Traulsen Transport Cart Service Manual

Quality Refrigeration
OWNER’S MANUAL
Instructions for the installation, operation
and maintenance of Traulsen:
Heated Banquet & Transport Carts
This Traulsen unit is built to our highest quality standards. We build our heated carts this way as a matter of pride. This philosophy has made Traulsen the leader in commercial refrigeration since 1938. We thank you for your choice and condence in Traulsen equipment and we know you will receive many years of utility from this equipment.
All Traulsen units are placed on a permanent record le with the service department. In the event of any future questions you may have, please refer to the model and serial number found on the name tag afxed to the unit. Should you need service, call us on our toll free number, 800-825-8220 between 7:30 am - 4:30 pm CST, Mon­day thru Friday. You may also log onto www.traulsen.com for further information. It is our pleasure to help and assist you in every possible way.
INSTALLER
COMPLETE THE FOLLOWING INFORMATION PRIOR TO UNIT INSTALLATION
INITIAL START DATE: SERIAL NO.
MODEL TYPE:
COMPANY/INDIVIDUAL NAME:
INSTALLER:
FORM NUMBER TR35896 REV. 3/09 P/N 375-60299-00
TABLE OF CONTENTS
I. THE SERIAL TAG Page 1 II. RECEIPT INSPECTION Page 2 III. INSTALLATION a-Packaging Page 2 b-Electrical Requirements Page 2 IV. OPERATION-STANDARD a-Control Panel Page 2 b-Thermostat Page 2 c- Thermometer Page 2 V. OPERATION-ELECTRONIC/FORCED AIR a-Control Panel Page 2 b- Temperature Controller Page 3 c- Determining Previous Holding Temperature Page 3 d-Modifying Previous Holding Temperature Page 3 VI. CLEANING THE CABINET Page 3
VII. WIRING DIAGRAMS-STANDARD a-Standard Page 4 VIII. WIRING DIAGRAMS-ELECTRONIC/FORCED AIR a-Electronic/Forced Air Page 4 IX. TROUBLE SHOOTING GUIDE Page 5 X. SERVICE ASSISTANCE a-Service Information Page 5 b-Spare Parts Information Page 5 c-Warranty Registration Page 5 XI. WARRANTIES Page 6 XII. SERVICE PARTS LIST a-Banquet Cart Page 7 b-Transport Cart Page 8
Model Serial
Volts Phase Watts
Amps Cycle
I. THE SERIAL TAG
The serial tag is a permanently afxed label on which is recorded vital electrical data about your Traulsen prod­uct, as well as the model and serial number. This tag is located in the exterior back top corner on all standard banquet and transport cart models.
READING THE SERIAL TAG
• Model = The model # of your Traulsen unit
• Serial = The permanent ID# of your Traulsen unit
• Volts = Voltage
• Phase = Phase
• Watts = Wattage
• Amps = Amps
• Cycle = Cycle
• Agency Labels = Designates agency listings
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II. RECEIPT INSPECTION
IV. OPERATION-STANDARD
All Traulsen products are factory tested for performance and are free from defects when shipped. The utmost care has been taken in crating this product to protect against damage in transit.
You should carefully inspect your unit for damage during delivery. If damage is detected, you should save all the crating materials and make note on the carrier’s Bill Of Lading describing the damage. A freight claim should be led immediately. If damage is subsequently noted dur­ing or immediately after installation, contact our customer care team to le a freight claim. There is a fteen (15) day limit to le freight damage with the carrier. Under no condition may a damaged unit be returned to Traulsen without rst obtaining written permission (return authori­zation). You may contact Hobart/Traulsen customer care at 800-333-7447 to request a return or le a claim.
III. INSTALLATION
III. a - PACKAGING:
Your unit is packed in a cardboard carton which in turn, is banded to a wooden pallet.
IV. a - CONTROL PANEL:
The control panel contains a dual indicator operating light with both amber and red lamps, a dial thermometer, and a full range thermostat.
After the cart is connected to an appropriated power source, the operator will notice that the red indicator light is illuminated. This light will continue to be on as long as the cabinet is connected to the power source.
IV. b - THERMOSTAT:
Rotate the thermostat knob so that it points to the number 5. This will cause heating elements to start heating. When this occurs the amber light will be illuminated. This light will stay on as long as the heating elements are engaged. Once the predetermined temperature is achieved, the heating elements will begin to cycle. During this period the amber light will turn on and off.
IV. c- THERMOMETER:
As the elements are heating , the thermometer will begin to move and indicate the interior temperature of the cabinet. At the number 5 setting the thermometer should indicate an average temperature of approximately 1500 degrees F.
Remove the banding material holding the carton to the pallet. Remove the cardboard carton and the plastic bag covering the cabinet and the banding material holding the cart to the skid. Metal pan slides and shelves are shipped under the cabinet, in between the casters (careful not to discard boxes with other packaging material). Remove items from boxes and install in the interior of cabinet.
NOTE: Prior to use, remove cardboard insert located under the heat cover in the interior of the cabinet.
Most exterior stainless steel surfaces have a protective vinyl covering to prevent scratching during manufactur­ing, shipping and installation. After the unit is installed in place of application peel, remove and discard the covering from all surfaces.
III. b - ELECTRICAL REQUIREMENTS:
Verify that the power source matches the serial tag elec­trical data, before the connection is made. A dedicated circuit is required for all models. See page 1 for serial tag location and data.
NOTE: The temperature in any heated cabinet will uctuate as the heating elements cycle on and off. The thermostat setting will supply an average temperature air temperature to keep food at a proper serving temperature. However, the operator should always test the food product itself to insure proper temperatures.
REMEMBER: The greater the thermostat number setting the higher the cabinet temperature and the lower the thermostat number setting the lower the cabinet temperature.
V. OPERATION-ELECTRONIC/
FORCED AIR
V. a - CONTROL PANEL:
The control panel contains an ON/OFF switch, and a full range electronic temperature controller.
Turn the ON/OFF switch to the ON position. The interior air circulating fans will immediately start, the LED on the electronic temperature controller will display.
NOTE: Pre-heat the cabinet at 135 degrees for 30-45 minutes prior to use.
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V. OPERATION-ELECTRONIC/
FORCED AIR
VI. CLEANING THE CABINET
V. b - TEMPERATURE CONTROLLER:
The electronic temperature controller is extremely precise. The controller has a “ SET” button to allow for modifying temperature settings, LED display, and “UP” & “DOWN” buttons for either increasing or decreasing the desired holding temperature.
V. c - DETERMINING THE PREVIOUS HOLDING TEM­PERATURE:
Turn the ON/OFF switch to the “ON” position.
The controller LED will ash for a few seconds and then display the air temperature of the unit.
A small indicator light in the upper left corner of the controller LED window will illuminate indicating the unit is heating.
Depress and immediately release the “SET” button on the con­troller. The LED will display the last temperature setting for a period of 5 seconds. After 5 seconds the LED will display the air temperature in the unit.
If the displayed temperature setting is that which is desired no further action is required by the operator.
The interior of the cabinet should be cleaned whenever a food spill occurs. Use a mild soap and water to clean. If using plate racks (supplied by others) they should be removed and cleaned in a sink as necessary. Never use harsh chemicals or abrasive pads to clean the cabinet.
The cabinet will preheat to the temperature setting and maintain that temperature during the holding cycle.
V. d - MODIFYING THE PREVIOUS HOLDING TEM­PERATURE:
Turn the ON/OFF switch in the “ON” Position.
Depress the “SET” button for at least 2 seconds. The controller will immediately enter the “change” mode allowing the operator to modify the holding temperature required. The LED will begin
ashing.
To increase the desired holding temperature simply depress the “UP” button until the desired temperature is displayed and release or to decrease the desired temperature depress the “DOWN” button until the desired holding temperature is displayed and release.
Depress the “SET” button after modifying the temperature. This will lock-in the revised temperature setting.
NOTE: THE CONTROLLER HAS BUILT-IN SELF DIAGNOSTIC FEATURES FOR TROUBLE SHOOTING.
NOTE: The temperature in any heated cabinet will uctuate as the heating elements cycle on and off. The thermostat setting will provide an average air temperature in the cabinet. However, the operator should always monitor the food product to insure that it remain at proper temperature.
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