Trane Intellipak Commercial Self-Contained Installation and Maintenance Manual

Installation, Operation, and Maintenance
Intellipak™ Commercial Self-Contained
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.
July 2014
SCXF-SVX01K-EN

Introduction

Read thismanual thoroughly before operating or servicing this unit.

Warnings, Cautions, and Notices

Safety advisories appear throughout this manual as required.Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions.
The three types of advisories are defined as follows:
WARNING
Proper Field Wiring and Grounding Required!
Failure to follow code could result in death or serious injury. All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described in NEC and your local/state electrical codes.
WARNING
CAUTIONs
NOTICE
Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices.
Indicates a situationthat could result in equipment or property-damage only accidents.

Important Environmental Concerns

Scientific research has shown that certain man-made chemicals can affect the earth’s naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment.Trane advocates the responsible handling of all refrigerants-including industry replacements for CFCs such as HCFCs and HFCs.

Important Responsible Refrigerant Practices

Trane believes that responsible refrigerant practices are
important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified.The Federal Clean Air Act (Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them.
WARNING
Personal Protective Equipment (PPE) Required!
Installing/servicing this unit could result in exposure to electrical, mechanical and chemical hazards.
Before installing/servicing this unit, technicians MUST put on all PPE required for the work being undertaken (Examples; cut resistant gloves/sleeves, butyl gloves, safety glasses, hard hat/bump cap, fall protection, electrical PPE and arc flash clothing).
ALWAYS refer to appropriate Material Safety Data
Sheets (MSDS)/Safety Data Sheets (SDS) and OSHA guidelines for proper PPE.
When working with or around hazardous chemicals,
ALWAYS refer to the appropriate MSDS/SDS and
OSHA/GHS (Global Harmonized System of Classification and Labelling of Chemicals) guidelines for information on allowable personal exposure levels, proper respiratory protection and handling instructions.
If there is a risk of energized electrical contact, arc, or flash, technicians MUST put on all PPE in accordance with OSHA, NFPA 70E, or other country-specific requirements for arc flash protection, PRIOR to servicing the unit. NEVER PERFORM ANY SWITCHING, DISCONNECTING, OR VOLTAGE
TESTING WITHOUT PROPER ELECTRICAL PPE AND ARC FLASH CLOTHING. ENSURE ELECTRICAL
METERS AND EQUIPMENT ARE PROPERLY RATED FOR INTENDED VOLTAGE.
Failure to follow instructions could result in death or serious injury.
© 2014 Trane All rights reserved SCXF-SVX01K-EN
WARNING
Refrigerant under High Pressure!
System contains oil and refrigerant under high pressure. Recover refrigerant to relieve pressure before opening the system. See unit nameplate for refrigerant type. Do not use non-approved refrigerants, refrigerant substitutes, or refrigerant additives. Failure to recover refrigerant to relieve pressure or the use of non­approved refrigerants, refrigerant substitutes, or refrigerant additives could result in an explosion which could result in death or serious injury or equipment damage.
WARNING
Hazardous Voltage w/Capacitors!
Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/ tagout procedures to ensure the power cannot be inadvertently energized. For variable frequency drives or other energy storing components provided by Trane or others, refer to the appropriate manufacturer’s literature for allowable waiting periods for discharge of capacitors. Verify with an appropriate voltmeter that all capacitors have discharged. Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury.
For additional information regarding the safe discharge of capacitors, see PROD-SVB06A-EN
NOTICE:
Use Copper Conductors Only!
Unit terminals are not designed to accept other types of conductors. Failure to use copper conductors could result in equipment damage.

Introduction

Introduction
This manual covers installation, operation and
maintenance of 20-110 ton Signature Series Commercial Self Contained products with R-410A refrigerant.
R-410A Compressors
Use crank case heaters which must be energized 24 hours prior to compressor start.
Contain POE oil which readily absorbs potentially damaging
Control box includes a phase monitor to detect phase loss,
Refer to previous IOM versions for R-407C and R-22 units, or contact your localTrane representative.
Refer to the appropriate IOM for air-cooled condenser CXRC-SVX01 and programming Intellipak controls PKG­SVP01.
moisture from air.
line voltage imbalance and reversal.

Copyright

This document and theinformation in it are the propertyof Trane, and may not be used or reproduced in whole or in
part without written permission.Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or change.

Trademarks

Trane.Trane 3-D, Intellipak, Integrated Comfort,Traq, TOPSS, Frostat and theTrane logo are trademarks ofTrane
in the United States and other countries.
All trademarks referenced in this document are the trademarks of their respective owners.

Revision History

SCXF-SVX01K-EN (02 Jul 2014)

Update for fan wheel project.
Overview
Note: One copy of this document ships inside the control
panel of each unit and is customer property. It must be retained by the unit's maintenance personnel.
This booklet describes proper installation, operation, and
maintenance procedures for air cooled systems. By carefully reviewing the information within this manual and following the instructions, the risk of improper operation and/or component damage will be minimized. It is important that periodic maintenance be performed to help assure trouble free operation. A maintenance schedule is provided at the end of this manual. Should equipment failure occur, contact a qualified service organizationwith qualified, experienced HVAC technicians to properly diagnose and repair this equipment.
SCXF-SVX01K-EN 3

SCXF-SVX01J-EN (23 Oct 2012)

Updated fan motor FLA data.
Table of Contents
Warnings, Cautions and Notices .......... 2
Introduction ........................... 3
Model Number Descriptions .............. 6
Self-Contained Ship-With Accessory Model Number
.............................. 8
Remote Air-Cooled Condenser Model Number Description
........................... 8
General Data ............................ 9
Signature Series Self-Contained Unit Compo­nents
................................. 9
Unit Nameplate .................... 10
General Data ......................... 11
Pre-Installation ......................... 17
Receiving ............................ 17
Contractor Installation Responsibilities .. 17
Unpackaging ......................... 18
Dimensions & Weights .................. 19
Airside Economizer ................... 26
Service Clearances .................... 27
Installation - Mechanical ................ 28
Unit Handling Procedure .............. 28
Installation Preparation ................ 29
Unit Vibration Isolator Option .......... 29
Duct Connections ..................... 30
Plenum .............................. 30
Airside Economizer Installation ......... 31
Water Piping ......................... 32
Condenser Connections .............. 32
Condensate Drain Connections ........ 32
General Waterside Recommendations . . 32
Water Piping Verification ............. 33
Hydronic Coil Installation .............. 33
Refrigerant System ................... 33
Interconnecting Piping ............... 34
Preliminary Refrigerant Charging ...... 35
Installation - Electrical ................... 37
Unit Wiring Diagrams ................. 37
Supply Power Wiring ................. 37
Selection Procedures .................. 38
Static Pressure Transducer Installation (VAV units only)
Standard with All IntelliPak Units .......40
............................39
Zone Sensor Options for IntelliPak™ Control Units
.................................40
CV and VAV Unit Zone Sensor Options . .41
Integrated Comfort™ Systems Sensors for CV and VAV Applications
..................41
Zone Sensor Installation ................42
Programmable Zone Sensors ...........43
Time Clock Option .....................44
Remote Human Interface Panel Installation 45
Mounting the Remote Human Interface (RHI) Panel
................................46
Wiring the Remote Human Interface .....48
Connecting to Tracer Summit ...........49
Programming the Time Clock Option .....49
Operating ...............................51
Control Sequences of Operation .........51
Unoccupied Sequence of Operation ......51
Occupied Sequence ....................52
Thermostatic Expansion Valve ..........54
Compressors .........................54
Waterside Components ................56
Unit Airside Components ...............58
Controls ................................62
Points List ............................62
RTM Module ........................62
GBAS Module .......................62
ECEM Module .......................62
Tracer /LCI-I option ....................62
Constant Volume (CV) ................62
Variable Air Volume (VAV) ............63
BCI-I option ...........................63
Phase Monitor ........................64
Unit Control Components ..............64
RTM Module Board - Standard on all Units . 64
Compressor Module (MCM) - Standard on all
Units ..............................66
4 SCXF-SVX01K-EN
Human Interface Module - Standard on all
Units ............................. 66
Remote Human Interface Module Option 66
Waterside Module - Standard on all water-
cooled units ....................... 66
Heat Module ....................... 66
Ventilation Override Module (VOM) Option 66
LonTalk®Communications Interface (LCI-I)
Module ........................... 67
BACnet®Communications Interface
(BCI-I) Module ...................... 68
Exhaust/Comparative Enthalpy (ECEM) Mod-
ule ............................... 68
Ventilation Control Module (VCM) ..... 68
Generic Building Automation System Mod-
ule Option ......................... 69
Input Devices and System Functions .... 70
Pre-Start ............................... 73
Pre-Start Checklist .................... 73
Brazing Procedures ..................85
System Evacuation Procedures ........86
Components ..........................88
Coil Fin Cleaning ......................89
Piping Components ....................91
Maintenance Periodic Checklists .........91
Diagnostics .............................93
Troubleshooting .......................93
System Checks ......................93
Diagnostics ...........................93
Wiring Diagrams .......................102
Start-Up ............................... 75
Final Refrigerant Charge ............... 76
Start-up Procedure .................... 76
Startup Log .......................... 77
Maintenance ........................... 79
Service Access ....................... 79
Variable Frequency Drive (VFD) ....... 79
Air Filters ............................ 79
Inspecting and Cleaning the Drain Pan .. 80
Inspecting and Cleaning the Fan ........ 81
Supply Fan .......................... 81
Fan Drive .......................... 81
Fan Bearings ....................... 82
Fan Belt Tension .................... 82
Adjusting Belt Tension ............... 83
Compressors ......................... 84
Scroll Compressor Failure Diagnosis and Re-
placement ......................... 84
40 Ton Air-Cooled Compressor Suction Re-
strictor Replacement ................ 84
Refrigerant System ................... 84
Refrigerant Leak Test Procedure ....... 84
SCXF-SVX01K-EN 5

Model Number Descriptions

Self-Contained
Digit 1 - Unit Model
S = Self Contained
Digit 2 - Unit Type
C = Commercial I = Industrial
Digit 3 - Condenser Medium
W = Water-cooled
R = Air-cooled
Digit4-Development Sequence
F = Signature Series
Digit 5 - Refrigerant Circuit Configuration
U = Standard Capacity
V = High Capacity
Digit 6, 7 - Unit Nominal Capacity
20 = 20 tons (water or air) 22 = 22 tons (water only) 25 = 25 tons (water or air) 29 = 29 tons (water or air) 30 = 30 tons (air only) 32 = 32 tons (water only) 35 = 35 tons (water or air) 38 = 38 tons (water only) 40 = 40 tons (air only) 42 = 42 tons (water only) 46 = 46 tons (water only) 50 = 50 tons (air only) 52 = 52 tons (water only) 58 = 58 tons (water only) 60 = 60 tons (air only) 65 = 65 tons (water only) 72 = 72 tons (water only) 80 = 80 tons (water only) 90 = 90 tons (water only) C0 =100 tons (water only) C1 =110 tons (water only)
Digit 8 - Unit Voltage
6 = 200 volt/60 hz/3 ph 4 = 460 volt/60 hz/3 ph 5 = 575 volt/60 hz/3 ph
Digit 9 - Air Volume/Temp Control
2 = VFD and supply air temp ctrl 3 = VFD w/ bypass and supply
air temp ctrl
4 = Constant volume, zone temp cool
only
5 = Constant volume, w/ zone temp
heat/cool
6 = Constant volume and supply air
temp ctrl
Digit 10, 11 - Design Sequence
** = Factory Assigned
Digit 12 - Unit Construction
A = Vertical Discharge B = Vertical DischargeWith Double Wall
Digit 13 - Flexible Horizontal Discharge PlenumType
B = STD plenum w/ factory-cut holes C = Low plenum w/ factory-cut holes E = Std plenum w/ field-cut holes F = Low plenum w/ field-cut holes H = STD plenum double wall w/ field-cut
holes
J = Low plenum double wall w/ field-cut
holes K = Extended height plenum w/factory­cut holes, ship separate L = STD plenum w/factory-cut holes,
ship separate M =Low plenum w/factory-cut holes,
ship separate N = Extended height plenum w/field-cut
holes, ship separate P = STD plenum w/field-cut holes, ship
separate R = Low plenum w/field-cut holes, ship
separate
T = Extended height double-wall plenum
w/ field-cut holes, ship separate U = STD double-wall plenum w/field-cut
holes, ship separate
V = Low double-wall plenum w/field-cut
holes, ship separate
W =STD double-wall (perf) plenum
w/field-cut holes (90-110 ton only) X = Low double-wall (perf) plenum
w/field-cut holes (90-110 ton only)
Y = Extended height double-wall (perf)
plenum w/field-cut holes, ship
separate (90-110 ton only) 0 = None
Digit 14 - MotorType
2 = ODP motor 3 = TEFC motor
Digit 15, 16 - Motor HP
05 = 5 hp 07 = 7.5 hp 10 = 10 h p 15 = 15 hp 20 = 20 hp 25 = 25 hp 30 = 30 hp 40 = 40 hp 50 = 50 hp (400V, 460V, 575V only) 60 = 60 hp (90-110 ton only)
Digit 17, 18, 19 - Fan rpm
040 = 400 rpm 045 = 450 rpm 050 = 500 rpm 055 = 550 rpm 060 = 600 rpm 065 = 650 rpm 070 = 700 rpm 075 = 750 rpm 080 = 800 rpm 085 = 850 rpm 090 = 900 rpm 095 = 950 rpm 100=1000rpm 105 = 1050 rpm 110=1100rpm 115=1150rpm 120 = 1200 rpm 125 = 1250 rpm 130 = 1300 rpm 135 = 1350 rpm
Digit 20 - Heating Type
A = Steam coil B = Hot water coil C = Electric heat, 1 stage D = Electric Heat (2 Stage) F = Hydronic heat ctrl interface G = Elec. heat ctrl interface, 1 stage H = Elec. heat ctrl interface, 2-stage
(90-110 ton only)
J = Elec. heat ctrl interface, 3 stage
(90-110 ton only) K = Steam coil ship separate, LH L = Hot water coil ship separate, LH
T = Hot water coil, high capacity, LH
U = Hot water coil, high capacity, LH,
ship separate 0 = None
Digit 21 - Unit Isolators
A = Isopads B = Spring isolators 0 = None
Digit 22 - Unit Finish
1 = Paint - Slate Gray 2 = Protective coating 3 = Protective coating w/ finish coat
Digit 23 - Supply Fan Options
0 = Standard fan 1 = Low cfm fan
Digit 24 - Unit Connection
1 = Disconnect switch 2 =Terminal block 3 = Dual point power (2 blocks)
6 SCXF-SVX01K-EN
Model Number Descriptions
Digit 25 - Industrial Options
A = Protective coating evaporator coil
B = Silver solder C = Stainless steel screws D = A and B E = A and C F = B and C G = A, B, and C 0 = none
Digit 26 - Drain PanType
A = Galvanized sloped
B = Stainless steel sloped
Digit 27 - Waterside Economizer
A = Mechanical clean full capacity
(4-row)
B = Mechanical clean low capacity
(2-row) C = Chemical clean full capacity (4-row) D = Chemical clean low capacity (2-row) 0 = None
Digit 28 - Ventilation Control
B = Airside econ w/Traq damper, top O/A C = Airside econ w/ std damper, top O/A E = Airside econ w/Traq damper &
comparative enthalpy, top O/A F = Airside econ w/ std damper &
comparative enthalpy, top O/A H = 2-position damper ventilation
interface J = Airside economizer interface K = Airside economizer interface w/
comparative enthalpy
Digit 29 - Water Piping
D = Left hand basic piping F = Left hand Intermediate piping K = Left hand basic w/ flow switch M = Left hand intermediate
w/ flow switch 0 = None
Digit 30 - Condenser TubeType
A = Standard condenser tubes
B = 90/10 CuNi condenser tubes 0 = None (air-cooled only)
Digit 31 - Compressor Service
Valves
1 = With service valves 0 = None
Digit 32 - Miscellaneous System Control
1 = Timeclock 2 = Interface For remote HI (IPCB) 3 = Dirty filter switch 4 = 1 and 2 5 = 1 and 3 6 = 2 and 3 7 = 1, 2 and 3 0 = None
Digit 33 - Control Interface Options
A = Generic BAS Module; 0-5 VDC (GBAS) B = Ventilation Override Module (VOM) D = Remote Human Interface (RHI) G = GBAS and VOM H = GBAS and RHI J = VOM and RHI M =GBAS, VOM, and RHI N = BACnet Communications Interface
(BCI) P = BCI and GBAS Q = BCI and VOM R = BCI and RHI
T = BCI and GBAS and VOM
U = BCI and GBAS and RHI
V = BCI and VOM and RHI W= BCI and GBAS and VOM and RHI
0 = None 1 = Lontalk Comm5 Interface (LCI) 2 = LCI and GBAS 3 = LCI and VOM 4 = LCI and RHI 5 = LCI and GBAS and VOM 6 = LCI and GBAS and RHI 7 = LCI and VOM and RHI 8 = LCI and GBAS and VOM and RHI
Digit 34 - Agency
T = UL agency listing
0 = None
Digit 35 - Filter Type
1 = 2” T/A w/ 2” rack 2 = 2” med. eff.T/A w/ 2” rack 3 = 4” bolt-on rack w/ 2” med eff. filter 4 = 6” rack w/ 2” constructionT/A
pre-filter & 4” filter space 5 = 6” rack w/ 2” med. eff.T/A pre-filter &
4”filter space
Digit 36 - Miscellaneous Control Option
A = Low entering air temp. protect
device (LEATPD) B = High duct temp t-stat, ship separate C = Plenum high static switch,
ship separate E = A and B F = A and C H = B and C L = A, B, and C 0 = None
SCXF-SVX01K-EN 7
Model Number Descriptions
Self-Contained Ship-
With Accessory
Model Number
Digit1-Parts/Accessories
P = parts/accessories
Digit 2 - Unit Model
S = self-contained
Digit 3 - Shipment
W = with unit
Digit4-Development Sequence
F = signature series G = modular series
Digit5-Sensors and Other
Accessories
S = sensors
Digit6-Sensors and
Thermostats (Field Installed)
A = BAYSENS077 - zone temp only
(CV and VAV)
B = BAYSENS073- zone temp with
timed override button (CV and VAV)
C = BAYSENS074 - zone temp with
timed override button, setpoint dial (CV and VAV)
E = BAYSENS108 - CV zone sensor
-dual setpoint, man/auto changeover
F = BAYSENS110 - CV zone sensor-
dual setpoint, man/auto changeover w, indicator lights
G = BAYSENS119 - CV/VAV program-
mable night setback Sensor
H = BAYSENS021 - VAV zone sensor
with indicator lights
L = outside air temperature sensor
kit M = outside air humidity sensor kit 0 = none
Digit 7 - Mixed Air Temperature Protection Kit (Field Installed)
1 = mixed air temperature protection
kit 0 = none
Digit 8 - Carbon Dioxide Sensor (Field Installed)
1 = carbon dioxide sensor kit 0 = none
Digit9-Future Option
0 = none
Digits 10, 11 - Design Sequence
** = Factory Assigned

Remote Air-Cooled Condenser Model Number Description

Digit 1 - Unit Model
C = Condenser
Digit 2 - Unit Type
C = Commercial
I = Industrial
Digit 3 - Condenser Medium
R = Remote
Digit4-Development Sequence
C=C
Digit 5, 6, 7 - Nominal Capacity
020 = 20 tons 029 = 29 tons 035 = 35 tons 040 = 40 tons 050 = 50 tons 060 = 60 tons
Digit 8 - Unit Voltage
4 = 460 volt/60 hz/3 ph 5 = 575 volt/60 hz/3 ph 6 = 200 volt/60 hz/3 ph
Digit 9 - Control Option
0 = No low ambient damper, I-Pak. A = No low ambient damper, t-stat. B = Low ambient, I-Pak. C = Low ambient, t-stat.
Digit 10, 11 - Design Sequence
** = Factory Assigned
Digit 12 - Unit Finish
1 = Paint, Slate Gray 2 = Protective coating 3 = Protective coating with
finish coat
Digit 13 - Coil Options
A = Non-coated aluminum C = Protective coating aluminum
Digit 14 - Unit Isolators
0 = None A = Spring isolators B = Isopads
Digit 15 - Panels
0 = None 1 = Louvered panels
Digit 16 - Agency Listing
0 = None U = With UL listing
8 SCXF-SVX01K-EN

General Data

Signature Series Self-Contained Unit Components

Commercial self contained units are complete HVAC systems used infloor-by-floor applications. Units are easy to install because they feature a single point power connection, factory installed and tested controls, single water point connection, factory installed options, and an internally trapped drain connection.
See Figure 1, p. 9 and Figure 2, p. 10 for typical unit components.
The hermetically sealed scroll compressor motors utilize
internal motor protection and time delays to prevent excessive cycling.
Water-cooled units have 2-6 refrigerant circuits and ship
with a full refrigerant and oil charge. Each circuit includes filter drier, pressure relief valve, sight glass/moisture indicator, thermal expansion valve with sensing bulb and
and tube type with an internal subcooler. Condensers are available as mechanically or chemically cleanable.
Air-cooled units have two circuits and ship with oil and a dry nitrogen holding charge.Therefore, air-cooled units require field piping refrigerant connections to an air­cooled condensing unit and charging. Each circuit includes filter drier (field installed), sight glass/moisture indicator, thermal expansion valve with sensing bulb and external equalizing line, discharge line schrader valve, suction line schrader valve, high and low pressure cutout switches, discharge line check valve and liquid line solenoid valve.
All units includeliquid line servicevalves for each circuitas standard (suction and discharge service valves are optional).
Evaporator fans are double width, double inlet and forward curved with fixed pitch belt drive assembly.
Variable frequency drives are optional. EISA efficiency
open drip proof (ODP) and totally enclosed fan cooled (TEFC) motor options are available.
external equalizing line, discharge line schrader valve, suction line schrader valve and high and low pressure cutout switches.The water-cooled condensers are shell
Figure 1. IntelliPak™ commercial self-contained signature series unit components
Waterside economizer (cleanable option shown)
Sight glasses with ports for viewing while unit is running
Unit mounted microprocessor control with easy-to-read human interface panel
Swing out VFD panel with Tri-VFD for efficient VAV operation
2-inch flat filter box inside unit casing
Internally trapped drain for low cost installation
Waterside valve package option to enhance system efficiency
Two-bolt connection on cleanable condenser for quick, easy maintenance
Standard Controls
Standard controls supplied with the unit include the human interface (HI) panel with unit control module (UCM). All basic setup parameters are preset from the factory.
SCXF-SVX01K-EN 9
Human Interface Panel
The HI isunit mounted and accessible without openingthe
unit’s front panel. It allows easy setpoint adjustment using the HI keypad. In addition,the HI displaysall unit operating parameters and conditions in a clear language display,
Trane 3-D® Scroll Compressor for reliability, efficiency and quiet operation
General Data
which can be configured for either English, French, or Spanish.
The optional remote human interface (RHI) will control up
to four self-contained units, each containing an interprocessor communications bridge (IPCB). It has all the same features as the unit-mounted HI except for the service mode.
For more information on setpointdefaults and ranges and unit programming, see the IntelliPak™ Self-Contained Programming Guide, PKG-SVP01*-EN. A copy ships with each unit.
Figure 2. Right side view of unit
Optional Controls
Optional controls include a disconnect switch, dirty filter switch, water flow switch (water-cooled only), supply air temperature reset, or external setpoint inputs. Daytime heating is available on units with electric, steam, or hot water heat control options. Morningwarm-up operation is available on all units.
The static pressure probe, zone night heat/morning warm-
up, supply air temperature reset sensor options ship separate inside the unit control panel for field installation. For more detailed information on the unit control options, see the Owner’s section of this manual.

Unit Nameplate

The unit nameplate identifies the unit model number,
appropriate service literature, and wiring diagram numbers. It is mounted on the left end of the unit control panel.
Unit Control Module
The UCM provides “smart” unit control with safety
features and control relays for pumps, dampers, etc.The Signature Series IntelliPak self-contained unit is controlled by a microelectronic control system that consists of a network of modules.These modules are referredto as unit control modules (UCM). In thismanual, the acronym UCM refers to the entire control system network.
These modules perform specific unit functions using
proportional/integral control algorithms.They are mounted in the unit control panel and are factory wired to their respective internal components. Each module receives and interprets information from other unit modules, sensors, remote panels, and customer binary contacts to satisfy the applicable request; i.e., economizing, mechanical cooling, heating, ventilation.
See the Owner’s section of this manual for a detailed description of each module’s function.
10 SCXF-SVX01K-EN

General Data

General Data
Table 1. SCWF/SIWF Water-cooled self-contained, 20 to 42 tons
Unit Size 20 22 25 29 32 35 38 42
Compressor Data
Quantity 2 2 2 1/1 1/1 3 3 2/1 Nominal Ton/comp 10 10 10 15/10 15/10 10 10 10/15 Circuits 2 2 2 2 2 3 3 3
Evaporator Coil Data
Rows 2 2 3 or 6 2 4 or 6 3 4 or 6 3 Sq. Ft. 21.81 21.81 21.81 29.98 29.98 31.35 31.35 38.57 FPF 144 144 144 144 144 144 144 144
Condenser Data
Minimum gpm w/o Econ 36 36 36 46 46 54 54 64 Minimum gpm w/ Econ 41 41 41 60 60 65 65 64 Maximum gpm 80 80 80 102 102 119 119 142
Evaporator Fan Data
Quantity 1 1 1 1 1 1 1 1 Diameter (in.) 18 18 18 18 18 20 20 25 Minimum hp 5 5 5 5 5 5 5 7. 5 Minimum kW (3.73) (3.73) (3.73) (3.73) (3.73) (3.73) (3.73) (5.39) Maximum hp 20 20 20 20 20 25 25 30 Maximum kW (14.91) (14.91) (14.91) (18.64) (18.64) (18.64) (18.64) (22.37) Minimum Design cfm 6325 6325 6500 8700 8700 9100 9880 11200 Maximum Design cfm 8500 9350 10625 12325 13600 14875 16150 17850
High Capacity Option
Rows ——6—6— 6—
Optional Low Flow Fan*
Diameter (in.) 18 — Min/max Design cfm 6000/13600
General Data R-410A
EER 14.0 14.0 14.0 14.0 14.3 14.0 14.2 14.2 IEER (CV) 15.3 15.3 15.0 15.6 15.2 15.2 14.9 15.6 IEER (VAV) 17.4 17.4 17.5 18.1 18.8 18.0 18.5 18.3
Refrigerant Charge, lbs. R-410A
Circuit A 19.5 19.5 21.5 22.0 28.5 21.5 23.5 22.0 Circuit B 19.5 19.5 21.5 19.5 23.5 21.5 23.5 22.0 Circuit C 21.5 23.5 22.0
Capacity Steps - % 100/53/0 100/53/0 100/53/0 100/62/39/0 100/59/39/0 100/65/31/0 100/65/30/0
Notes:
1. Compressors are Trane 3-D™ scroll.
2. EER and IEER are rated in accordance to AHRI Standard 340/360-2010. Based on 80/67° F (26.7/19.4 °C) to evaporator coil, nominal airflow and
85-95 °F (29.4/35 °C) condenser water.
3. All units operate with R-410A. Units ship with full operating charge.
4. Maximum cfm limits are set to prevent moisture carryover on the evaporator coil.
5. Minimum cfm limits are set to ensure stable thermal expansion valve operation at low load conditions.
100/71/ 43/26/0
*Optional low flow fan (unit model number digit 23 = 1) is available ONLY when High Capacity option is selected (unit model number digit 5 = V).
SCXF-SVX01K-EN 11
General Data
Table 2. SCWF/SIWF Water-cooled self-contained, 46-110 tons
Unit Size 46 52 58 65 72 80 90 100 110
Compressor Data
Quantity 2/1 3 3 3/1 3/1 4 5 2/4 6 Nominal Ton/Comp 10/15 15 15 15/10 15/10 15 15 10/15 15 Circuits 3 3 3 4 4 4 5 6 6
Evaporator Coil Data
Rows 4 or 6 2 4 or 6 3 4 or 6 6 6 6 6 Sq. Ft. 38.57 49.09 49.09 49.09 49.09 49.09 56.81 56.81 56.81 FPF 144 144 144 144 144 144 144 144 144
Condenser Data
Min gpm w/o Econ 64 84 84 102 102 112 140 168 168 Min gpm w/ Econ 64 84 84 102 102 112 Maximum gpm 142 186 186 226 226 248 300 350 350
Evaporator Fan Data
Quantity 1 1 1 1 1 1 1 1 1 Diameter (in.) 25 25 25 27.5 27.5 27.5 27.5 27.5 27.5 Minimum hp 7.5 7.5 7.5 10 10 10 15 15 15 Minimum kW (5.59) (7.46) (7.46) (7.46) (7.46) (7.46) (11.19) (11.19) (11.19) Maximum hp 30 40 40 50 50 50 60 60 60 Maximum kW (22.37) (37.29) (37.29) (37.29) (37.29) (37.29) (44.74) (44.74) (44.74) Min Design cfm 11960 14250 15080 16900 18700 20800 17500 17500 17500 Max Design cfm 19550 22100 24650 27625 29800 29800 35000 35000 35000
High Capacity Option
Rows 6 6 6 8 8 8
Optional Low Flow Fan*
Diameter (in.) 18 18 20 — Min./Max Design cfm 7700/13600
General Data R-410A
EER 14.3 14.0 14.3 14.0 14.0 14.0 14.1 14.1 14.0 IEER (CV) 15.2 15.7 15.3 15.4 14.9 14.6 16.3 16.3 16.3 IEER (VFD) 18.8 17.9 18.9 18.2 18.5 19.3 18.6 18.5 18.1
Refrigerant Charge — lbs. R-410A
Circuit A 24.5 21.0 26.5 22.0 24.5 28.0 24.5 24.5 24.5 Circuit B 24.5 21.0 26.5 22.0 24.5 28.0 24.5 24.5 24.5 Circuit C 24.5 21.0 26.5 22.0 24.5 28.0 24.5 24.5 24.5 Circuit D 21.0 22.0 28.0 24.5 24.5 24.5 Circuit E 24.5 24.5 24.5 Circuit F 24.5 24.5
Capacity Steps - % 100/70/41/30/0
Notes:
1. Compressors are Trane 3-D™ scroll.
2. EER and IEER are rated in accordance to ARI Standard 340/360-2007. Based on 80/67° F (26.7/19.4 °C) to evaporator coil, nominal airflow and 85-
95 °F (29.4/35 °C) condenser water.
3. All units operate with R-410A. Units ships with full operating charge.
4. Maximum cfm limits are set to prevent moisture carryover on the evaporator coil.
5. Minimum cfm limits are set to ensure stable thermal expansion valve operation at low load conditions.
*Optional low flow fan (unit model number digit 23 = 1) is available ONLY when High Capacity option is selected (unit model number digit 5 = V).
100/65/
32/0
8900/
13600
100/65/
30/0
100/71/ 44/24/0
10700/
16150
100/71/43/
23/0
—— — —
100/73/46/
20/0
100/80/40/
20/0
100/75/38/
19/0
100/66/33/
17/0
12 SCXF-SVX01K-EN
General Data
Table 3. SCRF/SIRF Air-cooled self-contained
Unit Size 20 25 29 30 35 40 50 60
Compressor Data
Quantity 2 1/1 1/1 3 3 2/1 3 4 Nominal Ton/Comp 10 15/10 15/10 10 10 10/15 15 15 Circuits 2 2 2 22222
Evaporator Coil Data
Rows 32434446 Sq. Ft. 21.81 29.98 29.98 31.35 31.35 38.57 49.09 49.09 FPF 144 144 144 120 144 144 144 144
Evaporator Fan Data
Quantity 1 1 1 11111 Diameter (in.) 18 18 18.25 20 20 25 25 27.5 Minimum hp 5 5 5 5 5 7.5 10 10 Minimum kW (3.73) (3.73) (3.73) (3.73) (3.73) (5.59) (7.46) (7.46) Maximum hp 20 20 20 25 25 30 40 50 Maximum kW (14.91) (18.64) (18.64) (18.64) (18.64) (22.37) (37.29) (37.29) Minimum Design cfm 6500 8700 8700 9100 9880 11960 15080 20800 Maximum Design cfm 10625 12325 13600 14875 16150 19550 24650 29800
General Data
EER 10.0 10.0 10.5 10.4 10.6 10.7 10.5 10.3 IEER (CV) 10.8 11.6 12.2 12.5 12.0 12.7 12.1 11.2 IEER (VAV) 11.9 12.8 13.7 13.5 13.9 14.4 13.7 14.1 Refrigerant Charge See Note 6
Capacity Steps - % 100/53/0 100/62/39/0 100/59/39/0 100/65/31/0 100/65/30/0 CCRC/CIRC Unit Match 20 29 29 35 35 40 50 60
Notes:
1. Compressors are Trane 3-D™ scroll.
2. EER and IEER are rated in accordance to ARI Standard 340/360-2007. Based on 80/67° F (26.7/19.4 °C) to evaporator coil, nominal airflow and 85-
95 °F (29.4/35 °C) condenser water.
3. All units operate with R-410A.
4. Maximum cfm limits are set to prevent moisture carryover on the evaporator coil.
5. Minimum cfm limits are set to ensure stable thermal expansion valve operation at low load conditions.
6. Units ship with Dry Nitrogen Charge. Field refrigerant system charge required. Refer to Table 5, p. 14 for amounts required.
100/70/41/
30/0
100/65/30/0
100/73/46/
20/0
SCXF-SVX01K-EN 13
General Data
Table 4. CCRC/CIRC Remote air-cooled condenser
Unit Size 20 29 35 40 50 60
Condenser Fan Data
Number/Type/Drive 4/Prop/Direct 4/Prop/Direct 6/Prop/Direct 6/Prop/Direct 8/Prop/Direct 8/Prop/Direct Diameter (in.) 26 26 26 26 26 26 Diameter (mm) (660.4) (660.4) (660.4) (660.4) (660.4) (660.4) HP ea. 1 1 1 1 1 1 Nominal cfm 18,800 21,200 35,600 39,800 46,200 56,400 Nominal (liters / sec) (8873) (10005) (16801) (18784) (21804) (26618)
Condenser Coil Data
Circuit 1 Size (in.) 1/46x71 1/64x71 2/46x71 2/46x71 2/64x71 2/64x71 Circuit 1 Size (mm) (1/1168x1803) (1/1626x1803) (2/1168x1803) (2/1168x1803) (2/1626x1803) (2/1626x1803) Circuit 2 No./Size (in.) 1/46x71 1/46x71 1/46x71 1/64x71 1/64x71 2/64x71 Circuit 2 No./Size (mm) (1/1168x1803) (1/1168x1803) (1/1168x1803) (1/1626x1803) (1/1626x1803) (2/1626x1803) Face Area (sq. ft.) 45.4 54.2 68 76.9 94.7 126.2 Face Area (sq.m) (4.2) (5) (6.3) (7.1) (8.8) (11.7) Rows/fpf 4/144 4/144 4/144 4/144 4/144 4/144
Ambient Temperature Operating Range
Standard Ambient (F) 50-115 50-115 50-115 50-115 50-115 50-115 Standard Ambient (C) (10 - 46.1) (10 - 46.1) (10 - 46.1) (10 - 46.1) (10 - 46.1) (10 - 46.1) Low Ambient Option (F) 0-115 0-115 0-115 0-115 0-115 0-115 Low Ambient Option (C) (-17.8 - 46.1) (-17.8 - 46.1) (-17.8 - 46.1) (-17.8 - 46.1) (-17.8 - 46.1) (-17.8 - 46.1)
Note: Units ship with Dry Nitrogen Charge. Field refrigerant system charge required. Refer to Table 5, p. 14 for amounts required.
Table 5. SCRF/SIRF Air–cooled self–contained and CCRC/CIRC remote air-cooled condenser, refrigerant data
SCRF/SIRF & CCRC/CIRC Unit Size 20/20 25/29 29/29 30/35 35/35 40/40 50/50 60/60
No. of Refrigerant Circuits 22222222 Operating Charge - lbs. R-410A 35.5/35.5 44.5/33.5 51/37.5 71/35.5 75/37.5 86.5/39.5 98/50 101.5/101.5 Operating Charge - kg R-410A 16.1/16.1 20.2/15.2 23.1/17 32.2/16.1 34/17 39.2/17.9 44.5/22.7 46/46 Cond. Storage Cap. - lbs. R-410A 37/37 51/37 51/37 74/37 74/37 74/51 102/51 102/102 Cond. Storage Cap. - kg R-410A 16.8/16.8 23.1/16.8 23.1/16.8 33.6/16.8 33.6/16.8 33.6/23.1 46.3/23.1 46.3/46.3
Notes:
1. Refrigerant charges are listed as circuit 1/circuit 2 and provide only an estimate. Final charge requires sound field charging practice.
2. Operating charge is for entire system, including air–cooled self–contained, remote air–cooled condenser, and 25 feet of interconnecting refrigerant
piping.
3. See Table 25, p. 36 for additional charge required for alternate interconnecting piping lengths.
4. At conditions of 95° F (35° C), condenser storage capacity is 95% full.
5. To determine the correct amount of refrigerant needed for a particular application, reference the Trane Reciprocating Refrigeration Manual.
14 SCXF-SVX01K-EN
Table 6. SCWF/SIWF water flow volumes
Water Volume in U.S. Gallons / Liters
Unit
Size
20 9.0 34.1 17.4 65.9 16.9 64.0 22 9.0 34.1 17.4 65.9 16.9 64.0 25 9.0 34.1 17.4 65.9 16.9 64.0 29 9.0 34.1 20.5 77.6 18.8 71.2 32 9.0 34.1 20.5 77.6 18.8 71.2 35 10.0 37.9 21.9 82.9 20.2 76.5 38 10.0 37.9 21.9 82.9 20.2 76.5 42 15.0 56.8 32.2 121.9 31.4 118.9 46 15.0 56.8 32.2 121.9 31.4 118.9 52 15.0 56.8 36.9 139.7 35.9 135.9 58 15.0 56.8 36.9 139.7 35.9 135.9 65 16.0 60.6 37.9 143.5 36.9 139.7 72 16.0 60.6 37.9 143.5 36.9 139.7 80 16.0 60.6 37.9 143.5 36.9 139.7
90 22.5 85.2 50.1 189.6 N/A N/A 100 23.0 87.1 50.6 191.5 N/A N/A 110 24.0 90.8 51.6 195.3 N/A N/A
w/o
Economizer
Gallons Liters Gallons Liters Gallons Liters
With Mech.
Cleanable Econ
With Chem.
Cleanable Econ
General Data
Table 7. SCWF/SIWF Refrigerant circuits, number of
compressors by circuit
Circuit
Unit Size 1 2 3 4 5 6
20/22/25 Ton 1- 10T 1- 10T 29/32 Ton 1- 15T 1- 10T 35/38 Ton 1- 10T 1- 10T 1- 10T 42/46 Ton 1- 15T 1- 10T 1- 10T 52/58 Ton 1- 15T 1- 15T 1- 15T 60/72 Ton 1- 15T 1- 15T 1- 15T 1- 10T 80 Ton 1- 15T 1- 15T 1- 15T 1- 15T 90 Ton 1- 15T 1- 15T 1- 15T 1- 15T 1- 15T 100 Ton 1-15T 1-15T 1-15T 1-15T 1-10T 1-10T 110 Ton 1- 15T 1- 15T 1- 15T 1- 15T 1- 15T 1- 15T
Note: This table depicts compressor location in unit, plan view from left
corner.
Table 8. SCRF/SIRF Refrigerant circuits, number of
compressors by circuit
Unit Size Circuit 1 Circuit 2
20 Ton 1-10T 1- 10T 25/29 Ton 1-15T 1-10T 30/35 Ton 2-10T 1-10T 40 Ton 1-10T, 1-15T 1-10T 50 Ton 2-15T 1-15T 60 Ton 2-15T 2-15T
Note: This table depicts compressor location in unit, plan view from left
corner.
SCXF-SVX01K-EN 15
General Data
Table 9. Filter data, water-cooled units models SCWF &
SIWF
Unit Size 20- 38T 40-85T 90-110T
Number - Size (In.) 8 - 20x18 12 - 25 x 20 15 - 24 x 24
4 - 20 x 20 6 - 20 x 20 3 - 24 x 12
Units With Hot Water Or Steam
Number - Size (In.) 4 - 16x20 4 - 25 x 20
4 - 20 x 20 2 - 20 x 20 4 - 18 x 20 8 - 25 x 16
4 - 20 x 16
n/a
Table 10. Filter data, air-cooled units models SCRF &
SIRF
Unit size 20- 35 tons 40-60 tons
Number - Size (in.) 8 - 20x18 12 - 25 x 20
4 - 20 x 20 6 - 20 x 20
Units With Hot Water Or Steam
Number - Size (in.) 4 - 16x20 4 - 25 x 20
4 - 20 x 20 2 - 20 x 20 4 - 18 x 20 8 - 25 x 16
4 - 20 x 16
Table 11. Self-Contained Heating Coil
Unit Size
Steam Coil
Coil Type NS NS NS NS Rows 1 1 1 1 No./Size (in.) (2) 24 x 58 (2) 30 x 81 (2) 24 x 58 (2) 30 x 81
No./Size (mm) FPF 42 42 42 42
Hot Water Coil
Coil Type 5W 5W 5W 5W Rows 1 or 2 No./Size (in) (2) 24 x 58 (2) 30 x 81 (2) 24 x 58 (2) 30 x 81
No./Size (mm)
FPF 80 or 108 80 or 108 80 or 108 80 or 108
Notes:
1. Hot water and steam heating coils have Prima-Flo® fins without turbulators.
2. For coil capacities, use TOPSS™ (Trane Official Product Selection Program).
3. Full capacity coils consist of two coils stacked and piped in parallel.
20 - 38
(2) 609.6 x
1473.2
(2) 609.6 x
1473.2
SCWF
SCWF
42 - 80
(2) 762 x
2057.4
(2) 762 x
2057.4
SCRF
20 - 35
(2) 609.6 x1
473.2
(2) 609.6 x
1473.2
SCRF
40 - 60
(2) 762 x
2057.4
(2) 762 x
2057.4
Table 12. Waterside economizer coil physical data - SCXF
Unit Size Type Rows FPF
20, 22 & 25
20, 22 & 25
20, 22 & 25
20, 22 & 25
29 & 32
29 & 32
29 & 32
29 & 32
35 & 38
35 & 38
35 & 38
35 & 38
42 & 46
42 & 46
42 & 46
42 & 46
52, 58, 65, 72,
80, 85
52, 58, 65, 72,
80, 85
52, 58, 65, 72,
80, 85
52, 58, 65, 72,
80, 85
90, 100 & 110
Chemically
Cleanable
Mechanical
Cleanable
Chemically
Cleanable
Mechanical
Cleanable
Chemically
Cleanable
Mechanical
Cleanable
Mechanical
Cleanable
Chemically
Cleanable
Chemically
Cleanable
Mechanical
Cleanable
Chemically
Cleanable
Mechanical
Cleanable
Chemically
Cleanable
Mechanical
Cleanable
Chemically
Cleanable
Mechanical
Cleanable
Chemically
Cleanable
Mechanical
Cleanable
Chemically
Cleanable
Mechanical
Cleanable
Mechanical
Cleanable
2 108 40 78.5
2 108 40 78.5
4 108 40 78.5
4 108 40 78.5
2 108 55 78.5
2 108 55 78.5
4 108 55 78.5
4 108 55 78.5
2 108 57.5 78.5
2 108 57.5 78.5
4 108 57.5 78.5
4 108 57.5 78.5
2 144 55 101
2 144 70 101
4 144 55 101
4 144 70 101
2 144 70 101
2 144 70 101
4 144 70 101
4 144 70 101
4 144 70 119.3
Height
(in)
Length
(in)
16 SCXF-SVX01K-EN

Pre-Installation

Receiving

Receiving Checklist
Complete following checklist immediately after receiving shipment to detect any shipping damage.
Inspect individual cartons before accepting. Check for rattles, bent carton corners, orother visible indications of shipping damage.
If a unit appears damaged, inspect it immediately before
accepting the shipment. Make specific notations concerning the damage on the freight bill. Do not refuse delivery.
Inspect the unit for concealed damage before it is stored
and as soon as possible after delivery. Report concealed damage tothe freight linewithin the allotted time after delivery. Check with the carrier for their allotted time to submit a claim.
Do not move damaged material from the receiving location. reasonable evidence that concealed damage did not occur after delivery.
Do not continue unpacking the shipment if it appears damaged. crate.Take photos of damaged material if possible.
Notify the carrier’s terminal of the damage immediately immediate joint inspection of the damage by the carrier and consignee.
Notify yourTrane representative of the damage and arrange damage before making any repairs to the unit.
Ship-Separate Accessories
Field-installed sensors ship separately inside unit’s main control panel. Extra filters, sheaves, and belts ship in unit’s fan motor section. Condenser plugs, spring isolators, and isopads ship in unit’s bottom left side.
It is the receiver’s responsibility to provide
Retain all internal packing, cartons, and
by phone and mail. Request an
for repair. Have the carrier inspect the

Contractor Installation Responsibilities

Complete the following checklist before beginning final unit installation.
Verify the unit size and tagging with the unit nameplate.
Make certain the floor or foundation is level, solid, and
ficient to support the unit and accessory weights.
suf Level or repair the floor before positioning the unit if necessary.
Allow minimum recommended clearances for routine maintenance unit for shaft removal and servicing. Refer to unit submittals for dimensions. See also “Service
Clearances,” p. 27.
Allow three fan diameters above the unit for the disc
harge ductwork. Return air enters the rear of the unit and conditionedsupply air dischargesthrough the top.
Electrical connection knockouts are on the top, left side of
the unit.
Allow adequate space for piping access and panel
val. Condenser water piping, refrigerant piping,
remo and condensate drain connectionsare on the lower left end panel.
Note: Unit
using vibration isolators. The unit height may increase up to 5 7/8” with spring type isolators.
Electrical supply power must meet specific balance and
voltage requirements as described in section
“Installation - Electrical,” p. 37.
Water-cooled unitsonly:The installer is responsible for pro
viding a condenser main, standby water pump, cooling tower, pressure gauges, strainers, and all components for waterside piping. See “Water Piping,”
p. 32 for general waterside recommendations.
Air
-cooled units only:The installer is responsible for providing and installing the remote air-cooled condenser and refrigerant piping, including filter driers.
and service. Allow space at end of the
height and connection locations will change if
SCXF-SVX01K-EN 17
Pre-Installation

Unpackaging

Commercial self-contained units ship assembled with protective coverings over thecoil and discharge openings.
Figure 3, p. 18 illustrates a typical shipping package.
Figure 3. Typical unit shipping package
Shipping Cover
Unit Protective Covers
Remove shipping protection coverings from human interface panel (HI) at control panel, filter box (or air inlet opening), discharge air opening, and optional variable frequency drive (VFD).
Supply Fan Isolators
Remove the shipping channels and mounting bolts from beneath the fan. See Figure 4, p. 18. Open both fan compartment access doors to access the channels. There
Figure 4. Fan assembly shipping spacer locations
are four mounting points for 20-38 ton units and six mounting points for 40-80 ton units.
Note: For 20-38 ton units, do not remove the fan
assembly shipping blocks and tie down bolts if the fan speed is 750 rpm or less.
While keeping the fan mounting frame level, turn the fan
isolator height adjusting bolts until the fan housing P­gasket compresses 1/4” against the roof transition piece. See Figure 4, p. 18.
Isolator Height
SCWF 40-80 & SCRF 60 Only
Adjusting Bolt
SCWF 40-80 & SCRF 60 Only
18 SCXF-SVX01K-EN

Dimensions & Weights

Table 13. Unit Weights - SCWF/SCRF/SIWF/SIRF - lb (kg)
Unit Size
20 3102 (1407) 430 (195) 140 (64) 340 (154) 460 (209) - 212 (96) 22 3102 (1407) 430 (195) 140 (64) 340 (154) 460 (209) - 212 (96) 25 3170 (1438) 430 (195) 140 (64) 340 (154) 460 (209) 144 (65) 212 (96) 29 3326 (1508) 500 (227) 190 (86) 390 (177) 460 (209) - 212 (96) 32 3514 (1594) 500 (227) 190 (86) 390 (177) 460 (209) 132 (60) 212 (96) 35 3721 (1688) 500 (227) 280 (127) 505 (229) 460 (209) - 212 (96) 38 3819 (1732) 500 (227) 280 (127) 505 (229) 460 (209) 138 (63) 212 (96) 42 4615 (2093) 640 (290) 255 (116) 505 (229) 600 (272) - 257 (117)
SCWF/SIWF
SCRF/SIRF
Notes:
1. All unit weights include refrigerant, water, inlet guide vanes and controllers, electric heat and valves.
2. Add 150 lbs. to total weight to obtain approximate shipping weight.
3. Flexible horizontal discharge plenum option weights: 45-inch plenum = 705 lbs., Standard height plenum = 430 lbs., Low height plenum = 325 lbs.
46 4705 (2134) 640 (290) 255 (116) 505 (229) 600 (272) 170 (77) 257 (117) 52 4892 (2219) 700 (318) 335 (152) 665 (302) 600 (272) - 257 (117) 58 5142 (2332) 700 (318) 335 (152) 665 (302) 600 (272) 216 (98) 257 (117) 65 5371 (2436) 800 (363) 335 (152) 665 (302) 600 (272) - 257 (117) 72 5491 (2490) 800 (363) 335 (152) 665 (302) 600 (272) 216 (98) 257 (117) 80 5814 (2637) 800 (363) 335 (152) 665 (302) 600 (272) - 257 (117)
90 6330 (2871) - - 1015 (460) - 255 (116) ­100 6840 (3103) - - 1015 (460) - 255 (116) ­110 6852 (3108) - - 1015 (460) - 255 (116) -
20 2887 (1310) 430 (195) - - 460 (209) - -
25 3041 (1379) 500 (227) - - 460 (209) - -
29 3231 (1465) 500 (227) - - 460 (209) - -
30 3321 (1506) 500 (227) - - 460 (209) - -
35 3421 (1552) 500 (227) - - 460 (209) - -
40 4294 (1948) 640 (290) - - 600 (272) - -
50 4731 (2146) 700 (318) - - 600 (272) - -
60 5288 (2399) 800 (363) - - 600 (272) - -
Base
Weight
Airside
Economizer
Waterside
Economizer
2-Row
4-Row
Waterside
Economizer
Heating Coil Box
6-Row
Evap. Coil 6-inch filter
rack
Table 14. Unit weights - CCRC/CIRC - lb (kg)
Unit Size
CCRC/CIRC 20 2030 (920) 1906 (865) CCRC/CIRC 29 2084 (945) 1960 (890) CCRC/CIRC 32 2138 (970) 2014 (915) CCRC/CIRC 35 3018 (1370) 2833 (1285) CCRC/CIRC 40 3072 (1395) 2887 (1310) CCRC/CIRC 50 3995 (1810) 3695 (1675) CCRC/CIRC 60 4275 (1940) 3975 (1805)
Weight
Shipping
Operating Weight
Table 15. VFD weights - lb (kg)
Bypass HP 200V 460V 575V
7.5 26 11.793 14 6.35 14 6.35 10 26 11.793 14 6.35 26 11.793
Without
15 52 23.587 26 11.793 26 11.793 20 52 23.587 26 11.793 26 11.793 25 52 23.587 26 11.793 26 11.793
Table 15. VFD weights - lb (kg) (continued)
Bypass HP 200V 460V 575V
30 77 34.967 52 23.587 52 23.587
Without
With
Notes:
1. Add 100 lbs for unit swing out door on units with VFD only.
2. Add 150 lbs for units with VFD with bypass.
40 77 34.967 52 23.587 52 23.587 50 N/A N/A 52 23.587 52 23.587 60 N/A N/A 77 34.967 N/A N/A
7.5 65 29.484 20 9.072 20 9.072 10 65 29.484 65 29.484 65 29.484 15 70 31.751 65 29.484 65 29.484 20 70 31.751 65 29.484 65 29.484 25 100 45.359 65 29.484 65 29.484 30 100 45.359 70 31.751 70 31.751 40 140 63.503 70 31.751 70 31.751 50 N/A N/A 100 45.359 100 45.359 60 N/A N/A 100 45.359 N/A N/A
SCXF-SVX01K-EN 19
Dimensions & Weights
Figure 5. 20-38 ton self-contained
Notes:
1. All unit weights include refrigerant, water, controllers, electric heat and valves.
2. Add 150 lbs. to total weight to obtain approximate shipping weight.
20 SCXF-SVX01K-EN
Figure 6. 42-80 ton self-contained
Dimensions & Weights
Notes:
1. All unit weights include refrigerant, water, controllers, electric heat and valves.
2. Add 150 lbs. to total weight to obtain approximate shipping weight.
SCXF-SVX01K-EN 21
Dimensions & Weights
Figure 7. 90-110 ton self-contained: front view
Ext. Height
43.50"
27.75"
19.625"
Std. Height
Low Height
Plenum (low, standard,
and extended height shown)
Human
Interface
Unit Control
89.50"
Box
140.00"
Figure 8. 90-110 ton self-contained: top view (isolator mounting locations shown)
80.50"
3.50"
3.50"
*
72.00"
133.00"
Filter Rack
*
VFD/
Interface
*
86.25"
*
69.75"
*
Isolator Mounting Location (x6)
on bottom of unit
*
22 SCXF-SVX01K-EN
Figure 9. Detail A: electrical connections 20-110 tons
40 3/8” (20-38 Ton)
Dimensions & Weights
PLUGS
UGS
PL
Table 16. Discharge dimensions, in.
Unit Model Fan Size A B C D
Standard Fan
SCWF 20-25 SCRF 20
SCWF 29-32 SCRF 25-29
SCWF 35-38 SCRF 30-35
SCWF 42-58 SCRF 40-50
SCWF 65-80 SCRF 60
SCWF 90-110 27.5” 50.70 33.5 28.8 34.5
SCWF 38 18” 44.8 23.25 36.78 19.0 SCWF 46 18” 44.8 23.25 36.78 19.0 SCWF 58 18” 44.8 23.25 36.78 20.4 SCWF 72 20” 43.4 26.2 34.77 24.6
18” 31.85 23.5 23.11 20.4
18” 31.85 23.5 23.11 20.4
20” 30.5 26.2 21.25 25.75
25” 43.75 33.0 31.5 31.5
27.5” 43.5 33.5 28.63 34.5
Low Flow Fan Option
SCXF-SVX01K-EN 23
Dimensions & Weights
Figure 10. Hot water coil
Main Control Panel
Hot Water Outlet Connection
Hot Water Inlet Connection
Notes:
1. All coils are factory mounted, piped, and wired.
2. All piping connections are 1-1/2” (38.1mm) female NPT fittings.
A
Air Inlet
C
B
D
E
G
F
H
Table 17. Hot water coil piping locations & weight, in-lbs.
Unit Size A B C D E F G H weight
20 - 38 60 3/8 82 7/8 18 20 5/8 8 1/8 22 3/8 3 5/8 8 1/4 460 42 - 80 72 7/8 105 1/4 18 24 1/2 10 3/4 13 1/4 3 5/8 8 1/4 600
(a)Weight includes complete heating coil box.
Figure 11. Steam coil
C
B
Main Control Panel
(a)
A
Air Inlet
H
J
M
N
F
K
L
Vacuum Trap Connection
Condensate Return
Vacuum Trap Connection Steam Inlet Connection
Condensate Return
Notes:
1. All coils are factory mounted, piped, and wired.
2. All piping connections
1
are 1-
/2” (38.1mm)
female NPT fittings.
Table 18. Piping locations for steam coils, in-lbs.
Unit Size A B C D E F G H J K L M N Weight
20 - 38 60 3/8 82 7/8 18 - - 22 3/8 - 3 18 1/2 3 7/8 5 4 3/8 1 1/4 460 42 - 80 72 7/8 105 1/4 18 - - 13 1/4 - 3 22 1/8 6 3/8 5 3/8 4 3/8 1 1/4 600
Note: The weight includes the complete heating coil box.
24 SCXF-SVX01K-EN
Figure 12. Flexible horizontal discharge plenum
Dimensions & Weights
A
C
B
Table 19. Plenum dimensions, in-lbs.
Unit Size A B C Weight
low 64 7/8 24 5/8 95 7/8 325
20-38
42-80
90-110
std. 64 7/8 32 3/8 95 7/8 430 ext. 64 7/8 45 95 7/8 705
low 80 3/8 21 1/8 119 7/8 390 std. 80 3/8 28 5/8 119 7/8 540 ext. 80 3/8 45 119 7/8 705
low 80 1/2 19 5/8 140 430 std. 80 1/2 27 3/4 140 595 ext. 80 1/2 431/2 140 795
Figure 13. Six-inch filter rack
Table 20. Six-inch filter rack weight, lbs.
Unit Size Weight
20-38 212 42-80 257
SCXF-SVX01K-EN 25
Dimensions & Weights

Airside Economizer

Figure 14.
Figure 15.
Table 21. Airside economizer dimensions - in
Size A B C D E F (1) F (2) G (1) G (2) H (1) H (2) J K L M Weight
SXWF 20 44 74 22 3/8 81 3/4 8 3/4 66 3/4 49 3/4 23 1/4 20 1/2 9 3/4 11 1/8 20 1/2 22 1/4 16 49 3/4 430 SXRF 20 44 74 22 3/8 81 3/4 8 3/4 68 5/8 49 3/4 28 1/8 20 1/2 7 1/4 11 1/8 20 1/2 22 1/4 16 49 3/4 500 SXRF 25 44 74 22 3/8 81 3/4 8 3/4 68 5/8 49 3/4 28 1/8 20 1/2 7 1/4 11 1/8 20 1/2 22 1/4 16 49 3/4 500 SXWF 22 44 74 22 3/8 81 3/4 8 3/4 68 5/8 49 3/4 28 1/8 20 1/2 7 1/4 11 1/8 20 1/2 22 1/4 16 49 3/4 500 SXRF 29 44 74 22 3/8 81 3/4 8 3/4 74 1/4 62 3/4 23 1/4 20 1/2 9 3/4 11 1/8 20 1/2 22 1/4 9 1/2 62 3/4 500 SXWF 32 44 74 22 3/8 81 3/4 8 3/4 74 1/4 62 3/4 23 1/4 20 1/2 9 3/4 11 1/8 20 1/2 22 1/4 9 1/2 62 3/4 500
SXRF 30-35 44 74 22 3/8 81 3/4 8 3/4 73 1/2 62 3/4 33 20 1/2 4 7/8 11 1/8 20 1/2 22 1/4 9 1/2 62 3/4 500
SXWF 35-38 44 74 22 3/8 81 3/4 8 3/4 73 1/2 62 3/4 33 20 1/2 4 7/8 11 1/8 20 1/2 22 1/4 9 1/2 62 3/4 500
SXWF 42 57 3/8 86 1/2 13 1/4 104 3/8 8 7/8 83 5/8 63 1/2 33 26 2 1/2 15 26 24 3/4 20 3/8 63 1/2 640 SXRF 40 57 3/8 86 1/2 13 1/4 104 3/8 8 7/8 94 1/8 63 1/2 28 1/8 26 6 7/8 15 26 24 3/4 20 3/8 63 1/2 640 SXWF 46 57 3/8 86 1/2 13 1/4 104 3/8 8 7/8 94 1/8 63 1/2 28 1/8 26 6 7/8 15 26 24 3/4 20 3/8 63 1/2 640 SXRF 50 57 3/8 86 1/2 13 1/4 104 3/8 8 7/8 96 5/8 63 1/2 52 37 1/2 1 7/8 9 1/4 37 1/2 19 20 3/8 63 1/2 700 SXRF 60 57 3/8 86 1/2 13 1/4 104 3/8 8 7/8 96 5/8 63 1/2 52 37 1/2 1 7/8 9 1/4 37 1/2 19 20 3/8 63 1/2 700
SXRF 52-58 57 3/8 86 1/2 13 1/4 104 3/8 8 7/8 96 5/8 63 1/2 52 37 1/2 1 7/8 9 1/4 37 1/2 19 20 3/8 63 1/2 700
SXWF 65-80 57 3/8 86 1/2 13 1/4 104 3/8 8 7/8 96 5/8 63 1/2 52 37 1/2 1 7/8 9 1/4 37 1/2 19 20 3/8 63 1/2 800
26 SCXF-SVX01K-EN
Dimensions & Weights

Service Clearances

See Figure 16 for recommended service and code clearances.
Figure 16. Top view of self-contained unit showing recommended service and code clearances
(a)
air
inlet
36”
minimum
control panel
(a)See Table 22, p. 27 for right side clearance values for various unit configurations.
42” (20-38 tons)
48” (42-110 tons)
18”
minimum
VFD
Table 22. Service and code clearance requirements
Side Distance Purpose
front
left 36 in. filter, refrigeration, & waterside components
right
inlet 18 in. provides uniform airflow
42 in. (20-38 tons)
48 in. (42-110 tons)
9 in.
18 in.
9 in.
36 in.
NEC code requirement
fan service/removal
non VFD w/ open return
non VFD w/ ducted return
20-80 tons, w/ VFD 7.5 to 50 hp
90-110 ton units w/ VFD 25 to 50 hp
See f
ootnote (a)
SCXF-SVX01K-EN 27

Installation - Mechanical

Unit Handling Procedure

WARNING
Improper Unit Lift!
Test lift unit approximately 24 inches to verify proper
center of gravity lift point. To avoid dropping of unit, reposition lifting point if unit is not level. Failure to properly lift unit could result in unit dropping and possibly crushing operator/technician which could result in death or serious injury and possible equipment or property-only damage.
1. Use spreader bars to avoid unit damage.
2. Spreader bar must be a minimum of 11 feet for 20-85 ton units and 12 feet for 90-110 tons. Chains must not bear on top of unit.
3. Do not use hooks to lift unit. Do not hook into open channels detail inFigure 3, p. 18 and Figure 17, p. 28.
4. Lift using overhead crane only. Adjust rigging for unit center of
5. Unit center of gravity will fall within center of gravity block
6. See unit nameplate for unit weights.
7. Do not stack units.
to lift unit. Loop chain through lifting lug. See
gravity.
at various locations depending on unit options.
Table 23. Gravity Block Dimensions 20-80 tons, in.
Unit Size A B C
20-35 25 32 38 42-80 33 34 50
Figure 17. Detail of how to loop chain through lifting
lug on self-contained
Figure 18. Gravity block location and dimensions for 20-80 ton units
28 SCXF-SVX01K-EN
Figure 19. Gravity block location and dimensions for 90-110 ton units
Installation - Mechanical

Installation Preparation

Before installing the unit, perform the following procedures to ensure proper unit operation.
1. Position the unit and skidassembly inits final location.
2. Test lift the unit to determine exact unit balance and stability before hoisting it to the installation location. See “Unit Handling Procedure,” p. 28 for proper rigging procedures and cautions.
3. Remove the skids from under the unit. See Figure 3,
p. 18. Refer to the “Skid Removal” section. If you find
internal damage, file a claim immediately to the deli
vering carrier.
4. Remove the protective shipping covers from the unit.
5. Verify isolators are properly tightened for operation.
e “Unit Vibration Isolator Option,” p. 29.
Se
6. Tighten compressor isolator mounting bolts.Torque to
8 ft. lbs. (+ 2 ft. Lbs.)
1

Unit Vibration Isolator Option

Important: Vibration isolation is not necessary for the
unit since the factory internally isolates the fan and compressors, thus creating double isolation.Trane strongly recommends that you consult a vibration specialist when considering double isolation.In general,
Trane does not recommend double-
isolation.
If job requirements dictate unit isolators, use a housed­spring isolator with a locating pin. Factory-provided unit isolators are type CP and indicate the spring number on the outer housing.See Figure 20, p. 29. Set the spring-type vibration isolators inposition before completing electrical, piping, or duct connections.The 20-38 ton units require four isolators per unit, and the 40-80 ton units require six isolators per unit. Reference the isolator placement sheet that ships with the isolators to indicate proper placement.
Unit Isolator Installation Procedure
Follow the procedure below to install isolators:
1. Position the isolators under the unit base referring to the isolator placement sheet that ships with the unit isolators. Lift one end of the unit at a time to position the isolators. Fasten the isolators to the floor using anchor bolts.
2. Level the unit by adjusting the isolator heights. Unit weight isolators to rest on the lower housing. Maintain clearances between 1/4 and 1/2”.To increase the clearance, lift the unit off the isolator and turn the leveling bolt counterclockwise. Verify that the unit is level and the housing clearances are correct.The maximum allowable difference between isolator heights is 1/4”. Shim as required under the isolators.
Note: The unit is equipped with a positively sloped drain
Figure 20. Optional spring-flex vibration isolator (type
may cause the upper housing of the spring
pan to help indoor air quality (IAQ) and does not require one corner of the unit to be pitched.
CP-1) for unit isolation
SCXF-SVX01K-EN 29
Installation - Mechanical

Duct Connections

Return air enters the rear of the unit and conditioned supply air discharges through the top. Attach supply air ductwork directly to the unit’s top panel, around the fan discharge opening. A duct collar is not provided.
Note: Units equipped with flexible horizontal discharge
plenum option may include a duct collar when holes are factory cut. If discharge openings are field-cut, refer to the “Plenum Installation” section.
Install all airducts according to the National Fire Protection
Association standards for the “Installation of Air
Conditioning and Ventilation Systems other than ResidenceType (NFPA 90A) and ResidenceType Warm Air Heating and Air Conditioning Systems (NFPA 90B).
Make duct connections to the unit with a flexible material such as heavy canvas. If a fire hazard exists,Trane
Figure 21. Duct connection recommendations
Discharge Duct
3-inch Flexible Duct
3 Fan Diameters
Return Air
recommends using Flexweave 1000, type FW30 or equivalent canvas. Use three inches for return duct and three inches for discharge duct. Keep material loose to absorb fan vibration.
Note: Compressors and fan assembly are internally
isolated. External isolation devices (spring mounting isolators) are at discretion of a vibration specialist consulted by building or HVAC system designer.
If using return ductwork to the unit, secure it with three inches of flexible duct connector.
Extend discharge duct upward without change in size
direction for at least three fan diameters.
or
Use 3” flexible duct connection on discharge ductwork.
Run the ductwork straight from the opening for a minimum of three
fan diameters. See Figure 21, p. 30. Extend remaining ductwork as far as possible without changing size or direction. Do not make abrupt turns or transitions near the unit due to increased noise and excessive static losses. Use elbows with splitters or turning vanes to minimize static losses.
Poorly constructed turning vanes may cause airflow generated noise. Align the fan outlet properly with the ductwork to decrease noise levels in the duct and to increase fan performance.To complete trunk ductwork to the VAV terminal units, refer to the VAV box manuals for specific requirements. Check total external static pressures against fan characteristics to be sure the required airflow is available throughout the ductwork.
To achieve maximum acoustical performance, minimize the
duct static pressure setpoint

Plenum

Figure 22. Correct plenum insulation placement
Before installing plenum, attach insulation strip that ships with plenum. See Figure 22, p. 30 for proper insulation location. Align plenum front with control panel side of unit. Using strips and screws provided, secure plenum to unit.Treat field-cut holes to prevent fiberglass from entering the airstream.
Note: Plenum insulation must be applied properly to
prevent air bypass around the plenum. See
Figure 22, p. 30.
Dashed line indicates correct insulation placement.
30 SCXF-SVX01K-EN
Plenum Bottom View
Loading...
+ 74 hidden pages