Trane Tracer CH.530 RLC-SVU01B-E4, Tracer CH.530 Owner's Manual

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Tracer CH.530™
Chiller Control System
“HO” Design Sequence
RLC-SVU01B-E4
Owner Manual
EasyView and DynaView Interfaces
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RLC-SVU01B-E4
Foreword
These Installation, Operation, and Maintenance instructions are given as a guide to good practice in the installation, start-up, operation, and periodic maintenance by the user of Tracer CH.530 chiller control modules.
They do not contain the full service procedures necessary for the continued successful operation of this equipment. The services of a qualified service technician should be employed, through the medium of a maintenance contract with a reputable service company.
Warranty
Warranty is based on the general terms and conditions of the constructor. The warranty is void if the equipment is modified or repaired without the written approval of the constructor, if the operating limits are exceeded, or if the control system or the electrical wiring is modified.
Damage due to misuse, lack of maintenance, or failure to comply with the manufacturer's instructions, is not covered by the warranty obligation.
If the user does not conform to the rules of chapter "Maintenance," it may entail cancellation of warranty and liabilities by the constructor.
Reception
On arrival, inspect the unit before signing the delivery note. Specify any damage on the delivery note, and send a registered letter of protest to the last carrier of the goods within 72 hours of delivery. Notify the local sales office at the same time.
The unit should be totally inspected within 7 days of delivery. If any concealed damage is discovered, send a registered letter of protest to the carrier within 7 days of delivery and notify the local sales office.
Units are shipped with the refrigerant operating or holding charge and should be examined with an electronic leak detector to determine the hermetic integrity of the unit. The refrigerant charge is not included in the standard Warranty Cover.
General information
About this manual
Cautions appear at appropriate places in this instruction manual. Your personal safety and the proper operation of this machine require that you follow them carefully.
The constructor assumes no liability for installations or servicing performed by unqualified personnel.
©American Standard Inc. 2004
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Contents
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Reception . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Commonly Used Abbreviations . . . . . . . . . . . . . . . . . . . . .4
CH.530 Communications Overview . . . . . . . . . . . . . . . . . .5
Controls Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
EasyView Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Outputs: Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Diagnostic Reset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
DynaView Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Key Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Controls Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
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Commonly Used Abbreviations
Commonly Used Abbreviations
Abbreviations and terms used in this manual are defined below.
BAS = Building Automation System
CAR = Circuit Shutdown, Auto Reset
CLS = Current Limit Set Point
CMR = Circuit Shutdown, Manual Reset
CPRS = Compressor
CWR = Chilled-Water Reset
CWS = Chilled-Water Set Point
EXV = Electronic Expansion Valve
FLA = Full Load Amperes
HACR = Heating, Air Conditioning, and Refrigeration
HVAC = Heating,Ventilating, and Air Conditioning
IFW = Informational Warning
LLID = Low Level Intelligent Device
LRA = Locked Rotor Amperes
MAR = Machine Shutdown, Auto Reset
MMR = Machine Shutdown, Manual Reset
PCWS = Front Panel Chilled-Water Set Point
PSIG = Pounds-per-Square-inch (gauge pressure)
RAS = Reset Action Set Point
RLA = Rated Load Amperes
RCWS = Reset Chilled-Water Set Point
RRS = Reset Reference Set Point
Tracer ™ = Type of Trane Building Automation System
UCLS = Unit Current-Limit Set Point
UCM = Unit Control Module (Microprocessor-based)
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Controls Interface
Tracer CH.530
Communications Overview
The Trane CH.530 control system that runs the chiller consists of several elements:
The main processor collects data, status, and diagnostic information, and communicates commands to the starter module and the LLID (Low Level Intelligent Device) bus. The main processor has an integral display (EasyView or DynaView).
Higher-level modules (e.g., starter) exist only as necessary to support system-level control and communications. The starter module provides control of the starter when starting, running, and stopping the chiller motor. It also processes its own diagnostics and provides motor and compressor protection.
Low Level Intelligent Device (LLID) bus. The main processor communicates to each input and output device (e.g., temperature and pressure sensors, low voltage binary inputs, analog input/output) all connected to a four-wire bus, rather than the conventional control architecture of signal wires for each device.
The communication interface to a building automation system (BAS).
A service tool to provide all service and maintenance capabilities.
Main processor and service tool software is downloadable from www
.Trane.com.
EasyView or DynaView provides bus management. It has the task of restarting the link, or filling in for what it sees as “missing” devices when normal communications have been degraded. Use of TechView may be required.
The CH.530 uses the IPC3 protocol based on RS485 signal technology and communicating at 19.2 Kbaud, to allow three rounds of data per second on a 64-device network. A typical four-compressor RTAC will have approximately 50 devices.
Most diagnostics are handled by the EasyView or DynaView. If a temperature or pressure is reported out of range by an LLID, the EasyView or DynaView processes this information and calls out the diagnostic. The individual LLIDs are not responsible for any diagnostic functions. The only exception to this is the Starter module.
Note: It is imperative that the CH.530 Service Tool (TechView)be used to facilitate the replacement of any LLID or reconfigure any chiller component. TechView is discussed later in this section.
Controls Interface
Each chiller is equipped with either the EasyView or DynaView interface to the CH.530. EasyView provides basic monitoring and control functions in a language-independent format, with an LED display in an enclosure. DynaView has the capability to display additional information to the advanced operator, including the ability to adjust settings. Multiple screens are available and text is presented in multiple languages as ordered.
TechView can be connected to either the EasyView or DynaView module, and provides further data, adjustment capabilities, and diagnostics information using downloadable software.
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The EasyView interface to the CH.530 consists of a display in a 9.75" wide, 8" high, and 1.6" deep [250 mm x 205 mm x 41 mm] enclosure. The enclosure contains a circuit card and a weathertight connection for the RS232 TechView. Use of TechView is discussed in a separate publication.
The LED display contains basic information for machine monitoring and control. The information presented uses symbols and is language-independent.
Outputs: Display
Default Display: During normal
operation, Evaporator Leaving-Water Temperature is shown.
Set Point Display: The Evaporator Leaving-Water Temperature Set Point is displayed if the increment (+) or decrement (-) key is pressed. The Evaporator Leaving-Water Set Point will remain on the screen for three seconds after increment or decrement is released.
NOTE: Even if the chiller is in an “Ice Building Mode” operation, the display will continue to show the Leaving Water Temperature and the Leaving Water Temperature (Chilled Water) Setpoint. It will NOT display the Evaporator Entering Water Temperature or the Ice Termination Setpoint even when they are active during the “Ice Building” mode of operation.
Diagnostic and Interlock Display: When in a diagnostic or interlock condition, the front panel will continue to show the default or set point display as appropriate. When in a diagnostic condition (service wrench LED flashes) or interlock condition (interlock LED flashes), simultaneously depressing the increment (+) and decrement (-) keys will cause the most-severe active diagnostic or interlock to be displayed in code for 3-5 seconds, after which the front panel will revert to the Evaporator Leaving-Water Temperature. Only the most-recent diagnostic will be retained. The Trane standard 3-digit diagnostic codes are listed at the end of this section.
The diagnostic readout should be noted and is for the use of Trane service.
EasyView Interface
EasyView Interface
Figure 1 – EasyView Display
Legend
1. Display
2. Set Point
3. Interlock
4. Service
5. Increment Button
6. Auto LED
7. AUTO Button
8. STOP Button
9. Decrement Button
1
2
3
4
5
6
7
8
9
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EasyView Interface
Auto LED
The Auto LED is used to indicate the position of the AUTO/STOP keys as though they were a physical toggle switch. When the AUTO key is depressed, the Auto LED will be lit. If the unit cannot enter the Auto mode, that information will be conveyed by the lighting of either the diagnostic LED or the interlock LED. When the STOP key is depressed, the Auto LED will extinguish.
Set Point LED
The Set Point LED is on solid when the display is showing “Evaporator Leaving-Water Set Point.”
Interlock LED
The interlock LED flashes when there is an interlock condition.
Interlock is used to indicate that the machine is prevented from running, due to an external status that the operator could probably correct, and is not related to a chiller or component failure. The interlock conditions for RTAC are as follows:
Interlock Condition Code
No Chilled-Water Flow ED
External Auto/Stop 100
Low condenser start inhibit 200
BAS Auto/Stop 300
Low-Ambient Start Inhibit 200
1
BAS here and elsewhere in this manual refers
to the Trane Tracer™ Equipment Controller.
The interlock LED will stop flashing when the condition that prevents machine operation is corrected. No reset is required.
Service LED
The service LED flashes when there is a diagnostic that is
not
an interlock
condition.
This is the standard diagnostic indication of the machine. Contact a
qualified service agency to correct the problem. Before calling, press
the (+) and (-) keys simultaneously to determine the diagnostic code. Record this code and report it to the service agency. If you suspect that a nuisance trip has occurred, the diagnostic can be reset. (See section on diagnostic reset.)
Inputs:
Increment Key (+)
Pressing the increment key while the set point light is off will cause it to turn on continuously and display the Evaporator Leaving-Water Temperature Set Point for three seconds.
Pressing the increment key while the Set Point light is on will increase it by 0.1 degree (F or C).
Holding the increment key down will increase it repeatedly at a rate of 5°F/sec [2.77°C/sec] until the Set Point is equal to the Evaporator Leaving-Water Set Point machine maximum
Decrement Key (-)
Pressing the decrement key while the set point light is off will cause it to turn on continuously and the display will display the Evaporator Leaving-Water Temperature.
Pressing the decrement key while the Set Point light is on will cause the Set Point to decrease by 0.1 degree (F or C).
Holding the decrement key down will decrease the set point repeatedly at a rate of 2°F/sec [0.56°C/sec] until the set point is equal to the Evaporator Leaving-Water Set Point relative minimum.
AUTO Key ( | )
Pressing the AUTO key will send a request to the chiller to turn on. If no other device or condition is preventing the chiller from starting and
there is a need to cool
, the chiller will attempt a start. (See Auto LED and diagnostic reset for further description.)
STOP Key (O)
Pressing the STOP key will send a request to the chiller to stop. The chiller will then begin the shutdown sequence and the Auto LED will extinguish.
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Diagnostic Reset
If the machine is in a diagnostic condition (LED is flashing), a transition from Stop to Auto will reset the diagnostic. If the machine is in the Stop State (Auto LED off), depressing the AUTO key will reset all diagnostics. If the machine is in the Auto State (Auto LED on), it must be put in the Stop state and sequenced back to Auto in order to reset.
SI vs. English (I-P)
The Leaving-Water Set Point and the Leaving-Water Temperature are displayed in either SI or English (I-P) units as determined by the appropriate setting within the processor. A right-justified C or F will indicate SI or English.
Power-Up Test
On power-up, a means to test the display and annunciators is required. To demonstrate that all segments and LEDs can be lighted, EasyView will light all segments and annunciators for approximately 2 seconds. To demonstrate that no elements are stuck on, EasyView will turn off all segments and annunciators for approximately 2 seconds. Normal operation will follow.
EasyView Interface
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DynaView Interface
DynaView Interface
The DynaView and EasyView share the same enclosure design: weatherproof and durable plastic for use as a stand-alone device on the outside of the unit or mounted nearby.
The display on DynaView is a 1/4 VGA display with a resistive touch screen and an LED backlight. The display area is approximately 4 inches wide by 3 inches high [102 mm x 60 mm].
Key Functions
In this touch screen application, key functions are determined completely by software, and change depending upon the subject matter currently being displayed. The basic touch­screen functions are outlined below.
Radio Buttons
Radio buttons show one menu choice among two or more alternatives, all visible. (It is the AUTO button in Figure 2.) The radio­button model mimics the buttons used on old-fashioned radios to select stations. When one is pressed, the one that was previously pressed “pops out” and the new station is selected. In the DynaView model the possible selections are each associated with a button. The selected button is darkened, presented in reverse video to indicate it is the selected choice. The full range of possible choices, as well as the current choice, is always in view.
Spin Value Buttons
Spin values are used to allow a variable set point to be changed, such as leaving-water set point. The value increases or decreases by touching the increment (+) or decrement (-) arrows.
Action Buttons
Action buttons appear temporarily and provide the user with a choice such as Enter or Cancel.
Hot Links
Hot links are used to navigate from one view to another view.
File-Folder Tabs
File-folder tabs are used to select a screen of data. Just like tabs in a file folder, these serve to title the folder or screen selected, as well as to provide navigation to other screens. In DynaView, the tabs are in one row across the top of the display. The folder tabs are separated from the rest of the display by a horizontal line. Vertical lines separate the tabs from each other. The folder that is selected has no horizontal line under its tab, thereby making it look like a part of the current folder (as would an open folder in a file cabinet). The user selects a screen of information by touching the appropriate tab.
Figure 2 – DynaView Display
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Legend
1. File folder tabs
2. Page-by-page scroll up
3. Line-by-line scroll up/down
4. Page-by-page scroll down
5. Navigator
6. Reduce contrast/viewing angle
7. Radio buttons
8. Increase contrast/viewing angle
The file folder tabs across the top of the screen are used to select the various display screens. Scroll arrows are added if more file tabs (choices) are available. When the tabs are at the left most position, the left navigator will not show and only navigation to the right will be possible. Likewise when the right most screen is selected, only left navigation will be possible. The main body of the screen is used for description text, data, setpoints, or keys (touch sensitive areas). The Chiller Mode is displayed here. The double up arrows cause a page­by-page scroll either up or down. The single arrow causes a line by line scroll to occur. At the end of the page, the appropriate scroll bar will disappear. A double arrow pointing to the right indicates more information is available about the specific item on that same line. Pressing it will bring you to a subscreen that will present the information or allow changes to settings. The bottom of the screen (Fixed Display) is present in all screens and contains the following functions. The left circular area is used to reduce the contrast/viewing angle of the display. The right circular area is used to increase the contrast/viewing angle of the display. The contrast
may require re-adjustment at ambient temperatures significantly different from those present at last adjustment. The other functions are critical to machine operation. The AUTO and STOP keys are used to enable or disable the chiller. The key selected is in black (reverse video). The chiller will stop when the STOP key is touched and after completing the Run Unload mode. Touching the AUTO key will enable the chiller for active cooling if no diagnostic is present. (A separate action must be taken to clear active diagnostics.) The AUTO and STOP keys take precedence over the Enter and Cancel keys. (While a setting is being changed, AUTO and STOP keys are recognized even if Enter or Cancel has not been pressed.) The ALARMS button appears only when an alarm is present, and blinks (by alternating between normal and reverse video) to draw attention to a diagnostic condition. Pressing the ALARMS button takes you to the corresponding tab for additional information.
Controls Interface
Basic Screen Format
The basic screen format appears as:
8
1
2
3
4
5
6
7
5
Auto
Stop
Alarms
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Front Panel Lockout Feature
NOTE: The DynaView display and Touch Screen Lock screen is shown below. This screen is used if the Display and touch screen and lock feature is enabled. Thirty minutes after the last keystroke, this screen is displayed and the Display and Touch Screen is locked out until the sequence "159 <ENTER>" is pressed.
Until the proper password is entered, there will be no access to the DynaView screens including all reports, setpoints, and Auto/Stop/Alarms/Interlocks. The password "159" is not programmable from either DynaView or TechView.
Front Panel Display During Cold Ambients
If the Display and Touch Screen Lock feature is disabled, the following screen is automatically displayed if the DynaView Temperature is below freezing and has been 30 minutes after the last keystroke. Note: This feature is provided to avoid unintended actuations of the keypad, which can occur due to ice build-up on DynaView's exterior surfaces. Also be aware that at extremes of temperatures, the LCD display screen will change its contrast from the optimal adjustment made at more normal temperatures. It can appear washed out or blacked out. Simply pressing the lower right contrast control on the screen will return the display to readable condition.
NOTE: All screens shown in this section are typical. Some screens show all display options available, only one of which may appear on a line.
987
653
321
0
987
653
321
0
Controls Interface
DISPLAY AND TOUCH SCREEN ARE LOCKED
ENTER PASSWORD TO UNLOCK
Enter
Cancel
DISPLAY AND TOUCH SCREEN ARE LOCKED
ENTER “159 Enter”TO UNLOCK
Enter
Cancel
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The Mode Screen is only found on software revisions 18 and later. This screen provides a display for the top level operating mode for each of the components and sub-components of the chiller (i.e. Chiller, Circuits, and Compressors) that exist on the Chiller as it is configured. The modes are displayed as text only without the hex codes.
In software revisions 17.0 and earlier, the top level mode and the sub mode for each component was displayed on the respective component tab on the first two lines.
The mode display of the first 3 lines of the Compressor and Chiller Screen tabs is eliminated with the addition of the Mode Screen.
Controls Interface
Modes Screen
Modes
Chiller
Compressor
Auto
Stop
Chiller Mode:
Circuit 1 Mode:
Cpsr 1A Mode:
Cpsr 1B Mode:
Circuit 2 Mode:
Cpsr 2A Mode:
Cpsr 2B Mode:
Running
Running - Limit
Running
Running
Run Inhibit
Stopped
Stopped
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Table 1 - Chiller Modes
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Description
The chiller is not running and cannot run without intervention. Further information is provided by the sub-mode:
Chiller is stopped by DynaView (or EasyView). Stop button command cannot be remotely overridden.
Chiller is stopped by DynaView (or EasyView). Panic Stop (by pressing Stop button twice) - previous shutdown was manually commanded to shutdown immediately without a run-unload or pumpdown cycle - cannot be remotely overridden.
The chiller is stopped by a diagnostic that requires manual intervention to reset.
The chiller is currently being inhibited from starting (and running), but may be allowed to start if the inhibiting or diagnostic condition is cleared. Further information is provided by the sub-mode:
The entire chiller is stopped by a diagnostic that may automatically clear.
The chiller is inhibited from starting by Low Condenser Temperature­Inhibit is active below either -3.9°C (can be disabled with proper freeze protection) or -18°C (limit set by design, cannot be disabled). As an exception, this will not stop a chiller already running.
The chiller is inhibited from starting (and running) by an outdoor air ambient temperature lower than a specified temperature - per user adjustable settings and can be disabled.
The chiller is inhibited from starting (and running) by the "external stop" hardwired input.
The chiller is inhibited from starting (and running) by command from a Building Automation System via the digital communication link (com 3 or com 5).
This is a transient mode - 15-min. max, and is only possible if the chiller is in the Auto - Remote command mode. After a power up reset, it is necessary to wait for valid communication from a BAS (Tracer) to know whether to run or stay inhibited. Either valid communication will be received from the BAS (Tracer), or a communication diagnostic ultimately will result. In the latter case the chiller will revert to Local control.
Controls Interface
Chiller Modes
Stopped (1)
Local Stop (2)
Panic Stop (2)
Diagnostic Shutdown - Manual Reset (2)
Other sub-modes are possible in conjunction with at least one of the above modes - See items below. Diagnostic Shutdown - Auto ResetStart Inhibited by Low Cond Temp Start Inhibited by Low Ambient Temp Start Inhibited by External Source Start Inhibited by BAS
Waiting for BAS Communications Ice Building to Normal Transition Ice Building is Complete Design Note: Maximum Capacity was eliminated as annunciated mode prior to any release.
Run Inhibit (1)
Diagnostic Shutdown - Auto Reset (2)
Start Inhibited by Low Cond Temp (2)
Start Inhibited by Low Ambient Temp (2)
Start Inhibited by External Source (2)
Start Inhibited by BAS (2)
Waiting for BAS Communications (2)
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Ice Building to Normal Transition (2)
Ice Building is Complete (2)
Auto (1)
Waiting For Evap Water Flow (2)
Waiting for Need to Cool (2)
Starting (1)
No Sub Modes Running (1)
Unit is Building Ice (2)
Running - Limited (1)
Capacity Limited by High Evap Water Temp (2)
The chiller is inhibited from running for a brief period of time if it is commanded from active ice building mode into normal cooling mode via the ice building hardwired input or Tracer. This allows time for the external system load to "switchover" from an ice bank to the chilled water loop, and provides for a controlled pull down of the loop's warmer temperature. This mode is not seen if the ice making is automatically terminated on return brine temperature per the mode below.
The chiller is inhibited from running as the Ice Building process has been normally terminated on the return brine temperature. The chiller will not start unless the ice building command (hardwired input or BAS command) is removed or cycled.
The chiller is not currently running but can be expected to start at any moment given that the proper conditions and interlocks are satisfied. Further information is provided by the sub-mode:
The chiller will wait up to 4 minutes in this mode for evaporator water flow to be established per the flow switch hardwired input.
The chiller will wait indefinitely in this mode, for an evaporator leaving water temperature higher than the Chilled Water Setpoint plus the Differential to Start.
The chiller is going through the necessary steps to allow the lead circuit and lead compressor to start.
At least one circuit and one compressor on the chiller are currently running. Further information is provided by the sub-mode:
The chiller is running in the Ice Building Mode, and either at or moving towards full capacity available. Ice mode is terminated either with the removal of the ice mode command or with the return brine temperature falling below the Ice Termination Setpoint.
At least one circuit and one compressor on the chiller are currently running, but the operation of the chiller as a whole is being actively limited by the controls.
This mode will occur if both the OA temperature is above -4.4°C and the Evaporator Leaving Water Temperature is above 23.9°C as is often the case in a high temperature pull-down. While in this mode, no compressors will be allowed to load past their minimum load capacity step, but it will not inhibit compressor staging. This mode is necessary to prevent nuisance trips due to Compressor Overcurrent or High Pressure Cutout. Reasonable pull-down rates can still be expected despite this limit.
Controls Interface
(1) Top level mode (2) Sub-mode
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Controls Interface
Circuit Modes
Stopped (1)
Front Panel Lockout (2)
Diagnostic Shutdown - Manual Reset (2)
Other sub-modes are possible in conjunction with at least one of the above modes - See items below for their descriptions: Diagnostic Shutdown - Auto Reset Start Inhibited by External SourceStart Inhibited by BAS
Run Inhibit (1)
Diagnostic Shutdown - Auto Reset (2)
Start Inhibited by External Source (2)
Start Inhibited by BAS (2)
Auto (1)
No Sub Modes Starting (1)
No Sub Modes Running (1)
Establishing Min. Cap - Low Diff pressure (2)
Running - Limited (1)
Capacity Limited by High Cond Press (2)
Capacity Limited by Low Evap Rfgt Temp (2)
Description
The given circuit is not running and cannot run without intervention. Further information is provided by the sub-mode:
The circuit is manually locked out by the circuit lockout setting - the nonvolatile lockout setting is accessible through either the DynaView or TechView.
The circuit has been shutdown on a latching diagnostic.
The given circuit is currently being inhibited from starting (and running), but may be allowed to start if the inhibiting or diagnostic condition is cleared. Further information is provided by the sub­mode:
The circuit has been shutdown on a diagnostic that may clear automatically.
The circuit is inhibited from starting (and running) by its "external circuit lockout" hardwired input.
The circuit is inhibited from starting (and running) by command from a Building Automation System via the digital communication link (com 3 or com 5).
The given circuit is not currently running but can be expected to start at any moment given that the proper conditions and interlocks are satisfied.
The given circuit is going through the necessary steps to allow the lead compressor on that circuit to start.
At least one compressor on the given circuit is currently running. Further information is provided by the sub-mode:
The circuit is experiencing low system differential pressure and is being force loaded, irregardless Chilled Water Temperature Control, to develop pressure sooner.
At least one compressor on the given circuit is currently running, but the capacity of the circuit is being actively limited by the controls. Further information is provided by the sub-mode:
The circuit is experiencing condenser pressures at or near the condenser limit setting. Compressors on the circuit will be unloaded to prevent exceeding the limits.
The circuit is experiencing saturated evaporator temperatures at or near the Low Refrigerant Temperature Cutout setting. Compressors on the circuit will be unloaded to prevent tripping.
Table 2 - Circuit modes
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Controls Interface
Capacity Limited by Low Liquid Level (2)
Shutting Down (1)
Operational Pumpdown (2)
Front Panel Lockout (2)
Diagnostic Shutdown - Manual Reset (2)
Diagnostic Shutdown - Auto Reset (2)
Start Inhibited by External Source (2)
Start Inhibited by BAS (2)
Service Override (1)
Service Pumpdown (2)
The circuit is experiencing low refrigerant liquid levels and the EXV is at or near full open. The compressors on the circuit will be unloaded to prevent tripping.
The given circuit is still running but shutdown is imminent. The circuit is going through either a compressor run-unload mode or a circuit operational pumpdown to dry out the evaporator (cold OA ambient only). Shutdown is necessary due to one (or more) of the following sub-modes:
The circuit is in the process shutting down by performing an operational pumpdown just prior to stopping the last running compressor. The EXV is commanded closed. Pumpdown will terminate when both the liquid level and the evaporator pressure.
The circuit has been manually locked out by the circuit lockout setting and is in the process of shutting down - the nonvolatile lockout ­setting is accessible through either the DynaView or TechView.
The circuit is in the process of shutdown due to a latching diagnostic.
The circuit is in the process of shutdown due to a diagnostic that may automatically clear.
The circuit is in the process of shutdown due to a command from the external circuit lockout hardwired input.
The circuit is in the process of shutdown due to a command from the Building Automation System (e.g. Tracer)
The given circuit is in a Service Override mode
The circuit is running with fan control, via a manual command to perform a Service Pumpdown. Its respective EXV is being held wide open, but the manual liquid line service valve should be closed.
(1) Top level mode (2) Sub-mode
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Compressor Modes
Stopped (1)
Diagnostic Shutdown - Manual Reset (2)
Service Tool Lockout (2)
Other sub-modes are possible in conjunction with at least one of the above modes - See items below for their descriptions: Diagnostic Shutdown Auto Reset Restart Inhibit
Run Inhibit (2)
Diagnostic Shutdown - Auto Reset (2)
Restart Inhibit (2)
Auto (1)
No Sub Modes Starting (1)
No Sub Modes Running (2)
Establishing Min. Capacity - High Oil Temp (2)
Running - Limited (1)
Capacity Limited by High Current (2)
Description
The given compressor is not running and cannot run without intervention. Further information is provided by the sub-mode:-
The compressor has been shutdown on a latching diagnostic.
The compressor has been shutdown due to a command from the TechView Service Tool to be "locked out" and inoperative. This setting is nonvolatile and operation can only be restored by using TechView to "unlock" it.
The given compressor is currently being inhibited from starting (and running*), but may be allowed to start if the inhibiting or diagnostic condition is cleared. Further information is provided by the sub­mode:
The compressor has been shutdown on a diagnostic that may clear automatically.
The compressor is currently unable to start due to its restart inhibit timer. A given compressor is not allowed to start until 5 minutes has expired since its last start.
The given compressor is not currently running but can be expected to start at any moment given that the proper conditions occur.
The given compressor is going through the necessary steps to allow it to start. (This mode is short and transitory)
The given compressor is currently running. Further information is provided by the sub-mode:
The compressor is running and is being forced loaded to its step load point, without regard to the leaving water temperature control, to prevent tripping on high oil temperature.
The given compressor is currently running, but its capacity is being actively limited by the controls. Further information is provided by the sub-mode:
The compressor is running and its capacity is being limited by high currents. The current limit setting is 120% RLA (to avoid overcurrent trips) or lower as set by the compressor's "share" of the active ­current limit (demand limit) setting for the entire chiller.
Controls Interface
Table 3- Compressor Modes
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18
Controls Interface
Capacity Limited by Phase Unbalance (2)
Shutting Down (1)
Diagnostic Shutdown - Manual Reset (2)
Diagnostic Shutdown - Auto Reset (2)
Service Tool Lockout (2)
The compressor is running and its capacity is being limited by excessive phase current unbalance.
The given compressor is still running but shutdown is imminent. The compressor is going through either a run-unload mode or is the active compressor in the operational pumpdown cycle for its circuit. Shutdown is either normal (no sub-mode displayed) or due the following sub-modes:
The compressor is in the process of shutdown due to a latching diagnostic.
The compressor is in the process of shutdown due to a diagnostic that may clear automatically.
The compressor is in the process of shutdown due to a command from the TechView Service Tool to be "locked out" and inoperative. This setting is nonvolatile and operation can only be restored by using TechView to "unlock" it.
(1) Top level mode (2) Sub-mode
Page 19
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Chiller Screen
The chiller screen is a summary of the chiller activity.
Controls Interface
Modes
Chiller
Compressor
AAutouto
Stop
Evap Leaving Water Temperature:
Evap Entering Water Temperature:
Active Chilled Water Setpoint:
Active Current Water Setpoint:
Outdoor Air Temperature:
Software Version:
7 C
12 C
7 C
100%
22 C
18.0
Table 4 - Chiller screen
Description Resolution Units
Evap Leaving Water Temperature X.X F / C Evap Entering Water Temperature X.X F / C Active Chilled Water Setpoint X.X F / C Active Current Limit Setpoint X % RLA Out Door Temperature X.X F / C Software Type RTA Text Software Version X.XX Text
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Controls Interface
Compressor Screen
The compressor screen displays information for the compressors in the format shown. The top line of radio buttons allows you to select the compressor of interest. The next 3 lines show the compressor operating mode. The compressor radio buttons and the compressor operating mode lines don't change as you scroll down in the menu.
The top screen has no upward scroll keys. The single arrow down scrolls the screen one line at a time. As soon as the display is one line away from the top, the upward pointing arrow appears.
The last screen has a single arrow to scroll upward one line at a time. When in the last position, the single down arrow disappears.
Each compressor has its own screen depending on which radio key is pressed. When toggling between compressor screens, say to compare starts and run time, the same lines can be seen without additional keystrokes. For example, toggling from the bottom of the compressor 1A menu accesses the top of the compressor 2A menu.
Modes
Chiller
Compressor
Auto
Stop
Amos L1 L2 L3:
% RLA:
Unit Volts:
Oil Temperature:
Intermediate Oil Pressure:
Suction Pressure:
55.0 65.2 54.3
86.0 88.4 84.3
460
35 C
792 kPa
228 kPa
1A
1B
2A
2B
Description Resolution Units
Amps L1 L2 L3 XXX Amps % RLA L1 L2 L3 X.X % RLA Unit Volts XXX Volts Oil Temperature X.X F / C Intermediate Oil Pressure X.X Pressure Suction Pressure X.X Pressure Starts/ Run Hours X, XX:XX hr:min
Table 5 - Compressor screen
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Controls Interface
Refrigerant Screen
The refrigerant screen displays those aspects of the chiller related to the refrigerant circuits.
Description Resolution Units
Cond Rfgt Pressure Ckt1/Ckt2 X.X Pressure Sat Cond Rfgt Temp Ckt1/Ckt2 X.X F / C Evap Rfgt Pressure Ckt1/Ckt2 X.X Pressure Sat Evap Rfgt Temp Ckt1/Ckt2 X.X F / C Evap Approach Temp Ckt1/Ckt2 X.X F / C Rfgt Liquid Level Ckt1/Ckt2 X.X Height
Table 6 - Refrigerant screen
Chiller
Compressor
Rfgt.
Auto
Stop
Cond Rfgt Pressure:
Sat Cond Rfgt Temp:
Evap Rfgt Pressure:
Sat Evap Rfgt Temp:
Evap Approach Temp:
Rfgt Liquid Level:
Ckt 1
Ckt 2
1275 1275 kPa
51.7 51.7 C
206 206 kPa
1.1 1.1 C
2.2 2.2 C
2.5 -2.5 mm
Page 22
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Controls Interface
Setpoint Screen
The setpoint screen is a two-part screen. Screen 1 lists all setpoints available to change along with their current value. The operator selects a setpoint to change by touching either the verbal description or setpoint value. Doing this causes the screen to switch to Screen 2.
In Screen 1 the language setpoint will always be the last setpoint in the list. This will facilitate language changes by placing that control in a standard position across all CH.530 product lines.
Screen 2 displays the current value of the chosen setpoint in the upper ½ of the display.
It is displayed in a changeable format consistent with its type. Binary setpoints are considered to be simple two state enumeration and will use radio buttons. Analog setpoints are displayed as spin buttons. The lower half of the screen is reserved for help screens.
Modes
Chiller
Compressor
AAutouto
Stop
Auto Local or Remote:
Front Panel Chilled Water Setpoint:
Front Panel Current Limit Setpoint:
Condenser Limit Setpoint:
Low Ambient Lockout Setpt:
Low Ambient Lockout:
Local
7 C
100%
XX % HPC
1.7 C
Enabled
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Description Resolution or Text Units
Auto Local or Remote Remote/Local Text Front Panel Chilled Water Setpoint X.X F / C Front Panel Current Limit Setpoint XXX % RLA Differential to Start X.X Temperature Differential to Stop X.X Temperature Condenser Limit Setpoint Enable/Disable Text Low Ambient Lockout Setpoint X.X Temperature Low Ambient Lockout Enable/Disable Text Ice Build Enable/Disable Text Front Panel Ice Termination Setpoint X.X Temperature Comp 1A Pumpdown Pumpdown/Abort Text Comp 1B Pumpdown Pumpdown/Abort Text Comp 2A Pumpdown Pumpdown/Abort Text Comp 2B Pumpdown Pumpdown/Abort Text EXV Ckt 1 Open Auto/Open Text EXV Ckt 2 Open Auto/Open Text Front Panel Ckt 1 Lockout Locked Out/Not Locked Out Text Front Panel Ckt 2 Lockout Locked Out/Not Locked Out Text Ext Chilled Water Setpoint X.X F / C Ext Current Limit Setpoint XXX % RLA Date Format mmm dd yyyy, dd mm yyyy Text Date Text Time Format 12 hr, 24 hr Text Time of Day Text Keypad/Display Lockout Enable/Disable Text Display Units SI, English Text Pressure Units Absolute, Gauge Text Language Selection Downloaded from TechView Text
Controls Interface
Table 7 - Setpoint screen
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24
Option Condition(s) Explanation
Ice Building Enable/Disable
Cprsr Pumpdown (1) Avail
Not Avail
Pumpdown
EXV Ckt Open (For Authorized Service Use Only (2)) Avail
Not Avail
Open
Ckt Lockout Locked Out
Not Locked Out
Ext. Chilled Water Setpt Enable/Disable
Ext. Current Limit Setpt Enable/Disable
(1) Pumpdown procedures are discussed in the chiller installation-operation-maintenance manual. (2) Used for liquid level control or to recover from pumpdown
Controls Interface
Table 8 - Setpoint Options/Conditions Displayed
If feature is installed, operation can be initiated or stopped
Pumpdown is allowed: only with unit in Stop or when circuit is locked out
Pumpdown is not allowed because unit is operating or pumpdown has been completed
State is displayed while pumpdown is in progress
Indicates EXV is closed but can be opened manually since unit is in Stop or circuit is locked out
EXV is closed but cannot be opened manually since unit is operating
State is displayed when EXV is open. Unit will not start with EXV manually set open, but will initiate valve closure first.
Circuit is locked out at Front Panel; other circuit may be available to run
Circuit is not locked out and is available to run
Allows unit to control setpoint; otherwise another loop controller in line will control, as optionally wired.
Allows unit to control setpoint; otherwise another loop controller in line will control, as optionally wired.
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The diagnostic screen is accessible by either pressing the blinking ALARMS key or by pressing the Diagnostic tab on the screen tab selection.
A hex code and a verbal description appears on the display as shown typically above.
This is the last active diagnostic. Pressing the "Reset All Active Diagnostics" will reset all active diagnostics regardless of type, machine or refrigerant circuit. Compressor diagnostics, which hold off only one compressor, are treated as circuit diagnostics, consistent with the circuit to which they belong. One circuit not operating will not shut the chiller down. Viewing the "Compressor" screen will indicate whether a circuit is not operating and for what reason.
A complete listing of diagnostics and codes is included in the Diagnostic Section.
Power-Up EasyView
Scenario 1: On Power-Up EasyView will progress through two screens if an application is not present.
First Screen, Version # of the Boot, only the version # extension is displayed.
This screen will display for 3-5 seconds and move on to the second screen.
Second Screen, Application or No Application.
This screen will display "-APP" for as long as it remains powered.
Scenario 2: On Power-Up EasyView will progress through 5 screens if an application is present.
First Screen, Version # of the Boot, only the version # extension is displayed.
This screen will display for 3-5 seconds and move on to the second screen.
Second Screen, Application or No Application.This screen will display "APP" for 3-5 seconds and move on to the third screen.
Third screen, First screen of the Application, segment and LED test.
This screen will turn on all LED's and segments for 3-5 seconds and move on to the fourth screen.
Fourth Screen, splash screen.
This screen will display CH.530 for 3­5 seconds and move on to the fifth screen.
Fifth Screen, the Leaving Water Temperature.
Controls Interface
Diagnostic Screen
Rfgt
Set Point
Diagnostic
Stop
Auto
[01] 10: 59 AM Nov 26, 2001:
Evaporator Water Flow Overdue:
[02] 10: 56 AM Nov 26, 2001:
Low Chilled Water Temp: Unit Off:
[03] 10: 55 AM Nov 26, 2001:
Low Evaporator Temp: Unit Off:
Alarms
Reset Diags
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Power-Up DynaView
On Power-Up, DynaView will progress through 3 screens:
First Screen, Version # of the Boot, full version # displayed.
This screen will display for 5 seconds and move on to the second screen. The contrast will also be adjustable from this screen.
Second Screen, Application or No Application.
This screen will display for 5 seconds "A Valid Application Is Present" or "A Valid
Application Is Not Present" and move on to the third screen.
Third Screen, First screen of the Application, the Chiller Tab.
Display Formats
Units
Temperature settings are in °F or °C, depending on Display Units settings. Settings can be entered in tenths or whole degrees depending on a menu setting at the TechView.
Dashes ("-----") appearing in a temperature or pressure report, indicates that the value is invalid or not applicable.
Languages
English plus two alternate languages may be installed with DynaView and will reside in the main processor. English will always be available. Alternate languages must be installed using TechView, Software Download View.
TechView Interface
TechView is the PC (laptop) based tool used for servicing Tracer CH.530. Technicians that make any chiller control modification or service any diagnostic with Tracer CH.530 must use a laptop running the software application "TechView." TechView is a Trane application developed to minimize chiller downtime and aid the technicians' understanding of chiller operation and service requirements.
NOTE: Important: Performing any Tracer CH.530 service functions should be done only by a properly trained service technician. Please
contact your local Trane service agency for assistance with any service requirements.
TechView software is available via Trane.com.
(http://www.trane.com/commercial/s oftware/tracerch530/)
This download site provides a user the TechView installation software and CH.530 main processor software that must be loaded onto your PC in order to service a CH.530 main processor. The TechView service tool is used to load software into the
Tracer CH.530 main processor.
Minimum PC requirements to install and operate TechView are:
• Pentium II or higher processor
• 128Mb RAM
• 1024 x 768 resolution of display
• CD-ROM
• 56K modem
• 9-pin RS-232 serial connection
• Operating system - Windows 2000
• Microsoft Office (MS Word, MS Access, MS Excel)
• Parallel Port (25-pin) or USB Port
NOTE: TechView was designed for the proceeding listed laptop configuration. Any variation will have unknown results. Therefore, support for TechView is limited to only those laptops that meet the specific configuration listed here. Only laptops with a Pentium II class processor or better are supported; Intel Celeron, AMD, or Cyrix processors are not supported.
TechView is also used to perform any CH.530 service or maintenance function. Servicing a CH.530 main processor includes:
• Updating main processor software
• Monitoring chiller operation
• Viewing and resetting chiller diagnostics
• Low Level Intelligent Device (LLID) replacement and binding
• Main processor replacement and configuration modifications
• Setpoint modifications
• Service overrides
Controls Interface
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Controls Interface
Software Download
Instructions for First Time TechView Users
1. Create a folder called "CH.530" on your C:\ drive. You will select and use this folder in subsequent steps so that downloaded files are easy to locate.
2. Download the Java Runtime
installation utility file onto your PC in the CH.530 folder (please note that this does not install Java Runtime, it only downloads the installation utility).
- Click on the latest version of Java
Runtime shown in the TechView Download table.
- Select "Save this program to disk"
while downloading the files (do not select "Run this program from its current location").
3. Download the TechView
installation utility file onto your PC in the CH.530 folder (please note that this does not install TechView, it only downloads the installation utility).
- Click on the latest version of
TechView shown in the TechView Download table.
- Select "Save this program to disk"
while downloading the files (do not select "Run this program from its current location").
4. Remember where you
downloaded the files (the "CH.530" folder). You will need to locate them to finish the installation process.
5. Proceed to "Main Processor
Software Download" page and read the instructions to download the latest version of main processor installation files.
Note: you will first select the chiller type to obtain the available file versions.
6. Select the product family. A table
with the download link will appear for that product family.
7. Download the main processor software onto your PC in the CH.530 folder (please note that this does not install the main processor, it only downloads the installation utility).
- To do this, click on the latest version of the main processor.
- Select "Save this program to disk" while downloading the files (do not select
("Run this program from its current location").
8. Remember where you
downloaded the files (the "CH.530" folder). You will need to locate them to finish the installation process.
9. To complete the installation
process, locate the installation utilities you down-loaded into the CH.530 folder. If necessary, use your PC's file manager to locate the downloaded files.
10. Install the applications in the
following order by double­clicking on the install program and following the installation prompts:
- Java Runtime Environment (JRE_VXXX.exe)
Note: During the Java Runtime Environment installation, you may be prompted to "select the default Java Runtime for the system browsers..." Do not select any system browsers at this step. There should be no default browsers selected for proper operation.
- TechView (620 0-0347-VXXX.exe)
- The main processor (6200-XXXX­XX-XX.exe).
- The main processor program will self extract to the proper folder within the
TechView program directory, provided the TechView program is properly installed on the C:\ drive.
11. Connect your PC to the CH.530
main processor using a standard 9-pin male/9-pin female RS-232 cable.
12. Run the TechView software by
selecting the TechView icon placed on your desktop during the installation process. The "Help...About" menu can be viewed to confirm proper installation of latest versions.
Page 28
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Diagnostics
NonLatch The BAS was setup as
"installed" at the MP and the Comm 3 LLID lost communications with the BAS for 15 contiguous minutes after it had been established. Refer to Section on Setpoint Arbitration to determine how setpoints and operating modes may be effected by the comm loss. The chiller follows the value of the Tracer Default Run Command which can be previously written by Tracer and stored nonvolatilely by the MP (either use local or shutdown)
Reset Level
BAS Communication Lost
Hex Code
Persistence
Special
Severity
The following Diagnostic Table contains all diagnostics possible arranged alphabetically by the name assigned to each diagnostic. Not all diagnostics are available unless TechView is installed.
Legend to Diagnostics Table
Hex Code: 3-digit code used to
uniquely identify diagnostics.
Diagnostic Name: Name of the diagnostic as it appears at DynaView and/or TechView displays.
Severity: Defines the action of the above effect.
Immediate
means an instantaneous shutdown of the affected portion.
Normal
means routine or friendly shutdown of the affected portion.
Special Mode
means a particular mode of operation is invoked, but without shutdown, and
Info
means an Informational Note or Warning is generated.
Persistence: Defines whether or not the diagnostic and its effects are to be manually reset (Latched), or can be either manually or automatically reset (Nonlatched).
Criteria: Quantitatively defines the criteria used in generating the diagnostic and, if nonlatching, the criteria for auto reset.
Reset Level: Defines the lowest level of manual diagnostic reset command which can clear the diagnostic. The manual diagnostic reset levels in decreasing order of priority are: Local, Remote and Info. For example, a diagnostic that has a reset level of Remote, can be reset by either a remote diagnostic reset command or by a local diagnostic reset command, but not by the lower priority Info Reset command.
Table 9 - Diagnostics
Diagnostic Name and Source
Criteria
Remote
Page 29
390
2E6
8A
5EF
29
RLC-SVU01B-E4
Diagnostics
NonLatch The BAS was setup as
"installed" and the BAS did not communicate with the MP within 15 minutes after power­up. Refer to Section on Setpoint Arbitration to determine how setpoints and operating modes may be effected. Note: The original requirement for this was 2 minutes, but was implemented at 15 minutes for RTAC.
Reset Level
BAS Failed to Establish Communication
Hex Code
Persistence
Special
SeverityDiagnostic Name and
Source
Criteria
Remote
Latch The real time clock had
detected loss of its oscillator at some time in the past. This diagnostic can be effectively cleared only by writing a new value to the chiller's time clock using the TechView or DynaView's "set chiller time" functions.
Check Clock
Info
Remote
NonLatch The entering evaporator water
temp fell below the leaving evaporator water temperature by more than 1°C for 55°C-sec. For RTAC this diagnostic cannot reliably indicate loss of flow, but can warn of improper flow direction through the evaporator, misbound temperature sensors, or other system problems.
Chilled Water Flow (Entering Water Temperature)
Info
Remote
Latch Continual loss of
communication between the MP and the Functional ID has occurred for a 30 second period
Comm Loss: Chilled Water Flow Switch
Immediate
Remote
Page 30
5F2
5F3
694
695
5DE
68E
69E
68F
69F
5E4
5E3
6BB
RLC-SVU01B-E4
30
Latch Same as Comm Loss: Chilled
Water Flow Switch
Reset Level
Comm Loss: Cond Rfgt Pressure, Circuit #1
Hex Code
Persistence
Immediate
SeverityDiagnostic Name and
Source
Criteria
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Comm Loss: Cond Rfgt Pressure, Circuit #2
Immediate
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Comm Loss: Electronic Expansion Valve, Circuit #1
Normal
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Comm Loss: Electronic Expansion Valve, Circuit #2
Normal
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Comm Loss: Emergency Stop
Normal
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Comm Loss: Evap Oil Return Valve, Cprsr 1A Valve, Cprsr 1B
Normal
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Comm Loss: Evap Oil Return
Normal
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Comm Loss: Evap Oil Return Valve, Cprsr 2A
Normal
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Comm Loss: Evap Oil Return Valve, Cprsr 2B
Normal
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Comm Loss: Evaporator Entering Water Temperature
Special Mode
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Comm Loss: Evaporator Leaving Water Temperature
Normal
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Comm Loss: Evaporator Rfgt Drain Valve - Ckt 1
Normal
Remote
Diagnostics
Page 31
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6BC
688
689
5F0
5F1
5F8
5DD
5E9
Latch Same as Comm Loss: Chilled
Water Flow Switch
Reset Level
Comm Loss: Evaporator Rfgt Drain Valve - Ckt 2
Hex Code
Persistence
Normal
SeverityDiagnostic Name and
Source
Criteria
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Comm Loss: Evaporator Rfgt Liquid Level, Circuit #1
Immediate
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Comm Loss: Evaporator Rfgt Liquid Level, Circuit #2
Immediate
Remote
Latch Continual loss of
communication between the MP and the Functional ID has occurred for a 30 second period. Note: This diagnostic is replaced by diagnostic 5FB below with Rev 15.0.
Comm Loss: Evaporator Rfgt Pressure, Circuit #1
Immediate
Remote
Latch Continual loss of
communication between the MP and the Functional ID has occurred for a 30 second period. Note: This diagnostic is replaced by diagnostic 5FB below with Rev 15.0.
Comm Loss: Evaporator Rfgt Pressure, Circuit #2
Immediate
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Comm Loss: Evaporator Water Pump Control
Normal
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Comm Loss: External Auto/Stop
Normal
Remote
NonLatch Continual loss of
communication between the MP and the Functional ID has occurred for a 30 second period. Chiller shall discontinue use of the External Chilled Water Setpoint source and revert to the next higher priority for setpoint arbitration.
Comm Loss: External Chilled Water Setpoint
Special Mode
Remote
Diagnostics
Page 32
5DF
5E0
5EA
680
681
682
683
684
685
686
RLC-SVU01B-E4
32
Diagnostics
Latch Continual loss of
communication between the MP and the Functional ID has occurred for a 30 second period. MP will nonvolatilely hold the lockout state (enabled or disabled) that was in effect at the time of comm loss.
Comm Loss: External Circuit Lockout, Circuit #1
Special Mode
Remote
NonLatch Continual loss of
communication between the MP and the Functional ID has occurred for a 30 second period. Chiller shall discontinue use of the External Current limit setpoint and revert to the next higher priority for Current Limit setpoint arbitration.
Comm Loss: External Current Limit Setpoint
Special Mode
Remote
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
Latch Same as Comm Loss: Chilled
Water Flow Switch
Comm Loss: Fan Control Circuit #1, Stage #1
Normal
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Comm Loss: Fan Control Circuit #1, Stage #3
Normal
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Comm Loss: Fan Control Circuit #1, Stage #2
Comm Loss: Fan Control Circuit #1, Stage #4
Comm Loss: Fan Control Circuit #2, Stage #1
Comm Loss: Fan Control Circuit #2, Stage #2
Comm Loss: Fan Control Circuit #2, Stage #3
Latch Same as Comm Loss: External
Circuit Lockout, Circuit #1
Comm Loss: External Circuit Lockout, Circuit #2
Special Mode
Remote
Page 33
687
68C
68D
69A
69B
68A
698
68B
699
5D9
5DA
RLC-SVU01B-E4
33
Diagnostics
Latch Continual loss of
communication between the MP and the Functional ID has occurred for a 30 second period. Operate the remaining fans as fixed speed fan deck.
Comm Loss: Fan Inverter Fault, Circuit #1 or Circuit #1, Drive 1
Special Mode
Remote
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
Latch Same as Comm Loss: Fan
Inverter Fault, Circuit #1 or Circuit #1, Drive 1
Special Mode
Remote
Comm Loss: Fan Inverter Fault, Circuit #1, Drive 2
Latch Same as Comm Loss: Fan
Inverter Fault, Circuit #1 or Circuit #1, Drive 1
Special Mode
Remote
Comm Loss: Fan Inverter Fault, Circuit #2 or Circuit #2, Drive 1
Latch Same as Comm Loss: Fan
Inverter Fault, Circuit #1 or Circuit #1, Drive 1
Special Mode
Remote
Comm Loss: Fan Inverter Fault, Circuit #2, Drive 2
Latch Same as Comm Loss: Fan
Inverter Fault, Circuit #1 or Circuit #1, Drive 1
Normal
Remote
Comm Loss: Fan Inverter Fault, Circuit #1, Drive 1 and 2
Latch Same as Comm Loss: Fan
Inverter Fault, Circuit #1 or Circuit #1, Drive 1
Normal
Remote
Comm Loss: Fan Inverter Power, Circuit #2 or Circuit #2 Drive 1 and 2
Latch Same as Comm Loss: Fan
Inverter Fault, Circuit #1 or Circuit #1, Drive 1
Remote
Comm Loss: Fan Inverter Speed Command, Circuit #1 or Circuit #1 Drive 1 and 2
Latch Same as Comm Loss: Fan
Inverter Fault, Circuit #1 or Circuit #1, Drive 1
Special Mode
Remote
Comm Loss: Fan Inverter Speed Command, Circuit #2 or Circuit #2 Drive 1 and 2
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Comm Loss: Female Step Load Compressor 1A
Special Mode
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Comm Loss: Female Step Load Compressor 1B
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Comm Loss: Fan Control Circuit #2, Stage #4
Page 34
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34
Diagnostics
5DB
5DC
5EB
5EC
5ED
5EE
5E1
5FA
5F4
5F5
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
Comm Loss: Female Step Load Compressor 2A
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Comm Loss: Female Step Load Compressor 2B
Latch Same as Comm Loss: Chilled
Water Flow Switch
Immediate
Remote
Comm Loss: High Pressure Cutout Switch, Cprsr 1A
Latch Same as Comm Loss: Chilled
Water Flow Switch
Immediate
Remote
Comm Loss: High Pressure Cutout Switch, Cprsr 1B
Latch Same as Comm Loss: Chilled
Water Flow Switch
Immediate
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Immediate
Remote
Comm Loss: High Pressure Cutout Switch, Cprsr 2A
Comm Loss: Female Step Load Compressor 2B
Latch Continual loss of
communication between the MP and the Functional ID has occurred for a 30 second period. Chiller shall revert to normal (non-ice building) mode regardless of last state.
Special Mode
Remote
Comm Loss: Ice­Machine Control
Latch Same as Comm Loss: Ice-
Machine Control
Special Mode
Remote
Comm Loss: Ice­Machine Control
Latch Same as Comm Loss: Chilled
Water Flow Switch
Immediate
Remote
Comm Loss: Intermediate Oil Pressure, Cprsr 1A
Latch Same as Comm Loss: Chilled
Water Flow Switch
Immediate
Remote
Comm Loss: Intermediate Oil Pressure, Cprsr 1B
Page 35
5F6
5F7
69D
5D2
5D4
5D6
5D8
5D1
5D3
5D5
5D7
5E5
RLC-SVU01B-E4
35
Diagnostics
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
Latch Same as Comm Loss: Chilled
Water Flow Switch
Immediate
Remote
Latch Same as Comm Loss: Chilled
Water Flow Switch
Immediate
Remote
Comm Loss: Intermediate Oil Pressure, Cprsr 2B
Comm Loss: Intermediate Oil Pressure, Cprsr 2A
Latch Same as Comm Loss: Chilled
Water Flow Switch
Special Mode
Remote
Comm Loss: Local BAS Interface
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Comm Loss: Male Port Load Compressor 1A
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Comm Loss: Male Port Load Compressor 1B
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Comm Loss: Male Port Load Compressor 2A
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Comm Loss: Male Port Load Compressor 2B
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Comm Loss: Male Port Unload Compressor 1A
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Comm Loss: Male Port Unload Compressor 1B
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Comm Loss: Male Port Unload Compressor 2A
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Comm Loss: Male Port Unload Compressor 2B
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Comm Loss: Intermediate Oil Pressure, Cprsr 2B
Page 36
5E6
696
697
5E2
690
691
692
693
6AC
6AB
RLC-SVU01B-E4
36
Diagnostics
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Comm Loss: Oil Temperature, Circuit #2 or Cprsr 2A
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Comm Loss: Oil Temperature, Cprsr 1B
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Remote
Comm Loss: Oil Temperature, Cprsr 2B
Latch Continual loss of
communication between the MP and the Functional ID has occurred for a 30 second period. Note that if this diagnostic occurs, operational pumpdown will be performed regardless of the last valid temperature.
Normal
Remote
Comm Loss: Outdoor Air Temperature
Latch
Same as Comm Loss: Chilled Water Flow Switch
Normal
Local
Comm Loss: Starter 1A
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Local
Comm Loss: Starter 1B
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Local
Comm Loss: Starter 2A
Latch Same as Comm Loss: Chilled
Water Flow Switch
Normal
Local
Comm Loss: Starter 2B
Latch Same as Comm Loss: Chilled
Water Flow Switch
Info
Local
Comm Loss: Starter Panel High Temperature Limit ­Panel 1, Cprsr 1B
Latch Same as Comm Loss: Chilled
Water Flow Switch
Info
Local
Comm Loss: Starter Panel High Temperature Limit ­Panel 1, Cprsr 2A
Page 37
6AD
6A0
5FB
5FC
5FD
5FE
RLC-SVU01B-E4
37
Diagnostics
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
Latch Same as Comm Loss: Chilled
Water Flow Switch
Info
Local
Comm Loss: Starter Panel High Temperature Limit ­Panel 2, Cprsr 2B
Latch Same as Comm Loss: Chilled
Water Flow Switch
Info
Remote
Comm Loss: Status/ Annunciation Relays
Latch Continual loss of
communication between the MP and the Functional ID has occurred for a 30 second period. Circuit target if no isolation valves, compressor target if isolation valves or simplex. Design Note: In the case of manifolded compressors without isolation valves, the occurrence of this diagnostic will also generate a comm loss with the nonexistent Suction Press Cprsr 2B in order to accomplish circuit shutdown.
Immediate
Remote
Comm Loss: Suction Pressure Cprsr 1A
Latch Continual loss of
communication between the MP and the Functional ID has occurred for a 30 second period. Design Note: For circuits with manifolded compressors w/o isolation valve option, this diagnostic will occur with the preceding diagnostic, even though this transducer is not required or installed.
Immediate
Remote
Comm Loss: Suction Pressure Cprsr 1B
Latch Same as Comm Loss: Chilled
Water Flow Switch
Immediate
Remote
Comm Loss: Suction Pressure Cprsr 2A
Latch Same as Comm Loss: Chilled
Water Flow Switch
Immediate
Remote
Comm Loss: Suction Pressure Cprsr 2B
Page 38
2A1
5B4
2A2
5B5
5B8
5B9
FD
8E
RLC-SVU01B-E4
38
Diagnostics
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
Latch The MP has received a fault
signal from the respective condenser fan Variable Speed Inverter Drive, and unsuccessfully attempted (5 times within 1 minute of each other) to clear the fault. The 4th attempt removes power from the inverter to create a power up reset. If the fault does not clear, the MP will revert to constant speed operation without the use of the inverter's fan. The inverter must be manually bypassed, and fan outputs rebound, for full fixed speed fan operation
Special Mode
Remote
Condenser Fan Variable Speed Drive Fault - Circuit 1 (Drive 1)
Latch Same as Condenser Fan
Variable Speed Drive Fault ­Circuit 1 (Drive 1)
Special Mode
Remote
Condenser Fan Variable Speed Drive Fault - Circuit 1 Drive 2
Latch Same as Condenser Fan
Variable Speed Drive Fault ­Circuit 1 (Drive 1)
Special Mode
Remote
Condenser Fan Variable Speed Drive Fault - Circuit 2 Drive 1
Latch Same as Condenser Fan
Variable Speed Drive Fault ­Circuit 1 (Drive 1)
Special Mode
Remote
Condenser Fan Variable Speed Drive Fault - Circuit 2 Drive 2
Latch Bad Sensor or LLIDImmediate
Remote
Condenser Refrigerant Pressure Transducer - Circuit 1
Latch Bad Sensor or LLIDImmediate
Remote
Condenser Refrigerant Pressure Transducer - Circuit 2
Latch EMERGENCY STOP input is
open. An external interlock has tripped. Time to trip from input opening to unit stop shall be
0.1 to 1.0 seconds.
Immediate
Remote
Emergency Stop
Latch Bad Sensor or LLID a. Normal
operation, no effects on control. b. Chiller shall remove any Return or Constant Return Chilled Water Reset, if it was in effect. Apply slew rates per Chilled Water Reset spec
Immediate
Remote
Evaporator Entering Water Temperature Sensor
Page 39
RLC-SVU01B-E4
39
AB
27D
3F9
6B9
6BA
ED
Diagnostics
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
Latch Bad Sensor or LLIDNormal
Remote
Evaporator Leaving Water Temperature Sensor
Latch Bad Sensor or LLIDImmediate
Remote
Evaporator Liquid Level Sensor ­Circuit 1
Latch Bad Sensor or LLIDImmediate
Remote
Evaporator Liquid Level Sensor ­Circuit 2
Latch This diagnostic is effective only
with Remote Evaporator units. The liquid level of the respective evaporator was not seen to be below the level of-
21.2 mm (0.83 in) within 5 minutes of the commanded opening of its Drain Valve Solenoid. The diagnostic will not be active if the drain valve is commanded closed.
NA
Remote
Evaporator Rfgt Drain
- Circuit 1
Latch Same as Evaporator Rfgt Drain
- Circuit 1
NA
Remote
Evaporator Rfgt Drain
- Circuit 2
NonLatch a. The chilled water flow switch
input was open for more than 6-10 contiguous seconds. b. This diagnostic does not de­energize the evaporator pump output c. 6-10 seconds of contiguous flow shall clear this diagnostic. d. Even though the pump times out in the STOP modes, this diagnostic shall not be called out in the STOP modes. Note that this diagnostic will not light the red diagnostic light on the EasyView display.
Immediate
Remote
Evaporator Water Flow Lost
Page 40
RLC-SVU01B-E4
40
ED
384
5C4
Diagnostics
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
NonLatch a. The chilled water flow switch
input was open for more than 6-10 contiguous seconds. b. This diagnostic does not de­energize the evaporator pump output c. 6-10 seconds of contiguous flow shall clear this diagnostic. d. Even though the pump times out in the STOP modes, this diagnostic shall not be called out in the STOP modes. Note that this diagnostic will not light the red diagnostic light on the EasyView display.
Immediate
Remote
Evaporator Water Flow Lost
NonLatch Evaporator water flow was not
proven within 4.25 minutes (RTAC Rev20 and earlier) or 20 minutes (RTAC Rev 21) of the Chilled water pump relay being energized. With SW Rev 17.0 and earlier, the diagnostic will de-energize the Chilled Water Pump output. It will be re­energized if the diagnostic clears with the return of flow and the chiller will be allowed to restart normally (to accommodate external control of pump) With SW Rev 18.0 and later, the pump command status will not be effected. Note that this diagnostic will not light the red diagnostic light on the EasyView display
Normal
Remote
Evaporator Water Flow Overdue
Latch Loss of comm with 75% or
more of the LLIDs configured for the system has been detected. This diagnostic will suppress the callout of all subsequent comm loss diagnostics. Check power supply(s) and power disconnects - troubleshoot LLIDS buss using TechView
Immediate
Remote
Excessive Loss of Comm
Page 41
RLC-SVU01B-E4
41
87
89
1C6
1C7
584
5B7
Diagnostics
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
NonLatch a. Function Not "Enabled": no
diagnostics. b. "Enabled": Out-Of-Range Low or Hi or bad LLID, set diagnostic, default CWS to next level of priority (e.g. Front Panel SetPoint). This Info diagnostic will automatically reset if the input returns to the normal range.
Info
Remote
External Chilled Water Setpoint
NonLatch Same as External Chilled Water
Setpoint
Info
Remote
Evaporator Entering Water Temperature Sensor
Latch The system differential
pressure for the respective circuit was above 19.2 bar for 2 consecutive samples or more than 10 seconds.
Normal
Remote
High Differential Refrigerant Pressure ­Circuit 1
Latch Same as High Differential
Refrigerant Pressure - Circuit 1
Normal
Remote
High Differential Refrigerant Pressure ­Circuit 2
Latch The liquid level sensor is seen
to be at or near its high end of range for 80 contiguous minutes while the compressor is running. (The diagnostic timer will hold, but not clear when the circuit is off). Design: 80% or more of bit count corresponding to +21.2 mm or more liquid level for 80 minutes)
Normal
Remote
High Evaporator Liquid Level - Circuit 1
Latch Same as High Differential
Refrigerant Pressure - Circuit 1
NormalHigh Evaporator
Liquid Level - Circuit 2
Page 42
RLC-SVU01B-E4
42
Diagnostics
6B8
1DE
1E0
1DD
1DF
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
NonLatch The evaporator refrigerant
pressure of either circuit has risen above 13.3 bar. The evaporator water pump relay will be de-energized to stop the pump regardless of why the pump is running. The diagnostic will auto reset and the pump will return to normal control when all of the evaporator pressures fall below 13 bar. This diagnostic has severity of Immediate because if an evaporator pressure reads high without being invalid, the pump would be shut off but the chiller could keep running. Evaporator water flow diagnostics are not active if the pump is commanded off, only if the pump is commanded on but flow does not occur as expected.
Immediate
Remote
High Evaporator Refrigerant Pressure
NonLatch The respective oil temperature
as supplied to the compressor, exceeded 93°C for 2 consecutive samples or for over 10 seconds. Note: As part of the Compressor High Temperature Limit Mode (Minimum Limit), the running compressor's female load step will be forced loaded when its oil temperature exceeds 88°C and returned to normal control when the oil temperature falls below 77°C.
Remote
High Oil Temperature
- Compressor 1A
Immediate
Latch Same as High Oil Temperature -
Compressor 1A
Immediate
Local
High Oil Temperature
- Compressor 1B
Latch Same as High Oil Temperature -
Compressor 1A
Immediate
Local
High Oil Temperature
- Compressor 2A
Latch Same as High Oil Temperature -
Compressor 1A
Immediate
Local
High Oil Temperature
- Compressor 2B
Page 43
RLC-SVU01B-E4
43
Diagnostics
F5
F6
BE
BF
5BE
5BF
5C0
5C1
C5
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
Latch A high pressure cutout was
detected on Compressor 1A; trip at 22 ± 0.35 bar. Note: Other diagnostics that may occur as an expected consequence of the HPC trip will be suppressed from annunciation. These include Phase Loss, Power Loss, and Transition Complete Input Open.
Immediate
Local
High Pressure Cutout
- Compressor 1A
Latch Same as High Pressure Cutout -
Compressor 1A
Immediate
Local
High Pressure Cutout
- Compressor 1B
Latch Same as High Pressure Cutout -
Compressor 1A
Immediate
Local
High Oil Temperature
- Compressor 2A
Latch Same as High Pressure Cutout -
Compressor 1A
Immediate
Local
High Oil Temperature
- Compressor 2B
Latch Bad Sensor or LLIDImmediate
Remote
Intermediate Oil Pressure Transducer ­Compressor 1A
Latch Bad Sensor or LLIDImmediate
Remote
Intermediate Oil Pressure Transducer ­Compressor 1B
Latch Bad Sensor or LLIDImmediate
Remote
Intermediate Oil Pressure Transducer ­Compressor 2A
Latch Bad Sensor or LLIDImmediate
Remote
Intermediate Oil Pressure Transducer ­Compressor 2B
NonLatch The leaving chilled water
temperature fell below the leaving water temperature cutout setting for 16.7°C seconds while the chiller is in the Stop mode, or in Auto mode with no compressors running. Energize Evaporator Water Pump Relay until diagnostic auto resets, then return to normal evaporator pump control. Automatic reset occurs when the temperature rises 2°F (1.1°C) above the cutout setting for 30 minutes.
Special Mode
Remote
Low Chilled Water Temp: Unit Off
Page 44
RLC-SVU01B-E4
44
Diagnostics
C6
1AE
1AF
583
5B6
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
NonLatch The chilled water temperature
fell below the cutout setpoint for 16.7°C seconds while the compressor was running. Automatic reset occurs when the temperature rises 2 °F (1.1°C) above the cutout setting for 2 minutes. This diagnostic shall not de-energize the Evaporator Water Pump Output.
Immediate and Special Mode
Remote
Low Chilled Water Temp: Unit On
Latch The system differential
pressure for the respective circuit was below 2.45 bar for more than 140 bar-sec with either a 1 minute (single cprsr circuit) or 2.5 minute (manifolded cprsr circuit) ignore time from the start of the circuit.
Immediate
Remote
Low Differential Refrigerant Pressure ­Circuit 1
Latch Same as Low Differential
Refrigerant Pressure - Circuit 1
Immediate
Remote
Low Differential Refrigerant Pressure ­Circuit 2
Latch The liquid level sensor is seen
to be at or near its low end of range for 80 contiguous minutes while the compressor is running. Design: 20% or less of bit count corresponding to -
21.2 mm or less liquid level for 80 minutes
Immediate
Remote
Low Evaporator Liquid Level - Circuit 1
Latch Same as Low Evaporator
Liquid Level - Circuit 1
Immediate
Remote
Low Evaporator Liquid Level - Circuit 2
Page 45
RLC-SVU01B-E4
45
Diagnostics
194
195
6B3
Latch a. The inferred Saturated
Evaporator Refrigerant Temperature (calculated from suction pressure transducer(s)) dropped below the Low Refrigerant Temperature Cutout Setpoint for 66.7°C-sec (4.4°C­sec max rate) while the circuit was running after the ignore period had expired. The integral is held at 0 for the ignore time (which is a function of outdoor air temperature) following the circuit startup and the integral will be limited to never trip in less than 15 seconds. (i.e. the error term shall be clamped to -
13.3°C. The minimum LRTC setpoint is -20.5°C (1.3 bar) the point at which oil separates from the refrigerant. b. During the timeout of the trip integral, the unload solenoid(s) of the running compressors on the circuit, shall be energized continuously. Normal load/unload operation will be resumed if the trip integral is reset by return to temps above the cutout setpoint.)
Immediate
Remote
Low Evaporator Refrigerant Temperature ­Circuit 1
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
Latch Same as Low Evaporator
Refrigerant Temperature ­Circuit 1
Immediate
Remote
Low Evaporator Refrigerant Temperature ­Circuit 2
NonLatch Any of the evaporator
saturated temperatures fell below the water temperature cutout setting while the respective evaporator liquid level was greater than -21.2mm for 16.7°C seconds while chiller is in the Stop mode, or in Auto mode with no compressors running. Energize Evaporator Water Pump Relay until diagnostic auto resets, then return to normal evaporator pump control. Automatic reset occurs when either the evaporator temperature rises 2°F (1.1°C) above the cutout setting or the liquid level falls below -21.2mm for 30 minutes.
Special Mode
Remote
Low Evaporator Temp
- Ckt 1: Unit Off
Page 46
RLC-SVU01B-E4
46
Diagnostics
6B3
198
199
19A
19B
B5
B6
B7
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
NonLatch Same as Low Evaporator Temp
- Ckt 1: Unit Off
Special Mode
Remote
Low Evaporator Temp
- Ckt 1: Unit Off
Latch The intermediate oil pressure
transducer for this compressor was out of the acceptable pressure range for 15 seconds, while the Delta Pressure was greater than 2.45 bar: Acceptable range is 0.50 > (PC­PI) / (PC-PE) for the first 2.5 minutes of operation, and 0.25 > (PC-PI) / (PC- PE) thereafter
Immediate
Local
Low Oil Flow ­Compressor 1A
Latch Same as Low Oil Flow -
Compressor 1A
Immediate
Local
Low Oil Flow ­Compressor 1B
Latch Same as Low Oil Flow -
Compressor 1A
Immediate
Local
Low Oil Flow ­Compressor 2A
Latch Same as Low Oil Flow -
Compressor 1A
Immediate
Local
Low Oil Flow ­Compressor 2B
Latch a. The Suction Refrigerant
Pressure (or either of the compressor suction pressures) dropped below 0.7 bar just prior to compressor start (after EXV preposition). b. The pressure fell below 1.12 bar while running after the ignore time had expired, or fell below 0.7 bar (or 0.35 bar in software prior to Oct 02) before the ignore time had expired. The ignore time is function of outdoor air temperature. Note: Part b. is identical to Low Evaporator Refrigerant Temperature diagnostic except for the trip integral and trip point settings.
Immediate
Local
Low Suction Refrigerant Pressure ­Circuit 1
Latch Same as Low Suction
Refrigerant Pressure - Circuit 1
Immediate
Local
Low Suction Refrigerant Pressure ­Circuit 2
Latch Same as Low Suction
Refrigerant Pressure - Circuit 1
Immediate
Local
Low Suction Refrigerant Pressure ­Circuit 1B
Page 47
RLC-SVU01B-E4
47
Diagnostics
B8
BA
BB
BC
BD
1AD
6A1
5FF
6A2
69C
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
Latch Same as Low Suction
Refrigerant Pressure - Circuit 1
Immediate
Local
Low Suction Refrigerant Pressure ­Circuit 2B
Latch Compressor current exceeded
overload time vs. trip characteristic. For A/C products Must trip = 140% RLA, Must hold=125%, nominal trip132.5% in 30 seconds.
Immediate
Local
Motor Current Overload ­Compressor 1A
Latch Same as Low Suction
Refrigerant Pressure - Circuit 1
Immediate
Local
Motor Current Overload ­Compressor 1B
Latch Same as Low Suction
Refrigerant Pressure - Circuit 1
Immediate
Local
Motor Current Overload ­Compressor 2A
Latch Same as Low Suction
Refrigerant Pressure - Circuit 1
Immediate
Local
Motor Current Overload ­Compressor 2B
Latch Memory error criteriaImmediate
Remote
MP Application Memory CRC Error
Latch MP has determined there was
an error with the previous power down store. Starts and Hours may have been lost for the last 24 hours.
Info
Remote
MP: Could not Store Starts and Hours
Latch MP has an invalid configuration
based on the current software installed.
Immediate
Remote
Latch MP has determined there was
an error with a block in the Non-Volatile memory. Check settings.
Info
Remote
MP: Non-Volatile Block Test Error
Latch MP has determined there was
an error in a sector of the Non­Volatile memory and it was reformatted. Check settings.
Info
Remote
MP: Non-Volatile Memory Reformat
MP: Invalid Configuration
Page 48
RLC-SVU01B-E4
48
Diagnostics
D9
1E1
1E2
5A0
5A1
1E6
1E8
1E5
1E7
A1
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
NonLatch The main processor has
successfully come out of a reset and built its application. A reset may have been due to a power up, installing new software or configuration. This diagnostic is immediately and automatically cleared and thus can only be seen in the Historic Diagnostic List in TechView.
Info
Remote
MP: Reset Has Occurred
Latch The Intermediate Oil Pressure
Transducer for this compressor is reading a pressure either above its respective circuit's Condenser Pressure by 1.05 bar or more, or below its respective Suction Pressure 0.7 bar or more for 30 seconds continuously.
Immediate
Local
Oil Flow Fault ­Compressor 1A
Latch Same as Oil Flow Fault -
Compressor 1A
Immediate
Local
Oil Flow Fault ­Compressor 1b
Latch Same as Oil Flow Fault -
Compressor 1A
Immediate
Local
Oil Flow Fault ­Compressor 2A
Latch Same as Oil Flow Fault -
Compressor 1A
Immediate
Local
Oil Flow Fault ­Compressor 2b
Latch Bad Sensor or LLIDNormal
Remote
Oil Temperature Sensor - Cprsr 1B
Latch Bad Sensor or LLIDNormal
Remote
Oil Temperature Sensor - Cprsr 2B
Latch Bad Sensor or LLIDNormal
Remote
Oil Temperature Sensor - Cprsr 1A
Latch Bad Sensor or LLIDNormal
Remote
Oil Temperature Sensor - Cprsr 2A
Latch Bad Sensor or LLID. Note that if
this diagnostic occurs, operational pumpdown will be performed regardless of the last valid temperature.
Normal
Remote
Outdoor Air Temperature Sensor
Page 49
RLC-SVU01B-E4
49
Diagnostics
D7
19C
19D
19E
19F
184
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
NonLatch a. Line voltage above + 10% of
nominal. [Must hold = + 10 % of nominal. Must trip = + 15 % of nominal. Reset differential = min. of2% and max. of 4%. Time to trip = minimum of 1 min. and maximum of 5 min.) Design: Nom. trip: 60 seconds at greater than 112.5%, + or-
2.5%, Auto Reset at 109% or less.
Immediate
Remote
Over Voltage
Latch a) No current was sensed on
one or two of the current transformer inputs while running or starting (See Nonlatching Power Loss Diagnostic for all 3 phases lost while running). Must hold = 20% RLA. Must trip = 5% RLA. Time to trip shall be longer than guaranteed reset on Starter Module at a minimum, 3 seconds maximum. Actual design trippoint is 10%. The actual design trip time is 2.64 seconds. b) If Phase reversal protection is enabled and current is not sensed on one or more current transformer inputs. Logic will detect and trip in a maximum of 0.3 second from compressor start.
Immediate
Local
Phase Loss ­Compressor 1A
Latch Same as Phase Loss -
Compressor 1A
Immediate
Local
Phase Loss ­Compressor 1B
Latch Same as Phase Loss -
Compressor 1A
Immediate
Local
Phase Loss ­Compressor 2A
Latch Same as Phase Loss -
Compressor 1A
Immediate
Local
Phase Loss ­Compressor 2B
Latch A phase reversal was detected
on the incoming current. On a compressor startup the phase reversal logic must detect and trip in a maximum of .3 second from compressor start.
Immediate
Local
Phase Reversal ­Compressor 1A
Page 50
RLC-SVU01B-E4
50
Diagnostics
185
186
187
1A0
1A1
1A2
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
Latch Same as Phase Reversal -
Compressor 1A
Immediate
Local
Phase Reversal ­Compressor 1B
Latch Same as Phase Reversal -
Compressor 1A
Immediate
Local
Phase Reversal ­Compressor 2A
Latch Same as Phase Reversal -
Compressor 1A
Immediate
Local
Phase Reversal ­Compressor 2B
NonLatch The compressor had previously
established currents while running and then all 3 phases of current were lost. Design: Less than 10% RLA, trip in 2.64 seconds. This diagnostic will preclude the Phase Loss Diagnostic and the Transition Complete Input Opened Diagnostic from being called out. To prevent this diagnostic from occurring with the intended disconnect of main power, the minimum time to trip must be greater than the guaranteed reset time of the Starter module. Note: This diagnostic prevents nuisance latching diagnostics due to a momentary power loss. It does not protect motor/compressor from uncontrolled power reapplication. See Momentary Power Loss Diagnostic for this protection. This diagnostic is not active during the start mode before the transition complete input is proven. Thus a random power loss during a start would result in either a "Starter Fault Type 3" or a "Starter Did Not Transition" latching diagnostic.
Immediate
Remote
Power Loss ­Compressor 1A
NonLatch Same as Power Loss -
Compressor 1A
Immediate
Remote
Power Loss ­Compressor 1B
NonLatch Same as Power Loss -
Compressor 1A
Immediate
Remote
Power Loss ­Compressor 12A
Page 51
RLC-SVU01B-E4
51
Diagnostics
1A3
8C
8D
1B2
1B3
1B4
1B5
5CD
6A7
5CE
6A8
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
NonLatch Same as Power Loss -
Compressor 1A
Immediate
Remote
Power Loss ­Compressor 2B
NonLatch The pumpdown cycle for this
circuit was terminated abnormally due to excessive time or due to a specific set of diagnostic criteria - but without associated latching diagnostics.
Info
Remote
Pumpdown Terminated - Circuit 1
NonLatch Same as Pumpdown
Terminated - Circuit 1
Info
Remote
Pumpdown Terminated - Circuit 2
Latch A 30% Current Imbalance has
been detected on one phase relative to the average of all 3 phases for 90 continuous seconds.
Immediate
Local
Severe Current Imbalance ­Compressor 1A
Latch Same as Severe Current
Imbalance - Compressor 1A
Immediate
Local
Severe Current Imbalance ­Compressor 1B
Latch Same as Severe Current
Imbalance - Compressor 1A
Immediate
Local
Severe Current Imbalance ­Compressor 2A
Latch Same as Severe Current
Imbalance - Compressor 1A
Immediate
Local
Severe Current Imbalance ­Compressor 2B
Latch Starter has had a loss of
communication with the MP for a 15 second period.
Immediate
Local
Starter 1A Comm Loss: MP
Latch While in the Starter Dry Run
Mode either 50% Line Voltage was sensed at the Potential Transformers or 10% RLA Current was sensed at the Current Transformers.
Immediate
Local
Starter 1A Dry Run Test
Latch Starter has had a loss of
communication with the MP for a 15 second period.
Immediate
Local
Starter 1B Comm Loss: MP
Latch While in the Starter Dry Run
Mode either 50% Line Voltage was sensed at the Potential Transformers or10 % RLA Current was sensed at the Current Transformers.
Immediate
Local
Starter 1B Dry Run Test
Page 52
RLC-SVU01B-E4
52
Diagnostics
5CF
6A9
5D0
6AA
CC
CA
CB
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
Latch Starter has had a loss of
communication with the MP for a 15 second period.
Immediate
Local
Starter 2A Comm Loss: MP
Latch While in the Starter Dry Run
Mode either 50% Line Voltage was sensed at the Potential Transformers or 10% RLA Current was sensed at the Current Transformers.
Immediate
Local
Starter 2A Dry Run Test
Latch Starter has had a loss of
communication with the MP for a 15 second period.
Immediate
Local
Starter 2B Comm Loss: MP
Latch While in the Starter Dry Run
Mode either 50% Line Voltage was sensed at the Potential Transformers or 10% RLA Current was sensed at the Current Transformers.
Immediate
Local
Starter 2B Dry Run Test
NonLatch Detected compressor currents
greater than 10% RLA on any or all phases when the compressor was commanded off. Detection time shall be 5 second minimum and 10 seconds maximum. On detection and until the controller is manually reset: generate diagnostic, energize the appropriate alarm relay, continue to energize the Evaporator Pump Output, continue to command the affected compressor off, fully unload the effected compressor and command a normal stop to all other compressors. For as long as current continues, perform liquid level and fan control on the circuit effected.
Special Mode
Remote
Starter Contactor Interrupt Failure ­Compressor 2A
NonLatch Same as Starter Contactor
Interrupt Failure - Compressor 2A
Special Mode
Remote
Starter Contactor Interrupt Failure ­Compressor 1A
NonLatch Same as Starter Contactor
Interrupt Failure - Compressor 2A
Special Mode
Remote
Starter Contactor Interrupt Failure ­Compressor 1B
Page 53
RLC-SVU01B-E4
53
Diagnostics
CD
180
181
182
183
6A3
6A4
6A5
6A6
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
NonLatch Same as Starter Contactor
Interrupt Failure - Compressor 2A
Special Mode
Remote
Starter Contactor Interrupt Failure ­Compressor 2B
Latch The Starter Module did not
receive a transition complete signal in the designated time from its command to transition. The must hold time from the Starter Module transition command is 1 second. The Must trip time from the transition command is 6 seconds. Actual design is 2.5 seconds. This diagnostic is active only for Y-Delta, Auto­Transformer, Primary Reactor, and X-Line Starters.
Immediate
Local
Starter Did Not Transition ­Compressor 1A
Latch Same as Starter Did Not
Transition - Compressor 1A
Immediate
Local
Starter Did Not Transition ­Compressor 1B
Latch Same as Starter Did Not
Transition - Compressor 1A
Immediate
Local
Starter Did Not Transition ­Compressor 2A
Latch Same as Starter Did Not
Transition - Compressor 1A
Immediate
Local
Starter Did Not Transition ­Compressor 2B
Latch Starter failed to arm or start
within the allotted time (15 seconds).
Info
Local
Starter Failed to Arm/Start - Cprsr 1A
Latch Same as Starter Failed to
Arm/Start - Cprsr 1A
Info
Local
Starter Failed to Arm/Start - Cprsr 1B
Latch Same as Starter Failed to
Arm/Start - Cprsr 1A
Info
Local
Starter Failed to Arm/Start - Cprsr 2A
Latch Same as Starter Failed to
Arm/Start - Cprsr 1A
Info
Local
Starter Failed to Arm/Start - Cprsr 2B
Page 54
RLC-SVU01B-E4
54
Diagnostics
1E9
1EA
1EB
1EC
1ED
1EE
1EF
1F0
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
Latch This is a specific starter test
where 1M(1K1) is closed first and a check is made to ensure that there are no currents detected by the CT's. If currents are detected when only 1M is closed first at start, then one of the other contactors is shorted.
Immediate
Local
Starter Fault Type I ­Compressor 1A
Latch Same as Starter Fault Type I -
Compressor 1A
Immediate
Local
Starter Fault Type I ­Compressor 1B
Latch Same as Starter Fault Type I -
Compressor 1A
Immediate
Local
Starter Fault Type I ­Compressor 2A
Latch Same as Starter Fault Type I -
Compressor 1A
Immediate
Local
Starter Fault Type I ­Compressor 2B
Latch This is a specific starter test
where the Shorting Contactor (1K3) is individually energized and a check is made to ensure that there are no currents detected by the CT's. If current is detected when only S is energized at Start, then 1M is shorted. b. This test in a. above applies to all forms of starters (Note: It is understood that many starters do not connect to the Shorting Contactor.).
Immediate
Local
Latch Same as Starter Fault Type II -
Compressor 1A
Immediate
Local
Starter Fault Type II ­Compressor 1B
Latch Same as Starter Fault Type II -
Compressor 1A
Immediate
Local
Starter Fault Type II ­Compressor 2A
Latch Same as Starter Fault Type II -
Compressor 1A
Immediate
Local
Starter Fault Type II ­Compressor 2B
Starter Fault Type II ­Compressor 1A
Page 55
RLC-SVU01B-E4
55
Diagnostics
1F1
1F2
1F3
1F4
5C7
5C8
5C5
5C6
5C9
5CA
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
Latch As part of the normal start
sequence to apply power to the compressor, the Shorting Contactor (1K3) and then the Main Contactor (1K1) were energized. 1.6 seconds later there were no currents detected by the CT's for the last
1.2 Seconds on all 3 phases. The test above applies to all forms of starters except Adaptive Frequency Drives.
Immediate
Local
Latch Same as Starter Fault Type III -
Compressor 1A
Immediate
Local
Starter Fault Type III ­Compressor 1B
Latch Same as Starter Fault Type III -
Compressor 1A
Immediate
Local
Starter Fault Type III ­Compressor 2A
Latch Same as Starter Fault Type III -
Compressor 1A
Immediate
Local
Starter Fault Type III ­Compressor 2B
Starter Fault Type III ­Compressor 1A
Latch Checksum on RAM copy of the
Starter LLID configuration failed
Info
Local
Starter Module Memory Error Type 1 ­Starter 2A
Latch Same as Starter Module
Memory Error Type 1 ­Starter 2A
Info
Local
Starter Module Memory Error Type 1 ­Starter 2B
Latch Same as Starter Module
Memory Error Type 1 ­Starter 2A
Info
Local
Starter Module Memory Error Type 1 ­Starter 1A
Latch Same as Starter Module
Memory Error Type 1 ­Starter 2A
Info
Local
Starter Module Memory Error Type 1 ­Starter 1B
Latch Same as Starter Module
Memory Error Type 1 ­Starter 2A
Immediate
Local
Starter Module Memory Error Type 2 ­Starter 1A
Latch Same as Starter Module
Memory Error Type 1 ­Starter 2A
Immediate
Local
Starter Module Memory Error Type 2 ­Starter 1B
Page 56
RLC-SVU01B-E4
56
Diagnostics
5CB
5CC
6B1
6B0
6B2
5BA
5BB
5BC
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
Latch Same as Starter Module
Memory Error Type 1 ­Starter 2A
Immediate
Local
Starter Module Memory Error Type 2 ­Starter 2A
Latch Same as Starter Module
Memory Error Type 1 ­Starter 2A
Immediate
Local
Starter Module Memory Error Type 2 ­Starter 2B
NonLatch Starter Panel High Limit
Thermostat (77°C) trip was detected. Note: Other diagnostics that may occur as an expected consequence of the Panel High Temperature Limit trip will be suppressed from annunciation. These include Phase Loss, Power Loss, and Transition Complete Input Open for Cprsr 1B
Special Mode
Local
Starter Panel High Temperature Limit ­Panel 1, Cprsr 1B
NonLatch Same as Starter Panel High
Temperature Limit - Panel 1, Cprsr 1B
Special Mode
Local
Starter Panel High Temperature Limit ­Panel 1, Cprsr 2A
NonLatch Same as Starter Panel High
Temperature Limit - Panel 1, Cprsr 1B
Special Mode
Local
Starter Panel High Temperature Limit ­Panel 1, Cprsr 2B
Latch Bad Sensor or LLID Circuit
target if no isolation valves, compressor target if isolation valves. Design Note: In the case of manifolded compressors w/o isolation valves, the occurrence of this diagnostic will also generate a comm loss with the nonexistent Suction Press Cprsr1B in order to accomplish circuit shutdown.
Immediate
Remote
Suction Refrigerant Pressure Transducer ­Circuit 1, Compressor 1A
Latch Same as Suction Refrigerant
Pressure Transducer - Circuit 1, Compressor 1A
Immediate
Remote
Suction Refrigerant Pressure Transducer ­Circuit 1, Compressor 1b
Latch Same as Suction Refrigerant
Pressure Transducer - Circuit 1, Compressor 1A
Immediate
Remote
Suction Refrigerant Pressure Transducer ­Circuit 1, Compressor 2A
Page 57
RLC-SVU01B-E4
57
Diagnostics
5BD
5B0
5B1
5B2
5B3
5AC
5AD
5AE
5AF
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
Latch Same as Suction Refrigerant
Pressure Transducer - Circuit 1, Compressor 1A
Immediate
Remote
Suction Refrigerant Pressure Transducer ­Circuit 1, Compressor 2b
Latch The Transition Complete input
was found to be opened with the compressor motor running after a successful completion of transition. This is active only for Y-Delta, Auto-Transformer, Primary Reactor, and X-Line Starters. To prevent this diagnostic from occurring as the result of a power loss to the contactors, the minimum time to trip must be greater than the trip time for the power loss diagnostic.
Immediate
Local
Transition Complete Input Opened ­Compressor 1A
Latch Same as Transition Complete
Input Opened - Compressor 1A
Immediate
Local
Transition Complete Input Opened ­Compressor 1B
Latch Same as Transition Complete
Input Opened - Compressor 1A
Immediate
Local
Transition Complete Input Opened ­Compressor 2A
Latch Same as Transition Complete
Input Opened - Compressor 1A
Immediate
Local
Transition Complete Input Opened ­Compressor 2B
Latch The Transition Complete input
was found to be shorted before the compressor was started. This is active for all electromechanical starters.
Immediate
Local
Transition Complete Input Shorted ­Compressor 1A
Latch Same as Transition Complete
Input Opened - Compressor 2B
Immediate
Local
Transition Complete Input Shorted ­Compressor 1B
Latch Same as Transition Complete
Input Opened - Compressor 2B
Immediate
Local
Transition Complete Input Shorted ­Compressor 2A
Latch Same as Transition Complete
Input Opened - Compressor 2B
Immediate
Local
Transition Complete Input Shorted ­Compressor 2B
Page 58
RLC-SVU01B-E4
58
Diagnostics
D8
771
772
Reset Level
Hex Code
PersistenceSeverityDiagnostic Name and
Source
Criteria
NonLatch a. Line voltage below - 10% of
nominal or the Under/Overvoltage transformer is not connected. [Must hold = ­10% of nominal. Must trip = ­15 % of nominal. Reset differential = min. of 2% and max. of 4%. Time to trip = min. of 1 min. and max. of 5 min.) Design: Nom. trip: 60 seconds at less than 87.5%, + or - 2.8% at 200V or + or - 1.8% at 575V, Auto Reset at 90% or greater.
Normal
Remote
Under Voltage
Latch The evaporator pressure
dropped below 0.7 bar (or 0.35 bar in software prior to Oct '02) regardless of whether or not compressors are running on that circuit. This diagnostic was created to prevent compressor failures due to crossbinding by forcing an entire chiller shutdown. If a given compressor or circuit is locked out, the suction pressure transducer(s) associated with it, will be excluded from causing this diagnostic.
Immediate
Local
Transition Complete Input Shorted ­Compressor 1B
Latch Same as Very Low Evaporator
Refrigerant Pressure - Circuit 1
Immediate
Local
Very Low Evaporator Refrigerant Pressure ­Circuit 2
Page 59
Maintenance Contract
It is strongly recommended that you sign a maintenance contract with your local Service Agency. This contract provides regular maintenance of your installation by a specialist in our equipment. Regular maintenance helps ensure that any malfunction is detected and corrected quickly and minimizes the possibility that serious damage will occur. Finally, regular maintenance helps ensure the maximum operating life of your equipment. We would remind you that failure to respect these installation and maintenance instructions may result in immediate cancellation of the warranty.
Training
The equipment described in this manual is the result of many years of research and continuous development. To assist you in obtaining the best use of it, and maintaining it in perfect operating condition over a long period of time, the constructor has at your disposal a refrigeration and air conditioning service school. The principal aim of this is to give operators and maintenance technicians a better knowledge of the equipment they are using, or that is under their charge. Emphasis is particularly given to the importance of periodic checks on the unit operating parameters as well as on preventive maintenance, which reduces the cost of owning the unit by avoiding serious and costly breakdowns.
Maintenance Contract and Training
RLC-SVU01B-E4
59
Page 60
www.trane.com
For more information contact your local district office or e-mail us at comfort@trane.com
Literature Order Number Date Supersedes Stocking Location
RLC-SVU01B-E4 0606 RLC-SVU01B-E4_0104 Europe
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice. Only qualified technicians should perform the installation and servicing of equipment referred to in this publication.
American Standard Europe BVBA Registered Office: 1789 Chaussée de Wavre, 1160 Brussels - Belgium
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