M)

32-0379 3.55" 3.87" 1.740"

(90.2M M) (98.3M M) (44.2M M)

32-0498 3.88" 4.18" 1.893"

(98.6M M) (106.2M M) (48.1M M)

32-0499 4.19" 4.50" 2.045"

(106.4M M) (114.3MM ) (51.9MM )

92-0859 : Rev. 000519

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Adjustable Centering Pin Kits for Elbow Mandrels

05-0356 206B-EM

Item No. P/N Description Qty. Std. Pin Ref.

1 21-0556 HEAD, CTR. PIN, 206B-EM 2

2 32-0556 PIN , CTR. , 1/2 DIA X .625" LG (15. 9M M ) 1 32- 0295

2 32-0560 PIN , CTR. , 1/2 DIA X .831" LG (21. 1M M ) 1 32- 0296

2 32-0561 PIN , CTR. , 1/2 DIA X 1.067" LG (27. 1M M) 1 32-0297

2 32-0562 PIN , CTR. , 1/2 DIA X 1.274" LG (32. 4M M) 1 32-0298

2 32-0563 PIN , CTR. , 1/2 DIA X 1.510" LG (38. 4M M) 1 32-0299

2 32-0564 PIN ,CTR., 1/2 DIA X 1. 717" LG (43. 6MM ) 1 32-0300

2 32-0565 PIN , CTR. , 1/2 DIA X 1.953" LG (49. 7M M) 1 32-0301

2 32-0566 PIN , CTR. , 1/2 DIA X 2.160" LG (54. 9M M) 1 32-0302

2 32-0567 PIN , CTR. , 1/2 DIA X 2.396" LG (60. 9M M) 1 32-0303 n ot show n 36-0002 WRENCH,L, 5/64 HEX 1 n ot show n 36-0003 WRENCH,L, 3/32HEX 1 n ot show n 36-0098 WRENCH,COMBINATION, 7/ 16 1

206B Elbow Mandrel Kit Range:

. Con tact I D Mounting Range

Head Assy Pin "A" dia "B" dia Pin

P/N P/n min imum maximum Len gth

32-0295 2.11" 2.56" .985"

(53.6MM) (65.0MM) (25.0MM)

21-0212 32-0296 2.51" 2.98" 1.191"

(63.8MM) (75.7MM) (30.3MM)

32-0297 2.98" 3.45" 1.427"

(75.7MM) (87.6MM) (36.2MM)

21-0213 32-0298 3.40" 3.87" 1.634"

(86.4MM) (98.3MM) (41.5MM)

32-0299 3.87" 4.34" 1.870"

(98.3MM) (110.2MM) (47.5MM)

21-0214 32-0300 4.29" 4.76" 2.077"

(109.0MM) (120.2MM) (52.8MM)

32-0301 4.76" 5.23" 2.313"

(120.9MM) (132.8MM) (58.8MM)

21-0215 32-0302 5.17" 5.65" 2.520"

(131.3MM) (143.5MM) (64.0MM)

32-0303 5.65" 6.12" 2.756"

(143.5MM) (155.4MM) (70.0MM)

92-0859 : Rev. 000519

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TRI TOOL INC.

05-0357 212B-EM

Item No. P/N Description Qty. Std. Pin Ref.

1 21-0557 HEAD, CTR. PIN, 212B-EM 2

2 32-0580 PIN, CTR., 3/4 DIA X 1.090" LG (27.7MM) 1 32-0318

2 32-0581 PIN, CTR., 3/4 DIA X 1.543" LG (39.2MM) 1 32-0319

2 32-0582 PIN, CTR., 3/4 DIA X 1.996" LG (50.7MM) 1 32-0320

2 32-0583 PIN, CTR., 3/4 DIA X 2.424" LG (61.6MM) 1 32-0321

2 32-0584 PIN, CTR., 3/4 DIA X 2.877" LG (73.1MM) 1 32-0322

2 32-0585 PIN, CTR., 3/4 DIA X 3.330" LG (84.6MM) 1 32-0323

2 32-0586 PIN, CTR., 3/4 DIA X 3.783" LG (96.1MM) 1 32-0324

2 32-0587 PIN, CTR., 3/4 DIA X 4.211" LG (107.0MM) 1 32-0325

2 32-0588 PIN, CTR., 3/4 DIA X 4.664" LG (118.5MM) 1 32-0326

2 32-0589 PIN, CTR., 3/4 DIA X 5.117" LG (130.0MM) 1 32-0327

2 32-0590 PIN, CTR., 3/4 DIA X 5.570" LG (141.5MM) 1 32-0328 not shown 36-0005 W RENCH,L,1/8 HEX 1 not shown 36-0230 WRENCH,COMBINATION,5/8,STD 1

212B Elbow Mandrel Kit Range:

. Contact ID Mou n ting Range

Head Ass

P/N P/

"A" dia "B" dia Pi

minimum max imum Lengt

21-0245 32-0318 3.31" 4.16" 1.575"

(84.1M M) (105.7M M) (40.0M M)

32-0319 4.15" 5.06" 2.028"

(105.4M M) (128.5MM ) (51.5MM )

32-0320 5.06" 5.97" 2.481"

(128.5M M) (151.6MM ) (63.0MM )

21-0246 32-0321 5.19" 6.82" 2.909"

(131.8M M) (173.2MM ) (73.9MM )

32-0322 6.82" 7.73" 3.362"

(173.2M M) (196.3MM ) (85.4MM )

32-0323 7.73" 8.64" 3.815'

(196.3M M) (219.5MM ) (96.9MM )

32-0324 8.64' 9.54" 4. 268"

(219.5M M) (242.3MM ) (108.4M M)

21-0247 32-0325 9.49" 10.39" 4. 696"

(241.0M M) (263.9MM ) (119.3M M)

32-0326 10.40' 11.39" 5.149"

(264.2M M) (289.3MM ) (130.8M M)

32-0327 11.30" 12.21" 5. 602"

(287.0M M) (310.1MM ) (142.3M M)

32-0328 12.21" 13.12" 6. 055"

(310.1M M) (333.2MM ) (153.8M M)

92-0859 : Rev. 000519

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Pin Length

Adjustable Centering Pin Kits for Elbow Mandrels

Pin Length

Correct pin length is important for rigidity. Use only the correct Contact Pins specified for each head size.

Maximum, minimum diameters

"B" maximum diameter

"A" minimum diameter

92-0859 : Rev. 000519