Trane GSSD User Manual

Water Source Heat Pump Residential Split Configuration HVAC System
Installation Operation &
WSHPC-IOM-2
72-9041-02
Maintenance
Library Service Literature
Product Section Unitary
Product Water Source Heat Pump
Literature Type Installation, Operation and Maintenance
Sequence 2
Date June 1999
File No. SL-UN-WSHP-GSSD-IOM-2-6-99
Supersedes WSHPC-IOM-2 / 72-9041-01 (Jan 98)
©An American Standard Company
Since American Standard Inc. has a policy of continuous product improvement, it reserves the right to change specifications and design without notice. The installation and servicing of the equipment referred in this booklet should be done by qualified, experienced technicians.
Table of Contents
Model Number
Descriptions.....................
General
Information......................
Receiving and
Handling..........................
Installation
Drawings.........................
Installation (Water
Connections)....................
Installation
(Electrical).................
Diagram.................... 14
3 Installation (Water Loop).. 15
4 Refrigeration Charge........ 16
6 Refrigeration System....... 17
7 Accessories................... 18
10
11
Notice
The Trane Company urges that all HVAC servicemen working on Trane equipment, or any manufacturer’s products, make every effort to eliminate, if possible, or vigorously reduce the emission of CFC, HCFC, and HFC refrigerants to the atmo­sphere resulting from installation, operation, routine maintenance, or major service on this equipment. Always act in a re­sponsible manner to conserve refrigerants for continued use even when acceptable alternatives are available.
Refrigerant used in any type of air-conditioning or refrigerating equipment should be covered for reuse, recovered and/or recycled for reuse, reprocessed (reclaimed), or properly destroyed, whenever it is removed from the equipment. Never re­lease to the atmosphere.
Take extra care to properly maintain all service equipment directly supporting refrigerant service work such as gauges, hos­es, vacuum pumps, and recycling equipment. Stay aware of unit enhancements, conversion refrigerants, compatible parts and manufacturer’s recommendations which will reduce refrigerant emissions and increase equipment operating efficien­cies. Follow specific manufacturer’s guidelines for conversion of existing systems.
2
Model Number Description
DIGITS 1 & 2 - PRODUCT TYPE
GS = Ground Source Heat Pump
DIGIT 3 - PRODUCT CONFIGU­RATION
S = Split System
DIGIT 4 - DEVELOPMENT SE­QUENCE D
DIGITS 5,6 & 7 - UNIT NOMINAL CAPACITY (MBH)
024 = 24.1
030 = 29.6
036 = 36.4
042 = 41.1
048 = 48.7
060 = 59.2
072 = 65.6
GS S D 036 1 0 C 0 0 1 2 0 T
5
DIGIT 14 - FREEZE PROTEC­TION
1 = 35 Degree Freezestat
2 = 20 Degree Freezestat
DIGIT 15 - OPEN
0 = Open
DIGIT 16 - BRAND
C = Command Aire
T = Trane
10
15
DIGIT 8 - VOLTAGE/HERTZ/ PHASE
1 = 208/230-60-1
DIGIT 9 - UNIT ARRANGEMENT
0 = Split Condensing Unit
DIGIT 10 - DESIGN SEQUENCE C
DIGIT 11 - OPEN DIGIT
0 = Open Digit
DIGIT 12 - OPEN DIGIT
0 = Open Digit
DIGIT 13 - DESUPERHEATER
0 = No Desuperheater
1 = With Desuperheater
3
General Information
The GSSD split unit has been ARI rat­ed with the Trane TWE air handlers with ICM 2 variable speed motors to create a complete split system for res­idential applications. The GSSD equipment is completely assembled, piped, internally wired and test operat­ed in the factory. The GSSD equip­ment is ETL and CSA listed.
A prewired terminal strip is provided for field control wiring.
The system water inlet and outlet con­nections are female 1-inch National Pipe Thread (NPT) swivel quick con­nectors with stainless steel stop ring to simplify field installation.
The GSSD units are shipped with a pressurized dry nitrogen holding charge to ensure clean components.
All equipment has easy to read decals and labels to aid in service of unit, identifying port locations and indicat­ing caution areas.
Safety
The GSSD was designed with protec­tion of unit components in mind. High and low pressure cutouts are included to prolong the life of the compressor. A 35 degrees F freezestat for non-anti­freeze applications or 20 degrees F freezestat for closed loop with anti­freeze is included to protect against fluid freezing in the unit’s water heat exchanger. All safety devices with ex­ception of compressor internal over­load are connected to a lockout relay to turn off the compressor, the loop pumps and the desuperheater pump if a problem is incurred.
Note:
The lockout relay may be reset by cycling power to the unit at the dis­connect or thermostat system switch.
Brass Loop Water Connections
Two 1-inch brass swivel connectors on the units help eliminate the need for a backup wrench when tightening the loop water connections.
Gaskets for the brass connections can be found inside a cloth bag located in the electrical compartment.
Cabinet
The cabinet is constructed of galva­nized heavy gauge steel. The finish is applied by an electrostatic powder spray system in the color of crushed
ice.
The top, front half of the diagonal cab­inet is removable for access to all of the internal components by removing only two screws. All panels are insu­lated with 1/2-inch thick, neoprene backed, acoustical fiberglass insula­tion
Desuperheater
(Optional)
The double wall vented desuperheater uses heat off of the discharge line of the compressor to preheat a home’s domestic hot water. Hot water is pro­vided at virtually no cost to the user during the cooling operation and effi­ciently during the heating operation by reducing the amount of time the hot water heater runs.
The desuperheater’s stainless steel, voluted, circulator pump is built into the unit. The connections are 1/2-inch NPT female water inlet and outlet con­nections. The desuperheater has two temperature control sensors that mon­itor the temperature of the discharge line of the compressor and the temper-
ature-out of the hot water heater. The desuperheater is disable until the com­pressor discharge line reaches 145 de­grees F. The desuperheater pump will automatically shut off if the tempera­ture of the incoming water exceeds 125 degrees F to prevent excessive water temperatures and pump damage.
Trane provides a twist lock fuse for the desuperheater. The fuse is shipped loose to ensure pump integrity. The pump is water cooled and should be connected to the water heater prior to its running.
The fuse is located in a cloth bag in the electric box. (See Page 12, Figure 6
for fuse location).
Thermostats
The following wall mounted thermo­stats may be used in conjuction with these units:
! Single-stage manual changeover
with Heat-Off-Cool system switch and On-Off fan switch. This thermostat is suitable if there is no electric backup heater used with a water-to-air heat pump.
! A single stage cool/two stage heat
manual changeover with Heat­Off-Cool system switch, Auto/On fan switch, and a Normal­Auxiliary-Emergency Heat switch. The Normal-Auxiliary-Emergency Heat switch thermostat is suitable when an electric backup heater is used in conjunction with a water­to-air heat pump.
4
General Information
Warranty
The unit is warranted by the manufac­turer against any defects in material and factory workmanship for one year after installation (labor and parts).
The refrigerant circuit, including the compressor, expansion device, revers­ing valve (less solenoid coil), and all heat exchangers in contact with refrig­erants are warranted for an additional four years (parts only).
Optional extended warranties are available through the local distributor.
Note:
If any safety device is bypassed or removed, the warranty is voided.
5
Receiving and Handling
The GSSD is packaged in clear stretch wrap to allow immediate visual in­spection. A careful inspection should be made for shipping damage. All or-
ders are free on board (FOB) facto­ry, therefore claims must be made with the delivering carrier.
Carefully remove the stretch wrap and the top cardboard corner pieces. Also
remove the (4) four shipping brackets from the lower corners of the unit along with the shipping skid.
Note:
Before installing the unit:
! Verify nameplate and model
number are correct.
! Inspect the overall quality and
appearance of the unit
.
Top Cover
Corners
Figure 1: Shipment Packaging
Wooden Skid
Shipping Brackets
6
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