Trane CVHH CenTraVac Installation, Operation And Maintenance Manual

Installation, Operation, and Maintenance

CVHH Water-Cooled CenTraVac™™ Chillers

With Tracer® AdaptiView™ Control

CVHH

X39641257007

SSAAFFEETTYY WWAARRNNIINNGG

Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.

February 2018

CCVVHHHH--SSVVXX000011GG--EENN

Introduction

WARNING

CAU

TION

NOTICE

Read this manual thoroughly before operating or servicing this unit.

Use the following checklist when testing UAT CRs/ MyTickets.

Warnings, Cautions, and Notices

Safety advisories appear throughout this manual as required. Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions.

The three types of advisories are defined as follows:

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices.

Indicates a situation that could result in equipment or property-damage only accidents.

Important Environmental Concerns

Scientific research has shown that certain man-made chemicals can affect the earth’s naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment. Trane advocates the responsible handling of all refrigerants-including industry replacements for CFCs and HCFCs such as saturated or unsaturated HFCs and HCFCs.

Important Responsible Refrigerant Practices

Trane believes that responsible refrigerant practices are important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified according to local rules. For the USA, the Federal Clean Air Act (Section

608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them.

WWAARRNNIINNGG

PPrrooppeerr FFiieelldd WWiirriinngg aanndd GGrroouunnddiinngg RReeqquuiirreedd!!

FFaaiilluurree ttoo ffoollllooww ccooddee ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. AAllll ffiieelldd wwiirriinngg MMUUSSTT bbee ppeerrffoorrmmeedd bbyy qquuaalliiffiieedd ppeerrssoonnnneell.. IImmpprrooppeerrllyy iinnssttaalllleedd aanndd ggrroouunnddeedd ffiieelldd wwiirriinngg ppoosseess FFIIRREE aanndd EELLEECCTTRROOCCUUTTIIOONN hhaazzaarrddss.. TToo aavvooiidd tthheessee hhaazzaarrddss,, yyoouu MMUUSSTT ffoollllooww rreeqquuiirreemmeennttss ffoorr ffiieelldd wwiirriinngg iinnssttaallllaattiioonn aanndd ggrroouunnddiinngg aass ddeessccrriibbeedd iinn NNEECC aanndd yyoouurr llooccaall// ssttaattee//nnaattiioonnaall eelleeccttrriiccaall ccooddeess..

WWAARRNNIINNGG

PPeerrssoonnaall PPrrootteeccttiivvee EEqquuiippmmeenntt ((PPPPEE)) RReeqquuiirreedd!!

FFaaiilluurree ttoo wweeaarr pprrooppeerr PPPPEE ffoorr tthhee jjoobb bbeeiinngg uunnddeerrttaakkeenn ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. TTeecchhnniicciiaannss,, iinn oorrddeerr ttoo pprrootteecctt tthheemmsseellvveess ffrroomm ppootteennttiiaall eelleeccttrriiccaall,, mmeecchhaanniiccaall,, aanndd cchheemmiiccaall hhaazzaarrddss,, MMUUSSTT ffoollllooww pprreeccaauuttiioonnss iinn tthhiiss mmaannuuaall aanndd oonn tthhee ttaaggss,, ssttiicckkeerrss,, aanndd llaabbeellss,, aass wweellll aass tthhee iinnssttrruuccttiioonnss bbeellooww::

•• BBeeffoorree iinnssttaalllliinngg//sseerrvviicciinngg tthhiiss uunniitt,, tteecchhnniicciiaannss MMUUSSTT ppuutt oonn aallll PPPPEE rreeqquuiirreedd ffoorr tthhee wwoorrkk bbeeiinngg uunnddeerrttaakkeenn ((EExxaammpplleess;; ccuutt rreessiissttaanntt gglloovveess//sslleeeevveess,, bbuuttyyll gglloovveess,, ssaaffeettyy ggllaasssseess,, hhaarrdd hhaatt//bbuummpp ccaapp,, ffaallll pprrootteeccttiioonn,, eelleeccttrriiccaall PPPPEE aanndd aarrcc ffllaasshh ccllootthhiinngg)).. AALLWWAAYYSS rreeffeerr ttoo aapppprroopprriiaattee MMaatteerriiaall SSaaffeettyy DDaattaa SShheeeettss ((MMSSDDSS))//SSaaffeettyy DDaattaa SShheeeettss ((SSDDSS)) aanndd OOSSHHAA gguuiiddeelliinneess ffoorr pprrooppeerr PPPPEE..

•• WWhheenn wwoorrkkiinngg wwiitthh oorr aarroouunndd hhaazzaarrddoouuss cchheemmiiccaallss,, AALLWWAAYYSS rreeffeerr ttoo tthhee aapppprroopprriiaattee MMSSDDSS//SSDDSS aanndd OOSSHHAA//GGHHSS ((GGlloobbaall HHaarrmmoonniizzeedd SSyysstteemm ooff CCllaassssiiffiiccaattiioonn aanndd LLaabbeelllliinngg ooff CChheemmiiccaallss)) gguuiiddeelliinneess ffoorr iinnffoorrmmaattiioonn oonn aalllloowwaabbllee ppeerrssoonnaall eexxppoossuurree lleevveellss,, pprrooppeerr rreessppiirraattoorryy pprrootteeccttiioonn aanndd hhaannddlliinngg iinnssttrruuccttiioonnss..

•• IIff tthheerree iiss aa rriisskk ooff eenneerrggiizzeedd eelleeccttrriiccaall ccoonnttaacctt,, aarrcc,, oorr ffllaasshh,, tteecchhnniicciiaannss MMUUSSTT ppuutt oonn aallll PPPPEE iinn aaccccoorrddaannccee wwiitthh OOSSHHAA,, NNFFPPAA 7700EE,, oorr ootthheerr ccoouunnttrryy--ssppeecciiffiicc rreeqquuiirreemmeennttss ffoorr aarrcc ffllaasshh pprrootteeccttiioonn,, PPRRIIOORR ttoo sseerrvviicciinngg tthhee uunniitt.. NNEEVVEERR PPEERRFFOORRMM AANNYY SSWWIITTCCHHIINNGG,, DDIISSCCOONNNNEECCTTIINNGG,, OORR VVOOLLTTAAGGEE TTEESSTTIINNGG WWIITTHHOOUUTT PPRROOPPEERR EELLEECCTTRRIICCAALL PPPPEE AANNDD AARRCC FFLLAASSHH CCLLOOTTHHIINNGG.. EENNSSUURREE EELLEECCTTRRIICCAALL MMEETTEERRSS AANNDD EEQQUUIIPPMMEENNTT AARREE PPRROOPPEERRLLYY RRAATTEEDD FFOORR IINNTTEENNDDEEDD VVOOLLTTAAGGEE..

CVHH-SVX001G-EN

X39003892001A

IInnttrroodduuccttiioonn

WWAARRNNIINNGG

FFoollllooww EEHHSS PPoolliicciieess!!

FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss bbeellooww ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy..

•• AAllll IInnggeerrssoollll RRaanndd ppeerrssoonnnneell mmuusstt ffoollllooww IInnggeerrssoollll RRaanndd EEnnvviirroonnmmeennttaall,, HHeeaalltthh aanndd SSaaffeettyy ((EEHHSS)) ppoolliicciieess wwhheenn ppeerrffoorrmmiinngg wwoorrkk ssuucchh aass hhoott wwoorrkk,, eelleeccttrriiccaall,, ffaallll pprrootteeccttiioonn,, lloocckkoouutt//ttaaggoouutt,, rreeffrriiggeerraanntt hhaannddlliinngg,, eettcc.. AAllll ppoolliicciieess ccaann bbee ffoouunndd oonn tthhee BBOOSS ssiittee.. WWhheerree llooccaall rreegguullaattiioonnss aarree mmoorree ssttrriinnggeenntt tthhaann tthheessee ppoolliicciieess,, tthhoossee rreegguullaattiioonnss ssuuppeerrsseeddee tthheessee ppoolliicciieess..

•• NNoonn--IInnggeerrssoollll RRaanndd ppeerrssoonnnneell sshhoouulldd aallwwaayyss ffoollllooww llooccaall rreegguullaattiioonnss..

WWAARRNNIINNGG

RReeffrriiggeerraanntt MMaayy BBee UUnnddeerr PPoossiittiivvee PPrreessssuurree!!

FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss bbeellooww ccoouulldd rreessuulltt iinn aann eexxpplloossiioonn wwhhiicchh ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy oorr eeqquuiippmmeenntt ddaammaaggee.. SSyysstteemm ccoonnttaaiinnss rreeffrriiggeerraanntt aanndd mmaayy bbee uunnddeerr ppoossiittiivvee pprreessssuurree;; ssyysstteemm mmaayy aallssoo ccoonnttaaiinn ooiill.. RReeccoovveerr rreeffrriiggeerraanntt ttoo rreelliieevvee pprreessssuurree bbeeffoorree ooppeenniinngg tthhee ssyysstteemm.. SSeeee uunniitt nnaammeeppllaattee ffoorr rreeffrriiggeerraanntt ttyyppee.. DDoo nnoott uussee nnoonn--aapppprroovveedd rreeffrriiggeerraannttss,, rreeffrriiggeerraanntt ssuubbssttiittuutteess,, oorr nnoonn-aapppprroovveedd rreeffrriiggeerraanntt aaddddiittiivveess..

WWAARRNNIINNGG

RReeppllaaccee MMaannuuaall iinn CCaabbiinneett AAfftteerr UUssee!!

FFaaiilluurree ttoo rreeppllaaccee tthhiiss IInnssttaallllaattiioonn,, OOppeerraattiioonn,, aanndd MMaaiinntteennaannccee mmaannuuaall iinn ccaabbiinneett aafftteerr uussee ccoouulldd pprreevveenntt ppeerrssoonnnneell ffrroomm aacccceessssiinngg nneecceessssaarryy ssaaffeettyy iinnffoorrmmaattiioonn aanndd ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy oorr eeqquuiippmmeenntt ddaammaaggee..

NNOOTTIICCEE

DDoo NNoott UUssee NNoonn--CCoommppaattiibbllee PPaarrttss oorr MMaatteerriiaallss!!

UUssee ooff nnoonn--ccoommppaattiibbllee ppaarrttss oorr mmaatteerriiaallss ccoouulldd rreessuulltt iinn eeqquuiippmmeenntt ddaammaaggee.. OOnnllyy ggeennuuiinnee TTrraannee®® rreeppllaacceemmeenntt ccoommppoonneennttss wwiitthh iiddeennttiiccaall TTrraannee ppaarrtt nnuummbbeerrss sshhoouulldd bbee uusseedd iinn TTrraannee CCeennTTrraaVVaacc cchhiilllleerrss.. TTrraannee aassssuummeess nnoo rreessppoonnssiibbiilliittyy ffoorr ddaammaaggeess rreessuullttiinngg ffrroomm tthhee uussee ooff nnoonn--ccoommppaattiibbllee ppaarrttss oorr mmaatteerriiaallss..

NNoottee:: Graphic labels (shown above) are used for CE

application only.

IImmppoorrttaanntt::

• Before servicing, disconnect all power sources and allow at least 30 minutes for capacitors to discharge.

• All electrical enclosures—unit or remote —are IP2X.

CVHH-SVX001G-EN

X39003892001A

IInnttrroodduuccttiioonn

NNoottee:: Graphic labels (shown above) are used for CE

application only.

any other components originally attached to the fully assembled unit— compliance with the following is required to preserve the factory warranty:

• Trane, or an agent of Trane specifically authorized to perform start-up and warranty of Trane® products, will perform or have direct on-site technical supervision of the disassembly and reassembly work.

• The installing contractor must notify Trane—or an agent of Trane specifically authorized to perform startup and warranty of Trane® products—two weeks in advance of the scheduled disassembly work to coordinate the disassembly and reassembly work.

• Start-up must be performed by Trane or an agent of Trane specifically authorized to perform startup and warranty of Trane® products.

Trane, or an agent of Trane specifically authorized to perform start-up and warranty of Trane® products, will provide qualified personnel and standard hand tools to perform the disassembly and reassembly work at a location specified by the contractor. The contractor shall provide the rigging equipment such as chain falls, gantries, cranes, forklifts, etc. necessary for the disassembly and reassembly work and the required qualified personnel to operate the necessary rigging equipment.

Factory Warranty Information

Compliance with the following is required to preserve the factory warranty:

AAllll UUnniitt IInnssttaallllaattiioonnss

Startup MUST be performed by Trane, or an authorized agent of Trane, to VALIDATE this WARRANTY. Contractor must provide a two-week startup notification to Trane (or an agent of Trane specifically authorized to perform startup).

AAddddiittiioonnaall RReeqquuiirreemmeennttss ffoorr UUnniittss RReeqquuiirriinngg DDiissaasssseemmbbllyy aanndd RReeaasssseemmbbllyy

When a new chiller is shipped and received from our Trane manufacturing location and, for any reason, it requires disassembly or partial disassembly, and reassembly— which could include but is not limited to the evaporator, condenser, control panel, compressor/ motor, economizer, purge, factory-mounted starter or

This document and the information in it are the property of Trane, and may not be used or reproduced in whole or in part without written permission. Trane reserves the right to revise this publication at any time, and to make changes to its content without obligation to notify any person of such revision or change.

Trademarks

All trademarks referenced in this document are the trademarks of their respective owners.

Revision History

• Refrigerant used in purge changed to R-513A

• Running edits

CVHH-SVX001G-EN

Table of Contents

Unit Nameplate. . . . . . .. . . . . . .. . . . . . .. . . . . . . . 8

Compressor Nameplate . . . . . . . . . . . . . . . . . . . 9

Pressure Vessel Nameplates. . . . . . . . . . . . . . . 9

Model Number Descriptions. . . . . . . . . . . . . . . 11

Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

ASHRAE Standard 15 Compliance . . . . . . . . 12

Unit Shipment. . . . . . . . . . . . . . . . . . . . . . . . . . . 12

General Information . . . . . . . . . . . . . . . . . . . . . 12

Installation Requirements and

Contractor Responsibilities . . . . . . . . . . . . . . . 13

Storage Requirements . . . . . . . . . . . . . . . . . . . 14

Unit Components. . . . . . . . . . . . . . . . . . . . . . . . 16

Unit Clearances and Weights . . . . .. . . . . . .. . 17

Recommended Unit Clearances. . . . . . . . . . . 17

General Weights. . . . . . . . . . . . . . . . . . . . . . . . . 18

Weights (lb) . . . . . . . . . . . . . . . . . . . . . . . . . 18

Weights (kg) . . . . . . . . . . . . . . . . . . . . . . . . . 19

Installation: Mechanical . . . . . . .. . . . . . . . . . . . 22

Operating Environment . . . . . . . . . . . . . . . . . . 22

Foundation Requirements . . . . . . . . . . . . . . . . 22

Rigging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Standard Chiller Lift . . . . . . . . . . . . . . . . . . 22

Special Lift Requirements. . . . . . . . . . . . . 24

Unit Isolation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Isolation Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Spring Isolators . . . . . . . . . . . . . . . . . . . . . . . . . 24

Leveling the Unit . . . . . . . . . . . . . . . . . . . . . . . . 26

Installation: Water Piping . . . .. . . . . . .. . . . . . . 28

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Water Treatment . . . . . . . . . . . . . . . . . . . . . . . . 28

Pressure Gauges . . . . . . . . . . . . . . . . . . . . . . . . 28

Valves—Drains and Vents . . . . . . . . . . . . . . . . 28

Strainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Required Flow-Sensing Devices. . . . . . . . . . . 29

Water Flow Detection Controller and

Sensor—ifm efector . . . . . . . . . . . . . . . . . . 29

Evaporator and Condenser Water

Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Water Piping Connections . . . . . . . . . . . . . . . . 32

Waterbox Locations . . . . . . . . . . . . . . . . . . . . . 32

Grooved Pipe Coupling . . . . . . . . . . . . . . . . . . 33

Flange-connection Adapters . . . . . . . . . . . . . . 33

Victaulic Gasket Installation . . . . . . . . . . . . . . 34

Screw-Tightening Sequence for Water

Piping Connections . . . . . . . . . . . . . . . . . . . . . . 35

Flanges with 8 or 12 Screws. . . . . . . . . . . 35

Flanges with 16 or 20 Screws . . . . . . . . . 35

Pressure Testing Waterside Piping . . . . . . . . 35

Vent Piping . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . 36

Refrigerant Vent Line . . . . . . . . . . . . . . . . . . . . 36

General Requirements. . . . . . . . . . . . . . . . 36

Purge Discharge . . . . . . . . . . . . . . . . . . . . . 36

Vent Line Materials. . . . . . . . . . . . . . . . . . . 36

Vent Line Sizing. . . . . . . . . . . . . . . . . . . . . . 36

Vent Line Installation. . . . . . . . . . . . . . . . . . . . . 37

Trane RuptureGuard . . . . . . . . . . . . . . . . . . . . . 39

General Information. . . . . . . . . . . . . . . . . . 39

Connection to External Vent Line and

Drip Leg. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Vent Line Sizing Reference . . . . . . . . . . . . . . . 40

Insulation. .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . 45

Unit Insulation Requirements. . . . . . . . . . . . . 45

Insulation Thickness Requirements . . . . . . . 45

Factory Applied Insulation . . . . . . . . . . . . 45

Installation: Controls . .. . . . . . .. . . . . . .. . . . . . 47

UC800 Specifications . . . . . . . . . . . . . . . . . . . . 47

Power Supply. . . . . . . . . . . . . . . . . . . . . . . . 47

Wiring and Port Descriptions. . . . . . . . . . 47

Communication Interfaces . . . . . . . . . . . . 48

Rotary Switches . . . . . . . . . . . . . . . . . . . . . 48

LED Description and Operation. . . . . . . . 48

Installing the Tracer AdaptiView

Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Adjusting the Tracer AdaptiView Display

Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Electrical Requirements . . . . . .. . . . . . .. . . . . . 53

CVHH-SVX001G-EN

TTaabbllee ooff CCoonntteennttss

Installation Requirements . . . . . . . . . . . . . . . . 53

Electrical Requirements . . . . . . . . . . . . . . . . . . 53

Trane-supplied Remote Starter

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Customer-supplied Remote Starter

Wiring . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Current Transformer and Potential

Transformer Wire Sizing . . . . . . . . . . . . . . . . . 57

Power Supply Wiring. . . . . . . .. . . . . . .. . . . . . . 58

Three-Phase Power . . . . . . . . . . . . . . . . . . . . . . 58

Circuit Breakers and Fused

Disconnects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

CE for Control Power Transformer

Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

CE for Starter or Drive . . . . . . . . . . . . . . . . 60

Control Power Transformer

Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Power Factor Correction Capacitors

(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Interconnecting Wiring. . . . . . . . . . . . . . . . . . . 63

Starter to Motor Wiring (Remote-

Mounted Starters Only) . . . . . . . . . . . . . . . . . . 64

Ground Wire Terminal Lugs. . . . . . . . . . . 64

Terminal Clamps. . . . . . . . . . . . . . . . . . . . . 65

Wire Terminal Lugs . . . . . . . . . . . . . . . . . . 65

Bus Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Starter to Control Panel Wiring . . . . . . . . . . . 66

Medium Voltage Motor. . . .. . . . . . .. . . . . . .. . 68

Motor Terminal Box . . . . . . . . . . . . . . . . . . . . . 68

Motor Supply Wiring. . . . . . . . . . . . . . . . . . . . . 69

Motor Terminals . . . . . . . . . . . . . . . . . . . . . 69

Ground Wire Terminal Lug. . . . . . . . . . . . 70

CE for Medium Voltage Starter. . . . . . . . . . . . 70

System Control Circuit Wiring (Field

Wiring) . . . . .. . . . . . .. . . . . . .. . . . . . . . . . . . . . . . . 72

Water Pump Interlock Circuits and Flow

Switch Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

Chilled Water Pump . . . . . . . . . . . . . . . . . . 73

Chilled Water Proof of Flow . . . . . . . . . . . 73

Condenser Water Pump . . . . . . . . . . . . . . 73

Condenser Water Proof of Flow . . . . . . . 74

Sensor Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . 74

CWR—Outdoor Option . . . . . . . . . . . . . . . 76

Optional Control and Output

Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Optional Tracer Communication

Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

Starter Module Configuration. . . . . . . . . . . . . 76

Schematic Wiring Drawings . . . . . . . . . . . . . . 76

Operating Principles. . . . . . . . . . . . . . . . . . . . .. . 77

General Requirements . . . . . . . . . . . . . . . . . . . 77

Cooling Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

CVHH 3-Stage Compressor . . . . . . . . . . . 77

CVHH 2-Stage Compressor . . . . . . . . . . . 77

Oil and Refrigerant Pump . . . . . . . . . . . . . . . . 78

Compressor Lubrication

System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

Motor Cooling System . . . . . . . . . . . . . . . . . . . 81

Tracer AdaptiView Display . . . . . . . . . . . . . . . 81

RuptureGuard . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

EarthWise Purge. . . . . . . . . . . . . . . . . . . . . . . . . 81

General Information. . . . . . . . . . . . . . . . . . 81

Start-up and Shut-down . . . . . . . . . . . . . . . . .. . 86

Sequence of Operation. . . . . . . . . . . . . . . . . . . 86

Software Operation Overview

Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Start-up Sequence of Operation—

Wye-delta . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Power Up Diagram. . . . . . . . . . . . . . . . . . . 90

Ice Machine Control. . . . . . . . . . . . . . . . . . . . . . 90

Free Cooling Cycle. . . . . . . . . . . . . . . . . . . . . . . 92

Hot Water Control . . . . . . . . . . . . . . . . . . . . . . . 93

Control Panel Devices and Unit-Mounted

Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Unit Control Panel . . . . . . . . . . . . . . . . . . . 93

User-Defined Language

Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Unit Start-up and Shut-down

Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Daily Unit Start-up . . . . . . . . . . . . . . . . . . . 95

CVHH-SVX001G-EN

TTaabbllee ooff CCoonntteennttss

Seasonal Unit Start-up . . . . . . . . . . . . . . . 95

Daily Unit Shut-down . . . . . . . . . . . . . . . . 96

Seasonal Unit Shut-down. . . . . . . . . . . . . 96

EarthWise Purge. . . . . . . . . . . . . . . . . . . . . . . . . 96

Sequence of Operations . . . . . . . . . . . . . . 96

Air Removal . . . . . . . . . . . . . . . . . . . . . . . . 100

Pump-out Operating Sequence. . . . . . . 100

Carbon Tank and Regeneration

Subsystem . . . . . . . . . . . . . . . . . . . . . . . . . 101

Recommended Maintenance . . . . . . . . . . .. . 105

Record Keeping Forms . . . . . . . . . . . . . . . . . . 105

Normal Operation . . . . . . . . . . . . . . . . . . . . . . 106

Recommended Compressor Oil

Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Purge System . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Leak Checking Based on Purge Pump

Out Time . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Leak Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Recommended System

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Condenser . . . . . . . . . . . . . . . . . . . . . . . . . 109

Evaporator . . . . . . . . . . . . . . . . . . . . . . . . . 109

Waterbox and Tubesheet Protective

Coatings . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Sacrificial Anodes. . . . . . . . . . . . . . . . . . . 109

RuptureGuard Maintenance . . . . . . . . . . . . . 110

EarthWise Purge. . . . . . . . . . . . . . . . . . . . . . . . 110

Maintenance . . . . . . . . . . . . . . . . . . . . . . . 110

Waterbox Removal and

Installation . . . . . . .. . . . . . .. . . . . . .. . . . . . . . . . 113

Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Reassembly . . . . . . . . . . . . . . . . . . . . . . . . 114

Torque Requirements and Waterbox

Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Screw-Tightening Sequence for

Waterboxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

Evaporator Waterbox Covers . . . . . . . . 116

Condenser Waterbox Covers. . . . . . . . . 116

Heat Recovery Condenser Waterbox

Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

Appendix A: Forms and Check

Sheets . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . 118

Unit Start-up/Commissioning. . . . . . . . . . . . 118

Appendix B: CenTraVac™ Chiller Installation Completion and Request for

Trane Service. . . . .. . . . . .. . . . . . .. . . . . . .. . . . 119

Appendix C: CVHH CenTraVac™ Chiller Start-up Tasks to be Performed by

Trane . . . . . . . . . . . . . . . . . . . . . .. . . . . . .. . . . . . .. 121

Appendix D: CVHH CenTraVac™ Chiller

Annual Inspection List . . . . . . . . . . . . . . . . . . . . 123

Appendix E: CVHH CenTraVac™ Chiller

Operator Log . . .. . . . . . .. . . . . . . . . . . . . . . . . . . 124

CVHH-SVX001G-EN

Unit Nameplate

The unit nameplate is located on the left side of the control panel. A typical unit nameplate is illustrated in the following figure and contains the following information:

• Unit model and size descriptor

• Unit electrical requirements

• Correct operating charge and refrigerant type

• Unit test pressures and maximum operating pressures

• Unit literature

SSeerriiaall NNuummbbeerr.. The unit serial number provides the specific chiller identity. Always provide this serial number when calling for service or during parts identification.

SSeerrvviiccee MMooddeell NNuummbbeerr.. The service model represents the unit as built for service purposes. It identifies the selections of variable unit features required when ordering replacements parts or requesting service.

NNoottee:: Unit-mounted starters are identified by a

separate number found on the starter.

PPrroodduucctt DDeessccrriippttiioonn BBlloocckk.. The CenTraVac™ chiller models are defined and built using the Product Definition and Selection (PDS) system. This system describes the product offerings using a product coding block which is made up of feature categories and codes that identify all characteristics of a unit.

Figure 1. Typical unit nameplate

CVHH-SVX001G-EN

TRANE MADE IN USA X39002458010B

MODEL NO.

SALES ORDERSERIAL NO.

16 6

34 6

290 10

75 10

290 10

75 10

290 10

75 10

DETAIL B

ECONOMIZER

DETAIL C OIL TANK

DETAIL D

EVAPORATOR

2614

DETAIL A

CONDENSER

4935

939

STD

HTRC

1131

789

CD-001

UUnniitt NNaammeeppllaattee

Compressor Nameplate

The compressor assembly has a separate model number which is required to identify internal and external compressor parts. The model number begins with “CCHH” and the nameplate is located on the foot of the volute.

Pressure Vessel Nameplates

Figure 3. ASME nameplate (all dimensions are metric)

Figure 2. Compressor nameplate

NNoottee:: The serial number space on the compressor

nameplate will be intentionally left blank.

CVHH-SVX001G-EN

50,8

12,7

25,4

DETAIL A

ECONOMIZER

DETAIL B

CONDENSER

939

CENTERED

1131

DETAIL C OIL TANK

2735

DETAIL D

EVAPORATOR

789

CD-001

UUnniitt NNaammeeppllaattee

Figure 4. PED nameplate (all dimensions are metric)

CVHH-SVX001G-EN

Model Number Descriptions

CVHH CenTraVac Chiller Description

Digit 1, 2 — Simplex CenTraVac™™ Chiller

Digit 3 — Direct Drive

Digit 4 — Development Sequence

Digit 5, 6, 7 — Nominal Total Compressor Tonnage

Digit 8 — Unit Motor Voltage

Digit 9 — Unit Type

Digit 10, 11 — Design Sequence

Digit 12 — Manufacturing Location

Digit 13 — Hot Gas Bypass (HGB)

Digit 14 — Starter Type

Digit 15 — Control Enclosure

Digit 16 — Evaporator Shell Size

Digit 17 — Evaporator Tube Bundle

Digit 18 — Evaporator Tubes

Digit 19 — Evaporator Waterbox

Digit 20 — Condenser Shell Size

Digit 21 — Condenser Tube Bundle

Digit 32 — Control: Enhanced Protection

Digit 33 — Control: Extended Operation

Digit 34 — Tracer®® Communication Interface

Digit 35 — Special Options

Digit 36 — Control: Water Flow Control

Digit 37 — Control: Chilled Water Reset

Digit 38 — Control: Heat Recovery/ Auxiliary Temperature Sensors

Digit 39 — Industrial Chiller Package (INDP)

Digit 40 — Control Power Transformer (CPTR)

Digit 41 — Thermal Dispersion Water Flow Proving

Digit 42 — Compressor Motor Frame Size

CCHH Centrifugal Compressor Description

Digit 1, 2 — Unit Function

Digit 3 — Drive

Digit 4 — Development Sequence

Digit 5, 6, 7 — Nominal Total Compressor Tonnage

Digit 8 — Compressor Motor Voltage

Digit 9 — Compressor Motor Frame Size

Digit 10, 11 — Design Sequence

Digit 12 — Manufacturing Location

Digit 13, 14, 15, 16 — Compressor Motor Power (kW)

Digit 17, 18, 19, 20 — First Stage Compressor Impeller (IMP1)

Digit 21, 22, 23, 24 — Second Stage Compressor Impeller (IMP2)

Digit 25, 26, 27, 28 — Third Stage Compressor Impeller (IMP3)

Digit 29 — Motor and Terminal Board Configuration

Digit 30 — Resistant Temperature Detector

Digit 22 — Condenser Tubes

Digit 23 — Condenser Waterbox

Digit 24 — Auxiliary Condenser Size and Waterbox

Digit 25, 26 — Evaporator Orifice Size

Digit 27, 28 — Economizer Orifice Size

Digit 29, 30 — Condenser Orifice Size

Digit 31 — Unit Option

CVHH-SVX001G-EN

Pre-Installation

ASHRAE Standard 15 Compliance

Trane recommends that indoor CenTraVac™ chiller installations fully meet or exceed the guidelines of the current version of ASHRAE Standard 15, in addition to any applicable national, state, or local requirements. This typically includes:

• A refrigerant monitor or detector that is capable of monitoring and alarming within the acceptable exposure level of the refrigerant, and that can actuate mechanical ventilation.

• Audible and visual alarms, activated by the refrigerant monitor, inside the equipment room and outside of every entrance.

• The equipment room should be properly vented to the outdoors, using mechanical ventilation that can be activated by the refrigerant monitor.

• The purge discharge and the rupture disk must be properly piped to the outdoors.

• If required by local or other codes, a self-contained breathing apparatus should be available in close proximity to the equipment room.

For the USA, refer to the latest copy of ASHRAE Standard 15 for specific guidelines. Trane assumes no responsibility for any economic, health, or environmental issues that may result from an equipment room’s design or function.

NNoottee:: The holding charge should register

approximately 5 psig (34.5 kPaG) at 72°F (22.2°C). Place a gauge on the access valve provided (indicated by arrow and circle in the following figure) on the refrigerant pump discharge line to verify the holding charge. This access valve is located on the front of the oil tank, which is at the right rear corner of the chiller. If the charge has escaped, contact your local Trane sales office for instructions.

3. The loose parts box and isolator pads ship on top of the control panel box.

4. Check the oil sump sight glasses to verify that the sump was factory-charged with 21 gallons (79.5 L) of oil. The oil level should be visible to about halfway in the top sight glass. If no oil level is visible, contact your local Trane sales office.

IImmppoorrttaanntt:: If isolation springs are installed, do NOT

block oil tank serviceability.

Figure 5. Refrigerant pump discharge line access valve

Unit Shipment

Inspect unit while it is still on the truck for any shipping damage. The chiller ships shrink-wrapped in a 0.010-in. (0.254 mm) recyclable film protective covering. Do NOT remove shrink-wrap for inspection! Inspect for damage to the shrink-wrap and determine if physical damage has occurred.

Each chiller ships from the factory as a hermetically assembled package; it is factory-assembled, -wired, and -tested. All openings except for the waterbox vent and drain holes are covered or plugged to prevent contamination during shipment and handling.“Unit

Components,” p. 16 shows an illustration of a typical

unit and its components. As soon as the unit arrives at the job site, inspect it thoroughly for damage and material shortages. In addition:

1. Verify the hermetic integrity of the unit by checking the chiller pressure for an indication of holding charge pressure.

2. To prevent damaging moisture from entering the unit and causing corrosion, each chiller is pressurized with 3 to 5 psig (20.7 to 34.5 kPaG) of dry nitrogen before shipment.

General Information

Regulations regarding waste handling are constantly changing. To ensure that personnel are in compliance with the latest local, state, and federal regulations, contact your local waste management office for the proper procedures on handling, disposal, transporting,

CVHH-SVX001G-EN

PPrree--IInnssttaallllaattiioonn

and storage of oil, oil filters, refrigerant filters, and filter dryer cores.

Installation Requirements and Contractor Responsibilities

A list of the contractor responsibilities typically associated with the unit installation process is provided.

Type of Requirement

Foundation

Rigging

Disassembly/Reassembly (as required)

Isolation

Electrical

Trane Supplied Trane Installed

• Trane will perform or have direct on-site supervision of the disassembly and reassembly work (contact your local Trane office for pricing)

• Circuit breakers or fusible disconnects (optional)

• Unit-mounted starter (optional)

• Power factor correction capacitors (PFCCs) (optional)

Trane Supplied Field Installed

• Isolation pads or spring isolators

• Jumper bars

• Temperature sensor (optional outdoor air)

• Flow switches (may be field supplied); for installation instructions for the ifm efector® flow detection controller and sensor, refer to “Water

Flow Detection Controller and Sensor— ifm efector,” p. 29 or

Trane literature that shipped with the device

• Remote-mounted starter (optional)

WWAARRNNIINNGG

CCoommbbuussttiibbllee MMaatteerriiaall!!

FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss bbeellooww ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy oorr eeqquuiippmmeenntt ddaammaaggee.. SShhrriinnkk--wwrraapp iiss aa ccoommbbuussttiibbllee mmaatteerriiaall.. AAvvooiidd ooppeenn ffllaammeess aanndd hhoott ssppaarrkkss..

NNoottee:: The chiller should remain within its protective

shrink-wrap covering during storage.

Field Supplied Field Installed

• Meet foundation requirements

• Safety chains

• Clevis connectors

• Lifting beam

• Isolation pads or spring isolators

• Optional spring isolators, when required, are installed by others; do NOT overload springs and do NOT install isolation springs if they block serviceable parts such as the oil tank system, service valves, etc.

• Circuit breakers or fusible disconnects (optional)

• Electrical connections to unit-mounted starter (optional)

• Electrical connections to remote-mounted starter (optional)

• Wiring sizes per submittal and National Electric Code (NEC) or local codes

• PFCCs (remote mounted starter optional only)

• Terminal lugs

• Ground connection(s)

• Jumper bars

• BAS wiring (optional)

• Inter-processor communication (IPC) wiring (AFD and remote-mounted starters only)

• Control voltage wiring (AFD and remote-mounted starters only)

• Oil pump interlock wiring (AFD and remote mounted starters only)

• High condenser pressure interlock wiring (AFD and remote-mounted starters only)

• Chilled water pump contactor and wiring including interlock

• Condenser water pump contactor and wiring including interlock

• Option relays and wiring

CVHH-SVX001G-EN

PPrree--IInnssttaallllaattiioonn

Type of Requirement

Water piping

Relief

Insulation

Water Piping Connection Components

Other Materials

“Appendix B: CenTraVac™ Chiller Installation Completion and Request for Trane Service,” p. 119

(CTV-ADF001*-EN; refer to “Appendix A: Forms and

Check Sheets,” p. 118)

Chiller start-up commissioning

Post-commissioning transport of empty refrigerant containers for return or recycling

(a)

Start-up must be performed by Trane or an agent of Trane specifically authorized to perform start-up and warranty of Trane® products. Contractor shall provide Trane (or an agent of Trane specifically authorized to perform start-up) with notice of the scheduled start-up at least two weeks prior to the scheduled start-up.

(a)

Trane Supplied Trane Installed

• Rupture disk assembly

• RuptureGuard™ (optional)

• Insulation (optional)

Flanged (optional)

• Trane, or an agent of Trane specifically authorized to perform start-up of Trane® products

Trane Supplied Field Installed

• Flow sensing devices (may be field supplied)

Flanged (optional)

• Victaulic® to flange adapter for 150 psig (1034.2 kPaG) waterboxes

Field Supplied Field Installed

• Taps for flow sensing devices

• Taps for thermometers and gauges

• Thermometers

• Strainers (as required)

• Water flow pressure gauges

• Isolation and balancing valves in water piping

• Vents and drain on waterbox valves (one each per pass)

• Pressure relief valves (for waterboxes as required)

• Vent line and flexible connector and vent line from rupture disk to atmosphere

• Insulation

• Chiller feet insulation

Victaulic®

• Victaulic® coupling for 150 psig (1034.2 kPaG) and 300 psig (2068.4 kPaG) waterboxes

• Fasteners for flanged-type connections (optional)

• Material and equipment to perform leak testing

• Dry nitrogen (8 psig [55.2 kPaG] maximum per machine as needed)

• To be completed by installing contractor prior to contacting Trane for start-up

• Move empty refrigerant containers to an easily accessible point of loading

Storage Requirements

NNOOTTIICCEE

IInnssuullaattiioonn DDaammaaggee!!

FFaaiilluurree ttoo ffoollllooww tthheessee iinnssttrruuccttiioonnss ccoouulldd rreessuulltt iinn iinnssuullaattiioonn ddaammaaggee.. TToo pprreevveenntt ddaammaaggee ttoo ffaaccttoorryy iinnssttaalllleedd iinnssuullaattiioonn::

•• DDoo nnoott aallllooww tthhee iinnssuullaattiioonn ttoo bbee eexxppoosseedd ttoo eexxcceessssiivvee ssuunnlliigghhtt.. SSttoorree iinnddoooorrss oorr ccoovveerr wwiitthh ccaannvvaass ttoo pprreevveenntt eexxppoossuurree..

•• DDoo nnoott uussee tthhiinnnneerrss aanndd ssoollvveennttss oorr ootthheerr ttyyppeess ooff ppaaiinntt.. UUssee oonnllyy wwaatteerr bbaassee llaatteexx..

CVHH-SVX001G-EN

PPrree--IInnssttaallllaattiioonn

Less than 1 month 1–6 months Greater than 6 months

Location requirements:

• Solid foundation

• Vibration free

• Dry

• Temperature range -40°F to 158°F (-40°C to 70°C)

Location requirements:

• Solid foundation

• Vibration free

• Dry

• Temperature range -40°F to 158°F (-40°C to 70°C)

• Do not remove any plastic coverings • Do not remove any plastic coverings • Do not remove any plastic coverings

• Do not charge the chiller with refrigerant

• If additional refrigerant is on site, follow manufacturer’s storage requirements

• Verify dry nitrogen pressure using gauge located on the evaporator shell reads 3 to 5 psig (20.7 to 34.5 kPaG)

• Notify the local Trane office if charge has escaped

• Do not charge the chiller with refrigerant

• If additional refrigerant is on site, follow manufacturer’s storage requirements

• Verify dry nitrogen pressure using gauge located on the evaporator shell reads 3 to 5 psig (20.7 to 34.5 kPaG)

• Notify the local Trane office if charge has escaped

• Do not operate purge unit • Do not operate purge unit • Do not operate purge unit

• Verify waterbox and tube bundles are clean and dry

(a)

If the chiller will be stored for more than six months after production, contact your local Trane Service Agency for required extended storage actions to minimize impact to the chiller and preserve the warranty.

Location requirements:

• Solid foundation

• Vibration free

• Dry

• Temperature range -40°F to 158°F (-40°C to 70°C)

• Do not charge the chiller with refrigerant

• If additional refrigerant is on site, follow manufacturer’s storage requirements

• Verify dry nitrogen pressure using gauge located on the evaporator shell reads 3 to 5 psig (20.7 to 34.5 kPaG)

• Notify the local Trane office if charge has escaped

• Verify waterbox and tube bundles are clean and dry

• Conduct an oil analysis and verify no oil breakdown

(a)

• Repeat yearly

• Replace oil if breakdown has occurred

• If no oil analysis program has been followed, replace oil prior to start-up

CVHH-SVX001G-EN

PPrree--IInnssttaallllaattiioonn

Unit Components

NNoottee:: The control panel side of the unit is always

designated as the front side of the unit.

Figure 6. Typical CVHH CenTraVac™™ chiller

1. Suction Elbow

2. Compressor

3. Terminal Box

4. Control Panel

5. Condenser

6. Motor Housing

7. Economizer

8. Oil Tank Assembly

9. Purge

10. Evaporator

11. Display Panel

CVHH-SVX001G-EN

Unit Clearances and Weights

3 ft. (92 cm)

18 in. (46 cm)

Economizer

Condenser

Evaporator

Motor

Right-hand tube pull shown, apply tube pull clearance dimension to left end for left-hand tube pull.

Optional unit-mounted starter

These dimensions per NEC Article 110

Recommended Unit Clearances

Adequate clearances around and above the chiller are required to allow sufficient access for service and maintenance operations. Specific unit clearance requirements are indicated in the submittal package provided for your unit.

• Do NOT install piping or conduit above the compressor motor assembly or behind the suction elbow of the unit.

• Minimum vertical clearance above the unit is 3 ft (92 cm).

Figure 7. Clearance requirements

• Use a housekeeping pad to provide better service clearances; refer to submittal for more information.

Per National Electric Code (NEC) Article 110: Unit mounted starters from 0 to 600V require a 42 inch (107 cm) clearance, 601 to 2500V require a 48 inch (122 cm) clearance, and 2501 to 9000V require a 60 inch (152 cm) clearance. Refer to NEC and local electrical codes for starter and control panel clearance requirements.

Table 1. Clearance requirements

Shell Combo

100M/100M

100M/10HM

130M/130M

130M/13HM

CVHH-SVX001G-EN

100L/100L

in.

84 213 166 422 416 1057 12 30 122 310

84 213 166 422 416 1057 31 79 118 300

84 213 186 422 457 1161 12 30 122 310

88 224 166 422 420 1067 29 74 109 277

88 224 166 422 420 1067 31 79 123 312

in.

A B C D E

in.

UUnniitt CClleeaarraanncceess aanndd WWeeiigghhttss

Table 1. Clearance requirements (continued)

Shell Combo

160M/200M

160M/20HM

200L/200L

200L/20HL

200L/220L

220L/220L

220L/22HL

Note: All dimensions are approximate; refer to the unit submittal package for exact dimensions for your unit.

A B C D E

in.

96 244 166 422 428 1087 37 94 112 285

96 244 166 422 428 1087 36 91 128 325

107 272 186 472 479 1217 34 86 111 282

107 272 186 472 479 1217 37 94 131 333

107 272 186 472 480 1219 37 94 120 305

120 305 186 472 493 1252 38 97 118 300

120 305 186 472 492 1250 42 107 143 363

in.

General Weights

Weights (lb)

IImmppoorrttaanntt:: The weight information provided here

should be used for general information only. Trane does not recommend using this weight information for considerations relative to chiller handling, rigging, or placement. The large number of variances between chiller selections drives variances in chiller weights that are not recognized in these tables. For specific weights for your chiller, refer to your submittal package.

in.

Table 2. Representative weights, 60 Hz chillers (lb)

Model

CVHH

Notes:

1. TECU tubes, 0.028 in. tube wall thickness.

2. 300 psig marine waterboxes.

3. Heaviest possible bundle and motor combination.

4. Operating weights assume the largest possible refrigerant charge.

5. Industrial Control Panel (INDP) option, add 50 lb.

6. Control Power Transformer (CPTR) option, add 280 lb.

7. Supplemental Motor Protection (SMP) option, add 500 lb.

8. To calculate the maximum chiller weight with starter/drive, add the starter/AFD weight from the following table (maximum weights, unit-mounted

starters/AFDs [lb]) to the chiller maximum weight from this table.

Comp Size

NTON EVSZ CDSZ

900–1200 1228 100M 100M 47451 41071

900–1200 1228 100L 100L 49252 42368

900–1200 1340 100M 10HM 54999 47798

900–1200 1340 130M 130M 52868 44894

900–1200 1340 130M 13HM 62184 53398

900–1200 1340 160M 200M 63653 53621

900–1200 1340 200L 220L 71963 58931

900–1200 1340 220L 220L 79082 64664

1500–1700 1340 200L 200L 70921 59137

1500–1700 1340 200L 20HL 80262 67562

1500–1700 1340 220L 220L 79082 64664

1500–1700 1340 220L 22HL 93396 78060

CPKW

Evap Size

Cond Size

Weights without Starters

Operating Shipping

CVHH-SVX001G-EN

UUnniitt CClleeaarraanncceess aanndd WWeeiigghhttss

Table 3. Representative weights, 50Hz chillers (lb)

Model

CVHH

Notes:

1. TECU tubes, 0.028 in. tube wall thickness.

2. 300 psig marine waterboxes.

3. Heaviest possible bundle and motor combination.

4. Operating weights assume the largest possible refrigerant charge.

5. Industrial Control Panel (INDP) option, add 50 lb.

6. Control Power Transformer (CPTR) option, add 280 lb.

7. Supplemental Motor Protection (SMP) option, add 500 lb.

8. To calculate the maximum chiller weight with starter/drive, add the starter/AFD weight from the following table (maximum weights, unit-mounted

starters/AFDs [lb]) to the chiller maximum weight from this table.

Comp Size

NTON EVSZ CDSZ

950–1050 1023 100M 100M 49024 42643

950–1050 1023 100L 100L 50824 43940

950–1050 1023 100M 10HM 56723 49522

950–1050 1023 130M 130M 54592 46618

950–1050 1023 130M 13HM 63908 55122

950–1050 1023 160M 200M 65377 55345

950–1050 1023 200L 220L 73687 60655

950–1050 1023 220L 220L 80806 66388

1550 1023 200L 200L 72345 60561

1550 1023 200L 20HL 81686 68986

1550 1023 220L 220L 80506 66088

1550 1023 220L 22HL 94820 79484

CPKW

Evap Size

Cond Size

Weights without Starters

Operating Shipping

Table 4. Maximum weights, unit-mounted starters/

Adaptive Frequency™™ Drives (AFDs) (lb)

Low Voltage (less than 600 volts)

Adaptive Frequency Drive (less than 600 volts)

Medium Voltage (2300–6600 volts)

Note: All weights are nominal and ±10%.

Wye-delta

Solid State 557

900 amp

1210 amp

Across-the-line 652

Primary Reactor

Autotransformer 1702

557

3000

1602

Weights (kg)

IImmppoorrttaanntt:: The weight information provided here

CVHH-SVX001G-EN

UUnniitt CClleeaarraanncceess aanndd WWeeiigghhttss

Table 5. Representative weights, 60 Hz chillers (kg)

Model

CVHH

Notes:

1. TECU tubes, 0.71 mm tube wall thickness.

2. 2068.4 kPaG marine waterboxes.

3. Heaviest possible bundle and motor combination.

4. Operating weights assume the largest possible refrigerant charge.

5. Industrial Control Panel (INDP) option, add 23 kg.

6. Control Power Transformer (CPTR) option, add 127 kg.

7. Supplemental Motor Protection (SMP) option, add 227 kg.

8. To calculate the maximum chiller weight with starter/drive, add the starter/AFD weight from the following table (maximum weights, unit-mounted

starters/AFDs [kg]) to the chiller maximum weight from this table.

Comp Size

NTON EVSZ CDSZ

900–1200 1228 100M 100M 21523 18629

900–1200 1228 100L 100L 22340 19218

900–1200 1340 100M 10HM 24947 21681

900–1200 1340 130M 130M 23981 20364

900–1200 1340 130M 13HM 28206 24221

900–1200 1340 160M 200M 28873 24322

900–1200 1340 200L 220L 32642 26731

900–1200 1340 220L 220L 35871 29331

1500–1700 1340 200L 200L 32169 26824

1500–1700 1340 200L 20HL 36406 30646

1500–1700 1340 220L 220L 35871 29331

1500–1700 1340 220L 22HL 42364 35407

CPKW

Evap Size

Cond Size

Weights without Starters

Operating Shipping

Table 6. Representative weights, 50 Hz chillers (kg)

Model

CVHH

Notes:

1. TECU tubes, 0.71 mm tube wall thickness.

2. 2068.4 kPaG marine waterboxes.

3. Heaviest possible bundle and motor combination.

4. Operating weights assume the largest possible refrigerant charge.

5. Industrial Control Panel (INDP) option, add 23 kg.

6. Control Power Transformer (CPTR) option, add 127 kg.

7. Supplemental Motor Protection (SMP) option, add 227 kg.

8. To calculate the maximum chiller weight with starter/drive, add the starter/AFD weight from the following table (maximum weights, unit-mounted

starters/AFDs [kg]) to the chiller maximum weight from this table.

Comp Size

NTON EVSZ CDSZ

950–1050 1023 100M 100M 22237 19343

950–1050 1023 100L 100L 23053 19931

950–1050 1023 100M 10HM 25729 22463

950–1050 1023 130M 130M 24763 21146

950–1050 1023 130M 13HM 28988 25003

950–1050 1023 160M 200M 29655 25104

950–1050 1023 200L 220L 33424 27513

950–1050 1023 220L 220L 36653 30113

1550 1023 200L 200L 32815 27470

1550 1023 200L 20HL 37052 31292

1550 1023 220L 220L 36517 29977

1550 1023 220L 22HL 43010 36053

CPKW

Evap Size

Cond Size

Weights without Starters

Operating Shipping

CVHH-SVX001G-EN

UUnniitt CClleeaarraanncceess aanndd WWeeiigghhttss

Table 7. Maximum weights, unit-mounted starters/

Adaptive Frequency™™ Drives (AFD) (kg)

Low Voltage (less than 600 volts)

Adaptive Frequency Drive (less than 600 volts)

Wye-delta

Solid State 253

900 amp

1210 amp

253

1361

Table 7. Maximum weights, unit-mounted starters/ Adaptive Frequency™™ Drives (AFD) (kg) (continued)

Medium Voltage (2300–6600 volts)

Note: All weights are nominal and ±10%.

Across-the-line 296

Primary Reactor

Autotransformer 772

727

CVHH-SVX001G-EN

Installation: Mechanical

Operating Environment

IImmppoorrttaanntt::

• The standard chiller is designed for indoor use only and as such has NEMA Type 1 or IP 20 enclosures.

• For chillers in unheated equipment rooms, contact your local Trane Service Agency for methods to ensure that the oil temperature is maintained suitable for proper operation of the chiller.

NNOOTTIICCEE

EEqquuiippmmeenntt FFaaiilluurree!!

UUnniitt ooppeerraattiinngg aatt aammbbiieenntt tteemmppeerraattuurreess eexxcceeeeddiinngg 110044°°FF ((4400°°CC)) ccoouulldd rreessuulltt iinn AAFFDD//ssttaarrtteerr ccoommppoonneenntt ddaammaaggee dduuee ttoo tthhee ppaanneell’’ss iinnaabbiilliittyy ttoo ddiissssiippaattee hheeaatt aaddeeqquuaatteellyy.. FFoorr CCDDHHFF,, CCDDHHGG,, CCVVHHEE,, CCVVHHFF,, CCVVHHGG,, CCVVHHLL,, CCVVHHMM,, aanndd CCVVHHSS CCeennTTrraaVVaacc cchhiilllleerrss,, uunniittss ooppeerraattiinngg aatt tthheessee tteemmppeerraattuurreess ccoouulldd aallssoo ffaattiigguuee tthhee uunniitt’’ss rruuppttuurree ddiisskk,, ccaauussiinngg iitt ttoo bbrreeaakk aatt aa rreedduucceedd rreeffrriiggeerraanntt pprreessssuurree ((<<1155 ppssiigg [[<<110033..44 kkPPaaGG]])).. IIff aannyy ooff tthheessee aaddvveerrssee ooppeerraattiinngg ccoonnddiittiioonnss aarree pprreesseenntt,, ttaakkee nneecceessssaarryy aaccttiioonn ttoo iimmpprroovvee tthhee eeqquuiippmmeenntt rroooomm eennvviirroonnmmeenntt..

To ensure that electrical components operate properly, do NOT locate the chiller in an area exposed to dust, dirt, corrosive fumes, or excessive heat and humidity. The ambient temperature range for chiller operation is 34°F to 104°F (1.1°C to 40°C).

Foundation Requirements

Chiller mounting surface must be:

• rigid non-warping mounting pads or a concrete foundation, and

• able to support the chiller at its full operating weight (including completed piping and full operating charges of refrigerant, oil, and water).

For proper unit operation, the chiller must be level within 1/16 in. (1.6 mm) over its length and width when set into place on the mounting surface. “Weights

(lb),” p. 18 and “Weights (kg),” p. 19 show

approximate weights for various chiller sizes and options in pounds and kilograms, respectively.

NNoottee:: For specific weight information, refer to the unit

submittal package.

IImmppoorrttaanntt:: Trane will not assume responsibility for

equipment problems resulting from an improperly designed or constructed foundation.

Rigging

Lifting is the recommended method for moving chillers. Suggested lifting arrangements for standard units are described in “Standard Chiller Lift,” p. 22.

NNoottee:: The lifting beam used for CenTraVac

must be at least long.

WWAARRNNIINNGG

HHeeaavvyy OObbjjeecctt!!

FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss bbeellooww ccoouulldd rreessuulltt iinn uunniitt ddrrooppppiinngg wwhhiicchh ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy,, aanndd eeqquuiippmmeenntt oorr pprrooppeerrttyy--oonnllyy ddaammaaggee.. EEnnssuurree tthhaatt aallll tthhee lliiffttiinngg eeqquuiippmmeenntt uusseedd iiss pprrooppeerrllyy rraatteedd ffoorr tthhee wweeiigghhtt ooff tthhee uunniitt bbeeiinngg lliifftteedd.. EEaacchh ooff tthhee ccaabblleess ((cchhaaiinnss oorr sslliinnggss)),, hhooookkss,, aanndd sshhaacckklleess uusseedd ttoo lliifftt tthhee uunniitt mmuusstt bbee ccaappaabbllee ooff ssuuppppoorrttiinngg tthhee eennttiirree wweeiigghhtt ooff tthhee uunniitt.. LLiiffttiinngg ccaabblleess ((cchhaaiinnss oorr sslliinnggss)) mmaayy nnoott bbee ooff tthhee ssaammee lleennggtthh.. AAddjjuusstt aass nneecceessssaarryy ffoorr eevveenn uunniitt lliifftt..

NNOOTTIICCEE

WWiirriinngg DDaammaaggee!!

DDaammaaggee ttoo uunniitt wwiirriinngg ccoouulldd rreessuulltt iinn eeqquuiippmmeenntt ffaaiilluurree.. CCaarree mmuusstt bbee ttaakkeenn dduurriinngg rriiggggiinngg,, aasssseemmbbllyy aanndd ddiissaasssseemmbbllyy ttoo aavvooiidd ddaammaaggiinngg uunniitt wwiirriinngg..

Standard Chiller Lift

WWAARRNNIINNGG

PPrrooppeerr DDiiaammeetteerr CClleevviiss RReeqquuiirreedd ttoo LLiifftt UUnniittss!!

FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss bbeellooww ccoouulldd rreessuulltt iinn ddeeaatthh oorr sseerriioouuss iinnjjuurryy.. AA cclleevviiss wwiitthh aa 22..2255--iinn.. ((55..7722--ccmm)) ddiiaammeetteerr ppiinn MMUUSSTT bbee uusseedd ttoo lliifftt tthheessee uunniittss.. UUssiinngg aa ssmmaalllleerr cclleevviiss wwoouulldd ccaauussee ttoooo mmuucchh ssttrreessss ttoo tthhee 22..2255--iinn.. ((55..7722--ccmm)) lliiffttiinngg hhoolleess wwhhiicchh ccoouulldd rreessuulltt iinn ppuullll-oouutt ooff tthhee lliiffttiinngg hhoolleess ccaauussiinngg tthhee uunniitt ttoo ddrroopp ffrroomm tthhee rriiggggiinngg..

1. Insert clevis connections at the points indicated in the following figure. A 2.5 in. (63.5 mm) diameter lifting hole is provided at each of these points.

2. Attach the lifting chains or cables.

3. Once the lifting cables are in place, attach a safety chain or cable between the first-stage casing of the compressor and the lifting beam.

IImmppoorrttaanntt:: There should NOT be tension on this

safety cable; the cable is used only to prevent the unit from rolling during the lift.

™

chillers

CVHH-SVX001G-EN

Jack slots

15 feet (4.6 m) minimum effective length

Safety chain or cable

IInnssttaallllaattiioonn:: MMeecchhaanniiccaall

4. Position isolator pads or spring isolators beneath the chiller feet (refer to “Unit Isolation,” p. 24 for instructions).

NNoottee:: Follow instructions provided by the spring

isolator manufacturer, being careful to not damage isolator adjustment screw.

5. Once the isolators are in place, lower the chiller— working from end to end—in small increments to maintain stability.

6. When lift is complete, detach the clevis connections and safety chain.

Figure 8. Typical rigging arrangements

CVHH-SVX001G-EN

IInnssttaallllaattiioonn:: MMeecchhaanniiccaall

Special Lift Requirements

operating location, contact Trane. Also refer to

“Factory Warranty Information,” p. 4.

NNOOTTIICCEE

OOiill LLoossss!!

FFaaiilluurree ttoo pprreevveenntt ooiill mmiiggrraattiioonn oouutt ooff tthhee ooiill ttaannkk ccoouulldd rreessuulltt iinn eeqquuiippmmeenntt ffaaiilluurree oorr pprrooppeerrttyy--oonnllyy ddaammaaggee.. TToo pprreevveenntt ooiill mmiiggrraattiioonn oouutt ooff tthhee ooiill ttaannkk dduurriinngg lliiffttiinngg pprroocceedduurreess,, rreemmoovvee tthhee ooiill ffrroomm tthhee ooiill ttaannkk iiff tthhee uunniitt wwiillll bbee lliifftteedd aatt aannyy aannggllee ggrreeaatteerr tthhaann 1155°° ffrroomm hhoorriizzoonnttaall eenndd--ttoo--eenndd.. IIff ooiill iiss aalllloowweedd ttoo rruunn oouutt ooff tthhee ooiill ttaannkk iinnttoo ootthheerr aarreeaass ooff tthhee cchhiilllleerr,, iitt wwiillll bbee eexxttrreemmeellyy ddiiffffiiccuulltt ttoo rreettuurrnn tthhee ooiill ttoo tthhee ooiill ttaannkk eevveenn dduurriinngg ooppeerraattiioonn..

NNOOTTIICCEE

EEqquuiippmmeenntt DDaammaaggee!!

MMoovviinngg tthhee cchhiilllleerr uussiinngg aa ffoorrkk lliifftt ccoouulldd rreessuulltt iinn eeqquuiippmmeenntt oorr pprrooppeerrttyy--oonnllyy ddaammaaggee.. DDoo nnoott uussee aa ffoorrkk lliifftt ttoo mmoovvee tthhee cchhiilllleerr!!

NNOOTTIICCEE

CCoommpprreessssoorr AAlliiggnnmmeenntt!!

FFaaiilluurree ttoo pprreesseerrvvee ccoommpprreessssoorr aalliiggnnmmeenntt ccoouulldd rreessuulltt iinn eeqquuiippmmeenntt oorr pprrooppeerrttyy--oonnllyy ddaammaaggee.. LLiiffttiinngg tthhee ccoommpprreessssoorr//mmoottoorr aasssseemmbbllyy ffrroomm tthhee sshheellllss wwiitthhoouutt ffaaccttoorryy--iinnssttaalllleedd ddoowweelliinngg iinn tthhee ccoommpprreessssoorr ccaassttiinngg ffllaannggeess ccoouulldd rreessuulltt iinn mmiissaalliiggnnmmeenntt ooff tthhee ccoommpprreessssoorr ccaassttiinnggss..

If the chiller cannot be moved using a standard chiller lift, consider the following:

• When job site conditions require rigging of the chiller at an angle greater than 45° from horizontal (end-to-end), the unit may require removal of the compressor. Contact Trane or an agent of Trane specifically authorized to perform start-up and warranty of Trane® products regarding the disassembly and reassembly work. For more information, refer to “Factory Warranty

Information,” p. 4.

NNoottee:: Disassembly and reassembly work includes

dowel-pinning the compressor and removing it from the unit. Contact Trane or an agent of Trane specifically authorized to perform startup and warranty of Trane specific rigging instructions. Do NOT attempt to rotate the chiller onto its side.

• When lifting the chiller is either impractical or undesirable, attach cables or chains to the jacking slots shown in the figure in “Standard Chiller

Lift,” p. 22; then push or pull the unit across a

smooth surface. Should the chiller be on a shipping skid, it is not necessary to remove the skid from the chiller before moving it into place.

• If removal of the compressor or economizer assembly is necessary to move the chiller to the

products for

Unit Isolation

To minimize sound and vibration transmission through the building structure and to ensure proper weight distribution over the mounting surface, always install isolation pads or spring isolators under the chiller feet.

NNoottee:: Isolation pads (refer to the figure in “Isolation

Pads,” p. 24) are provided with each chiller

unless spring isolators are specified on the sales order.

Specific isolator loading data is provided in the unit submittal package. If necessary, contact your local Trane sales office for further information.

IImmppoorrttaanntt:: When determining placement of isolation

pads or spring isolators, remember that the control panel side of the unit is always designated as the front side of the unit.

Isolation Pads

When the unit is ready for final placement, position isolation pads (18-in. [457.2-mm] sides) end for end under the full length of the chiller leg. The pads measure 9 in. × 18 in. (228.6 mm x 457.2 mm) and on some units there may be small gaps between pads. Pads are provided to cover entire foot.

Figure 9. Isolation pad and dimensions

A = 3/8 in. (9.5 mm)

B = 18 in. (457.2 mm)

C = 9 in. (228.6 mm)

Remember that the chiller must be level within 1/16 in. (1.6 mm) over its length and width after it is lowered onto the isolation pads. In addition, all piping connected to the chiller must be properly isolated and supported so that it does not place any stress on the unit.

Spring Isolators

Spring isolators should be considered whenever chiller installation is planned for an upper story location. Base isolator placement is shown in the following figure; also refer to the following table.

CVHH-SVX001G-EN

5 6

Isolator Configuration 1

Isolator Configuration 2

Width

Length

Evap Width

Length

Width

Origin: Right front corner of evap right front foot

Condenser

Evaporator

Condenser

Evaporator

IInnssttaallllaattiioonn:: MMeecchhaanniiccaall

Figure 10. Isolation spring placement

Table 8. Isolation spring placement

Evap Width Length

in.

Isolator

Config

EVSZ CDSZ

200L 200L 112.2 285.0 67 170.2 180 457.2 2 105.7 268.5 60.5 153.7

220L 220L 119.4 303.3 74 188.0 180 457.2 2 112.9 286.8 67.5 171.5

200L 20HL 132.3 336.0 67 170.2 180 457.2 2 125.8 319.5 60.5 153.7

220L 22HL 142.5 361.0 74 188.0 180 457.2 2 136.0 345.4 67.5 171.5

160M 20HM 127.3 323.3 61 154.9 160 406.4 2 120.8 306.8 54.5 138.4

200L 220L 112.3 285.2 67 170.2 180 457.2 2 105.8 268.7 60.5 153.7

160M 200M 106.4 270.3 61 154.9 160 406.4 2 99.9 253.7 54.5 138.4

100M 100M 104.1 264.4 — 160 406.4 1 97.6 247.9 —

100L 100L 104.1 264.4 — 180 457.2 1 97.6 247.9 —

130M 130M 109.3 277.6 — 160 406.4 1 102.8 261.1 —

100M 10HM 118.2 300.2 — 160 406.4 1 111.7 283.7 —

130M 13HM 123.4 313.4 — 160 406.4 1 116.9 296.9 —

in.

Width

Origin to Center

of Rear Pad

in.

Origin to Center

of Middle Pad

in.

Spring isolators typically ship assembled and ready for installation. To install and adjust the isolators properly, follow the provided instructions.

NNoottee:: Do NOT adjust the isolators until the chiller is

piped and charged with refrigerant and water.

IImmppoorrttaanntt:: Do NOT block any serviceable components

such as the lubrication system with fieldinstalled devices such as spring isolators.

1. Position the spring isolators under the chiller as shown in the preceding figure. Ensure that each isolator is centered in relation to the tube sheet.

CVHH-SVX001G-EN

NNoottee:: Spring isolators shipped with the chiller may

not be identical. Compare the data provided in the unit submittal package to determine proper isolator placement.

2. Set the isolators on the sub-base; shim as necessary to provide a flat, level surface at the same elevation for the end supports.

IImmppoorrttaanntt:: Support the full underside of the

isolator base plate; do NOT straddle gaps or small shims.

3. If required, screw the isolators to the floor through the slots provided, or cement the pads.

NNoottee:: Fastening the isolators to the floor is not

necessary unless specified.

Side View of Unit End View of Unit

Center tube sheet support leg

Outside edge of

tube sheet

Center of isolator spring

Note: The spring isolator must be centered in relation to the tube sheet. Do not align the isolator with the flat part of the chiller foot since the tube sheet is often off center.

Note: The length of the isolator should be parallel to the leg.

IInnssttaallllaattiioonn:: MMeecchhaanniiccaall

4. If the chiller must be fastened to the isolators, insert cap screws through the chiller base and into holes drilled and tapped in the upper housing of each isolator.

IImmppoorrttaanntt:: Do NOT allow the screws to protrude

below the underside of the isolator upper housing, or interfere with the adjusting screws. An alternative method of fastening the chiller to the isolators is to cement the neoprene pads.

5. Set the chiller on the isolators; refer to “Standard

Chiller Lift,” p. 22. The weight of the chiller will

force down the upper housing of each isolator, and could cause it to rest on the isolator’s lower housing (refer to the following figure).

6. Check the clearance on each isolator. If this dimension is less than 1/4 in. (6.35 mm) on any isolator, use a wrench to turn the adjusting screw one complete revolution upward.

NNoottee:: When the load is applied to the isolators

(refer to Step 5), the top plate of each isolator moves down to compress the springs until either the springs support the load or the top plate rests on the bottom housing of the isolator. If the springs are supporting the load, screwing down on the adjusting screw (refer to Step 7) will raise the chiller.

7. Turn the adjusting screw on each of the remaining isolators to obtain the required minimum clearance of 1/4 in. (6.35 mm).

8. Once the minimum required clearance is obtained on each of the isolators, level the chiller by turning the adjusting screw on each of the isolators on the low side of the unit. Work from one isolator to the next.

IImmppoorrttaanntt:: The chiller must be level to within 1/

16 in. (1.6 mm) over its length and width, and the clearance of each isolator must be at least 1/4 in. (6.35 mm).

Figure 11. Chiller foot and isolator orientation

IImmppoorrttaanntt:: Do NOT install spring isolators or brackets

in such a way that they could inhibit chiller servicing such as charging or evacuation, oil tank service, etc.

Leveling the Unit

The chiller must be set level within 1/16 in. (1.6 mm).

1. Measure and make a punch mark an equal distance up from the bottom of each foot of the chiller.

2. Suspend a clear plastic tube along the length of the chiller as shown in the following figure.

3. Fill the tube with water until the level aligns with the punch mark at one end of the chiller.

4. Check the water level at the opposite mark. If the water level does not align with the punch mark, use full length shims to raise one end of the chiller until the water level at each end of the tube aligns with the punch marks at both ends of the chiller.

5. Once the unit is level across its length, repeat the first three steps to level the unit across its width.

CVHH-SVX001G-EN

Figure 12. Leveling the chiller

IInnssttaallllaattiioonn:: MMeecchhaanniiccaall

NNoottee:: Use of a laser level is an acceptable alternative

method to level the unit.

IImmppoorrttaanntt:: Immediately report any unit damage

incurred during handling or installation at the job site to the Trane sales office.

CVHH-SVX001G-EN

Installation: Water Piping

Overview

The following water piping circuits must be installed and connected to the chiller:

• Pipe the evaporator into the chilled water circuit.

• Pipe the condenser into the cooling tower water circuit.

• Optional: A heat-recovery condenser water circuit.

• Optional: An auxiliary condenser water circuit.

NNoottee:: Piping must be arranged and supported to avoid

stress on the equipment. It is strongly recommended that the piping contractor does not run pipe closer than 3 ft (0.9 m) minimum to the equipment. This will allow for proper fit upon arrival of the unit at the job site. Any adjustment that is necessary can be made to the piping at that time. Expenses that result from a failure to follow this recommendation will NOT be paid by Trane.

Piping suggestions for each of the water circuits listed above are outlined in “Evaporator and Condenser

Water Piping,” p. 30. General recommendations for the

installation of field-supplied piping components (e.g., valves, flow switches, etc.) common to most chiller water circuits are listed in the following sections.

Water Treatment

The use of untreated or improperly treated water in a CenTraVac™ chiller may result in inefficient operation and possible tube damage.

IImmppoorrttaanntt:: Trane strongly recommends using the

services of a qualified water treatment specialist to determine necessary water treatment. A label with a customer disclaimer note is affixed to each unit.

NNOOTTIICCEE

PPrrooppeerr WWaatteerr TTrreeaattmmeenntt RReeqquuiirreedd!!

TThhee uussee ooff uunnttrreeaatteedd oorr iimmpprrooppeerrllyy ttrreeaatteedd wwaatteerr ccoouulldd rreessuulltt iinn ssccaalliinngg,, eerroossiioonn,, ccoorrrroossiioonn,, aallggaaee oorr sslliimmee.. UUssee tthhee sseerrvviicceess ooff aa qquuaalliiffiieedd wwaatteerr ttrreeaattmmeenntt ssppeecciiaalliisstt ttoo ddeetteerrmmiinnee wwhhaatt wwaatteerr ttrreeaattmmeenntt,, iiff aannyy,, iiss rreeqquuiirreedd.. TTrraannee aassssuummeess nnoo rreessppoonnssiibbiilliittyy ffoorr eeqquuiippmmeenntt ffaaiilluurreess wwhhiicchh rreessuulltt ffrroomm uunnttrreeaatteedd oorr iimmpprrooppeerrllyy ttrreeaatteedd wwaatteerr,, oorr ssaalliinnee oorr bbrraacckkiisshh wwaatteerr..

Pressure Gauges

Locate pressure gauge taps in a straight length of pipe. Place each tap a minimum of one pipe diameter downstream of any elbow, orifice, etc. For example, for

a 6 in. (16 cm) pipe, the tap would be at least 6 in. (16 cm) from any elbow, orifice, etc.

Valves—Drains and Vents

NNOOTTIICCEE

WWaatteerrbbooxx DDaammaaggee!!

FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss ccoouulldd rreessuulltt iinn ddaammaaggee ttoo tthhee wwaatteerrbbooxx.. DDoo nnoott oovveerr--ttiigghhtteenn oorr uussee eexxcceessssiivvee TTeefflloonn®® ppiippee ttaappee wwhheenn iinnssttaalllliinngg vvaallvveess,, ddrraaiinnss,, pplluuggss aanndd vveennttss oonn wwaatteerrbbooxxeess..

1. Install field-supplied air vents and drain valves on the waterboxes. Each waterbox is provided with a National Pipe Thread Female (NPTF) vent and drain connection; the openings are 3/4 in. (19.05 mm).

NNOOTTIICCEE

WWaatteerrbbooxx DDaammaaggee!!

FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss ccoouulldd rreessuulltt iinn ddaammaaggee ttoo tthhee wwaatteerrbbooxx dduuee ttoo hhyyddrroossttaattiicc eexxppaannssiioonn.. IInnssttaallll pprreessssuurree--rreelliieeff vvaallvveess iinn tthhee ccoonnddeennsseerr aanndd eevvaappoorraattoorr wwaatteerr cciirrccuuiittss..

2. If necessary for the application, install pressurerelief valves at the drain connections on the evaporator and condenser waterboxes. To do so, add a tee with the relief valve attached to the drain valve. Follow local codes for determining if drain connection is large enough for relief devices.

To determine whether or not pressure relief valves are needed for a specific application, keep in mind that:

a. Vessels with close-coupled shutoff valves may

cause high potentially damaging hydrostatic pressures as fluid temperature rises.

b. Relief valves are required by American Society

of Mechanical Engineers (ASME) codes when the waterside is ASME. Follow ASME guidelines or other applicable codes/local regulation to ensure proper relief valve installation.

Strainers

NNOOTTIICCEE

WWaatteerr BBoorrnn DDeebbrriiss!!

TToo pprreevveenntt ccoommppoonneennttss ddaammaaggee,, ppiippee ssttrraaiinneerrss mmuusstt bbee iinnssttaalllleedd iinn tthhee wwaatteerr ssuupppplliieess ttoo pprrootteecctt ccoommppoonneennttss ffrroomm wwaatteerr bboorrnn ddeebbrriiss.. TTrraannee iiss nnoott rreessppoonnssiibbllee ffoorr eeqquuiippmmeenntt--oonnllyy--ddaammaaggee ccaauusseedd bbyy wwaatteerr bboorrnn ddeebbrriiss..

CVHH-SVX001G-EN

Components:

A. E40174 – 1/2" NPT adapter (for ow probe)

B . SF6200 – Flow probe

C . SN0150 – Flow control monitor

D. E70231 – Combicon connectors (quantity 5)

E . E10965 – Micro DC cable, 10m length, PUR jacket

F. F53003 – Din rail, 40mm length

Output to

control cabinet

Jumper

If factory-provided, located in control panel.

Do NOT insert more than

3.5 in. (8.9 cm) of the probe length into the pipe.

Use a marker to draw a line on the probe at 3.5 in. (8.9 cm) from the probe end.

IInnssttaallllaattiioonn:: WWaatteerr PPiippiinngg

Install a strainer in the entering side of each piping circuit to avoid possible tube plugging in the chiller with debris.

Required Flow-Sensing Devices

The ifm efector® flow detection controller and sensor (refer to “Water Flow Detection Controller and Sensor

—ifm efector,” p. 29) is used to verify evaporator and

condenser water flows.

If a customer-supplied flow sensing device is used to ensure adequate chiller flow protection, refer to the wiring diagrams that shipped with the unit for specific electrical connections.

Be sure to follow the manufacturer’s recommendations for device selection and installation.

Water Flow Detection Controller and Sensor—ifm efector

IImmppoorrttaanntt:: Before installing the ifm efector®flow

detection controller and sensor, use a marker to draw a line on the probe at 3.5 in. (8.9 cm) from the end of the probe. Do NOT insert more than 3.5 in. (8.9 cm) of the probe length into the pipe. Refer to the following figure.

Figure 13. Installation of ifm efector®® flow detection controller and sensor

1. Mount the 1/2-in. NPT adapter in a horizontal or vertical section of pipe. The maximum distance

CVHH-SVX001G-EN

from the control panel must not exceed 29.5 ft (9 m) (see item labeled “1” in the preceding figure). Allow at least five pipe diameters straight run of pipe upstream of the sensor location, and three pipe diameters straight run of pipe downstream of the sensor location.

NNoottee:: In the case of a horizontal pipe, mounting the

sensor in the side of the pipe is preferred. In the case of a vertical pipe, mounting the sensor in a place where the water flows upwards is preferred.

NNOOTTIICCEE

OOvveerrttiigghhtteenniinngg!!

DDoo nnoott eexxcceeeedd ttoorrqquuee ssppeecciiffiiccaattiioonnss aass iitt ccoouulldd rreessuulltt iinn eeqquuiippmmeenntt ddaammaaggee..

2. Insert the flow sensor probe (see item labeled “2” in the preceding figure) through the 1/2-in. NPT adapter so that 3 to 3.5 in. (7.6 to 8.9 cm) of the probe’s length extends into the pipe. Tighten the 1/ 2-in. NPT adapter as needed to prevent leakage and keep the probe from backing out under pressure. DDoo NNOOTT eexxcceeeedd 4400 fftt··llbb ((5544..22 NN··mm)) ooff ttoorrqquuee oonn tthhee ffiittttiinngg.. SSeennssoorr ddaammaaggee ccaann ooccccuurr iiff iitt iiss oovveerrttiigghhtteenneedd..

NNoottee:: When installed, the tip of the ifm efector

sensor probe must be at least 1 in. (2.54 cm) away from any pipe wall. Do NOT insert more than 3.5 in. (8.9 cm) of the probe length into the pipe.

3. Install the Micro DC Cable by inserting it through the wire openings on the back side of the control panel (see item labeled “3” in the preceding figure). Install the supplied Micro DC Cable (29.5 ft [9 m] in length) to the Flow Probe and hand-tighten the connector nut.

4. Plug the other end of the Micro DC Cable into the Flow Control Monitor with the Combicon connector (see item labeled “4” in the preceding figure). Refer to the following figure for cable wiring.

NNOOTTIICCEE

DDoo NNoott AAppppllyy EElleeccttrriiccaall PPoowweerr ttoo aa UUnniitt iinn aa VVaaccuuuumm!!

FFaaiilluurree ttoo ffoollllooww iinnssttrruuccttiioonnss bbeellooww ccoouulldd rreessuulltt iinn mmoottoorr aanndd ccoommpprreessssoorr ddaammaaggee.. DDoo nnoott aappppllyy eelleeccttrriiccaall ppoowweerr ttoo aa mmoottoorr iinn aa vvaaccuuuumm.. FFoorr uunniittss wwiitthh iinnssiiddee--tthhee--ddeellttaa ssoolliidd ssttaattee ssttaarrtteerrss,, ddiissccoonnnneecctt ppoowweerr ttoo uunniitt dduurriinngg eevvaaccuuaattiioonn oorr wwhheenn tthhee uunniitt iiss iinn aa ddeeeepp vvaaccuuuumm.. IInn aaddddiittiioonn,, oonn uunniittss wwiitthh iinnssiiddee--tthhee-ddeellttaa ssoolliidd ssttaattee ssttaarrtteerrss,, aallll ppoowweerr ttoo tthhee uunniitt mmuusstt bbee ddiissccoonnnneecctteedd pprriioorr ttoo eevvaaccuuaattiinngg tthhee uunniitt aass lliinnee ppoowweerr iiss ddiirreeccttllyy aapppplliieedd ttoo tthhee mmoottoorr tteerrmmiinnaallss 44,, 55,, aanndd 66..

X39003892001A

IInnssttaallllaattiioonn:: WWaatteerr PPiippiinngg

NNoottee:: Graphic labels (shown above) are used for CE

application only.

IImmppoorrttaanntt::

• Before servicing, disconnect all power sources and allow at least 30 minutes for capacitors to discharge.

• All electrical enclosures—unit or remote—are IP2X.

5. Apply power to the chiller control panel to verify the Flow Control Monitor has power and the Low Volt Broken Wire Relay light is NOT lit.

6. Remove all air from the piping circuit prior to adjusting the low water flow setpoint.

7. Reduce the water flow to the minimum allowable flow and adjust the Flow setting on the Flow Control Monitor (see item labeled “7” in the following figure). Adjusting the “Flow” potentiometer clockwise (+) reduces the flow setting cutout and adjusting counterclockwise (-) increases the flow setting cutout.

NNoottee:: The “Temp” potentiometer on the ifm

efector

control module has no effect in Trane application. It is NOT necessary to make adjustments to the “Temp” potentiometer.

8. After the cutout setting is adjusted, the cutout setpoint will be indicated with a yellow light on the Flow Control Monitor LED bar graph display. When the water flows are higher than the cutout, a green light will indicate proper flow status. If the flows fall below the cutout setpoint, a red light will indicate

low/no flow status.

Figure 14. ifm efector®® flow sensing device terminal connection

NNOOTTIICCEE

PPrrooooff ooff FFllooww SSwwiittcchh!!

FFaaiilluurree ttoo pprroovviiddee ffllooww sswwiittcchheess oorr jjuummppiinngg--oouutt ooff sswwiittcchheess ccoouulldd rreessuulltt iinn sseevveerree eeqquuiippmmeenntt ddaammaaggee.. EEvvaappoorraattoorr aanndd ccoonnddeennsseerr wwaatteerr cciirrccuuiittss rreeqquuiirree pprrooooff ooff ffllooww sswwiittcchheess..

•• FFaaiilluurree ttoo iinncclluuddee tthhee pprrooooff ooff ffllooww ddeevviicceess aanndd// oorr jjuummppiinngg oouutt tthheessee ddeevviicceess ccoouulldd ccaauussee tthhee uunniitt ttoo ssttoopp oonn aa sseeccoonnddaarryy lleevveell ooff pprrootteeccttiioonn..

•• FFrreeqquueenntt ccyycclliinngg oonn tthheessee hhiigghheerr lleevveell ddiiaaggnnoossttiicc ddeevviicceess ccoouulldd ccaauussee eexxcceessssiivvee tthheerrmmaall aanndd pprreessssuurree ccyycclliinngg ooff uunniitt ccoommppoonneennttss ((OO--rriinnggss,, ggaasskkeettss,, sseennssoorrss,, mmoottoorrss,, ccoonnttrroollss,, eettcc..)) aanndd//oorr ffrreeeezzee ddaammaaggee,, rreessuullttiinngg iinn pprreemmaattuurree ffaaiilluurree ooff tthhee cchhiilllleerr..

Evaporator and condenser proof of flow switches are required. These switches are used with control logic to confirm flow prior to starting a unit and to stop a running unit if flow is lost. For troubleshooting, a viewable diagnostic is generated if a proof of flow switch does not close when flow is required.

Evaporator and Condenser Water Piping

The following two figures illustrate the recommended (typical) water piping arrangements for the evaporator and condenser.

CVHH-SVX001G-EN

+ 98 hidden pages

Trane CVHH CenTraVac Installation, Operation And Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Unit Nameplate

Compressor Nameplate

Pressure Vessel Nameplates

Model Number Descriptions

Pre-Installation

ASHRAE Standard 15 Compliance

Unit Shipment

General Information

Installation Requirements and Contractor Responsibilities

Storage Requirements

Unit Components

Unit Clearances and Weights

Recommended Unit Clearances

General Weights

Weights (lb)

Weights (kg)

Installation: Mechanical

Operating Environment

Foundation Requirements

Rigging

Standard Chiller Lift

Special Lift Requirements

Unit Isolation

Isolation Pads

Spring Isolators

Leveling the Unit

Installation: Water Piping

Overview

Water Treatment

Pressure Gauges

Valves—Drains and Vents

Strainers

Required Flow-Sensing Devices

Water Flow Detection Controller and Sensor—ifm efector

Evaporator and Condenser Water Piping