Triton Tyne Installation And Operating Instructions Manual

TYNE
Thermostatic bath shower mixer
Installation
and
Operating Instructions
Installers please note these InstructIons are to be left wIth the user
2180426D June 2006
ii
CONTENTS Page
Introduction 1
Safety warnings 1
Main components 2
Site requirements 3
Typical suitable installations 4 − 5
Preparing the mixer valve 6
Siting of bath shower mixer 6
Installation 6 − 7
Leak testing 7
Fitting the fixed head showerhead holder 7 − 8
Hose and showerhead 8
Commissioning 8 − 9
Operating the bath shower mixer 9
Adjusting the showerhead 10
Spare parts 11
Fault finding 12 − 13
Guarantee, service policy, etc. rear cover
To check the product suitability for commercial and multiple installations, please contact Triton’s specification advisory service before installation.
Telephone: 0870 067 3767
Facsimile: 0870 067 3334
E mail: technical@tritonshowers.co.uk
INTRODUCTION
This book contains all the necessary fitting and operating instructions for your Unichrome Tyne thermostatic bath shower mixer.
Please read the instructions carefully. Read through the whole of this book BEFORE beginning your installation.
The mixer installation MUST be carried out by a suitably competent person and in sequence of this instruction book.
Care taken during the installation will ensure a long and trouble free life from your mixer.
For best performance within the specified running pressure range a minimum flow of eight litres per minute should be available to both inlets.
The bath shower mixer MUST NOT be subjected to water temperatures above 80°C.
This mixer is designed for use with high pressure systems found in the UK up to a maximum of 5 bar running pressure.
IMPORTANT: When installing this mixer with a combination boiler or multipoint water heater a flow regulator MUST be installed in the unit.
The mixers are suitable for fully modulating type combination boilers and multi-point hot water heaters. It is also suitable for thermal storage and unvented systems.
IMPORTANT: Before installing with a gas instantaneous water heater, make sure it is capable of delivering hot water at a minimum switch-on flow rate of 3 litres per minute. At flow rates between 3 and 8 litres per minute, the appliance must be capable of raising the water temperature to a minimum of 52°C. Water temperature at the inlet to the mixer must remain relatively constant when flow rate adjustments are made (refer
to the water heater operating manual to confirm compatibility with this mixer).
This mixer is supplied with an integral single check valve and integral filter in each inlet. The bath pillars inlet connections are to ¾” BSP tap connector fittings (not supplied).
SAFETY WARNINGS
a Layout and sizing of pipework MUST be
such that when other services are used, pressures at the mixer control inlets DO NOT fall below the recommended minimum.
b DO NOT choose a position where the
bath shower mixer could become frozen.
c DO NOT connect this mixer to
any form of tap or fitting not recommended by the manufacturer.
d The showerhead MUST be regularly cleaned
to remove scale and debris.
e Conveniently situated service valves in
each inlet supply MUST be fitted as an independent method of isolating the mixer should maintenance or servicing be necessary.
f If it is intended to operate the mixer in areas
of hard water (above 200 ppm temporary hardness), a scale inhibitor may have to be fitted. For advice on the Triton scale inhibitor, please contact Customer Service.
g DO NOT operate the mixer outside
the guidelines as laid out in ‘site
requirements’.
Replacement parts can be ordered from Triton Customer Service. See ‘spare parts’ for details and part numbers.
Due to continuous improvement and updating, specification may be altered without prior notice.
1
2
COMPONENTS
1
1
1 Tyne thermostatic mixer valve
2 Bath pillars
3 Showerhead (not shown)
4 Showerhead holder (not shown)
2
SITE REQUIREMENTS
The installation must be in accordance with Water Regulations and Bylaws.
Running water pressure:
1.0 bar min. to 5.0 bar max.
Maximum static water pressure:
10 bar
DO NOT connect the mixer to a gravity hot supply and a mains cold supply (or vice versa).
For optimum shower performance within the specified running pressure range a minimum flow of eight litres per minute should be available to both inlets.
While the mixer is operational (open outlet), inlet pressures must not be capable of exceeding 7 bar. For effective operation of the internal seals, the maximum static pressure must not be exceeded.
Note: On sites where the running pressure is above 5 bar, the use of a suitably sized pressure reducing valve fitted in the cold mains supply pipework can provide nominally equal pressures at the bath shower mixer.
The pipework should be installed such that the flow is not significantly affected by taps and other appliances being operated elsewhere on the premises.
Where thermal store systems and instantaneous gas water heaters are used, if excessive draw­offs take place the boiler may not be able to maintain an adequate output temperature. This could result in the shower temperature becoming noticeably cooler.
Water temperature requirements
Maximum hot water temperature = 80°C
Recommended maximum = 65°C
Minimum hot water temperature = 52°C
Maximum cold water temperature = 20°C
BS 6700 recommends that the temperature of stored water should never exceed 65°C.
A stored water temperature of 60°C is considered sufficient to meet all normal requirements and will minimise the effects of scale in hard water areas.
Temperature adjustment range
The mixed water temperature can be adjusted from cold through to a top limit which can be preset during installation with full anti-scald protection throughout the range (35°C to 40°C) providing the hot water temperature at the inlet remains 10°C above the outlet temperature.
3
4
Service
valves
Balanced cold mains supply
Cold mains supply
Mixer
Expansion
vessel
Pressure
reducing valves
Stop tap
Unvented
hot water
storage unit
Safety devices
not shown
CH flow
Cold
mains
supply
Hot water
CH return
Service
valves
Mixer
Stop
tap
Expansion
vessel
Pressure
reducing valve
Combination
boiler
Fig.2 (diagrammatic view – not to scale)
Fig.3 (diagrammatic view – not to scale)
TYPICAL SUITABLE INSTALLATIONS
a) Instantaneous gas-heated systems, e.g. combination boilers (fig.2)
The mixer control MUST be installed with a multipoint gas water heater or combination boiler of a fully modulating design (i.e. to maintain relatively stable hot water temperatures).
A drop tight pressure reducing valve MUST be fitted if the supply pressures exceed 5 bar running.
An expansion vessel (shown in fig.2) MUST be fitted, and regularly maintained, to prevent the mixer being damaged by excess pressures. This may already be installed within the boiler (check with manufacturer) and is in addition to the normally larger central heating expansion vessel.
The layout and sizing of pipework MUST be such that nominally equal inlet supply pressures are achieved and the effects of other draw-offs are minimised. The hot supply temperature MUST remain a minimum of 10°C hotter than the required blend temperature for best performance.
b) Unvented mains pressure systems (fig.3)
The mixer control can be installed with an unvented, stored hot water cylinder.
For systems with no cold water take off after the appliance reducing valve, it will be necessary to fit an additional drop tight pressure reducing valve when the mains pressure is over 5 bar. The drop tight pressure reducing valve must be set at the same value as the unvented package pressure reducing valve.
Note: An additional expansion vessel (as shown in fig.3) may be required if a second pressure reducing valve is installed. This does not apply to packages with a cold take off after the pressure reducing valve to the cylinder.
The layout and sizing of pipework MUST be such that nominally equal inlet supply pressures are achieved and the effects of other draw-offs are minimised.
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