Trane CVRC-M-1D User guide

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Page 1

FastPak Control Panel Retrofit

Operation

CVRC-M-1D

Maintenance

Library Service Literature

Product Section Commercial Aftermarket Products

Product

Model CVRC

Literature Type Operation, Maintenance

Sequence 1D

Date June 2001

File No. SV-CAP-CTV-CVRC-M-1D-0501

Supersedes CVRC-M-1C-101

CenTraVac

 American Standard Inc. 2001

Single Door Pneumatic Panel

Classic Black Panel

Double Door Pneumatic Panel

Since The Trane Company has a policy of continuous product and product data improvement, it reserves the right to change design and specifications without notice. Only qualified technicians should perform the installation and servicing of equipment referred to in this publication.

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Table of Contents

Model Number Description.........3

General Information ..............4

Literature Change History Warnings and Cautions About this Manual

Post Conversion Checkout ........5

Water Cooled Chillers with FastPak™

Commissioning Checklist & Startup

TestLog ...........................7

Startup Test Log for Water Cooled

Chillers w/FastPak Control Panels .......10

Water Cooled Chillers FastPak

Startup and Operating Log ..............11

FastPak Settings Group

Menu Record ..................12

Operation ......................20

Chiller Control System

TCI setup ........................22

Sequence of Operation ................23

Operator Interface ....................25

Custom Report .....................26

Chiller Report ......................27

Refrigerant Report ..................34

Compressor Report .................38

Settings Group Key..................41

Operator Settings ....................42

Purge Operating Mode

Time of Day Setting .................43

Front Panel Chilled Water Setpoint .....44

Front Panel Current Limit Setpoint

Print Report

Chilled Water Reset Type .............45

Reset Ratio ........................46

Start Reset Setpoint

Max Reset Setpoint

Ice Building Enable

Front Panel Ice Termination Setpoint......47

Ice to Normal Cooling Timer

Chilled Water Setpoint Source

Current Limit Setpoint

Ice Termination Setpoint Source .........48

Setpoint Source Override

Service Settings .................49

Service Settings - Passwords......50

Basic Setups ...................51

Language Setting

Display Units ........................52

Decimal Places Displayed Setpoint

Display Menu Headings Enable

Differential to Start Setpoint

Evap Pump Off Delay Time

Printer Setups

Clear Restart Inhibit Timer ..............54

Field Startup ....................55

ICS Address.........................56

Power Up Start Delay Time Design Delta Temperature Setpoint Leaving Water Temp. Cutout Setpoint Low Refrigerant Temp. Cutout Setpoint

Condenser Limit Setpoint...............57

Max. RI Timer Setting Purge Control/Type Purge Service Log Reset Purge Max. Pumpout Rate Purge Pumpout Override Timer

Purge Sat. Cond. Liq. Temp Prot. Enable....58

Purge Sat. Cond. Temp Setpoint Surge Protection Enable Under/Over Voltage Protection Enable Phase Reversal Protection Enable

Phase Unbalance Limit Enable ..........60

Momentary Power Loss Protection Enhanced Oil Temp. Protection Oil Temp Setpoint Low Oil Temp Cutout

High Discharge Temp Cutout ............61

Soft Load Control Enable Soft Load Starting Current Limit Soft Load Current Limit Rate of Change Soft Load Lvng Wtr Temp Rate of Change Hot Gas Bypass Enable

HGBP Timer Enable...................62

Max. HGBP Time HGBP Vane Position LWT Control Proportional Gain (KP) LWT Control Integral Gain (Ki)

LWT Control Derivative Gain (Kd)........63

IGV MAXIMUM Travel Setpt Guide Vane Closed Travel Stop AF Control AlgorithmEnable AF Leaving Water Standard Deviation AF Pressure Coefficient Constant

AF Re-Optimization Factor .............64

AF Re-Optimization Timer AF Pressure Coefficient Y Intercept AF Pressure Coefficient Y Intercept Max. AF Pressure Deadband

AF Proportional Speed Gain ..............65

Min. Capacity Timer Enable

Time Permitted at Min. Capacity............66

Local Atmospheric Pressure Min. Delta Pressure Calibration Max. Delta Pressure Calibration IGV Stroke Time

Low Differential Oil Pressure Cutout .........67

Pre Lubrication Timer Setpoint Post Lubrication Timer Setpoint Check Oil Filter Diagnostic Check Oil Filter Setpoint

Machine Configuration ...........68

Unit Frequency Unit Type Nominal Unit Tons Refrigerant Type Refrigerant Monitor Type

Starter Type .........................69

Startup Contactor Test - YD starters only Rated Load Amps Motor Heating Constant

Current Overload Setting #1 ............70

Current Overload Setting #2

Max. Acceleration Time #1..............72

Max. Acceleration Time #2 External Chillled Water Setpt. Option External Current Limit Setpt. Option

Acceleration Time-out Action ............73

Motor Over Temp Prot. Setpt. Motor Winding RTD Type High Pressure Cutout Setting Line Voltage Sensing Option

Unit Line Voltage .....................74

Hot Gas Bypass Option Condenser Press. Sensor Option Bearing Temp. Sensors Option Discharge Temp. Sensors Option Ice Building Option

External Analog Input Type Selec.........75

Tracer Option TCI Option Printer Option IGV Output Type Oil Pressure Protection Setpt.

Programmable Analog Output ...........76

Programmable Relay Outputs Current Transducer Setpt. Current Transducer at 100% RLA

Refrigerant Monitor Settings Group . . 77

Refrigerant Monitor Calibration ....81

Service Test Group ..............84

Remote Human Interface .........89

Maintenance ...................91

Diagnostics Menu ...............92

Diagnostics Tables ..............98

Wiring Diagrams ...............110

Notice

The Trane Company urges that all HVAC servicers working on Trane equipment, or any manufacturer’s products, make every effort to elimi nate, if possible, or vigorously reduce the emission of CFC, HCFC and HFC refrigerants to the atmosphere resulting from installation, op eration, routine maintenance, or major service on this equipment. Always act in a responsible manner to conserve refrigerants for continued use even when acceptable alternatives are available. Conservation and emission-reduction can be accomplished by following recommended Trane service and safety procedures published in Trane General Service Bulletin CTV-SB-81. The information and procedures pro vided in CTV-SB-81 supersedes those published in this manual. Copies of this bulletin may be obtained by contacting your local Trane com mercial representative.

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Installation

For service purposes, Trane Model CVRC control panel conversion packages are assigned a multiple character alphanumeric model number that precisely identifies each

unit. An explanation of the identifica tion code that appears on the unit nameplate is shown below.

Use of the service model number

will enable the owner/operator, in

stalling contractors and service tech nicians to define the operation, components and options for any spe cific unit.

C VRCA1010 A 0 0 0 0 A 0 0 0 A 0 0 0 0 0 1 2 3 45 67891011 1213 14 15 16 17 18 192021222324

Digits 1,2 - CV = CenTraVac®

Digit3-R=Retrofit

Digit 4 - Development Sequence

C = FastPak™

Digits 5,6 - Type

A0 = Classic Black W/ STD CLD

A1 = Classic Black W/ Complex Character

CLD

B0 =Pneumatic Single Door W/ STD CLD

B1 =Pneumatic Single Door W/ Complex

Character CLD

C0 = Pneumatic Double Door W/ STD CLD

C1 = Pneumatic Double Door W/ Complex

Character CLD

D0 = UCP-1 W/ STD CLD

D1 = UCP-1 W/ Complex Character CLD

E0 =Full Enclosure W/ STD CLD

E1 = Full Enclosure W/ Complex Character CLD

Digit 7 - HGBP

0 = None

A = Sensor

B = Sensor W/ Bulbwell

C = 3" Valve W/ Sensor

D = 3" Valve W/ Sensor, Bulbwell

E = 3" Valve W/ Sensor, Bulbwell, Conduit

F = 4" Valve W/ Sensor

G = 4" Valve W/ Sensor, Bulbwell

H = 4" Valve W/ Sensor, Bulbwell, Conduit

Digit 8 - Actuator

0 = Used Existing Pulse Actuator

1 = Stepper Actuator

2 = Stepper Actuator W/ Conduit

Digit 9 - Future Use

0 = Not Used

Digit 10,11- Design Seq.

A0 = First Design Sequence

Digit 12 - Starter Protection

0 = Single Phase Current Limiting

1 = Three Phase Current Control

2 = CT Transducer

Digit 13 - Current Transformers

0 = Used Existing CT’S

A = 150/180/200:5

B = 250/300/350:5

C = 400/500/600:5

D = 700/800/1000:5

E = 1000/1200/1500:5 (4" wire max.)

F = 1200/1500:5 (for 2 1/2" wire max.)

G = 1800/2100/2500:5 (for 4" wire max.)

Digit 14 - Potential Transformer Kits

0 = None

1 = <600 Volt Phase Voltage Kit

2 = >600 Volt Phase Adapter Kit

3 = 2300/2400 Volt Phase Voltage Kit

4 = 3300 Volt Phase Voltage Kit

5 = 4200 Volt Phase Voltage Kit

6 = 6600 Volt/ 50 Hz Phase Voltage Kit

Digit 15 - Communication Module

0 = None

A = Tracer Comm. 3

B = Summit Comm. 4

Digit 16 - Printer Interface Module

0 = None 1 = Printer Module

Digit 17 - Remote Clear Lang. Display Comm Module

0 = None

A = Remote Clear Lang. Comm Module

Digit 18 - Remote Clear Lang. Display Panel

0 = None

1 = Remote Clear Lang. Display Panel

Digit 19 - Condenser Pressure Transducer

0 = None

A = -15 To 35 Cond. Press. Transducer

B = 0 To 150 Cond. Press. Transducer

C = 0 To 350 Cond. Press. Transducer

Digit 20 - Differential Oil Press. Transducer

0 = None

1 = Diff. Oil Press. Transducer

Digit 21 - Sensor Kit

0 = None A = STD Sensor Kit

Digit 22 - Bulbwell

0.50 NPTE x 4.62 LG Well

0 = None 4 = 4 Wells

1 = 1 Well 5 = 5 Wells

2 = 2 Wells 6 = 6 Wells

3 = 3 Wells 7 = 7 Wells

Digit 23 - Bulbwell,

0.50 NPTE x 6.62 LG Well

0 = None 4 = 4 Wells

1 = 1 Well 5 = 5 Wells

2 = 2 Wells 6 = 6 Wells

3 = 3 Wells 7 = 7 Wells

Digit 24 - E-Eprom Upgrade Kit

0 = None

A = Purge PRGC & Above

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General Information

Literature Change History

CVRC-M-1 (November 1996)

Original issue of manual. Describes the operation and maintenance proce dures required for a micro based FastPak™ control package.

CVRC-M-1A (April 1997)

The manual has been revised due to wiring diagram changes and miscella neous corrections.

CVRC-M-1B (December 1999)

The manual has been revised due to wiring diagram changes and miscella neous corrections.

CVRC-M-1C (January 2001)

The manual has been revised due to wiring diagram changes and miscellaneous corrections.

CVRC-M-1D (June 2001)

The manual has been revised due to wiring diagram changes for starter module.

Warnings and Cautions

Notice that warnings and cautions appear at appropriate locations throughout this manual. Read these carefully.

WARNINGS! Indicate a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTIONS: indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices where property damage only accidents could occur.

Your personal safety and the proper operation of this machine depend upon precautions. The Trane Company assumes no liability for installation or service procedures performed by unqualified personnel.

About this Manual

This manual recommends the performance of a checkout procedure for the converted starter panel and newly installed FastPak control panel.

Successful completion of this checkout procedure assures that the control panel is properly installed, that all required starter and unit modifications are complete, and that the chiller is operating properly.

The manual also includes a description of the Chiller Control System, a de scription of the reports and messages available at the CLD, notes that will help clarify the FastPak setup Menus, and diagnostic information that will allow the operator to identify a number of system malfunctions.

Caution: To prevent machine damage, contact a qualified service organization to perform the checkout procedure described in this manual!

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Post-Conversion Checkout

Following are recommended checkout procedures for the converted starter panel and newly-installed FastPak™ control panel.

Caution: To prevent machine damage, contact a qualified service organization to perform the checkout procedures described in this section.

Successful completion of these operational checks assures that the Fast Pak panel is properly installed, that all required starter and chiller modifications are complete, and that the chiller is functioning normally.

An important aspect of the chiller maintenance program is the regular completion of records. Attached are copies of the:

• “Water Cooled Chillers with FastPak Commissioning Checklist & startup

Test Log” “startup Test Log for Water Cooled Chillers with FastPak Control Panels”

•

• “FastPak Settings Group Menu Record”

It is recommended that these forms be used as it will assist with the startup and in the future can be reviewed to identify any developing trends in the chiller’s operating conditions.

1. Verify all wiring is connected correctly and numbered properly.

2. When all electrical connections are complete, close the main power

supply disconnect switch(es) to “power up” the control panel.

3. Setup and Calibrate the FastPak panel’s operating controls. See the

“Operation-Operator Interface” portion of this manual for assistance. Note: Unit type must be setup as FastPak Water Cooled.

4. If installed, check and adjust the travel of the new stepper electric vane

actuator before connecting it to the guide vanes; to do this:

• Choose Inlet Guide Vane Output Type <Stepper Motor> from the

Machine Configuration menu and Vane Control <Manual> from the Service Test menu. Verify that actuator operates from 0-100% (0-5" stroke) open.

•

Connect the vane linkage to the actuator motor.

•

In the Field startup Service Setting Group, set the Inlet Guide Vane (IGV) Maximum Travel Setpoint to the previously measured stroke (see Actuator Mounting in the Installation Manual) X 10000 steps (i.e., a 5” stroke equals 50000 steps).

•

In the Service Tests Group, change the vane control status to manual, go to the next menu and increase vane position slowly until the vanes are 100% open. If the vanes are not open, increase the IGV Maximum Travel Setpoint by 1000 steps. Repeat this procedure as often as necessary. The vane position will not correspond to the percentage shown on the screen.

Caution: The IGV actuator may go beyond the designed travel limits of the link age. Failure to properly identify the fully open position can cause the actuator to over travel and break the vane linkage.

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Post-Conversion Checkout

When the vanes are fully open, press <Next> until the screen showing

•

IGV actuator steps is displayed. The number of steps should be recorded and entered as the new IGV Maximum Travel Setpoint.

5. If the existing pulse actuator was reused, perform the following steps:

Choose Inlet Guide Vane Output Type <Pulsed> from the Machine

•

Configuration menu.

• In the Service Test menu, choose Manual Loading/Unloading Duty Cycle

<50%>. Next, choose IGV Control <Load> or <Unload> in the Service Test

•

menu. Measure the cycle time (full open to full close or vice versa) in seconds.

• Divide this number by two to obtain stroke time. Input this value at Inlet

Guide Vane Stroke Time in the Field startup menu.

6. Check purge operation.

7. Use Service Test Screens to energize chilled and condenser water pumps. Verify flow input. Energize oil pump and verify pressure.

8. Start the unit and perform the following steps.

• Allow the unit to load to a current limit setting of 40% while air is purged

from the system.

• Once purging is complete, check overload calibration by slowly reducing

the current limit control.

• Compare the displayed current at the CLD with the measured

amperage.

Note: If the displayed current limit setting is not within 5% of the measured amperage, call ABU service for troubleshooting instructions.

9. Use a thermometer to measure saturated evaporator refrigerant temperature. Compare to temperature being displayed at the CLD.

10.Operate the chiller through its normal operating range to determine if the control adjustments are adequate.

11. Complete the post conversion checkout by completing the following logs.

Once the starter and FastPak™ control panel checkout procedures are completed successfully, the conversion process is complete.

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Water Cooled Chillers with FastPak

Commissioning Checklist and

Startup Test Log

Job Name _____________________________ Location ___________________________________________

Model # _______________________________ Serial # ____________________________________________

Sales Order # __________________________ Conversion Date ______________________________________

I. Pre-Commissioning Procedures

A. Obtain Wiring Diagrams

Are customer added external/remote control circuits compatible? Yes [ ] No [ ]

B. General Installation Observations

1. Have the micro (less than 30 volts) circuits been properly isolated from the higher voltage control and power circuits? Yes [ ] No [ ]

C. Comments ______________________________________________________________________

___________________________________________________________________________________

II. Commissioning Procedures

A. Pre-start Operations

1. Calibration of High Pressure Cutout

[ ] Calibrate the HPC. CUT OUT ______ PSIG, CUT IN ______ PSIG,

2. Condenser

[ ] If condenser pump controlled by FastPak, is field wiring correct and complete?

[ ] Flow or differential pressure switch installed and wired in series with auxiliary of pump

motor starter. Operation of circuit verified.

3. Evaporator

[ ] If condenser pump controlled by FastPak, is field wiring correct and complete?

[ ] Flow or differential pressure switch installed and wired in series with auxiliary of pump

motor starter. Operation of circuit verified.

4. Electrical and Controls

a. Motor Starter Panel

[ ] All terminals tightened.

[ ] Wiring free from abrasion, kinks and sharp corners.

[ ] Contactors and relays have freedom of movement.

[ ] All contactors are free of corrosion or dirt. Panel is free of dust, debris, etc.

[ ] Check the ratio of the current transformers. Record the part numbers on the startup log.

[ ] Use only twisted shielded pair for the IPC circuit between the starter and the FastPak.

Recommended wire is Beldon 8760, 18AWG. Polarity is critical.

[ ] The low voltage IPC link (<30 volts) must be in a separate conduit from the 115 volt wiring.

[ ] IPC link routing within the starter panel must stay a minimum of 6 inches from higher voltages.

[ ] Starter to FastPak connections are complete and comply with Trane requirements.

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Water Cooled Chillers with FastPak

Commissioning Checklist and

Startup Test Log

b. Control Panel

[ ] All terminals tightened.

[ ] Wires free from abrasion, kinks and sharp corners.

[ ] Low voltage wires are isolated from high voltage wires.

[ ] Panel is free of debris, dust, etc.

[ ] “Power up” the control panel.

[ ] Set up all menus and then record the settings found in the Operator Settings, Service Settings

Field startup Group and Machine Configuration Menus in the FastPak.

[ ] If Evaporator and/or condenser water pumps are controlled by the FastPak, use the Service Test

menu of the FastPak to manually start and test the control of the pumps.

[ ] Check the setting of the oil pressure regulating valve.

1. Use the Service Test Menu of the fastPak to manually start the oil pump.

2. Observe the Differential Oil Pressure.

3. If necessary, adjust the oil pressure regulating valve.

4. This procedure also checks to ensure correct sensing of oil pressure.

5. Return Oil Pump control to “auto”.

[ ] Check vane operator and vanes

1. Use the Service Test Menu of the fastPak to manually over ride the vane control.

2. Enter targets from 0% to 100% and observe vane operation. At minimum and maximum travel, the operator should not exert any force on the vane assembly. Adjust as required.

3. Vane movement is smooth to open/close.

4. Vane movement is reported back to FastPak.

5. Return Vane control to “auto”.

B. Preparation for startup

1. Electrical

[ ] Disconnect all temporary power cords, replace all fuses, connect motor leads, make final

electrical inspection.

[ ] Power up the motor starter. Check for control voltage at control panel terminals 1TB1-1 and

1TB1-2. _______ Volts.

[ ] Check current to the oil sump heater. ________ Amperes

[ ] As the oil heats up, finish any operations not yet completed in preparation for starting the unit.

C. Chiller startup

1. Make all preliminary checks

[ ] Oil temp, oil level, chilled water flow, chilled water load available, etc.

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Water Cooled Chillers with FastPak

Commissioning Checklist and

startup Test Log

2. Start the Unit

[ ] As the unit starts and runs, observe closely all operating conditions.

[ ] Adjust the oil pressure regulator if necessary.

[ ] Run the Purge to allow the removal of non-condensables.

[ ] After the unit has the system down to design leaving chilled water temp and is under control,

and the purge is no longer relieving non-condensables, begin taking the startup test log. Log the unit a minimum of three times at 15 minute intervals.

[ ] Review test log data to insure all sensor values are reasonable.

[ ] When the logging is complete, shut the chiller down.

[ ] Restart the chiller and carefully observe the starting and loading sequence.

3. Instructions to the Chiller Operator.

[ ] Instruction for starting, operating and shutting down.

[ ] Instructions for logging the unit.

[ ] Instructions for periodic maintenance.

Comments and/or Recommendations: ______________________________________________

_________________________________________________________________________________

Service Technician Signature Date

CVRC-M-1D 9

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Startup Test Log

Water Cooled Chillers with FastPak Control Panels

Job Name___________________

Model # ____________________

Sales Order # _______________ Ship Date _________________

Starter Data:

Manufacturer __________________________________

Type ________________________________________ (Star-Delta, X-Line, AutoTrans, Primary Reactor, Solid State, etc.)

Vendor ID # / Model # __________________________

Volts Amps Hz

Nameplate Data:

RLA KW Volts Hz

Design Data: (From Design Specification) RLA KW Volts Hz

Current Transformer Part Numbers (“X” code & 2 Digit Extension)

Primary CT’s:

X____________________________-____

Job Location ________________

Serial # ____________________ Start Date ___________

Job Elevation (Ft above sea level) ___________________ _________

Unit Refrigerant Charge:

___________________________Lbs of R-______________________

Motor Data:

Manufacturer _____________________________________________

Type and Frame __________________________________ Serial #

High Pressure Cutout

Cut In = _______psig Cutout = _______psig

Summary of Options Installed:

Tracer Communications Interface Remote Clear Language Display Module Enhanced Condenser Limit Control Hot Gas Bypass Control Ice Making Control Monitoring Package

Oil Differential Pressure Transducer Discharge Temp Sensor Compressor Phase Volt Sensors

Other __________________________________________________

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Water Cooled Chiller/FastPak and Operating Log

Sales Order # ____________________________ Location _______________________________ Model # ________________________________ Serial # ________________________________

Design Conditions** ** From design specification

DEG F ____________ DEG F ____________ DEG F ____________ DEG F ____________ DEG F ____________

GPM ____________

GPM ____________ CONDENSER WATER FLOW

DESIGN RLA ____________ DESIGN KW ____________

DESIGN VOLTS _________ DESIGN HZ ____________

FRONT PANEL CHILLED WTR SETPT:____________ DESIGN DELTA TEMP SETPT_______________ LVG WTR TEMP CUTOUT SETPT:________________ LOW REFGT TEMP CUTOUT SETPT__________ CURRENT OVERLOAD SETTING #1______________ CURRENT OVERLOAD SETTING #2 __________

EVAPORATOR WATER PRESSURE DROP

DESIGN PSIG: ________ GPM: ________ ACTUAL PSIG: ________ GPM: ________

TECHNICIAN OWNER’S REP DATE

Active and Historic Diagnostics: ____________________________________________________________________________

________________________________________________________________________________________________________

CHILLER REPORT: 1st Reading 2nd Reading 3rd Reading

CHILLER OPERATING MODE

ACTIVE CHILLED WATER STPT

EVAP LEAVING WATER TEMP

EVAP ENTERING WATER TEMP

CONDENSER ENTERING WATER

CONDENSER LEAVING WATER

ACTIVE CURRENT LIMIT STPT

EVAPORATOR WATER FLOW

REFRIGERANT REPORT:

EVAP RFGT PRESSURE

COND RFGT PRESSURE

SATURATED COND TEMP

SATURATED EVAP RFGT TEMP

COMPRESSOR REPORT:

DIFFERENTIAL OIL PRESSURE

OIL TANK TEMPERATURE

COMPRESSOR PHASE AMPS A

COMPRESSOR PHASE AMPS B

COMPRESSOR PHASE AMPS C

COMPRESSOR VOLTAGE AB

COMPRESSOR VOLTAGE BC

COMPRESSOR VOLTAGE CA

COMPRESSOR WINDING TEMP W1

COMPRESSOR WINDING TEMP W2

COMPRESSOR WINDING TEMP W3

COMPRESSOR STARTS

BEARING TEMPERATURE 1

BEARING TEMPERATURE 2

OPERATING OIL LEVEL

CONDENSER WATER PRESSURE DROP PURGE

DESIGN PSIG: ________ GPM: ________ ACTUAL PSIG: ________ GPM: ________

RUN HRS ________ SUCT TEMP ______ DEG F________

Comments: _____________________________________________________________________________________________

CVRC-M-1D 11

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Operator Settings Group:

Menu item Choices Default Design/Actual

FastPak “Settings Group” Menu Record

Purge Operating Mode Stop, On, Auto, Adaptive Auto

Front Panel Chilled Wtr Setpt 0-65 Deg F, -17.8-18.3 Deg C

Front Panel Current Limit Setpt 40 to 100% 100%

Chilled Water Reset Type Return, Constant Return,

Disable

Reset Ratio 10 to 120% 50%

Start Reset Setpoint

Max Reset Setpoint

Ice Building Disable, Enable Disable

Panel Ice Termination Setpoint (Displayed if Ice Building Enabled)

Ice to Normal Cooling Timer (Displayed only if “Ice Building Option” is installed)

Chilled Water Setpoint Source Front Panel, External

Current Limit Setpoint Source Front Panel, External Source,

Ice Termination Setpoint Source (Displayed only if “Ice Building Option” is installed)

Setpoint Source Override None, Use Front Panel

4to30°F, 2.2 to 16.7°C 10°F, 5.6 °C

0to20°F, 0.0 to 11.1°C5°F, 2.8 °C

20 to 32 ° F, -6.7 to 0 ° C 27 ° F, -2.8 ° C

0 to 10 min. 5 minutes

Source,Future 1, Future 2

Future 1, Future 2

Front Panel, Future 1, Future 2, Future 3

Setpoints, Override Tracer-Use Default Setpoints (available only if Tracer Option is installed)

44.0 °F, 6.7 ° C

Disable

Front Panel

None

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FastPak “Settings Group” Menu Record

Service Settings Group: Basic Setups

Menu item Choices Default Design/Actual

8 Printer Setups

Language English, Francais, Deutch,

Display Units English, Sl English

Decimal Places Displayed XXX.X, XXX XXX.X

Display Menu Headings Enable, Disable Enable

Differential To Start Setpoint

Differential To Stop Setpoint

Evap Pump Off Delay 0 to 30 Minutes 1 Minute

Print Time Interval Enable, Disable Enable

Print on Time Interval 1 to 24 hrs. 8 hrs.

Print on Diagnostic Enable, Disable Enable

Number of Pre-Diag Reports 1 to 5 5

Diagnostic Report Interval 2 to 120 seconds 5 seconds

Printer, Baud Rate 300 4800

Printer, Parity None, Odd, Even None

Printer, Data Bits 8,7 8

Printer, Stop Bits 1,2 1

Printer, Handshaking XON/XOFF, DTR, RTS,

English Espanol, Nippon, Italiano, Nederlands, Portuguese, Coded

1to10° F, 0.5 to 5.5 °C5°F, 2.8°C

1to10° F, 0.5 to 5.5 ° C5°F, 2.8°C

9600 1200 9600 2400 19,200

XON/XOFF None

CVRC-M-1D 13

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Field Startup Group:

Menu item Choices Default Design/Actual

FastPak “Settings Group” Menu Record

Keypad/Display Lock Feature Enable Disable, Enable Disable

Menu Settings Password Enable Disable, Enable Disable

ICS Address: 1 to 127 65

Power Up Start Delay Time 0 to 600 Seconds 0 Seconds

Design Delta Temp Setpoint: 4 to 30° F, 2.2 to 16.7° C 10° F, 5.5 ° C

Lvg Wtr Temp Cutout Setpoint:(When this setpoint is

within 1.7° F of the Front Panel Chilled Water Setpoint,

the Front Panel Chilled Water Setpoint is increased

along with this setpoint to maintain the differential)

Low Rfgt Temp Cutout Setpt: (When this setpoint is

within 6° F of the Front Panel Chilled Water Setpoint,

the Front Panel Chilled Water Setpoint is increased

along with this setpoint to maintain the differential.)

Condenser Limit Setpoint: 80 to120 % 93%

Maximum Rl Timer Setting 30 to 60 Minutes 60 Minutes

Purge Control/Type: Micro Purge, Stand-Alone Purge Micro Purge

Purge Max Pumpout Rate: 1 to 100 minutes/24 hrs 20 Minutes /24 Hours

Purge Service Excessive Pumpout Override Timer 1 to 72 Hours 0 Hours

Prg Low Liq Temp Inhibit Enable, Disable Disable

Prg Low Liq Temp Inhibit Setpt: (Does not display

unless above feature = “Enable”)

Surge Protection: Disable, Enable Enable

Under/Over Voltage Protection: (Permits “Enable only if

Option Installed)

Phase Reversal Protection: Disable, Enable Enable

Phase Unbalance Protection: Disable, Enable Enable

Momentary Power Loss Protection: Disable, Enable Enable

Enhanced Oil Temp Protection Disable, Enable Enable

Oil Temp Setpoint: 100 to 160° F, 37.8 to 71.1° C 143.5 °F,61.9 °C

Low Oil Temp Cutout: 80 to 140 °F, 26.7 to 60° C 95 °F, 35 °C

High Discharge Temp Cutout: 170 to 220 °F, 76.6 to 104.4 °C 200 °F, 93.3 °C

Soft Load Control: Disable, Enable Disable

Soft Load Starting current Limit: 40 to 100 % 100 %

Soft Load Current Limit Rate: 0.5 to 5.0 % /Minute 5.0 % /Minute

Soft Load Lvg Water Rate: 0.5 to 5.0 °F/Minute 0.3 to 2.8

Hot Gas Bypass Control Disable, Enable Enable

HGBP Timer Disable, Enable; Unlimited Time Enable

Maximum HGBP Time (Displayed only if HGBP is

installed and HGBP Timer is enabled)

-10 to 36° F,

-23.2 to 2.2° C

-35 to 36° F,

-37.2 to 2.2° C

32 to 50 °F, 0.0 to 10 °C 40 ° F, 4.4 ° C

Disable, Enable Enable

°C/Minute

1 to 480 minutes 30 minutes

36° F, 2.2° C

32° F, 0.0°C

5.0 °F/Minute 2.8

°C/Minute

14 CVRC-M-1D

Page 15

FastPak “Settings Group” Menu Record

Menu Item Choices Default Design/Actual

30 AF Adjustable Speed Control Algorithm Disable, Enable Enable

HGBP Vane Position 0 to 30% 10%

LWT Proportional Gain Setpoint 0 to 100%/ °F

0 to 180%/ °C

LWT Integral Gain Setpoint 0 to 1%/ °F

0 to 1.8%/ °C

LWT Derivative Gain Setpoint 0 to 10%/ °F

0 to 18%/ °C

IGV MAXIMUM Travel Setpt: 0 to 60,000 Steps 50,000 Steps

Guide Vane Closed Travel Stop 0 to 100% 0%

AF Leaving Water Standard Deviation 0.5 to 4.0 1.0

AF Pressure Coefficient Constant 0 to 2000 800

AF Re-Optimization Factor 0.03 to 1.00 0.30

AF Re-Optimization Timer 1 to 255 24

AF Boundary PC Y-Intercept 0.01 to 2.00 0.40

AF Boundary PC Y-Intercept Maximum 0.01 to 2.00 2.00

AF Pressure Error Deadband 0.001 to 1.000 0.030

AF Proportional Speed Gain 1 to 100 50

Minimum Capacity Timer Disable, Enable; Unlimited Time Enable

Time Permitted at Min Cap 1 to 480 minutes 30 minutes

Local Atmospheric Pressure 10 to 16 psig

68.9 to 110.3 kPa

Min Delta Press Calib (2 VDC) 0 to 400 psid

0 to 2758 kPa

Max Delta Press Calib (10 VDC) 1 to 400 psid

7 to 2758 kPa

Inlet Guide Vane Stroke Time 15 to 100 seconds 45 seconds

Low Diff Oil Pressure Cutout 9 to 35 psid

62 to 241 kPa

Pre Lube Setpt 20 to 60 seconds 60 seconds

Post Lube Setpt 30 to 420 seconds 180 seconds

Check Oil Filter Diagnostic Disable, Enable Disable

Check Oil Filter Setpt Diag Disabled, 9 to 60 psid, 62 to 414

kPa

10%/ °F 18%/ °C

0.110%/ °F

0.198%/ °C

0.00%/ °F

0.00%/ °C

14.7 psig

101.3 kPa

0 psid 0 kPa

30 psid 207 kPa

12 psid 64 kPa

15 psid, 103 kPa

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Page 16

FastPak “Settings Group” Menu Record

Machine Configuration Group:

Menu item Choices Default Design/Actual

Unit Frequency 60 HZ, 50 HZ 60 HZ

Unit Type CVHE & CVHG, CVHF, CVHB, CVGE, CVAE,

FastPak Water Cooled, FastPak Air Cooled

Nominal Unit Tons 100 to 1800 Tons 300 Tons

Refrigerant Type R11, R123, R12, R134a, R22, R113, R114,

R500, R502

Refrigerant Monitor Type None, lPC None

Starter Type Undefined, Adaptive Frequency, Y-Delta,

X-Line, Solid State, Auto Transformer, Primary Reactor, AFDB, SMCDP, Stand Alone No Str Module

Level 2 Contactor Integrity Test (Startup Contactor Test-Y-D only)

Rated Load Amps 0 to 2,500 500

Motor Heating Constant 0 to 100 Minutes 25 Minutes

Current Overload Setting # 1 (See Manual for Setup Procedure)

Current Overload Setting # 2 (See Manual for Setup Procedure)

Maximum Accel Time Setpt # 1

(See Manual for Recommend Setpt)

Maximum Accel Timer Setpt # 2 (255 Minus Timer Setpt #1 above)

Heatsink Start Inhibit Temperature Setpoint 100.0 to 200.0 °F (37.8 to 93.3 °C), in

External Chilled Wtr Setpoint Installed, Not Installed Not Installed

External Current Limit Setpt Installed, Not Installed Not Installed

Acceleration Time Out Action Shutdown, Transition Shutdown

Motor Temp Protection 3 Winding Sensors, MTC Switch 3 Winding Sensors

Motor Winding RTD Type 100 Ohm/ 0° C, 75 Ohm/ 75 °C 75 Ohm /75 ° C

High Pressure Cutout setting -5 to 500 PSIG 15 PSIG for standard unit

Line Voltage Sensing Option Installed, Not Installed Not Installed

Unit Line Voltage 180 to 6600 460

Hot Gas Bypass Option Installed, Not Installed Not Installed

Condenser Press. Sensor Option Installed, Not Installed Not installed

Bearing Temp Sensors Option Installed, Not Installed Not installed

Discharge Temp Sensor Option Installed, Not Installed Not installed

Ice Building Option Installed, Not Installed Not installed

External Analog Inputs 4-20 ma, 2-10 vdc 4-20 ma

Tracer Option Installed, Not Installed Not Installed

TCI Option Installed, Not Installed Not Installed

Disable, Enable (Not available on any FastPak models)

00 to 31 00

224 to 255 255

6 to 64 Seconds 27 Seconds

191 to 249 Seconds 228 Seconds

increments of 0.1 °F/°C

CVHE

R123

Y-Delta

Disable

100 °F (93.3 °C)

25 PSIG for ASME unit

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Page 17

FastPak “Settings Group” Menu Record

Machine Configuration Group:

Menu Item Choices Default Design/Actual 31 Printer Option Installed, Not Installed Not Installed 32 Duplex Control Module

(DCM) Option 33 IGV Output Type Stepper Motor, Pulsed Stepper Motor 34 Oil Pressure Protection Xducer; Diff Switch Xducer 35 Programmable Analog

Output 36 Program Relay [N]

[N]=1,2or3

37 Current Transducer Cuttler Hammer, Other Cutler Hammer 38 Current Transducer at 100%

RLA (Displayed only if

Current Transducer is set to

“Other”) 39 Outdoor Air Temp Sensor

(FastPak Air Cooled Only)

Installed, Not Installed Not Installed

Not Used; % RLA; % Cond Pres; Refrig Diff Pres

Not Used; Comp Running; MMR Alarm; MAR Alarm; MMR + MAR Alarm; Limit Warning; Ice Making; Head Relief Request; Tracer Controlled; Max Capacity

-10.0 to -5.0 VDC in 0.1 VDC Increments

Installed, Not Installed Installed

% RLA

1 = MMR + MAR Alarm 2 = Comp Running 3 = Not Used

-8.2 VDC

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Page 18

FastPak “Settings Group” Menu Record

Refrigerant Monitor Settings Group:

Menu item Choices Design/Actual

1 Alarm Level 1 2 Alarm Level 2 3 Alarm Level 3 4 Refrigerant Audible Alarm Disable, Alarm 1, Alarm 2

Alarm 3 5 Trouble Audible Alarm Disable, Enable 6 Alarm 1 Latching Status Latching, Non-Latching 7 Alarm 2 Latching Status Latching, Non-Latching 8 Alarm 3 Latching Status Latching, Non-Latching 9 Channel Scanner (Displayed only when

refrigerant monitor mode is in “Warm-up”.) 10 Scanner Channel 1 Active, Inactive 11 Scanner Channel 2 Active, Inactive 12 Scanner Channel 3 Active, Inactive 13 Scanner Channel 4 Active, Inactive 14 Scanner Dwell Threshold 30 to 70 15 Auxiliary Input Installed, Not Installed 16 Auxiliary Input Alarm

Auxiliary Input Alarm Disable, Enable

Auxiliary Input Alarm Level 4.0 to 20.0

Auxiliary Input Alarm Direction Above, Below

Auxiliary Input Audible Alarm Disable, Enable 17 Analog Output Range 0 to 100, 0 to 1000

Installed, Not Installed

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Page 19

Service Tests Group:

Menu item Choices Default Design/Actual

FastPak “Settings Group” Menu Record

1 2 3

4 5 6

8 9 10

Chilled Water Pump Auto, On Auto Condenser Water Pump Auto, On Auto Starter Dry Run: (Starter Dry Run Contactor

Test-Y-DOnly) Oil Pump(Set to Differential Transducer) Auto, On Auto Oil Pump(Set to Differential Switch) Auto, On Auto Vane Control Status/Vane Position

Commands (Displayed when “Inlet Guide Vane Output” is set to “Stepper Motor”.)

Vane Control Status/Vane Position Commands (Displayed when “Inlet Guide Vane Output” is set to “Pulsed”.)

Manual Loading/Unloading Duty Cycle 0 to 50% 30% HGBP Valve Control is Auto, Open, Close Auto HGBP Valve Opening /Closing Duty Cycle

(Displayed when “Inlet Guide Vane Output” is set to “Pulsed”.)

(Not available on any FastPak models)

Manual, Auto Auto

Auto, Hold, Load, Unload Auto

0 to 50% 30%

Disabled

CVRC-M-1D 19

Page 20

Operation - Chiller Control System

Safety and operating controls are housed in the FastPak™ control panel, the starter panel (optional) and the purge control panel (optional). The FastPak control consists of a modular design partitioned by major function or group of functions. All modules communicate with each other through the IPC circuit. The modules and major components within each of these control groups are described below. All wiring to the modules are to plug gable terminal blocks. Unit mounted temperature sensors, pressure trans ducers and functional switches provide analog and binary inputs to the various modules.

a. Chiller Module

The Chiller module is the Master-of-the-Chiller, communicating commands to other modules and collecting data/status/diagnostic information from other modules over the IPC. The Chiller module performs the leaving chilled water temperature and limit control algorithms arbitrating capacity against any operating limit the chiller may find itself working against. The chiller module contains nonvolatile memory for valid setpoints and retaining them on any power loss. Inputs and outputs are chilled water system level I/O including evaporator and condenser water temperatures, evapora tor and condenser water pump relays, programmable status and alarm relays, external auto-stop, emergency stop, oil differential pressure switch, oil temperature, optional condenser refrigerant pressure transducer, vent line valve operation, and oil tank heater and pump operation. Connection points for the Chiller module (1U1) are shown in the wiring diagrams at the end of this manual.

b. Scorpio Module

The Scorpio module drives the Inlet Guide Vane Actuator (stepper or pulse) and serves as an input/output expander. These inputs and outputs include motor winding temperatures, bearing temperatures, discharge temperature, saturated evaporator refrigerant temperature, optional oil differential pres sure transducer, safety string and IGV operation. Connection points for the Scorpio module (1U3) are shown in the wiring diagrams at the end of this manual.

c. Starter Module

The optional Starter module provides control of the starter when starting, running and stopping the motor. The starter module provides protection to both the motor and the compressor starter in the form of starting and running overload, phase reversal, phase loss, phase unbalance, momentary power loss and compressor surge. Typical wiring connections to the Starter module (2U1) are shown in the wiring diagrams at the end of this manual.

d. Purge Module

The optional purge module is located in the purge control panel and pro vides all the inputs and outputs to control the purge, optimizing both purge and chiller efficiency. Connection points for the Purge module (3U1) are shown in the wiring diagrams at the end of this manual.

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Operation - Chiller Control System

e. Clear Language Display Module

The Clear Language Display (CLD) module, located on the FastPak™ door, provides display of chiller data and access to operator/service per sonnel controls, setpoints and machine setup information. The front face of the CLD consists of an LCD display, an LED and a keypad. The LCD display presents the operating status of the unit, operating setpoints, oper ating conditions, service test and diagnostics in a clear language display. The LED is red and is illuminated when a manual reset is required to re store the machine to full operation. The keypad has 16 keys arranged in a 4 x 4 matrix. The wiring connections to the CLD module (1U4) are shown in the wiring diagrams at the end of this manual.

f. Remote Clear Language Display Panel and Remote Clear

Language Display Interface Module

As an option, the remote CLD permits the operator to remotely operate 1 4 chillers. The remote CLD works like the local CLD with two exceptions,

1) a local stop command takes precidence over all other remote or external devices, and 2) the remote CLD’s custom report is independent of the local CLD’s custom report. Each chiller required to communicate to a remote CLD will require the Remote Clear Language Display Interface Module (IPC Buffer, 1U9).

g. Tracer Communications Interface

TCI Comm3 is an optional module that provides a 1200 baud bi-directional link to Tracer 100 panels. Tracer Comm4 is an optional module that provides a bi-directional communication link to Tracer Summit.

h. Printer Interface Module

The printer Interface module provides a pre-formatted chiller log to a printer. The printer interface can be programmed via the CLD to print a chiller log on command, at the time of a diagnostic, and/or on a periodic basis. Each printed event is time and date stamped.

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Page 22

Operation - Chiller Control System

TCI Module Dip Switch Settings

The TCI modules require that their boards be configured per the following dip switch settings.

Switch SW1

Module

Tracer COM 3 Off Off Off

Tracer COM 4 Off On Off

IPC Buffer Off Off On

Printer Off Off On

TCI Printer Interface to Printer Setup

Position

123

A dedicated serial printer such as Trane part number PTR0001 is recom mended.

Suggested Serial Communications

Settings for Printer Interface

Baud Rate 4800

Data Bits 8

Stop Bits 1

Parity None

Hand Shaking X on--Xoff

Figure 1 - Serial Printer Connections

Enter these settings in the FastPak™ Clear Language Display (CLD). Also enter the same settings in the printer (typically dip switches, see printer manual for details). It is very important that the Serial Communication

setting on the CLD and the printer are exactly the same!

See Figure 1 for printer cable connections. The pin 6 - pin 20 connection on the DB25 is required for Trane serial printer part number PTR 0001.

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Page 23

Operation - Chiller Control System

Sequence of Operation

This section will acquaint the operator with the control logic of the Fast Pak™ control system. Be sure to refer to wiring diagrams at the end of this manual when reviewing these step-by-step electrical sequences of opera tion.

Note: Refer to the latest revision of CVHE-M-7 for a description of typical mechanical operation. Refer to Sequence and Timing Functions on the fol lowing page for start-run-shutdown sequence and timing functions.

With the unit in auto, the FastPak panel checks compressor motor winding temperature, and a minimum 30 second delay is initiated if the winding temperature is less than 165° F. If it is greater than 165° F, however, a 15 minute delay period begins. The chilled water pump relay is energized and evaporator water flow is proven.

Next, the FastPak panel checks the leaving evaporator water temperature and compares it to the chilled water setpoint. If the difference between these values is less than the start differential setpoint, cooling is not needed.

If the FastPak panel determines that the difference between the evaporator leaving water temperature and chilled water setpoint exceeds the start differential setpoint, the unit enters the Initiate Start Mode and the oil pump and the condenser water pump are started.

If condenser water flow is not proven (i.e. flow switch 5S2 does not close) within 4.25 minutes, the unit is locked out on an MMR diagnostic.

Oil pressure must be verified within an adjustable time period or an MMR diagnostic is generated.

When less than 5 seconds remain on the restart inhibit, the pre-start starter test is conducted on Wye-Delta starters (if optional Starter module is in stalled and contactors are controlled directly). If faults are detected, the unit’s compressor will not start and a MMR diagnostic will be generated.

After the pre-start starter test, the FastPak panel sends a start signal to the compressor starter. Within 2 seconds, current must be detected. If there is no current, a diagnostic will be called out. Proof of transition must occur within 2.5 seconds of transition initiation, or startup is aborted and the unit goes into the post lube mode and a diagnostic is generated.

If the compressor motor starts successfully, “Unit is Running” appears on the display. At this time the purge unit will start operating on automatic and will continue running as long as the chiller compressor is running.

Whenever the FastPak panel detects an MMR diagnostic condition, unit operation is locked out and manual reset is required before the startup se quence can begin again. If the fault condition has not cleared, the FastPak will not permit restart.

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Page 24

Sequence and Timing Functions

Operation - TCI Setup Settings

When the cooling requirement is satisfied, the FastPak™ panel originates a shutdown signal. The inlet guide vanes are driven closed for 50 seconds, and the unit enters an adjustable post lube period. The compressor motor and condenser water pump starter are deenergized immediately, but the oil pump continues to run during this post lube interval. The evaporator pump will continue to run.

Once the post lube cycle is complete, the unit returns to the auto mode.

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Page 25

Operation - Operator Interface

The pages that follow describe the use of the display as a machine mounted human interface. A description of the reports and message dis plays are provided along with additional help notes to clarify the display messages and setup screens.

Human Interface

CVRC-M-1D 25

Page 26

Custom Report

Custom Report Group

Reports are added to the custom report group by pressing the “+” key when the desired report is being displayed from its normal report location. Reports are removed from the custom report group by pressing the “-” key when the desired custom report is being displayed. The Custom report group can contain a maximum of 20 reports. When adding a report to the Custom Report, if the “+” key is pressed when the Custom Report already contains 20 reports, a message, “Custom Report Is Full, Report Not Added”, indicating that the Custom Report is full will be displayed for 2 seconds. If an attempt is made to add a report to the Custom Report that is already in the Custom Report, a message, “Report Already In Custom Menu”, will be displayed for 2 seconds.

The Custom Report sequence is as follows:

Report Heading

User Defined Customer Report:

Press (next) (Previous) To Continue

If no entries are selected, see Empty List Display.

Empty List Display

If no entries are selected for the Custom Report, the second entry is:

No Items Are Selected For Custom Report:

See Manual to Select Entries

The report then wraps around to the report heading when Next is pressed.

If there are items selected for the Custom Report, then the empty list display is not used. Instead, the report heading and the selected items are displayed sequentially as

Next or Previous are pressed.

26 CVRC-M-1D

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Chiller Report

Note:The following will be displayed in sequence based on options

installed and is informational only. Setpoints can’t be changed here.

ASHRAE Guideline 3 Reports

ASHRAE Guidline 3 Report Press (Next) (Previous) To Continue

Time of Day/Refrigerant Type

Current Time/Date HH:MM Refrigerant Type: [type]

Possible values for refrigerant type are: R11,R123, R12, R134a, R22, R113, R114, R500 and R502.

Chiller Operating Mode

Operating Mode Operating Operating Mode

Active Chilled Water Setpoint/Chilled Water Setpoint Source

Active Chilled Water Setpoint: XXX.X F/C [Settings Source] CWS: XXX.X F/C

Settings source will be one of the following:

1) Front Panel

2) Tracer

3) External Source

Active Current Limit Setpt/Current Limit Setpt Source

Active Current Limit Setpoint: XXX % [Setpoint Source]: XXX %

Settings source will be one of the following:

1) Front Panel

2) Tracer

3) External Source

4) Ice Building

Refrigerant Monitor

The following item will be displayed if the IPC Rfgt Monitor option is installed. Where (Y) can equal 123, 11, 22, 134a or 12.

Refrigerant Monitor: XXXX PPM R - YYYY

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Page 28

Chiller Report

Purge Pumpout Rate/Purge Max Pumpout Rate

The following screen(s) will be suppressed if the selected Purge Control/Type is “Stand-Alone Purge”.

Purge Pumpout Rate: XXX.X Min/24 Hrs Purge Max Pumpout Rate: XXX.X Min/24 Hrs

Purge Total Pumpout Time/Purge Total Run Time

The following screen(s) will be suppressed if the selected Purge Control/Type is “Stand-Alone Purge”.

Purge Total Pumpout Time: XX,XXX.X Min Purge Total Run Time: XX,XXX.X Hrs

Purge Operating Mode/Purge Status

The following screen(s) will be suppressed if the selected Purge Control/Type is “Stand-Alone Purge”.

Purge Operating Mode: [Mode] Purge Status: [Status]

Possible values of [Mode] are: Auto

Stop On Adaptive

Possible values of [Status] are:

Idle (Condensing unit is Off) Running (Condensing Unit is On) Pumpout (Temperature initiated Pumpout) Service Pumpout (Pumpout initiated by the service switch) Running- Pumpout inhibited by Low Temp.

(Pumpout inhibited by Low Liquid Temp)

Pumpout Max Rate Disabled

(Max. Pumpout Rate alarm disabled)

Saturated Evap Temperature Compressor Discharge Temp

Compressor Discharge Temperature shown only if discharge temperature is installed.

Saturated Evap Rfgt Temp: XXX.X F/C Compressor Discharge Temp: XXX.X F/C

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Chiller Report

Compressor Starts and Running Time

The starts and hours counters are displayed as follows:

Compressor Starts: XXXXX Compressor Running Time Hrs:Min:Sec

Discharge Oil Pressure, Oil Tank Pressure

This screen is only displayed if the “Oil Pressure Protection” setpoint is set to “Transducer” or “Xducer & Switch”. Suppress this screen for FastPak or CVGF.

Discharge Oil Pressure: XXX.X psig Oil Tank Pressure: XXX.X psig

Note: This screen was modified with first FastPak release dated (11/4/96).

Differential Oil Pressure, Oil Temperature

Differential Oil Pressure: XXX.X [units] Oil Tank Temperature: XXX.X F/C

For CVHE/F/G/B, Differential Oil Pressure: xxx.x [units] is only displayed if the “Oil Pressure Protection” setpoint is set to “Transducer” or “Xducer & Switch”. If Switch is selected as the setpoint, then Differential Oil Pressure Switch: [status] is displayed where Status is open or closed.

For FastPak Differential Oil Pressure: xxx.x [units] is only displayed if the “Oil Pressure Protection Setpoint” is set to “Diff Xducer” if Switch is selected as the setpoint, then Differential Oil Pressure Switch: [Status] is displayed where Status is open or closed. Note: This screen was modified with first FastPak release dated (11/4/96).

The possible value for [units] is “psid” or “kPa” dependent upon whether English or SI units are selected.

Bearing Temperatures #1 and #2

The following will be displayed only if the Bearing Temp Sensors Option is installed.

Bearing Temperature 1: XXX.X F/C Bearing Temperature 2: XXX.X F/C

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Page 30

Chiller Report

Evaporator Entering and Leaving Water Temperatures

Evap Entering Water Temp: XXX.X F/C Evap Leaving Water Temp: XXX.X F/C

Saturated Evap Temperature/Evap Refrigerant Pressure

Saturated Evap Rfgt Temp: XXX.X F/C Evap Rfgt Pressure: XXX.X F/C

Evaporator Approach Temp.

Evaporator Approach Temp: XX.X F/C

Chilled Water Flow Switch Status

This screen was added for CTV UCP2 Phase B Release

The following will be displayed only if the Differential Water Sensing Option is not installed. This screen displayes the status of the chilled water flow switch status at the input to the UCM.

Chilled Water Flow Switch Status:

[y]

Possible values for [y] are:

Flow Switch is Open/No Flow

Flow Switch is Closed/Flow

Cond Entering and Leaving Water Temps

Dashes will be displayed for condenser entering or leaving water temperature if the corresponding input is open or shorted.

Cond Entering Water Temp: XXX.X F/C Cond Leaving Water Temp: XXX.X F/C

Saturated Cond Temperature/Cond Refrigerant Press

Saturated Cond Temp: XXX.X F/C Cond Rfgt Pressure: XXX.X psig

Condenser Approach Temp.

Condenser Approach Temp.: XX.X F/C

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Chiller Report

Active Chilled Water Setpoint/Evap Leaving Water Temp

Active Chilled Water Setpoint: XXX.X F/C Evap Leaving Water Temp: XXX.X F/C

If the chiller is in the Ice Making or Ice Making Complete state, the following display is substituted for the above display:

Active Ice Termination Setpoint: XXX.X F/C Evap Return Water Temp: XXX.X F/C

Active Chilled Water Setpoint/Chilled Water Setpoint Source Setpoint

Active Chilled Water Setpoint: XXX.X F/C [Settings Source] CWS: XXX.X F/C

Settings source will be one of the following: Front Panel, Tracer, External source.

Active Ice Termination Setpoint/Ice Termination Setpoint Source Setpoint

The following will be displayed only if the Ice Building Option is installed.

Active Ice Termination Setpoint: XXX% [Settings Source] ITS: XXX%

Settings source will be one of the following: Front Panel, Tracer.

Evaporator Entering and Leaving Water Temperatures

Evap Entering Water Temp: XXX.X F/C Evap Leaving Water Temp: XXX.X F/C

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Page 32

Chiller Report

Condenser Entering and Leaving Water Temperatures

Dashes will be displayed for condenser entering or leaving water temperature if the corresponding input is open or shorted.

Cond Entering Water Temp: XXX.X F/C Cond Leaving Water Temp: XXX.X F/C

Active Current Limit Setpoint

Active Current Limit Setpoint: XXX %

Active Current Limit Setpoint/Current Limit Setpoint Source Setpoint

Active Current Limit Setpoint: XXX % [settings source] CLS: XXX %

Settings source will be one of the following: Front Panel, Tracer, External Source, Ice Building.

Chilled Water Setpoint Source

Chld Wtr Setpt Source: [Settings Source] Reset Condition: [Reset Condition]

Settings Source will be one of the following: Front Panel, Tracer, External

Source.

Reset Condition will be one of the following: None, Outdoor Temp,

Return Wtr Temp.

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Chiller Report

Current Limit Setpoint Source

Cur Limit Setpt Source: [Settings Source]

Settings source will be one of the following: Front Panel, Tracer, External Source, Ice Building.

Ice Termination Setpoint Source

The following will be displayed when/if remote computer is installed.

Ice Termn Setpt Source: [Settings Source]

Settings Source will be one of the following: Front Panel, Tracer.

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Refrigerant Report

The Refrigerant Report Group sequence is as follows:

Report Heading

Refrigerant Temp & Pressure Report

Press <Next> <Previous> to Continue

Evaporator and Condenser Refrigerant Pressure

Evap Rfgt Pressure: XXX.X psig Cond Rfgt Pressure: XXX.X psig

Saturated Evaporator Temperature/Evaporator Refrigerant Pressure

Saturated Evap Temp: XXX.X f/c Evap Rfgt Pressure: XXX.X psig

Saturated Condenser Temperature/Condenser Refrigerant Pressure

Saturated Cond Temp: XXX.X F/C Cond Rfgt Pressure: XXX.X psig

Saturated Evap Temperature and Discharge Temperature

The Discharge Temp will be displayed only if the Discharge Sensor Option is installed.

Sat Evap Rfgt Temp: XXX.X F/C Compressor Discharge Temp: XXX.X F/C

Purge Operating Mode/Purge Status

The following screen shall be suppressed if the selected Purge Control/Type is “Stand-Alone Purge”.

Purge Operating Mode: [mode] Purge Status: [status]

Possible values of [mode] are: Auto, Stop, On and Adaptive. Possible values of [status] are:

Idle (Condensing Unit is Off)

Running (Condensing Unit is On)

Pumpout (Temperature initiated pumpout)

Service Pumpout (Pumpout initiated by the service switch)

Running - Pumpout Inhibited by low Temp

Pumpout Maximum Rate Disabled (Max. Pumpout Rate alarm disabled)

(Pumpout inhibited by low liquid temp)

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Report

Purge Alarm Message:

The following screen(s) shall be suppressed if the selected Purge Control/Type is “Stand-Alone Purge”.

Purge Alarm Msg: [status]

[Help Message]

Possible values for [status] are: No Diagnostics Exist The [Help Message] is: Press <Next>

<Previous> to Continue

Diagnostic Alarm The [Help Message] is: Go to Diag,

Menu for Description/Reset

Purge Suction Temperature/Purge Liquid Temp.

The following screen shall be suppressed if the selected Purge Control/Type is “Stand-Alone Purge”.

Purge SuctionTemp: XXX.X F/C Purge Liquid Temp: XXX.X F/C

Purge Pumpout Rate/Purge Max Pumpout Rate

The following screen shall be suppressed if the selected Purge Control Purge is “Stand-Alone Purge”.

Purge Pumpout Rate: XXX.X Min/24 Hrs Purge Max Pumpout Rate: XXX.X Min/24 Hrs

Purge Total Pumpout Time/Purge Total Run Time

The following screen shall be suppressed if the selected Purge Control Purge is “Stand-Alone Purge”.

Purge Total Pumpout Time: XX,XXX.X Min Purge Total Run Time: XX,XXX.X Hrs

Purge Adaptive Cycle Time w/Chiller On/Time to Purge Remaining

The following screen shall be suppressed if the selected Purge Control Purge is “Stand-Alone Purge”.

Prge Adaptive Cycle Time w/Chlr On: XXX.XHrs Time To Purge Remaining: XXX.XHrs

Purge Adaptive Cycle Time w/Chiller Off/Time to Purge Remaining

The following screen shall be suppressed if the selected Purge Control Purge is “Stand-Alone Purge”.

Prge Adaptive Cycle Time w/Chlr Off: XXX.XHrs Time To Purge Remaining: XXX.XHrs

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Page 36

Report

Purge Service Log

The following screen shall be suppressed if the selected Purge Control Purge is “Stand-Alone Purge”.

Service Log: Reset Log at Service Start-ups Purge Pumpout Time: X,XXX Pumpout Min

Service Log: Reset Log at Service Start-ups Time Since Last Rst: X,XXX Cal Days

Pumpout Avg. Last 30 Days

The following screen shall be suppressed if the selected Purge Control Purge is “Stand-Alone Purge”.

30 Day Purge Pumpout average: XXX.X Min Chiller Average Run Time: XXX.X Day

30 Day Pumpout Avg

Chiller Running: XXX.X Min

Last 5 Cycle Pumpout Avg, Interval From Shtdn to 3 Hrs After Shtdn XXX.X Min

30 Day Pumpout Avg, Interval From 3 Hrs

after Shtdn to Next start: XXX.X Min/Day

Refrigerant Monitor

The following items will be displayed if the IPC Rft Monitor option is installed: The following screen will be displayed if the Refrigerant Monitor scanner is installed.

Refrigerant Monitor: [Mode] Scanner Channel X XXXX PPM [Rfgt Type]

The following screen will be displayed if the Channel scanner is not installed.

Refrigerant Monitor Mode: [Mode]

X XXXX PPM [Rfgt Type]

Possible values of Mode are: Warmup, Ready, Monitor Check, Trouble.

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Report

If the PPM is out of range low or high “-Err” and “+++” respectively shall be displayed. If the concentration has not been determined, or the refrigerant monitor is in “Monitor Check” mode, “ -” shall be displayed.

The following will be displayed if the channel scanner option is installed.

Last Rfgt Conc: Chanl 1 Chanl 2 Chanl 3 Chanl 4 PPM [Rfgt Type] XXXX XXXX XXXX XXXX

If the PPM is out of range low or high “-Err” and “+++” respectively shall be displayed . If a channel is inactive, “ -” shall be displayed.

Refrigerant Monitor Case Temp: XX.X .XF Refrigerant Monitor Bench Temp: XX.X .XF

The following will be displayed if the IPC Rfgt Monitor Auxililary Input option is installed.

Refg Mon Auxiliary Input: XX.X ma

Press <Next> <Previous> To Continue

Approach Temperature

Evaporator Approach Temp: XX.X f/c Condenser Approach Temp: XX.X f/c

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Report

The Compressor Report Group sequence is as follows:

Report Heading

Compressor Hours, Starts & Amps

Press <Next> <Previous> To Continue

Differential Oil Pressure, Oil Temperature

The following will be displayed only if the Oil Pressure Protection Setpoint is set to “Diff. Xducer”:

Differential Oil Pressure: XXX.X [units] Oil Tank Temperature: XXX.X F/C

The possible value for [units] is “psid” or “kPa” dependent upon whether English or SI units are selected.

Differential Oil Pressure, Oil Temperature

The following will be displayed only if the Oil Pressure Protection Setpoint is set to “Diff. Switch”:

Differential Oil Pressure Switch [Status] Oil Tank Temperature: XXX.X F/C

The possible value for [Status] is “open” or “closed”.

AF Compressor Speed Command

The following will be displayed only if the Starter Type is Adaptive Frequency and Adaptive Speed Control Algorithm is Enabled.

AF Compressor Speed Command: XX.X Hz AF Compressor Speed Command: XXX.X RPM

Range of Values is 2520 to 3600 RPM in increments of 1 RPM. Factory Default is 3600 RPM.

AF Boundary Pressure Coefficient/AF Pressure Coefficient

The following will be displayed only if the Starter Type is Adaptive Frequency and Adaptive Speed Control Algorithm is Enabled.

AF Boundary Press Coefficient: X.XX AF Pressure Coefficient: X.XX

Note: This is a report for Trouble-shooting purposes.

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Report

AF Re-Optimization Timer Time Remaining

The following will be displayed only if the Starter Type is Adaptive Frequency and Adaptive Speed Control Algorithm is Enabled.

The purpose of this report is to limit the time the unit operates at or near surge. The machine learns the curve and rides the surge line.

AF Re-Optimization Time Remaining: X.XX Hrs

Press (+) (-) to Change Setting

Note: This is a Report only for Trouble-shooting purposes.

Inlet Guide Vane Position

The following screen will be suppressed if “Inlet Guide Vane Output” is set to “Pulsed”.

Inlet Guide Vane Position: XXX.X Open

Inlet Guide Vane Position: XX.X Degrees

Compressor Line Currents RLA

The following screen will be suppressed if FastPak Starter Type is set to Stand Alone - No Starter Module.

Compressor Line Currents - % RLA A XXX.X% B XXXX.X% C XXXX.X%

Compressor Line Currents Amps

The following screen will be suppressed if FastPak Starter Type is set to Stand Alone - No Starter Module.

Compressor Line Currents - Amps A XXX.X B XXXX.X C XXXX.X

Compressor Line Voltages

The following will be displayed only if the Line Voltage Sensing Option is installed.

Compressor Line Voltages AB XXXXv BC XXXXv CA XXXXv

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Report

Compressor Power Factor and Watts

The following will be displayed only if the Line Voltage Sensing Option is installed and the starter type is not AFD and external KW is not installed.

Compressor Power Factor XX% Compressor Kilo Watts XXXX KW

Compressor Winding Temperatures

The following screen will be suppressed if FastPak motor over temperature protection setpoint is set to MTC.

Compressor Winding Temperatures W1 XXXF/C W2 XXXF/C W3XXXF/C

Compressor Starts and Running Time

The starts and hours counters are displayed as follows:

Compressor Starts: XXXXX Compressor Running Time: HRS:MIN:SEC

Bearing Temperatures #1 and #2

Bearing Temperatures #1: XXX.X F/C Bearing Temperatures #2: XXX.X F/C

Solid State Starter Heat Sink Temp

The following will be displayed only if the Solid State Starter is installed.

Solid State Starter Heat Sink: XXX.X F/C

Press <Next> <Previous> To Continue

HGBP Time

The following will be displayed only if HGBP is installed in the unit. This report shows total time in HGBP.

HGBP Time: HRS:MIN:SEC

Press <Next> <Previous> To Continue

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Report

The four Settings Group keys are as follows:

Operator Settings

Service Settings

Service Tests

Diagnostics

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Operator Settings

The Operator Settings Group sequence is as follows:

Report Heading

Chilled Water & Current Limit Setpts

Press <Next> <Previous> To Continue

Following proper password entry or suppression the remaining sequence will follow:

If the Menu Settings Password is Enabled in the Service Setup Group, following each setting group heading the following will be displayed:

Settings In This Menu Are [status]

[passsword message]

Likewise, if the Menu Settings Password is Disabled in the Service Setup Group, the above screen will be suppressed.

The possible values for status are “Locked” or “Unlocked”. If the password status is locked, the password message will be “Enter Password to Unlock”. The user will then depress followed by the <Enter> key. The password keystrokes will be echoed to the screen as a visual aide. The last six keystrokes represent the current password and up to twenty keystrokes can be entered. An incorrect password or the twenty-first keystroke will result in the password message “Invalid Password”.

If the password status is unlocked, the password message will be “Press <Enter> to Lock”. Pressing <Enter> locks the settings in ALL menus. If the password is entered to unlock the settings, this unlocks the settings in ALL menus.

Whenever a password is in use the “Press<+><-> to change setting” message will suppressed on setpoint screens. Any attempt to change the setting will result in the message “Setting is Locked”. The password once entered will remain valid until canceled.

Purge Operating Mode

Purge Operating Mode: [mode]

Press <+> <-> To Change Setting

Possible values of (mode) are: Stop, On, Adaptive, Factory Default is Auto.

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Operator Settings

Time of Day Setting

Current Time/Date HH: MM Xm Mon, XX XXXX

<Enter> to Change : <Next>To Continue

The top level “Current Time/Date” will be displayed when this screen is first selected. Pressing the <Next > or <Previous > key will go to the next or previous screen as usual. If the <Enter> key is selected, five separate screens can be displayed with which the time may be set. The “Current Time/Date” will be displayed on line one of each of these screens. Each of these screens will change one element of the current time/date. The second line of each screen will indicate which element of the current time/data is being changed as well as it’s current value. The instructional messages which are normally displayed on line two will not be present although the instructions which would normally be displayed are still valid i.e., if the setpoint has been changed, <Enter > or <Cancel > must be pressed to continue.

If the first time changing screen is being displayed and the <Previous > key is pressed, the top level for CVHE/CVHF/CVHGCurrent Time/Date" screen will be displayed and the <Enter > key will have to be selected to re-enter the time changing screens. If the fifth time changing screens is being displayed and the <Next > key is pressed, the next screen will be displayed. If <Previous > is selected at this point, the top level “Current time/Date” screen will be displayed and the <Enter > key will have to be selected to re-enter the time changing screens.

In order to change an element of the current time/date, select <Enter > from the top level “Current Time/Date” screen to enter the time changing screens. Hit <Next > or <Previous > to get to the proper screen. Press the <+> <- > keys to change the element to its proper value and press the <Enter> key to store the new time/date. A message “Updating Chiller Clock. Please Wait” is displayed for two seconds after the <Enter> key is pressed.

The five time changing screens are as follows:

Current Time/Date HH: MM Xm Mon, XX XXXX

To Change Hour:<+> <- > and<Enter>

Current Time/Date HH: MM Xm Mon, XX XXXX

To Change Minute: <

Current Time/Date HH: MM Xm Mon, XX XXXX

To Change Month: <+> <- > and <Enter >

Current Time/Date HH: MM Xm Mon, XX XXXX

To Change Day: <+> <- > and <Enter >

Current Time/Date HH: MM Xm Mon, XX XXXX

To Change Year: <

CVRC-M-1D 43

> <- > and <Enter >

+> <- > and <Enter>

Page 44

Operator Settings

Front Panel Chilled Water Setpoint

Front Panel Chilled Wtr Setpt: XXX.X F/C

Press <+> <- > to Change Setting

Range of Values is 0 to 65 F (-17.8 to 18.3C) in increments of 1 or 0.1 F or C depending on the Service Setup Screen XXX or XXX.X. Factory default is 44.0 F (6.7 C). As shown above, the second line of a setting display normally says:

“Press - to Change Setting”

The following is displayed as the second line of the display if an attempt is made to increment the setpoint above the end of the setpoint range:

“Top of Range, Press - to Change”

The following is displayed as the second line of the display if an attempt is made to decrement the display below the end of the setpoint range:

“Bottom of Range, Press to Change”

The following is displayed as the second line of the display if a key other then <+>, <->, <Enter>, or <Cancel> is pressed after <+> or <- > is pressed:

“Press - Enter Cancel to Advance”

The exception to the above message is when the <Stop> key is depressed. Stop is always active. Other messages are displayed on the second line of the display for special cases as noted below in association with the affected setpoint display.

When the Front Panel Chilled Water Setpoint is within 1.7 F of the Leaving Water Temperature Cutout Setpoint or within6FoftheLow Refrigerant Temperature Cutout Setpoint, the second line of this display will read:

“Limited by Cutout Setpt, to Change”

Front Panel Current Limit Setpoint

Front Panel Current Limit Stpt: XXX %

Press <+> <- > to Change Setting

Range of Values is 40 to 100% in increments of 1% Factory Default is 100%

Print Report

This screen is shown only when the Printer Option is installed.

Press (Enter) to Print Report

Press (Next) (Previous) To Continue

When Enter is pushed a second message appears as shown below and then returns to above screen.

The Print Command is Being

Sent to the Printer

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Operator Settings

Chilled Water Reset Type

Chilled Water Reset Type [type]

Press <+> <- > to Change Setting

Possible values for [type] are: Return, Constant Return, and Disable. Factory default is Disable.

If either Disable or Constant Return are selected, the remaining chilled water reset displays are skipped by the human interface. If Return is selected, the first word of the remaining chilled water reset displays will be the type of reset.

Help Notes:

1. When CWR is enabled, the UCM will step to CWS at the rate of 1 F every five minutes.

2. Constant Return is a short version of Return CWR, it will reset the leaving chilled water setpoint to provide a constant entering water temperature. The reset ratio defaults to 100%, start reset point to

design deltaT and max reset setpoint to design.

3. Chilled water is reset based on either return water temperature or

outdoor air temperature.

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Operator Settings

Reset Ratio

This is the aggressive value. A higher number is a quicker response.

[type] Reset Ratio: XXX %

Press <+> <- > to Change Setting

The values for “RESET RATIO” are:

Reset Type Reset Ratio Range

Return 10 to 120 % 1 % 1 % 50 %

Increment English Units

Increment SI Units

Factory Default Value

Start Reset Setpoint

This is the Delta T the unit is trying to maintain.

[type] Start Reset Setpoint: XXX %

Press <+> <- > to Change Setting

The values for “START RESET” are:

Reset Type Start Reset Range

Return

(2.2 to 16.7 C)

4to30F

1 F 0.1 C 10 F (5.6 C)

Increment English Units

Increment SI Units

Factory Default Value

Max Reset Setpoint

Controllable Maximum Reset value. Allows a reset “Up” of this value. The chilled water is maintained between the leaving chilled water setpoint and the new reset value.

[type] Max Reset Setpoint: XXX.X F

Press <+> <- > to Change Setting

The values for “MAXIMUM RESET” are:

Reset Type

Return

(0.0 to 11.1 C)

46 CVRC-M-1D

Maximum Reset Range

0to20F

1 F 0.1 C 5 F (2.8 C)

Increment English Units

Increment SI Units

Factory Default Value

Page 47

Operator Settings

Ice Building Enable

The following will be displayed only if ice building option is installed.

Ice Building [d/e]

Press <+> <- > to Change Setting

Possible values of [d/e] are: Disable and Enable. Factory Default is Disable. Enable turns on Ice Building mode from the front panel.

Front Panel Ice Termination Setpoint

The following will be displayed only if ice building option is installed.

Panel Ice Termination Setpoint: XXX.X F/C

Press <+> <- > to Change Setting

Range of values is 20 to 32.0 F (-6.7 to 0.0 C) in increments of 1 or 0.1 F or C depending on the Service Setup Screen XXX or XXX.X. Factory Default is 27.0 F (-2.8 C).

Ice to Normal Cooling Timer

The following will be displayed only if ice building option is installed. This allows for a timed Idle/Stop period for (X) minutes when coming out of ice before going into the cooling mode.

Ice To Normal Transition: XX MIN

Press <+> <- > to Change Setting

Range of values is 0 to 10 minutes. Default is 5 minutes.

Chilled Water Setpoint Source

If the Tracer option is installed, the word “Default” will appear in front of the setpoint source. If Tracer fails, it defaults back to Front Panel Setpoint.

[Default] Chilled Water Setpoint Source:

[source]

Possible values of [source] are:

Front Panel is Factory Default. External Source Future 1 Future 2

If Tracer does not choose to write a setpoint then the “default” setpoint source is used, e.g. Front panel.

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Operator Settings

Current Limit Setpoint Source

If the Tracer option is installed the word “Default” will appear in front of the setpoint source.

[Default] Current Limit Setpoint Source

[source]

Possible values of source] are:

Front Panel; Factory Default. External Source Future1 Future 2

If Tracer fails, it defaults back to front panel setpoint.

Ice Termination Setpoint Source

The following will be displayed only if the Ice Building Option is installed.

If the Tracer option is installed the word “Default” will appear in front of the setpoint source.

[Default] Ice Termination Setpoint Source

[source]

Possible values of [source] are: Front Panel; Factory Default

Future 1 Future 2 Future 3

If Tracer does not choose to write a setpoint then the “default” setpoint source is used.

Setpoint Source Override

Setpoint Source Override:

[source]

Possible values of [source] are: None - Factory Default

Use Front Panel Setpoints

Override Tracer. Use Default Setpoints.

(Available only if Tracer Option is installed).

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Service Settings

Service Settings Menu

The Service settings menu has three distinct grouping of items within it. The first group is the basic setups, non-password protected group that consists of all of the settings, feature enables, setpoints etc, that are benign; while they are unlikely to be changed often by a user or operator. Changes in them do not seriously effect the standard protection or reliability of the chiller.

If Refrigerant Monitor is installed in be displayed in Refrigerant Report and two (2) additional password screens are required:

Refrigerant Calibration Group.

The other two groupings are protected, each with a separate password. These two groups are for changing parameters and settings regarding field commissioning and fundamental protection and control of the chiller subsystems the specific chiller was built in the factory (Machine Configuration). Once properly set, the items in these protected menus should changed again without specific knowledge of the effects of the changes.

(Field Startup) or for programming of the UCM as to how

Refrigerant Monitor Settings Group and

Machine Configuration, screens will

never be

CAUTION:

Settings in the Service Settings Group can only be set or changed by ualified Trane Service Technicians. Improper settings in this group may adversely affect the operation of the unit.

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Service Settings

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Basic Setups

Service Settings - Basic Setups

Service Settings: Basic Setups

Press <+> <- > to Change Setting

Menu Settings Password

If the Menu Settings Password is Enabled in the Service Setup Group, following each setting group heading the following will be displayed:

Settings In This Menu Are [status]

[password message]

If the Menu Settings Password is disabled in the Service Start-up Group, the above screen will be suppressed.

The possible values for [status] are “Locked” or “Unlocked”. If the password status is locked, the password message will be “Enter Password to Unlock”. The user will then depress followed by the <Enter> key. The password keystrokes will be echoed to the screen as a visual aide. The last six keystrokes represent the current password and up to twenty keystrokes can be entered. An incorrect password or the twenty-first keystroke will result in the password message “Invalid Password”.

If the password status is unlocked, the password message will be “Press Enter to Lock”. Pressing <Enter> will lock all of the setpoint menus. Likewise, if the password status is locked and the correct password is entered, all of the setpoint menus will be unlocked.

Whenever a password is in use the “Press <+> <-> to change setting” message will be suppressed on all setpoint screens. Any attempt to change a setpoint will result in the message “Setting is Locked” being displayed for 1 second. The password once entered will remain valid until canceled.

Keypad/Display Lockout

This display only appears if the keypad lockout feature is enabled in the Service Start-Up Group.

Press <Enter> to Lock Display & Keypad

Password Will be Required to Unlock

If the <Enter> key is pressed to lock the keypad, the following message is displayed, and all further input from the keypad is ignored, including the <Stop> key, until the password is enter. The password consists of pressing the <Previous> and <Enter> keys at the same time

******DISPLAY AND KEYPAD ARE LOCKED******

********ENTER PASSWORD TO UNLOCK********

If the keypad is locked and the password is entered, the display will go to the Chiller Operating Mode display of the Chiller Report.

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Basic Setups

Language Setting

Language: XXXXXXXX

Press <+> <- > to Change Setting

Possible language selections are: English (Factory Default), Francais, Deutch, Espanol, Nippon (also known as Katakan, Use apanese characters), Italiano, Nederlands,Portugese and Coded.

Possible Language Selections For the CCCLD are:

English, Traditional Chinese and Simplified Chinese.

Display Units

Display Units: [type]

Press <+> <- > to Change Setting

Possible values of [type] are: SI (Metric), Factory Default is English.

Decimal Places Displayed Setpoint:

Decimal Places Displayed: [status]

Press <+> <-> to Change Setting

Possible choices for [status] are: XXX, Factory Default is XXX.X.

Display Menu Headings Enable

Display Menu Headings: [d/e]

Press <+> <- > to Change Setting

The factory default value is Enabled. If the setting is changed to disabled the Menu Headings in each Menu or Group will be suppressed.

Differential to Start Setpoint

Differential to Start Setpoint: XXX.X F/C

Press <+> <-> to Change Setting

Range of values is 1 to 10 °F (0.5 to 5.5 °C) in increments of 1 or 0.1 °F or °C depending on the Service Setup Screen XXX or XXX.X. Factory default is 5 °F (2.8 °C).

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Basic Setups

Differential to Stop Setpoint

Differential to Stop Setpoint: XXX.X F/C

Press <+> <-> to Change Setting

Range of values is 1 to 10 °F (0.5 to 5.5 °C) in increments of 1 or 0.1 °F or °C depending on the Service Setup Screen XXX or XXX.X Factory default is 5 °F (2.8 °C).

Evap Pump Off Delay Time

Evap Pump Off Delay: XXX Min

Press <+> <-> to Change Setting

Range of values is 0 to 30 minutes in increments of 1 minute. Factory default is 1 minute.

Printer Setups

This screen is shown only when the Printer Option is installed.

Printer Setups

(Enter) to Change: (Next) to Continue

If Next is pressed the following printer printer setup screens are skipped. If Enter is pressed the following screens are displayed to permit modification of the printer setups.

Print Time Interval: [Status]

Press <+> <- > to Change Setting

The choices for Status are: Enable (Factory Default) Disable.

Print on Time Interval: XXX Hours

Press <+> <- > to Change Setting

Range of Values is 1 to 24 Hours in increments of 1 Hour. Factory Default is 8 Hours.

Print on Diagnostic: [Status]

Press <+> <- > to Change Setting

The choices for Status are: Enable (Factory Default) Disable.

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Basic Setups

Help Note: This will print every time a diagnostic occurs.

Number of Pre-Diag Reports: xx

Press <+> <- > to Change Setting

Range of Values is 1 to 5 in increments of 1. Factory Default is 5 (5 = Time Interval). XX is used for Trend Analysis it saves reports ahead of the diagnostic.

Diagnostic Report Interval: xx sec

Press <+> <- > to Change Setting

Range of Values is 2 to 120 seconds in increments of 1 second. Factory Default is 5 seconds.

Printer, Baud Rate: [Status]

Press <+> <- > to Change Setting

The choices for Status are:

300 4800 1200 9600 (Factory Default)

2400 19,200 Help Note: This information is set-up based on your particular printer. Refer to Printer Manual.

Printer, Parity: [Status]

Press <+> <- > to Change Setting

The choices for Status are: None (Factory Default), Odd, Even.

Printer, Data Bits: [Status]

Press <+> <- > to Change Setting

The choices for Status are: 8 (Factory Default), 7.

Printer, Stop Bits: [Status]

Press <+> <- > to Change Setting

The choices for Status are: 1 (Factory Default), 2.

Printer Handshaking: [Status]

Press <+> <- > to Change Setting

The choices for Status are:

XON / XOFF (Factory Default) RTS

DTR None

Clear Restart Inhibit Timer

Press <Enter> to

Clear the Restart Inhibit Timer

When <Enter > is pushed a 2 second message appears as shown below

and then returns to above screen.

Restart Inhibit Timer Has Been Cleared

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Field Startup

Service Settings - Field Startup

The Field Startup Group password is <Enter>. The Field Startup Group contains items which are primarily associated with Field Commissioning of the chiller as well as the fundamental control and protection of the chiller subsystems. If the Field Start-up Group password is entered, the display goes to the menu defined below. If a key is not pressed for 10 minutes or more in this password protected menu, the display returns to the Chiller Operating Mode display of the Chiller Report, and the password must be entered again to return to this menu.

Field Startup Group Heading

Field Startup Group Settings

Press <Next > <Previous to Continue >

This header is not suppressed when the headers are suppressed in the Service Settings menu.

Keypad/Display Lock Feature Enable

This feature permits the entire Keypad and Display to be locked out. A message appears on the screen to describe this condition. No access is permitted to either the Report screens or the Setting Screens when this feature is both Enabled here and Locked at the Service Settings Menu. It is important to note that in this condition both the <Stop > and <Auto > keys do not function.

Keypad/Display Lock Feature: [d/e]

Press <+> <- > to Change Setting

Possible values of [d/e] are: Enable, Factory default is Disable.

When the keypad lock feature is disabled, the keypad lock display does not appear in the non-password protected area of the Service Settings menu and the Keypad/Display cannot be locked. When the keypad/display lock feature is Enabled, the keypad lock display does appear in the Service Settings menu so the keypad can be locked.

Menu Settings Password Enable

The Menu Settings Password permits the Settings in each of the menus to be password protected. All Report Menus and Setting Menus can still be viewed at any time if this feature is either Enabled or Disabled; the <Stop > and <Auto > keys also remain active. If this feature is Enabled, then all Menu Settings are password protected.

Menu Settings Password Feature: [d/e]

Press <+> <- > to Change Setting

Possible values of [d/e] are: Enable, Factory default is Disable. When the feature is Disabled, the Menu Setting Password display does not appear at the top of each of the Settings Menus and the Menu Settings cannot be password protected. When the Menu Setting Password feature is Enabled, the Menu Settings Password display appears just below each of the Settings Menus Header so the settings can be changed if the proper password is entered.

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Field Startup

ICS Address

ICS Address: XX

Press <+> <-> to Change Setting

Range of values is 1 to 127 in increments of 1. Factory default is 65.

Power Up Start Delay Time

Help Note: sed primarily for scheduling multiple units or to minimi e current inrush.

Power Up Start Delay Time: XXX Seconds

Press <+> <- > to Change Setting

Range of values is 0 to 600 seconds. Factory Default is 0 seconds.

Design Delta Temperature Setpoint

Design Delta Temp Setpoint: XXX.X F/C

Press <+> <- > to Change Setting

Range of values is 4 to 30 F (2.2 to 16.7 C) in increments of 1 or 0.1 F or C depending on the Service Setup Screen XXX or XXX.X. Factory default is 10 F (5.5 C).

Leaving Water Temperature Cutout Setpoint

Lvg Wtr Temp Cutout Setpoint: XXX.X F/C

Press <+> <- > to Change Setting

Range of values is -10 to 36° F (-23.3 to 2.2° C) in increments of 1 or

0.1° F or C depending on the Service Setup Screen XXX or XXX.X. Factory default is 36.0° F (2.2° C).

When this setpoint is within 1.7° F of the Front Panel Chilled Water Setpoint, the Front Panel Chilled Water Setpoint is increased along with this setpoint to maintain the differential. A message will be displayed for 2 seconds to indicate that the Front Panel Chilled Water setpoint has been increased.

Low Refrigerant Temperature Cutout Setpoint

Low Rfgt Temp Cutout Setpt: XXX.X F/C

Press <+> <- > to Change Setting

Range of values is -35 to 36° F (-37.2 to 2.2° C) in increments of 1 or

0.1° F or C depending on the Service Setup Screen XXX or XXX.X. Fac tory default is 32.0° F (0.0° C).

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Field Startup

When this setpoint is within 6° F of the Front Panel Chilled Water Setpoint, the Front Panel Chilled Water Setpoint is increased along with this setpoint to maintain the differential. A message will be displayed for 2 seconds to indicate that the Front Panel Chilled Water setpoint has been increased.

Note: If Saturated Evaporator Refrigerant temperature Sensor is externally mounted, Trane recommends that this setpoint be increased 1°F from the setpoint that is associated with a bulbwell sensor.

Condenser Limit Setpoint

Help Note: This limits load by vane closure.

Condenser Limit Setpoint: XX % HPC

Press <+> <- > to Change Setting

Range of values is 80 to 120% in increments of 1%. Factory default is 93%. Note: If -5 psig < HPC < 5 psig, then Condenser Limit Setpoint = % (HPC + 15) 15 If 5 psig < HPC <

500 psig, then Condenser Limit Setpoint = % (HPC)

Maximum RI Timer Setting

Maximum RI Timer: XXX Minutes

Press <+> <- > to Change Setting

The range of values is 30 to 60 minutes in increments of 1 minute. Factory default is 60 minutes.

Purge Control/Type

Purge Control/Type: [Type]

Press <+> <- > to Change Setting

Possible values of [Type] are: Micro Purge ROM Default; Stand-Alone Purge.

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Field Startup

Purge Service Log Reset

Service Log: Press <Enter > to Reset

Purge Pumpout Time: X,XXX Pumpout Min

Service Log: Press <Enter > to Reset

Time Since Last Rst: X,XXX Cal Days

Resetting in either screen above will reset both pieces of data to Zero.

Purge Maximum Pumpout Rate

The following screen shall be suppressed if the selected Purge Control/Type is “Stand-Alone Purge”.

Purge Max Pumpout Rate: XX Min/24 Hrs

Press <+> <- > to Change Setting

Range of values is 1 to 100 minutes/24 hours in increments of 1 minute/24 hours. Factory default is 20 minutes/24 hours.

Purge Service Excessive Pumpout Override Timer

The following screen shall be suppressed if the selected Purge Control/Type is “Stand-Alone Purge”.

Help Note: sed to override the previous screen, for service wor .

Prg Disable Pumpout Alarm for: XX Hrs

Press <+> <- > to Change Setting

Range of values is 1 to 72 hours in increments of 1 hour. Factory default is 0 hours.

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Field Startup

Purge Low Chiller Sat. Cond. Liquid Temp Protection Enable

The following screen shall be suppressed if the selected Purge Control/Type is “Stand-Alone Purge”.

Prg Low Liquid Temp Inhibit Enable: [d/e]

Press <+> <- > to Change Setting

Possible values of [d/e] are: Disable; ROM Default. Enable.

Purge Low Chiller Sat. Cond. Temp Setpoint

Prg Low Liq Temp Inhibit Setpt: XX.X F/C

Press <+> <- > to Change Setting

Range of values is 32 to 50° F (0.0 to 10.0° C) in increments of 1 or 0.1° F or C depending on the Service Setup Screen XXX or XXX.X. Factory default is 40° F (4.4° C). Does not display this menu item unless this feature is enabled in the menu above.

Surge Protection Enable

The following is suppressed if FastPak starter type is set equal to “Stand Alone - No Starter Module”.

Help Note: This detects gas surge as seen through unit power.

Surge Protection: [d/e]

Press <+> <- > to Change Setting

Possible values of [d/e] are: Disable, Factory default is Enable.

Under/Over Voltage Protection Enable

This screen is displaced only when line voltage sensing is installed.

Help Note: Set trip protection at±of nominal voltage.

Under/Over Voltage Protection: [d/e]

Press <+> <- > to Change Setting

Possible values of [d/e] are: Disable, Factory Default is Enable

Phase Reversal Protection Enable

The following is suppressed if starter type is set to AFD or if FastPak starter type is set to “Stand Alone - No Starter Module”.

Phase Reversal Protection: [d/e]

Press <+> <- > to Change Setting

Possible values of [d/e] are: Disable; Factory Default is Enable

Help Note: otation must be cloc wise C from the Thrustbearing end.

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Field Startup

Phase Unbalance Limit Enable

The following is suppressed if FastPak starter type is set to “Stand Alone

- No Starter Module”.

Phase Unbalance Limit: [d/e]

Press <+> <- > to Change Setting

Possible values of [d/e] are: Disable, Factory Default is Enable.

Help Note: of motor is derated by resetting the active current limit. There is a nondefeatable for seconds must trip point.

Momentary Power Loss Protection Enable

The following is suppressed if starter type is set to AFD or if FastPak Starter type is set to “Stand Alone - No Starter Module”.

Momentary Power Loss Protection: [d/e]

Press <+> <-> to Change Setting

Possible values of [d/e] are: Disable, Factory Default is Enable

Help Note: On every power down, the reset inhibit timer is reset to seconds if the motor temperature is temperature is .

and minutes if the motor

Enhanced Oil Temp Protection

This screen was added in CTV Upgrade V (11/4/96).

Enhanced oil temp Protection: [d/e]

Press <+> <-> to Change Setting

Possible values of [d/e] are: Disable, Factory Default is Enable

Oil Temp Setpoint

The following is suppressed if Enhanced Oil Protection is set to Enable.

Oil Temp Setpoint: XXX.X F/C

Press <+> <-> to Change Setting

Range of values is 100 °Fto160°F (37.8 to 71.1 °C) in increments of 1 to 0.1 °For°C depending on the Service Setup Screen XXX or XXX.X. Factory default is 143.5 °F (61.9 °C).

Low Oil Temp Cutout

The following is suppressed if Enhanced Oil Protection is set to Enable.

Low Oil Temp Cutout: XXX.X F/C

Press <+> <-> to Change Setting

Range of values is 80 to 140 °F (26.7 to 60.0 °C) in increments of 1 or

0.1 °For°C depending on the Service Setup Group Screen XXX or XXX,X. Factory Default is 95 °F (35.0 °C).

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Field Startup

High Discharge Temp Cutout

High Discharge Temp Cutout: XXX.X F/C

Press <+> <-> to Change Setting

Range of values is 170 to 220 °F (76.6 to 104.4 °C) in increments of 1 or

0.1 °For°C depending on the Service Setup Screen XXX or XXX.X. Factory default is 200 °F (93.3 °C).

Soft Load Control Enable

Soft Load Control : [d/e]

Press <+> <-> to Change Setting

Possible values of [d/e] are: Enable, Factory Default is Disable.

Soft Load Starting Current Limit

Soft Load Starting Current Limit: XX %

Press <+> <- > to Change Setting

Range of values is 40 to 100 % in increments of 1 %. Factory Default is 100%.

Help Note: The unit will start using the set number, i.e. , and S O ramp up to .

Soft Load Current Limit Rate of Change

Soft Load Current Limit Rate: XX %/min

Press <+> <-> to Change Setting

Range of values is 0.5 to 5 %/min in increments of 1 or 0.1 %/min depending on the Service Setup Screen XXX or XXX.,X. Factory default is 5 %/min.

Help Note: This controls the soft load rate of change.

Soft Load Lvng Wtr Temp Rate of Change

Soft Load Lvg Water Rate: XX F/C/min

Press <+> <-> to Change Setting

Range of values is 0.5 to 5 °F/min (0.3 to 2.8 °C/min) in increments of 1 or 0.1 °F/min depending on the Service Setup Screen XXX or XXX.X. Factory default is 5 °F/min (2.8 °C/min).

Hot Gas Bypass Enable

This screen will be suppressed when the hot gas bypass option is not installed.

Hot Gas Bypass Control: [d/e]

Press <+> <-> to Change Setting

Possible values of [d/e] are: Disable; ROM Default, Enable.

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Field Startup

HGBP Timer Enable

The following screen will be displayed only if HGBP is installed.

HGBP Timer: Status

Press <+> <-> to Change Setting

The choices for Status are: Enable (ROM Default), Disable, Unlimited Time.

Maximum HGBP Time

The following will be displayed only if HGBP is installed and the HGBP Timer is enabled.

Maximum HGBP Time: XXX Min

Press <+> <-> to Change Setting

The range of values is 1 to 480 minutes in increments of 1 minute. The factory default is 30 minutes.

Help Note: Turns off the unit at the ma imum time, i.e. minutes.

HGBP Vane Position

This screen will be suppressed when the HGBP option is not installed.

HGBP IGV Target: XX %

Press <+> <-> to Change Setting

Range of Values is 0 to 30% in increments of 1%. Factory Default is 10%.

Help Note: ith hot gas enabled, the hot gas control chec s the vane position to be less than or equal to this number.

LWT Control Proportional Gain (KP) Setpt

LWT Proportional Gain Setpt: XXX.X % FC

Factory Default is 10% F & 18.0%/C

The range of values is 0 to 100% °F (0 to 180%/°C) in increments of 0.1. The factory default is 10.0%/°F (18%/°C).

Help Note: oo s at how far from set point and how fast we move the vanes. igher number is faster.

LWT Control Integral Gain (Ki) Setpt

LWT Integral Gain Setpt: X.XXX

Factory Default is 0.110%/F & 0.198%/C

The range of values is 0 to 1%/°F (0 to 1.8%/°C) in increments of 0.001. The factory default is 0.110 %/°F (0.198 %/°C).

Help Note: oo s at error from set point. ow long we have been away

Time from set point. higher number means the faster we converge on

the set point.

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Field Startup

LWT Control Derivative Gain (Kd) Setpt

LWT Derivative Gain Setpt: XX.X %

Factory Default is 00.0%F & 00.0%/C

The range of values is 0 to 10.0 %/°F (0 to 18.0 %/°C) in increments of

0.1. The factory default is 00.0 %°F (0.0 %/°C).

Help Note: ate of change. igher number gets to the new value faster.

IGV MA IMUM Travel Setpt

IGV MAXIMUM Travel Setpt: XX,XXX Steps

Press <+> <- > to Change Setting

Range of values is 0 to 60,000 Steps in increments of 100 Steps. Factory default is 50,000 Steps.

Note: This is also known as the 90 degree vane setting.

Guide Vane Closed Travel Stop

Guide Vane Closed Travel Stop:

XX%

Press <+> <- > to Change Setting

Range of Values is 0 to 100 % in increments of 1%. Factory default is 0%.

AF Adjustable Speed Control Algorithm Enable

The following menu will be displayed only if the Starter Type is Adaptive Frequency.

AF Adaptive Speed Control Algorithm: [d/e]

Press <+> <- > to Change Setting

Possible values of [d/e] are: Disable, Enable, Factory Default is Enable.

AF Leaving Water Standard Deviation

The following menu will be displayed only if the Starter Type is Adaptive Frequency.

AF Leaving Water Standard Deviation: X.X

Press <+> <- > to Change Setting

Range of Values is 0.5 to 4.0 in increments of 0.1. Factory Default is 1.0.

AF Pressure Coefficient Constant

The following menu will be displayed only if the Starter Type is Adaptive Frequency.

AF Pressure Coefficient Constant: XXXX

Press <+> <- > to Change Setting

Range of Values is 0 to 2000 in increments of 1. Factory Default is 800.

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Field Startup

AF Re-Optimization Factor

The following menu will be displayed only if the Starter Type is Adaptive Frequency.

AF Re-Optimization Factor: X.XX

Press <+> < - > to Change Setting

Range of Values is 0.03 to 1.00 in increments of 0.01. Factory Default is

0.30.

AF Re-Optimization Timer

The following menu will be displayed only if the Starter Type is Adaptive Frequency.

AF Re-Optimization Timer: X.XX Hrs.

Press <+> < -> to Change Setting

Range of Values is 1 to 255 in increments of 1. Factory Default is 24.

AF Boundary Pressure Coefficient Intercept

The following menu will be displayed only if the Starter Type is Adaptive Frequency.

Range of values is 0.01 to 2.00 in increments of 0.01. Factory default is

0.40. This set-point is setable from this screen but also changes as the Adjustable Frequency Control Algorithm runs. It is similar to a clock setting where you set it and then it runs from there.

AF Boundary PC Y - Intercept: X.XX

Press <+> < -> to Change Setting

AF Boundary Pressure Coefficient Intercept Maximum

The following menu will be displayed only if the Starter Type is Adaptive Frequency.

AF Boundary PC Y - Intercept Maximum: X.XX

Press <+> < -> to Change Setting

Range of values is 0.01 to 2.00 in increments of 0.01. Factory default is

2.00.

AF Pressure Error Deadband

The following menu will be displayed only if the Starter Type is Adaptive Frequency.

AF Pressure Error Deadband: X.XX

Press <+> < -> to Change Setting

Range of values is 0.001 to 1.000 increments of 0.001. Factory default is

0.030.

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Field Startup

AF Proportional Speed Gain

AF Proportional Speed Gain: X.XX

Press <+> < -> to Change Setting

Range of values is 1 to 100 in increments of 1. Factory default is 50.

Minimum Capacity Timer Enable

Minimum Capacity Timer: [Status]

Press <+> < -> to Change Setting

The choices for Status are: Enable (Factory default), Disable, Unlimited time.

Note: On Non Adaptive Frequency chillers this Timer times out when the chiller is at minimum IGV position and the Leaving Water Temp is below the CWS. On Adaptive Frequency chillers this Timer times out when the chiller is at minimum IGV position or minimum AF speed (42 Hz) and LWT < CWS.

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Field Startup

Time Permitted at Minimum Capacity

The following will be displayed only if the Minimum Capacity Timer setpoint is enabled.

Time Permitted at Min Cap: XXX Min

Press <+> < - > to Change Setting

Range of values is 1 to 480 minutes in increments of 1 minute. Factory default is 30 minutes.

Local Atmospheric Pressure

Local Atmospheric Pressure: X.XX f/c

Press <+> < - > to Change Setting

The Range of Settings shall be 10 to 16 PSIG in increments of 1 or 0.1 PSIG or kPa depending on the Service Setup Screen XXX or XXX.X. The Factory Default is 14.7 PSIG.

Min. Delta Pressure Calibration

The following will be displayed only if programmable analog output is set to “Refrig Diff Press”:

Min Delta Press Calib (2 VDC) XXXX PSID / kPa

Press <+> < - > to Change Setting

The rage of values is 0 to 400 Psid (0-2758 kPa) in increments of 1 Psid/kPa. Factory Default is 0 Psid (0kPa).

Max. Delta Pressure Calibration

The following will be displayed only if programmable analog output is set to “Refrig Diff Press”:

Max Delta Press Calib (10 VDC) XXXX PSID / kPa

Press <+> < - > to Change Setting

The rage of values is 1 to 400 Psid (7-2758 kPa) in increments of 1 Psid/kPa. Factory Default is 30 Psid (207kPa).

IGV Stroke Time

The following will be displayed only if the Inlet Guide Vane Output is set to Pulsed.

Inlet Guide Vane Stroke Time: XXX Sec

Press <+> < - > to Change Setting

The range of values is 15 to 100 Seconds in increments of 1 Second. Factory Default is 45 Seconds.

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Field Startup

Low Differential Oil Pressure Cutout

The following will be displaced only if oil protection setpoint is set to Diff. Xducer.

Low Differential Oil Pressure Cutout XX psid/ kda

Press <+> < - > to Change Setting

The range of values is 9 to 35 psid in increments of 1 psid. Factory Default is 9 psid.

Pre Lubrication Timer Setpoint

Pre Lube Setpt: xx seconds

Press <+> < - > to Change Setting

Range of values is 20 to 60 seconds adjustable in 10 second increments. Factory default is 20 seconds.

Post Lubrication Timer Setpoint

Post Lube Setpt: xx seconds

Press <+> < - > to Change Setting

Range of values is 30 to 420 seconds adjustable in 10 second increments. Factory default is 30 seconds.

Check Oil Filter Diagnostic

Check Oil Filter Diagnostic: [setting]

Press <+> < - > to Change Setting

Possible values of [setting] are: Disable

Enable

Factory default is Disabled

Check Oil Filter Setpoint

The following will be displayed only if the check oil filter diagnostic is enabled.

Check Oil Filter Setpt: [setting]

Press <+> < - > to Change Setting

Range of values is 9 - 60 psid in 1 psid increments

Possible values of [setting] are: Diag Disabled (display for 0 psid)

xx psid (display for >0)

Factory default is 0 (diag disabled)

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Machine Configuration

Service Settings - Machine Configuration

The Machine Configuration password is <Enter>. If the machine configuration password is entered, the display goes to the menu defined below. If a key is not pressed for 10 minutes or more in this password protected menu, the display returns to the Chiller Operating Mode display of the Chiller Report. The password must be entered again to return to this menu.

Machine Configuration Group Heading

Machine Configuration Group Settings

Press <Next > <Previous > to Continue

This header is not suppressed when the headers are suppressed in the Service Settings menu.

Unit Frequency

Unit Frequency: [freq]

Press <+> <- > to Change Setting

Possible values of freq are: 50 Hz, Factory Default is 60 Hz.

Unit Type

Unit Type: [type]

Press <+> <- > to Change Setting

Unit type will default to one of three chiller types. The default unit type will limit the selections to chillers of that type. When the ROM Default is CVHE, possible values of unit t ype are: “CVHE & CVHG”, “CVHF”, “CVHB”, “CVGE”, “CVAE”,“FastPak Water Cooled”, “FastPak Air Cooled”.

Note: Select FastPak Water Cooled.

Nominal Unit Tons

Nominal Unit Tons XXXX

Press <+> <- > to Change Setting

Range of values is 100 - 1800 tons in increments of 10 tons.

Refrigerant Type

Help Note: This is important for correct temperature to pressure conversion.

Refrigerant Type: [type]

Press <+> <- > to Change Setting

Possible values type are: R11, R12, R134a, R22, R113, R114, R500, R502. Factory Default is R123.

Refrigerant Monitor Type

Refrigerant Monitor Type: [type]

Press <+> <- > to Change Setting

Possible values for type are: 01 - Analog Monitor

02 - IPC Monitor Factory default is None

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Machine Configuration

Starter Type

Starter Type: [type]

Press <+> <- > to Change Setting

Possible values for type are: Undefined

Adaptive Frequency

Y-Delta: Factory Default

X-Line

Solid State

Auto Transformer

Primary Reactor

AFDB

SMCDP (Solid State)

For unit type equal to water cooled FastPak or air cooled FastPak, the following value for type is added to the above list: Stand Alone No Str Module.

Startup Contactor Test - -D Starters Only

Note: Feature not functional when pilot relays are used with starter module. This screen will be displayed only when the starter type is Y-Delta.

2nd Level Contactor Integrity Test: [d/e]

Press <+> <- > to Change Setting

Possible values of [d/e] are: Enable, Factory Default is Disable

Rated Load Amps

Rated Load Amps: XXXXAmps

Press <+> <- > to Change Setting

The range of values is 0 - 2500 in 1 amp increments. Factory default is 500 amps.

Motor Heating Constant

Motor Heating Constant Setpt: XXX Min

Press <+> <- > to Change Setting

The range of values for XXX is 0 to 100 minutes in 1 minute increments. Factory default is 25 minutes.

Set the Motor Heating Constant per the following table.

NTON Motor Heating Constant

60 Hz 50 Hz

230-320 190-270 30 Min.

360-500 300-420 35 Min.

560-800 470-660 40 Min.

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Machine Configuration

Current Overload Setting #1

The following is suppressed if starter type is set to Stand Alone No Str Module.

Current Overload Setting #1: XXXXXXX

Press < + ><->toChange Setting

The range of values is decimal 00 through 31. Factory Default is 00.

Current Overload Setting #2

The following is suppressed if starter type is set to Stand Alone No Str Module.

Current Overload Setting #2: XXXXXXXX

Press < + ><->toChange Setting

The range of values is decimal 224 through 255. For security purposes the second setting is the 8-bit one’s complement of the first setting above. Factory default is 255.

Determine Current Overload Settings 1 and 2 per the following procedure.

Procedure for Selecting Current Overload Settings

1. Determine the Rated Load Amps (RLA) from the Unit Nameplate.

2. Refer to Table 2 on the following page.

3. Using Table 2, determine the CT Meter Scale Rating based on the

RLA from Step 1.

4. Calculate the CT factor using the following equation:

CT Factor = (Motor RLA/CT Meter Scale Rating) x 139.

5. Refer to Table 3. Determine Current Overload Settings #1 and #2

based on the CT Factor calculated in Step 4.

Determine Current Overload Setting #1. Determine Current Overload Setting #2.

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Machine Configuration

Table 2 CT-Factor = (Motor RLA/CT Meter Scale Rating) x 139

Line CT Part No. Ext.

X13580048

(2-1/2" Dia.

Hole)

X13580047

(4" Dia.

Hole)

Line CT RatioCTTer. Conn

No. of Prim. Turns

RLA

Ranges

150:5 X1 to X2 3 24.0 to 36.0 50

2 36.0 to 54.0 75

1 72.0 to 108.0 150

-01 180:5 X1 to X3 3 28.8 to 43.2 60

2 43.2 to 64.8 90

1 86.4 to 129.6 180

200:5 X1 to X4 2 48.0 to 72.0 100

1 96.0 to 144.0 200

250:5 X1 to X2 2 60.0 to 90.0 125

-02

1 120.0 to 180.0 250

300:5 X1 to X3 1 144.0 to 216.0 300

350:5 X1 to X4 1 168.0 to 252.0 350

400:5 X1 to X2 1 192.0 to 288.0 400

-03 500:5 X1 to X3 1 240.0 to 360.0 500

600:5 X1 to X4 1 288.0 to 432.0 600

04 700:5 X1 to X2 1 336.0 to 504.0 700

800:5 X1 to X3 1 384.0 to 576.0 800

1000:5 X1 to X4 1 480.0 to 720.0 1000

-05 1200:5 X1 to X2 1 576.0 to 864.0 1200

1500:5 X1 to X3 1 720.0 to 1080.0 1500

-01 1800:5 X1 to X2 1 864.0 to 1296.0 1800

2100:5 X1 to X3 1 1008.0 to 1512.0 2100

2500:5 X1 to X4 1 1200.0 to 1800.0 2500

-02 1000:5 X1 to X2 1 480.0 to 720.0 1000

1200:5 X1 to X3 1 576.0 to 864.0 1200

1500:5 X1 to X4 1 720.0 to 1080.0 1500

Meter Scale

Table 3

Current

Factor

66 00 255

67 01 254

68 02 253

69 03 252

70 04 251

71 06 249

72 07 248

73 08 247

74 09 246

75 10 245

76 11 244

77 12 243

78 13 242

79 15 240

80 15 240

81 16 239

82 17 238

83 18 237

84 19 236

85 20 235

86 21 234

87 22 233

88 22 233

89 23 232

90 24 231

91 25 230

92 25 230

93 26 229

94 27 228

95 28 227

96 28 227

97 29 226

98 30 225

99 30 225

Overload

Setting #1

Current

Overload

Setting #2

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Machine Configuration

Maximum Acceleration Time #1

The following is suppressed if starter type is set to “Stand Alone No Str Module”.

Max Accel Time Setpt #1: XX Sec

Press <+> <-> To Change Setting

The range of values is 2 to 64 seconds.

Starter Type Recommended Maximum

Acceleration Timer #1 Setting

Undefined Contact Factory Variable speed 20 Y-Delta 27 (Factory Default) X-Line 6 Solid State 20 Auto-Transformer 16 Primary Reactor 11 AFDB 20 Solid State, SMCDP 20

Maximum Acceleration Time #2

The following is suppressed if starter type is set to “Stand Alone No Str Module”.

Max Accel Time Setpt #2: XX Sec

Press <+> <-> To Change Setting

The range of values is 191 to 254 seconds. Factory default is 228 seconds. For security purposes the second setting is the 8-bit, one’s complement of the first setting above, or equals 255 minus Timer #1 Setting. Example: Setting #2 is 255 -27 = 228.

Heatsink Start Inhibit Temperature Setpoint

Heatsink Start Inhibit Temp: xxx.x f/c

Press <+> <-> To Change Setting

The range of values shall be 100.0 to 200.0 °F (37.8 to 93.3 °C)in increments of .1 °F/°C. Default shall be 100 °F (93.3 °C).

External Chilled Water Setpoint Option

External Chilled Wtr Setpt: [Status]

Press <+> <-> To Change Setting

Possible values for status are: Installed, Factory default is Not Installed.

External Current Limit Setpoint Option

External Current Limit Setpt: [Status]

Press <+> <-> To Change Setting

Possible values for status are: Installed, Factory default is Not Installed.

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Machine Configuration

Acceleration Timeout Action

The following is suppressed if starter type is set to “Stand Alone No Str Module”.

Acceleration Time Out Action: [Action]

Press <+> <-> To Change Setting

Possible values for action include: Transition, Factory default is Shutdown. Shutdown will result in an MMR Diagnostic. Transition will result in an IFW diagnostic.

Starter Type Recommended “Action” Value

Undefined Contact Factory Variable Speed Shutdown Y-Delta Transition X-Line Shutdown Solid State Shutdown Auto-Transformer Transition Primary Reactor Transition AFDB Shutdown Solid State SMCDP Shutdown

Motor Over Temperature Protection

Motor Temp Protection: [input]

Press <+> < - > to Change Setting

Possible value of [input] are: 3 Winding Sensors

MTC Switch

Factory default is 3 Winding Sensors

Motor Winding RTD Type

The following is suppressed if motor temp protection is set to “MTC Switch”.

Motor Winding RTD Type [Type]

Press <+> <-> To Change Setting

Possible values for type are: 100 Ohm at 32 °F(0°C), Factory default is 75 Ohm at 75 °F (24 °C).

High Pressure Cutout Setting

High Pressure Cutout Setting XXXX PSIG

Press <+> <-> To Change Setting

The range of values will be (-5) - 500 PSIG in increments of 1 PSIG from

-5 to 5 PSIG and 5 PSIG increments from 5 to 500 PSIG. Factory default is 15 PSIG for a standard unit and 25 PSIG for an ASME unit.

6.8948 kPa = 1 psi.

Help Note: This is the ressure imit lgorithm that will, in sequence, Limit - Hold - Close vane opening. Limit Loading - Hold Loading - Close orced nload

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Machine Configuration

Line Voltage Sensing Option

The following is suppressed if starter type is set to “Stand Alone No Str Module”.

Line Voltage Sensing Option: [Status]

Press <+> <-> To Change Setting

Possible values for status are: Installed, Factory default is Not Installed.

Unit Line Voltage

Suppress this screen if the Line Voltage Sensing Option is not installed.

Unit Line Voltage: [Volt]

Press <+> <-> To Change Setting

Possible values of [Volt] are “180" through ”6600" in 5 volt increments. Factory Default is 460 volts. Factory set per nameplate.

Hot Gas Bypass Option

This option is mutually exclusive with the pulsed IGV output. If this option is installed, the “Inlet Guide Vane Output” shall be set to “Stepper Motor”.

Hot Gas Bypass Option: [Status]

Press <+> <-> To Change Setting

Possible values for status are: Installed, Factory default is Not installed.

Condenser Pressure Sensor Option

Condenser Press Sensor Option: [Status]

Press <+> <-> To Change Setting

Possible values for status are: Installed, Factory default is Not installed.

Bearing Temperature Sensors Option

Bearing Temp Sensors Option: [Status]

Press <+> <-> To Change Setting

Possible values for status are: Installed, Factory default is Not Installed.

Discharge Temperature Sensors Option

Discharge Temp Sensor Option: [Status]

Press <+> <-> To Change Setting

Possible values for status are Installed, Factory default is Not Installed.

Ice Building Option

Ice Building Option: [Status]

Press <+> <-> To Change Setting

Possible status are: Installed, Not Installed; Factory default.

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Machine Configuration

External Analog Input Type Selection. 4-20 ma/2-10 vdc

External Analog Inputs: [Type]

Press <+> <-> To Change Setting

Possible values for status are: 2-10 vdc, Factory Default is 4-20 ma. Note that the Tracer Option will automatically be installed if

communication with a Tracer module occurs.

Tracer Option

Tracer Option: [Status]

Press <+> <-> To Change Setting

Possible values for status are: Enable, Factory Default is Disable.

TCI Option

TCI Option: [Status]

Press <+> <-> To Change Setting

Possible values of status are: Enable, Factory Default is Disable. TCI option will automatically be installed if communication with TCI

module occurs.

Printer Option

Printer Option: [Status]

Press <+> <-> To Change Setting

Possible values for status are: Installed, Not Installed; Factory Default is Not Installed.

Duplex Control Module (DCM) Option

DCM Option: [Status]

Press <+> <-> To Change Setting

Possible values for status are: Installed, Not Installed; Factory Default is Not Installed. Note that the DCM option will automatically be installed if communication with a DCM module occurs.

IGV Output Type

The pulse option is mutually exclusive with HGBP. If this item is set to “Pulsed”, the “Hot Gas Bypass Option” shall be set to “Not Installed”.

IGV Output Type: [Status]

Press <+> <-> To Change Setting

Possible values for Status are: Stepper Motor, Pulsed; Factory default is Stepper Motor.

If Inlet Guide Vane Output is set to Pulsed and Hot Gas Bypass Option is currently set to installed, the Hot Gas Bypass Option will be set to “Not Installed” and the following will be displayed for 3 seconds to indicate the change.

Hot Gas Bypass Option:

Has Been Set to Not Installed

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Machine Configuration

Oil Pressure Protection Setpoint

Oil Pressure Protection: [Input]

Press <+> <-> To Change Setting

Possible values of [Input] are: Diff Xducer

Diff Switch

Factory default is Diff Xducer.

Programmable Analog Output

Program Analog Output: [Output]

Press <+> <-> To Change Setting

Possible values of [Output] are: Not Used % Cond Pres

% RLA Refrig Diff Pres

Factory Default is % RLA.

Programmable Relay Outputs

The following represents three menu items and is repeated for [N] = 1, 2, or 3.

Program Relay [N]: [Relay]

Press <+> <-> To Change Setting

Possible values of [Relay] are: Not Used Limit Warning

Comp Running Ice Making MMR Alarm Head Relief Request MAR Alarm Tracer Controlled MMR + MAR Alarm Max Capacity

Factory Default for [N]=1isMMR+MARAlarm.

= 2 is Comp Running. = 3 is Not Used.

Current Transducer Setpoint

The following will only be displayed if starter type is set to “Stand Alone No Starter Module”.

Current Xducer: [Setting]

Press <+> <-> To Change Setting

Possible values for [Setting] are: Cutler Hammer, Other Factory Default is “Cutler Hammer”

Note: Select “Cutler Hammer” if starter has an A-1 module, otherwise select “Other”.

Current Transducer at 100 RLA

The following will only be displayed if Current Transducer is set to “Other”.

Current Xducer at 100% RLA: XX.X VDC

Press <+> <-> To Change Setting

Range of values is -10.0 to -5.0 VDC in increments of 0.1 VDC Note: Calculate setpoint as follows:

Current Transducer at 100% RLA =

76 CVRC-M-1D

Machine LRA

(

CT Span

X(-10.0

)

Page 77

Refrigerant Monitor Settings Group

Refrigerant Monitor Settings Group Password Request

This item is displayed if IPC refrigerant monitor is installed.

Pswd Req. to Access Rfqt Mon Settings Group

Please Enter Password

The Refrigerant Monitor Settings Password is Enter.

Successfully entering the password sends you to the Refrigerant Monitor Settings Group Heading Screen.

Refrigerant Monitor Calibration Group Password Request

This item is displayed if IPC refrigerant monitor is installed.

Pswd Red to Access Rfqt Mon Calibration Group

Please Enter Password

The Refrigerant Monitor Calibration Passwords are Enter for field calibration.

Successfully entering password sends you to the Refrigerant Monitor Calibration Heading Screen.

Service Settings (Password Protected Refrigerant Monitor Settings Group)

If the refrigerant monitor settings password is entered, the display goes to the menu defined below. If a key is not pressed every 10 minutes in this password protected menu, the display returns to the Chiller Operating Mode display of the Chiller Report, and the password must be entered again to return to this menu.

Refrigerant Monitor Settings Group Heading

Refrigerant Monitor Group Settings Press <+> <-> To Change Setting

This header is not suppressed when the headers are suppressed in the Service Settings menu.

Alarm Level 1

Alarm Level 1: XXXX PPM [Rfgt Type]

Press <+> <-> To Change Setting

Range of values are 3 to Alarm Level 2 minus 1 in increments of 1. The maximum value for R-123 is 30.

Alarm Level 2

Alarm Level 2: XXXX PPM [Rfgt Type]

Press <+> <-> To Change Setting

Range of values are Alarm Level 1 plus 1 to Alarm Level 3 minus 1 in increments of 1.

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Refrigerant Monitor Settings Group

Alarm Level 3

Alarm Level 3: XXXX PPM [Rfgt Type]

Press <+> <-> To Change Setting

Range of values are Alarm Level 2 plus 1 to 1000 in increments of 1.

Refrigeration Audible Alarm

Refrigerant Audible Alarm: [Setting]

Press <+> <-> To Change Setting

Possible values are: Disable, Alarm 1, Alarm 2, Alarm 3

Trouble Audible Alarm

Trouble Audible Alarm: [Status]

Press <+> <-> To Change Setting

Possible values are: Disable, Enable

Alarm 1 Latching Status

Alarm 1 Latching Status: [Status]

Press <+> <-> To Change Setting

Possible values of status are: Latching, Non-Latching

Alarm 2 Latching Status

Alarm 2 Latching Status: [Status]

Press <+> <-> To Change Setting

Possible values of status are: Latching, Non-Latching

Alarm 3 Latching Status

Alarm 3 Latching Status: [Status]

Press <+> <-> To Change Setting

Possible values of status are: Latching, Non-Latching

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Refrigerant Monitor Settings Group

Channel Scanner

This item shall be displayed only when the refrigerant monitor mode is Warm-up.

Channel Scanner: [Status]

Press <+> <-> To Change Setting

Possible values of status are: Installed, Not Installed

Scanner Channel 1

This item shall be displayed only if the Channel Scanner is installed.

Scanner Channel 1: [Status]

Press <+> <-> To Change Setting

Possible values of status are: Active, Inactive

Scanner Channel 2

This item shall be displayed only if the Channel Scanner is installed.

Scanner Channel 2: [Status]

Press <+> <-> To Change Setting

Possible values of status are: Active, Inactive

Scanner Channel 3

This item shall be displayed only if the Channel Scanner is installed.

Scanner Channel 3: [Status]

Press <+> <-> To Change Setting

Possible values of status are: Active, Inactive

Scanner Channel 4

This item shall be displayed only if the Channel Scanner is installed.

Scanner Channel 4: [Status]

Press <+> <-> To Change Setting

Possible values of status are: Active, Inactive

Scanner Dwell Threshold

This item shall be displayed only if the Channel Scanner is installed.

Scanner Dwell Threshold: XX %

Press <+> <-> To Change Setting

The Range of values for Scanner Dwell Threshold is 30 to 70 in increments of 1.

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Refrigerant Monitor Settings Group

Auxiliary Input

Auxiliary Input: [Status]

Press <+> <-> To Change Setting

Possible values of status are: Installed, Not Installed.

Auxiliary Input Alarm

The following items shall be displayed only if the Auxiliary Input is installed.

Auxiliary Input Alarm: [status]

Press <+> <-> To Change Setting

Possible values of status are: Enable, Disable

Auxiliary Input Alarm Level: XX.X mA

Press <+> <-> To Change Setting

Range of values is 4.0 to 20.0 in increment of 0.1.

Auxiliary Input Alarm Direction: [Direction]

Press <+> <-> To Change Setting

Possible values of Direction are: Above, Below

Auxiliary Input Audible Alarm: [Status]

Press <+> <-> To Change Setting

Possible values of Status are: Disable, Enable

Analog Output Range

Analog Output Range: [Range] PPM

Press <+> <-> To Change Setting

Possible values of Range are: 0-100, 0-1000

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Refrigerant Monitor Calibration

The Refrigerant Monitor Calibration password is Enter for the field calibration menu. If a refrigerant monitor calibration password is entered, the display goes to the menu items defined below. If a key is not pressed every 20 minutes in this pass- word protected menu, the display returns to the Chiller Operating Mode display of the Chiller Report, and a refrigerant monitor calibration password must be entered and again to return to this menu.

Refrigerant Monitor Settings Group Heading

This header is displayed if the field calibration password was entered.

Refrigerant Monitor Field Calibration Group:

Press (Next) (Previous) To Continue

Refrigerant Monitor Mode

This item is displayed if the Channel Scanner is installed.

Refrigerant Monitor Mode: [Mode]

[Active Channel] XXXX PPM [Rfgt Type]

This item is displayed if the Channel Scanner is not installed.

Refrigerant Monitor Mode: [Mode]

XXXX PPM [Rfgt Type]

Refrigerant ZeroCalibration

Refrigerant Zero Calibration:

(Enter) to Start, (Next) to Continue

If Next is pressed the following refrigerant zero calibration screens are skipped. If Enter is pressed the following screens are displayed to permit refrigerant zero calibration.

Starting The Calibration Procedure:

Please Wait

If the refrigerant monitor is unable to calibrate, the following item shall be displayed.

Unable to Calibrate

Otherwise, continue with the following screens.

Connect Refrigerant Zero Gas

(Next) To Continue, (Cancel) To Exit

Open Gas Sample Valve

(Next) To Continue, (Cancel) To Exit

XXXX PPM [RfgtType]

(Enter) To Adjust Conc.,• (Cancel) To Exit

Locking The Reading

Please Wait

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Refrigerant Monitor Calibration

If the refrigerant monitor is unable to calibrate, the following item shall be displayed.

Unable to Calibrate

Otherwise, continue with the following screens.

Refrigerant Zero Calibration XXXX

Press (Ent) (Cancel) (+) (-) To Continue

Starting The Calibration Procedure

Please Wait

This item shall be followed by one of the following two items.

Successful Calibration

Calibration Failed

(Enter) To Retry, (Cancel) To Exit

If the Enter key is pressed, the display shall return to the second menu item above. If the Exit key is pressed, the display shall continue to the next display.

Refrigerant Span Calibration

(Enter) To Start, (Next) To Continue

If Next is pressed the following refrigerant span calibration screens are skipped. If Enter is pressed the following screens are displayed to permit refrigerant span calibration.

Starting The Calibration

Please Wait

If the refrigerant monitor is unable to calibrate, the following item shall be displayed.

Unable To Calibrate

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Refrigerant Monitor Calibration

Otherwise, continue with the following screens.

Connect Refrigeration Span Gas

(Next) To Continue, (Cancel) To Exit

Open Gas Sample Valve

(Next) To Continue, (Cancel) To Exit

XXXX PPM (Rfg Type)

(Enter) To Adjust Conc., (Cancel) To Exit

Locking The Reading

Please Wait

If the refrigerant monitor is unable to calibrate, the following item shall be displayed.

Unable To Calibrate

Otherwise, continue with the following screens.

Refrigerant Span Calibration XXXXPPM

Press (Enter) (Cancel) (+) (-) To Continue

Starting The Calibration Procedure

Please Wait

This item shall be followed by one of the following two items.

Successful Calibration

Calibration Failed

(Enter) To Retry, (Cancel) To Exit

If the Enter key is pressed, the display shall return to the second menu item above. If the Exit key is pressed, the display shall continue to the next display.

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Service Test Group

The Service Tests Group sequence is as follows:

Service Tools Group Password Request

Pswd Red to Access Service Tools Group

Please Enter Password

The Service Tools Password is <Enter>. Successfully entering the password sends you to the Service Tools Group Heading Screen.

The Service Tools Group contains items which are primarily associated with either test or manual override of the chiller or chiller subsystems. If the service tools password is entered the display goes to the menu defined below. If a key is not pressed for 10 minutes or more in this password protected menu the display returns to the Chiller Operating Mode display of the Chiller Report and the password must be entered again to return to this menu.

Service Tools Group Heading

Service Tests & Overrides

Press <Next> <Previous> to Continue

This header is not suppressed when the headers are suppressed in the Service Settings menu.

Chilled Water Pump

Chilled Water Pump: [Status]

Press<+><->toChange Setting

Possible values for status are: On, Factory default is Auto.

Chilled Water Flow Switch Status

The following screen is not a setpoint. This screen displays the status of the chilled water flow switch status at the input to the UCM.

Chilled Water Flow Switch Status

[Y]

Possible values for [Y] are: Open (No Flow).

Closed (Flow).

Condenser Water Pump

Condenser Water Pump: [Status]

Press (+) (-) to Change Setting

Possible values for status are: On, Factory default is Auto.

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Service Test Group

Condenser Water Flow Switch Status

The following screen is not a setpoint. This screen displays the status of the condenser water flow switch status at the input to the UCM.

Condenser Water Flow Switch Status:

[Y]

Possible values for [y] are: Open (No Flow). Closed (Flow).

Starter Dry Run

Note: Feature not functional when Pilot Relays are used with Starter

Module. The following will be suppressed if starter type is set to “Stand Alone - No

Startup Module”. Use following screen when [XX] = “Disabled”.

Starter Dry Run: [XX]

Press <+> <-> To Change Setting

Use the following screen when [XX] Not equal to “Disabled”.

Starter Dry Run: [XX]

Press <+> <-> To Change Setting

Possible values for [XX] are: Disabled; Factory Default Shorting Relay On, Run Relay On, Start Relay On, Transition Relay On, Start and Run Relays On

Possible values for [Y] are: Closed This denotes that the Transition Complete input is seeing a contact closure.

Open This denotes that the Transition Complete input is seeing a contact open.

If the unit is not in the local stop mode the following is displayed.

Starter Dry Run, Disabled

Unit Must Be In Local Stop To Execute

Oil Pump

The following will be displayed only if Oil Pressure Setpoint is set to differential transducer.

Oil Pump: [Status]

Differential Oil Pressure XX.X PSID

Possible values for status are: On, Factory Default is Auto. Differential Oil Pressure is not a setpoint but a status display.

Oil Pump

The following will be displayed only if Oil Pressure Protection Setpoint is set to differential switch.

Oil Pump: [Status]

Diff Oil Press Sw Status [Y]

Possible values for status are: On, Factory Default is Auto. Possible values for [Y] are: Open and Closed

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Service Test Group

Vane Control Status / Vane Position Commands

The following screens will be displayed only when “Inlet Guide Vane Output” is set to “Stepper Motor”. The status of the Vane Control is as follows:

Vane Control Is: [Status]

Press <+> <-> To Change Setting

The possible values of [Status] are: Manual, Factory default is Auto. If the vane control status is “Auto” the following is displayed:

Inlet Guide Vane Position: XXX.X%

[Limit Mode]

If the vane control status is “Manual” the following is displayed. When the Vane Control Status is transitioned from “Auto” to “Manual”, the manual target is initialized to the current vane position.

Vane Pos XXX.X% Target XXX.X% Open

[Limit Mode]<+><->toChange Target

The possible values of [limit mode] are: Current Limit, Condensing Limit, Evap Limit, Blank

Vane Control Status/Manual Load and Unload

The following screen will be displayed only when “Inlet Guide Vane Output” is set to “Pulsed”.

IGV Control Is: [Status]

LWT = xx.x f/c [Y]

The possible values of [status] are “Auto”, “Hold”, “Load”, or “Unload”. Factory Default is “Auto”,

The possible values of Y are “Current Limit”, “Condenser Limit”, “Evap Limit”, and “(+) (-) and (Enter)”. The latter is displayed when there are not limits operating.

Manual Loading/Unloading Duty Cycle

The following screen will be displayed only when “Inlet Guide Vane Output” is set to “Pulsed”.

Manual Loading/Unloading Duty Cycle: xx%

Press <+> <-> To Change Setting

Range of Values is 0 to 50% in increments of 1%. Factory Default is 30%.

Vane Position

The following screen will be displayed only when the “Inlet Guide Vane Output” is set to “Stepper Motor”.

Vane Pos xxx.x % Target xxx.x % Open

LWT = xx.x [limit mode]

The possible values of limit mode are: “Current Limit”, “Condenser Limit”, “Evap Limit” and “(+)(-) and Enter.”

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Service Test Group

Hot Gas Bypass Valve Control Status/Manual Open and Close Commands

If HGBP is installed in the unit the following screen shall be displayed.

HGBP Valve Control Is: Status

LWT = XX X fc [Y]

The possible values of [Status] are “Auto”, “Open”, or “Close”. Factory Default is “Auto”. The possible values of Y are: “Current Limit”, “Condenser Limit”, “Evap Limit”, and “(+) (-) and (Enter)”. The latter is displayed when there are no limits operating.

Hot Gas Bypass Valve Manual Opening/Closing Duty Cycle

The following screen will be displayed only when the “Inlet Guide Vane Output” is set to “Pulsed”.

ManualOpening/ClosingDutyCycle: XX%

Press <+> <-> To Change Setting

Range of Values is 0 to 50% in increments of 1%. Factory Default is 30%.

Manual Fan Control FastPak Air Cooled Only

The following screen will be displayed only for FastPak Air Cooled Products.

FastPak AirCooled Only Fan Control: [status]

Press <+> <-> To Change Setting

The possible values of [status] are “Auto” or “Enable”.

Compressor Speed Command

The following menu will be displayed only if the Starter Type is Adaptive Frequency and Adaptive Speed Control Algorithm is Enabled.

CVHE/F/G Only Compressor Speed Command: XX.X Hz

Compressor Speed Command: XXXX.X RPM

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Service Test Group

AF Boundary Pressure Coefficient/AF Pressure Coefficient

The following menu will be displayed only if the Starter Type is Adaptive Frequency and Adaptive Speed Control Algorithm is Enabled.

CVHE/F/G: AF Boundary Press Coefficient XX.X

Only: AF Pressure Coefficient X.XX

Note: This is a Report only for Troubleshooting purposes.

AF Re-Optimization Timer Time Remaining

The following menu will be displayed only if the Starter Type is Adaptive Frequency and Adaptive Speed Control Algorithm is Enabled.

AF Re-Optimization Time Remaining: XX.X Hrs.

Press<+><->toChange Setting

Module Software Revision Levels

Press (Enter) to Display Software:

Revision Levels or (Next) to Continue

If (Enter) is selected the following screen can be displayed five times with five pairs of modules.

[Module 1]: [Revision Level]

[Module 2]: [Revision Level]

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Page 89

Remote Human Interface

General Characteristics

Each unit control can support two human interfaces, one machine mounted (”local”) and one remote. A remote human interface is not weatherproof, and is intended for indoor use. The remote human interface is mounted in a plastic enclosure. It uses a molded rubber keypad, not a membrane keypad. The keys will have the same labels on both the local and remote keypad.

IPC Buffer

The use of a remote human interface requires that an additional module be added to the unit control. The IPC Buffer Module is added, to buffer and protect the inter processor communication bus. This is required because the bus is brought outside the unit. The buffered IPC link will be electrically identical to the COM4 non-isolated protected digital communications link. With the correct twisted pair type, the remote display can be 5000 feet from the unit.

Multiple Unit Communication

The machine mounted human interface communicates only with its associated unit. The standard remote human interface communicates with one unit. The remote human interface has an option that enables it to communicate with up to four units. An extra circuit board is added to provide the three additional communication channels. A separate wire pair is run from each unit control to the remote human interface.

Configuration

The remote human interface uses the same circuit board and software as the machine mounted human interface. Each circuit board must be configured as either local or remote by the placement of a shorting block on pins labeled 5 on the circuit board. When 5 pins 1 and 2 are connected together, the human interface acts as the local human interface. When 5 pins 1 and 2 are not connected together, the human interface acts as a remote human interface.

The remote human interface will detect the presence of the multiple unit option board by using the internal loop back nature of the RS485 transceiver chip. On power up, after the self test is complete, and after the human interface identifies itself as remote, the human interface sends a character on the unit four communication line and looks for a response. Any response indicate the option board is present, since the character may be overwriting a message on the line and result in a modified character or a communication error indication.

Operation

The operation of the remote human interface will be identical to the operation of the machine mounted human interface, with the following exceptions.

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Remote Human Interface

Unit Identification

For remote human interfaces with the multiple unit option board installed, the following display will be inserted as the second display in display in

Modify Settings for Unit:

Press (+) (-) to Change Setting

Where x is equal to 1, 2, 3 or 4.

each setting group, immediately following the report heading:

When the unit number is changed, the human interface will clear the buffers of any data from the previous unit, and update the buffers with new data before any of the unit data is displayed. The display will say the

Updating Unit Data, Please Wait

following until the new unit data is received or for 5 seconds, which ever comes first.

If the new unit data is not received after 5 seconds, the following display is used. For remote human interfaces with the multiple unit option board installed, this display should always be used in place of the “No Communication to Unit, Data Not Valid” display.

When Enter is pressed, the display returns to the “Modify Settings for Unit X” display.

Custom Report for Unit X

Please (Enter) to Select New Unit

For remote human interfaces with the multiple unit option board installed, the following displays will be inserted as the second display in the various

Chiller Report for Unit X

Please (Enter) to Select New Unit

Refrigerant Report for Unit X

Please (Enter) to Select New Unit

Compressor Report for Unit X

Please (Enter) to Select New Unit

reports, immediately following the report heading:

The custom report can be different for each unit, since the report sequence for each unit is stored at the unit.

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Remote Human Interface

Troubleshooting and Diagnostics

Diagnostic information is provided here to allow the operator to identify a number of system malfunctions, should any occur. (If mechanical problems do occur, however, contact a qualified service organization to ensure proper diagnosis and repair of the unit.)

If the red light on the control panel is flashing, an MMR diagnostic has occurred. The diagnostic must be analyzed, corrections made by qualified personnel, and the MMR diagnostic reset before the chiller can be returned to operation.

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Diagnostics Menu

The Diagnostics Group is where all diagnostics, both historical and active are presented. The group also contains the facility to clear active diagnostics, historic diagnostics, and purge diagnostics individual groups. In order to clearly enunciate the occurrence of a diagnostic, the display will automatically go to this menu and display certain messages as explained below. The following illustration gives an overview of how the diagnostic key and screens below it work.

Diagnostic Occurs (IFW,MAR,MMR)

Strike Diagnostic Key

Header Screens

New Diagnostic Screen

Operating Mode Screen for the last diagnostic

Set of Screens for the 1st Diag.

Set of Screens for the nth Diag.

Screen(s) to Clear Diagnostics

Diagnostics Group Heading

Active & Historic Diagnostics

Press (Next) (Previous) to continue

Menu Settings Password

If the Menu Settings Password is Enabled in the Service Setup Group, following each setting group heading the following will be displayed:

Settings In This Menu Are [status]

[password message]

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Diagnostics Menu

Likewise, if the Menu Settings Password is Disabled in the Service Setup Group the above screen will be suppressed.

The possible values for status are “Locked” or “unlocked”. If the password status is locked, the password message will be “Enter Password to Unlock”. The user will then depress followed by the Enter key. The password keystrokes will be echoed

to the screen as a visual aid. The last six keystrokes represent the current password, and up to twenty keystrokes can be entered.

An incorrect password, or the twenty-first keystroke will result in the password message “Invalid Password”.

If the password status is unlocked, the password message will be “Press (Enter) to Lock”. Whenever a password is in use the “Press

to change setting”, message will be suppressed. Any attempt to change the setting will result in the message “Setting is Locked”. The password once entered will remain valid until canceled.

Diagnostics and Annunciation

If there are no diagnostics present, only the following screen will be displayed under the Diagnostics Group heading screen.

No Diagnostics Present

Press (Next) (Previous) to continue

If there are any diagnostics present, the following three screens are displayed sequentially when the Next key is pressed. The first screen is:

Diagnostics Report Follows

Press (Next) for More

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Diagnostics Menu

The second screen is:

Press (Next) to display operating mode

at time of last diagnostic

The third screen will be the chiller operating mode display that was present at the time that the most recent diagnostic occurred.

If there are one or more diagnostics present, the following displays will be inserted into the display sequence. Diagnostics will be listed in order of occurrence from newest to oldest. Diagnostics will be displayed on two screens. The two screens will vary slightly depending on whether the diagnostic is active or historic.

The first active diagnostic screen will be:

[Sequence Number ] [Diagnostic Number ]

[Next] [Diagnostic type]

The sequence number will run from 1 through n (n<=20) and number the diagnostics sequentially where the most recent diagnostic is sequence number [01].

The possible replacements for “diagnostic” messages are:

Warning Only - Reset Not Red (Applies to all IFW diagnostics) Unit Shutdown - Reset Red (Applies to all MMR diagnostics) Unit Shutdown - Automatic Reset (Applies to all MAR diagnostics)

The second active diagnostic display screen will contain the diagnostic sequence number, a time and date stamp, and a help message suggesting possible service procedures. The second active diagnostic display screen will be:

[SN] Occurred at HH:MM xm Mon xx, YY xxxx

[Help Message]

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Diagnostics Menu

Clearing Diagnostics

At the end of the diagnostic menu, there will be four screens which allow the user to Clear/Reset the different diagnostic groups.

1. If any active diagnostics are present, the following screen will be displayed:

Press (Enter) To Clr Active Diagnostics

And Shutdown/Reset System

If the enter key is depressed, the following message is displayed for

two seconds.

Active Diagnostics Have Been Cleared

System Is Resetting

The display will be reset to the operating mode screen of the chiller report after this message clears.

2. If any historic diagnostics are present, the following screen will be displayed:

Press (Enter) To

Clear Historic Diagnostics

If the enter key is depressed, the following message is displayed for

four seconds.

Historic Diagnostics Have Been Cleared

Diagnostic Report Is Being Reset

The display will be reset to the top of the Diagnostic Menu after this

message clears.

3. If any purge diagnostics are present, the following screen will be displayed:

Press (Enter) To

Clear Purge Diagnostics

If the enter key is depressed, the following message is displayed for four seconds.

Purge Diagnostics Have Been Cleared

Clear Purge Diagnostics

4. If any IPC refrigerant monitor diagnostics are present, the following screen will be displayed:

Press (+) To

Silence Rfgt Mon Audible Alarm

Note: Pressing (+) will silence the audible alarm. The IPC refrigerant monitor will cause all the refrigerant monitor alarms (diagnostics) to become non-latching for approximately 7.5 seconds. This allows any latching alarms to clear if the trip condition has been removed. This clearing function differs from the balance of FastPak in that the

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Diagnostics Menu

New Diagnostic Display

When a new diagnostic is sensed by the system, the display will reset to the diagnostic menu. A “one-time” screen will be displayed to inform the user that a new diagnostic has been detected. This screen will vary depending on the type of diagnostic detected. The two major categories are those which are informational only, and those which have resulted in machine shutdown.

If the diagnostic is an MMR/MAR, the screen will be:

***A MACHINE SHUTDOWN HAS OCCURRED***

Press (Next) for More

Otherwise, the screen will be:

A new warning has been detected

Press (Next) for More

This screen will be inserted into the diagnostic menu directly after the “Diagnostic Report Follows: screen. Pressing (Next) will therefore take the user to the ”Press (Next) to display operating mode at time of last diagnostic" screen. If (Next) or (Prev) is pressed, this screen will no longer be in the display sequence.

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Diagnostics Menu

Diagnostic Codes

As shown below, a “LATCHING” diagnostic is a condition which causes the machine or a portion of the machine as noted to shut down and requires a manual reset to restore operation. A diagnostic that is non-latching resets automatically when the condition causing the diagnostic goes away. A non-latching diagnostic shuts down the machine or a part of the machine if so indicated. If a diagnostic is informative only, no machine or circuit action is taken except to load a diagnostic code into the last diagnostic register.

Unless otherwise stated, all active diagnostics will be lost on loss of power.

DIAGNOSTIC T PES AND ACTION:

MMR = MACHINE SHUTDOWN - MANUAL RESET MAR = MACHINE SHUTDOWN - AUTO RESET IFW = INFORMATION - WARNING May or may not affect machine operation; lowest level of diagnostic.

Remotely Resettable Diagnostics:

Except for the following, all diagnostics can be reset remotely from either the Remote Clear Language Display or the Tracer. The following diagnostics shall only be resettable ONLY at the local Clear Language Display, e.g., with the operator standing at the unit.

Diagnostic Description Code

Starter Contactor Interrupt Failure CA MMR No

Phase Loss E4 MMR No

Phase Reversal E5 MMR No

High Bearing #1 Temp EA MMR No

High Bearing #2 Temp Eb MMR No

Current Overload EC MMR No

Starter did not Transition F0 MMR No

High Pressure Cutout Tripped F5 MMR No

Loe Evap Rfgt Temp Fb MMR No

Emergency Stop Input Fd MMR No

Starter Dry Run Test 188 MMR No

Solid State Starter Fault Rly Clsd 189 MMR No

Diag

Type

Remotely Reset

Can Be

Diagnostic Description Code

High Motor Temp Position #1 18b MMR No

High Motor Temp Position #2 18C MMR No

High Motor Temp Position #3 18d MMR No

Severe Phase Unbalance 1b2 MMR No

Starter Fault Type I 1E9 MMR No

Starter Fault Type II 1Ed MMR No

Cprs did not Accelerate: Shutdown EE MMR No

Adapt Freq Drive Fault Relay Open 18A MMR No

Transition Complete Input Shorted 3D5 MMR No

At Speed Input Shorted 3D6 MMR No

At Speed Input Opened 3D8 MMR No

Run Fault 4c2 MMR No

Diag Type

Remotely Reset

Can Be

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Diagnostics Tables

Diag. Active

Diagnostic Description Diag

Adaptive Frequency Drive Fault Relay Open

At Speed Input Opened MMR All Running

At Speed Input Shorted MMR Pre-Start a. Using either a Solid State Starter or an Adaptive Frequency

Bearing Temp Sensor #1 MMR All Open or Short, only if this option is enabled at the Clear

Bearing Temp Sensor #2 MMR All Open or Short, only if this option is enabled at the Clear

Check Clock IFW All On loss of power the clock does not keep time if there is an

Chilled Water Flow Lost MAR All modes

Chiller Mod Ref Voltage Calibration IFW All An improper reference voltage was detected at the Chiller

Chiller: Loss of Comm with TCI IFW All The Tracer was setup as “Installed” at the CLD and the chiller

Chiller: Loss of Comm with Local CLD Note: As implemented this is a latching IFW diagnostic. That is, once generated it cannot be regenerated until a manual reset is done. Chiller: Loss of Comm with Purge IFW All The chiller module lost communications with the Purge module

Chiller: Loss of Comm with Rfgt Monitor Chiller: Loss of Comm with Starter MMR All The chiller module lost communications with the Starter module

Chiller: Loss of Comm with Stepper#1MMR All The chiller module lost communications with the Stepper #1

Chiller Mod Off-Brd 5V Range IFW All An improper Off Board 5v voltage was detected at the Chiller

Chlr Sat Cond Temp Sensor (Purge) As Sensed by the Purge module in Retrofit applications)

Modes (Non-Active

Type

Modes)

MMR Any Start

and Run Mode

Modes

except STOP (00) and EXTERNAL STOP (100)

IFW-ARAll The chiller module lost communications with the LCLD module

CTV All The chiller module lost communications with the Refrigerant

IFW All Open or Shorted Sensor

Cause Help Message

The Adaptive Frequency Drive fault relay is Open See Adapt. Frequency

a. The At Speed input was found to be opened with the compressor motor running after successfully obtaining at speed condition. b.Applies only to Solid State Starters.

Drive, the Up to Speed/At Speed input was found to be shorted before the compressor was started. b. Applies only to Solid State Starters and Adaptive Frequency Drives.

Language Display

extended power loss (greater than 15 seconds). This diag. is also generated to alert the operator to check the clock. a. The chilled water flow switch input was open for more than 6-10 contiguous seconds. b. 6-10 seconds of contiguous flow clears this diagnostic.

Module. A 2.5 vdc reference is used to calibrate the non-ratiometric analog I/O such as 2-10 vdc and 420 ma inputs as well as PWM Analog outputs. The micro checks to see that the A/D value falls within an acceptable range.

module lost communications with the TCI (comm 3 or comm4) module for 15 contiguous seconds.

for 15 contiguous seconds.

Monitor for 15 contiguous seconds.

for 15 contiguous seconds.

module for 15 contiguous seconds.

Module. A 5 vdc is used for off-board devices such as the pressure transducers. The micro checks to see that the A/D value falls within an acceptable range.

a. Applies to Retrofit applications of the Purge Only. Does not apply to UCP2 applications. b. IFW to the chiller, MMR to the Purge.

Drive Service Bulletin

Check End of Limt/At Speed Input

Check Sensor, Wiring and Connections Check Sensor, Wiring and Connections Check Main Power Supply, Reset Clock

Check Pump, Valves, Flow Switch

Check Chiller Module Voltages

Check IPC Wiring/Connections

Check IPC Wiring/Connections Check IPC Wiring/Connections Check IPC Wiring/Connections Check IPC Wiring/Connections Check Chiller Module Voltages

Purge Inop: See Purge O & M Manual

98 CVRC-M-1D

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Diagnostics Tables

Diag. Active

Diagnostic Description Diag

Cond Entering Wtr Temp Sensor IFW All Open or Short Check Sensor, Wiring

Cond Leaving Wtr Temp Sensor IFW All Open or Short. Check Sensor, Wiring

Condenser Rfgt Pressure Sensor MMR All Open or Short.

Condenser Rfgt Temp Sensor MMR All Open or Short Check Sensor, Wiring

Condenser Water Flow Lost MAR Start and All

Condenser Water Flow Overdue MMR Estab. Cond

Cprsr did not Accelerate Fully MMR Starting a. Using either a Solid State Starter or an Adaptive Frequency

Cprsr did not Accelerate: Shutdown

Cprsr did not Accelerate: Transition (The Motor is put across the line)

Current Overload MMR All Running

Current Overload Setpts Error IFW All The redundant overload settings did not agree for 30 contiguous

Modes (Non-Active

Type

Modes)

Run Modes

Water Flow

MMR Start Mode a. The compressor did not come up to speed in the allotted time

IFW Start Mode a. The compressor did not come up to speed in the allotted time

Modes

Cause Help Message

and Connections

Must Hold on open AND short input is 2.0 Psia. Design: Both opens and shorts result in the pressure going to the low end of the scale. Therefore a Must Hold on the high pressure end is not required.

The condenser water flow switch input was open for more than 6-10 contiguous seconds. Condenser water flow was not proven within 4.25 minutes of the condenser pump relay being energized.

Drive, the UCM did not receive an Up to Speed or At Speed Signal within the Maximum Acceleration Timer Setting.

defined by the Maximum Acceleration Timer. b. The Clear Language Display setups defined “Shutdown” as the action when the Maximum Acceleration Timer was exceeded.

defined by the Maximum Acceleration Timer. b. The Clear Language Display setups defined “Transition” as the action when the Maximum Acceleration Timer was exceeded. Motor current exceeded overload time Vs trip characteristic. Check Main Power

seconds. (Continue to use the previous value for the 30 second timeout.) When this diagnostic occurs the affected Starter Module shall use the minimum (00000 binary, 00 decimal) overload setting as a default until either the UCM is reset or, if the redundant settings agree again, the starter module can go back to using the actual setting.

Check Sensor, Wiring and Connections

and Connections Check Pumps, Valves and Connections Check Pumps, Valves and Connections Check End of Limt/At Speed Input

Check Main Power Supply and Wiring

See Troubleshooting Service Bulletin CVHE-SB-32

Supply & Wiring Review Overload Set Up

CVRC-M-1D 99

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Diagnostics Tables

Diag. Active

Diagnostic Description Diag

CWS/Leaving Wtr Temp. Cutout Setpt Overlap

Differential Oil Pressure Overdue MMR Prelube A differential oil pressure of 9 psid was not established within 3

Differential Oil Pressure Switch MMR Prelube ust prior to starting the oil pump the differential pressure switch

Discharge Temp Sensor MMR All Open or Short, only if HGBP and the Discharge Temp. Sensor is

Emergency Stop Input MMR All EMERGENCY STOP input is open. An external interlock has

Evap Entering Wtr Temp Sensor IFW All Open or Short

Evap Leaving Water Temp Sensor MMR All Open or Short Check Sensor, Wiring

Evap Rfgt Temp Sensor MMR All Open or Short Check Sensor, Wiring

Evaporator Water Flow Overdue MMR Estab.

Extended Compressor Surge MMR All Running

Extended Power Loss

Note: This diagnostic and the function tied to it are handled by the Check Clock diagnostic.

External Chilled Water Setpoint IFW-ARAll a. Not “Enabled”: No diagnostics.

Modes (Non-Active

Type

Modes)

None All No diagnostic, limit value to last legal value and tell the operator

Evap. Water Flow on going from STOP to AUTO

Modes

IFW All The Unit Lost Power for an extended period of time. On CTV

Cause Help Message

about it on the second line of the display. Note: The above is not a diagnostic because you don’t want the display vectoring you to a different display state when you are trying to set either the chilled water setpoint or the leaving water temp. cutout setpoint as it will in the case of a diagnostic.

minutes of starting the Oil Pump in the Pre-Lube Mode.

is checked to be sure it’s contacts are open (not stuck or jumpered). If not set this diagnostic.

called out as “Installed” at the Clear Language Display.

tripped. Time to trip from input opening to unit stop shall be 0.1 to 1.0 seconds.

a. Normal operation, no effects on control. b. Chilled Water Reset, will just run at either normal CWS or will run at maximum reset permitted.

Evaporator water flow was not proven within 4.25 minutes of the Evaporator pump relay being energized.

An extended Surge condition was detected and the Surge protection feature was Enabled at the Clear Language Display.

units if power is lost for an extended period of time the oil pump is not run on Power Up. If a power loss is determined to be a Momentary Power Loss the Oil Pump is run on the Power Up to Post Lube the bearings. The deciding factor determining if a power loss is extend or Momentary is TBD.

b. “Enabled”: Out-Of-Range Low or Hi, set diagnostic, default CWS to next level of priority (e.g. Front Panel setPoint). This IFW diagnostic will automatically reset if the input returns to the normal range.

N/A

See Troubleshooting Service Bulletin. CVHE-SB-32 Check Oil Pressure Switch/Wiring

Check Sensor Wiring and Connections Check Emergency Stop Input Device

Check Sensor, Wiring and Connections

and Connections

and Connections Check Pump, Valves, Flow Switch

Check Condenser Water Temp.

Check Main Power Supply and Wiring

Check Signal At Input

100 CVRC-M-1D

Trane CVRC-M-1D User guide

Specifications and Main Features

Frequently Asked Questions

User Manual