This Traulsen unit is built to our highest quality standards. We build our refrigerators this way as a matter of pride. This philosophy has
made Traulsen the leader in commercial refrigeration since 1938. We thank you for your choice and condence in Traulsen equipment
and we know you will receive many years of utility from this equipment.
All Traulsen units are placed on a permanent record le with the service department. In the event of any future questions you may have,
please refer to the model and serial number found on the name tag axed to the unit. Should you need service, call us on our toll free
number, 800-825-8220 between 7:30 am - 4:30 pm CST, Monday thru Friday. You may also log onto www.traulsen.com for further information. It is our pleasure to help and assist you in every possible way.
INSTALLER
COMPLETE THE FOLLOWING INFORMATION PRIOR TO UNIT INSTALLATION
INITIAL START DATE: SERIAL NO.
MODEL TYPE:
COMPANY/INDIVIDUAL NAME:
INSTALLER:
FORM NUMBER TR36010 (REV. 12-21-16) P/N 375-60348-00
Page 2
TABLE OF CONTENTS
I. THE SERIAL TAG Page 1
a) Serial Tag & Location Page 1
b) Reading The Serial Tag Page 1
II. TECHNOLOGY Page 2
a) Technology Page 2
b) Remote Refrigeration & Glycol Page 2
III. FLOW CHARTS Page 2
a) Flow Chart-2 Row Models Page 2
b) Flow Chart-3 Row Models Page 2
IV. RECEIPT INSPECTION Page 3
V. INSTALLATION Page 3
a) Field Preparation Page 3
b) Installing The Pan Chiller Self-Contained Page 3
c) Refrigeration Lines Remote Page 3
VI. ELECTRICAL CONNECTIONS Page 3
a) Electrical Connections Page 3
b) Cord Connected Units Self-Contained Page 3
VII. START-UP INSTRUCTIONS Page 3
a) Initial Check Self-Contained Page 3
b) Start-Up Procedures Self-Contained Page 3
c) Start-Up Procedures Remote Page 3
VIII. PRESTART CHECKS Page 4
a) Control/Temperature Settings
Self-Contained Page 4
b) Removing Food Product At Night Page 4
c) Leaving Food Product Throughout Night Page 4
IX. OPERATION Page 4
a) Pan Chiller Page 4
X. MAINTENANCE PROCEDURES Page 4
a) Cleaning Page 4
b) Cleaning Condensing Unit
Self-Contained Page 5
XI. TIPS Page 5
a) How To Ensure Long Life and
Great Performance Page 5
XII. TROUBLE SHOOTING Page 5
XIII. SERVICE/WARRANTY INFORMATION Page 6
XIII. WARRANTIES Page 7
I. THE SERIAL TAG
I. a - SERIAL TAG & LOCATION:
The serial tag is a permanently axed label on which is recorded vital
electrical and refrigeration data about your Traulsen product, such as
the model and serial number. Prior to installation, test the electrical
service to assure that it agrees with the specications of the equipment
marked on the serial tag.
I. b - READING THE SERIAL TAG
• Model = The model # of your Traulsen unit
• (S/N) Serial Number = The permanent ID# of your Traulsen unit
• Refrigerant SYS1= System 1 Refrigerant type used and refrigerant charge
• Design Pressure= System 1 High and Low Pressure
• Refrigerant SYS2= System 2 Refrigerant type used and refrigerant charge
• Design Pressure= System 2 High and Low Pressure
• Volts = Voltage
• Hz = Cycle
• Total Current = Maximum amp draw
• Min Circuit Amps = Minimum circuit ampacity
• Agency Labels = Designates agency listings
This unit is listed to UL 471, CSA 120 and NSF 7 by an approved NRTL.
Consult the factory or unit data plate for approval information.
• Components = Component Ratings
-1-
Page 3
II. TECHNOLOGY
II. a - TECHNOLOGY:
Traulsen glycol refrigerated Drop-in Pan Chillers are designed
to provide consistent, uniform cooling to each individual pan
and prevent food spoilage. This new system provides chiller
plates close to all food pans for ecient heat transfer. Our
II. b - REMOTE REFRIGERATION & GLYCOL:
Traulsen is committed to producing environmentally friendly and
sustainable product oerings without sacricing quality or reliability,
Traulsen’s Remote Refrigeration Systems assure customers maximum
energy savings and a substantially smaller environmental footprint.
NSF-7 approved glycol pan chilling system ensures condiments for salads, pizzas, and sandwiches always stay fresh
without the need for fans, blower coils or other refrigeration
enhancing components.
“For proper operation of remote equipment, Traulsen recommends
all remote glycol racks to provide a constant supply of 20ºF (-6.7°C)
glycol without any interruption in prescribed ow or capacity. The
glycol supply temperature should operate with a ±2º dierential. Every
Standard features on the TBD models include stainless steel
construction and LED temperature display (self-contained
models only).
TBD models are available as self-contained or remote installations. Available options include either sloped or at rail,
optional night cover and extra depth pan opening.
three (3) hours, the glycol temperature must elevate to +35ºF (1.7°C)
for thirty (30) minutes to shed frost from the chiller plate surface. After
the thirty minute duration, the glycol temperature should resume
20ºF(1.7°C)±2º operation. Flow rates for all Traulsen equipment are
noted in their respective specication documents. Temperature and
ow rate values may need to be adjusted depending on site condi-
tions. Contact factory before making any adjustments.”
III. FLOW RATE CHARTS
III. a - FLOW RATE CHARTS-2 ROW MODELS:
ModelW
in.
TBD026226.0020.0025.0062.140.8075025.250 X 19.250
TBD033232.5026.5031.5082.831.00100031.750 X 19.250
TBD039239.0033.0038.00103.531.30125038.250 X 19.250
TBD046245.5039.5044.50124.221.50150044.750 X 19.250
TBD052252.0046.0051.00144.921.80175051.250 X 19.250
TBD059258.5052.5057.50165.612.00200057.750 X 19.250
TBD065265.0059.0064.00186.312.30225064.250 X 19.250
TBD072271.5065.5070.50207.012.50250070.750 X 19.250
TBD078278.0072.0077.00227.702.80275077.250 X 19.250
TBD085284.5078.5083.50248.403.00300083.750 X 19.250
TBD091291.0085.1090.00269.103.30325090.250 X 19.250
III. b - FLOW RATE CHARTS-3 ROW MODELS:
ModelW
in.
TBD026326.0020.0025.0092.851.20112525.250 X 19.250
TBD033332.5026.5031.50123.491.50150031.750 X 19.250
TBD039339.0033.0038.00154.701.90187538.250 X 19.250
TBD046345.5039.5044.50185.632.30225044.750 X 19.250
TBD052352.0046.0051.00216.562.70262551.250 X 19.250
TBD059358.5052.5057.50247.493.00300057.750 X 19.250
TBD065365.0059.0064.00278.413.40337564.250 X 19.250
TBD072371.5065.5070.50309.343.80375070.750 X 19.250
TBD078378.0072.0077.003310.274.20412577.250 X 19.250
TBD085384.5078.5083.503611.274.50450083.750 X 19.250
TBD091391.0085.1090.003912.144.90487590.250 X 19.250
* Flow rate based on 35% propylene glycol mixture supplied to the equipment.
-2-
Page 4
IV. RECEIPT INSPECTION
VII. START-UP INSTRUCTIONS
IV. a - RECEIPT INSPECTION:
Carefully inspect your Traulsen unit for damage during delivery. If
damage is detected, you should save all crating materials and make
note on the carrier’s Bill of Lading describing the damage. A freight
claim should be led immediately. If damage is subsequently noted
during or immediately after installation, contact the respective carrier
and le a freight claim. There is a ve (5) day limit to le freight damage
with the carrier. Under no condition may a damaged unit be returned
to Traulsen without rst obtaining written permission (return authorization). You may contact Traulsen customer care at 800-333-7447.
V. INSTALLATION
V. a - FIELD PREPARATION:
Both self-contained and remote units require a counter cut-out that
is 3/8 inch (0.3175 cm) less than the overall outer dimension of the
pan chiller. Refer to the specication sheet for your particular unit.
V. b - INSTALLING THE PAN CHILLER SELF-CONTAINED
MODELS:
Self-contained units must be installed with sucient air circulation
for the condensing unit. Venting must include provisions for both air
intake and exhaust. Failure to provide adequate ventilation may cause
severe compressor damage, and will void warranty.
V. c - REFRIGERATION LINES REMOTE MODELS:
NOTE: GLYCOL REMOTE INSTALLATIONS ARE TO BE PERFORMED OR
SUPERVISED BY TRAULSEN OR AUTHORIZED SERVICE AGENT ONLY.
VII. a - INITIAL CHECK SELF-CONTAINED MODELS:
1. Un-crate the unit.
2. Check ll tank (small plastic tank) level (label on ll tank
provided). In extreme cases, a small amount of glycol may spill
from tank during shipment. Prior to startup, tank should be
approximately 1/2 full. Add 35% Propylene Glycol if necessary
(self-contained models only).
3. Cut zip-tie securing electrical cord and plug cord into wall
socket (self-contained models only).
VII. b - START-UP PROCEDURE SELF-CONTAINED
MODELS:
1. On the side of the refrigeration package, ip the main
power switch to the ON position.
2. Observe the red LED Display located on the side of the
refrigeration package (see below).
INTELA-TRAUL
°F °C
FREEZER
3. At start-up, the readout displays H1. This signies that the
temperature is above normal operating range. The reading
will alternate every ve (5) seconds, displaying the refrigerated cabinet temperature and the glycol liquid temperature.
SET
1-LED Display
Location of the refrigeration lines varies depending on installation
needs. Traulsen supplies three (3) connections marked:
►“Glycol IN”
►“Glycol OUT”
►“Drain”
VI. ELECTRICAL CONNECTIONS
VI. a - ELECTRICAL CONNECTIONS:
Refer to the wiring diagram shipped with the unit located inside the
compressor compartment or on the back of the unit.
VI. b - CORD CONNECTED UNITS SELF-CONTAINED MODELS:
Plug the unit into a properly sized outlet. See serial tag located inside
lower storage cabinet for proper circuit sizing.
WARNING: THIS MACHINE IS PROVIDED WITH A
THREE-PRONGED GROUNDING PLUG. THE OUTLET TO WHICH THIS
PLUG IS CONNECTED MUST BE PROPERLY GROUNDED. IF THE RECEPTACLE IS NOT THE PROPER GROUNDING TYPE, CONTACT AN ELECTRICIAN.
4. When the liquid temperature cools to 30°F (1°C), the unit
is ready to go!
VII. c - START-UP PROCEDURE REMOTE MODELS:
1. Begin with both valves (Glycol IN/Glycol OUT) in the closed
position.
2. Rotate “IN” valve 90º (100% open position).
3. Slowly open “OUT” valve in 15º increments, checking
chiller plate temperatures after each incremental turn (chiller
plate temps should be uniform to within ±2º). This process
will ensure that the pan chiller is receiving adequate ow of
coolant and operating at peak eciency.
-3-
Page 5
VIII. PRESTART CHECKS
IX. OPERATION (continued)
VIII. a - CONTROL/TEMPERATURE SETTINGS SELFCONTAINED MODELS:
Traulsen Glycol Drop-in Pan Chillers are designed with four optional
(factory pre-set) temperature settings. All temperature settings can
only be adjusted by an Authorized Traulsen Service Agent. The LED
Display is located on the side of refrigeration package.
These set temperatures are based on information provided by “customer” and or “purchasing channel” i.e. food equipment broker to
Traulsen. Although Traulsen Drop-in Pan Chillers are tested at factory
before shipment, there are variables that can aect cooling performance of unit.
►Ambient temperature
►Humidity level
►Air stream patterns
►Over-shelves/Heat lamps
►Product temperature prior to loading into refrigerated
pan chiller well
►Surrounding equipment
VIII. b - REMOVING FOOD PRODUCT AT NIGHT:
If system runs only during normal working hours and food needs to
be removed from Pan Chiller at night, simply close the night cover
after removing food pans. This will improve energy eciency during
overnight hours. If all food is removed from unit, ip the power switch
to the OFF position to shut down entire unit. To turn unit back on, ip
switch to the ON position.
VIII. c - LEAVING FOOD PRODUCT IN THROUGHOUT THE
NIGHT: (recommended)
This unit is preset at factory and does not require periodic shutdowns
for defrost cycle. This upgraded glycol refrigeration system eliminates
the operational burden of removing food pans prior to the defrost
period or for overnight storage. No defrost cycle, means that food can
be consistently cooled 100% of the time, day or night. Plastic wrap
should be placed over exposed food prior to closing the night cover
to help prevent condensation from getting into the food. The night
cover must be closed if food is being left in the pan chillers overnight.
IX. OPERATION
IX. a - PAN CHILLER:
To insure proper food temperatures are maintained in exposed insert
pans, the following conditions are required per NSF standards.
1. All food brought to line must be at 41°F (5°C) or below.
IX. a - PAN CHILLER: (continued)
3. Room ambient temperatures of 86° F (30°C ) and relative
humidity of 50% or less around working area of pan chiller.
4. All shelving mounted over insert pans (with heated equipment above it) must be insulated. No line-of-sight from radiant heat sources to insert pans.
5. Occasional stirring of certain foods may be required in
order to maintain consistent temperatures.
6. Some food products chill faster than others.
7. Traulsen recommends specied pans for optimum performance (see spec sheet for recommended pans).
8. Traulsen Remote Fixtures are designed to operate with
Traulsen Glycol Remote Refrigeration Systems only.
X. MAINTENANCE PROCEDURES
X. a - CLEANING:
WARNING: DISCONNECT ELECTRICAL
POWER SUPPLY BEFORE CLEANING ANY PARTS ON THE UNIT.
DO NOT HOSE DOWN OR POUR WATER OR LIQUID
CLEANERS IN THE PAN CHILLER COMPARTMENT AS THIS
COULD CAUSE DAMAGE TO THE PAN CHILLER AND REQUIRE
AN AUTHORIZED SERVICE TECHNICIAN TO REPAIR. FAILURE
TO FOLLOW THIS INSTRUCTION WILL VOID WARRANTY.
Use a soft cloth or sponge to clean the pan chiller. There is
one drain located in the pan chiller, provided for condensate
run-o. Drain must be cleared/cleaned regularly for proper
sanitation. Drains should be cleaned a minimum of once a
month.
The drain in the pan chiller compartment is typically located
at one end of the unit at either end of the unit. A removable
screen has been provided to prevent the drain from clogging. Clear drain of dirt and debris so that condensate can
ow freely.
If drain is piped to oor sink, pan chiller may be ushed with
clean water & mild detergents. Do not leave standing water
in pan chiller.
2. No direct air ow on food product from other equipment in the
kitchen (max air velocity 50 FPM).
-4-
Page 6
XII. TROUBLE SHOOTINGX. MAINTENANCE PROCEDURES (continued)
X. b - CLEANING CONDENSING UNIT SELFCONTAINED MODELS:
The condensing unit coil and lter must be cleaned regularly
on self-contained models for optimal performance. The operating environment will aect the required frequency of
cleaning. However, both should be cleaned a minimum of
once every three months. Air must be able to freely circulate
through the condenser. Unit performance and operating
eciency are signicantly aected by the amount of air
passing through the condenser. Condenser ns that are
clogged with dirt and debris greatly reduce airow and
removal of heat. Failure to keep the coil ns and the air lter
clean may cause premature compressor failure, which will
not be covered by warranty. (On models that contain lters,
operating unit without lter will void warranty).
The condensing unit is located beneath the pan chiller.
Carefully clean dirt and lint from the condenser coil using a
vacuum cleaner or soft brush; do not use a wire brush.
XI. TIPS
XI. a - HOW TO ENSURE LONG LIFE AND GREAT
PERFORMANCE:
1. Make certain condenser coil is cleaned or replaced regularly. Depending on the kitchen environment, this may be
monthly or quarterly procedure.
XII. a - TROUBLE SHOOTING:
SYMPTOMPOSSIBLE
CAUSE
1. Unit doesn’t run?a) No power to unit.
2. Cold rail not maintaining temp (chiller plates
(liquid temp) warmer
than 35°F (1.6°C)).
3. Chiller plates are
coated in water and/or
ice (thin layer).
4. Chiller plates develop
thick (1/8” or more) layer
of ice.
5. Pans don’t t in prep
top.
6. Chiller plates not
providing uniform cooling to all pan locations
(remote models only).
b)Main power
switch is in OFF
position.
a) Prep top overloaded with warm
food product (food
temperature above
41°F (5°C)).
a) Normal
operation.
a) Control set
below standard
factory settings.
b) Excessive compressor runtime.
a) Incorrect pan
model.
a) Inadequate ow
of glycol.
RECOMMENDED ACTION
a) Plug in unit and check circuit
breaker.
b) On self-contained models,
reach inside compressor compartment and ip power switch
to the ON position.
a) Remove warm food product
and replace with properly
chilled product (food must be
colder than 41°F (5°C ) before
placement into prep top).
a) No action required. Condensation on the chiller plates will
occur in most kitchen environments. Occasionally, a thin layer
of ice may develop for a short
period of time.
a) Adjust control to factory
settings.
b) Clean lter and clean condenser coil if necessary.
a) Check model specs for a list
of compatible pans
a) Adjust ball valve (opening in
small 15º increments of rotation) until all chiller plates are
approximately ±2ºF.
2. Keep drain strainers clean and in place.
3. Beware of conditions that hinder cooler operation. Items
such as shelving with heat lamps above refrigerated rail and
adjacent cooking equipment may radiate heat which could
hinder the refrigerator performance. Airow over open insert
pans, typically from a ventilation system, may dramatically
increase food temperature in insert pans. These elements
should be minimized to ensure proper holding temps.
4. Carefully monitor food temps. Food must be below 41°F
(5°C) before inserting into Traulsen Drop-in Pan Chillers.
-5-
Page 7
XIII. SERVICE/WARRANTY INFORMATION
XIII. a - SERVICE SUPPORT INFORMATION:
To purchase replacement parts or to speak to service support for Traulsen and most Hobart refrigeration units please contact our Ft.
Worth facility by phone at 800-825-8220 or fax to 817-740-6748 (parts) or 817-740-6757 (service).
Note: When calling for spare parts or service support, please make sure you have model and serial number of unit available.
Model Number
Serial Number
]
To source service support locally follow instructions below for nearest authorized service agent. Please note, you will be required to
register for a login name and pass code to access our directory.
1. Log onto www.traulsen.com
2. Select Contact Us/Dealer Directory (top right of screen)
3. Click on Service Directory tab
4. Select state by using the drop down box
5. Select Go
XIII. b - WARRANTY REGISTRATION:
The warranties for your new Traulsen unit may be registered with us by contacting our Ft. Worth facility directly by phone at 800825-8220 or you may register on line. Please note, you will be required to register for a login name and pass code to access our on
line registration.
1. Log onto www.traulsen.com
2. Select Contact Us/Dealer Directory (top right of screen)
3. Select Warranty Registration (lower right of screen)
4. Fill out information requested
5. Select Submit to complete unit warranty registration
-6-
Page 8
XIIII. WARRANTIES
v. 100215
For sales of Traulsen refrigeration equipment (“Equipment”) within the United States, Traulsen warrants to the original
purchaser of the Equipment (“Purchaser”) that Traulsen will convey the Equipment free and clear of all liens, security
interests, and encumbrances created by, through, or under Traulsen. Traulsen further warrants that for a period of three (3)
years from the later of either (a) the date of delivery to the common carrier or (b) the date of installation (the “Domestic
Warranty Period”) but in no event, shall the Domestic Warranty Period commence later than 18 months from the date of
delivery to the common carrier unless otherwise agreed upon by the parties in writing, under normal use and given proper
installation and maintenance as determined by Traulsen, the Equipment: (a) will conform to the specifications as provided
by Traulsen (“Specifications”) and (b) will be free from substantial defects in material and workmanship.
The warranty period for compressors shall extend for an additional two (2) years beyond the Domestic Warranty Period. In
the case of a nonconforming compressor, Traulsen shall provide a replacement compressor; however all installation,
recharging, and repair costs shall be the responsibility of Purchaser. In the case of a nonconforming part, Purchaser must
return the part to Traulsen within 30 days from the date of repair. Failure to return a claimed defective part to Traulsen
within the 30 days will waive the right to the warranty claim.
Additionally, Traulsen provides a lifetime warranty on the housing of cam-lift hinges and the workflow handles. In the case
of a non-conforming housing for cam-lift hinge or workflow handle, Traulsen shall provide a replacement part; however
Purchaser shall be responsible for any other replacement costs, including but not limited to installation and labor.
The Domestic Warranty does not apply to: (a) consumable components or ordinary wear items; (b) components that are
removable without the use of tools including but not limited to gaskets, shelf pins, and light bulbs; (c) use of the Equipment
components or parts not supplied by Traulsen or specified by Traulsen in the Operator’s Manual as set forth on Traulsen’s
website; or (d) damage resulting from fire, water, burglary, accident, abuse, misuse, transit, acts of God, terrorism, power
surges, improper installation, or repairs or installation by unauthorized third parties.
For Traulsen units purchased for use with a condenser provided by a third-party, this standard warranty will apply only to
those components contained within the unit to the point of connection of the refrigeration lines leading to the third-party
condenser.
In the event of a breach of the warranties set forth above (the “Domestic Warranty”), Traulsen will, at Traulsen’s option and
as Purchaser’s sole remedy, repair or replace, including labor costs, any nonconforming Equipment, provided that (a) during
the Warranty Period Traulsen is promptly notified in writing upon discovery of the nonconformance with a detailed
explanation of any alleged deficiencies; (b) Traulsen is given a reasonable opportunity to investigate all claims; and (c)
Traulsen’s examination of any alleged defective part confirms such alleged deficiencies and that the deficiencies were not
caused by misuse, neglect, improper installation, unauthorized alteration or repair or improper testing. Traulsen reserves the
right to, at its request, require Purchaser shall ship the alleged defective part to Traulsen for inspection and confirmation of
defect. No Equipment may be returned without Traulsen’s approval.
Purchaser is solely responsible for determining if Equipment is fit for a particular purpose and suitable for Purchaser’s
application. Accordingly and due to the nature and manner of Traulsen’s Equipment, Traulsen is not responsible for the
results or consequences of use, misuse, or application of its Equipment.
THIS DOMESTIC WARRANTY SETS FORTH THE EXTENT OF TRAULSEN’S LIABILITY FOR SALES WITHIN
THE UNITED STATES. EXCEPT AS SET FORTH ABOVE, TRAULSEN MAKES NO WARRANTY OR
REPRESENTATION OF ANY KIND, EXPRESS OR IMPLIED (INCLUDING NO WARRANTY OF
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE). IN NO EVENT WILL TRAULSEN’S
LIABILITY IN CONNECTION WITH THE AGREEMENT OR SALE OF THE EQUIPMENT EXCEED THE
PURCHASE PRICE OF THE EQUIPMENT AS TO WHICH THE CLAIM IS MADE. IN NO EVENT SHALL
TRAULSEN BE LIABLE FOR ANY LOSS OF USE, LOSS OF PRODUCT, LOSS OF PROFIT, OR ANY OTHER
INDIRECT, INCIDENTAL, SPECIAL, OR CONSEQUENTIAL DAMAGES RESULTING FROM THIS WARRANTY
EVEN IF TRAULSEN HAS BEEN NOTIFIED OF THE POSSIBILITY OF SUCH DAMAGES.
TRAULSEN EQUIPMENT WARRANTY
U.S. Domestic Warranty
-7-
Page 9
NOTES:
Page 10
NOTES:
Page 11
NOTES:
Page 12
HOURS OF OPERATION:
Monday thru Friday 7:30 am - 4:30 pm CST
Traulsen
4401 Blue Moud Road Fort Worth, TX 76106
Phone (800) 825-8220 Fax (817) 740-6757
Website: www.traulsen.com