Traulsen TBD0462 Installation Manual
Quality Refrigeration
OWNER’S MANUAL
Instructions for the installation, operation
and maintenance of Traulsen:
TBD-Series Glycol Drop-In Pan Chillers
2 Row Models: TBD0262, TBD0332, TBD0392, TBD0462, TBD0522, TBD0592, TBD0652, TBD0722, TBD0782, TBD0852 & TBD0912
3 Row Models: TBD0263, TBD0333, TBD0393, TBD0463, TBD0523, TBD0593, TBD0653, TBD0723, TBD0783, TBD0853 & TBD0913
This Traulsen unit is built to our highest quality standards. We build our refrigerators this way as a matter of pride. This philosophy has
made Traulsen the leader in commercial refrigeration since 1938. We thank you for your choice and condence in Traulsen equipment
and we know you will receive many years of utility from this equipment.
All Traulsen units are placed on a permanent record le with the service department. In the event of any future questions you may have,
please refer to the model and serial number found on the name tag axed to the unit. Should you need service, call us on our toll free
number, 800-825-8220 between 7:30 am - 4:30 pm CST, Monday thru Friday. You may also log onto www.traulsen.com for further information. It is our pleasure to help and assist you in every possible way.
INSTALLER
COMPLETE THE FOLLOWING INFORMATION PRIOR TO UNIT INSTALLATION
INITIAL START DATE: SERIAL NO.
MODEL TYPE:
COMPANY/INDIVIDUAL NAME:
INSTALLER:
FORM NUMBER TR36010 (REV. 12-21-16) P/N 375-60348-00
TABLE OF CONTENTS
I. THE SERIAL TAG Page 1
a) Serial Tag & Location Page 1
b) Reading The Serial Tag Page 1
II. TECHNOLOGY Page 2
a) Technology Page 2
b) Remote Refrigeration & Glycol Page 2
III. FLOW CHARTS Page 2
a) Flow Chart-2 Row Models Page 2
b) Flow Chart-3 Row Models Page 2
IV. RECEIPT INSPECTION Page 3
V. INSTALLATION Page 3
a) Field Preparation Page 3
b) Installing The Pan Chiller Self-Contained Page 3
c) Refrigeration Lines Remote Page 3
VI. ELECTRICAL CONNECTIONS Page 3
a) Electrical Connections Page 3
b) Cord Connected Units Self-Contained Page 3
VII. START-UP INSTRUCTIONS Page 3
a) Initial Check Self-Contained Page 3
b) Start-Up Procedures Self-Contained Page 3
c) Start-Up Procedures Remote Page 3
VIII. PRESTART CHECKS Page 4
a) Control/Temperature Settings
Self-Contained Page 4
b) Removing Food Product At Night Page 4
c) Leaving Food Product Throughout Night Page 4
IX. OPERATION Page 4
a) Pan Chiller Page 4
X. MAINTENANCE PROCEDURES Page 4
a) Cleaning Page 4
b) Cleaning Condensing Unit
Self-Contained Page 5
XI. TIPS Page 5
a) How To Ensure Long Life and
Great Performance Page 5
XII. TROUBLE SHOOTING Page 5
XIII. SERVICE/WARRANTY INFORMATION Page 6
XIII. WARRANTIES Page 7
I. THE SERIAL TAG
I. a - SERIAL TAG & LOCATION:
The serial tag is a permanently axed label on which is recorded vital
electrical and refrigeration data about your Traulsen product, such as
the model and serial number. Prior to installation, test the electrical
service to assure that it agrees with the specications of the equipment
marked on the serial tag.
I. b - READING THE SERIAL TAG
• Model = The model # of your Traulsen unit
• (S/N) Serial Number = The permanent ID# of your Traulsen unit
• Refrigerant SYS1= System 1 Refrigerant type used and refrigerant charge
• Design Pressure= System 1 High and Low Pressure
• Refrigerant SYS2= System 2 Refrigerant type used and refrigerant charge
• Design Pressure= System 2 High and Low Pressure
• Volts = Voltage
• Hz = Cycle
• Total Current = Maximum amp draw
• Min Circuit Amps = Minimum circuit ampacity
• Agency Labels = Designates agency listings
This unit is listed to UL 471, CSA 120 and NSF 7 by an approved NRTL.
Consult the factory or unit data plate for approval information.
• Components = Component Ratings
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II. TECHNOLOGY
II. a - TECHNOLOGY:
Traulsen glycol refrigerated Drop-in Pan Chillers are designed
to provide consistent, uniform cooling to each individual pan
and prevent food spoilage. This new system provides chiller
plates close to all food pans for ecient heat transfer. Our
II. b - REMOTE REFRIGERATION & GLYCOL:
Traulsen is committed to producing environmentally friendly and
sustainable product oerings without sacricing quality or reliability,
Traulsen’s Remote Refrigeration Systems assure customers maximum
energy savings and a substantially smaller environmental footprint.
NSF-7 approved glycol pan chilling system ensures condiments for salads, pizzas, and sandwiches always stay fresh
without the need for fans, blower coils or other refrigeration
enhancing components.
“For proper operation of remote equipment, Traulsen recommends
all remote glycol racks to provide a constant supply of 20ºF (-6.7°C)
glycol without any interruption in prescribed ow or capacity. The
glycol supply temperature should operate with a ±2º dierential. Every
Standard features on the TBD models include stainless steel
construction and LED temperature display (self-contained
models only).
TBD models are available as self-contained or remote installations. Available options include either sloped or at rail,
optional night cover and extra depth pan opening.
three (3) hours, the glycol temperature must elevate to +35ºF (1.7°C)
for thirty (30) minutes to shed frost from the chiller plate surface. After
the thirty minute duration, the glycol temperature should resume
20ºF(1.7°C)±2º operation. Flow rates for all Traulsen equipment are
noted in their respective specication documents. Temperature and
ow rate values may need to be adjusted depending on site condi-
tions. Contact factory before making any adjustments.”
III. FLOW RATE CHARTS
III. a - FLOW RATE CHARTS-2 ROW MODELS:
Model W
in.
TBD0262 26.00 20.00 25.00 6 2.14 0.80 750 25.250 X 19.250
TBD0332 32.50 26.50 31.50 8 2.83 1.00 1000 31.750 X 19.250
TBD0392 39.00 33.00 38.00 10 3.53 1.30 1250 38.250 X 19.250
TBD0462 45.50 39.50 44.50 12 4.22 1.50 1500 44.750 X 19.250
TBD0522 52.00 46.00 51.00 14 4.92 1.80 1750 51.250 X 19.250
TBD0592 58.50 52.50 57.50 16 5.61 2.00 2000 57.750 X 19.250
TBD0652 65.00 59.00 64.00 18 6.31 2.30 2250 64.250 X 19.250
TBD0722 71.50 65.50 70.50 20 7.01 2.50 2500 70.750 X 19.250
TBD0782 78.00 72.00 77.00 22 7.70 2.80 2750 77.250 X 19.250
TBD0852 84.50 78.50 83.50 24 8.40 3.00 3000 83.750 X 19.250
TBD0912 91.00 85.10 90.00 26 9.10 3.30 3250 90.250 X 19.250
III. b - FLOW RATE CHARTS-3 ROW MODELS:
Model W
in.
TBD0263 26.00 20.00 25.00 9 2.85 1.20 1125 25.250 X 19.250
TBD0333 32.50 26.50 31.50 12 3.49 1.50 1500 31.750 X 19.250
TBD0393 39.00 33.00 38.00 15 4.70 1.90 1875 38.250 X 19.250
TBD0463 45.50 39.50 44.50 18 5.63 2.30 2250 44.750 X 19.250
TBD0523 52.00 46.00 51.00 21 6.56 2.70 2625 51.250 X 19.250
TBD0593 58.50 52.50 57.50 24 7.49 3.00 3000 57.750 X 19.250
TBD0653 65.00 59.00 64.00 27 8.41 3.40 3375 64.250 X 19.250
TBD0723 71.50 65.50 70.50 30 9.34 3.80 3750 70.750 X 19.250
TBD0783 78.00 72.00 77.00 33 10.27 4.20 4125 77.250 X 19.250
TBD0853 84.50 78.50 83.50 36 11.27 4.50 4500 83.750 X 19.250
TBD0913 91.00 85.10 90.00 39 12.14 4.90 4875 90.250 X 19.250
in.
in.
D
D
H
1/6 Pan Glycol (Gal) Glycol Flow Rate (GPM)* BTU/HR COUNTER CUTOUT SIZE
in.
* Flow rate based on 35% propylene glycol mixture supplied to the equipment.
H
1/6 Pan Glycol (Gal) Glycol Flow Rate (GPM)* BTU/HR COUNTER CUTOUT SIZE
in.
* Flow rate based on 35% propylene glycol mixture supplied to the equipment.
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IV. RECEIPT INSPECTION
VII. START-UP INSTRUCTIONS
IV. a - RECEIPT INSPECTION:
Carefully inspect your Traulsen unit for damage during delivery. If
damage is detected, you should save all crating materials and make
note on the carrier’s Bill of Lading describing the damage. A freight
claim should be led immediately. If damage is subsequently noted
during or immediately after installation, contact the respective carrier
and le a freight claim. There is a ve (5) day limit to le freight damage
with the carrier. Under no condition may a damaged unit be returned
to Traulsen without rst obtaining written permission (return authorization). You may contact Traulsen customer care at 800-333-7447.
V. INSTALLATION
V. a - FIELD PREPARATION:
Both self-contained and remote units require a counter cut-out that
is 3/8 inch (0.3175 cm) less than the overall outer dimension of the
pan chiller. Refer to the specication sheet for your particular unit.
V. b - INSTALLING THE PAN CHILLER SELF-CONTAINED
MODELS:
Self-contained units must be installed with sucient air circulation
for the condensing unit. Venting must include provisions for both air
intake and exhaust. Failure to provide adequate ventilation may cause
severe compressor damage, and will void warranty.
V. c - REFRIGERATION LINES REMOTE MODELS:
NOTE: GLYCOL REMOTE INSTALLATIONS ARE TO BE PERFORMED OR
SUPERVISED BY TRAULSEN OR AUTHORIZED SERVICE AGENT ONLY.
VII. a - INITIAL CHECK SELF-CONTAINED MODELS:
1. Un-crate the unit.
2. Check ll tank (small plastic tank) level (label on ll tank
provided). In extreme cases, a small amount of glycol may spill
from tank during shipment. Prior to startup, tank should be
approximately 1/2 full. Add 35% Propylene Glycol if necessary
(self-contained models only).
3. Cut zip-tie securing electrical cord and plug cord into wall
socket (self-contained models only).
VII. b - START-UP PROCEDURE SELF-CONTAINED
MODELS:
1. On the side of the refrigeration package, ip the main
power switch to the ON position.
2. Observe the red LED Display located on the side of the
refrigeration package (see below).
INTELA-TRAUL
°F °C
FREEZER
3. At start-up, the readout displays H1. This signies that the
temperature is above normal operating range. The reading
will alternate every ve (5) seconds, displaying the refrigerated cabinet temperature and the glycol liquid temperature.
SET
1-LED Display
Location of the refrigeration lines varies depending on installation
needs. Traulsen supplies three (3) connections marked:
►“Glycol IN”
►“Glycol OUT”
►“Drain”
VI. ELECTRICAL CONNECTIONS
VI. a - ELECTRICAL CONNECTIONS:
Refer to the wiring diagram shipped with the unit located inside the
compressor compartment or on the back of the unit.
VI. b - CORD CONNECTED UNITS SELF-CONTAINED MODELS:
Plug the unit into a properly sized outlet. See serial tag located inside
lower storage cabinet for proper circuit sizing.
WARNING: THIS MACHINE IS PROVIDED WITH A
THREE-PRONGED GROUNDING PLUG. THE OUTLET TO WHICH THIS
PLUG IS CONNECTED MUST BE PROPERLY GROUNDED. IF THE RECEPTACLE IS NOT THE PROPER GROUNDING TYPE, CONTACT AN ELECTRICIAN.
4. When the liquid temperature cools to 30°F (1°C), the unit
is ready to go!
VII. c - START-UP PROCEDURE REMOTE MODELS:
1. Begin with both valves (Glycol IN/Glycol OUT) in the closed
position.
2. Rotate “IN” valve 90º (100% open position).
3. Slowly open “OUT” valve in 15º increments, checking
chiller plate temperatures after each incremental turn (chiller
plate temps should be uniform to within ±2º). This process
will ensure that the pan chiller is receiving adequate ow of
coolant and operating at peak eciency.
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