Traulsen TRD034 Installation Manual

Quality Refrigeration
OWNER’S MANUAL
and maintenance of Traulsen:
TRD-Series Refrigerant Drop-In Pan Chillers
Models TRD027, TRD034, TRD041, TRD048, TRD055, TRD062, TRD069, TRD076, TRD083 & TRD090
This Traulsen unit is built to our highest quality standards. We build our refrigerators this way as a matter of pride. This philosophy has made Traulsen the leader in commercial refrigeration since 1938. We thank you for your choice and condence in Traulsen equipment and we know you will receive many years of utility from this equipment.
All Traulsen units are placed on a permanent record le with the service department. In the event of any future questions you may have, please refer to the model and serial number found on the name tag axed to the unit. Should you need service, call us on our toll free number, 800-825-8220 between 7:30 am - 4:30 pm CST, Monday thru Friday. You may also log onto www.traulsen.com for further infor­mation. It is our pleasure to help and assist you in every possible way.
INSTALLER
COMPLETE THE FOLLOWING INFORMATION PRIOR TO UNIT INSTALLATION
INITIAL START DATE: SERIAL NO.
MODEL TYPE:
COMPANY/INDIVIDUAL NAME:
INSTALLER:
FORM NUMBER TR36011 (REV. 12-21-16) P/N 375-60349-00
TABLE OF CONTENTS
I. THE SERIAL TAG Page 1 a) Serial Tag & Location Page 1 b) Reading The Serial Tag Page 1 II. RECEIPT INSPECTION Page 2 III. INSTALLATION Page 2 a) Installing The Pan Chiller Page 2 b) Refrigeration Lines Remote Models Page 2 IV. ELECTRICAL CONNECTIONS Page 2 a) Electrical Connections Page 2 b) Cord Connected Units Self-Contained Page 2 V. PRESTART CHECKS Page 2 a) Defrost Time Clock Settings Page 2-3 b) Leaving Food Product Throughout Night Page 3 c) Temperature Control Settings Page 3
VI. OPERATION Page 3 a) Pan Chiller Page 3 b) Shutdown For Extended Periods Page 3 VII. MAINTENANCE PROCEDURES Page 4 a) Cleaning Page 4 VIII. CONDENSING UNIT SELF-CONTAINED Page 4 IX. TROUBLE SHOOTING Page 5 X. SERVICE/WARRANTY INFORMATION Page 5 XI. WARRANTIES Page 6
I. THE SERIAL TAG
I. a - SERIAL TAG & LOCATION:
The serial tag is a permanently axed label on which is recorded vital electrical and refrigeration data about your Traulsen product, as well as the model and serial number. This tag is located inside the top opening on all standard TRD-Series Pan Chiller models. Prior to installation, test the electrical service to assure that it agrees with the specications of the equipment marked on the serial tag.
I. b - READING THE SERIAL TAG
• Model = The model # of your Traulsen unit
• (S/N) Serial Number = The permanent ID# of your Traulsen unit
• Refrigerant SYS1= System 1 Refrigerant type used and refrigerant charge
• Design Pressure= System 1 High and Low Pressure
• Refrigerant SYS2= System 2 Refrigerant type used and refrigerant charge
• Design Pressure= System 2 High and Low Pressure
• Volts = Voltage
• Hz = Cycle
• Total Current = Maximum amp draw
• Min Circuit Amps = Minimum circuit ampacity
• Agency Labels = Designates agency listings
This unit is listed to UL 471, CSA 120 and NSF 7 by an approved NRTL.
Consult the factory or unit data plate for approval information.
• Components = Component Ratings
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II. RECEIPT INSPECTION
IV. ELECTRICAL CONNECTIONS
II. a - RECEIPT INSPECTION:
Carefully inspect your Traulsen unit for damage during delivery. If damage is detected, you should save all crating materials and make note on the carrier’s Bill of Lading describing the damage. A freight claim should be led immediately. If damage is subsequently noted during or immediately after installation, contact the respective carrier and le a freight claim. There is a ve (5) day limit to le freight damage with the carrier. Under no condition may a damaged unit be returned to Traulsen without rst obtaining written permission (return autho­rization). You may contact Traulsen customer care at 800-333-7447.
III. INSTALLATION
III. a - INSTALLING THE PAN CHILLER:
Self-contained units must be installed with sucient air circulation for the condensing unit. Venting must include provisions for both air intake and exhaust. Failure to provide adequate ventilation may cause severe compressor damage, and will void warranty.
Both self-contained and remote units require a counter cut-out that is 3/8 inch (0.3175cm) larger than the overall outer dimension of the pan chiller. Refer to the specication sheet for your particular unit.
IV. a - ELECTRICAL CONNECTIONS:
Refer to the wiring diagram shipped with the unit located in­side the compressor compartment or on the back of the unit.
IV. b - CORD CONNECTED UNITS SELF-CONTAINED MODELS:
Plug the unit into a properly sized outlet. See serial tag located inside lower storage cabinet for proper circuit sizing.
WARNING: THIS MACHINE IS PROVIDED WITH A THREE-PRONGED GROUNDING PLUG. THE OUTLET TO WHICH THIS PLUG IS CONNECTED MUST BE PROP­ERLY GROUNDED. IF THE RECEPTACLE IS NOT THE PROPER GROUNDING TYPE, CONTACT AN ELECTRICIAN.
V. PRESTART CHECKS
V. a - DEFROST TIME CLOCK SETTINGS:
Never apply power to a Traulsen unit without setting the time clock to the correct time of day. (Note: All time clocks are preset at the factory to turn the pan chiller “o at 12:00 mid­night and back on at 5:00 a.m.” unless otherwise instructed by customer).
III. b - REFRIGERATION LINES REMOTE MODELS:
WARNING: REFRIGERATION LINES ARE SHIPPED UNDER PRESSURE.
USE CAUTION WHEN OPENING LINES.
Location of the refrigeration lines varies depending on installation needs. The suction line is 3/8” copper tubing and is marked “Suction”. The supply line is 1/4” copper. See “Electrical Connections” section for wiring instructions.
A control box, expansion valve, solenoid valve, time clock and tem­perature controller, is supplied with the drop-in. All drop-in units are shipped with this control box loose. Refrigeration lines and power supply must be attached to this box then routed to the drop-in.
Cut refrigeration tubing with tube cutter (not a hacksaw) and de burr end of tube. De grease tubing prior to eld connection. Use Silfos 5% for refrigerant line brazing. 50/50 or cold solder is not acceptable.
If no holding charge is evident upon opening lines, contact Traulsen Parts and Service Department at (800) 825-8220 immediately.
On self-contained units, the time clock is located on the compressor compartment housing.
To set the time of day, rotate the disc in the direction of the arrows (clockwise rotation) to align the hands to the correct time of day (see page 3).
To change time clock setting, the tripper pins must be recon­gured. Each pin on the time clock represents 15 minutes. Tripper pins pulled out away from center of time clock rep­resent refrigeration o. Tripper pins pushed toward center indicate refrigeration on. If system runs only during normal working hours and food has been removed from pan chiller at night, the time clock must be set to shut pan chiller o at closing time and to turn on one hour prior to putting the food
in the pan chiller the next day (see page 3).
For system charge, follow remote refrigeration system manufacturer’s instructions.
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