Trane TR200 Series Programming Manual

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Programming Guide

TR200

December 2008

BAS-SVP04A-EN

Table of Contents

Safety

High Voltage Warning

Before Commencing Repair Work

Special Conditions

IT Mains

Introduction

Abbreviations

Definitions

How to Program

Keypad

How to operate graphical keypad

Quick Menu mode

Function Setups

Main Menu Mode

Parameter Description

Parameter Selection

Main Menu Structure

Main Menu - Operation and Display - Group 0

Main Menu - Load and Motor - Group 1

Main Menu - Brakes - Group 2

Main Menu - Reference/Ramps - Group 3

Main Menu - Limits/Warnings - Group 4

Main Menu - Digital In/Out - Group 5

Main Menu - Analog In/Out - Group 6

114

Main Menu - Communications and Options - Group 8

Main Menu - LonWorks - Group 11

Main Menu - Smart Logic - Group 13

TR200 Programming Guide 1

125

134

136

Main Menu - Special Functions -Group 14

151

Main Menu - Frequency Converter Information - Group 15

Main Menu - Data Readouts - Group 16

Main Menu - Data Readouts 2 - Group 18

Main Menu - FC Closed Loop - Group 20

Main Menu - Extended Closed Loop - TR200 - Group 21

Main Menu - Application Functions - TR200 - Group 22

Main Menu - Time-based Functions - TR200 - Group 23

Main Menu - Application Functions 2 - Group 24

Troubleshooting

Alarms and Warnings

Alarm Words

Warning Words

161

170

180

182

199

213

221

236

242

246

247

Extended Status Words

Fault Messages

Parameter Lists

Parameter Lists TR200

Default Settings

0-** Operation and Display

1-** Load / Motor

2-** Brakes

3-** Reference / Ramps

4-** Limits / Warnings

5-** Digital In / Out

6-** Analog In / Out

8-** Communication and Options

248

249

256

257

259

260

261

262

263

265

267

11-** LonWorks

13-** Smart Logic Controller

2 TR200 Programming Guide

269

14-** Special Functions 270

Index

15-** FC Information

16-** Data Readouts

18-** Info & Readouts

20-** FC Closed Loop

21-** Ext. Closed Loop

22-** Application Functions

23-** Time Based Funtions

24-** Application Functions 2

271

273

275

276

277

279

280

281

282

TR200 Programming Guide 3

Safety

Warnings, Cautions and Notices

Note that warnings, cautions and notices appear at appropriate intervals throughout this manual. Warnings are provide to alert installing contractors to potential hazards that could result in personal injury or death. Cautions are designed to alert personnel to hazardous situations that could result in personal injury, while notices indicate a situation that could result in equipment or property-damage-only accidents. Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions.

Warnings, Cautions and Notices appear at appropriate sections throughout this literature. Read these carefully.

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices.

NOTICE

Indicates a situation that could result in equipment or property-damage only accidents.

Note Indicates something important to be noted by the reader.

✮

Indicates default setting

4 TR200 Programming Guide

Safety

High Voltage Warning

WARNING

The voltage of the frequency converter and the MCO 101 option card is dangerous whenever it is connected to mains. Incorrect installation of the motor or frequency converter could result indeath, serious injury or damage to the equipment. Consequently, it is essential to comply with the instructions in this manual as well as local and national rules and safety regulations.

Safety Note

WARNING

The voltage of the frequency converter is dangerous whenever connected to mains. Incorrect installation of the motor, frequency converter or fieldbus could result in death, serious personal injury or damage to the equipment. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.

WARNING

Failure to follow instructions below could result in death or serious injury.

Safety Regulations

1. The frequency converter must be disconnected from mains if repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

2. The [STOP/RESET] key on the keypad of the frequency converter does not disconnect the equipment from mains and is thus not to be used as a safety switch.

3. Correct protective earthing of the equipment must be established, the user must be protected against supply voltage, and the motor must be protected against overload in accordance with applicable national and local regulations.

4. The earth leakage currents are higher than 3.5 mA.

5. Protection against motor overload is set by par.1-90 set par.1-90 Note: The function is initialized at 1.16 x rated motor current and rated motor frequency. For the North American market: The ETR functions provide class 20 motor overload protection in accordance with NEC.

6. Do not remove the plugs for the motor and mains supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has passed before removing motor and mains plugs.

7. Please note that the frequency converter has more voltage inputs than L1, L2 and L3, when load sharing (linking of DC intermediate circuit) and external 24 Vdc have been installed. Check that all voltage inputs have been disconnected and that the necessary time has passed before commencing repair work.

Motor Thermal Protection to data value [ETR trip] (default value) or data value [ETR warning].

Motor Thermal Protection. If this function is desired,

TR200 Programming Guide 5

Safety

Installation at high altitudes

WARNING

Installation at high altitude: 380 - 500 V, enclosure A, B and C: At altitudes above 2 km (6,561 ft), please contact Trane regarding PELV/Class II. 380 - 500 V, enclosure D, E and F: At altitudes above 3 km (9,842 ft), please contact Trane regarding PELV/Class II. If the drive is to be installed over 2000m (6,561 ft) altitude, then the PELV specifications are not fulfilled anymore, i.e. the distances between components and critical parts become too small. To keep anyway the clearance for functional insulation, the risk for over-voltage must be reduced by means of external protective devices or kind of galvanic isolation. De-rating should also be taken into consideration, as cooling of the drive is not so effective at high altitude. Please contact Trane in such cases. Failure to follow recommendations could result in death or serious injury.

WARNING

Warning against Unintended Start

While parameters are being changed, the motor may start. Consequently, the stop key [STOP/RESET] must always be activated; following which data can be modified.

A motor that has been stopped may start if faults occur in the electronics of the frequency converter, or if a temporary overload or a fault in the supply mains or the motor connection ceases.

Consequently, disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/ tagout procedures to ensure the power can not be inadvertently energized. Failure to follow recommendations could result in death or serious injury.

WARNING

Touching the electrical parts could result in death or serious injury - even after the equipment has been disconnected from mains.

Also make sure that other voltage inputs have been disconnected, such as external 24 Vdc, load sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back up. Refer to the Operating Instructions for further safety guidelines. Failure to follow recommendations could result in death or serious injury.

WARNING

The frequency converter DC link capacitors remain charged after power has been disconnected. To avoid an electrical shock hazard, disconnect the frequency converter from the mains before carrying out maintenance. Wait at least as follows before doing service on the frequency converter: Failure to follow recommendations could result in death or serious injury.

6 TR200 Programming Guide

Safety

Voltage (V) Min. Waiting Time (Minutes)

4 15 20 30 40

200 - 240 1.1 - 3.7 kW 5.5 - 45 kW

380 - 480 1.1 - 7.5 kW 11 - 90 kW 110 - 250 kW 315 - 1000 kW

525-600 1.1 - 7.5 kW 11 - 90 kW

525-690 11 - 90 kW 45 - 400 kW 450 - 1400 kW

Be aware that there may be high voltage on the DC link even when the LEDs are turned off.

TR200 Programming Guide 7

Safety

Before Commencing Repair Work

WARNING

Hazardous Voltage!

Disconnect the frequency converter from mains

Disconnect DC bus terminals 88 and 89

Wait at least the time mentioned in section General Warning above

Remove motor cable

Failure to follow recommendations could result in death or serious injury.

Special Conditions

Electrical ratings:

The rating indicated on the nameplate of the frequency converter is based on a typical 3-phase mains power supply, within the specified voltage, current and temperature range, which is expected to be used in most applications.

The frequency converters also support other special applications, which affect the electrical ratings of the frequency converter. Special conditions which affect the electrical ratings might be:

• Single phase applications

• High temperature applications which require de-rating of the electrical ratings

• Marine applications with more severe environmental conditions.

Other applications might also affect the electrical ratings.

Consult the relevant sections in this manual and in the for information about the electrical ratings.

Installation requirements:

The overall electrical safety of the frequency converter requires special installation considerations regarding:

• Fuses and circuit breakers for over-current and short-circuit protection

• Selection of power cables (mains, motor, brake, loadsharing and relay)

• Grid configuration (grounded delta transformer leg, IT,TN, etc.)

• Safety of low-voltage ports (PELV conditions).

Consult the relevant clauses in these instructions and in the for information about the installation requirements.

IT Mains

WARNING

Do not connect frequency converters with RFI-filters to mains supplies with a voltage between phase and earth of more than 440 V for 400 V converters and 760 V for 690 V converters. For 400 V IT mains and delta earth (grounded leg), mains voltage may exceed 440 V between phase and earth. For 690 V IT mains and delta earth (grounded leg), mains voltage may exceed 760 V between phase and earth. Failure to follow recommendations could result in death or serious injury.

par.14-50

RFI Filter can be used to disconnect the internal RFI capacitors from the RFI filter to ground.

8 TR200 Programming Guide

Software Version and Approvals: TR200

TR200

This manual can be used with all TR200 frequency converters with software version 1.1.x. The software version number can be seen from par.15-43

Software version: 1.1.x

Software Version.

Disposal Instruction

Equipment containing electrical components must not be disposed of together with domestic waste. It must be separately collected with electrical and electronic waste according to local and currently valid legislation.

Safety

TR200 Programming Guide 9

Introduction

This publication contains information proprietary to Trane. By accepting and using this manual the user agrees that the information contained herein will be used solely for operating equipment from Trane or equipment from other vendors provided that such equipment is intended for communication with Trane equipment over a serial communication link. This publication is protected under the Copyright laws of most countries.

Trane does not warrant that a software program produced according to the guidelines provided in this manual will function properly in every physical, hardware or software environment.

Although Trane has tested and reviewed the documentation within this manual, Trane makes no warranty or representation, neither expressed nor implied, with respect to this documentation, including its quality, performance, or fitness for a particular purpose.

In no event shall Trane be liable for direct, indirect, special, incidental, or consequential damages arising out of the use, or the inability to use information contained in this manual, even if advised of the possibility of such damages. In particular, Trane is not responsible for any costs, including but not limited to those incurred as a result of lost profits or revenue, loss or damage of equipment, loss of computer programs, loss of data, the costs to substitute these, or any claims by third parties.

Trane reserves the right to revise this publication at any time and to make changes to its contents without prior notice or any obligation to notify former or present users of such revisions or changes.

10 TR200 Programming Guide

Abbreviations

Alternating current AC American wire gauge AWG Ampere/AMP A Automatic Motor Adaptation AMA Current limit I

Degrees Celsius Direct current DC Drive Dependent D-TYPE Electro Magnetic Compatibility EMC Electronic Thermal Relay ETR Frequency Converter FC Gram g Hertz Hz Kilohertz kHz Local Control Panel keypad Meter m Millihenry Inductance mH Milliampere mA Millisecond ms Minute min Trane Drive Utility TDU Nanofarad nF Newton Meters Nm Nominal motor current I

Nominal motor frequency f Nominal motor power P Nominal motor voltage U Parameter par.

Protective Extra Low Voltage PELV Printed Circuit Board PCB Rated Inverter Output Current I

Revolutions Per Minute RPM Regenerative terminals Regen Second s Synchronous Motor Speed n

Torque limit T Volts V

The maximum output current I The rated output current supplied by the frequency converter I

°C

Introduction

LIM

M,N M,N

M,N

INV

s LIM

DRIVE,MAX DRIVE,N

Available Literature for TR200

- Operating Instructions provide the necessary information for getting the drive up and running.

- Operating Instructions TR200 High Power

- Design Guide entails all technical information about the drive and customer design and applications.

- Programming Guide (this manual) provides information on how to program and includes complete parameter descriptions.

Trane technical literature is available in print from your local Trane Sales Office or online at:

www.trane.com/vfd

TR200 Programming Guide 11

Introduction

Definitions

Frequency converter:

D-TYPE Size and type of the connected frequency converter (dependencies).

DRIVE,MAX

The maximum output current.

DRIVE,N

The rated output current supplied by the frequency converter.

DRIVE, MAX

The maximum output voltage.

Input:

Control command You can start and stop the connected motor by means of keypad and the digital inputs. Functions are divided into two groups.

Functions in group 1 have higher priority than functions in group 2.

Group 1 Reset, Coasting stop, Reset and Coasting

Group 2 Start, Pulse start, Reversing, Start revers-

Motor:

JOG

The motor frequency when the jog function is activated (via digital terminals).

The motor frequency.

MAX

The maximum motor frequency.

MIN

The minimum motor frequency.

M,N

The rated motor frequency (nameplate data).

The motor current.

M,N

The rated motor current (nameplate data).

M-TYPE Size and type of the connected motor (dependencies).

M,N

The rated motor speed (nameplate data).

Synchronous motor speed

stop, Quick-stop, DC braking, Stop and the "Off" key.

ing, Jog and Freeze output

2×

par

M,N

The rated motor power (nameplate data).

M,N

The rated torque (motor).

12 TR200 Programming Guide

. 1 − 23 × 60

. 1 − 39

par

Introduction

The instantaneous motor voltage.

M,N

The rated motor voltage (nameplate data).

Break-away torque

DRIVE

The efficiency of the frequency converter is defined as the ratio between the power output and the power input.

Start-disable command A stop command belonging to the group 1 control commands - see this group.

Stop command See Control commands.

References:

Analog Reference A signal transmitted to the analog inputs 53 or 54, can be voltage or current.

Binary Reference A signal transmitted to the serial communication port.

Preset Reference A defined preset reference to be set from -100% to +100% of the reference range. Selection of eight preset references via the digital terminals.

Pulse Reference A pulse frequency signal transmitted to the digital inputs (terminal 29 or 33).

Ref

MAX Determines the relationship between the reference input at 100% full scale value (typically 10 V, 20mA) and the resulting reference. The maximum reference value set in par.3-03

Ref

MIN Determines the relationship between the reference input at 0% value (typically 0V, 0mA, 4mA) and the resulting reference. The minimum reference value set in par.3-02

Minimum Reference.

Maximum Reference.

TR200 Programming Guide 13

Introduction

Miscellaneous:

Analog Inputs The analog inputs are used for controlling various functions of the frequency converter. There are two types of analog inputs: Current input, 0-20 mA and 4-20 mA Voltage input, 0-10 V DC () Voltage input, -10 - +10 V DC ().

Analog Outputs The analog outputs can supply a signal of 0-20 mA, 4-20 mA.

Automatic Motor Adaptation, AMA AMA algorithm determines the electrical parameters for the connected motor at standstill.

Brake Resistor The brake resistor is a module capable of absorbing the brake power generated in regenerative braking. This regenerative braking power increases the intermediate circuit voltage and a brake chopper ensures that the power is transmitted to the brake resistor.

CT Characteristics Constant torque characteristics used for all applications such as conveyor belts, displacement pumps and cranes.

Digital Inputs The digital inputs can be used for controlling various functions of the frequency converter.

Digital Outputs The frequency converter features two Solid State outputs that can supply a 24 V DC (max. 40 mA) signal.

DSP Digital Signal Processor.

ETR Electronic Thermal Relay is a thermal load calculation based on present load and time. Its purpose is to estimate the motor temperature.

Hiperface

Hiperface® is a registered trademark by Stegmann.

Initializing If initializing is carried out (par.14-22

Intermittent Duty Cycle An intermittent duty rating refers to a sequence of duty cycles. Each cycle consists of an on-load and an off-load period. The operation can be either periodic duty or non-periodic duty.

keypad The Local Control Panel (keypad) makes up a complete interface for control and programming of the frequency converter. The control panel is detachable and can be installed up to 3 metres from the frequency converter, i.e. in a front panel by means of the installation kit option.

lsb Least significant bit.

msb Most significant bit.

MCM

Short for Mille Circular Mil, an American measuring unit for cable cross-section. 1 MCM = 0.5067 mm2.

Operation Mode), the frequency converter returns to the default setting.

14 TR200 Programming Guide

Introduction

On-line/Off-line Parameters Changes to on-line parameters are activated immediately after the data value is changed. Changes to off-line parameters are not activated until you enter [OK] on the keypad.

Process PID The PID regulator maintains the desired speed, pressure, temperature, etc. by adjusting the output frequency to match the varying load.

PCD Process Data

Pulse Input/Incremental Encoder An external, digital pulse transmitter used for feeding back information on motor speed. The encoder is used in applications where great accuracy in speed control is required.

RCD Residual Current Device.

Set-up You can save parameter settings in four Set-ups. Change between the four parameter Set-ups and edit one Setup, while another Set-up is active.

SFAVM Switching pattern called

Slip Compensation The frequency converter compensates for the motor slip by giving the frequency a supplement that follows the measured motor load keeping the motor speed almost constant..

Smart Logic Control (SLC) The SLC is a sequence of user defined actions executed when the associated user defined events are evaluated as true by the Smart Logic Controller. (Parameter group 13-xx

STW Status Word

FC Standard Bus Includes RS 485 bus with FC protocol or MC protocol. See par.8-30

Thermistor: A temperature-dependent resistor placed where the temperature is to be monitored (frequency converter or motor).

Trip A state entered in fault situations, e.g. if the frequency converter is subject to an over-temperature or when the frequency converter is protecting the motor, process or mechanism. Restart is prevented until the cause of the fault has disappeared and the trip state is cancelled by activating reset or, in some cases, by being programmed to reset automatically. Trip may not be used for personal safety.

Trip Locked A state entered in fault situations when the frequency converter is protecting itself and requiring physical intervention, e.g. if the frequency converter is subject to a short circuit on the output. A locked trip can only be cancelled by cutting off mains, removing the cause of the fault, and reconnecting the frequency converter. Restart is prevented until the trip state is cancelled by activating reset or, in some cases, by being programmed to reset automatically. Trip may not be used for personal safety.

VT Characteristics Variable torque characteristics used for pumps and fans.

Stator Flux oriented Asynchronous Vector Modulation (par.14-00 Switching Pattern).

Smart Logic Control (SLC).

Protocol.

TR200 Programming Guide 15

Introduction

plus

VVC

If compared with standard voltage/frequency ratio control, Voltage Vector Control (VVC namics and the stability, both when the speed reference is changed and in relation to the load torque.

60° AVM Switching pattern called 60°

Asynchronous Vector Modulation (par.14-00 Switching Pattern).

plus

) improves the dy-

Power Factor The power factor is the relation between I1 and

RMS

The power factor for 3-phase control:

The power factor indicates to which extent the frequency converter imposes a load on the mains sup-

Power factor

I1 x cos

RMS

ϕ1

3 x U x

RMS

since cos

+ .. +

cos

RMS

ϕ1 = 1

ply. The lower the power factor, the higher the I

RMS

for

the same kW performance.

In addition, a high power factor indicates that the different harmonic currents are low. The frequency converters' built-in DC coils produce a high power factor, which minimizes the imposed load on the mains supply.

16 TR200 Programming Guide

Introduction

Safety Precautions

WARNING

The voltage of the frequency converter is dangerous whenever connected to mains. Incorrect installation of the motor, frequency converter or fieldbus may cause death, serious personal injury or damage to the equipment. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with.

WARNING

Safety Regulations

The mains supply to the frequency converter must be disconnected whenever repair work is to be carried out. Check that the mains supply has been disconnected and that the necessary time has elapsed before removing motor and mains supply plugs.

The [OFF] button on the control panel of the frequency converterr does not disconnect the mains supply and consequently it must not be used as a safety switch.

The equipment must be properly earthed, the user must be protected against supply voltage and the motor must be protected against overload in accordance with applicable national and local regulations.

The earth leakage current exceeds 3.5 mA.

Protection against motor overload is not included in the factory setting. If this function is desired, set par.

Motor Thermal Protection to data value ETR trip 1 [4] or data value ETR warning 1 [3].

1-90

Do not remove the plugs for the motor and mains supply while the frequency converter is connected to mains. Check that the mains supply has been disconnected and that the necessary time has elapsed before removing motor and mains plugs.

Please note that the frequency converter has more voltage sources than L1, L2 and L3, when load sharing (linking of DC intermediate circuit) or external 24 V DC are installed. Check that all voltage sources have been disconnected and that the necessary time has elapsed before commencing repair work.

Failure to follow recommendations could result in death or serious injury.

TR200 Programming Guide 17

Introduction

WARNING

Warning against unintended start

The motor can be brought to a stop by means of digital commands, bus commands, references or a local stop, while the frequency converter is connected to mains. If personal safety considerations (e.g. risk of personal injury caused by contact with moving machine parts following an unintentional start) make it necessary to ensure that no unintended start occurs, these stop functions are not sufficient. In such cases the mains supply must be disconnected or the

The motor may start while setting the parameters. If this means that personal safety may be compromised (e.g. personal injury caused by contact with moving machine parts), motor starting must be prevented, for instance by use of the

A motor that has been stopped with the mains supply connected, may start if faults occur in the electronics of the frequency converter, through temporary overload or if a fault in the power supply grid or motor connection is remedied. If unintended start must be prevented for personal safety reasons (e.g. risk of injury caused by contact with moving machine parts), the normal stop functions of the frequency converter are not sufficient. In such cases the mains supply must be disconnected or the

Safe Stop

function must be activated.

function or secure disconnection of the motor connection.

Safe Stop

function must be activated.

1. Control signals from, or internally within, the frequency converter may in rare cases be activated in error, be delayed or fail to occur entirely. When used in situations where safety is critical, e.g. when controlling the electromagnetic brake function of a hoist application, these control signals must not be relied on exclusively.

Note When using the

Safe Stop

function, always follow the instructions in the

Safe Stop

section of the Design Guide.

WARNING

Disconnect all electric power, including remote disconnects. Follow proper lockout/tagout procedures to ensure the power cannot be inadvertently energized. Verify with an appropriate voltmeter that the unit is discharged. Failure to disconnect power and ensure unit is discharge before servicing could result in death or serious injury. Also make sure that other voltage inputs have been disconnected, such as external 24 V DC, load sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back up. Systems where frequency converters are installed must, if necessary, be equipped with additional monitoring and protective devices according to the valid safety regulations, e.g law on mechanical tools, regulations for the prevention of accidents etc. Modifications on the frequency converters by means of the operating software are allowed. Failure to follow recommendations could result in death or serious injury.

Hoisting applications: The frequency converter functions for controlling mechanical brakes cannot be considered as a primary safety circuit. There must always be a redundancy for controlling external brakes.

18 TR200 Programming Guide

Introduction

Protection Mode

Once a hardware limit on motor current or dc-link voltage is exceeded the drive will enter “Protection mode”. “Protection mode” means a change of the PWM modulation strategy and a low switching frequency to minimize losses. This continues 10 sec after the last fault and increases the reliability and the robustness of the drive while re-establishing full control of the motor. In hoist applications “Protection mode” is not usable because the drive will usually not be able to leave this mode again and therefore it will extend the time before activating the brake – which is not recommendable. The “Protection mode” can be disabled by setting par.14-26 that the drive will trip immediately if one of the hardware limits is exceeded.

Note It is recommended to disable protection mode in hoisting applications (par.14-26

0).

Trip Delay at Inverter Fault to zero which means

Trip Delay at Inverter Fault =

TR200 Programming Guide 19

How to Program

Keypad

How to operate graphical keypad

The following instructions are valid for the keypad.

The keypad is divided into four functional groups:

1. Graphical display with Status lines.

2. Menu keys and indicator lights (LED's) - selecting mode, changing parameters and switching between display functions.

3. Navigation keys and indicator lights (LEDs).

4. Operation keys and indicator lights (LEDs).

Graphical display:

The LCD-display is back-lit with a total of 6 alpha-numeric lines. All data is displayed on the keypad which can show up to five operating variables while in [Status] mode.

Display lines:

Status line: Status messages displaying icons and graphics.

Line 1-2: Operator data lines displaying data and variables defined or chosen by the user. By pressing the [Status] key, up to one extra line can be added.

Status line: Status messages displaying text.

20 TR200 Programming Guide

How to Program

The display is divided into 3 sections:

Top section (a) shows the status when in status mode or up to 2 variables when not in status mode and in the case of Alarm/Warning.

The number of the Active Set-up (selected as the Active Set-up in par.0-10

Active Set-up) is shown. When pro-

gramming in another Set-up than the Active Set-up, the number of the Set-up being programmed appears to the right in brackets.

The Middle section (b) shows up to 5 variables with related unit, regardless of status. In case of alarm/warning, the warning is shown instead of the variables.

The Bottom section (c) always shows the state of the frequency converter in Status mode.

It is possible to toggle between three status read-out displays by pressing the [Status] key. Operating variables with different formatting are shown in each status screen - see below.

Several values or measurements can be linked to each of the displayed operating variables. The values / measurements to be displayed can be defined via par.0-20 par.0-22

Display Line 1.3 Small, par.0-23 Display Line 2 Large and par.0-24 Display Line 3 Large, which can be

Display Line 1.1 Small, par.0-21 Display Line 1.2 Small,

accessed via [QUICK MENU], "Q3 Function Setups", "Q3-1 General Settings", "Q3-13 Display Settings".

Each value / measurement readout parameter selected in par.0-20

Display Line 1.1 Small to par.0-24 Display Line 3 Large has its own scale and number of digits after a possible decimal point. Larger numeric values are

displayed with few digits after the decimal point. Ex.: Current readout

5.25 A; 15.2 A 105 A.

Status display I:

This read-out state is standard after start-up or initialization. Use [INFO] to obtain information about the value/ measurement linked to the displayed operating variables (1.1, 1.2, 1.3, 2, and 3). See the operating variables shown in the display in this illustration. 1.1, 1.2 and 1.3 are shown in small size. 2 and 3 are shown in medium size.

Status display II:

See the operating variables (1.1, 1.2, 1.3, and 2) shown in the display in this illustration. In the example, Speed, Motor current, Motor power and Frequency are selected as variables in the first and second lines.

1.1, 1.2 and 1.3 are shown in small size. 2 is shown in large size.

1.1

1.2

130BP062.10

1.1

130BP041.10

1.3

1.2

TR200 Programming Guide 21

30BP063.10

How to Program

Status display III:

This state displays the event and action of the Smart Logic Control. For further information, see section

Smart Logic Control

Display Contrast Adjustment

Press [status] and [

Indicator lights (LEDs):

If certain threshold values are exceeded, the alarm and/or warning LED lights up. A status and alarm text appear on the control panel. The On LED is activated when the frequency converter receives power from mains voltage, a DC bus terminal, or an external 24 V supply. At the same time, the back light is on.

• Green LED/On: Control section is working.

• Yellow LED/Warn.: Indicates a warning.

• Flashing Red LED/Alarm: Indicates an alarm.

] for darker display

▲

] for brighter display

▼

Top section

Middle section

Bottom section

130BP074.10

22 TR200 Programming Guide

How to Program

Keys

Menu keys

The menu keys are divided into functions. The keys below the display and indicator lamps are used for parameter set-up, including choice of display indication during normal operation.

[Status] indicates the status of the frequency converter and/or the motor. 3 different readouts can be chosen by pressing the [Status] key: 5 line readouts, 4 line readouts or Smart Logic Control. Use [Status] for selecting the mode of display or for changing back to Display mode from either the Quick Menu mode, the Main Menu mode or Alarm mode. Also use the [Status] key to toggle single or double read-out mode.

[Quick Menu] allows quick set-up of the frequency converter. The most common TR200 functions can be programmed here.

The [Quick Menu] consists of:

My Personal Menu

Quick Set-up

Function Set-up

Changes Made

Loggings

The Function set-up provides quick and easy access to all parameters required for the majority of TR200 applications including most VAV and CAV supply and return fans, cooling tower fans, Primary, Secondary and Condenser Water Pumps and other pump, fan and compressor applications. Amongst other features it also includes parameters for selecting which variables to display on the keypad, digital preset speeds, scaling of analog references, closed loop single zone and multi-zone applications and specific functions related to Fans, Pumps and Compressors.

The Quick Menu parameters can be accessed immediately unless a password has been created via par. 0-60

Main Menu Password, par.0-61 Access to Main Menu w/o Password, par.0-65 Personal Menu Password or

par.0-66 It is possible to switch directly between Quick Menu mode and Main Menu mode.

[Main Menu]

is used for programming all parameters.The Main Menu parameters can be accessed immediately unless a password has been created via par.0-60

word,par.0-65 Personal Menu Password or par.0-66 Access to Personal Menu w/o Password. For the majority

of TR200 applications it is not necessary to access the Main Menu parameters but instead the Quick Menu, Quick Set-up and Function Set-up provides the simplest and quickest access to the typical required parameters. It is possible to switch directly between Main Menu mode and Quick Menu mode. Parameter shortcut can be carried out by pressing down the [Main Menu] key for 3 seconds. The parameter shortcut allows direct access to any parameter.

[Alarm Log]

displays an Alarm list of the five latest alarms (numbered A1-A5). To obtain additional details about an alarm, use the arrow keys to manoeuvre to the alarm number and press [OK]. Information is displayed about the condition of the frequency converter before it enters the alarm mode.

The Alarm log button on the keypad allows access to both Alarm log and Maintenance log.

Access to Personal Menu w/o Password.

Main Menu Password, par.0-61 Access to Main Menu w/o Pass-

TR200 Programming Guide 23

How to Program

[Back]

reverts to the previous step or layer in the navigation structure.

[Cancel]

last change or command will be cancelled as long as the display has not been changed.

[Info]

displays information about a command, parameter, or function in any display window. [Info] provides detailed information when needed. Exit Info mode by pressing either [Info], [Back], or [Cancel].

Navigation Keys

The four navigation arrows are used to navigate between the different choices available in [Quick Menu], [Main Menu] and [Alarm Log]. Use the keys to move the cursor.

[OK] is used for choosing a parameter marked by the cursor and for enabling the change of a parameter.

Operation Keys for local control are found at the bottom of the control panel.

[Hand On]

enables control of the frequency converter via the GLCP. [Hand On] also starts the motor, and it is now possible to enter the motor speed data by means of the arrow keys. The key can be selected as via par.0-40 The following control signals will still be active when [Hand On] is activated:

• [Hand On] - [Off] - [Auto on]

•Reset

• Coasting stop inverse

• Reversing

• Set-up select lsb - Set-up select msb

• Stop command from serial communication

• Quick stop

•DC brake

[Hand on] Key on LCP.

Enable

[1] or

Disable

[0]

NOTE: External stop signals activated by means of control signals or a serial bus will override a “start” command via the keypad.

24 TR200 Programming Guide

How to Program

[Off]

stops the connected motor. The key can be selected as Enable [1] or Disable [0] via par.0-41 no external stop function is selected and the [Off] key is inactive the motor can only be stopped by disconnecting the mains supply.

[Auto on]

enables the frequency converter to be controlled via the control terminals and/or serial communication. When a start signal is applied on the control terminals and/or the bus, the frequency converter will start. The key can be selected as Enable [1] or Disable [0] via par.0-42

NOTE: An active HAND-OFF-AUTO signal via the digital inputs has higher priority than the control keys [Hand on] – [Auto on].

[Reset]

is used for resetting the frequency converter after an alarm (trip). It can be selected as via par.0-43

The parameter shortcut can be carried out by holding down the [Main Menu] key for 3 seconds. The parameter shortcut allows direct access to any parameter.

[Reset] Key on LCP.

[Auto on] Key on LCP.

[Off] Key on LCP. If

Enable

[1] or

Disable

[0]

Quick Transfer of Parameter Settings between Multiple Frequency Converters

Once the set-up of a frequency converter is complete, we recommend that you store the data in the keypad or on a PC via Trane Drive Utility.

Data storage in keypad:

1. Go to par.0-50

2. Press the [OK] key

3. Select “All to keypad”

4. Press the [OK] key

All parameter settings are now stored in the keypad indicated by the progress bar. When 100% is reached, press [OK].

LCP Copy

NOTICE

Stop the motor before performing this operation.

You can now connect the keypad to another frequency converter and copy the parameter settings to this frequency converter as well.

TR200 Programming Guide 25

How to Program

Data transfer from keypad to frequency converter:

1. Go to par.0-50

2. Press the [OK] key

3. Select “All from keypad”

4. Press the [OK] key

The parameter settings stored in the keypad are now transferred to the frequency converter indicated by the progress bar. When 100% is reached, press [OK].

LCP Copy

NOTICE

Stop the motor before performing this operation.

Parameter Set-Up

The frequency converter can be used for practically all assignments, thus offering a significant number of parameters. The series offers a choice between two programming modes - the Quick Menu mode and the Main Menu mode. The latter provides access to all parameters. The former takes the user through a few parameters making it possible to program the majority of TR200 applications. Regardless of the mode of programming, you can change a parameter both in the Quick Menu mode and in the Main Menu mode.

Quick Menu mode

Parameter data

The keypad provides access to all parameters listed under the Quick Menus. To set parameters using the [Quick Menu] button - enter or change parameter data or settings in accordance with the following procedure:

1. Press Quick Menu button

Use the [

3. Press [OK]

Use [

5. Press [OK]

To move to a different digit within a parameter setting, use the [

7. Highlighted area indicates digit selected for change

8. Press [Cancel] button to disregard change, or press [OK] to accept change and enter the new setting

] and [▼] buttons to find the parameter you want to change

▲

] and [▼] buttons to select the correct parameter setting

▲

] and [▶] buttons

◀

26 TR200 Programming Guide

How to Program

Example of changing parameter data

Assume parameter 22-60 is set to [Off]. However, you want to monitor the fan-belt condition - non- broken or broken - according to the following procedure:

1. Press Quick Menu key

Choose Function Setups with the [

3. Press [OK]

Choose Application Settings with the [

5. Press [OK]

6. Press [OK] again for Fan Functions

7. Choose Broken Belt Function by pressing [OK]

With [

The frequency converter will now trip if a broken fan-belt is detected.

] button, choose [2] Trip

▼

Select [My Personal Menu] to display personal parameters:

Select [My Personal Menu] to display only the parameters, which have been pre-selected and programmed as personal parameters. For example, you may have pre-programmed personal parameters to be in My Personal Menu during factory commissioning to make on-site commissioning/fine tuning simpler. These parameters are selected in par.0-25

My Personal Menu. Up to 20 different parameters can be programmed in this menu.

] button

▼

] button

Select [Changes Made] to get information about:

• The last 10 changes. Use the up/down navigation keys to scroll between the last 10 changed parameters.

• The changes made since default setting.

Select [Loggings]:

to get information about the display line read-outs. The information is shown as graphs. Only display parameters selected in par.0-20 viewed. It is possible to store up to 120 samples in the memory for later reference.

Quick Setup

Display Line 1.1 Small and par.0-24 Display Line 3 Large can be

Efficient Parameter Set-up for TR200 Applications:

The parameters can easily be set up for the vast majority of the TR200 applications only by using the [Quick Setup] option.

After pressing [Quick Menu], the different choices in the Quick Menu are listed. See also illustration 6.1 below and tables Q3-1 to Q3-4 in the following

Function Setups

section.

TR200 Programming Guide 27

How to Program

Example of using the Quick Setup option:

Assume you want to set the Ramp Down Time to 100 seconds!

1. Select [Quick Setup]. The first par.0-01

Press [

3. Press [OK]

Use the [

Change '0' to '1' by using the [

Use the [

Change '2' to '0' with the [

8. Press [OK]

The new ramp-down time is now set to 100 seconds. It is recommended to do the set-up in the order listed.

NOTE: A complete description of the function is found in the parameter sections of this manual.

] repeatedly until par.3-42 Ramp 1 Ramp Down Time appears with the default setting of 20 seconds

▼

] button to highlight the 3rd digit before the comma

◀

▲

] button to highlight the digit '2'

▶

] button

▼

Language in Quick Setup appears

] button

Illustration 3. 6: Quick Menu view.

The Quick Setup menu gives access to the 18 most important setup parameters of the frequency converter. After programming the frequency converter will, in most cases, be ready for operation. The 18 Quick Setup parameters are shown in the table below. A complete description of the function is given in the parameter description sections of this manual.

28 TR200 Programming Guide

Parameter [Units]

par.0-01 Language par.1-20 Motor Power [kW] [kW] par.1-21 Motor Power [HP] [HP] par.1-22 par.1-23 Motor Frequency [Hz] par.1-24 par.1-25 Motor Nominal Speed [RPM] par.1-28 par.3-41 Ramp 1 Ramp up Time [s] par.3-42 par.4-11 Motor Speed Low Limit [RPM] [RPM] par.4-12 par.4-13 Motor Speed High Limit [RPM] [RPM] par.4-14 par.3-19 Jog Speed [RPM] [RPM] par.3-11 Par.5-12 Terminal 27 Digital Input par.5-40

Table 3. 1: Quick Setup parameters

Motor Voltage*[V]

Motor Current [A]

Motor Rotation Check [Hz]

Ramp 1 Ramp Down Time [s]

Motor Speed Low Limit [Hz]*[Hz]

Motor Speed High Limit [Hz]*[Hz]

Jog Speed [Hz]*[Hz]

Function Relay**

How to Program

*The display showing depends on choices made in par.0-02 Motor Speed Unit and par.0-03 Regional Settings. The default settings of par.0-02 the world the frequency converter is supplied to but can be re-programmed as required. ** par.5-40 is Relay1 [0] with the default choice Alarm [9]. See the parameter description in the section

For a detailed information about settings and programming, please see the

NOTE: If [No Operation] is selected in par.5-12 Terminal 27 Digital Input, no connection to +24 V on terminal 27 is necessary to enable start. If [Coast Inverse] (factory default value) is selected in par.5-12 is necessary to enable start.

Function Relay, is an array, where one may choose between Relay1 [0] or Relay2 [1]. Standard setting

Motor Speed Unit and par.0-03 Regional Settings depend on which region of

Commonly Used Parameters

TR200 Programming Guide

Terminal 27 Digital Input, a connection to +24V

TR200 Programming Guide 29

How to Program

Function Setups

How to access Function set-up - example

130BT110.1

Illustration 3. 7: Step 1: Turn on the frequency converter (yellow LED lights)

130BT111.1

Illustration 3. 8: Step 2: Press the [Quick Menus] button (Quick Menus choices appear).

130BT112.1

130BT114.1

Illustration 3. 11: Step 5: Use the up/down navigation keys to scroll down to i.e. 03-11

Analog Outputs

. Press

[OK].

130BT115.1

Illustration 3. 12: Step 6: Choose par. 6-50. Press [OK].

130BT116.1

Illustration 3. 9: Step 3: Use the up/down navigation keys to scroll down to Function set-ups. Press [OK].

130BT113.1

Illustration 3. 10: Step 4: Function set-ups choices appear. Choose 03-1

General Settings

. Press [OK].

Illustration 3. 13: Step 7: Use the up/down navigation keys to select between the different choices. Press [OK].

30 TR200 Programming Guide

Function Set-ups parameters

The Function Setups parameters are grouped in the following way:

Q3-1 General Settings Q3-10 Adv. Motor Settings

par.1-90 Motor Thermal

Protection

par.1-93 Thermistor

Source

par.1-29 Automatic Mo-

tor Adaptation (AMA)

par.14-01 Switching Fre-

quency

par.4-53 Warning Speed

High

Q3-11 Analog Output Q3-12 Clock Settings Q3-13 Display Settings

par.6-50 Terminal 42 Out-

put

par.6-51 Terminal 42 Out-

put Min Scale

par.6-52 Terminal 42 Out-

put Max Scale

par.0-70 Date and Time par.0-20 Display Line 1.1

par.0-71 Date Format Par.0-21 Display Line 1.2

par.0-72 Time Format Par.0-22 Display Line 1.3

par.0-74 DST/Summer-

time

par.0-76 DST/Summer-

time Start

par.0-77 DST/Summer-

time End

How to Program

Small

Par.0-23 Display Line 2

Large

Par.0-24 Display Line 3

Large

par.0-37 Display Text 1

par.0-38 Display Text 2 par.0-39 Display Text 3

Q3-2 Open Loop Settings

Q3-20 Digital Reference Q3-21 Analog Reference

par.3-02 Minimum Reference par.3-02 Minimum Reference par.3-03 Maximum Reference par.3-03 Maximum Reference par.3-10 Preset Reference par.6-10 Terminal 53 Low Voltage par.5-13 Terminal 29 Digital Input par.6-11 Terminal 53 High Voltage par.5-14 Terminal 32 Digital Input par.6-12 Terminal 53 Low Current Par.5-15 Terminal 33 Digital Input par.6-13 Terminal 53 High Current

par.6-14 Terminal 53 Low Ref./Feedb. Value par.6-15 Terminal 53 High Ref./Feedb. Value

TR200 Programming Guide 31

How to Program

Q3-3 Closed Loop Settings

Q3-30 Single Zone Int. Set Point Q3-31 Single Zone Ext. Set Point

par.1-00 Configuration Mode par.1-00 Configuration Mode Par.20-12 Reference/Feedback Unit Par.20-12 Reference/Feedback Unit par.20-13 Minimum Reference/Feedb. par.20-13 Minimum Reference/Feedb. par.20-14 Maximum Reference/Feedb. par.20-14 Maximum Reference/Feedb. par.6-22 Terminal 54 Low Current par.6-10 Terminal 53 Low Voltage par.6-24 Terminal 54 Low Ref./Feedb. Value par.6-11 Terminal 53 High Voltage par.6-25 Terminal 54 High Ref./Feedb. Value par.6-12 Terminal 53 Low Current par.6-26 Terminal 54 Filter Time Constant par.6-13 Terminal 53 High Current par.6-27 Terminal 54 Live Zero par.6-14 Terminal 53 Low Ref./Feedb. Value par.6-00 Live Zero Timeout Time par.6-15 Terminal 53 High Ref./Feedb. Value par.6-01 Live Zero Timeout Function par.6-22 Terminal 54 Low Current par.20-21 Setpoint 1 par.6-24 Terminal 54 Low Ref./Feedb. Value par.20-81 PID Normal/ Inverse Control par.6-25 Terminal 54 High Ref./Feedb. Value par.20-82 PID Start Speed [RPM] par.6-26 Terminal 54 Filter Time Constant par.20-83 PID Start Speed [Hz] par.6-27 Terminal 54 Live Zero par.20-93 PID Proportional Gain par.6-00 Live Zero Timeout Time par.20-94 PID Integral Time par.6-01 Live Zero Timeout Function par.20-70 Closed Loop Type par.20-81 PID Normal/ Inverse Control par.20-71 PID Performance par.20-82 PID Start Speed [RPM] par.20-72 PID Output Change par.20-83 PID Start Speed [Hz] par.20-73 Minimum Feedback Level par.20-93 PID Proportional Gain par.20-74 Maximum Feedback Level par.20-94 PID Integral Time par.20-79 PID Autotuning par.20-70 Closed Loop Type

par.20-71 PID Performance par.20-72 PID Output Change par.20-73 Minimum Feedback Level par.20-74 Maximum Feedback Level par.20-79 PID Autotuning

32 TR200 Programming Guide

Q3-3 Closed Loop Settings

Q3-32 Multi Zone / Adv

par.1-00 Configuration Mode par.3-15 Reference 1 Source par.3-16 par.20-00 Feedback 1 Source par.20-01 par.20-02 Feedback 1 Source Unit par.20-03 par.20-04 Feedback 2 Conversion par.20-05 par.20-06 Feedback 3 Source par.20-07 par.20-08 Feedback 3 Source Unit Par.20-12 par.20-13 Minimum Reference/Feedb. par.20-14 par.6-10 Terminal 53 Low Voltage par.6-11 par.6-12 Terminal 53 Low Current par.6-13 par.6-14 Terminal 53 Low Ref./Feedb. Value par.6-15 par.6-16 Terminal 53 Filter Time Constant par.6-17 par.6-20 Terminal 54 Low Voltage par.6-21 par.6-22 Terminal 54 Low Current par.6-23 par.6-24 Terminal 54 Low Ref./Feedb. Value par.6-25 par.6-26 Terminal 54 Filter Time Constant par.6-27 par.6-00 Live Zero Timeout Time par.6-01 par.4-56 Warning Feedback Low par.4-57 par.20-20 Feedback Function par.20-21 par.20-22 Setpoint 2 par.20-81 par.20-82 PID Start Speed [RPM] par.20-83 par.20-93 PID Proportional Gain par.20-94 par.20-70 Closed Loop Type par.20-71 par.20-72 PID Output Change par.20-73 par.20-74 Maximum Feedback Level par.20-79

Reference 2 Source

Feedback 1 Conversion

Feedback 2 Source

Feedback 2 Source Unit

Feedback 3 Conversion

Reference/Feedback Unit

Maximum Reference/Feedb.

Terminal 53 High Voltage

Terminal 53 High Current

Terminal 53 High Ref./Feedb. Value

Terminal 53 Live Zero

Terminal 54 High Voltage

Terminal 54 High Current

Terminal 54 High Ref./Feedb. Value

Terminal 54 Live Zero

Live Zero Timeout Function

Warning Feedback High

Setpoint 1

PID Normal/ Inverse Control

PID Start Speed [Hz]

PID Integral Time

PID Performance

Minimum Feedback Level

PID Autotuning

How to Program

TR200 Programming Guide 33

How to Program

Q3-4 Application Settings

Q3-40 Fan Functions Q3-41 Pump Functions Q3-42 Compressor Functions

par.22-60 Broken Belt Function par.22-22 Low Speed Detection par.1-03 Torque Characteristics par.22-61 Broken Belt Torque par.22-23 No-Flow Function par.1-71 Start Delay par.22-62 Broken Belt Delay par.22-24 No-Flow Delay par.22-75 Short Cycle Protection par.4-64 Semi-Auto Bypass Set-uppar.22-40 Minimum Run Time par.22-76 Interval between Starts

par.1-03 Torque Characteristics par.22-41 Minimum Sleep Time par.22-77 Minimum Run Time par.22-22 Low Speed Detection par.22-42 Wake-up Speed [RPM] par.5-01 Terminal 27 Mode par.22-23 No-Flow Function par.22-43 Wake-up Speed [Hz] par.5-02 Terminal 29 Mode par.22-24 No-Flow Delay par.22-44 Wake-up Ref./FB Differ-

ence

par.22-40 Minimum Run Time par.22-45 Setpoint Boost par.5-13 Terminal 29 Digital Input par.22-41 Minimum Sleep Time par.22-46 Maximum Boost Time par.5-40 Function Relay par.22-42 Wake-up Speed [RPM] par.1-73 Flying Start par.22-43 Wake-up Speed [Hz] par.1-86 Trip Speed Low [RPM] par.22-44 Wake-up Ref./FB Differ-

ence

par.22-45 Setpoint Boost par.1-73 Flying Start par.22-46 Maximum Boost Time par.2-10 Brake Function Par.2-16 AC brake Max. Current par.2-17 Over-voltage Control par.1-73 Flying Start par.1-71 Start Delay par.1-80 Function at Stop par.2-00 DC Hold/Preheat Current par.4-10 Motor Speed Direction

par.1-03 Torque Characteristics par.1-87 Trip Speed Low [Hz]

Par.5-12 Terminal 27 Digital Input

34 TR200 Programming Guide

30BP066.10

30BP067.10

How to Program

Main Menu Mode

Select the Main Menu mode by pressing the [Main Menu] key. The below read-out appears on the display. The middle and bottom sections on the display show a list of parameter groups which can be chosen by toggling the up and down buttons.

Each parameter has a name and number which remain the same regardless of the programming mode. In the Main Menu mode, the parameters are divided into groups. The first digit of the parameter number (from the left) indicates the parameter group number.

All parameters can be changed in the Main Menu. However, depending on the choice of configuration (par.

Configuration Mode), some parameters can be hidden.

1-00

Parameter Selection

In the Main Menu mode, the parameters are divided into groups. You select a parameter group by means of the navigation keys. The following parameter groups are accessible:

Group no. Parameter group: 0 Operation/Display 1Load/Motor 2 Brakes 3 References/Ramps 4 Limits/Warnings 5 Digital In/Out 6 Analog In/Out 8 Comm. and Options 11 LonWorks 13 Smart Logic 14 Special Functions 15 Drive Information 16 Data Readouts 18 Data Readouts 2 20 Drive Closed Loop 21 Ext. Closed Loop 22 Application Functions 23 Time-based Functions 24 Application Functions 2

After selecting a parameter group, choose a parameter by means of the navigation keys. The middle section on the display shows the parameter number and name as well as the selected parameter value.

Changing Data

The procedure for changing data is the same whether you select a parameter in the Quick menu or the Main menu mode. Press [OK] to change the selected parameter. The procedure for changing data depends on whether the selected parameter represents a numerical data value or a text value.

TR200 Programming Guide 35

How to Program

Changing a Text Value

If the selected parameter is a text value, change the

text value by means of the [ The up key increases the value, and the down key decreases the value. Place the cursor on the value you want to save and press [OK].

] [▼] navigation keys.

▲

Changing a Group of Numeric Data Values

If the chosen parameter represents a numeric data value, change the chosen data value by means of the

[

] [▶] navigation keys as well as the [▲] [▼] naviga-

◀

tion keys. Use the [ cursor horizontally.

] [▶] navigation keys to move the

◀

130BP068.10

130BP069.10

Use the [▲] [▼] navigation keys to change the data value. The up key enlarges the data value, and the down key reduces the data value. Place the cursor on the value you want to save and press [OK].

130BP070.10

Changing a Data Value, Step-by-Step

Certain parameters can be changed step by step or infinitely varying. This applies to par.1-20 Motor Power

[kW], par.1-22 Motor Voltage and par.1-23 Motor Frequency.

The parameters are changed both as a group of numeric data values and as numeric data values infinitely varying.

36 TR200 Programming Guide

How to Program

Read-out and Programming of Indexed Parameters

Parameters are indexed when placed in a rolling stack. par.15-30 out. Choose a parameter, press [OK], and use the up/down navigation keys to scroll through the value log.

Alarm Log: Error Code to par.15-33 Alarm Log: Date and Time contain a fault log which can be read

Use par.3-10

Preset Reference as another example:

Choose the parameter, press [OK], and use the up/down navigation keys keys to scroll through the indexed values. To change the parameter value, select the indexed value and press [OK]. Change the value by using the up/down keys. Press [OK] to accept the new setting. Press [CANCEL] to abort. Press [Back] to leave the parameter.

Initialization to Default Settings

Initialize the frequency converter to default settings in two ways:

Recommended initialization (via par.14-22

1. Select par.14-22

Operation Mode

2. Press [OK]

3. Select “Initialization”

4. Press [OK]

5. Cut off the mains supply and wait until the dis-

play turns off.

Note Resets parameters selected in Personal Menu with default factory setting.

par.14-22 Operation Mode initializes all except: par.14-50 RFI Filter par.8-30

Protocol

par.8-31 Address par.8-32

Baud Rate

par.8-35 Minimum Response Delay

Maximum Response Delay

par.8-36 par.8-37 Maximum Inter-Char Delay par.15-00 par.15-20 Historic Log: Event to par.15-22 Historic Log: Time par.15-30

Operating Hours to par.15-05 Over Volt's

Alarm Log: Error Code to par.15-32 Alarm Log: Time

Operation Mode)

6. Reconnect the mains supply - the frequency converter is now reset.

Change par.14-22

mal Operation

Operation Mode back to

Nor-

Manual initialization

1. Disconnect from mains and wait until the display turns off. 2a. Press [Status] - [Main Menu] - [OK] at the same time while power up for LCP 102, Graphical Display 2b. Press [Menu] while power up for LCP 101, Numerical Display

3. Release the keys after 5 s.

4. The frequency converter is now programmed according to default settings. This procedure initializes all except: par.15-00 Operating Hours; par.15-03 Power Up's; par.15-04 Over Temp's; par.15-05 Over Volt's.

Note When you carry out manual initialisation, you also reset serial communication, par.14-50

RFI Filter and fault log

settings. Removes parameters selected in par.PC-00

Pump Controller.

Note After initialization and power cycling, the display will not show any information until after a couple of minutes.

TR200 Programming Guide 37

Parameter Description

Parameter Selection

Main Menu Structure

Parameters for the frequency converter are grouped into various parameter groups for easy selection of the correct parameters for optimized operation of the frequency converter. The vast majority of TR200 applications can be programmed using the Quick Menu button and selecting the parameters under Quick Setup and Function Setups. Descriptions and default settings of parameters may be found under the section Parameter Lists at the back of this manual.

0-xx Operation/Display 10-xx CAN Fieldbus 1-xx Load/Motor 11-xx LonWorks 2-xx Brakes 13-xx Smart Logic Controller 3-xx Reference/Ramps 14-xx Special Functions 4-xx Limits/ Warnings 15-xx FC Information 5-xx Digital In/Out 16-xx Data Readouts 6-xx Analog In/Out 18-xx Info & Readouts 8-xx Comm. and Options 20-xx FC Closed Loop 9-xx Profibus 21-xx Ext. Closed Loop 22-xx Application Functions 23-xx Time Based Functions 24-xx Application Functions 2

38 TR200 Programming Guide

Parameter Description

Main Menu - Operation and Display - Group 0

0-** Operation / Display

Parameters related to the fundamental functions of the frequency converter, function of the keypad buttons and configuration of the keypad display.

0-0* Basic Settings

Parameter group for basic frequency converter settings.

0-01 Language

Option: Function:

Defines the language to be used in the display.

The frequency converter can be delivered with 2 different language packages. English and German are included in both packages. English cannot be erased or manipulated.

[0] * English Part of Language packages 1 - 2

[1] Deutsch Part of Language packages 1 - 2

[2] Francais Part of Language package 1

[3] Dansk Part of Language package 1

[4] Spanish Part of Language package 1

[5] Italiano Part of Language package 1

[6] Svenska Part of Language package 1

[7] Nederlands Part of Language package 1

[10] Chinese Language package 2

[20] Suomi Part of Language package 1

[22] English US Part of Language package 1

[27] Greek Part of Language package 1

[28] Bras.port Part of Language package 1

[36] Slovenian Part of Language package 1

[39] Korean Part of Language package 2

[40] Japanese Part of Language package 2

[41] Turkish Part of Language package 1

[42] Trad.Chinese Part of Language package 2

[43] Bulgarian Part of Language package 1

[44] Srpski Part of Language package 1

[45] Romanian Part of Language package 1

[46] Magyar Part of Language package 1

[47] Czech Part of Language package 1

[48] Polski Part of Language package 1

TR200 Programming Guide 39

Parameter Description

[49] Russian Part of Language package 1

[50] Thai Part of Language package 2

[51] Bahasa Indonesia Part of Language package 2

0-02 Motor Speed Unit

Option: Function:

This parameter cannot be adjusted while the motor is running. The display showing depends on settings in par.0-02 and par.0-03

Speed Unit and par.0-03 Regional Settings depends on which region of

the world the frequency converter is supplied to, but can be re-programmed as required.

Note Changing the value. It is recommended to select the motor speed unit first, before modifying other parameters.

[0] RPM Selects display of motor speed variables and parameters (i.e. references,

feedbacks and limits) in terms of motor speed (RPM).

[1] * Hz Selects display of motor speed variables and parameters (i.e. references,

feedbacks and limits) in terms of output frequency to the motor (Hz).

Regional Settings. The default setting of par.0-02 Motor

Motor Speed Unit

will reset certain parameters to their initial

Motor Speed Unit

0-03 Regional Settings

Option: Function:

This parameter cannot be adjusted while the motor is running. The display showing depends on settings in par.0-02 and par.0-03

Speed Unit and par.0-03 Regional Settings depends on which region of

the world the frequency converter is supplied to but can be re-programmed as required.

[0] * International Sets par.1-20

par.1-23

[1] * North America Sets par.1-21

1-23

The setting not used is made invisible.

Motor Frequency [50 Hz].

Motor Frequency to 60 Hz.

Regional Settings. The default setting of par.0-02 Motor

Motor Power [kW] units to [kW] and the default value of

Motor Power [HP] units to HP and the default value of par.

Motor Speed Unit

0-04 Operating State at Power-up

Option: Function:

Select the operating mode upon reconnection of the frequency converter to mains voltage after power down when operating in Hand (local)mode.

[0] * Resume Resumes operation of the frequency converter maintaining the same

local reference and the same start/stop condition (applied by [Hand On]/ [Off] on the keypad or Hand Start via a digital input as before the frequency converter was powered down.

[1] Forced stop, ref=old Uses saved reference [1] to stop the frequency converter but at the same

time retain in memory the local speed reference prior to power down. After mains voltage is reconnected and after receiving a start command (using the keypad [Hand On] button or Hand Start command via a digital input) the frequency converter restarts and operates at the retained speed reference.

40 TR200 Programming Guide

Parameter Description

0-05 Local Mode Unit

Option: Function:

Defines if the local reference unit should be displayed in terms of the motor shaft speed (in RPM/Hz) or as percent.

[0] * As Motor Speed Unit

[1] %

0-1* Set-up Operations

Define and control the individual parameter set-ups. The frequency converter has four parameter setups that can be programmed independently of each other. This makes the frequency converter very flexible and able to meet the requirements of many different TR200 system control schemes often saving the cost of external control equipment. For example these can be used to program the frequency converter to operate according to one control scheme in one setup (e.g. daytime operation) and another control scheme in another setup (e.g. night set back). Alternatively they can be used by an AHU or packaged unit OEM to identically program all their factory fitted frequency converters for different equipment models within a range to have the same parameters and then during production/commissioning simply select a specific setup depending on which model within that range the frequency converter is installed on. The active setup (i.e. the setup in which the frequency converter is currently operating) can be selected in par. 0-10

Active Set-up and is displayed in the keypad. Using Multi set-up it is possible to switch between set-ups

with the frequency converter running or stopped, via digital input or serial communication commands (e.g. for night set back). If it is necessary to change setups whilst running, ensure par.0-12 grammed as required. For the majority of TR200 applications it will not be necessary to program par.0-12

Set-up Linked to even if change of set up whilst running is required, but for very complex applications, using

the full flexibility of the multiple setups, it may be required. Using par.0-11 to edit parameters within any of the setups whilst continuing the frequency converter operation in its Active Setup which can be a different setup to that being edited. Using par.0-51 parameter settings between the set-ups to enable quicker commissioning if similar parameter settings are required in different set-ups.

Set-up Copy it is possible to copy

This Set-up Linked to is pro-

This

Programming Set-up it is possible

0-10 Active Set-up

Option: Function:

Select the set-up in which the frequency converter is to operate. Use par.0-51 avoid conflicting settings of the same parameter within two different setups, link the set-ups together using par.0-12 the frequency converter before switching between set-ups where parameters marked ‘not changeable during operation’ have different values. Parameters which are ‘not changeable during operation’ are marked FALSE in the parameter lists in the section

[0] Factory setup Cannot be changed. It contains the Trane data set, and can be used as a

data source when returning the other set-ups to a known state.

[1] * Set-up 1

[2] Set-up 2

[3] Set-up 3

[4] Set-up 4

[9] Multi Set-up Is used for remote selection of set-ups using digital inputs and the serial

Set-up 1

which all parameters can be programmed.

communication port. This set-up uses the settings from par.0-12

Set-up Linked to.

Set-up Copy to copy a set-up to one or all other set-ups. To

This Set-up Linked to. Stop

Parameter Lists

[1] to

Set-up 4

[4] are the four separate parameter set-ups within

This

TR200 Programming Guide 41

Parameter Description

0-11 Programming Set-up

Option: Function:

Select the set-up to be edited (i.e. programmed) during operation; either the active set-up or one of the inactive set-ups. The set-up number being edited is displayed in the keypad in (brackets).

[0] Factory setup cannot be edited but it is useful as a data source to return the other set-

ups to a known state.

[1] Set-up 1

[2] Set-up 2

[3] Set-up 3

[4] Set-up 4

[9] * Active Set-up (i.e. the set-up in which the frequency converter is operating) can also be

Set-up 1

pendently of the active set-up.

edited during operation. Editing parameters in the chosen setup would normally be done from the keypad but it is also possible from any of the serial communication ports.

[1] to

Set-up 4

[4] can be edited freely during operation, inde-

0-12 This Set-up Linked to

Option: Function:

This parameter only needs to be programmed if changing set-ups is required whilst the motor is running. It ensures that parameters which are "not changeable during operation" have the same setting in all relevant set-ups.

To enable conflict-free changes from one set-up to another whilst the frequency converter is running, link set-ups containing parameters which are not changeable during operation. The link will ensure synchronising of the ‘not changeable during operation’ parameter values when moving from one set-up to another during operation. ‘Not changeable during operation’ parameters can be identified by the label FALSE in the parameter lists in the section

The par.0-12 par.0-10 one set-up to another during operation (i.e. while the motor is running). Example: Use Multi set-up to shift from Set-up 1 to Set-up 2 whilst the motor is running. Program parameters in Set-up 1 first, then ensure that Set-up 1 and Set-up 2 are synchronised (or ‘linked’). Synchronisation can be performed in two ways:

1. Change the edit set-up to

up and set par.0-12 This Set-up Linked to to

the linking (synchronising) process.

This Set-up Linked to feature is used when Multi set-up in

Active Set-up is selected. Multi set-up can be used to move from

Set-up 2

Parameter Lists

[2] in par.0-11 Programming Set-

Set-up 1

[1]. This will start

42 TR200 Programming Guide

2. While still in Set-up 1, using par.0-50 up 2. Then set par.0-12 the linking process.

This Set-up Linked to to

Parameter Description

130BP075.10

LCP Copy, copy Set-up 1 to Set-

Set-up 2

[2]. This will start

[0] * Not linked

[1] Set-up 1

[2] Set-up 2

[3] Set-up 3

[4] Set-up 4

130BP076.10

After the link is complete, par.0-13 Readout: Linked Set-ups will read {1,2} to indicate that all ‘not changeable during operation’ parameters are now the same in Set-up 1 and Set-up 2. If there are changes to a ‘not changeable during operation’ parameter, e.g. par.1-30 Set-up 2, they will also be changed automatically in Set-up 1. A switch between Set-up 1 and Set-up 2 during operation is now possible.

Stator Resistance (Rs), in

TR200 Programming Guide 43

Parameter Description

0-13 Readout: Linked Set-ups

Array [5]

Range: Function:

0 N/A* [0 - 255 N/A] View a list of all the set-ups linked by means of par.0-12

Linked to. The parameter has one index for each parameter set-up. The

parameter value displayed for each index represents which setups are linked to that parameter setup.

This Set-up

Index 0 {0} 1{1,2} 2 {1,2} 3{3} 4 {4}

Table 4. 2: Example: Set-up 1 and Set-up 2 are linked

keypad value

0-14 Readout: Prog. Set-ups / Channel

Range: Function:

0 N/A* [-2147483648 -

2147483647 N/A]

View the setting of par.0-11 different communication channels. When the number is displayed in hex, as it is in the keypad, each number represents one channel. Numbers 1-4 represent a set-up number; ‘F’ means factory setting; and ‘A’ means active set-up. The channels are, from right to left: keypad, FC bus, USB, HPFB1.5. Example: The number AAAAAA21h means that the FC bus selected Setup 2 in par.0-11 all others used the active set-up.

Programming Set-up, the keypad selected Set-up 1 and

0-2* keypad Display

Define the variables displayed in the Graphical Local Control Panel.

Programming Set-up for each of the four

Note Please refer to par.0-37 how to write display texts.

Display Text 1, par.0-38 Display Text 2 and par.0-39 Display Text 3 for information on

0-20 Display Line 1.1 Small

Option: Function:

Select a variable for display in line 1, left position.

[0] * None No display value selected

[37] Display Text 1 Enables an individual text string to be written, for display in the keypad

or to be read via serial communication.

[38] Display Text 2 Enables an individual text string to be written, for display in the keypad

or to be read via serial communication.

[39] Display Text 3 Enables an individual text string to be written, for display in the keypad

or to be read via serial communication.

[89] Date and Time Readout Displays the current date and time.

[953] Profibus Warning Word Displays Profibus communication warnings.

44 TR200 Programming Guide

Parameter Description

[1005] Readout Transmit Error

Counter

[1006] Readout Receive Error

Counter

[1007] Readout Bus Off Counter View the number of Bus Off events since the last power-up.

[1013] Warning Parameter View a DeviceNet-specific warning word. One separate bit is assigned to

[1115] LON Warning Word Shows the LON-specific warnings.

[1117] XIF Revision Shows the version of the external interface file of the Neuron C chip on

[1118] LonWorks Revision Shows the software version of the application program of the Neuron C

[1501] Running Hours View the number of running hours of the motor.

[1502] kWh Counter View the mains power consumption in kWh.

[1600] Control Word View the Control Word sent from the frequency converter via the serial

[1601] Reference [Unit] Total reference (sum of digital/analog/preset/bus/freeze ref./catch up and

View the number of CAN control transmission errors since the last power-up.

View the number of CAN control receipt errors since the last power-up.

every warning.

the LON option.

chip on the LON option.

communication port in hex code.

slow-down) in selected unit.

[1602] * Reference [%] Total reference (sum of digital/analog/preset/bus/freeze ref./catch up and

slow-down) in percent.

[1603] Status Word Present status word

[1605] Main Actual Value [%] View the two-byte word sent with the Status word to the bus Master

reporting the Main Actual Value.

[1609] Custom Readout View the user-defined readouts as defined in par.0-30

Unit, par.0-31 Custom Readout Min Value and par.0-32 Custom Readout Max Value.

[1610] Power [kW] Actual power consumed by the motor in kW.

[1611] Power [hp] Actual power consumed by the motor in HP.

[1612] Motor Voltage Voltage supplied to the motor.

[1613] Frequency Motor frequency, i.e. the output frequency from the frequency converter

in Hz.

[1614] Motor Current Phase current of the motor measured as effective value.

[1615] Frequency [%] Motor frequency, i.e. the output frequency from the frequency converter

in percent.

[1616] Torque [Nm] Present motor load as a percentage of the rated motor torque.

[1617] Speed [RPM] Motor speed reference. Actual speed will depend on slip compensation

being used (compensation set in par.1-62 used, actual speed will be the value read in the display minus motor slip.

Slip Compensation). If not

Custom Readout

[1618] Motor Thermal Thermal load on the motor, calculated by the ETR function. See also pa-

rameter group 1-9* Motor Temperature.

[1622] Torque [%] Shows the actual torque produced, in percentage.

[1630] DC Link Voltage Intermediate circuit voltage in the frequency converter.

TR200 Programming Guide 45

Parameter Description

[1632] Brake Energy /s Present brake power transferred to an external brake resistor.

Stated as an instantaneous value.

[1633] Brake Energy /2 min Brake power transferred to an external brake resistor. The mean power

is calculated continuously for the most recent 120 seconds.

[1634] Heatsink Temp. Present heat sink temperature of the frequency converter. The cut-out

limit is 95 ± 5° C; cutting back in occurs at 70 ± 5° C.

[1635] Inverter Thermal Percentage load of the inverters

[1636] Inv. Nom. Current Nominal current of the frequency converter

[1637] Inv. Max. Current Maximum current of the frequency converter

[1638] SL Controller State State of the event executed by the control

[1639] Control Card Temp. Temperature of the control card.

[1650] External Reference Sum of the external reference as a percentage, i.e. the sum of analog/

pulse/bus.

[1652] Feedback [Unit] Reference value from programmed digital input(s).

[1653] Digi Pot Reference View the contribution of the digital potentiometer to the actual reference

Feedback.

[1654] Feedback 1 [Unit] View the value of Feedback 1. See also par. 20-0*.

[1655] Feedback 2 [Unit] View the value of Feedback 2. See also par. 20-0*.

[1656] Feedback 3 [Unit] View the value of Feedback 3. See also par. 20-0*.

[1658] PID Output [%] Returns the Drive Closed Loop PID controller output value in percent.

[1660] Digital Input Displays the status of the digital inputs. Signal low = 0; Signal high = 1.

Regarding order, see par.16-60

[1661] Terminal 53 Switch Set-

ting

[1662] Analog Input 53 Actual value at input 53 either as a reference or protection value.

[1663] Terminal 54 Switch Set-

ting

[1664] Analog Input 54 Actual value at input 54 either as reference or protection value.

[1665] Analog Output 42 [mA] Actual value at output 42 in mA. Use par.6-50

[1666] Digital Output [bin] Binary value of all digital outputs.

[1667] Pulse Input #29 [Hz] Actual value of the frequency applied at terminal 29 as a pulse input.

[1668] Pulse Input #33 [Hz] Actual value of the frequency applied at terminal 33 as a pulse input.

Setting of input terminal 53. Current = 0; Voltage = 1.

Setting of input terminal 54. Current = 0; Voltage = 1.

lect the variable to be represented by output 42.

Digital Input. Bit 0 is at the extreme right.

Terminal 42 Output to se-

[1669] Pulse Output #27 [Hz] Actual value of pulses applied to terminal 27 in digital output mode.

[1670] Pulse Output #29 [Hz] Actual value of pulses applied to terminal 29 in digital output mode.

[1671] Relay Output [bin] View the setting of all relays.

[1672] Counter A View the present value of Counter A.

[1673] Counter B View the present value of Counter B.

[1675] Analog In X30/11 Actual value of the signal on input X30/11 (General Purpose I/O Card.

Option)

46 TR200 Programming Guide

Parameter Description

[1676] Analog In X30/12 Actual value of the signal on input X30/12 (General Purpose I/O Card.

Optional)

[1677] Analog Out X30/8 [mA] Actual value at output X30/8 (General Purpose I/O Card. Optional) Use

Par. 6-60 to select the variable to be shown.

[1680] Fieldbus CTW 1 Control word (CTW) received from the Bus Master.

[1682] Fieldbus REF 1 Main reference value sent with control word via the serial communica-

tions network e.g. from the BMS, PLC or other master controller.

[1684] Comm. Option STW Extended fieldbus communication option status word.

[1685] FC Port CTW 1 Control word (CTW) received from the Bus Master.

[1686] FC Port REF 1 Status word (STW) sent to the Bus Master.

[1690] Alarm Word One or more alarms in a Hex code (used for serial communications)

[1691] Alarm Word 2 One or more alarms in a Hex code (used for serial communications)

[1692] Warning Word One or more warnings in a Hex code (used for serial communications)

[1693] Warning Word 2 One or more warnings in a Hex code (used for serial communications)

[1694] Ext. Status Word One or more status conditions in a Hex code (used for serial communi-

cations)

[1695] Ext. Status Word 2 One or more status conditions in a Hex code (used for serial communi-

cations)

[1696] Maintenance Word The bits reflect the status for the programmed Preventive Maintenance

Events in parameter group 23-1*

[2117] Ext. 1 Reference [Unit] The value of the reference for extended Closed Loop Controller 1

[2118] Ext. 1 Feedback [Unit] The value of the feedback signal for extended Closed Loop Controller 1

[2119] Ext. 1 Output [%] The value of the output from extended Closed Loop Controller 1

[2137] Ext. 2 Reference [Unit] The value of the reference for extended Closed Loop Controller 2

[2138] Ext. 2 Feedback [Unit] The value of the feedback signal for extended Closed Loop Controller 2

[2139] Ext. 2 Output [%] The value of the output from extended Closed Loop Controller 2

[2157] Ext. 3 Reference [Unit] The value of the reference for extended Closed Loop Controller 3

[2158] Ext. 3 Feedback [Unit] The value of the feedback signal for extended Closed Loop Controller 3

[2159] Ext. 3 Output [%] The value of the output from extended Closed Loop Controller 3

[2316] Maintenance Text

[3110] Bypass Status Word

[3111] Bypass Running Hours

[9913] Idle time

[9914] Paramdb requests in

queue

[9920] HS Temp. (PC1)

[9921] HS Temp. (PC2)

[9922] HS Temp. (PC3)

[9923] HS Temp. (PC4)

[9924] HS Temp. (PC5)

[9925] HS Temp. (PC6)

TR200 Programming Guide 47

Parameter Description

[9926] HS Temp. (PC7)

[9927] HS Temp. (PC8)

Note Please consult the

TR200 Programming Guide

0-21 Display Line 1.2 Small

Select a variable for display in line 1, middle position.

Option: Function:

[1614] * Motor Current

for detailed information.

The options are the same as those listed in par.0-20

0-22 Display Line 1.3 Small

Select a variable for display in line 1, right position.

Option: Function:

[1610] * Power [kW]

The options are the same as those listed in par.0-20

0-23 Display Line 2 Large

Select a variable for display in line 2.

Option: Function:

[1613] * Frequency

The options are the same as those listed in par.0-20

Display Line 1.1 Small.

48 TR200 Programming Guide

0-24 Display Line 3 Large

Select a variable for display in line 3.

Option: Function:

[1502] * kWh Counter

Parameter Description

The options are the same as listed for par.0-20

Display Line 1.1 Small.

0-25 My Personal Menu

Array [20]

Range: Function:

0 N/A* [0 - 9999 N/A] Define up to 20 parameters to appear in the Q1 Personal Menu, accessi-

ble via the [Quick Menu] key on the keypad. The parameters will be displayed in the Q1 Personal Menu in the order they are programmed into this array parameter. Delete parameters by setting the value to ‘0000’. For example, this can be used to provide quick, simple access to just one or up to 20 parameters which require changing on a regular basis (e.g. for plant maintenance reasons) or by an OEM to enable simple commissioning of their equipment.

0-3*keypad Custom Readout

It is possible to customize the display elements for various purposes: *Custom Readout. Value proportional to speed (Linear, squared or cubed depending on unit selected in par.0-30 Text string stored in a parameter.

Custom Readout The calculated value to be displayed is based on settings in par.0-30

Readout Min Value (linear only), par.0-32 Custom Readout Max Value, par.4-13 Motor Speed High Limit [RPM], par.4-14 Motor Speed High Limit [Hz] and actual speed.

Custom Readout Unit) *Display Text.

Custom Readout Unit, par.0-31 Custom

The relation will depend on the type of unit selected in par.0-30 Custom Readout Unit:

TR200 Programming Guide 49

Parameter Description

Unit Type Speed Relation

Dimensionless Linear Speed Flow, volume Flow, mass Velocity Length Temperature Pressure Quadratic Power Cubic

0-30 Custom Readout Unit

Option: Function:

Program a value to be shown in the display of the keypad. The value has a linear, squared or cubed relation to speed. This relation depends on the unit selected (see table above). The actual calculated value can be

[0]

[1] * %

[5] PPM

[10] 1/min

[11] RPM

[12] Pulse/s

[20] l/s

[21] l/min

[22] l/h

[23] m³/s

[24] m³/min

[25] m³/h

[30] kg/s

[31] kg/min

[32] kg/h

[33] t/min

[34] t/h

[40] m/s

[41] m/min

[45] m

[60] °C

[70] mbar

[71] bar

[72] Pa

[73] kPa

[74] m WG

[75] mm Hg

[80] kW

[120] GPM

read in par.16-09 lecting Custom Readout [16-09] in par.0-20

Display Line 3 Large.

0-24

Custom Readout, and/or shown in the display be se-

Display Line 1.1 Small to par.

50 TR200 Programming Guide

[121] gal/s

[122] gal/min

[123] gal/h

[124] CFM

[125] ft³/s

[126] ft³/min

[127] ft³/h

[130] lb/s

[131] lb/min

[132] lb/h

[140] ft/s

[141] ft/min

[145] ft

[160] °F

[170] psi

[171] lb/in²

[172] in WG

[173] ft WG

[174] in Hg

[180] HP

Parameter Description

0-31 Custom Readout Min Value

Range: Function:

0.00 CustomReadoutUnit*

[0.00 - 100.00 CustomReadoutUnit]

This parameter allows the choice of the min. value of the custom defined readout (occurs at zero speed). It is only possible to select a value different to 0 when selecting a linear unit in par.0-30 For Quadratic and Cubic units the minimum value will be 0.

Custom Readout Unit.

0-32 Custom Readout Max Value

Range: Function:

100.00 CustomReadoutUnit*

[par. 0-31 - 999999.99 CustomReadoutUnit]

This parameter sets the max value to be shown when the speed of the motor has reached the set value for par.4-13

[RPM] or par.4-14 Motor Speed High Limit [Hz] (depends on setting in

par.0-02

Motor Speed Unit).

Motor Speed High Limit

0-37 Display Text 1

Range: Function:

0 N/A* [0 - 0 N/A] In this parameter it is possible to write an individual text string for display

in the keypad or to be read via serial communication. If to be displayed permanently select Display Text 1 in par.0-20

Display Line 1.2 Small, par.0-22 Display Line 1.3 Small, par.

0-21

0-23

Display Line 2 Large or par.0-24 Display Line 3 Large. Use the ▲ or

buttons on the keypad to change a character. Use the ◀ and ▶ buttons

▼

to move the cursor. When a character is highlighted by the cursor, it can

be changed. Use the A character can be inserted by placing the cursor between two characters

and pressing

▲

or ▼ buttons on the keypad to change a character.

▲

or ▼.

Display Line 1.1 Small, par.

TR200 Programming Guide 51

Parameter Description

0-38 Display Text 2

Range: Function:

0 N/A* [0 - 0 N/A] In this parameter it is possible to write an individual text string for display

in the keypad or to be read via serial communication. If to be displayed permanently select Display Text 2 in par.0-20 0-21

Display Line 1.2 Small, par.0-22 Display Line 1.3 Small, par.

0-23

Display Line 2 Large or par.0-24 Display Line 3 Large. Use the ▲ or

buttons on the keypad to change a character. Use the ◀ and ▶ buttons

▼

to move the cursor. When a character is highlighted by the cursor, this character can be changed. A character can be inserted by placing the

cursor between two characters and pressing

0-39 Display Text 3

Range: Function:

0 N/A* [0 - 0 N/A] In this parameter it is possible to write an individual text string for display

in the keypad or to be read via serial communication. If to be displayed permanently select Display Text 3 in par.0-20

Display Line 1.2 Small, par.0-22 Display Line 1.3 Small, par.

0-21

0-23

Display Line 2 Large or par.0-24 Display Line 3 Large. Use the ▲ or

buttons on the keypad to change a character. Use the ◀ and ▶ buttons

▼

to move the cursor. When a character is highlighted by the cursor, this character can be changed. A character can be inserted by placing the

cursor between two characters and pressing

Display Line 1.1 Small, par.

or ▼.

▲

Display Line 1.1 Small,par.

or ▼.

▲

Keypad, 0-4*

Enable, disable and password protect individual keys on the keypad.

0-40 [Hand on] Key on LCP

Option: Function:

[0] Disabled No function

[1] * Enabled [Hand on] Key enabled

[2] Password Avoid unauthorized start in Hand mode. If par.0-40

LCPis included in the My Personal Menu, then define the password in

par.0-65 par.0-60

0-41 [Off] Key on LCP

Option: Function:

[0] Disabled No function

[1] * Enabled [Off] Key is enabled

[2] Password Avoid unauthorized stop. If par.0-41

My Personal Menu, then define the password in par.0-65

Password. Otherwise define the password in par.0-60 Main Menu Password.

Personal Menu Password. Otherwise define the password in Main Menu Password.

[Off] Key on LCP is included in the

[Hand on] Key on

Personal Menu

52 TR200 Programming Guide

0-42 [Auto on] Key on LCP

Option: Function:

[0] Disabled No function

[1] * Enabled [Auto on] Key is enabled

Parameter Description

[2] Password Avoid unauthorized start in Auto mode. If par.0-42

LCP is included in the My Personal Menu, then define the password in

par.0-65 par.0-60

Personal Menu Password. Otherwise define the password in Main Menu Password.

0-43 [Reset] Key on LCP

Option: Function:

[0] Disabled No function

[1] * Enabled [Reset] Key is enabled

[2] Password Avoid unauthorized resetting. If par.0-43

in the par.0-25

Personal Menu Password. Otherwise define the password in par.

0-65

Main Menu Password.

0-60

My Personal Menu, then define the password in par.

[Reset] Key on LCP is included

0-44 [Off/Reset] Key on LCP

Option: Function:

Press [Off] and select Disabled [0] to avoid accidental stop of the drive. Press [Off] and select Password [2] to avoid un-authorised stop and reset of the drive. If par.0-44 Menu, define the password in par.0-65

[0] Disabled No function

[Off/Reset] Key on LCP is included in the Quick

Personal Menu Password.

[Auto on] Key on

[1] * Enabled [Off/Reset] Key is enabled

[2] Password

0-45 [Drive Bypass] Key on LCP

Option: Function:

Press [Off] and select Disabled [0] to avoid accidental stop of the drive. Press [Off] and select Password [2] to avoid un-authorised stop and reset of the drive. If par.0-45 Menu, define the password in par.0-65

[0] Disabled No function

[1] * Enabled [Off/Reset] Key is enabled

[2] Password

[Drive Bypass] Key on LCP is included in the Quick

Personal Menu Password.

TR200 Programming Guide 53

Parameter Description

0-5* Copy / Save

Copy parameter settings between set-ups and to/from the keypad.

0-50 LCP Copy

Option: Function:

[0] * No copy No function

[1] All to LCP Copies all parameters in all set-ups from the frequency converter mem-

ory to the keypad memory. For service purposes it is recommended to copy all parameters to the keypad after commissioning.

[2] All from LCP Copies all parameters in all set-ups from the keypad memory to the fre-

quency converter memory.

[3] Size indep. from LCP Copies only the parameters that are independent of the motor size. The

latter selection can be used to program several frequency converters with the same function without disturbing motor data which are already set.

This parameter cannot be adjusted while the motor is running.

0-51 Set-up Copy

Option: Function:

[0] * No copy No function

[1] Copy to set-up 1 Copies all parameters in the present Programming Set-up (defined in

par.0-11

[2] Copy to set-up 2 Copies all parameters in the present Programming Set-up (defined in

par.0-11

[3] Copy to set-up 3 Copies all parameters in the present Programming Set-up (defined in

par.0-11

[4] Copy to set-up 4 Copies all parameters in the present Programming Set-up (defined in

par.0-11

[9] Copy to all Copies the parameters in the present set-up over to each of the set-ups

1 to 4.

Programming Set-up) to Set-up 1.

Programming Set-up) to Set-up 2.

Programming Set-up) to Set-up 3.

Programming Set-up) to Set-up 4.

0-6* Password

Define password access to menus.

0-60 Main Menu Password

Range: Function:

100 N/A*[0 - 999 N/A] Define the password for access to the Main Menu via the [Main Menu]

key. If par.0-61 [0], this parameter will be ignored.

Access to Main Menu w/o Password is set to

Full access

0-61 Access to Main Menu w/o Password

Option: Function:

[0] * Full access Disables password defined in par.0-60

[1] Read only Prevent unauthorized editing of Main Menu parameters.

[2] No access Prevent unauthorized viewing and editing of Main Menu parameters.

Full access

If 0-66

54 TR200 Programming Guide

[0] is selected then par.0-60 Main Menu Password, par.0-65 Personal Menu Password and par.

Access to Personal Menu w/o Password will be ignored.

Main Menu Password.

Parameter Description

0-65 Personal Menu Password

Range: Function:

200 N/A*[0 - 999 N/A] Define the password for access to the My Personal Menu via the [Quick

Menu] key. If par.0-66

Full access

[0], this parameter will be ignored.

0-66 Access to Personal Menu w/o Password

Option: Function:

[0] * Full access Disables password defined in par.0-65

[1] Read only Prevents unauthorized editing of My Personal Menu parameters.

[2] No access Prevents unauthorized viewing and editing of My Personal Menu pa-

rameters.

Access to Personal Menu w/o Password is set to

Personal Menu Password.

If par.0-61

Access to Main Menu w/o Password is set to

Full access

[0], this parameter will be ignored.

Clock Settings, 0-7*

Set the time and date of the internal clock. The internal clock can be used for e.g. Timed Actions, energy log, Trend Analysis, date/time stamps on alarms, Logged data and Preventive Maintenance. It is possible to program the clock for Daylight Saving Time / summertime, weekly working days/non-working days including 20 exceptions (holidays etc.). Although the clock settings can be set via the keypad, they can also be set along with timed actions and preventative maintenance functions using the Trane Drive Utility software tool.

Note The frequency converter has no back up of the clock function and the set date/time will reset to default (2000-01-01 00:00) after a power down unless a Real Time Clock module with back up is installed. If no module with back up is installed, it is recommended the clock function is only used if the frequency converter is integrated into the BMS using serial communications, with the BMS maintaining synchronization of control equipment clock times. In par.0-79 set properly, e.g. after a power down.

Note If mounting an Analog I/O MCB 109 option card, a battery back-up of the date and time is included.

0-70 Date and Time

Range: Function:

0 N/A* [0 - 0 N/A] Sets the date and time of the internal clock. The format to be used is set

Clock Fault it is possible to program for a Warning in case clock has not been

in par.0-71

Date Format and par.0-72 Time Format.

0-71 Date Format

Option: Function:

Sets the date format to be used in the keypad.

[0] * YYYY-MM-DD

[1] * DD-MM-YYYY

[2] MM/DD/YYYY

0-72 Time Format

Option: Function:

Sets the time format to be used in the keypad.

[0] * 24 h

[1] 12 h

TR200 Programming Guide 55

Parameter Description

0-74 DST/Summertime

Option: Function:

Choose how Daylight Saving Time/Summertime should be handled. For manual DST/Summertime enter the start date and end date in par.

DST/Summertime Start and par.0-77 DST/Summertime End.

0-76

[0] * Off

[2] Manual

0-76 DST/Summertime Start

Range: Function:

0 N/A* [0 - 0 N/A] Sets the date and time when summertime/DST starts. The date is pro-

grammed in the format selected in par.0-71

0-77 DST/Summertime End

Range: Function:

0 N/A* [0 - 0 N/A] Sets the date and time when summertime/DST ends. The date is pro-

grammed in the format selected in par.0-71

0-79 Clock Fault

Option: Function:

Enables or disables the clock warning, when the clock has not been set or has been reset due to a power-down and no backup is installed.

Date Format.

[0] * Disabled

[1] Enabled

0-81 Working Days

Array with 7 elements [0] - [6] displayed below parameter number in display. Press OK and step between elements by means of

and ▼ buttons on the keypad.

▲

Option: Function:

Set for each weekday if it is a working day or a non-working day. First element of the array is Monday. The working days are used for Timed Actions.

[0] * No

[1] Yes

0-82 Additional Working Days

Array with 5 elements [0] - [4] displayed below parameter number in display. Press OK and step between elements by means of

and▼ buttons on the keypad.

▲

Range: Function:

0 N/A* [0 - 0 N/A] Defines dates for additional working days that normally would be non-

working days according to par.0-81

Working Days.

0-83 Additional Non-Working Days

Array with 15 elements [0] - [14] displayed below parameter number in display. Press OK and step between elements by means

and▼ buttons on the keypad.

▲

Range: Function:

0 N/A* [0 - 0 N/A] Defines dates for additional working days that normally would be non-

working days according to par.0-81

Working Days.

56 TR200 Programming Guide

Parameter Description

0-89 Date and Time Readout

Range: Function:

0 N/A* [0 - 0 N/A] Displays the current date and time. The date and time is updated con-

tinuously. The clock will not begin counting until a setting different from default has been made in par.0-70

Date and Time.

TR200 Programming Guide 57

Parameter Description

Main Menu - Load and Motor - Group 1

General Settings, 1-0*

Define whether the frequency converter operates in open loop or closed loop.

1-00 Configuration Mode

Option: Function:

[0] * Open Loop Motor speed is determined by applying a speed reference or by setting

desired speed when in Hand Mode. Open Loop is also used if the frequency converter is part of a closed loop control system based on an external PID controller providing a speed reference signal as output.

[3] Closed Loop Motor Speed will be determined by a reference from the built-in PID

controller varying the motor speed as part of a closed loop control process (e.g. constant pressure or flow). The PID controller must be configured in par. 20-** or via the Function Setups accessed by pressing the [Quick Menus] button.

NOTE: This parameter cannot be changed when motor is running.

NOTE: When set for Closed Loop, the commands Reversing and Start Reversing will not reverse the direction of the motor.

1-03 Torque Characteristics

Option: Function:

[0] * Compressor torque

[1] Variable torque

[2] Auto Energy Optim. CT

Compressor

vides a voltage which is optimized for a constant torque load characteristic of the motor in the entire range down to 10 Hz.

Variable Torque

to be used when controlling more than one motor from the same frequency converter (e.g. multiple condenser fans or cooling tower fans). Provides a voltage which is optimized for a squared torque load characteristic of the motor.

Auto Energy Optimization Compressor

speed control of screw and scroll compressors. Provides a voltage which is optimized for a constant torque load characteristic of the motor in the entire range down to 15Hz but in addition the AEO feature will adapt the voltage exactly to the current load situation, thereby reducing energy consumption and audible noise from the motor. To obtain optimal performance, the motor power factor cos phi must be set correctly. This value is set in par.14-43 which is automatically adjusted when the motor data is programmed. These settings will typically ensure optimum motor voltage but if the motor power factor cos phi requires tuning, an AMA function can be carried out using par.1-29 rarely necessary to adjust the motor power factor parameter manually.

[0]: For speed control of screw and scroll compressors. Pro-

[1]: For speed control of centrifugal pumps and fans. Also

[2]: For optimum energy efficient

Motor Cosphi. The parameter has a default value

Automatic Motor Adaptation (AMA). It is very

[3] * Auto Energy Optim. VT

58 TR200 Programming Guide

Auto Energy Optimization VT

trol of centrifugal pumps and fans. Provides a voltage which is optimized for a squared torque load characteristic of the motor but in addition the AEO feature will adapt the voltage exactly to the current load situation, thereby reducing energy consumption and audible noise from the motor. To obtain optimal performance, the motor power factor cos phi must be set correctly. This value is set in par.14-43 has a default value and is automatically adjusted when the motor data is

[3]: For optimum energy efficient speed con-

Motor Cosphi. The parameter

Parameter Description

programmed. These settings will typically ensure optimum motor voltage but if the motor power factor cos phi requires tuning, an AMA function can be carried out using par.1-29

(AMA). It is very rarely necessary to adjust the motor power factor pa-

rameter manually.

Automatic Motor Adaptation

1-2* Motor Data

Parameter group 1-2* comprises input data from the nameplate on the connected motor. Parameters in parameter group 1-2* cannot be adjusted while the motor is running.

Note Changing the value of these parameters affects the setting of other parameters.

1-20 Motor Power [kW]

Range: Function:

4.00 kW*

[0.09 - 3000.00 kW] Enter the nominal motor power in kW according to the motor nameplate

data. The default value corresponds to the nominal rated output of the unit. This parameter cannot be adjusted while the motor is running. Depending on the choices made in par.0-03

Motor Power [kW] or par.1-21 Motor Power [HP] is made invisible.

1-20

Regional Settings, either par.

1-21 Motor Power [HP]

Range: Function:

4.00 hp* [0.09 - 3000.00 hp] Enter the nominal motor power in HP according to the motor nameplate data. The default value corresponds to the nominal rated output of the unit. This parameter cannot be adjusted while the motor is running. Depending on the choices made in par.0-03

Motor Power [kW] or par.1-21 Motor Power [HP] is made invisible.

1-20

Regional Settings, either par.

1-22 Motor Voltage

Range: Function:

400. V* [10. - 1000. V] Enter the nominal motor voltage according to the motor nameplate data. The default value corresponds to the nominal rated output of the unit. This parameter cannot be adjusted while the motor is running.

1-23 Motor Frequency

Range: Function:

50. Hz* [20 - 1000 Hz] Select the motor frequency value from the motor nameplate data.For 87 Hz operation with 230/400 V motors, set the nameplate data for 230 V/50 Hz. Adapt par.4-13

mum Reference to the 87 Hz application.

NOTE: This parameter cannot be adjusted while the motor is running.

Motor Speed High Limit [RPM] and par.3-03 Maxi-

1-24 Motor Current

Range: Function:

7.20 A* [0.10 - 10000.00 A] Enter the nominal motor current value from the motor nameplate data. This data is used for calculating motor torque, motor thermal protection etc.

Note This parameter cannot be adjusted while the motor is running.

TR200 Programming Guide 59

Parameter Description

1-25 Motor Nominal Speed

Range: Function:

1420. RPM*

Note This parameter cannot be adjusted while the motor is running.

1-28 Motor Rotation Check

Option: Function:

[100 - 60000 RPM] Enter the nominal motor speed value from the motor nameplate data.

This data is used for calculating automatic motor compensations.

Following installation and connection of the motor, this function allows the correct motor rotation direction to be verified. Enabling this function overrides any bus commands or digital inputs, except External Interlock and Safe Stop (if included).

[0] * Off

[1] Enabled Motor Rotation Check is enabled. Once enabled, Display shows:

Pressing [OK], [Back] or [Cancel] will dismiss the message and display a new message: “Press [Hand on] to start the motor. Press [Cancel] to abort”. Pressing [Hand on] starts the motor at 5 Hz in forward direction and the display shows: “Motor is running. Check if motor rotation direction is correct. Press [Off] to stop the motor”. Pressing [Off] stops the motor and resets par.1-28 two motor phase cables should be interchanged. IMPORTANT:

Motor Rotation Check is not active.

“Note! Motor may run in wrong direction”.

Motor Rotation Check. If motor rotation direction is incorrect,

WARNING

Hazardous Voltage! Main power must be removed before disconnecting motor phase cables. Failure to follow recommendation could result in death or serious injury.

1-29 Automatic Motor Adaptation (AMA)

Option: Function:

The AMA function optimizes dynamic motor performance by automatically optimizing the advanced motor parameters par.1-30

ance (Rs) to par.1-35 Main Reactance (Xh)) while the motor is stationary.

[0] * Off No function

Stator Resist-

[1] Enable complete AMA performs AMA of the stator resistance RS, the rotor resistance Rr, the

stator leakage reactance X1, the rotor leakage reactance X2 and the main

reactance Xh.

[2] Enable reduced AMA performs a reduced AMA of the stator resistance Rs in the system only.

Select this option if an LC filter is used between the frequency converter and the motor.

Activate the AMA function by pressing [Hand on] after selecting [1] or [2]. See also the item

Adaptation

pressing the [OK] key the frequency converter is ready for operation.

Note:

60 TR200 Programming Guide

in the Design Guide. After a normal sequence, the display will read: “Press [OK] to finish AMA”. After

• For the best adaptation of the frequency converter, run AMA on a cold motor

• AMA cannot be performed while the motor is running

Automatic Motor

Parameter Description

NOTE: It is important to set motor par. 1-2* Motor Data correctly, since these form part of the AMA algorithm. An AMA must be performed to achieve optimum dynamic motor performance. It may take up to 10 min., depending on motor power rating.

NOTICE

Avoid generating external torque during AMA.

NOTE: If one of the settings in par. 1-2* Motor Data is changed, par.1-30

Poles, the advanced motor parameters, will return to default setting.

This parameter cannot be adjusted while the motor is running.

Stator Resistance (Rs) to par.1-39 Motor

NOTICE

Full AMA should be run without filter only while reduced AMA should be run with filter.

See section:

Application Examples > Automatic Motor Adaptation

in the Design Guide.

1-3* Adv. Motor Data

Parameters for advanced motor data. The motor data in par.1-30 Stator Resistance (Rs) to par.1-39 Motor

Poles must match the relevant motor in order to run the motor optimally. The default settings are figures based

on common motor parameter values from normal standard motors. If the motor parameters are not set correctly, a malfunction of the frequency converter system may occur. If the motor data is not known, running an AMA (Automatic Motor Adaptation) is recommended. See the will adjust all motor parameters except the moment of inertia of the rotor and the iron loss resistance (par.

Iron Loss Resistance (Rfe)).

1-36 Parameter group 1-3* and parameter group 1-4* cannot be adjusted while the motor is running.

Automatic Motor Adaptation

section. The AMA sequence

Illustration 4. 1: Motor equivalent diagram for an asynchronous motor

1-30 Stator Resistance (Rs)

Range: Function:

1.4000

Ohm*

[0.0140 - 140.0000 Ohm] Set the stator resistance value. Enter the value from a motor data sheet

or perform an AMA on a cold motor. This parameter cannot be adjusted while the motor is running.

TR200 Programming Guide 61

Parameter Description

1-35 Main Reactance (Xh)

Range: Function:

100.000 0 Ohm*

Note This parameter cannot be adjusted while running.

1-36 Iron Loss Resistance (Rfe)

Range: Function:

10000.0 00 Ohm*

[1.0000 - 10000.0000 Ohm] Set the main reactance of the motor using one of these methods:

1. Run an AMA on a cold motor. The frequency converter will measure the value from the motor.

2. Enter the Xh value manually. Obtain the value from the motor sup-

plier.

3. Use the Xh default setting. The frequency converter establishes the

setting on the basis of the motor name plate data.

[0 - 10000.000 Ohm] Enter the equivalent iron loss resistance (RFe) value to compensate for

iron losses in the motor. The RFe value cannot be found by performing an AMA.

The R

value is especially important in torque control applications. If

RFe is unknown, leave par.1-36

ting.

Iron Loss Resistance (Rfe) on default set-

Note This parameter cannot be adjusted while the motor is running.

1-39 Motor Poles

Range: Function:

4. N/A* [2 - 100 N/A] Enter the number of motor poles.

Poles ~nn@ 50 Hz ~nn@60 Hz

2 2700 - 2880 3250 - 3460 4 1350 - 1450 1625 - 1730 6 700 - 960 840 - 1153

The table shows the number of poles for normal speed ranges of various motor types. Define motors designed for other frequencies separately. The motor pole value is always an even number, because it refers to the total number of poles, not pairs of poles. The frequency converter creates the initial setting of par.1-39

quency

inal Speed

Motor Frequency

This parameter cannot be adjusted while the motor is running.

Motor Poles based on par.1-23 Motor Fre-

and par.1-25 Motor Nominal Speed

Motor Nom-

62 TR200 Programming Guide

1-5* Load Indep. Setting

Parameters for setting the load-independent motor settings.

1-50 Motor Magnetisation at Zero Speed

Range: Function:

100 %* [0 - 300 %] Use this parameter along with par.1-51

[RPM] to obtain a different thermal load on the motor when running at

low speed. Enter a value which is a percentage of the rated magnetizing current. If the setting is too low, the torque on the motor shaft may be reduced.

1-51 Min Speed Normal Magnetising [RPM]

Range: Function:

15. RPM*

[10 - 300 RPM] Set the required speed for normal magnetising current. If the speed is

set lower than the motor slip speed, par.1-50

Zero Speed and par.1-51 Min Speed Normal Magnetising [RPM] are of

no significance. Use this parameter along with par.1-50

Speed. See drawing for par.1-50 Motor Magnetisation at Zero Speed.

Parameter Description

Min Speed Normal Magnetising

Motor Magnetisation at

Motor Magnetisation at Zero

1-52 Min Speed Normal Magnetising [Hz]

Range: Function:

0.5 Hz* [0.3 - 10.0 Hz] Set the required frequency for normal magnetising current. If the frequency is set lower than the motor slip frequency, par.1-50

netisation at Zero Speed and par.1-51 Min Speed Normal Magnetising [RPM] are inactive.

Use this parameter along with par.1-50

Speed. See drawing for par.1-50 Motor Magnetisation at Zero Speed.

Motor Magnetisation at Zero

Motor Mag-

1-6* Load Depend. Setting

Parameters for adjusting the load-dependent motor settings.

1-60 Low Speed Load Compensation

Range: Function:

100 %* [0 - 300 %] Enter the % value to compensate voltage in relation to load when the

motor is running at low speed and obtain the optimum U/f characteristic. The motor size determines the frequency range within which this parameter is active.

0.25 kW - 7.5 kW < 10 Hz 11 kW - 45 kW < 5 Hz 55 kW - 550 kW < 3-4 Hz

Motor size Change over

TR200 Programming Guide 63

Parameter Description

1-61 High Speed Load Compensation

Range: Function:

100 %* [0 - 300 %] Enter the % value to compensate voltage in relation to load when the

motor is running at high speed and obtain the optimum U/f characteristic. The motor size determines the frequency range within which this parameter is active.

Motor size Change-over

0.25 kW - 7.5 kW > 10 Hz 11 kW - 45 kW < 5 Hz 55 kW - 550 kW < 3-4 Hz

1-62 Slip Compensation

Range: Function:

0 %* [-500 - 500 %] Enter the % value for slip compensation, to compensate for tolerances

in the value of n

on the basis of the rated motor speed n

. Slip compensation is calculated automatically, i.e.

M,N

1-63 Slip Compensation Time Constant

Range: Function:

0.10 s* [0.05 - 5.00 s] Enter the slip compensation reaction speed. A high value results in slow reaction, and a low value results in quick reaction. If low-frequency resonance problems arise, use a longer time setting.

1-64 Resonance Dampening

Range: Function:

100 %* [0 - 500 %] Enter the resonance dampening value. Set par.1-64

ening and par.1-65 Resonance Dampening Time Constant to help elimi-

nate high-frequency resonance problems. To reduce resonance oscillation, increase the value of par.1-64

Resonance Dampening.

Resonance Damp-

1-65 Resonance Dampening Time Constant

Range: Function:

5 ms* [5 - 50 ms] Set par.1-64

Time Constant to help eliminate high-frequency resonance problems.

Enter the time constant that provides the best dampening.

64 TR200 Programming Guide

Resonance Dampening and par.1-65 Resonance Dampening

1-7* Start Adjustments

Parameters for setting special motor start features.

1-71 Start Delay

Range: Function:

0.0 s* [0.0 - 120.0 s] The function selected in par.1-80 period. Enter the time delay required before commencing acceleration.

1-73 Flying Start

Option: Function:

This function makes it possible to catch a motor which is spinning freely due to a mains drop-out.

When par.1-73 tion. Search direction for flying start is linked to the setting in par.4-10

Speed Direction.

Clockwise

a DC brake is carried out.

Both Directions

determined by the last reference (direction). If not finding the speed it will make a search in the other direction. If not successful, a DC brake will be activated in the time set in par.2-02 then take place from 0 Hz.

Flying Start is enabled, par.1-71 Start Delay has no func-

[0]: Flying start search in clockwise direction. If not successful,

[2]: The flying start will first make a search in the direction

Parameter Description

Function at Stop is active in the delay

Motor

DC Braking Time. Start will

[0] * Disabled

[1] Enabled

Disable

Select

Select a spinning motor.

[0] if this function is not required

Enable

[1] to enable the frequency converter to “catch” and control

1-8* Stop Adjustments

Parameters for setting special stop features for the motor.

1-80 Function at Stop

Option: Function:

Select the frequency converter function after a stop command or after the speed is ramped down to the settings in par.1-81

Function at Stop [RPM].

[0] * Coast Leaves motor in free mode.

[1] DC Hold/Motor Preheat Energizes motor with a DC holding current (see par.2-00

Current).

1-81 Min Speed for Function at Stop [RPM]

Range: Function:

3. RPM* [0 - 600 RPM] Set the speed at which to activate par.1-80

Function at Stop.

Min Speed for

DC Hold/Preheat

1-82 Min Speed for Function at Stop [Hz]

Range: Function:

0.1 Hz* [0.0 - 20.0 Hz] Set the output frequency at which to activate par.1-80

Function at Stop.

TR200 Programming Guide 65

Parameter Description

Trip at Motor Speed Low Limit

In par.4-11 Motor Speed Low Limit [RPM] and par.4-12 Motor Speed Low Limit [Hz] it is possible to set a minimum speed for the motor in order to ensure proper oil distribution. In some cases e.g. if operating in current limit because of a defect in the compressor, the output motor speed can be suppressed below Motor Speed Low Limit. To prevent damage to the compressor it is possible to set trip limit. If the motor speed drops below this limit, the frequency converter will trip and issue an alarm (A49). Reset will take place according to the selected function in par.14-20

Reset Mode.

If the trip must take place at a rather exact speed (RPM), it is recommended to set par.0-02 for RPM and use slip compensation, which can be set in par.1-62

Note To achieve the highest accuracy with the slip compensation, an Automatic Motor Adaptation (AMA) should be performed. To be enabled in par.1-29

Note Trip will not be active when using a normal stop- or coast command.

Automatic Motor Adaptation (AMA).

Slip Compensation.

Motor Speed Unit

1-86 Trip Speed Low [RPM]

Range: Function:

0 RPM* [0 - par. 4-13 RPM] If the Trip Speed is set to 0, the function is not active.

If the speed at any time after the start (or during a stop) falls below the value in the parameter, the drive will trip with an alarm [A49] Speed Limit. Function at stop.

NOTE: This parameter is only available if par.0-02

Motor Speed Unit is set to [RPM].

1-87 Trip Speed Low [Hz]

Range: Function:

0.0 Hz* [0.0 - par. 4-14 Hz] If the Trip Speed is set to 0, the function is not active.

If the speed at any time after the start (or during a stop) falls below the value in the parameter, the drive will trip with an alarm [A49] Speed Limit. Function at stop.

NOTE: This parameter is only available if par.0-02

Motor Speed Unit is set to [Hz].

1-9* Motor Temperature

Parameters for setting the temperature protection features for the motor.

1-90 Motor Thermal Protection

Option: Function:

The frequency converter determines the motor temperature for motor protection in two different ways:

• Via a thermistor sensor connected to one of the analog or digital

inputs (par.1-93

• Via calculation (ETR = Electronic Thermal Relay) of the thermal

load, based on the actual load and time. The calculated thermal load is compared with the rated motor current I

the rated motor frequency f

need for a lower load at lower speed due to less cooling from the fan incorporated in the motor.

[0] No protection If the motor is continuously overloaded and no warning or trip of fre-

quency converter is wanted.

Thermistor Source).

. The calculations estimate the

M,N

and

66 TR200 Programming Guide



Parameter Description

[1] Thermistor warning Activates a warning when the connected thermistor in the motor reacts

in the event of motor over-temperature.

[2] Thermistor trip Stops (trips) the frequency converter when the connected thermistor in

the motor reacts in the event of motor over-temperature.

[3] ETR warning 1

[4] * ETR trip 1

[5] ETR warning 2

[6] ETR trip 2

[7] ETR warning 3

[8] ETR trip 3

[9] ETR warning 4

[10] ETR trip 4

ETR (Electronic Thermal Relay) functions 1-4 will calculate the load when set-up where they were selected is active. For example ETR-3 starts calculating when set-up 3 is selected. For the North American market: The ETR functions provide class 20 motor overload protection in accordance with NEC.

NOTE: Trane recommends using 24 VDC as thermistor supply voltage.

1-91 Motor External Fan

Option: Function:

[0] * No No external fan is required, i.e. the motor is derated at low speed.

[1] Yes Applies an external motor fan (external ventilation), so no derating of the

motor is required at low speed. The graph below is followed if the motor current is lower than nominal motor current (see par.1-24

rent). If the motor current exceeds nominal current, the operation time

still decreases as if no fan were installed.

Motor Cur-

TR200 Programming Guide 67

Parameter Description

1-93 Thermistor Source

Option: Function:

Select the input to which the thermistor (PTC sensor) should be connected. An analog input option [1] or [2] cannot be selected if the analog input is already in use as a reference source (selected in par.3-15

ence 1 Source, par.3-16 Reference 2 Source or par.3-17 Reference 3 Source).

When using MCB112, choice [0]

[0] * None

[1] Analog input 53

[2] Analog input 54

[3] Digital input 18

[4] Digital input 19

[5] Digital input 32

[6] Digital input 33

NOTE: This parameter cannot be adjusted while the motor is running.

None

must always be selected.

Refer-

68 TR200 Programming Guide

Parameter Description

Main Menu - Brakes - Group 2

2-0* DC-Brakes

Parameter group for configuring the DC brake and DC hold functions.

2-00 DC Hold/Preheat Current

Range: Function:

50 %* [0 - 160. %] Enter a value for holding current as a percentage of the rated motor cur-

rent I

sponds to I

This parameter holds the motor (holding torque) or pre-heats the motor. This parameter is active if [1] DC hold/Preheat is selected in par. 1-80

Note The maximum value depends on the rated motor current. Avoid 100 % current for too long. It may damage the motor.

2-01 DC Brake Current

Range: Function:

50 %* [0 - 1000. %] Enter a value for current as a percentage of the rated motor current

M,N

to I

DC brake current is applied on a stop command, when the speed is lower than the limit set in par.2-03 Brake Inverse function is active; or via the serial communication port. The braking current is active during the time period set in par.2-02

Braking Time.

set in par.1-24

M,N

Function at Stop.

, see par.1-24

M,N

Motor Current. 100% DC holding current corre-

Motor Current. 100% DC braking current corresponds

DC Brake Cut In Speed [RPM]; when the DC

Note The maximum value depends on the rated motor current. Avoid 100 % current for too long. It may damage the motor.

2-02 DC Braking Time

Range: Function:

10.0 s* [0.0 - 60.0 s] Set the duration of the DC braking current set in par.2-01

rent, once activated.

DC Brake Cur-

2-03 DC Brake Cut In Speed [RPM]

Range: Function:

0 RPM* [0 - par. 4-13 RPM] Set the DC brake cut-in speed for activation of the DC braking current set

in par.2-01

DC Brake Current, upon a stop command.

2-04 DC Brake Cut In Speed [Hz]

Range: Function:

0.0 Hz* [0.0 - par. 4-14 Hz]

TR200 Programming Guide 69

Parameter Description

2-1* Brake Energy Funct.

Parameter group for selecting dynamic braking parameters. Only valid for drives with brake chopper.

2-10 Brake Function

Option: Function:

[0] * Off No brake resistor installed.

[1] Resistor brake Brake resistor incorporated in the system, for dissipation of surplus brake

energy as heat. Connecting a brake resistor allows a higher DC link voltage during braking (generating operation). The Resistor brake function is only active in frequency converters with an integral dynamic brake.

[2] AC brake AC Brake will only work in Compressor Torque mode in par.1-03

Characteristics.

2-11 Brake Resistor (ohm)

Range: Function:

50. Ohm*

[5. - 65535. Ohm] Set the brake resistor value in Ohms. This value is used for monitoring

the power to the brake resistor in par.2-13

Brake Power Monitoring. This

parameter is only active in frequency converters with an integral dynamic brake. Use this parameter for values without decimals. For a selection with two decimals, use par.30-81

Brake Resistor (ohm).

2-12 Brake Power Limit (kW)

Range: Function:

5.000 kW*

For 200 - 240 V units:

For 380 - 480 V units

For 380 - 500 V units

For 575 - 600 V units

[0.001 - 2000.000 kW] Set the monitoring limit of the brake power transmitted to the resistor.

The monitoring limit is a product of the maximum duty cycle (120 sec.) and the maximum power of the brake resistor at that duty cycle. See the formula below.

resistor

3902 ×

7782 ×

8102 ×

9432 ×

× 120

dutytime

Torque

This parameter is only active in frequency converters with an integral dynamic brake.

70 TR200 Programming Guide

Parameter Description

2-13 Brake Power Monitoring

Option: Function:

This parameter is only active in frequency converters with an integral dynamic brake. This parameter enables monitoring of the power to the brake resistor. The power is calculated on the basis of the resistance (par.2-11

Resistor (ohm), the DC link voltage, and the resistor duty time.

[0] * Off No brake power monitoring is required.

[1] Warning Activates a warning on the display when the power transmitted over 120

s exceeds 100% of the monitoring limit (par.2-12

(kW)).

The warning disappears when the transmitted power falls below 80% of the monitoring limit.

[2] Trip Trips the frequency converter and displays an alarm when the calculated

power exceeds 100% of the monitoring limit.

[3] Warning and trip Activates both of the above, including warning, trip and alarm.

Off

[0] or

If power monitoring is set to is exceeded. This may lead to thermal overload of the resistor. It is also possible to generate a warning via a relay/digital output. The measuring accuracy of the power monitoring depends on the accuracy of the resistance of the resistor (better than ± 20%).

Warning

[1], the brake function remains active even if the monitoring limit

Brake Power Limit

Brake

2-15 Brake Check

Option: Function:

Select type of test and monitoring function to check the connection to the brake resistor, or whether a brake resistor is present, and then display a warning or an alarm in the event of a fault. The brake resistor disconnection function is tested during power-up. However the brake IGBT test is performed when there is no braking. A warning or trip disconnects the brake function. The testing sequence is as follows:

1. The DC link ripple amplitude is measured for 300 ms without braking.

2. The DC link ripple amplitude is measured for 300 ms with the brake turned on.

3. If the DC link ripple amplitude while braking is lower than the DC link ripple amplitude before braking + 1 %. Brake check failed, return a warning or alarm.

4. If the DC link ripple amplitude while braking is higher than the DC link ripple amplitude before braking + 1 %. Brake check OK.

[0] * Off Monitors brake resistor and brake IGBT for a short-circuit during opera-

tion. If a short-circuit occurs, a warning appears.

[1] Warning Monitors brake resistor and brake IGBT for a short-circuit, and to run a

test for brake resistor disconnection during power-up

[2] Trip Monitors for a short-circuit or disconnection of the brake resistor, or a

short-circuit of the brake IGBT. If a fault occurs the frequency converter cuts out while displaying an alarm (trip locked).

[3] Stop and trip Monitors for a short-circuit or disconnection of the brake resistor, or a

short-circuit of the brake IGBT. If a fault occurs the frequency converter ramps down to coast and then trips. A trip lock alarm is displayed.

[4] AC brake

TR200 Programming Guide 71

Parameter Description

Note

Off

[0] or

Remove a warning arising in connection with

Off

[0] or

be corrected first. For

Warning

[1], the frequency converter keeps running even if a fault is located.

Warning

2-16 AC brake Max. Current

Range: Function:

100.0%*[0.0 - 1000.0 %] Enter the maximum permissible current when using AC brake to avoid overheating of motor windings. The AC brake function is available in Flux mode only (FC 302 only).

2-17 Over-voltage Control

Option: Function:

Over-voltage control (OVC) reduces the risk of the frequency converter tripping due to an over voltage on the DC link caused by generative power from the load.

[0] Disabled No OVC required.

[2] * Enabled Activates OVC.

NOTE: The ramp time is automatically adjusted to avoid tripping of the frequency converter.

[1] by cycling the mains supply. The fault must

72 TR200 Programming Guide

Main Menu - Reference/Ramps - Group 3

3-0* Reference Limits

Parameters for setting the reference unit, limits and ranges.

Please see also par. 20-0* for information on settings in closed loop.

3-02 Minimum Reference

Range: Function:

0.000 ReferenceFeedbackUnit*

[-999999.999 - par. 3-03 ReferenceFeedbackUnit]

3-03 Maximum Reference

Range: Function:

50.000 ReferenceFeedbackUnit*

[par. 3-02 - 999999.999 ReferenceFeedbackUnit]

Enter the Minimum Reference. The Minimum Reference is the lowest value obtainable by summing all references. The Minimum Reference value and unit matches the configuration choice made in par.1-00

figuration Mode and par.20-12 Reference/Feedback Unit, respectively.

NOTE: This parameter is used in open loop only.

Enter the maximum acceptable value for the remote reference. The Maximum Reference value and unit matches the configuration choice made in par.1-00 respectively.

NOTE: If operating with par.1-00 [3], par.20-14

Configuration Mode and par.20-12 Reference/Feedback Unit,

Maximum Reference/Feedb. must be used.

Parameter Description

Con-

Configuration Mode set for Closed Loop

3-04 Reference Function

Option: Function:

[0] * Sum Sums both external and preset reference sources.

[1] External/Preset Use either the preset or the external reference source.

Shift between external and preset via a command on a digital input.

3-1* References

Parameters for setting up the reference sources. Select the preset reference(s). in par. group 5-1*.

Select Preset ref. bit 0 / 1 / 2

3-10 Preset Reference

Array [8]

Range: Function:

0.00 %* [-100.00 - 100.00 %] Enter up to eight different preset references (0-7) in this parameter, using array programming. The preset reference is stated as a percentage of the value Ref

20-14 Preset ref. bit 0 / 1 / 2 [16], [17] or [18] for the corresponding digital inputs in parameter group 5-1* Digital Inputs.

MAX

Maximum Reference/Feedb.). When using preset references, select

[16], [17] or [18] for the corresponding digital inputs

(par.3-03

Maximum Reference, for closed loop see par.

TR200 Programming Guide 73

Parameter Description

3-11 Jog Speed [Hz]

Range: Function:

10.0 Hz* [0.0 - par. 4-14 Hz] The jog speed is a fixed output speed at which the frequency converter is running when the jog function is activated. See also par.3-80

3-13 Reference Site

Option: Function:

Select which reference site to activate.

Jog Ramp Time.

[0] * Linked to Hand / Auto Use local reference when in Hand mode; or remote reference when in

Auto mode.

[1] Remote Use remote reference in both Hand mode and Auto mode.

[2] Local Use local reference in both Hand mode and Auto mode.

NOTICE

When set to Local [2], the frequency converter will start with this setting again following a 'power down'.

74 TR200 Programming Guide

Parameter Description

3-14 Preset Relative Reference

Range: Function:

0.00 %* [-100.00 - 100.00 %] The actual reference, X, is increased or decreased with the percentage Y, set in par.3-14 erence Z. Actual reference (X) is the sum of the inputs selected in par. 3-15

Reference 1 Source, par.3-16 Reference 2 Source, par.3-17 Refer-

ence 3 Source and par.8-02 Control Source.

Preset Relative Reference. This results in the actual ref-

3-15 Reference 1 Source

Option: Function:

Select the reference input to be used for the first reference signal. par.

Reference 1 Source, par.3-16 Reference 2 Source and par.3-17 Ref-

3-15

erence 3 Source define up to three different reference signals. The sum

of these reference signals defines the actual reference.

This parameter cannot be adjusted while the motor is running.

[0] No function

[1] * Analog input 53

[2] Analog input 54

[7] Pulse input 29

[8] Pulse input 33

[20] Digital pot.meter

[21] Analog input X30/11

[22] Analog input X30/12

[30] Ext. Closed Loop 1

[31] Ext. Closed Loop 2

[32] Ext. Closed Loop 3

TR200 Programming Guide 75

Parameter Description

3-16 Reference 2 Source

Option: Function:

Select the reference input to be used for the second reference signal. par.3-15 3-17 The sum of these reference signals defines the actual reference.

This parameter cannot be adjusted while the motor is running.

[0] No function

[1] Analog input 53

[2] Analog input 54

[7] Pulse input 29

[8] Pulse input 33

[20] * Digital pot.meter

[21] Analog input X30/11

[22] Analog input X30/12

[30] Ext. Closed Loop 1

[31] Ext. Closed Loop 2

[32] Ext. Closed Loop 3

Reference 1 Source, par.3-16 Reference 2 Source and par.

Reference 3 Source define up to three different reference signals.

3-17 Reference 3 Source

Option: Function:

Select the reference input to be used for the third reference signal. par.

Reference 1 Source, par.3-16 Reference 2 Source and par.3-17 Ref-

3-15

erence 3 Source define up to three different reference signals. The sum

of these reference signals defines the actual reference.

This parameter cannot be adjusted while the motor is running.

[0] * No function

[1] Analog input 53

[2] Analog input 54

[7] Pulse input 29

[8] Pulse input 33

[20] Digital pot.meter

[21] Analog input X30/11

[22] Analog input X30/12

[30] Ext. Closed Loop 1

[31] Ext. Closed Loop 2

[32] Ext. Closed Loop 3

3-19 Jog Speed [RPM]

Range: Function:

300. RPM*

[0 - par. 4-13 RPM] Enter a value for the jog speed n

frequency converter runs at this speed when the jog function is activated. The maximum limit is defined in par. . See also par.3-80

JOG

Jog Ramp Time.

, which is a fixed output speed. The

3-4* Ramp 1

Configure the ramp parameter, ramping times, for each of the two ramps (par. 3-4* and par. 3-5*).

76 TR200 Programming Guide

3-40 Ramp 1 Type

Option: Function:

Select the ramp type, depending on requirements for acceleration/deceleration. A linear ramp will give constant acceleration during ramping. An S-ramp will give non-linear acceleration, compensating for jerk in the application.

Parameter Description

[0] * Linear

[1] S-ramp Const Jerk Acceleration with lowest possible jerk.

[2] S-ramp Const Time S-ramp based on the values set in par.3-41

par.3-42

Note If S-ramp [1] is selected and the reference during ramping is changed the ramp time may be prolonged in order to realize a jerk free movement which may result in a longer start or stop time. Additional adjustment of the S-ramp ratios or switching initiators may be necessary.

Ramp 1 Ramp Down Time.

Ramp 1 Ramp up Time and

3-41 Ramp 1 Ramp up Time

Range: Function:

3.00 s* [0.01 - 3600.00 s] Enter the ramp-up time, i.e. the acceleration time from 0 RPM to par.

Motor Nominal Speed. Choose a ramp-up time such that the output

1-25 current does not exceed the current limit in par.4-18 ramping. See ramp-down time in par.3-42

acc

norm

par

.3 − 41 =

ref rpm

.1 − 25

Ramp 1 Ramp Down Time.

Current Limit during

3-42 Ramp 1 Ramp Down Time

Range: Function:

3.00 s* [0.01 - 3600.00 s] Enter the ramp-down time, i.e. the deceleration time from par.1-25

Nominal Speed to 0 RPM. Choose a ramp-down time such that no over-

voltage arises in the inverter due to regenerative operation of the motor, and such that the generated current does not exceed the current limit set in par.4-18

Time.

par

.3 − 42 =

Current Limit. See ramp-up time in par.3-41 Ramp 1 Ramp up

dec

norm

par

.1 − 25

ref rpm

Motor

TR200 Programming Guide 77

Parameter Description

3-45 Ramp 1 S-ramp Ratio at Accel. Start

Range: Function:

50 %* [1 - 99. %] Enter the proportion of the total ramp-up time (par.3-41

up Time) in which the acceleration torque increases. The larger the per-

centage value, the greater the jerk compensation achieved, and thus the lower the torque jerks occurring in the application.

3-46 Ramp 1 S-ramp Ratio at Accel. End

Range: Function:

50 %* [1 - 99. %] Enter the proportion of the total ramp-up time (par.3-41

up Time) in which the acceleration torque decreases. The larger the per-

centage value, the greater the jerk compensation achieved, and thus the lower the torque jerks in the application.

3-47 Ramp 1 S-ramp Ratio at Decel. Start

Range: Function:

50 %* [1 - 99. %] Enter the proportion of the total ramp-down time (par.3-42

Down Time) where the deceleration torque increases. The larger the per-

centage value, the greater the jerk compensation achieved, and thus the lower the torque jerks in the application.

Ramp 1 Ramp

3-48 Ramp 1 S-ramp Ratio at Decel. End

Range: Function:

50 %* [1 - 99. %] Enter the proportion of the total ramp-down time (par.3-42

Down Time) where the deceleration torque decreases. The larger the

percentage value, the greater the jerk compensation achieved, and thus the lower the torque jerks in the application.

Ramp 1 Ramp

78 TR200 Programming Guide

Parameter Description

3-5* Ramp 2

Choosing ramp parameters, see 3-4*.

3-51 Ramp 2 Ramp up Time

Range: Function:

3.00 s* [0.01 - 3600.00 s] Enter the ramp-up time, i.e. the acceleration time from 0 RPM to par. 1-25

Motor Nominal Speed. Choose a ramp-up time such that the output

current does not exceed the current limit in par.4-18 ramping. See ramp-down time in par.3-52

par

. 3 − 51 =

tacc×nnorm par

ref rpm

. 1 − 25

Ramp 2 Ramp down Time.

3-52 Ramp 2 Ramp down Time

Range: Function:

3.00 s* [0.01 - 3600.00 s] Enter the ramp-down time, i.e. the deceleration time from par.1-25

Nominal Speed to 0 RPM. Choose a ramp-down time such that no over-

voltage arises in the inverter due to regenerative operation of the motor, and such that the generated current does not exceed the current limit set in par.4-18

Time.

par

.3 − 52 =

Current Limit. See ramp-up time in par.3-51 Ramp 2 Ramp up

tdec

nnorm par

ref rpm

. 1 − 25

Current Limit during

Motor

3-55 Ramp 2 S-ramp Ratio at Accel. Start

Range: Function:

50 %* [1 - 99. %] Enter the proportion of the total ramp-up time (par.3-51

up Time) in which the acceleration torque increases. The larger the per-

centage value, the greater the jerk compensation achieved, and thus the lower the torque jerks in the application.

3-56 Ramp 2 S-ramp Ratio at Accel. End

Range: Function:

50 %* [1 - 99. %] Enter the proportion of the total ramp-up time (par.3-51

up Time) in which the acceleration torque decreases. The larger the per-

centage value, the greater the jerk compensation achieved, and thus the lower the torque jerks in the application.

3-57 Ramp 2 S-ramp Ratio at Decel. Start

Range: Function:

50 %* [1 - 99. %] Enter the proportion of the total ramp-down time (par.3-52

down Time) where the deceleration torque increases The larger the per-

centage value, the greater the jerk compensation achieved, and thus the lower the torque jerks in the application.

3-58 Ramp 2 S-ramp Ratio at Decel. End

Range: Function:

50 %* [1 - 99. %] Enter the proportion of the total ramp-down time (par.3-52

down Time) where the deceleration torque decreases. The larger the

percentage value, the greater the jerk compensation achieved, and thus the lower the torque jerks in the application.

Ramp 2 Ramp

3-8* Other Ramps

Configure parameters for special ramps e.g. Jog or Quick Stop.

TR200 Programming Guide 79

Parameter Description

3-80 Jog Ramp Time

Range: Function:

20.00 s* [1.00 - 3600.00 s] Enter the jog ramp time, i.e. the acceleration/deceleration time between 0 RPM and the rated motor speed (n

Speed). Ensure that the resultant output current required for the given

jog ramp time does not exceed the current limit in par.4-18

it. The jog ramp time starts upon activation of a jog signal via the control

panel, a selected digital input, or the serial communication port.

tjog

par

. 3 − 80 =

nnorm par

jog speed par

. 1 − 25

. 3 − 19

) (set in par.1-25

M,N

Motor Nominal

Current Lim-

3-80 Jog Ramp Time

Range: Function:

20.00 s* [1.00 - 3600.00 s]

3-84 Quick Stop S-ramp Ratio at Decel. End

Range: Function:

50 %* [1 - 99. %] Enter the proportion of the total ramp-down time (par.3-42

Down Time) where the deceleration torque decreases. The larger the

percentage value, the greater the jerk compensation achieved, and thus the lower the torque jerks in the application.

Ramp 1 Ramp

3-9* Digital Pot.Meter

The digital potentiometer function allows the user to increase or decrease the actual reference by adjusting the set-up of the digital inputs using the functions INCREASE, DECREASE or CLEAR. To activate the function, at least one digital input must be set up to INCREASE or DECREASE.

3-90 Step Size

Range: Function:

0.10 %* [0.01 - 200.00 %] Enter the increment size required for INCREASE/DECREASE, as a percentage of the synchronous motor speed, ns. If INCREASE/ DECREASE

is activated the resulting reference will be increased / decreased by the amount set in this parameter.

80 TR200 Programming Guide

Parameter Description

3-91 Ramp Time

Range: Function:

1.00 s [0.00 - 3600.00 s] Enter the ramp time, i.e. the time for adjustment of the reference from 0% to 100% of the specified digital potentiometer function (INCREASE, DECREASE or CLEAR). If INCREASE / DECREASE is activated for longer than the ramp delay period specified in par.3-95 ped up / down according to this ramp time. The ramp time is defined as the time used to adjust the reference by the step size specified in par.

Step Size.

3-90

3-92 Power Restore

Option: Function:

[0] * Off Resets the Digital Potentiometer reference to 0% after power up.

[1] On Restores the most recent Digital Potentiometer reference at power up.

3-93 Maximum Limit

Range: Function:

100 %* [-200 - 200 %] Set the maximum permissible value for the resultant reference. This is

advisable if the Digital Potentiometer is used for fine tuning of the resulting reference.

Ramp Delay the actual reference will be ram-

3-94 Minimum Limit

Range: Function:

0 %* [-200 - 200 %] Set the minimum permissible value for the resultant reference. This is

advisable if the Digital Potentiometer is used for fine tuning of the resulting reference.

3-95 Ramp Delay

Range: Function:

0.000 N/A*[0.000 - 0.000 N/A] Enter the delay required from activation of the digital potentiometer function until the frequency converter starts to ramp the reference. With a delay of 0 ms, the reference starts to ramp as soon as INCREASE / DECREASE is activated. See also par.3-91

Ramp Time.

TR200 Programming Guide 81

Parameter Description

Main Menu - Limits/Warnings - Group 4

4-** Limits and Warnings

Parameter group for configuring limits and warnings.

4-1* Motor Limits

Define torque, current and speed limits for the motor, and the reaction of the frequency converter when the limits are exceeded. A limit may generate a message on the display. A warning will always generate a message on the display or on the fieldbus. A monitoring function may initiate a warning or a trip, upon which the frequency converter will stop and generate an alarm message.

4-10 Motor Speed Direction

Option: Function:

Selects the motor speed direction required. Use this parameter to prevent unwanted reversing.

[0] Clockwise Only operation in clockwise direction will be allowed.

[2] * Both directions Operation in both clockwise and anti-clockwise direction will be allowed.

NOTE: The setting in par.4-10

Motor Speed Direction has impact on the Flying Start in par.1-73 Flying Start.

4-11 Motor Speed Low Limit [RPM]

Range: Function:

0 RPM* [0 - par. 4-13 RPM] Enter the minimum limit for motor speed. The Motor Speed Low Limit

can be set to correspond to the manufacturer’s recommended minimum motor speed. The Motor Speed Low Limit must not exceed the setting in par.4-13

Motor Speed High Limit [RPM].

4-12 Motor Speed Low Limit [Hz]

Range: Function:

0 Hz* [0 - par. 4-14 Hz] Enter the minimum limit for motor speed. The Motor Speed Low Limit

can be set to correspond to the minimum output frequency of the motor shaft. The Speed Low Limit must not exceed the setting in par.4-14

Speed High Limit [Hz].

Motor

4-13 Motor Speed High Limit [RPM]

Range: Function:

1500. RPM*

[par. 4-11 - 60000. RPM] Enter the maximum limit for motor speed. The Motor Speed High Limit

can be set to correspond to the manufacturer’s maximum rated motor. The Motor Speed High Limit must exceed the setting in par.4-11

Speed Low Limit [RPM]. Only par.4-11 Motor Speed Low Limit [RPM] or

par.4-12 other parameters in the Main Menu and depending on default settings dependant on global location.

Motor Speed Low Limit [Hz] will be displayed depending on

Motor

NOTE: Max. output frequency cannot exceed 10% of the inverter switching frequency (par.14-01

quency).

NOTE: Any changes in par.4-13

High to the same value as set in par.4-13 Motor Speed High Limit [RPM].

82 TR200 Programming Guide

Motor Speed High Limit [RPM] will reset the value in par.4-53 Warning Speed

Switching Fre-

4-14 Motor Speed High Limit [Hz]

Range: Function:

50/60.0 Hz*

[par. 4-12 - par. 4-19 Hz] Enter the maximum limit for motor speed. The Motor Speed High Limit

can be set to correspond to the manufacturer’s recommended maximum of the motor shaft. The Motor Speed High Limit must exceed the in par. 4-12

Motor Speed Low Limit [Hz]. Only par.4-11 Motor Speed Low Limit [RPM] or par.4-12 Motor Speed Low Limit [Hz] will be displayed depend-

ing on other parameters in the Main Menu and depending on default settings dependant on global location.

Parameter Description

NOTE: Max. output frequency cannot exceed 10% of the inverter switching frequency (par.14-01

quency).

Switching Fre-

4-16 Torque Limit Motor Mode

Range: Function:

110.0%*[0.0 - 1000.0 %] Enter the maximum torque limit for motor operation. The torque limit is active in the speed range up to and including the rated motor speed set in par.1-25 the stalling torque, the default setting is 1.1 x the rated motor torque (calculated value). See also par.14-25 ther details. If a setting in par.1-00

Check is changed, par.4-16 Torque Limit Motor Mode is not automatically

reset to the default setting.

Motor Nominal Speed. To protect the motor from reaching

Trip Delay at Torque Limit for fur-

Configuration Mode to par.1-28 Motor Rotation

4-17 Torque Limit Generator Mode

Range: Function:

100.0%*[0.0 - 1000.0 %] Enter the maximum torque limit for generator mode operation. The torque limit is active in the speed range up to and including the rated motor speed (par.1-25

Torque Limit for further details.

If a setting in par.1-00

Check is changed, par.4-17 Torque Limit Generator Mode is not auto-

matically reset to the default settings.

Motor Nominal Speed). Refer to par.14-25 Trip Delay at

Configuration Mode to par.1-28 Motor Rotation

4-18 Current Limit

Range: Function:

110.0%*[1.0 - 1000.0 %] Enter the current limit for motor and generator operation. To protect the motor from reaching the stalling torque, the default setting is 1.1 x the rated motor current (set in par.1-24

Configuration Mode to par.1-28 Motor Rotation Check is changed,

1-00 par.4-16 tomatically reset to the default settings.

Torque Limit Motor Mode to par.4-18 Current Limit are not au-

Motor Current). If a setting in par.

4-19 Max Output Frequency

Range: Function:

100.0

Hz*

[1.0 - 1000.0 Hz] Enter the maximum output frequency value. par.4-19

quency specifies the absolute limit on the frequency converter output

frequency for improved safety in applications where accidental overspeeding must be avoided. This absolute limit applies to all configurations and is independent of the setting in par.1-00 This parameter cannot be adjusted while the motor is running.

Max Output Fre-

Configuration Mode.

TR200 Programming Guide 83

Parameter Description

4-5* Adj. Warnings

Define adjustable warning limits for current, speed, reference and feedback.

Note Not visible in display, only in Trane Drive Utility.

Warnings are shown on display, programmed output or serial bus.

4-50 Warning Current Low

Range: Function:

0.00 A* [0.00 - par. 4-51 A] Enter the I

), the display reads CURRENT LOW. The signal outputs can be

LOW programmed to produce a status signal on terminal 27 or 29 and on relay output 01 or 02. Refer to the drawing in this section.

4-51 Warning Current High

Range: Function:

par. 16-37 A*

[par. 4-50 - par. 16-37 A] Enter the I

), the display reads CURRENT HIGH. The signal outputs can be

HIGH programmed to produce a status signal on terminal 27 or 29 and on relay output 01 or 02. Refer to the drawing in this section.

4-53 Warning Speed High

Range: Function:

par. 4-13 RPM*

[par. 4-52 - par. 4-13 RPM] Enter the n

grammed to produce a status signal on terminal 27 or 29 and on relay output 01 or 02. Programme the upper signal limit of the motor speed, n

fer to the drawing in this section.

), the display reads SPEED HIGH. The signal outputs can be pro-

HIGH

, within the normal working range of the frequency converter. Re-

HIGH

value. When the motor current falls below this limit

LOW

value. When the motor current exceeds this limit

HIGH

value. When the motor speed exceeds this limit

HIGH

NOTE: Any changes in par.4-13

High to the same value as set in par.4-13 Motor Speed High Limit [RPM].

If a different value is needed in par.4-53

Motor Speed High Limit [RPM]!

4-13

84 TR200 Programming Guide

Motor Speed High Limit [RPM] will reset the value in par.4-53 Warning Speed

Warning Speed High, it must be set after programming of par.

4-54 Warning Reference Low

Range: Function:

-999999. 999 N/ A*

[-999999.999 - par. 4-55 N/A]Enter the lower reference limit. When the actual reference falls below this

limit, the display indicates Ref Low. The signal outputs can be programmed to produce a status signal on terminal 27 or 29 and on relay output 01 or 02.

4-55 Warning Reference High

Range: Function:

999999. 999 N/ A*

[par. 4-54 - 999999.999 N/A]Enter the upper reference limit. When the actual reference exceeds this

limit, the display reads Ref High. The signal outputs can be programmed to produce a status signal on terminal 27 or 29 and on relay output 01 or

02.

4-56 Warning Feedback Low

Range: Function:

-999999. 999 ProcessCtrlUnit*

[-999999.999 - par. 4-57 ProcessCtrlUnit]

Enter the lower feedback limit. When the feedback falls below this limit, the display reads Feedb Low. The signal outputs can be programmed to produce a status signal on terminal 27 or 29 and on relay output 01 or

02.

Parameter Description

4-57 Warning Feedback High

Range: Function:

999999. 999 ProcessCtrlUnit*

[par. 4-56 - 999999.999 ProcessCtrlUnit]

Enter the upper feedback limit. When the feedback exceeds this limit, the display reads Feedb High. The signal outputs can be programmed to produce a status signal on terminal 27 or 29 and on relay output 01 or

02.

4-58 Missing Motor Phase Function

Option: Function:

Displays an alarm in the event of a missing motor phase.

[0] Disabled No alarm is displayed if a missing motor phase occurs.

[2] * Trip 1000 ms

Note This parameter cannot be adjusted while the motor is running.

TR200 Programming Guide 85

Parameter Description

4-6* Speed Bypass

Define the Speed Bypass areas for the ramps. Some systems call for avoiding certain output frequencies or speeds, due to resonance problems in the system. A maximum of four frequency or speed ranges can be avoided.

4-60 Bypass Speed From [RPM]

Array [4]

Range: Function:

0 RPM* [0 - par. 4-13 RPM] Some systems call for avoiding certain output speeds due to resonance

problems in the system. Enter the lower limits of the speeds to be avoided.

4-61 Bypass Speed From [Hz]

Array [4]

Range: Function:

0 Hz* [0.0 - par. 4-14 Hz] Some systems call for avoiding certain output speeds due to resonance

problems in the system. Enter the lower limits of the speeds to be avoided.

4-62 Bypass Speed To [RPM]

Array [4]

Range: Function:

0 RPM* [0 - par. 4-13 RPM] Some systems call for avoiding certain output speeds due to resonance

problems in the system. Enter the upper limits of the speeds to be avoided.

4-63 Bypass Speed To [Hz]

Array [4]

Range: Function:

0 Hz* [0.0 - par. 4-14 Hz] Some systems call for avoiding certain output speeds due to resonance

problems in the system. Enter the upper limits of the speeds to be avoided.

86 TR200 Programming Guide

Parameter Description

Semi-Automatic Bypass Speed Set-up

The Semi-Automatic Bypass Speed Setup can be used to facilitate the programming of the frequencies to be skipped due to resonances in the system.

The following process is to be carried out:

1. Stop the motor.

2. Select Enabled in par.4-64

5. When maximum speed has been reached, the motor will automatically begin to ramp-down. Repeat the

Hand On

Press ramp up according to the ramp set.

When sweeping through a resonance band, press frequency will be stored as the first element in par.4-62

To [Hz] (array). Repeat this for each resonance band identified at the ramp-up (maximum four can be ad-

justed).

above procedure when speed is leaving the resonance bands during the deceleration. The actual frequencies registered when pressing

Speed From [Hz].

When the motor has ramped down to stop, press ically reset to Off. The frequency converter will stay in keypad.

on the keypad to start the search for frequency bands causing resonances. The motor will

Semi-Auto Bypass Set-up.

on the keypad when leaving the band. The actual

Bypass Speed To [RPM] or par.4-63 Bypass Speed

will be stored in par.4-60 Bypass Speed From [RPM] or par.4-61 Bypass

. The par.4-64 Semi-Auto Bypass Set-up will automat-

Hand

mode until

Off

Auto On

are pressed on the

If the frequencies for a certain resonance band are not registered in the right order (frequency values stored in

By Pass Speed To

registrations for the is displayed:

are higher than those in

By Pass From

and

By Pass Speed From

By Pass To

, all registrations will be cancelled and the following message

) or if they do not have the same numbers of

Collected speed areas overlapping or not completely determined. Press [Cancel] to abort

4-64 Semi-Auto Bypass Set-up

Option: Function:

[0] * Off No function

[1] Enabled Starts the Semi-Automatic Bypass set-up and continue with the proce-

dure described above.

TR200 Programming Guide 87

Parameter Description

Main Menu - Digital In/Out - Group 5

5-** Digital In/Out

Parameter group for configuring the digital input and output.

5-0* Digital I/O Mode

Parameters for configuring the input and output using NPN and PNP.

5-01 Terminal 27 Mode

Option: Function:

[0] * Input Defines terminal 27 as a digital input.

[1] Output Defines terminal 27 as a digital output.

Please note that this parameter cannot be adjusted while the motor is running.

5-02 Terminal 29 Mode

Option: Function:

[0] * Input Defines terminal 29 as a digital input.

[1] Output Defines terminal 29 as a digital output.

This parameter cannot be adjusted while the motor is running.

88 TR200 Programming Guide

Parameter Description

5-1* Digital Inputs

Parameters for configuring the input functions for the input terminals. The digital inputs are used for selecting various functions in the frequency converter. All digital inputs can be set to the following functions:

Digital input function Select Terminal

No operation [0] All *terminal 19, 32, 33 Reset [1] All Coast inverse [2] 27 Coast and reset inverse [3] All DC-brake inverse [5] All Stop inverse [6] All External interlock [7] All Start [8] All *terminal 18 Latched start [9] All Reversing [10] All Start reversing [11] All Jog [14] All *terminal 29 Preset reference on [15] All Preset ref bit 0 [16] All Preset ref bit 1 [17] All Preset ref bit 2 [18] All Freeze reference [19] All Freeze output [20] All Speed up [21] All Speed down [22] All Set-up select bit 0 [23] All Set-up select bit 1 [24] All Pulse input [32] terminal 29, 33 Ramp bit 0 [34] All Mains failure inverse [36] All Fire mode [37] All Run Permissive [52] All Hand start [53] All Auto start [54] All DigiPot Increase [55] All DigiPot Decrease [56] All DigiPot Clear [57] All Counter A (up) [60] 29, 33 Counter A (down) [61] 29, 33 Reset Counter A [62] All Counter B (up) [63] 29, 33 Counter B (down) [64] 29, 33 Reset Counter B [65] All Sleep Mode [66] All Reset Maintenance Word [78] All Lead Pump Start [120] All Lead Pump Alternation [121] All Pump 1 Interlock [130] All Pump 2 Interlock [131] All Pump 3 Interlock [132] All

TR200 Programming Guide 89

Parameter Description

Digital Inputs, 5-1* continued

All = Terminals 18, 19, 27, 29, 32, 33, X30/2, X30/3, X30/4. X30/ are the terminals on MCB 101.

Functions dedicated to only one digital input are stated in the associated parameter.

All digital inputs can be programmed to these functions:

[0] No operation No reaction to signals transmitted to terminal.

[1] Reset Resets frequency converter after a TRIP/ALARM. Not all alarms can be

reset.

[2] Coast inverse Leaves motor in free mode. Logic ‘0’ => coasting stop.

(Default Digital input 27): Coasting stop, inverted input (NC).

[3] Coast and reset inverse Reset and coasting stop Inverted input (NC).

Leaves motor in free mode and resets the frequency converter. Logic ‘0’ => coasting stop and reset.

[5] DC-brake inverse Inverted input for DC braking (NC).

Stops motor by energizing it with a DC current for a certain time period. See par.2-01

[RPM]. The function is only active when the value in par.2-02 DC Braking Time is different from 0. Logic ’0’ => DC braking.

[6] Stop inverse Stop Inverted function. Generates a stop function when the selected ter-

minal goes from logical level ‘1’ to ‘0’. The stop is performed according to the selected ramp time (par.3-42

Ramp 2 Ramp down Time, par.3-62 Ramp 3 Ramp down Time, par.

3-52

Ramp 4 Ramp Down Time).

3-72 NOTE: When the frequency converter is at the torque limit and has received a stop command, it may not stop by itself. To ensure that the frequency converter stops, configure a digital output to

[27] and connect this digital output to a digital input that is config-

stop

ured as coast.

[7] External Interlock Same function as Coasting stop, inverse, but External Interlock generates

the alarm message ’external fault’ on the display when the terminal which is programmed for Coast Inverse is logic ‘0’. The alarm message will also be active via digital outputs and relay outputs, if programmed for External Interlock. The alarm can be reset using a digital input or the [RESET] key if the cause for the External Interlock has been removed. A delay can be programmed in par.22-00 Interlock Time. After applying a signal to the input, the reaction described above will be delayed with the time set in par.22-00

Delay.

[8] Start Select start for a start/stop command. Logic ‘1’ = start, logic ‘0’ = stop.

(Default Digital input 18)

[9] Latched start Motor starts, if a pulse is applied for min. 2 ms. Motor stops when Stop

inverse is activated

[10] Reversing Changes direction of motor shaft rotation. Select Logic ‘1’ to reverse. The

reversing signal only changes the direction of rotation. It does not activate the start function. Select both directions in par.4-10

Direction.

(Default Digital input 19).

[11] Start reversing Used for start/stop and for reversing on the same wire. Signals on start

are not allowed at the same time.

[14] Jog Used for activating jog speed. See par.3-11

(Default Digital input 29)

DC Brake Current to par.2-03 DC Brake Cut In Speed

Ramp 1 Ramp Down Time, par.

Torque limit &

External Interlock Delay, External

External Interlock

Motor Speed

Jog Speed [Hz].

90 TR200 Programming Guide

Parameter Description

[15] Preset reference on Used for shifting between external reference and preset reference. It is

assumed that

Function. Logic '0' = external reference active; logic '1' = one of the eight

preset references is active.

[16] Preset ref bit 0 Enables a choice between one of the eight preset references according

to the table below.

[17] Preset ref bit 1 Enables a choice between one of the eight preset references according

to the table below.

[18] Preset ref bit 2 Enables a choice between one of the eight preset references according

to the table below.

External/preset

[1] has been selected in par.3-04 Reference

Preset ref. bit Preset ref. 0 0 0 0 Preset ref. 1 0 0 1 Preset ref. 2 0 1 0 Preset ref. 3 0 1 1 Preset ref. 4 1 0 0 Preset ref. 5 1 0 1 Preset ref. 6 1 1 0 Preset ref. 7 1 1 1

[19] Freeze ref Freezes actual reference. The frozen reference is now the point of enable/

condition for Speed up and Speed down to be used. If Speed up/down is used, the speed change always follows ramp 2 (par.3-51

up Time and par.3-52 Ramp 2 Ramp down Time) in the range 0 - par.

3-03

Maximum Reference. (For closed loop see par.20-14 Maximum Ref-

erence/Feedb.).

[20] Freeze output Freezes actual motor frequency (Hz). The frozen motor frequency is now

the point of enable/condition for Speed up and Speed down to be used. If Speed up/down is used, the speed change always follows ramp 2 (par.

Ramp 2 Ramp up Time and par.3-52 Ramp 2 Ramp down Time) in

3-51 the range 0 - par.1-23 NOTE: When Freeze output is active, the frequency converter cannot be stopped via a low ‘start [13]’ signal. Stop the frequency converter via a terminal programmed for Coasting inverse [2] or Coast and reset, inverse [3].

[21] Speed up For digital control of the up/down speed is desired (motor potentiome-

ter). Activate this function by selecting either Freeze reference or Freeze output. When Speed up is activated for less than 400 msec. the resulting reference will be increased by 0.1 %. If Speed up is activated for more than 400 msec. the resulting reference will ramp according to Ramp 1 in par.3-41

[22] Speed down Same as Speed up [21].

[23] Set-up select bit 0 Selects one of the four set-ups. Set par. 0-10 to Multi Set-up.

[24] Set-up select bit 1 Same as Set-up select bit 0 [23].

(Default Digital input 32)

[32] Pulse input Select Pulse input when using a pulse sequence as either reference or

feedback. Scaling is done in par. group 5-5*.

[34] Ramp bit 0 Select which ramp to use. Logic “0” will select ramp 1 while logic “1”

will select ramp 2.

[36] Mains failure inverse Select to activate function selected in par.14-10

failure is active in the Logic “0” situation.

Ramp 1 Ramp up Time.

Motor Frequency.

2 1 0

Ramp 2 Ramp

Mains Failure. Mains

TR200 Programming Guide 91

Parameter Description

[37] Fire mode A signal applied will put the frequency converter into Fire Mode and all

other commands will be disregarded. See 24-0*

[52] Run Permissive The input terminal, for which the Run permissive has been programmed

must be logic “1” before a start command can be accepted. Run permissive has a logic ‘AND’ function related to the terminal which is programmed for order to start running the motor, both conditions must be fulfilled. If Run Permissive is programmed on multiple terminals, Run permissive needs only be logic ‘1’ on one of the terminals for the function to be carried out. The digital output signal for Run Request (

put

Run Permissive. NOTE: If no Run Permissive signal is applied but either Run, Jog or Freeze commands is activated, the status line in the display will show either Run Requested, Jog Requested or Freeze Requested.

[53] Hand start A signal applied will put the frequency converter into Hand mode as if

button mand will be overridden. If disconnecting the signal, the motor will stop. To make any other start commands valid, another digital input must be assign to

will override

neither normal Start command applied. If signal applied to both

Auto Start

keypad the motor will stop regardless of signals on

Start

[54] Auto start A signal applied will put the frequency converter into Auto mode as if

the keypad button

[55] DigiPot Increase Uses the input as an INCREASE signal to the Digital Potentiometer func-

tion described in parameter group 3-9*

[56] DigiPot Decrease Uses the input as a DECREASE signal to the Digital Potentiometer func-

tion described in parameter group 3-9*

[57] DigiPot Clear Uses the input to CLEAR the Digital Potentiometer reference described

in parameter group 3-9*

[60] Counter A (up) (Terminal 29 or 33 only) Input for increment counting in the SLC counter.

[61] Counter A (down) (Terminal 29 or 33 only) Input for decrement counting in the SLC counter.

[62] Reset Counter A Input for reset of counter A.

[63] Counter B (up) (Terminal 29 and 33 only) Input for increment counting in the SLC coun-

ter.

[64] Counter B (down) (Terminal 29 and 33 only) Input for decrement counting in the SLC coun-

ter.

[65] Reset Counter B Input for reset of counter B.

[66] Sleep Mode Forces frequency converter into Sleep Mode (see par. 22-4*). Reacts on

the rising edge of signal applied!

[78] Reset Preventive Mainte-

nance Word

Resets all data in par.16-96

START

[8],

Jog

[14] or

[20]) programmed in par. 5-3*, or par. 5-4*, will not be affected by

Hand On

buttons on the keypad has no impact. The

on the keypad has been pressed and a normal stop com-

Auto Start

and a signal applied to this. The

Hand Start

button to make

Hand Start

, the function will be

Hand Start

nor

Auto Start

Auto On

Freeze Output

and

Auto Start

and

Auto Start

has been pressed. See also

Maintenance Word to 0.

. Press either the

Auto Start

, the motor will stop regardless of any

. If pressing the

Fire Mode

[20], which means that in

Start

[8],

Off

button on the keypad

active again. If no signal on

Jog

[14] or

Hand On

Hand Start

Off

button on the

Hand Start

Freeze out-

and

Auto

and

Auto

[53]

5-10 Terminal 18 Digital Input

Option: Function:

[0] No operation

[1] Reset

92 TR200 Programming Guide

[2] Coast inverse

[3] Coast and reset inv

[5] DC-brake inverse

[6] Stop inverse

[7] External interlock

[8] * Start

[9] Latched start

[10] Reversing

[11] Start reversing

[14] Jog

[15] Preset reference on

[16] Preset ref bit 0

[17] Preset ref bit 1

[18] Preset ref bit 2

[19] Freeze reference

[20] Freeze output

[21] Speed up

[22] Speed down

[23] Set-up select bit 0

[24] Set-up select bit 1

[34] Ramp bit 0

[36] Mains failure inverse

[37] Fire Mode

[52] Run permissive

[53] Hand start

[54] Auto start

[55] DigiPot increase

[56] DigiPot decrease

[57] DigiPot clear

[62] Reset Counter A

[65] Reset Counter B

[66] Sleep Mode

[67] No Flow

[78] Reset Maint. Word

Parameter Description

5-11 Terminal 19 Digital Input

Same options and functions as 5-1*, except for

Option: Function:

[0] * No operation

TR200 Programming Guide 93

Pulse input

Parameter Description

5-12 Terminal 27 Digital Input

Same options and functions as par. 5-1*, except for

Option: Function:

[0] * No operation

5-13 Terminal 29 Digital Input

Option: Function:

[0] No operation

[1] Reset

[2] Coast inverse

[3] Coast and reset inv

[5] DC-brake inverse

[6] Stop inverse

[7] External interlock

[8] Start

[9] Latched start

[10] Reversing

[11] Start reversing

[14] * Jog

[15] Preset reference on

[16] Preset ref bit 0

[17] Preset ref bit 1

[18] Preset ref bit 2

[19] Freeze reference

[20] Freeze output

[21] Speed up

[22] Speed down

[23] Set-up select bit 0

[24] Set-up select bit 1

[30] Counter input

[32] Pulse input

[34] Ramp bit 0

[36] Mains failure inverse

[37] Fire Mode

[52] Run permissive

[53] Hand start

[54] Auto start

[55] DigiPot increase

[56] DigiPot decrease

[57] DigiPot clear

[60] Counter A (up)

[61] Counter A (down)

[62] Reset Counter A

[63] Counter B (up)

[64] Counter B (down)

[65] Reset Counter B

[66] Sleep Mode

Pulse input

94 TR200 Programming Guide

[67] No Flow

[78] Reset Maint. Word

5-14 Terminal 32 Digital Input

Option: Function:

[0] * No operation

[1] Reset

[2] Coast inverse

[3] Coast and reset inv

[5] DC-brake inverse

[6] Stop inverse

[7] External interlock

[8] Start

[9] Latched start

[10] Reversing

[11] Start reversing

[14] Jog

[15] Preset reference on

[16] Preset ref bit 0

[17] Preset ref bit 1

[18] Preset ref bit 2

[19] Freeze reference

[20] Freeze output

[21] Speed up

[22] Speed down

[23] Set-up select bit 0

[24] Set-up select bit 1

[34] Ramp bit 0

[36] Mains failure inverse

[37] Fire Mode

[52] Run permissive

[53] Hand start

[54] Auto start

[55] DigiPot increase

[56] DigiPot decrease

[57] DigiPot clear

[62] Reset Counter A

[65] Reset Counter B

[66] Sleep Mode

[67] No Flow

[78] Reset Maint. Word

Parameter Description

5-15 Terminal 33 Digital Input

Same options and functions as par. 5-1* Digital Inputs.

Option: Function:

[0] * No operation

TR200 Programming Guide 95

Parameter Description

5-16 Terminal X30/2 Digital Input

Option: Function:

[0] * No operation

[1] Reset

[2] Coast inverse

[3] Coast and reset inv

[5] DC-brake inverse

[6] Stop inverse

[7] External interlock

[8] Start

[9] Latched start

[10] Reversing

[11] Start reversing

[14] Jog

[15] Preset reference on

[16] Preset ref bit 0

[17] Preset ref bit 1

[18] Preset ref bit 2

[19] Freeze reference

[20] Freeze output

[21] Speed up

[22] Speed down

[23] Set-up select bit 0

[24] Set-up select bit 1

[34] Ramp bit 0

[36] Mains failure inverse

[37] Fire Mode

[52] Run permissive

[53] Hand start

[54] Auto start

[55] DigiPot increase

[56] DigiPot decrease

[57] DigiPot clear

[62] Reset Counter A

[65] Reset Counter B

[66] Sleep Mode

[67] No Flow

[78] Reset Maint. Word

5-17 Terminal X30/3 Digital Input

Option: Function:

[0] * No operation

[1] Reset

[2] Coast inverse

[3] Coast and reset inv

[5] DC-brake inverse

[6] Stop inverse

96 TR200 Programming Guide

[7] External interlock

[8] Start

[9] Latched start

[10] Reversing

[11] Start reversing

[14] Jog

[15] Preset reference on

[16] Preset ref bit 0

[17] Preset ref bit 1

[18] Preset ref bit 2

[19] Freeze reference

[20] Freeze output

[21] Speed up

[22] Speed down

[23] Set-up select bit 0

[24] Set-up select bit 1

[34] Ramp bit 0

[36] Mains failure inverse

[37] Fire Mode

[52] Run permissive

[53] Hand start

[54] Auto start

[55] DigiPot increase

[56] DigiPot decrease

[57] DigiPot clear

[62] Reset Counter A

[65] Reset Counter B

[66] Sleep Mode

[67] No Flow

[78] Reset Maint. Word

Parameter Description

5-18 Terminal X30/4 Digital Input

Option: Function:

[0] * No operation

[1] Reset

[2] Coast inverse

[3] Coast and reset inv

[5] DC-brake inverse

[6] Stop inverse

[7] External interlock

[8] Start

[9] Latched start

[10] Reversing

[11] Start reversing

[14] Jog

[15] Preset reference on

[16] Preset ref bit 0

TR200 Programming Guide 97

Parameter Description

[17] Preset ref bit 1

[18] Preset ref bit 2

[19] Freeze reference

[20] Freeze output

[21] Speed up

[22] Speed down

[23] Set-up select bit 0

[24] Set-up select bit 1

[34] Ramp bit 0

[36] Mains failure inverse

[37] Fire Mode

[52] Run permissive

[53] Hand start

[54] Auto start

[55] DigiPot increase

[56] DigiPot decrease

[57] DigiPot clear

[62] Reset Counter A

[65] Reset Counter B

[66] Sleep Mode

[67] No Flow

[78] Reset Maint. Word

98 TR200 Programming Guide

Parameter Description

5-3* Digital Outputs

Parameters for configuring the output functions for the output terminals. The 2 solid-state digital outputs are common for terminals 27 and 29. Set the I/O function for terminal 27 in par.5-01 I/O function for terminal 29 in par.5-02 is running.

[0] No operation

[1] Control ready The control board receives supply voltage.

[2] Drive ready The frequency converter is ready for operation and applies a supply sig-

[3] Drive ready / remote con-

trol

[4] Stand-by / no warning The frequency converter is ready for operation. No start or stop com-

[5] Running The motor is running.

[6] Running / no warning The output speed is higher than the speed set in par.1-81

[8] Run on reference / no

warning

[9] Alarm An alarm activates the output. There are no warnings.

[10] Alarm or warning An alarm or a warning activates the output.

[11] At torque limit The torque limit set in par.4-16

[12] Out of current range The motor current is outside the range set in par.4-18

[13] Below current, low The motor current is lower than set in par.4-50

[14] Above current, high The motor current is higher than set in par.4-51

[15] Out of speed range The output speed is outside the range set in par.4-52

[16] Below speed, low The output speed is lower than the setting in par.4-52

[17] Above speed, high The output speed is higher than the setting in par.4-53

[18] Out of feedback range The feedback is outside the range set in par.4-56

[19] Below feedback low The feedback is below the limit set in par.4-56

[20] Above feedback high The feedback is above the limit set in par.4-57

[21] Thermal warning The thermal warning turns on when the temperature exceeds the limit

[25] Reverse

[26] Bus OK Active communication (no time-out) via the serial communication port.

[27] Torque limit and stop Use in performing a coasting stop and in torque limit condition. If the

[28] Brake, no warning The brake is active and there are no warnings.

[29] Brake ready, no fault The brake is ready for operation and there are no faults.

Terminal 29 Mode. These parameters cannot be adjusted while the motor

The digital outputs can be programmed with these functions:

Default for all digital outputs and relay outputs

nal on the control board.

The frequency converter is ready for operation and is in Auto On mode.

mand is been given (start/disable). There are no warnings.

Function at Stop [RPM]. The motor is running and there are no warnings.

The motor runs at reference speed.

Torque Limit Motor Mode or par. 1-17 has

been exceeded.

Low and par.4-53 Warning Speed High.

Low.

High.

Low and par.4-57 Warning Feedback High.

in the motor, the frequency converter, the brake resistor, or the thermistor.

Reversing. Logic ‘1’ =

motor. Logic ‘0’ = relay not activated, no signal, when CCW rotation of the motor.

frequency converter has received a stop signal and is at the torque limit, the signal is Logic ‘0’.

relay activated, 24 V DC when CW rotation of the

Terminal 27 Mode and set the

Min Speed for

Current Limit.

Warning Current Low.

Warning Current High.

Warning Speed

Warning Feedback

Warning Feedback Low.

Warning Feedback High.

TR200 Programming Guide 99

Trane TR200 Series Programming Manual

Specifications and Main Features

Frequently Asked Questions

User Manual