The Globe & Triangle logo, and
Trimble are trademarks of Trimble
Navigation Limited.
All other trademarks are the property
of their respective owners.
Release Notice
This is the September 2007 release
(Revision C) of the DG711 and DG511
Pipe Laser User Guide, part number
1281-0100. It applies to version 1.6 of
the DG711 and DG511 Pipe Laser
software.
The following limited warranties give
you specific legal rights. You may have
others, which vary from
state/jurisdiction to state/jurisdiction.
Hardware Limited Warranty
Trimble Navigation Limited warrants
that this hardware product (the
“Product”) will perform substantially
in accordance with published
specifications and be substantially free
of defects in material and
workmanship for a period of one (1)
year (DG511 Pipe Laser) and two (2)
years (DG711 Pipe Laser) starting
from the date of delivery. The warranty
set forth in this paragraph shall not
apply to software products.
Software License, Limited
Warranty
This Trimble software product,
whether provided as a stand-alone
computer software product, built into
hardware circuitry as firmware,
embedded in flash memory, or stored
on magnetic or other media, (the
“Software”) is licensed and not sold,
and its use is governed by the terms of
the relevant End User License
Agreement (“EULA”) included with
the Software. In the absence of a
separate EULA included with the
Software providing different limited
warranty terms, exclusions and
limitations, the following terms and
conditions shall apply. Trimble
warrants that this Trimble Software
product will substantially conform to
Trimble’s applicable published
specifications for the Software for a
period of ninety (90) days, starting
from the date of delivery.
Warranty Remedies
Trimble's sole liability and your
exclusive remedy under the warranties
set forth above shall be, at Trimble’s
option, to repair or replace any Product
or Software that fails to conform to
such warranty ("Nonconforming
Product") or refund the purchase price
paid by you for any such
Nonconforming Product, upon your
return of any Nonconforming Product
to Trimble in accordance with
Trimble’s standard return material
authorization procedures.
Warranty Exclusions and
Disclaimer
These warranties shall be applied only
in the event and to the extent that the
Products and Software are properly
and correctly installed, configured,
interfaced, maintained, stored, and
operated in accordance with Trimble's
relevant operator's manual and
specifications, and; (ii) the Products
and Software are not modified or
misused. The preceding warranties
shall not apply to, and Trimble shall
not be responsible for defects or
performance problems resulting from
(i) the combination or utilization of the
Product or Software with hardware or
software products, information, data,
systems, interfacing or devices not made,
supplied or specified by Trimble; (ii) the
operation of the Product or Software under
any specification other than, or in addition
to, Trimble's standard specifications for its
products; (iii) the unauthorized
modification or use of the Product or
Software; (iv) damage caused by accident,
lightning or other electrical discharge,
fresh or salt water immersion or spray; or
(v) normal wear and tear on consumable
parts (e.g., batteries). Trimble does not
warrant or guarantee the results obtained
through the use of the Product.
OFALLOBLIGATIONSOR
LIABILITIESONTHEPARTOF
TRIMBLEARISINGOUTOF, ORIN
CONNECTIONWITH, ANY
PRODUCTSORSOFTWARE. SOME
STATESANDJURISDICTIONSDO
NOTALLOWLIMITATIONSON
DURATIONORTHEEXCLUSIONOF
ANIMPLIEDWARRANTY, SOTHE
ABOVELIMITATIONMAYNOT
APPLYTOYOU.
TRIMBLE NAVIGATION LIMITED IS
NOT RESPONSIBLE FOR THE
OPERATION OR FAILURE OF
OPERATION OF GPS SATELLITES OR
THE AVAILABILITY OF GPS
SATELLITE SIGNALS.
NOT WITHSTANDING THE ABOVE, IF
YOU PURCHASED THIS PRODUCT OR
SOFTWARE IN THE EUROPEAN
UNION, THE ABOVE WARRANTY
PROVISIONS MAY NOT APPLY.
PLEASE CONTACT YOUR DEALER
FOR APPLICABLE WARRANTY
INFORMATION.
Notices
FCC Decleration of Confirmity
Class A Statement – Notice to Users.
This equipment has been tested and
found to comply with the limits for a
Class A digital device, pursuant to Part
15 of the Federal Communication
Commission (FCC) rules. These limits
are designed to provide reasonable
protection against harmful interference
in a commercial environment. This
equipment generates, uses, and can
radiate radio frequency energy and, if
not installed and used in accordance
with the instructions, may cause
harmful interference to radio or
television communication. However,
there is no guarantee that interference
will not occur in a particular
installation. If this equipment does
cause harmful interference to radio or
television reception, which can be
determined by turning the equipment
off and on, the user is encouraged to try
to correct the interference by one or
more of the following measures:
– Reorient or relocate the receiving
antenna.
– Increase the separation between the
equipment and the receiver.
– Connect the equipment into an
outlet on a circuit different from that
to which the receiver is connected.
– Consult the dealer or an experienced
radio/TV technician for help.
Changes and modifications not
expressly approved by the
manufacturer or registrant of this
equipment can void your authority to
operate this equipment under Federal
Communications Commission rules.
Canadian regulatory notice
The digital apparatus does not exceed
the Class AA limits for radio noise for
digital apparatus set out in the Radio
Interference Regulation of the
Canadian Department of
Communications.
EEC regulatory notice
Application of
Council Directive(s)
Manufacturer’s name Trimble Navigation
Manufacturer’s
address
European
representative
address
Model number(s)DG711 and DG511
Conformance to
directive(s)
Equipment
type/environment
Product standardsProduct meets the limit B
Notice to Our European Union Customers
For product recycling instructions and more information,
please go to: www.trimble.com/environment/summary.html
Recycling in Europe
To recycle Trimble WEEE,
call: +31 497 53 2430, and
ask for the "WEEE associate," or
Tr i mb l e G m b H
Am Prime Parc 11
65479 Raunheim,
Germany
EC Directive 89/336/EEC
using EN55022 and
EN50082-1
ITE/residential,
commercial and light
industrial
and methods of EN55022
Product meets the levels
and methods of
IEC 801-2, 8 kV air, 4 kV
contact
IEC 801-3, 3 V/m 26 to
1000 MHz 80%, @ 1 kHz
IEC 801-4, ac leads 2 kV
Safety Information
For detailed installation and operating instructions, follow the instructions
given in this manual for this laser.
Laser Safety0.0.1
The maximum radiant power
output of this laser is less than
5 mW. Use only the targets
supplied with this product.
Controls are listed on the radiation
control drawings.
Warning – Use of controls
C
To help you comply with your
government regulations, a laser
safety kit is supplied with every
laser. This kit contains operator
qualification cards and a sign that
should be posted near the laser
whenever it is in use.
or adjustments
performance of
procedures other than
those specified may result
in higher dosage of laser
exposure.
As with any visible laser device,
observe the following safety rules:
•Never look directly into a laser
beam or point the beam into the
eyes of others. Set the laser at a
height that prevents the beam from
shining directly into people’s eyes.
•Do not remove any warning
signs from the laser.
•Make sure that only properly
trained people use this product.
•If service is required, which
results in the removal of the outer
protective cover, factory-trained
personnel must perform this.
Certification0.0.2
The IEC and the United States
Government Center of Devices for
Radiology Health (CDRH) has
classified this laser as a Class
3R/3A laser product. This laser
complies with IEC/EN
60825-1:2001, CDRH 21 CFR
1040.10 and 1040.11.
Queries0.0.3
Battery:
Address any questions you may
have about laser safety to:
Request for Service and Parts . . . . . . . . . . . . . . 86
DG711 and DG511 Pipe Laser User Guide iii
Contents
iv DG711 and DG511 Pipe Laser User Guide
Introduction1
CHAPTER
1
Thank you for choosing from the
Trimble family of precision pipe
lasers. You’ve just made a wise
investment in field-proven products
made by Trimble, the world’s
leading manufacturer of laserbased leveling, alignment, and
grade-control systems.
The pipe laser is an easy-to-use
tool that provides underground
contractors line, elevation, and
grade control for installing storm,
sanitary, or other gravity-flow pipe.
This system can also be used for
tunneling, boring, pipe alignment,
or any other application requiring
The pipe laser projects a highly
visible red beam of laser light in a
direction at a predetermined
(grade) for the alignment of
gravity-flow pipe. The laser light is
intercepted by a target. To align the
pipe, you need to position it so that
the pipe laser’s beam is centered in
the target.
line, elevation, and grade control.
DG711 and DG511 Pipe Laser User Guide 5
1 Introduction
Included in this manual is
information about setting up,
using, maintaining, and
troubleshooting the laser system.
Use the manual now to learn basic
skills, and use it later for reference.
For the best performance of your
laser system, follow the
maintenance and care
recommendations in this manual.
Be sure to keep this manual in a
convenient place for easy
referencing.
Your comments and suggestions
are welcome; please call the
Trimble Construction Division
listed below for your local,
authorized Trimble office.
Claim for Damage
in Shipment1.1
The pipe laser system generally
includes a pipe laser, remote
control, laser target, optional
external power cable, operator’s
manual, laser safety kit, carrying
case, rechargeable batteries, and
battery recharger. The components
vary depending on the system that
you purchase.
You should inspect your pipe laser
system as soon as you receive it. It
has been packaged for safe
delivery. If it is damaged in any
way, immediately file a claim with
the carrier or, if insured separately,
Be sure to record the serial number
of each component in the space
provided below. Refer to these
numbers if you need to contact
your Trimble dealer regarding any
of these products.
Serial Number________________
Model #________________
6 DG711 and DG511 Pipe Laser User Guide
Features and
CHAPTER
Functions
Laser2.1
1Beam-Exit Window – provides
a clear window for the laser beam
to exit the pipe laser.
2
2
3
4
2
2Front and Rear Remote
Receiver Window – receives
signals from models RC501 and
RC502 Remote Control to perform
various keypad functions.
3Line-Axis Pivot Marker and
LED – identifies the pivot point for
the pipe laser’s line system. The
LED lights for 15 minutes after
turning on the pipe laser or
pressing a control-panel button.
The LED also allows you to align a
transit over the top of the pipe
laser.
20
1
4Alignment Markers –
correspond with the line system of
the pipe laser. Use them with the
Line Center feature to align the
laser with a distant control point.
DG711 and DG511 Pipe Laser User Guide 7
2 Features and Functions
5Liquid Crystal Display (LCD)
– shows the power, grade, battery,
out-of-level, line position, and
status of the pipe laser.
6Backlight/Lock Button –
activates the LCD’s backlight and
line-pivot LED. If you
simultaneously press this button
along with one of the line control
or grade buttons, it locks/unlocks
the control panel, so that the grade
and line system are not
unintentionally changed.
7Power Button – turns the pipe
laser on/off. Press and hold the
button for about 2 seconds to turn
11 Positive Grade LED – lights
green to show that you have
entered a positive grade into the
pipe laser.
12 Increase Button – increases the
1
grade.
To zero the grade and
change the grade in quick change
mode, press and hold this button
simultaneously with the decrease
button.
2
5
10
11
the unit off.
8Left Line-Control Button –
1
moves the laser beam to the left
.
To center the line, this button has to
be pressed simultaneously with the
right line.
9Right Line-Control Button –
1
moves the laser beam to the right
.
To center the line, this button has to
be pressed simultaneously with the
left line.
10 Negative Grade LED – lights
red to show that you have entered a
negative grade into the pipe laser.
13 Decrease Button – decreases
the grade
change the grade in quick change
mode, press and hold this button
simultaneously with the increase
button.
1.
Use this button in combination with others for further operations.
6
89
12 13
14
1
. To zero the grade and
7
8 DG711 and DG511 Pipe Laser User Guide
Features and Functions 2
14 External Power Receptacle –
allows the pipe laser to be powered
by an optional external 6–16 VDC
power source.
15 5/8-11 Threaded Mount –
allows the pipe laser to be attached
to various setup accessories.
16 Grade-Axis Pivot Marker –
identifies the pivot point for the
pipe laser’s grade system.
17 Battery Pack – contains non-
replaceable Ni-MH batteries, or a
pack that can hold four replaceable
D-Cell alkaline batteries to power
the pipe laser (depending on
model).
18
20
19
2
17
16
15
18 Handle – allows you to carry
the pipe laser easily and provides a
safety-rope tie-off.
19 Armor Plated Housing – plated
with a special, hardened military
material for unsurpassed
ruggedness and reliability.
20 Protective Rubber Bumper –
protects the front end of the unit by
safeguarding the exit window.
DG711 and DG511 Pipe Laser User Guide 9
2 Features and Functions
Remote Controls2.2
Model RC501, 3-Button
Remote Control2.2.1
1Power – turns the pipe laser
on/off. Press and hold the button
for about 2 seconds to turn the unit
off.
2Left Line-Control Button –
5
4
2
allows you to move the laser beam
to the left.
3Right Line-Control Button –
allows you to move the laser beam
to the right.
Note – Line Center – Press Left
Line-control and Right
Line-Control simultaneously to
center the line.
4Status LED - flashes four times
per second when a line button is
pressed or once per second to
indicate that the internal battery is
low.
5Emission Window – provides
an opening for the infrared signals
3
1
to exit from so that the remote
control and pipe laser can
communicate with each other.
10 DG711 and DG511 Pipe Laser User Guide
Features and Functions 2
Model RC502, 7-Button
Remote Control
1Power – turns the pipe laser
on/off. Press and hold the button
for about 2 seconds to turn the unit
off.
2Grade-Enable LED – flashes
when the grade-enable function is
activated.
3Grade-Enable Button –
activates/deactivates the increase
and decrease button. Deactivating
the grade-enable function prevents
the pipe laser grade value from
accidentally being changed.
4Backlight/Lock Button –
2.2.2
8
7
6
5
4
2
10
9
1
11
activates the pipe-laser LCD’s
backlight. If this button is pressed
simultaneously with one of the line
control or grade buttons, it
locks/unlocks the control panel so
that the line and grade system do
not get accidentally changed.
5Decrease Button – allows you
to decrease the grade.
6Left Line-Control Button –
allows you to move the laser beam
to the left.
7Increase Button – allows you to
increase the grade.
3
8Status LED – flashes four times
per second when a control button is
pressed or once per second to
indicate that the internal battery is
low.
9Right Line-Control Button –
allows you to move the laser beam
to the right.
10 Emission Window – provides
an opening for the infrared signals
to exit from so that the remote
DG711 and DG511 Pipe Laser User Guide 11
2 Features and Functions
control and pipe laser can
communicate with each other.
11 Grade Bump – If the Grade
Enable button and either Grade
button are pressed simultaneously,
the grade changes by one
increment. This function enables
small grade changes for matching
to existing grade.
12 DG711 and DG511 Pipe Laser User Guide
Preparation
Before
CHAPTER
Operation
Powering the
Laser3.1
Ni-MH Batteries3.1.1
Installing/Removing the
batteries
3
3
clockwise.
1Turn the battery-pack knob
counterclockwise. Lift the battery
pack from the pipe laser.
2Plug the battery-pack in place
and turn the battery knob
DG711 and DG511 Pipe Laser User Guide 13
Optional Alkaline Battery
Pack
1Turn the battery-pack knob
counterclockwise. Lift the battery
pack from the pipe laser.
2Pull out on the top of the side
clips then push down on them to
release them from the side-clip
catches.
3 Preparation Before Operation
3Pull on the top housing to
separate it from the bottom
housing. Make sure to detach
latches from bottom housing.
4Install/remove the batteries.
Note – When installing the
batteries, ensure that you take note
of the positive (+) and negative (-)
diagram inside of the housing.
Note – The pipe laser has reverse
polarity protection. If the batteries
are put in wrong, no damage
occurs to the pipe laser but it does
not work. Allow it one minute to
recover after the batteries have
been installed correctly.
5Put the top housing back on the
7Put the battery pack in place
and turn the battery-pack knob
clockwise.
bottom housing.
6
6Position the side clips so that
they hold the top and bottom
housings together securely.
14 DG711 and DG511 Pipe Laser User Guide
Preparation Before Operation 3
Smart Charger
The charger, to be used ONLY with the Ni-MH battery pack, starts
charging automatically as soon as a battery pack is installed and the charger
is plugged in. The LEDs on the charger indicate the condition shown in
Table 3.1.
Table 3.1LED condition
LED conditionDescription
Red LED OnBatteries are charging
Green LED onBatteries are fully charged, and the charger has
switched to trickle charge
Flashing red LEDBattery-contact detection (test phase)
Green LED
Red LED
Battery-pack reversed
Battery pack broken, open or unsuitable cells
The batteries are discharging after pressing the
discharge button
Discharge Button: Pressing the
Discharge
Button
button for approximately 2 seconds
the charger automatically
discharges the battery and switches
over to charging. The process of
discharging the battery before
charging should be performed
every three months to help prevent
loss of battery capacity due to
frequent partly discharging.
DG711 and DG511 Pipe Laser User Guide 15
3 Preparation Before Operation
Charging Time:
Table 3.2 shows the approximate charging time for 4 to10 batteries with a
7500 mAh capacity.
Table 3.2Charging time
# of CellsCell CapacityApproximate Charging Time
47500 mAh10 Hours with smart charger
47500 mAh14 Hours with 12V Cigarette Lighter
Charger Model P22
Recharging the batteries
Note – A sealed Ni-MH battery
pack is offered in most standard
models (P23/P23B).
1Turn the battery-pack knob
counterclockwise. Lift the battery
pack from the pipe laser.
2Plug the battery recharger's
single-socket plug into the battery
pack's recharging receptacle.
3Plug the battery recharger into
an appropriate outlet.
Note – The charger takes 10 hours
to charge the batteries to full
capacity.
Note – To extend battery life, the
charger discharge function should
be performed after every three
months of charging.
Warning – Do not charge
C
the batteries above 45°C
(113°F).
External Power Cable
P213.1.2
In case the internal batteries
become discharged and you do not
have spare batteries available, you
can also power the pipe laser using
an optional external power cable.
This can be achieved by using a
DC regulated automotive or
motorcycle battery with the
supplied optional external power
cable on some models. The internal
batteries will not recharge while
you’re using the external power
16 DG711 and DG511 Pipe Laser User Guide
cable.
While using the optional external
Preparation Before Operation 3
power cable and 12-V DC battery
to power the pipe laser, you can
remove the internal batteries and
the pipe laser will continue to
operate. The battery pack however
has to be in place in order to cover
the contacts.
Connecting/Disconnecting
the external power cable
Warning – To avo i d
C
damaging the pipe laser
and to prevent the
possibility of creating a
spark at the battery, make
sure the pipe laser is off
before connecting/
disconnecting the external
power cable to/from the
pipe laser.
Warning – An electrical
C
1Turn the external-power-
receptacle cap counterclockwise
enough to remove it from the
external power receptacle.
Removing the cap exposes the
receptacle.
2Connect the alligator clips to a
12-V dc automotive or motorcycle
battery noting the correct polarity
(red = positive, black = negative).
3Insert the plug into the
shock risk may occur if
you connecting/
disconnecting the power
plug or power cable from
the pipe laser with wet
hands. Make sure your
hands are dry when
performing this task.
Warning – Do not
C
connect the pipe laser to a
power generator where
over-voltage can occur. Do
not start the vehicle while
the pipe laser is
connected to the external
battery.
receptacle on the laser.
4To disconnect the external
power cable from the pipe laser,
remove the plug from the pipe laser
first and then remove the alligator
clips from the battery.
DG711 and DG511 Pipe Laser User Guide 17
3 Preparation Before Operation
Optional Features 3.2
The DG511/711 has various
optional features that your
salesman or service personnel may
configure according to your
individual needs.
For more information, contact your
Trimble dealer.
18 DG711 and DG511 Pipe Laser User Guide
Getting Started4
CHAPTER
4
Press the On/Off button to turn on the Laser. Press and hold the button for
about 2 seconds to turn the unit off.
If your laser displays a language other than what you need, consult your
salesman or service center for re-configuration.
The following languages are available:
•English
•Dutch / Netherlands
•French / Francais
•German / Deutsch
•Italian / Italiano
•Japanese
•Portuguese
•Spanish / Espanol
•Swedish /Svensk
•Finnish / Suomi
DG711 and DG511 Pipe Laser User Guide 19
4 Getting Started
Table 4.1 contains a list of the DG511/711 feature options.
Table 4.1DG511/711 feature options
DG711DG511Main
Features
Options
99
99
Service
Check
Grade
Display
Description
Selects user calibration interval reminder
FloatingDisplays three (3) significant
digits on grades less than
10%, 2 digits on grades
greater than 10%
Example: 1.234% 12.34%.
FixedDisplays two (2) digit grade.
1.23% or 12.34%
Per MilleDisplays grade in millimeters
per meter.
12.34‰
Rise/Run
Slope
99
20 DG711 and DG511 Pipe Laser User Guide
Grade
Entry
Step and
Go
Digit
Select –
Displays grade as Rise / Run =
1.234 rise over 100 ft run
“Step” through grade with
single grade button actuation
or “Go” through grade changes
at an increasing rate.
Enables an individual grade
“Digit” to be “Selected” and
changed until the required
grade is entered.
Table 4.1DG511/711 feature options (Continued)
Getting Started 4
DG711DG511Main
Features
Options
99
99
9
99
9
Quick
Grade
Mode
(Grade
Zero)
Grade
Lock
Line
Set/Check
LanguageSets user’s local language. For more
Line AlertFlashes the laser beam two times per
Description
Enables instant resetting of the grade to
“Zero” by holding both grade buttons
simultaneously. Continuous holding of
both grade buttons puts the unit in Quick
Grade mode.
Prevents any changes to the grade
system.
Moves the laser vertically to its maximum
limit, which aids in setting line.
information, see page 19.
second if the unit is disturbed after a 5
minute set up period.
99
9
99
99
Line
Center
Line LimitEnables complete movement of the laser
Line LockLocks out line system controls once the
Low Batt
Warning
Automatically centers Line system when
line is moved to a reference point.
to the left or right line limit.
required line setting is reached.
Flashes laser two times a second
indicating the low battery condition.
DG711 and DG511 Pipe Laser User Guide 21
4 Getting Started
Table 4.1DG511/711 feature options (Continued)
DG711DG511Main
Features
Options
99
99
9
99
Steep
Grade
NameDisplays owner’s name as entered by local
Power
Saver
(Standby)
Roll Vial
Warn
Description
Disables the self-leveling system but
keeps the laser beam turned on for
applications where you need to manually
point the laser beam at steeper grades
than allowed by the self-leveling system.
dealer.
Turns the laser beam off when not being
used to conserve battery life, but keeps all
other systems operational.
Flashes the laser beam once per second
and the LCD displays that the unit is
beyond its roll leveling range.
9
99
99
99
22 DG711 and DG511 Pipe Laser User Guide
SecurityWhen active, the Laser prompts you for a
four-digit password before it will operate.
An incorrect password turns the unit off.
Status When activated, the LCD indicates which
functions have been activated and
displays the status of those activated
functions.
Auto Shut
Down
Calibration
Option
The unit automatically turns off after 15
minutes of an out-of-level condition.
Changes factory default calibration
settings.
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