Trane TR200 Series Programming Manual

Programming Guide

TR200

December 2008

BAS-SVP04A-EN

Table of Contents

Safety

High Voltage Warning

Before Commencing Repair Work

Special Conditions

IT Mains

Introduction

Abbreviations

Definitions

How to Program

Keypad

How to operate graphical keypad

Quick Menu mode

Function Setups

Main Menu Mode

Parameter Description

Parameter Selection

Main Menu Structure

Main Menu - Operation and Display - Group 0

Main Menu - Load and Motor - Group 1

Main Menu - Brakes - Group 2

Main Menu - Reference/Ramps - Group 3

Main Menu - Limits/Warnings - Group 4

Main Menu - Digital In/Out - Group 5

Main Menu - Analog In/Out - Group 6

114

Main Menu - Communications and Options - Group 8

Main Menu - LonWorks - Group 11

Main Menu - Smart Logic - Group 13

TR200 Programming Guide 1

125

134

136

Main Menu - Special Functions -Group 14

151

Main Menu - Frequency Converter Information - Group 15

Main Menu - Data Readouts - Group 16

Main Menu - Data Readouts 2 - Group 18

Main Menu - FC Closed Loop - Group 20

Main Menu - Extended Closed Loop - TR200 - Group 21

Main Menu - Application Functions - TR200 - Group 22

Main Menu - Time-based Functions - TR200 - Group 23

Main Menu - Application Functions 2 - Group 24

Troubleshooting

Alarms and Warnings

Alarm Words

Warning Words

161

170

180

182

199

213

221

236

242

246

247

Extended Status Words

Fault Messages

Parameter Lists

Parameter Lists TR200

Default Settings

0-** Operation and Display

1-** Load / Motor

2-** Brakes

3-** Reference / Ramps

4-** Limits / Warnings

5-** Digital In / Out

6-** Analog In / Out

8-** Communication and Options

248

249

256

257

259

260

261

262

263

265

267

11-** LonWorks

13-** Smart Logic Controller

2 TR200 Programming Guide

269

14-** Special Functions 270

Index

15-** FC Information

16-** Data Readouts

18-** Info & Readouts

20-** FC Closed Loop

21-** Ext. Closed Loop

22-** Application Functions

23-** Time Based Funtions

24-** Application Functions 2

271

273

275

276

277

279

280

281

282

TR200 Programming Guide 3

Safety

Warnings, Cautions and Notices

Note that warnings, cautions and notices appear at appropriate intervals throughout this manual. Warnings are provide to alert installing contractors to potential hazards that could result in personal injury or death. Cautions are designed to alert personnel to hazardous situations that could result in personal injury, while notices indicate a situation that could result in equipment or property-damage-only accidents. Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions.

Warnings, Cautions and Notices appear at appropriate sections throughout this literature. Read these carefully.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices.

NOTICE

Indicates a situation that could result in equipment or property-damage only accidents.

Note Indicates something important to be noted by the reader.

✮

Indicates default setting

4 TR200 Programming Guide

Safety

High Voltage Warning

WARNING

The voltage of the frequency converter and the MCO 101 option card is dangerous whenever it is connected to mains. Incorrect installation of the motor or frequency converter could result indeath, serious injury or damage to the equipment. Consequently, it is essential to comply with the instructions in this manual as well as local and national rules and safety regulations.

Safety Note

WARNING

The voltage of the frequency converter is dangerous whenever connected to mains. Incorrect installation of the motor, frequency converter or fieldbus could result in death, serious personal injury or damage to the equipment. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.

WARNING

Failure to follow instructions below could result in death or serious injury.

Safety Regulations

1. The frequency converter must be disconnected from mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

2. The [STOP/RESET] key on the keypad of the frequency converter does not disconnect the equipment from mains and is thus not to be used as a safety switch.

3. Correct protective earthing of the equipment must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.

4. The earth leakage currents are higher than 3.5 mA.

5. Protection against motor overload is set by par.1-90 set par.1-90 Note: The function is initialized at 1.16 x rated motor current and rated motor frequency. For the North American market: The ETR functions provide class 20 motor overload protection in accordance with NEC.

6. Do not remove the plugs for the motor and mains supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

7. Please note that the frequency converter has more voltage inputs than L1, L2 and L3, when load sharing (linking of DC intermediate circuit) and external 24 Vdc have been installed. Check that all voltage inputs have been disconnected and that the necessary time has passed before commencing repair work.

Motor Thermal Protection to data value [ETR trip] (default value) or data value [ETR warning].

Motor Thermal Protection. If this function is desired,

TR200 Programming Guide 5

Safety

Installation at high altitudes

WARNING

Installation at high altitude: 380 - 500 V, enclosure A, B and C: At altitudes above 2 km (6,561 ft), please contact Trane regarding PELV/Class II. 380 - 500 V, enclosure D, E and F: At altitudes above 3 km (9,842 ft), please contact Trane regarding PELV/Class II. If the drive is to be installed over 2000m (6,561 ft) altitude, then the PELV specifications are not fulfilled anymore, i.e. the distances between components and critical parts become too small. To keep anyway the clearance for functional insulation, the risk for over-voltage must be reduced by means of external protective devices or kind of galvanic isolation. De-rating should also be taken into consideration, as cooling of the drive is not so effective at high altitude. Please contact Trane in such cases. Failure to follow recommendations could result in death or serious injury.

WARNING

Warning against Unintended Start

While parameters are being changed, the motor may start. Consequently, the stop key [STOP/RESET] must always be activated; following which data can be modified.

A motor that has been stopped may start if faults occur in the electronics of the frequency converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases.

Consequently, disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/ tagout procedures to ensure the power can not be inadvertently energized. Failure to follow recommendations could result in death or serious injury.

WARNING

Touching the electrical parts could result in death or serious injury - even after the equipment has been disconnected from mains.

Also make sure that other voltage inputs have been disconnected, such as external 24 Vdc, load sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back up. Refer to the Operating Instructions for further safety guidelines. Failure to follow recommendations could result in death or serious injury.

WARNING

The frequency converter DC link capacitors remain charged after power has been disconnected. To avoid an electrical shock hazard, disconnect the frequency converter from the mains before carrying out maintenance. Wait at least as follows before doing service on the frequency converter: Failure to follow recommendations could result in death or serious injury.

6 TR200 Programming Guide

Safety

Voltage (V) Min. Waiting Time (Minutes)

4 15 20 30 40

200 - 240 1.1 - 3.7 kW 5.5 - 45 kW

380 - 480 1.1 - 7.5 kW 11 - 90 kW 110 - 250 kW 315 - 1000 kW

525-600 1.1 - 7.5 kW 11 - 90 kW

525-690 11 - 90 kW 45 - 400 kW 450 - 1400 kW

Be aware that there may be high voltage on the DC link even when the LEDs are turned off.

TR200 Programming Guide 7

Safety

Before Commencing Repair Work

WARNING

Hazardous Voltage!

Disconnect the frequency converter from mains

Disconnect DC bus terminals 88 and 89

Wait at least the time mentioned in section General Warning above

Remove motor cable

Failure to follow recommendations could result in death or serious injury.

Special Conditions

Electrical ratings:

The rating indicated on the nameplate of the frequency converter is based on a typical 3-phase mains power supply, within the specified voltage, current and temperature range, which is expected to be used in most applications.

The frequency converters also support other special applications, which affect the electrical ratings of the frequency converter. Special conditions which affect the electrical ratings might be:

• Single phase applications

• High temperature applications which require de-rating of the electrical ratings

• Marine applications with more severe environmental conditions.

Other applications might also affect the electrical ratings.

Consult the relevant sections in this manual and in the for information about the electrical ratings.

Installation requirements:

The overall electrical safety of the frequency converter requires special installation considerations regarding:

• Fuses and circuit breakers for over-current and short-circuit protection

• Selection of power cables (mains, motor, brake, loadsharing and relay)

• Grid configuration (grounded delta transformer leg, IT,TN, etc.)

• Safety of low-voltage ports (PELV conditions).

Consult the relevant clauses in these instructions and in the for information about the installation requirements.

IT Mains

WARNING

Do not connect frequency converters with RFI-filters to mains supplies with a voltage between phase and earth of more than 440 V for 400 V converters and 760 V for 690 V converters. For 400 V IT mains and delta earth (grounded leg), mains voltage may exceed 440 V between phase and earth. For 690 V IT mains and delta earth (grounded leg), mains voltage may exceed 760 V between phase and earth. Failure to follow recommendations could result in death or serious injury.

par.14-50

RFI Filter can be used to disconnect the internal RFI capacitors from the RFI filter to ground.

8 TR200 Programming Guide

Software Version and Approvals: TR200

TR200

This manual can be used with all TR200 frequency converters with software version 1.1.x. The software version number can be seen from par.15-43

Software version: 1.1.x

Software Version.

Disposal Instruction

Equipment containing electrical components must not be disposed of together with domestic waste. It must be separately collected with electrical and electronic waste according to local and currently valid legislation.

Safety

TR200 Programming Guide 9

Introduction

This publication contains information proprietary to Trane. By accepting and using this manual the user agrees that the information contained herein will be used solely for operating equipment from Trane or equipment from other vendors provided that such equipment is intended for communication with Trane equipment over a serial communication link. This publication is protected under the Copyright laws of most countries.

Trane does not warrant that a software program produced according to the guidelines provided in this manual will function properly in every physical, hardware or software environment.

Although Trane has tested and reviewed the documentation within this manual, Trane makes no warranty or representation, neither expressed nor implied, with respect to this documentation, including its quality, performance, or fitness for a particular purpose.

In no event shall Trane be liable for direct, indirect, special, incidental, or consequential damages arising out of the use, or the inability to use information contained in this manual, even if advised of the possibility of such damages. In particular, Trane is not responsible for any costs, including but not limited to those incurred as a result of lost profits or revenue, loss or damage of equipment, loss of computer programs, loss of data, the costs to substitute these, or any claims by third parties.

Trane reserves the right to revise this publication at any time and to make changes to its contents without prior notice or any obligation to notify former or present users of such revisions or changes.

10 TR200 Programming Guide

Abbreviations

Alternating current AC American wire gauge AWG Ampere/AMP A Automatic Motor Adaptation AMA Current limit I

Degrees Celsius Direct current DC Drive Dependent D-TYPE Electro Magnetic Compatibility EMC Electronic Thermal Relay ETR Frequency Converter FC Gram g Hertz Hz Kilohertz kHz Local Control Panel keypad Meter m Millihenry Inductance mH Milliampere mA Millisecond ms Minute min Trane Drive Utility TDU Nanofarad nF Newton Meters Nm Nominal motor current I

Nominal motor frequency f Nominal motor power P Nominal motor voltage U Parameter par.

Protective Extra Low Voltage PELV Printed Circuit Board PCB Rated Inverter Output Current I

Revolutions Per Minute RPM Regenerative terminals Regen Second s Synchronous Motor Speed n

Torque limit T Volts V

The maximum output current I The rated output current supplied by the frequency converter I

°C

Introduction

LIM

M,N M,N

M,N

INV

s LIM

DRIVE,MAX DRIVE,N

Available Literature for TR200

- Operating Instructions provide the necessary information for getting the drive up and running.

- Operating Instructions TR200 High Power

- Design Guide entails all technical information about the drive and customer design and applications.

- Programming Guide (this manual) provides information on how to program and includes complete parameter descriptions.

Trane technical literature is available in print from your local Trane Sales Office or online at:

www.trane.com/vfd

TR200 Programming Guide 11

Introduction

Definitions

Frequency converter:

D-TYPE Size and type of the connected frequency converter (dependencies).

DRIVE,MAX

The maximum output current.

DRIVE,N

The rated output current supplied by the frequency converter.

DRIVE, MAX

The maximum output voltage.

Input:

Control command You can start and stop the connected motor by means of keypad and the digital inputs. Functions are divided into two groups.

Functions in group 1 have higher priority than functions in group 2.

Group 1 Reset, Coasting stop, Reset and Coasting

Group 2 Start, Pulse start, Reversing, Start revers-

Motor:

JOG

The motor frequency when the jog function is activated (via digital terminals).

The motor frequency.

MAX

The maximum motor frequency.

MIN

The minimum motor frequency.

M,N

The rated motor frequency (nameplate data).

The motor current.

M,N

The rated motor current (nameplate data).

M-TYPE Size and type of the connected motor (dependencies).

M,N

The rated motor speed (nameplate data).

Synchronous motor speed

stop, Quick-stop, DC braking, Stop and the "Off" key.

ing, Jog and Freeze output

2×

par

M,N

The rated motor power (nameplate data).

M,N

The rated torque (motor).

12 TR200 Programming Guide

. 1 − 23 × 60

. 1 − 39

par

Introduction

The instantaneous motor voltage.

M,N

The rated motor voltage (nameplate data).

Break-away torque

DRIVE

The efficiency of the frequency converter is defined as the ratio between the power output and the power input.

Start-disable command A stop command belonging to the group 1 control commands - see this group.

Stop command See Control commands.

References:

Analog Reference A signal transmitted to the analog inputs 53 or 54, can be voltage or current.

Binary Reference A signal transmitted to the serial communication port.

Preset Reference A defined preset reference to be set from -100% to +100% of the reference range. Selection of eight preset references via the digital terminals.

Pulse Reference A pulse frequency signal transmitted to the digital inputs (terminal 29 or 33).

Ref

MAX Determines the relationship between the reference input at 100% full scale value (typically 10 V, 20mA) and the resulting reference. The maximum reference value set in par.3-03

Ref

MIN Determines the relationship between the reference input at 0% value (typically 0V, 0mA, 4mA) and the resulting reference. The minimum reference value set in par.3-02

Minimum Reference.

Maximum Reference.

TR200 Programming Guide 13

Introduction

Miscellaneous:

Analog Inputs The analog inputs are used for controlling various functions of the frequency converter. There are two types of analog inputs: Current input, 0-20 mA and 4-20 mA Voltage input, 0-10 V DC () Voltage input, -10 - +10 V DC ().

Analog Outputs The analog outputs can supply a signal of 0-20 mA, 4-20 mA.

Automatic Motor Adaptation, AMA AMA algorithm determines the electrical parameters for the connected motor at standstill.

Brake Resistor The brake resistor is a module capable of absorbing the brake power generated in regenerative braking. This regenerative braking power increases the intermediate circuit voltage and a brake chopper ensures that the power is transmitted to the brake resistor.

CT Characteristics Constant torque characteristics used for all applications such as conveyor belts, displacement pumps and cranes.

Digital Inputs The digital inputs can be used for controlling various functions of the frequency converter.

Digital Outputs The frequency converter features two Solid State outputs that can supply a 24 V DC (max. 40 mA) signal.

DSP Digital Signal Processor.

ETR Electronic Thermal Relay is a thermal load calculation based on present load and time. Its purpose is to estimate the motor temperature.

Hiperface

Hiperface® is a registered trademark by Stegmann.

Initializing If initializing is carried out (par.14-22

Intermittent Duty Cycle An intermittent duty rating refers to a sequence of duty cycles. Each cycle consists of an on-load and an off-load period. The operation can be either periodic duty or non-periodic duty.

keypad The Local Control Panel (keypad) makes up a complete interface for control and programming of the frequency converter. The control panel is detachable and can be installed up to 3 metres from the frequency converter, i.e. in a front panel by means of the installation kit option.

lsb Least significant bit.

msb Most significant bit.

MCM

Short for Mille Circular Mil, an American measuring unit for cable cross-section. 1 MCM = 0.5067 mm2.

Operation Mode), the frequency converter returns to the default setting.

14 TR200 Programming Guide

Introduction

On-line/Off-line Parameters Changes to on-line parameters are activated immediately after the data value is changed. Changes to off-line parameters are not activated until you enter [OK] on the keypad.

Process PID The PID regulator maintains the desired speed, pressure, temperature, etc. by adjusting the output frequency to match the varying load.

PCD Process Data

Pulse Input/Incremental Encoder An external, digital pulse transmitter used for feeding back information on motor speed. The encoder is used in applications where great accuracy in speed control is required.

RCD Residual Current Device.

Set-up You can save parameter settings in four Set-ups. Change between the four parameter Set-ups and edit one Setup, while another Set-up is active.

SFAVM Switching pattern called

Slip Compensation The frequency converter compensates for the motor slip by giving the frequency a supplement that follows the measured motor load keeping the motor speed almost constant..

Smart Logic Control (SLC) The SLC is a sequence of user defined actions executed when the associated user defined events are evaluated as true by the Smart Logic Controller. (Parameter group 13-xx

STW Status Word

FC Standard Bus Includes RS 485 bus with FC protocol or MC protocol. See par.8-30

Thermistor: A temperature-dependent resistor placed where the temperature is to be monitored (frequency converter or motor).

Trip A state entered in fault situations, e.g. if the frequency converter is subject to an over-temperature or when the frequency converter is protecting the motor, process or mechanism. Restart is prevented until the cause of the fault has disappeared and the trip state is cancelled by activating reset or, in some cases, by being programmed to reset automatically. Trip may not be used for personal safety.

Trip Locked A state entered in fault situations when the frequency converter is protecting itself and requiring physical intervention, e.g. if the frequency converter is subject to a short circuit on the output. A locked trip can only be cancelled by cutting off mains, removing the cause of the fault, and reconnecting the frequency converter. Restart is prevented until the trip state is cancelled by activating reset or, in some cases, by being programmed to reset automatically. Trip may not be used for personal safety.

VT Characteristics Variable torque characteristics used for pumps and fans.

Stator Flux oriented Asynchronous Vector Modulation (par.14-00 Switching Pattern).

Smart Logic Control (SLC).

Protocol.

TR200 Programming Guide 15

Introduction

plus

VVC

If compared with standard voltage/frequency ratio control, Voltage Vector Control (VVC namics and the stability, both when the speed reference is changed and in relation to the load torque.

60° AVM Switching pattern called 60°

Asynchronous Vector Modulation (par.14-00 Switching Pattern).

plus

) improves the dy-

Power Factor The power factor is the relation between I1 and

RMS

The power factor for 3-phase control:

The power factor indicates to which extent the frequency converter imposes a load on the mains sup-

Power factor

I1 x cos

RMS

ϕ1

3 x U x

RMS

since cos

+ .. +

cos

RMS

ϕ1 = 1

ply. The lower the power factor, the higher the I

RMS

for

the same kW performance.

In addition, a high power factor indicates that the different harmonic currents are low. The frequency converters' built-in DC coils produce a high power factor, which minimizes the imposed load on the mains supply.

16 TR200 Programming Guide

Introduction

Safety Precautions

WARNING

The voltage of the frequency converter is dangerous whenever connected to mains. Incorrect installation of the motor, frequency converter or fieldbus may cause death, serious personal injury or damage to the equipment. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.

WARNING

Safety Regulations

The mains supply to the frequency converter must be disconnected whenever repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has elapsed before removing motor and mains supply plugs.

The [OFF] button on the control panel of the frequency converterr does not disconnect the mains supply and consequently it must not be used as a safety switch.

The equipment must be properly earthed, the user must be protected against supply voltage and the motor must be protected against overload in accordance with applicable national and local regulations.

The earth leakage current exceeds 3.5 mA.

Protection against motor overload is not included in the factory setting. If this function is desired, set par.

Motor Thermal Protection to data value ETR trip 1 [4] or data value ETR warning 1 [3].

1-90

Do not remove the plugs for the motor and mains supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has elapsed before removing motor and mains plugs.

Please note that the frequency converter has more voltage sources than L1, L2 and L3, when load sharing (linking of DC intermediate circuit) or external 24 V DC are installed. Check that all voltage sources have been disconnected and that the necessary time has elapsed before commencing repair work.

Failure to follow recommendations could result in death or serious injury.

TR200 Programming Guide 17

Introduction

WARNING

Warning against unintended start

The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains. If personal safety considerations (e.g. risk of personal injury caused by contact with moving machine parts following an unintentional start) make it necessary to ensure that no unintended start occurs, these stop functions are not sufficient. In such cases the mains supply must be disconnected or the

The motor may start while setting the parameters. If this means that personal safety may be compromised (e.g. personal injury caused by contact with moving machine parts), motor starting must be prevented, for instance by use of the

A motor that has been stopped with the mains supply connected, may start if faults occur in the electronics of the frequency converter, through temporary overload or if a fault in the power supply grid or motor connection is remedied. If unintended start must be prevented for personal safety reasons (e.g. risk of injury caused by contact with moving machine parts), the normal stop functions of the frequency converter are not sufficient. In such cases the mains supply must be disconnected or the

Safe Stop

function must be activated.

function or secure disconnection of the motor connection.

Safe Stop

function must be activated.

1. Control signals from, or internally within, the frequency converter may in rare cases be activated in error, be delayed or fail to occur entirely. When used in situations where safety is critical, e.g. when controlling the electromagnetic brake function of a hoist application, these control signals must not be relied on exclusively.

Note When using the

Safe Stop

function, always follow the instructions in the

Safe Stop

section of the Design Guide.

WARNING

Disconnect all electric power, including remote disconnects. Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized. Verify with an appropriate voltmeter that the unit is discharged. Failure to disconnect power and ensure unit is discharge before servicing could result in death or serious injury. Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back up. Systems where frequency converters are installed must, if necessary, be equipped with additional monitoring and protective devices according to the valid safety regulations, e.g law on mechanical tools, regulations for the prevention of accidents etc. Modifications on the frequency converters by means of the operating software are allowed. Failure to follow recommendations could result in death or serious injury.

Hoisting applications: The frequency converter functions for controlling mechanical brakes cannot be considered as a primary safety circuit. There must always be a redundancy for controlling external brakes.

18 TR200 Programming Guide

Introduction

Protection Mode

Once a hardware limit on motor current or dc-link voltage is exceeded the drive will enter “Protection mode”. “Protection mode” means a change of the PWM modulation strategy and a low switching frequency to minimize losses. This continues 10 sec after the last fault and increases the reliability and the robustness of the drive while re-establishing full control of the motor. In hoist applications “Protection mode” is not usable because the drive will usually not be able to leave this mode again and therefore it will extend the time before activating the brake – which is not recommendable. The “Protection mode” can be disabled by setting par.14-26 that the drive will trip immediately if one of the hardware limits is exceeded.

Note It is recommended to disable protection mode in hoisting applications (par.14-26

0).

Trip Delay at Inverter Fault to zero which means

Trip Delay at Inverter Fault =

TR200 Programming Guide 19

How to Program

Keypad

How to operate graphical keypad

The following instructions are valid for the keypad.

The keypad is divided into four functional groups:

1. Graphical display with Status lines.

2. Menu keys and indicator lights (LED's) - selecting mode, changing parameters and switching between display functions.

3. Navigation keys and indicator lights (LEDs).

4. Operation keys and indicator lights (LEDs).

Graphical display:

The LCD-display is back-lit with a total of 6 alpha-numeric lines. All data is displayed on the keypad which can show up to five operating variables while in [Status] mode.

Display lines:

Status line: Status messages displaying icons and graphics.

Line 1-2: Operator data lines displaying data and variables defined or chosen by the user. By pressing the [Status] key, up to one extra line can be added.

Status line: Status messages displaying text.

20 TR200 Programming Guide

How to Program

The display is divided into 3 sections:

Top section (a) shows the status when in status mode or up to 2 variables when not in status mode and in the case of Alarm/Warning.

The number of the Active Set-up (selected as the Active Set-up in par.0-10

Active Set-up) is shown. When pro-

gramming in another Set-up than the Active Set-up, the number of the Set-up being programmed appears to the right in brackets.

The Middle section (b) shows up to 5 variables with related unit, regardless of status. In case of alarm/warning, the warning is shown instead of the variables.

The Bottom section (c) always shows the state of the frequency converter in Status mode.

It is possible to toggle between three status read-out displays by pressing the [Status] key. Operating variables with different formatting are shown in each status screen - see below.

Several values or measurements can be linked to each of the displayed operating variables. The values / measurements to be displayed can be defined via par.0-20 par.0-22

Display Line 1.3 Small, par.0-23 Display Line 2 Large and par.0-24 Display Line 3 Large, which can be

Display Line 1.1 Small, par.0-21 Display Line 1.2 Small,

accessed via [QUICK MENU], "Q3 Function Setups", "Q3-1 General Settings", "Q3-13 Display Settings".

Each value / measurement readout parameter selected in par.0-20

Display Line 1.1 Small to par.0-24 Display Line 3 Large has its own scale and number of digits after a possible decimal point. Larger numeric values are

displayed with few digits after the decimal point. Ex.: Current readout

5.25 A; 15.2 A 105 A.

Status display I:

This read-out state is standard after start-up or initialization. Use [INFO] to obtain information about the value/ measurement linked to the displayed operating variables (1.1, 1.2, 1.3, 2, and 3). See the operating variables shown in the display in this illustration. 1.1, 1.2 and 1.3 are shown in small size. 2 and 3 are shown in medium size.

Status display II:

See the operating variables (1.1, 1.2, 1.3, and 2) shown in the display in this illustration. In the example, Speed, Motor current, Motor power and Frequency are selected as variables in the first and second lines.

1.1, 1.2 and 1.3 are shown in small size. 2 is shown in large size.

1.1

1.2

130BP062.10

1.1

130BP041.10

1.3

1.2

TR200 Programming Guide 21

30BP063.10

How to Program

Status display III:

This state displays the event and action of the Smart Logic Control. For further information, see section

Smart Logic Control

Display Contrast Adjustment

Press [status] and [

Indicator lights (LEDs):

If certain threshold values are exceeded, the alarm and/or warning LED lights up. A status and alarm text appear on the control panel. The On LED is activated when the frequency converter receives power from mains voltage, a DC bus terminal, or an external 24 V supply. At the same time, the back light is on.

• Green LED/On: Control section is working.

• Yellow LED/Warn.: Indicates a warning.

• Flashing Red LED/Alarm: Indicates an alarm.

] for darker display

▲

] for brighter display

▼

Top section

Middle section

Bottom section

130BP074.10

22 TR200 Programming Guide

How to Program

Keys

Menu keys

The menu keys are divided into functions. The keys below the display and indicator lamps are used for parameter set-up, including choice of display indication during normal operation.

[Status] indicates the status of the frequency converter and/or the motor. 3 different readouts can be chosen by pressing the [Status] key: 5 line readouts, 4 line readouts or Smart Logic Control. Use [Status] for selecting the mode of display or for changing back to Display mode from either the Quick Menu mode, the Main Menu mode or Alarm mode. Also use the [Status] key to toggle single or double read-out mode.

[Quick Menu] allows quick set-up of the frequency converter. The most common TR200 functions can be programmed here.

The [Quick Menu] consists of:

My Personal Menu

Quick Set-up

Function Set-up

Changes Made

Loggings

The Function set-up provides quick and easy access to all parameters required for the majority of TR200 applications including most VAV and CAV supply and return fans, cooling tower fans, Primary, Secondary and Condenser Water Pumps and other pump, fan and compressor applications. Amongst other features it also includes parameters for selecting which variables to display on the keypad, digital preset speeds, scaling of analog references, closed loop single zone and multi-zone applications and specific functions related to Fans, Pumps and Compressors.

The Quick Menu parameters can be accessed immediately unless a password has been created via par. 0-60

Main Menu Password, par.0-61 Access to Main Menu w/o Password, par.0-65 Personal Menu Password or

par.0-66 It is possible to switch directly between Quick Menu mode and Main Menu mode.

[Main Menu]

is used for programming all parameters.The Main Menu parameters can be accessed immediately unless a password has been created via par.0-60

word,par.0-65 Personal Menu Password or par.0-66 Access to Personal Menu w/o Password. For the majority

of TR200 applications it is not necessary to access the Main Menu parameters but instead the Quick Menu, Quick Set-up and Function Set-up provides the simplest and quickest access to the typical required parameters. It is possible to switch directly between Main Menu mode and Quick Menu mode. Parameter shortcut can be carried out by pressing down the [Main Menu] key for 3 seconds. The parameter shortcut allows direct access to any parameter.

[Alarm Log]

displays an Alarm list of the five latest alarms (numbered A1-A5). To obtain additional details about an alarm, use the arrow keys to manoeuvre to the alarm number and press [OK]. Information is displayed about the condition of the frequency converter before it enters the alarm mode.

The Alarm log button on the keypad allows access to both Alarm log and Maintenance log.

Access to Personal Menu w/o Password.

Main Menu Password, par.0-61 Access to Main Menu w/o Pass-

TR200 Programming Guide 23

How to Program

[Back]

reverts to the previous step or layer in the navigation structure.

[Cancel]

last change or command will be cancelled as long as the display has not been changed.

[Info]

displays information about a command, parameter, or function in any display window. [Info] provides detailed information when needed. Exit Info mode by pressing either [Info], [Back], or [Cancel].

Navigation Keys

The four navigation arrows are used to navigate between the different choices available in [Quick Menu], [Main Menu] and [Alarm Log]. Use the keys to move the cursor.

[OK] is used for choosing a parameter marked by the cursor and for enabling the change of a parameter.

Operation Keys for local control are found at the bottom of the control panel.

[Hand On]

enables control of the frequency converter via the GLCP. [Hand On] also starts the motor, and it is now possible to enter the motor speed data by means of the arrow keys. The key can be selected as via par.0-40 The following control signals will still be active when [Hand On] is activated:

• [Hand On] - [Off] - [Auto on]

•Reset

• Coasting stop inverse

• Reversing

• Set-up select lsb - Set-up select msb

• Stop command from serial communication

• Quick stop

•DC brake

[Hand on] Key on LCP.

Enable

[1] or

Disable

[0]

NOTE: External stop signals activated by means of control signals or a serial bus will override a “start” command via the keypad.

24 TR200 Programming Guide

How to Program

[Off]

stops the connected motor. The key can be selected as Enable [1] or Disable [0] via par.0-41 no external stop function is selected and the [Off] key is inactive the motor can only be stopped by disconnecting the mains supply.

[Auto on]

enables the frequency converter to be controlled via the control terminals and/or serial communication. When a start signal is applied on the control terminals and/or the bus, the frequency converter will start. The key can be selected as Enable [1] or Disable [0] via par.0-42

NOTE: An active HAND-OFF-AUTO signal via the digital inputs has higher priority than the control keys [Hand on] – [Auto on].

[Reset]

is used for resetting the frequency converter after an alarm (trip). It can be selected as via par.0-43

The parameter shortcut can be carried out by holding down the [Main Menu] key for 3 seconds. The parameter shortcut allows direct access to any parameter.

[Reset] Key on LCP.

[Auto on] Key on LCP.

[Off] Key on LCP. If

Enable

[1] or

Disable

[0]

Quick Transfer of Parameter Settings between Multiple Frequency Converters

Once the set-up of a frequency converter is complete, we recommend that you store the data in the keypad or on a PC via Trane Drive Utility.

Data storage in keypad:

1. Go to par.0-50

2. Press the [OK] key

3. Select “All to keypad”

4. Press the [OK] key

All parameter settings are now stored in the keypad indicated by the progress bar. When 100% is reached, press [OK].

LCP Copy

NOTICE

Stop the motor before performing this operation.

You can now connect the keypad to another frequency converter and copy the parameter settings to this frequency converter as well.

TR200 Programming Guide 25

How to Program

Data transfer from keypad to frequency converter:

1. Go to par.0-50

2. Press the [OK] key

3. Select “All from keypad”

4. Press the [OK] key

The parameter settings stored in the keypad are now transferred to the frequency converter indicated by the progress bar. When 100% is reached, press [OK].

LCP Copy

NOTICE

Stop the motor before performing this operation.

Parameter Set-Up

The frequency converter can be used for practically all assignments, thus offering a significant number of parameters. The series offers a choice between two programming modes - the Quick Menu mode and the Main Menu mode. The latter provides access to all parameters. The former takes the user through a few parameters making it possible to program the majority of TR200 applications. Regardless of the mode of programming, you can change a parameter both in the Quick Menu mode and in the Main Menu mode.

Quick Menu mode

Parameter data

The keypad provides access to all parameters listed under the Quick Menus. To set parameters using the [Quick Menu] button - enter or change parameter data or settings in accordance with the following procedure:

1. Press Quick Menu button

Use the [

3. Press [OK]

Use [

5. Press [OK]

To move to a different digit within a parameter setting, use the [

7. Highlighted area indicates digit selected for change

8. Press [Cancel] button to disregard change, or press [OK] to accept change and enter the new setting

] and [▼] buttons to find the parameter you want to change

▲

] and [▼] buttons to select the correct parameter setting

▲

] and [▶] buttons

◀

26 TR200 Programming Guide

How to Program

Example of changing parameter data

Assume parameter 22-60 is set to [Off]. However, you want to monitor the fan-belt condition - non- broken or broken - according to the following procedure:

1. Press Quick Menu key

Choose Function Setups with the [

3. Press [OK]

Choose Application Settings with the [

5. Press [OK]

6. Press [OK] again for Fan Functions

7. Choose Broken Belt Function by pressing [OK]

With [

The frequency converter will now trip if a broken fan-belt is detected.

] button, choose [2] Trip

▼

Select [My Personal Menu] to display personal parameters:

Select [My Personal Menu] to display only the parameters, which have been pre-selected and programmed as personal parameters. For example, you may have pre-programmed personal parameters to be in My Personal Menu during factory commissioning to make on-site commissioning/fine tuning simpler. These parameters are selected in par.0-25

My Personal Menu. Up to 20 different parameters can be programmed in this menu.

] button

▼

] button

Select [Changes Made] to get information about:

• The last 10 changes. Use the up/down navigation keys to scroll between the last 10 changed parameters.

• The changes made since default setting.

Select [Loggings]:

to get information about the display line read-outs. The information is shown as graphs. Only display parameters selected in par.0-20 viewed. It is possible to store up to 120 samples in the memory for later reference.

Quick Setup

Display Line 1.1 Small and par.0-24 Display Line 3 Large can be

Efficient Parameter Set-up for TR200 Applications:

The parameters can easily be set up for the vast majority of the TR200 applications only by using the [Quick Setup] option.

After pressing [Quick Menu], the different choices in the Quick Menu are listed. See also illustration 6.1 below and tables Q3-1 to Q3-4 in the following

Function Setups

section.

TR200 Programming Guide 27

How to Program

Example of using the Quick Setup option:

Assume you want to set the Ramp Down Time to 100 seconds!

1. Select [Quick Setup]. The first par.0-01

Press [

3. Press [OK]

Use the [

Change '0' to '1' by using the [

Use the [

Change '2' to '0' with the [

8. Press [OK]

The new ramp-down time is now set to 100 seconds. It is recommended to do the set-up in the order listed.

NOTE: A complete description of the function is found in the parameter sections of this manual.

] repeatedly until par.3-42 Ramp 1 Ramp Down Time appears with the default setting of 20 seconds

▼

] button to highlight the 3rd digit before the comma

◀

▲

] button to highlight the digit '2'

▶

] button

▼

Language in Quick Setup appears

] button

Illustration 3. 6: Quick Menu view.

The Quick Setup menu gives access to the 18 most important setup parameters of the frequency converter. After programming the frequency converter will, in most cases, be ready for operation. The 18 Quick Setup parameters are shown in the table below. A complete description of the function is given in the parameter description sections of this manual.

28 TR200 Programming Guide

Parameter [Units]

par.0-01 Language par.1-20 Motor Power [kW] [kW] par.1-21 Motor Power [HP] [HP] par.1-22 par.1-23 Motor Frequency [Hz] par.1-24 par.1-25 Motor Nominal Speed [RPM] par.1-28 par.3-41 Ramp 1 Ramp up Time [s] par.3-42 par.4-11 Motor Speed Low Limit [RPM] [RPM] par.4-12 par.4-13 Motor Speed High Limit [RPM] [RPM] par.4-14 par.3-19 Jog Speed [RPM] [RPM] par.3-11 Par.5-12 Terminal 27 Digital Input par.5-40

Table 3. 1: Quick Setup parameters

Motor Voltage*[V]

Motor Current [A]

Motor Rotation Check [Hz]

Ramp 1 Ramp Down Time [s]

Motor Speed Low Limit [Hz]*[Hz]

Motor Speed High Limit [Hz]*[Hz]

Jog Speed [Hz]*[Hz]

Function Relay**

How to Program

*The display showing depends on choices made in par.0-02 Motor Speed Unit and par.0-03 Regional Settings. The default settings of par.0-02 the world the frequency converter is supplied to but can be re-programmed as required. ** par.5-40 is Relay1 [0] with the default choice Alarm [9]. See the parameter description in the section

For a detailed information about settings and programming, please see the

NOTE: If [No Operation] is selected in par.5-12 Terminal 27 Digital Input, no connection to +24 V on terminal 27 is necessary to enable start. If [Coast Inverse] (factory default value) is selected in par.5-12 is necessary to enable start.

Function Relay, is an array, where one may choose between Relay1 [0] or Relay2 [1]. Standard setting

Motor Speed Unit and par.0-03 Regional Settings depend on which region of

Commonly Used Parameters

TR200 Programming Guide

Terminal 27 Digital Input, a connection to +24V

TR200 Programming Guide 29

+ 265 hidden pages

Trane TR200 Series Programming Manual

Specifications and Main Features

Frequently Asked Questions

User Manual