Trane GRAA, GRCA, GRBA, GREA, GRDA Installation Manual

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Since the Trane Company has a policy of continuous product improvement, it reserves the right to change specifications and design without notice. The installation and servicing of the equipment referred to in this booklet should be done by qualified, experience d t e ch n icia n s.
Installation GRAA-IN-1
Library Service Literature Product Section Air Handling Product Make-Up Air Model GRAA Literature Type Installation Sequence 1 Date December 1996 File No. SV-AH-MUA-GRAA-IN-1-1296 Supersedes New
Roof Curb for Indirect Fired Gas Heating Products
Models: GRAA, GRBA, GRCA, GRDA, GREA, GRGA
© American Standard Company 1996
This manual, including the warnings and cautions inside, must be carefully read and followed by all persons who use or maintain this product, including those who have any responsibility involving its selection, application, service or repair. This unit will perform as designed only if used and maintained according to the instructions. Otherwise, it could fail to perform as designed and persons who rely on this product could sustain serious personal injury or death.
Page Description
Table of Contents
WARNING
3 General Information 3 Receiving Instructions 3 Literature Change History 3 Warnings and Cautions
Arrangement Unit Size Dimensional
B = Blower (Standard)
C = Blower (Standard) Plenum
D = Blower (Standard) Evaporative Cooler
E = Blower (Standard) Evaporative Cooler/Plenum
G = Blower (High CFM)
4 Arrangements B (10-80),
C (10-40), D (10-80), E (10-40), G (20-40)
9 Arrangements C (50-80),
E (50-80), G (50-12), J (20-12), K (10-80), L (10-80) 14 Ductwork Connection
Roof
Data
10-40 Page 4 Page 5 Page 6 Page 8 50-80 Page 4 Page 5 Page 6 Page 8 10-40 Page 4 Page 5 Page 6 Page 8 50-80 Page 9 Page 10 Page 11 Page 13 10-40 Page 4 Page 5 Page 6 Page 8 50-80 Page 4 Page 5 Page 6 Page 8 10-40 Page 4 Page 5 Page 6 Page 8 50-80 Page 9 Page 10 Page 11 Page 13 20-40 Page 4 Page 5 Page 6 Page 8 50-80 Page 9 Page 10 Page 11 Page 13
Opening
Note: Digit 14 in the Model
Number determines the arrangement of the unit.
Roof Curb
Assembly
Curb
Spec’s.
Ductwork
Connection
Page 14
12 Page 9 Page 10 Page 11 Page 13 20-40 Page 9 Page 10 Page 11 Page 13
J = Blower (High CFM) Plenum
K = Blower (High CFM) Cooling
L = Blower (High CFM) Cooling / Plenum
2 GRAA-IN-1
50-80 Page 9 Page 10 Page 11 Page 13 12 Page 9 Page 10 Page 11 Page 13 10-40 Page 9 Page 10 Page 11 Page 13 50-80 Page 9 Page 10 Page 11 Page 13 10-40 Page 9 Page 10 Page 11 Page 13 50-80 Page 9 Page 10 Page 11 Page 13
General Information
Attention
Read these instructions carefully prior to installing this equipment.
Check all specifications and make sure the appropriate equipment is being installed.
Retain this manual for future reference!
WARNING! Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation instructions thoroughly before installing or servicing this equipment.
Receiving Instructions
Inspect the shipment immediately when received to determine if any damage has occurred to the unit during shipment. After the Roof Curb has been unpacked, check for any visible damage to the parts. If any damage is found, the consignee should sign the bill of lading indicating such damage and immediately file claim for the damage with the transportation company.
Literature Change History GRAA-IN-1 (December 1996)
Original installation manual for roof curb.
Warnings and Cautions
Warnings and cautions appear at appropriate intervals throughout this manual.
Warnings! alert the equipment rigger, owner/operator and service personnel to potential hazards that could result in personal injury or death.
Cautions: are provided to alert personnel to conditions that may result in equipment or property damage.
GRAA-IN-1 3
Arrangement Capacity
B 10-80 C 10-40 D 10-80 E 10-40 G 20-40
Figure 1 - Dimensions
Roof Curbs for arrangements D and E include an evaporative cooler platform. See GRAA-IN-2.
Roof Curbs ship knocked down for ease of handling and storage. The field assembly and mounting of the curb to the roof is the responsibility of the installer. All curbs ship complete with pre-assembled side and end rails, cross member supports, ductwork connector brackets, hardware, optional insulation and gasketing. See Figures 3, 17, and 18 for a complete parts list for your curb.
Check to see that all components are included. Refer to Figures 3, 4, 5, 6, 17, and 18 to see if all other field supplied parts are also on hand.
Provide a suitable opening, or two openings, in the roof as suggested per Figures 2 & 4. These return and/or supply air ductwork open­ings have been calculated to in­clude a one inch clearance on each side of the ductwork. The in­staller may determine other open­ing(s) to accept return and/or supply air ducts to suit particular needs.
Dimensional Data
Capacity W+ B+
10,15 26-7/16 (672) 30-3/16 (767)
20,25,50 37-7/16 (951) 41-3/16 (1046)
30,35,60,70 48-7/16 (1230) 52-3/16 (605)
40,80 53-15/16 (1370) 57-11/16 (1465)
Approximate Roof Curb Weights
* R A Capacity 10,15 20,25,50 30,35,60,70 40,80
B 10 thru 40 115 133 151 161 D 10 thru 40 145 163 181 191 B
C D
E G 20 thru 40 NA 179 197 207
50 thru 80 10 thru 40
50 thru 80 10 thru 40
150 168 186 196
180 198 216 226
* R A Capacity F+ H+ J+
B 10 thru 40
D 10 thru 40
B C
D E
G 20 thru 40
Notes: * RA = Rooftop Arrangement + Dimensions are in inches. (Dimensions in parenthesis are in millimeters.) 1 lb. = 0.453 kg NA = Not Applicable
50 thru 80 10 thru 40
50 thru 80 10 thru 40
29-5/8
(752)
29-5/8
(752)
29-5/8
(752)
29-5/8
(752)
37-3/16
(945)
71-1/8 (1807)
71-1/8 (1807)
97-1/8 (2467)
97-1/8 (2467)
107-5/16
(2726)
67-3/8 (1711)
67-3/8 (1711)
93-3/8 (2372)
93-3/8 (2372)
103-9/16
(2630)
4 GRAA-IN-1
WARNING!
Capacity
Dimension
E * (mm)
10/15
26"
(660)
20/25/50
37"
(940)
30/35/60/70
48"
(1219)
40/80
53-1/2"
(1359)
To avoid any property damage or personal injury, it is the installer’s responsibility to make sure that the installation will not impair the function of this curb, or the unit to be installed.
All curbs must be mounted on level areas. The roof must be suitable to support the weight of both the curb and the unit to be mounted. The enclosed area of the roof curb must comply to required clearances to combustible materials. If the roof construction is made of combustible materials, the enclosed roof curb area must meet the following requirements:
1. Ventilate this area.
2. Leave area open (however, this may elevate higher sound levels).
3. Cover this area with non-combustible material, which utilizes an “R” value of
5.0 minimum.
Figure 2 - Roof Opening Specifications
20-7/8"
(530mm)
A*
20-7/8"
(530mm)
Position and assemble the curb, referring to Figures 1 thru 8, 17 and 18 and the following procedure:
1. All hardware used for these assembly procedures is included with your curb, and should be used. Do not tighten any hardware until the curb is completely level and square, and installed in a suitable position on the roof, with proper alignment to the roof/unit opening(s).
2. Position and install the end and side curb rail sub-assemblies, aligning around the roof opening location(s).
3. Position and install the inner cross brace(s) and ductwork brackets as shown.
4. Secure the roof curb to the roof decking.
5. Install the field supplied flashing/ materials.
6. Apply the gasketing (included with the kit) on the top flanges/ surfaces of the curb as shown.
WARNING! To avoid any property damage or personal injury, it is the installer’s responsibility that the roof curb and unit must be completely sealed, preventing
Section
X-X
Return
Air
Opening
Supply
Air
Opening
E*
any water or air leakage/damage.
Section
Y-Y
* Dimension “A” applies to the distance between roof openings (only on units with a supply plenum: also refer to Figure 4). Refer to Figure 4 for Section X-X and Y-Y details. RA* = Rooftop Arrangement
GRAA-IN-1 5
Note: All roof opening dimensions shown have been calculated to include one inch (25mm) clearance on each side of the ductwork openings.
RA * Capacity A ** (mm)
C 10 thru 40 50-7/8 " (1292) E 10 thru 40 50-7/8" (1292)
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