Trimble GreenSeeker RT 200 Installation Manual

INSTALLATION GUIDE

GreenSeeker® RT200 System

Version 1.00 Revision A March 2011 Part Number 500-1-041-ENG
*500-1-041-ENG*
F
Trimble Navigation Limited Trimble Agriculture 10355 Westmoor Drive Suite #100 Westminster, CO 80021 USA
trimble_support@trimble.com www.trimble.com

Legal Notices

Copyright and Trademarks
© 2010-2011, Trimble Navigation Limited. All rights reserved. Trimble, the Globe & Triangle logo, FmX, GreenSeeker, Nomad, and
Recon are trademarks of Trimble Navigation Limited, registered in the United States and in other countries. FM-1000 is a trademark of Trimble Navigation Limited,
Microsoft, ActiveSync, Windows, Windows Mobile, and Windows Vista are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.
All other trademarks are the property of their respective owners.
Release Notice
This is the March 2011 release (Revision A) of the GreenSeeker RT200 System Installation Guide , part number 500-1-041-ENG. It applies to
version 1.00 of the GreenSeeker RT200 system.
LIMITED WARRANTY TERMS AND CONDITIONS
Product Limited Warranty
Subject to the following terms and conditions, Trimble Navigation Limited ("Trimble") warrants that for a period of one (1) year from date of purchase this Trimble product (the "Product") will substantially conform to Trimble's publicly available specifications for the Product and that the hardware and any storage media components of the Product will be substantially free from defects in materials and workmanship.
Product Software
Product software, whether built into hardware circuitry as firmware, provided as a standalone computer software product, embedded in flash memory, or stored on magnetic or other media, is licensed solely for use with or as an integral part of the Product and is not sold. If accompanied by a separate end user license agreement ("EULA"), use of any such software will be subject to the terms of such end user license agreement (including any differing limited warranty terms, exclusions, and limitations), which shall control over the terms and conditions set forth in this limited warranty.
Software Fixes
During the limited warranty period you will be entitled to receive such Fixes to the Product software that Trimble releases and makes commercially available and for which it does not charge separately, subject to the procedures for delivery to purchasers of Trimble products generally. If you have purchased the Product from an authorized Trimble dealer rather than from Trimble directly, Trimble may, at its option, forward the software Fix to the Trimble dealer for final distribution to you. Minor Updates, Major Upgrades, new products, or substantially new software releases, as identified by Trimble, are expressly excluded from this update process and limited warranty. Receipt of software Fixes or other enhancements shall not serve to extend the limited warranty period.
For purposes of this warranty the following definitions shall apply: (1) "Fix(es)" means an error correction or other update created to fix a previous software version that does not substantially conform to its Trimble specifications; (2) "Minor Update" occurs when enhancements are made to current features in a software program; and (3) "Major Upgrade" occurs when significant new features are added to software, or when a new product containing new features replaces the further development of a current product line. Trimble reserves the right to determine, in its sole discretion, what constitutes a Fix, Minor Update, or Major Upgrade.
Warranty Remedies
If the Trimble Product fails during the warranty period for reasons covered by this limited warranty and you notify Trimble of such failure during the warranty period, Trimble will repair OR replace the nonconforming Product with new, equivalent to new, or reconditioned parts or Product, OR refund the Product purchase price paid by you, at Trimble's option, upon your return of the Product in accordance with Trimble's product return procedures then in effect.
How to Obtain Warranty Service
To obtain warranty service for the Product, please contact your local Trimble authorized dealer. Alternatively, you may contact Trimble to request warranty service at +1-408-481-6940 (24 hours a day) or e-mail your request to trimble_support@trimble.com. Please be prepared to provide:
– your name, address, and telephone numbers – proof of purchase – a copy of this Trimble warranty – a description of the nonconforming Product including the model
number
– an explanation of the problem The customer service representative may need additional information
from you depending on the nature of the problem.
Warranty Exclusions and Disclaimer
This Product limited warranty shall only apply in the event and to the extent that (a) the Product is properly and correctly installed, configured, interfaced, maintained, stored, and operated in accordance with Trimble's applicable operator's manual and specifications, and; (b) the Product is not modified or misused. This Product limited warranty shall not apply to, and Trimble shall not be responsible for, defects or performance problems resulting from (i) the combination or utilization of the Product with hardware or software products, information, data, systems, interfaces, or devices not made, supplied, or specified by Trimble; (ii) the operation of the Product under any specification other than, or in addition to, Trimble's standard specifications for its products; (iii) the unauthorized installation, modification, or use of the Product; (iv) damage caused by: accident, lightning or other electrical discharge, fresh or salt water immersion or spray (outside of Product specifications); or exposure to environmental conditions for which the Product is not intended; (v) normal wear and tear on consumable parts (e.g., batteries); or (vi) cosmetic damage. Trimble does not warrant or guarantee the results obtained through the use of the Product, or that software components will operate error free.
NOTICE REGARDING PRODUCTS EQUIPPED WITH TECHNOLOGY CAPABLE OF TRACKING SATELLITE SIGNALS FROM SATELLITE BASED AUGMENTATION SYSTEMS (SBAS) (WAAS/EGNOS, AND MSAS), OMNISTAR, GPS, MODERNIZED GPS OR GLONASS SATELLITES, OR FROM IALA BEACON SOURCES: TRIMBLE IS NOT RESPONSIBLE FOR THE OPERATION OR FAILURE OF OPERATION OF ANY SATELLITE BASED POSITIONING SYSTEM OR THE AVAILABILITY OF ANY SATELLITE BASED POSITIONING SIGNALS.
THE FOREGOING LIMITED WARRANTY TERMS STATE TRIMBLE'S ENTIRE LIABILITY, AND YOUR EXCLUSIVE REMEDIES, RELATING TO THE TRIMBLE PRODUCT. EXCEPT AS OTHERWISE EXPRESSLY PROVIDED HEREIN, THE PRODUCT, AND ACCOMPANYING DOCUMENTATION AND MATERIALS ARE PROVIDED "AS-IS" AND WITHOUT EXPRESS OR IMPLIED WARRANTY OF ANY KIND, BY EITHER TRIMBLE OR ANYONE WHO HAS BEEN INVOLVED IN ITS CREATION, PRODUCTION, INSTALLATION, OR DISTRIBUTION, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, TITLE, AND NONINFRINGEMENT. THE STATED EXPRESS WARRANTIES ARE IN LIEU OF ALL OBLIGATIONS OR LIABILITIES ON THE PART OF TRIMBLE ARISING OUT OF, OR IN CONNECTION WITH, ANY PRODUCT. BECAUSE SOME STATES AND JURISDICTIONS DO NOT ALLOW LIMITATIONS ON DURATION OR THE EXCLUSION OF AN IMPLIED WARRANTY, THE ABOVE LIMITATION MAY NOT APPLY OR FULLY APPLY TO YOU.
Limitation of Liability
TRIMBLE'S ENTIRE LIABILITY UNDER ANY PROVISION HEREIN SHALL BE LIMITED TO THE AMOUNT PAID BY YOU FOR THE PRODUCT. TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW, IN NO EVENT SHALL TRIMBLE OR ITS SUPPLIERS BE LIABLE FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGE WHATSOEVER UNDER ANY CIRCUMSTANCE OR LEGAL THEORY RELATING IN ANYWAY TO THE PRODUCTS, SOFTWARE AND ACCOMPANYING DOCUMENTATION AND MATERIALS, (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR LOSS OF BUSINESS PROFITS, BUSINESS INTERRUPTION, LOSS OF DATA, OR ANY OTHER PECUNIARY LOSS), REGARDLESS OF WHETHER TRIMBLE HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH LOSS AND REGARDLESS OF THE COURSE OF DEALING WHICH DEVELOPS OR HAS DEVELOPED BETWEEN YOU AND TRIMBLE. BECAUSE SOME STATES AND JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR LIMITATION OF LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES, THE ABOVE LIMITATION MAY NOT APPLY OR FULLY APPLY TO YOU.
PLEASE NOTE: THE ABOVE TRIMBLE LIMITED WARRANTY PROVISIONS WILL NOT APPLY TO PRODUCTS PURCHASED IN THOSE JURISDICTIONS (E.G., MEMBER STATES OF THE EUROPEAN ECONOMIC AREA) IN WHICH PRODUCT
2 GreenSeeker RT200 System Installation Guide
WARRANTIES ARE THE RESPONSIBILITY OF THE LOCAL TRIMBLE AUTHORIZED DEALER FROM WHOM THE PRODUCTS ARE ACQUIRED. IN SUCH A CASE, PLEASE CONTACT YOUR LOCAL TRIMBLE AUTHORIZED DEALER FOR APPLICABLE WARRANTY INFORMATION.
Official Language
THE OFFICIAL LANGUAGE OF THESE TERMS AND CONDITIONS IS ENGLISH. IN THE EVENT OF A CONFLICT BETWEEN ENGLISH AND OTHER LANGUAGE VERSIONS, THE ENGLISH LANGUAGE SHALL CONTROL.
Registration
To receive information regarding updates and new products, please contact your local Trimble authorized dealer or visit the Trimble website at www.trimble.com/register. Upon registration you may select the newsletter, upgrade, or new product information you desire.
EXTENDED LIMITED WARRANTY TERMS AND CONDITIONS
This Trimble Navigation Limited Product comes with Trimble's Extended Limited Warranty coverage for serialized hardware components for a period of one (1) year commencing on the first anniversary of date of purchase; and except as otherwise stated herein is provided under the same terms and conditions as those of the standard Trimble Limited Warranty Terms and Conditions1 with which the Product is sold and distributed.
The Extended Limited Warranty applies to serialized hardware components (as configured at the time of purchase) of the Product and includes updates to associated Product firmware2 but does not apply to consumable parts (such as batteries), application software, or to detachable components or accessories that are separately warranted and furnished solely with Trimble's standard one (1) year limited warranty.
Registration
To receive product upgrades included with this Extended Limited warranty as well as information regarding updates and new products, please register by visiting the Trimble website at
www.trimble.com/register. Upon registration you may select the
newsletter, upgrade or new product information you desire.
PLEASE NOTE: THE TRIMBLE NAVIGATION LIMITED EXTENDED LIMITED WARRANTY WILL NOT APPLY TO PRODUCTS PURCHASED IN THOSE JURISDICTIONS (E.G., MEMBER STATES OF THE EUROPEAN ECONOMIC AREA) IN WHICH PRODUCT WARRANTIES ARE THE RESPONSIBILI TY OF THE LOCAL DEALE R FROM WHOM THE PRODUCTS ARE ACQUIRED. IN SUCH A CASE, PLEASE CONTACT YOUR LOCAL TRIMBLE DEALER FOR APPLICABLE WARRANTY INFORMATION.
Notes
1. A copy of the Trimble Navigation Limited Limited Warranty Terms and Conditions is provided with the distributed Product and is available from your local Trimble authorized dealer and upon request at trimble_support@trimble.com.
2. "Firmware" means software used in the hardware device to enable the different hardware systems to communicate and function together. These functions are essential to the performance of the hardware device.
Notices
For a complete list of notices for the GreenSeeker RT200 system, refer to the documentation for each component of the system. Notices not covered in the additional documentation are provided below.
Class B Statement - Notice to Users. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communication. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
– Reorient or relocate the receiving antenna. – Increase the separation between the equipment and the receiver. – Connect the equipment into an outlet on a circuit different from that
to which the receiver is connected.
– Consult the dealer or an experienced radio/TV technician for help. Changes and modifications not expressly approved by the manufacturer
or registrant of this equipment can void your authority to operate this equipment under Federal Communications Commission rules.
Europe
This product has been tested and found to comply with the requirements for a Class B device pursuant to European Council Directive 89/336/EEC on EMC, thereby satisfying the requirements for CE Marking and sale within the European Economic Area (EEA). Contains Infineon radio module ROK 104001. These requirements are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential or commercial environment.
Australia and New Zealand
This product conforms with the regulatory requirements of the Australian Communications Authority (ACA) EMC framework, thus satisfying the requirements for C-Tick Marking and sale within Australia and New Zealand.
Korea
이 제품은 한국 방송통신위원회 (KCC) 의 규제요건에 부합하므로 KCC 마크 표시 및 한국내 판매 요건을 충족합니다 .
This product conforms with the regulatory requirements of the Korean Communications Commission (KCC), thus satisfying the requirements for KCC Marking and sale within Korea.
Notice to Our European Union Customers
For product recycling instructions and more information, please go to
www.trimble.com/ev.shtml.
Recycling in Europe: To recycle Trimble WEEE (Waste Electrical and Electronic Equipment, products that run on electrical power.), Call +31 497 53 24 30, and ask for the "WEEE Associate". Or, mail a request for recycling instructions to:
Tri mble Euro pe BV c/o Menlo Worldwide Logistics Meerheide 45 5521 DZ Eersel, NL.
GreenSeeker RT200 System Installation Guide 3
4 GreenSeeker RT200 System Installation Guide

Safety Information

Before you start the installation, you must read and understand the information contained in this section.
Always follow the instructions that accompany a Warning or Caution. The information they provide is intended to minimize the risk of personal injury and/or damage to property. In particular, observe safety instructions that are presented in the following format:
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WARNING – This alert warns of a potential hazard, which, if not avoided, can cause severe
injury.
CAUTION – This alert warns of a hazard or unsafe practice which, if not avoided, can cause injury or damage.
Note – An absence of specific alerts does not mean that there are no safety risks involved.

Warnings

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WARNING – If someone else attempts to drive the vehicle while you are working on or under it,
you can suffer serious or fatal injuries. To avoid this possibility, install a lockout box on the battery terminal to prevent the battery from being reconnected, remove the key from the vehicle's ignition switch, and attach a "Do not operate" tag in the cab.
WARNING – Vehicle cabs can be quite high in the air. To avoid potentially serious injury through
falling from this height, always use the steps and handrails, and face the vehicle, when you enter or exit it.
WARNING – Do not remove/cut or bypass the auto adapter end of the power adapter cable for
the PDA. Do not connect directly to 12 V DC as this will cause immediate failure of the PDA.
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WARNING – There are no field serviceable components of the electronic system; do not attempt
any field repair of a malfunctioning controller or sensors. If you experience operating problems, contact your local dealer or representative or GreenSeeker distributor for assistance.
WARNING – The system installation may bring you into contact with chemical substances, such
as oil, which can cause poisoning. Wash your hands thoroughly after you finish working on the system.
WARNING – Battery posts, terminals, and related accessories contain lead and lead compounds,
which can cause serious illness. To avoid ingesting lead, wash your hands thoroughly after touching the battery.
GreenSeeker RT200 System Installation Guide 5
Safety Information
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WARNING – Always wear protective equipment appropriate to the job conditions and the
nature of the vehicle. This includes wearing protective glasses when you use pressurized air or water, and correct protective welder's clothing when welding. Avoid wearing loose clothing or jewelry that can catch on machine parts or tools.
WARNING – Parts of the vehicle may be under pressure. To avoid injury from pressurized parts,
relieve all pressure in oil, air, and water systems before you disconnect any lines, fittings, or related items. To avoid being sprayed by pressurized liquids, hold a rag over fill caps, breathers, or hose connections when you remove them. Do not use your bare hands to check for hydraulic leaks. Use a board or cardboard instead.
WARNING – Always read chemical manufacturer's instructions before handling or spraying
chemicals.
WARNING – Always install boom stops before working under or around raised spray booms.

Cautions

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CAUTION – The GreenSeeker RT200 system works with GPS receivers and spray controllers. Be sure to read and understand the other manufacturer's manuals and equipment before operating the system.
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CAUTION – GreenSeeker sensors are designed to operate in harsh environments. The sensor enclosure and connections are environmentally sealed. Although the sensor is sealed, DO NOT wash the sensor directly with a high pressure washer. To clean the sensors, use low pressure and gentle washing procedures.
CAUTION – Do not direct pressurized water at:
- electronic or electrical components or connectors
- bearings
- hydraulic seals
- fuel injection pumps
- any other sensitive parts or components
Set the hose pressure as low as practicable, and spray at a 45° to 90° angle. Keep the nozzle of the power washer away from the machine at the distance recommended by the manufacturer
6 GreenSeeker RT200 System Installation Guide

Contents

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Cautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
System overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Definitions of terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Care and maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
PDA support: Tripod Data Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Other resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
GPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Technical assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Your comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2 Installation and Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
System layout with Trimble Nomad handheld . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
System layout with FmX integrated display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
RT200 interface module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Ruggedized PDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
USB to serial box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
FmX integrated display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
GreenSeeker sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Product rate controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
GPS receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Field preparations for nitrogen application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Field information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Setting up the field . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Field preparations for user-defined rates (custom table) . . . . . . . . . . . . . . . . . . . . . . . . 27
Application information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Delivery system and liquid control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Selecting a nozzle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
A Cable Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
GreenSeeker RT200 System Installation Guide 7
8 GreenSeeker RT200 System Installation Guide
CHAPTER
1

Introduction 1

In this chapter:
System overview
Definitions of terms
Care and maintenance
Resources
GPS
Technical assistance
Your comments
This manual describes how to install the
®
hardware for the Trimble system.
GreenSeeker® RT200
GreenSeeker RT200 System Installation Guide 9
1 Introduction

System overview

The GreenSeeker RT200 variable rate application and mapping system is a tool for variably applying agricultural chemicals based on real-time measurements of the crop. The sensors measure NDVI (Normalized Difference Vegetation Index) of the plants while traversing the field, and the software collects the data that can be used to generate maps of the NDVI and rates (where applicable) for crop analysis and historical data collection. This type of data can be used in conjunction with other agronomic references to index nutrient response, crop condition, yield potential, stress, pest, and disease impact in a quantitative manner. The RT200 system can be used to monitor changing crop conditions during the growing season and the effects of different levels of an input compared to a defined standard.
The applicator allows you to variably apply agricultural chemicals in real time (as the applicator passes over the crop). The NDVI-based variable rate algorithm and parameters may be selected in the field, and all rate changes are then made "on the go," so there are no lengthy delays between evaluating the crop and application. When applying fertilizer or other material, the NDVI, the target rate on, and the applied rate are mapped simultaneously with the GreenSeeker RT200 system. Some spray controllers do not respond with an 'As Applied' value.
The GreenSeeker optical sensor emits light at two specific wavelengths, and measures the reflected light. The microprocessor in the sensor analyzes the reflected light and calculates the resulting Index value. The data from each sensor is collected by the RT200 interface module, processed and then transmitted to a PDA in the cab running one of the following:
Farm Works Mobile software
Version 3.0 or later of the FmX
®
integrated display
The Farm Works Mobile software displays the NDVI and location in real-time, logs the output data to a file, and sends the appropriate rates to the applicator's rate controller or FmX integrated display. The logged data is easily transferred to a desktop computer for analysis.
Note – This document does not describe how to use the software: Please refer to the appropriate software documentation.
The ruggedized PDA (Personal Digital Assistant) could be a Trimble Recon
®
or Nomad® handheld computer. In this document, “PDA” refers to either handheld model: If anything refers to only one model, this is clearly indicated.
10 GreenSeeker RT200 System Installation Guide

Definitions of terms

The following terms occur throughout this manual and in the Farm Works Mobile software. Becoming familiar with the terms will make using the software much easier.
CAN Controller Area Network.
A high-integrity data communications bus for real-time applications that operates at data rates of up to 1 Megabit per second, and has excellent error detection and confinement capabilities
GDD Growing Degree Days.
Some GreenSeeker algorithms use this value as an input to determine expected plant growth stage. For more informaiton, see "Where to Find GDD Information" at
http://www.greenseeker.com/software/.
GPS Global Positioning System.
A system using satellites, receivers and software to allow users to determine their exact geographic position.
N Nitrogen fertilizer
NDVI Normalized Difference Vegetation Index.
Commonly used to measure plant health and vigor. NDVI = (NIR_reflected  Red_reflected)/(NIR_reflected + Red_reflected).
NUE Nitrogen Use Efficiency.
A percentage of nitrogen taken up by the plant. For example, an NUE of 60% means that 6 lbs. of nitrogen fertilizer is expected to be used by the plant that year for every 10 lbs. applied. For more information, see www.nue.okstate.edu.
NRS Nitrogen Rich Strip.
This reference strip/area determines the amount of nitrogen being made available to the plant by the environment (mineralization, and so on), and importantly the present year's expected maximum yield potential and response to additional nitrogen.
PDA Personal Digital Assistant. See User Interface.
RI Response Index.
Provides an indication of how the crop will respond this season to additional N.
User Interface A portable hand held computer.
Typically, a ruggedized PDA such as a Trimble Recon or Trimble Nomad handheld computer.
VI Vegetation Index.
A value that is calculated (or derived) from sets of remotely-sensed data that is used to quantify plant health, stress, and vigor.
VRA Variable Rate Application.
Based on information supplied to a rate controller, the rate of fertilizer or other chemical applied.
Introduction 1
GreenSeeker RT200 System Installation Guide 11
1 Introduction

Care and maintenance

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WARNING – There are no field serviceable components of the electronic system; do not attempt
any field repair of a malfunctioning controller or sensors. If you experience operating problems, contact your local reseller, representative, or GreenSeeker distributor for assistance.
You must take good care of your GreenSeeker RT200 variable rate application and mapping system to maintain high performance. At the end of each day of spraying, do the following:
Check the detector and light source windows for dust and dirt, and wipe clean with a
soft rag.
Do not leave the GreenSeeker systemoutdoors during extreme weather conditions. Wide
temperature variations may reduce the operating life of the system.
Do not store a GreenSeeker system with the sensors facing upward. Doing so may allow
water to collect around the windows and gaskets, causing seal failures in those areas. Direct sunlight can in some cases also focus enough energy into the sensor to damage the detector.
When rinsing off the machine, take care not to use high pressure to directly spray the
sensors. Even though all connectors and modules are fully sealed, there still exists potential leakage from a pressurized stream.
Every time the spray tank is filled, take a soft cloth and wipe the lenses of the sensors if
needed. Try to check sensors at least once a day during full-time operation.
Be more aware of cleaning the sensors directly behind the machine.
If you do not have ground protection devices on the boom, such as gauge wheels or
skids, take extra care to not run the boom into the ground. Also, be aware of sensor vulnerability to stationary structures in the field. Sensors are usually mounted on the front of the boom and do not have rigid protection.
Rinse the boom after the end of every day. This will keep the system clean and wash any
corrosive materials off. This will greatly extend the life of your machine.
At the beginning of each season, and periodically as required, check the hose clamps,
plumbing connections, and other fluid handling system components for tightness and leak free operation.
Make sure all wiring harness components remain fastened to the boom as to not
obstruct the view of the sensors and are free of any pinch points from boom folding and movement.
12 GreenSeeker RT200 System Installation Guide

Resources

PDA support: Tripod Data Systems

http://www.tdsway.com/support
Tel: 720-587-4700

Other resources

Nitrogen Use Efficiency, www.nue.okstate.edu
Sensor-Based Nitrogen Rate Calculator, www.soiltesting.okstate.edu/SBNRC/SBNRC.php
GPS
Even if you have used other Global Positioning System (GPS) products before, Trimble recommends that you spend some time reading this manual to learn about the special features of this product. If you are not familiar with GPS, visit the Trimble website (www.trimble.com) for an interactive look at Trimble and GPS.
Introduction 1

Technical assistance

If you have a problem and cannot find the information you need in the product documentation, contact Trimble technical support:
1. Go to the Trimble website (www.trimble.com).
2. Click the
Support A-Z List of products.
3. Scroll to the bottom of the list.
4. Click the submit an inquiry link. A form appears.
5. Complete the form and then click
Support & Training link at the top of the screen, select Support and then select

Your comments

Your feedback about the supporting documentation helps us to improve it with each revision. Email your comments to ReaderFeedback@trimble.com.
Send.
GreenSeeker RT200 System Installation Guide 13
1 Introduction
14 GreenSeeker RT200 System Installation Guide
CHAPTER
2

Installation and Setup 2

In this chapter:
System layout with Trimble
Nomad handheld
System layout with FmX
integrated display
Cables
RT200 interface module
User interface
GreenSeeker sensors
Product rate controller
GPS receiver
Field preparations for nitrogen
application
Field preparations for user-
defined rates (custom table)
Application information
This chapter describes the system layout and installation of the GreenSeeker RT200 system components.
GreenSeeker RT200 System Installation Guide 15
2 Installation and Setup

System layout with Trimble Nomad handheld

16 GreenSeeker RT200 System Installation Guide

System layout with FmX integrated display

GreenSeeker
sensors
Power switch
g
f
e
d
c
h
i
j
k
l
l
m
m
m
m
Installation and Setup 2
Item Description Trimble part number
FmX integrated display 93100-01
c
FmX power cable 66694
d
FmX basic power cable 67258
e
50449
68040-00S
75407
77704
900-1-047-EM
400-1-276-EM
400-1-277-EM
400-1-265-240-EM
8 m GPS TNC/TNC RT angle cable
f
AG25 GNSS antenna
g
FMX / FM-1000™ to CAN w/port replicator cable
h
Cable Assy, GreenSeeker to Display
i
RT200 interface module
j
30' RT200 power cable
k
20' RT200 interface module cable
l
20' RT200 sensor cable
m
GreenSeeker RT200 System Installation Guide 17
2 Installation and Setup

Cables

Before mounting sensors, loosely route cables on the machine:
Route all cables in areas where protection from mechanical movement can be assured.
Do not kink any of the cables. You must allow at least a 6-inch (15-cm) bend radius in all
cables.
Once cables are routed and all hardware is mounted, final placement of cables can be
made.
Finalize by securing cables with tie wraps, zip ties, and so on as required.
Cable placement is as follows:
Cable number Cable description Placement
400-1-278-EM RT200 interface
module to a Nomad handheld
400-1-265-240-EM Sensor cables Place cables between the outer two or three sensors on each side of
400-1-277-EM Sensor to interface
module cables
77704 "T" cable Connected between one of the 400-1-277-EM cables and the
400-1-276-EM Power cable This cable provides 12 VDC power to the system:
Connect the Nomad handheld and interface module:
• Connect the cable end with the DB9 connecter to the USB to serial box connector marked "RT200 I/M COMM 5". See the vehicle manual for cab access holes; most cabs have auxiliary access holes available.
• Route the other end of this cable to the RT200 interface module, see page 16.
the boom. These cables connect the sensors in a “sensor chain”. For appropriate sensor placement, see GreenSeeker sensors, page 21.
Connect the two innermost sensors to the interface module. The sensors “daisy chained” on the left side of the boom must connect to the port labeled Left CAN Bus, and the sensors on the right side must connect to the port labelled Right CAN Bus. For hardware placement, see RT200 interface module, page 19 and GreenSeeker
sensors, page 21.
interface module, the long part of this cable connects to the FmX integrated display on Port A or Port B.
• Connect one end to the interface module.
• Connect the other end to battery power.
Do the following to install the inline toggle switch that is provided to control system power:
1. Mount the switch in the required location in the cab.
2. Splice the toggle switch into the red wire (+12 V) that is included with the cable.
Note – Some vehicles may provide battery power terminals in the cab. A minimum of 11.4 V is required to operate the system.
18 GreenSeeker RT200 System Installation Guide
Cable number Cable description Placement
450-1-066 Serial cables with
standard female DB9 connectors
Power adapter cable Provided with each PDA. It contains a voltage converter/regulator to
Connect the PDA to the GPS and rate control modules in the cab.
Note – Some GPS units and rate control modules may require a null modem or gender change adapter. Refer to the manuals for the GPS and rate controller for proper connections (if either module requires a null modem connection to a desktop computer then it will also require one to be connected to the Recon). Null modem cables and adapters are available from most electronic stores.
provide the correct charging voltage.
Installation and Setup 2
For emergency repair and troubleshooting purposes, see Appendix A, Cable Diagrams. These diagrams are provided for use by qualified technicians only.

RT200 interface module

The RT200 interface module contains circuitry to interface boom-mounted sensors with the user interface. The interface module has serial, CAN, and power connections. It is an environmentally sealed enclosure that can be installed inside or outside the cab.
Mount the module in close proximity to the center of the boom-mounted sensors (check the length of cables 400-1-277-EM and 400-1-278-EM for suitable placement).
C
WARNING – Do not remove/cut or bypass the auto
adapter end of the power adapter cable for the PDA. Do not connect directly to 12 V DC as this will cause immediate failure of the PDA.
There are two small indicator lights on the lid.
The interface module has mounting brackets with drilled holes for mounting.
1. Mount the module in a structurally safe location on the machine. Trimble recommends that you mount the module with connectors facing down to avoid water in the connectors. An additional bracket may need to be made.
2. After the enclosure is mounted, connect cable 400-1-276-EM to the 12 V DC port. You must fully rotate (approx ¼ turn) the gray retaining nut on the connector into the locked position.
3. Connect cable 400-1-277-EM (this goes to the innermost sensor on the right boom) to the port labeled Right CAN Bus.
GreenSeeker RT200 System Installation Guide 19
2 Installation and Setup
4. Connect the second cable 400-1-277-EM (this goes to the innermost sensor on the left boom) to the port labeled Left CAN Bus.
5. If using a PDA, connect cable 400-1-278-EM to the connection port labeled Serial Port.
Note – Be careful not to loosen the black strain relief portion of the connector when connecting or disconnecting.
Note – If you are using the FmX display, the serial port is not used. Install the cable port cap to protect this port:

User interface

Ruggedized PDA

The RT200 system includes a ruggedized PDA that is powered by a Windows Mobile® operating system and that is pre-loaded with the Farm Works Mobile software. The Nomad handheld uses a USB-to-4 port serial converter.
A removable memory card is supplied for the Nomad PDA for easy data transfer; alternatively, connect the PDA to a desktop computer for data transfer.
An adjustable mount is provided that allows you to easily mount and remove the PDA in the cab. Place it where the operator can easily view it and select the buttons:
1. Assemble the entire mounting structure before mounting the base. Verify that the mounting location allows for cable connections to the PDA.
2. Mount the base securely in the cab and then place the PDA in its clip mount. Snap the PDA into place until secure:
Note – See also the corresponding System Layout diagram, System layout with Trimble Nomad
handheld, page 16.
20 GreenSeeker RT200 System Installation Guide
Installation and Setup 2
3. To keep the PDA’s battery charged, plug the auto-adapter power cable (included) into an available 12 V DC outlet in the cab.
C
WARNING – Do not remove/cut or bypass the auto adapter end of the power adapter cable for
the PDA. Do not connect directly to 12 V DC as this will cause immediate failure of the PDA.
Note – The auto adapter for the Recon and Nomad handhelds are not interchangeable.
4. Once all the cables are connected, secure the cables in the cab to avoid damage to the cable.

USB to serial box

This box is used for all systems that use the Trimble Nomad handheld. It converts the USB port at the bottom of the handheld into four DB9 serial ports.

FmX integrated display

Version 3.0 or later of the FmX integrated display has a large color touchscreen and integrated GPS and GLONASS receivers for complete guidance, steering, mapping, and application control.
The GreenSeeker plugin shows and stores the data from the sensors, and communicates with the applicator's rate controller. The GreenSeeker plugin and VRA unlock code are required to unlock the GreenSeeker function on the display.
The FmX integrated display is not packaged with the GreenSeeker RT200 system. For more information, see the FmX Integrated Display Installation Instructions and the FmX Integrated Display User Guide.

GreenSeeker sensors

C
CAUTION – GreenSeeker sensors are designed to operate in harsh environments. The sensor enclosure and connections are environmentally sealed. Although the sensor is sealed, DO NOT wash the sensor directly with a high pressure washer. To clean the sensors, use low pressure and gentle washing procedures.
The sensor takes reflectance readings. The units generate their own illumination for use in any lighting condition, day or night. When the unit is on, a red band of light shows directly below the rectangular sensor window.
GreenSeeker RT200 System Installation Guide 21
2 Installation and Setup
The sensor operates by emitting light from the rectangular window onto a crop's canopy. Reflected light from the canopy is focused on a detector behind the circular window:
Both the rectangular and circular windows need to be free of any viewing obstructions
when mounted.
Make sure that there are no obstructions, such as boom elements, cabling, hoses, below
any sensor - for 12" in front and 6" behind.
Position sensors at least 48" apart. If they must be closer, offset them by at least 6".
Sensors may be oriented forward or backward, that is, with the round end toward or
opposite the direction of travel. If they must be mounted close to each other, adjacent sensors may be oriented alternating forward and backward to achieve offsets.
The sensor is designed for an optimal height of 28'' to 48'' (0.7 m to 1.2 m) from the rectangular LED window to the crop canopy. The extended range (with greater deviation) is 26'' to 62'' (0.6 m to 1.6 m). The field of view (the width of the sensor measurement) is ~24'' (0.6 m) within the sensor's optimal height range.
Sensor readings are nearly constant with the optimal height range, but will vary somewhat over the extended range. Momentary movement out of the operating height range does not significantly affect performance of the RT200 system, but take care to keep sensors within the recommended height range most of the time.
Mounting the sensors
Typically, sensors are mounted using the standard
stainless steel bracket (provided). These brackets are designed to fit most boom structures.
The two outer sensors will have only one cable
connected. The other port in the outer sensors must be electrically terminated using a small plug device called a CAN terminator. (The CAN terminator is usually pre-installed in two sensors.) Mount these sensors in the outside (end) positions.
The bracket can be secured to most boom structures with standard size U-bolts. One set
of U-bolts is included with the system. Some booms may require different U-bolts and/or custom fabricated brackets.
22 GreenSeeker RT200 System Installation Guide
Installation and Setup 2
The sensor is bolted to the bracket with two 5/16" bolts (provided).
Sensors can be mounted in front of or behind a boom. The "direction" of the sensor is not
important, but the rectangular LED window must be parallel to the applicator boom:
For crops such as wheat and canola, the RT200 system works best when sensors are
evenly spaced across the swath of the boom. For example, if a boom is 60 feet wide then the sensors would be spaced approximately 10 feet apart and the outer two sensors would be spaced approximately 5 feet from the tips. Boom folding procedures may prevent even spacing of sensors. This is acceptable as long as the sensors are spread across the boom as evenly as possible. For row crop applications, sensors must be positioned directly over a row. When used in fields with a "guess row" or "wide and narrow row" you may have to mount the sensor within your planter width.
GreenSeeker RT200 System Installation Guide 23
2 Installation and Setup
Once the sensors are mounted, connect the sensor cables (400-1-265-240-EM ) as shown
in the system layout figure:
a. These cables have a 12-pin connector on each end. Slide the connector into
one of the ports on the sensor with the keyed side towards the front of the sensor.
b. After firmly seating the connector, use a Phillips screwdriver to secure the
connectors retaining ring. It does not matter which port the 400-1-265-240-EM cables are connected to. The two outer sensors will have only one cable connected. The other port in the outer sensors must be terminated.
c. Insert the terminator (if not already installed) in the unused port of the
outer sensors and then secure the retaining ring.
As described in previous sections, use the 400-1-277-EM cables to connect the two inner
sensors to the interface module in the same way used for the 400-1-265-240-EM cables. Once all cables are connected, secure the cables to the boom. Verify that cables will not be damaged by moving parts.

Product rate controller

Most applicators come with an installed product rate controller. The RT200 system interfaces with most available controllers. If you have a rate controller that is not currently supported by the Farm Works Mobile software, contact Farm Works or your dealer to inquire about obtaining support.

GPS receiver

A GPS receiver is necessary for logging geo-referenced data and viewing on-the-go mapping. An applicator may already use a GPS receiver for other operations such as guidance. In many cases it can be shared. The RT200 system accepts a serial connection (RS-232) from a GPS receiver to the ruggedized PDA through a serial-to-USB converter.

Field preparations for nitrogen application

Field information

Before the GreenSeeker applicator can be used to apply nitrogen (N) across a field, you must establish a nitrogen rich reference strip (NRS) before or shortly after planting. This reference strip determines the amount of nitrogen being made available to the plant by the environment mineralization and importantly, the present year's expected maximum yield potential and response to additional nitrogen. The ideal NRS runs the length of the field, but it should at least be 300 feet (91 m) long. Establish the NRS in a representative portion of the field (that is, not in a high or low spot). The rate of N necessary to establish an NRS depends on the crop and region, and should be equivalent to the highest rate necessary to satisfy crop needs throughout the growing season. For example, winter wheat grown in the Southern
24 GreenSeeker RT200 System Installation Guide
Installation and Setup 2
Great Plains should have a minimum of 100 lbs N/acre applied to establish the NRS. Lower pre-plant N rates should be applied across the rest of the field. Application of 20 lbs to 30 lbs of pre-plant N/acre would be ideal for this situation.
The rest of the field is referred to as the Non-Reference (Non-Ref) portion. It may also be referred to as the N-limited area or farmer practice region.
For best results, use the RT200 interface module to "read" the NRS and apply N at growth stages dependent upon the crop algorithm used. For Trimble-supplied algorithms the following is typically:
Wheat: Feekes growth stage 4-6
Corn: V8-V12.
For the sensors to accurately determine NDVI for topdressing (or sidedressing), plant coverage should be at least 50%. The RT200 system with Farm Works Mobile software can use the sensor mounted booms to read the NRS, or the GreenSeeker handheld sensor can be used to determine field conditions.
To collect sensor readings for the NRS, pass the boom-mounted sensor (or handheld sensor) over the crop at 32'' to 48" (81 cm to 122 cm) above the canopy. Sense a large area of the NRS and non-reference portion of the field to accurately determine their respective NDVI values. Once you have measured the NDVI values, enter them into the Farm Works Mobile software. You can do this automatically with the boom-mounted sensors, or manually with the GreenSeeker handheld sensor.
If response is obviously variable across the field, select an area where the difference between the Reference and the Non-Reference areas are most apparent. This ensures that the algorithm determines a rate that uses the highest yield potential prediction and maximum response to N for that year.
To estimate yield potential, an environmental factor (Growing Degree Days) is used, which takes into account weather and time since planting.
Note – Different GDD variations are used for different crops. To obtain the GDD value, you need the planting date and sensing date. Regional values for GDD are available on the Internet. For more information, see Where to Find GDD Information at http://www.greenseeker.com/software/.

Setting up the field

1. Decrease the pre-plant Nitrogen (N) application rate of the field to a level at least half of previous total N applied during non-GreenSeeker management practice:
For spring or winter wheat, if the application rate has historically been 100 lbs
N/acre, decrease the rate to 50 lbs N/acre.
For corn, if application rates have historically been 200 lbs N/acre, decrease the rate
to 75 to 125 lbs N/acre.
GreenSeeker RT200 System Installation Guide 25
2 Installation and Setup
2. Prior to or shortly after planting, establish the NRS (Nitrogen Rich Strip) in a representative portion of the field (that is, not in an historically high or low spot). Apply an applicator’s width swath of N. The rate of N applied should be high enough to satisfy crop N needs in a good year:
For spring or winter wheat, the N rate should be at least 100 lbs N/acre.
For corn, the N rate should be at least 200lbs N/acre.
Use a marker to ensure that you can easily find the NRS later in the season.
The ideal NRS runs the length of the field, but it should at least be 300 ft (91 m) long.
3. At the appropriate crop growth stage, take readings of the NRS and an adjacent part of the field to be fertilized. For the supplied algorithms the following is typical:
Wheat: Feekes growth stage 4-6.
Corn: V8-V12.
4. Find the area where the nitrogen rich strip is most apparent in comparison to the rest of the field (this indicates greatest potential for the crop).
5. Take sensor readings with the RT200 system or a handheld sensor to input to the selected crop algorithm.
6. Match nozzles and/or rate control system to maximize response time and performance for each field's requirements. For more information, refer to the application equipment and rate control systems manuals.
26 GreenSeeker RT200 System Installation Guide
Installation and Setup 2

Field preparations for user-defined rates (custom table)

Example: Cotton Defoliant
Growers or crop consultants have historical crop knowledge that enables them to determine different crop input requirements based upon biomass/size of the crop/plant, for example, the variable rate application of defoliant in cotton. If this is the case, the field is scouted or "field calibrated" to determine areas of the field that require different rates of defoliant. The RT200 system or a GreenSeeker handheld sensor is used to obtain the NDVI values in representative areas of the fiel, In the following figure, the NDVI of the crop was measured under particular conditions for which the grower knew the approximate required rate, using the GreenSeeker handheld sensor:
GreenSeeker RT200 System Installation Guide 27
2 Installation and Setup

Application information

Delivery system and liquid control

As with any variable rate system, the minimum and maximum rates obtainable depend on the delivery system. The RT200 system can request any rate, but the actual rates delivered depend on the rate controller and its components. Most liquid rate control systems control (“throttle”) the pressure of the system to affect flow and application rate. There are also more advanced delivery systems that use two booms, multiple nozzles, or special pulsing solenoids on each nozzle, to obtain larger rate changes.
When using the RT200 system with a typical liquid delivery system, you must match nozzle sizes to expected delivery rates. After the appropriate reference strip readings, GDD, and selection of crop type are input into Farm Works Mobile software, the application graph can be accessed to show the prescription rates at various sensor NDVI readings. Review the Crop and Measurement screen features of the Farm Works Mobile software to determine the expected delivery ranges in each specific field. To do this, tap Show Table. Depending on the delivery system that is is used, there will be actual minimum and maximum rates obtainable. These depend on components such as the pump, control valve, nozzles, and boom plumbing sizes.
The Farm Works Mobile software has a feature that allows minimum and maximum rates to be set, regardless of the crop algorithm prescription. Once you choose a nozzle set, set the minimum at the lowest rate at which the nozzles will still give adequate pattern/performance. Maximum rates may be limited by rates that lessen atomization or drift.

Selecting a nozzle

It is usually best to match nozzles to the lower midrange of the typical rates shown on the application graph. It is ultimately up to the grower or crop consultant to determine the min/max rates and nozzles that are most appropriate.
Example
If most of your NDVI readings (in the area of the field not in the NRS) are around 0.53, and the application graph shows at 0.53 NDVI you should apply 15 GPA, select a nozzle that can change rates above and below this NDVI reading. You could select a nozzle that puts out 12.5 GPA at its lowest pressure ( for example, 20 psi) and 21 GPA at its highest pressure ( for example, 60 psi). Since the penalty to under-fertilize (harm yield) is usually greater than to over-fertilize (waste fertilizer), it may be best to choose a strategy similar to the one shown here.
Modify the settings to fit your circumstances and to meet local field and delivery system conditions.
28 GreenSeeker RT200 System Installation Guide
CHAPTER
A

Cable Diagrams A

This appendix includes the relevant cable assembly diagrams.
GreenSeeker RT200 System Installation Guide 29
A Cable Diagrams
Figure A.1 RT200 serial cable assembly
30 GreenSeeker RT200 System Installation Guide
Cable Diagrams A
Figure A.2 GreenSeeker RT200 interface module power cable
GreenSeeker RT200 System Installation Guide 31
A Cable Diagrams
Figure A.3 GreenSeeker interface module to sensor CAN bus cable
32 GreenSeeker RT200 System Installation Guide
Cable Diagrams A
Figure A.4 GreenSeeker interface module to PDA cable
GreenSeeker RT200 System Installation Guide 33
A Cable Diagrams
Figure A.5 Cable assembly, GreenSeeker to display
34 GreenSeeker RT200 System Installation Guide
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