Traulsen TRT32R, TRT32 User Manual

Quality Refrigeration
OWNER’S MANUAL
and maintenance of Traulsen:
Rethermalization Oven
Reach-In Model TRT32 and Roll-In Model TRT32R
This Traulsen unit is built to our highest quality standards. We build our Rethermalization Oven this way as a matter of pride. This philosophy has made Traulsen the leader in commercial refrigeration since 1938. We thank you for your choice and condence in Traulsen equipment and we know you will receive many years of utility from this equipment.
All Traulsen units are placed on a permanent record le with the service department. In the event of any future questions you may have, please refer to the model and serial number found on the name tag afxed to the unit. Should you need service, call us on our toll free number, 800-825-8220 between 7:30 am - 4:30 pm CST, Monday thru Friday. You may also log onto www.traulsen.com for further information. It is our pleasure to help and assist you in every possible way.
INSTALLER
COMPLETE THE FOLLOWING INFORMATION PRIOR TO UNIT INSTALLATION
INITIAL START DATE: SERIAL NO.
MODEL TYPE:
COMPANY/INDIVIDUAL NAME:
INSTALLER:
FORM NUMBER TR35898 REV. 11/08 P/N 375-60302-00
TABLE OF CONTENTS
I. THE SERIAL TAG Page 1 II. RECEIPT INSPECTION Page 2 III. INSTALLATION a-Packaging Page 2 b-Electrical Requirements Page 2 c-Installation Codes & Standards Page 2 d-Location Page 2 e-Electrical Connection Page 2 IV. OPERATION a-Before First Use Page 3 b-Oven Controls Page 3 c-User Adjustable Parameters Page 3 d-Alarms Page 3 e-Testing The Oven Page 4 f-Operating The Oven Page 4 g-Shutdown Page 5 h-Extended Shutdown Page 5
V. MAINTENANCE a-Interior Page 5 b-Exterior Page 5 c-Door Gasket (s) Page 5 d-Stainless Steel Care - Cleaning Page 5 e-Preserving And Restoring Page 5 f-Heat Tint Page 6 g-Calibration Procedure Page 6 VI. Wiring Diagram Page 7 VII. Trouble Shooting Guide Page 8 VIII. Service Assistance a-Service Information Page 8 b-Spare Parts Information Page 8 c-Warranty Registration Page 8 IX. Warranties Page 9 X. Service Parts List Page 10 XI. Retherm & Holding Guide `Page 11
Model Serial
Volts Phase Watts
Amps Cycle
I. THE SERIAL TAG
The serial tag is a permanently afxed label on which is recorded vital electrical data about your Traulsen product, as well as the model and serial number. This tag is located in the exterior back of the cabinet by the
electrical connection.
READING THE SERIAL TAG
• Model = The model # of your Traulsen unit
• Serial = The permanent ID# of your Traulsen unit
• Volts = Voltage
• Phase = Phase
• Watts = Wattage
• Amps = Amps
• Cycle = Cycle
• Agency Labels = Designates agency listings
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II. RECEIPT INSPECTION
III. INSTALLATION (cont’d)
All Traulsen products are factory tested for performance and are free from defects when shipped. The utmost care has been taken in crating this product to protect against damage in transit.
You should carefully inspect your unit for damage during delivery. If damage is detected, you should save all the crating materials and make note on the carrier’s Bill Of Lading describing the damage. A freight claim should be led immediately. If damage is subsequently noted dur­ing or immediately after installation, contact our customer care team to le a freight claim. There is a fteen (15) day limit to le freight damage with the carrier. Under no condition may a damaged unit be returned to Traulsen without rst obtaining written permission (return authori­zation). You may contact Hobart/Traulsen customer care at 800-333-7447 to request a return or le a claim.
III. INSTALLATION
III. a - PACKAGING:
Your unit is packed in a cardboard carton which in turn, is banded to a wooden pallet.
Remove the banding material holding the carton to the pallet. Remove the cardboard carton and the plastic bag covering the cabinet and the banding material holding the cart to the skid. Metal pan slides and shelves are shipped under the cabinet, in between the casters (careful not to discard boxes with other packaging material). Remove items from boxes and install in the interior of cabinet.
Most exterior stainless steel surfaces have a protective vinyl covering to prevent scratching during manufactur­ing, shipping and installation. After the unit is installed in place of application peel, remove and discard the covering from all surfaces.
National Electrical Code (ANSI/NFPA No. 70 latest edition) avail­able from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269
Vapor Removal from Cooking Equipment, (NFPA-96, latest edi­tion) available from NFPA.
In Canada, the Traulsen oven system must be installed in ac­cordance with the following local codes:
Canadian Electrical Code available from the Canadian Standards Association, 5060 Spectrum Way, Mississauga, Ontario, Canada
L4W 5N6.
III. d - LOCATION:
For efcient cabinet operation, choose a location that will provide easy loading and unloading without interfering with the nal as­sembly of food orders.
The nal location must allow adequate clearances for servicing and air circulation for proper operation.
III. e - ELECTRICAL CONNECTION :
WARNING
Before connecting the oven to the power source,
verify that the voltage and phase of the power source are identical to the voltage and phase information on the data plate.
WARNING
Electrical and grounding connections must com­ply with the applicable portions of the National Electrical code and/or other local electrical codes.
WARNING
Do not store or use gasoline or other ammable vapors or liquids in the vicinity of this or any other appliance.
The cord and plug come with a proper strain relief to prevent unit from moving away from electrical connection.
III. b - ELECTRICAL REQUIREMENTS:
Verify that the power source matches the serial tag elec­trical data, before the connection is made. A dedicated circuit is required for all models. See page 1 for serial tag location and data.
III. c - INSTALLATION CODES & STAN­DARDS:
In the United States, the Traulsen oven system must be installed in accordance with the following state and local codes:
Refer to the wiring diagram in this manual for proper connec­tion.
At the circuit breaker, turn off power to the circuit to which the oven system is to be connected.
Check that the oven power ON/OFF switch is in the OFF posi­tion.
Connect the power cord from the oven system to the electrical power source.
At the circuit breaker, turn on power to the circuit.
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IV. OPERATION
IV. OPERATION (cont’d)
IV. a - BEFORE FIRST USE:
Thoroughly clean the oven before initial use.
Avoid splashing water into upper areas of the cabinet to
NOTE:
prevent damage to electrical components or connections.
Never spray the unit with a hose.
NOTE:
NOTE:
Never use harsh chemicals or abrasive pads to clean the cabinet.
Remove the interior side racks and the air tunnel from the cabi­net.
Take the interior side racks and the air tunnel from the cabinet.
Use a mild soap and water solution to clean these items.
Wring out the cloth so it is only damp and not soaking wet.
Reassemble oven.
IV. b - OVEN CONTROLS:
The operating control is located in the top front panel. The con­trol contains the following displays, knob or push button (from left to right):
TIME (IN MINUTES) - Displays set time.
RETHERM TEMP - Displays set Retherm Temperature.
HOLD TEMP - Displays set Hold Temperature.
CABINET TEMP (PROGRAM #) - Displays interior temperature,
displays programming number in programming mode.
ADJ/SET - Knob allows Adjustment and Setting changes.
Adjustable Default Adjustment Parameters Value Ranges
• rth Lo 1000 1000 - 350
• rth Hi 3500 1000 - 350
• hld Lo 1000 1000 - 250
• hld Hi 2500 1000 - 250
• CAL OffSEt 00 -300 - +30
rth Lo This is the RETHERM temperature low limit. It sets the lowest possible limit for the RETHERM temperature. Adjustments during normal operation may not be made lower than this parameter setting.
rth Hi This is the RETHERM temperature high limit. It sets the highest possible limit for the RETHERM temperature. Adjustments during normal operation may not be made higher than this parameter setting.
NOTE:
Some local codes require the use of a ventilation hood for equipment operating in excess of 2500 degrees F. Many will allow operation of Rethermalization ovens at lower temperatures. Please modify this parameter if needed to meet local codes.
hld Lo This is the HOLD temperature low limit. It sets the lowest possible limit for the HOLD temperature. Adjustments during normal operation may not be made lower than this parameter setting.
hld Hi This is the HOLD temperature high limit. It sets the high­est possible limit for the HOLD temperature. Adjustments during normal operation may not be made higher than this parameter setting.
0
0
0
0
0
START - Button will start the operation/pre-set settings.
IV. c - USER ADJUSTABLE PARAMETERS:
The user’s parameter set menu is entered by turning the oven on while pushing the START button. The START button must remain depressed for 4 seconds after power has been applied. The user’s parameter settings menu is then active. There are 5 adjustable parameters. Rotate ADJ/SET to change the currently displayed parameter. Push ADJ/SET to advance to the next parameter. Push START to accept and save the current parameter settings and exit the parameter set menu. Normal oven operation is resumed with the new settings.
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CAL OFFSet This parameter is a calibration offset and is used in con­junction with a precision thermometer. The cal offset may be set from -30 to 30 to calibrate the oven temperature regulation and display.
IV. d - ALARMS: The oven reports an over temperature condition any time the oven temperature reaches 400° or higher.
IV. OPERATION (cont’d)
IV. OPERATION (cont’d)
When this condition exists the oven will sound an audible alarm by emitting a triple beep (three quick short beeps) every 2 seconds and it will ash the message “Err too Hot” on the display to alert nearby staff. The audible alarm may be temporarily canceled FOR 3 MINUTES by pushing ADJ/SET. After 3 minutes have expired the oven will begin beeping again. The error message on the display cannot be canceled. The proper action when this alarm is present is to turn the oven off and call for service.
IV. e - TESTING THE OVEN:
Before using the oven for the rst time, verify that the oven oper­ates normally.
Check that the oven is connected to the correct power source.
Turn the oven ON at the power switch.
Use the controls to set the HOLDING TEMPERATURE to 1400F.
Check that the oven circulating fans are running.
Check that the heaters ON indicator is lit.
Check that the oven is warming to the displayed holding tem­perature.
NOTE:
The cooling fans may not operate when the oven is rst turned on. The cooling fans operate only when the thermostat to which they are connected requires it.
Set the TIME to 2 hours, Set the RETHERM TEMP to 2500, push the START BUTTON, check the interior rear of the oven cavity to determine that the oven is heating.
Push the ADJ/SET knob to cancel the cycle, set the TIME to 0, set the HOLD TEMP to 2500F, push the START BUTTON.
Check that the RETHERM TEMP display has been blanked and the HOLD TEMP display is lighted.
Check the interior rear of the oven to ensure that the oven is heating. If all the functions perform satisfactory, the oven is ready for operation.
IV. f - OPERATING THE OVEN:
Main Features Flexibility-Manual setting of the parameters RETHERM TIME, HOLD TEMP and RETHERM TEMP.
Quick cycle start-Press START at any time during parameter entry to execute a cycle with the existing parameters displayed. The only exception to this is during programming of the stored settings (1 – 9).
Quick cycle abort-Press the ADJ/SET knob at any time during the retherm cycle to return to the Idle State.
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User programming of the 9 most used cycle parameters. Fast recall and cycle start of the pre-programmed cycle parameters. Very fast recall and cycle start of pre-programmed cycle
#1 parameters.
Manual Setting Features From the IDLE STATE (TIME is blinking) rotate the ADJ/ SET knob to adjust the retherm time. Press START to ac­cept the currently displayed settings and begin the cycle or press ADJ/SET to set the currently displayed time and advance to the RETHERM TEMP setting. RETHERM is blinking. Rotate the ADJ/SET knob to adjust the retherm temperature. Press START to begin the cycle or press ADJ/SET to set the retherm temperature and advance to the HOLD TEMP setting. HOLD is blinking. Rotate ADJ/SET to adjust the hold temperature. Press START to execute the cycle or press ADJ/SET to re-adjust the three parameters. After a cycle is started press ADJ/SET at any time to abort the cycle and return to idle.
Pre-Programmed Cycle Feature From the IDLE STATE (Time Blinking) press and hold ADJ/SET for 3 seconds. TIME no longer blinks. The current temperature display TEMP displays “P-1” and is blinking. TIME, RETHERM and HOLD display the pa-
rameters pre programmed for AUTO CYCLE #1. Press
START to execute a retherm cycle with these parameters or rotate the ADJ/SET knob to select one of the other pre-programmed cycle settings (0–9) then press START . After a cycle is started press ADJ/SET at any time to abort the cycle and return to idle.
Programming The Pre-Programmed Cycles From the IDLE STATE (Time Blinking) press and hold ADJ/SET for 3 seconds. TIME no longer blinks. The current temperature display TEMP displays “P-1” and is blinking. If necessary rotate ADJ/SET to the desired pre-programmed cycle “P-x”. Press and hold ADJ/SET for 3 seconds. P-x no longer blinks and TIME is blinking. Rotate ADJ/SET to adjust the retherm time and press ADJ/SET to accept the retherm time. RETHERM is blink­ing. Rotate ADJ/SET to adjust the retherm temperature and press ADJ/SET to accept the retherm temperature. HOLD is blinking. Rotate ADJ/SET to adjust the hold temperature and press ADJ/SET to accept the hold tem­perature. P-x has been updated to the currently displayed settings and P-x is again blinking. To program another
location rotate ADJ/SET to the desired cycle # then press
and hold ADJ/SET for 3 seconds. To return to IDLE press and release ADJ/SET. To start a cycle with the currently displayed settings press START.
Fast cycle Start Using Pre-programmed Setting #1
Press ADJ/SET. While holding ADJ/SET press START.
(see page 11 for Retherm & Holding Guide)
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