Toyota Sienna 1999, Sienna 2000, Sienna 2001, Sienna 2002, Sienna 2003 User Manual

685

(26.97)

(Three-Dimensional Distance)

1,480

(58.27)

913

(35.94)

1,383

(54.45)

675

(26.57)

467

(18.39)

788

(31.02)

K-k L-l or or or or

C-K C-L C-k C-l

c-k c-l c-K c-L

1,519 1,439 674 335 1,644 1,497

(59.80) (56.65) (26.54) (13.19) (64.72) (58.94)

A, a

B, b

C, c

E, e

F, f

Front fender installation nut

Front spring support hole-inner

Hood hinge installation nut-rear

Cowl top panel vehicle center mark

Front side member standard hole

938

(36.93)

760

(29.92)

882

(34.72)

809

(31.85)

761

(29.96)

1,586

(62.44)

753

(29.65)

338

(13.31)

6 (0.24) nut

11 (0.43)

8 (0.31) nut

3 (0.12) R

13 (0.51)

17 (0.67)

1,274

(50.16)

1,055

(41.54)

1,036

(40.79)

564

(22.20)

302

(11.89)

HINT: For symbols, capital letters indicate right side of vehicle, small letters indicate left side of vehicle (Seen from rear).

SymbolSymbol NameName Hole dia.Hole dia.

G, g

H, h

I, i

J, j

K, k

L, l

Radiator support standard hole

Front crossmember standard hole

Front fender apron cut-out portion

Front fender installation nut

mm (in.)

10 (0.39)

12 (0.47)

—

6 (0.24) nut

BODY DIMENSION DRAWINGS

ENGINE COMPARTMENT

BODY DIMENSIONS - Body Dimension Drawings DI-3

BO-45

-BODY REAR WIPER AND WASHER

BO23Z-01

INSTALLATION

1. INSTALL WASHER NOZZLE

2. INSTALL WIPER MOTOR AND LINK ASSEMBLY

(a) Install the grommet. (b) Install the wiper motor and link assembly with 5 bolts.

Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)

: 11 Clips

: 3 Clips

H02639

3. INSTALL BACK DOOR TRIM BOARD

Install the door trim board to the back door panel.

H02352

4. INSTALL SIDE GARNISH

(a) Install the side garnish to the back door panel. (b) Employ the same manner described above to the other

side.

H02351

: 5 Clips

2001 SIENNA (RM787U)

5. INSTALL CENTER GARNISH

Install the center garnish to the back door panel.

H02350

1722Author!: Date!:

BO-46

-BODY REAR WIPER AND WASHER

6. INSTALL BACK DOOR PULL STRAP

(a) Install the back door pull strap with the screw. (b) Install the strap cover.

H02349

7. INSTALL BACK DOOR ASSIST GRIP

(a) Install the back door assist grip with the 2 screws. (b) Close the covers.

8. INSTALL WIPER ARM

(a) Operate the wiper once and turn the wiper switch OFF. (b) Install the wiper arm and tighten nuts by hand.

Defogger Line

H02348

tion shown in the illustration.

A: 38.6 mm (1.520 in.)

(d) Torque the nut.

Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)

H02370

2001 SIENNA (RM787U)

1723Author!: Date!:

I03099

BE-159

-BODY ELECTRICAL ENGINE IMMOBILISER SYSTEM

BE0B4-09

INSPECTION

INSPECTION TRANSPONDER KEY COIL CONTINUITY

Check that continuity exists between terminal 1 and 2. If continuity is not as specified, replace the coil.

2001 SIENNA (RM787U)

1677Author!: Date!:

BO-38

-BODY FRONT WIPER AND WASHER

BO0SF-02

INSPECTION

INSPECT WASHER NOZZLE

While operating the washer, check that the upper point where the washer fluid hits the windshield and the surge area are with-

G H

in the range indicated by the hatched line.

A: Approx. 150 mm (5.91 in.) B: Approx. 50 mm (1.97 in.) C: Approx. 0 - 50 mm (0 - 1.97 in.)

H02366

D: Approx. 120 mm (4.72 in.) E: Approx. 299 mm (11.77 in.) F: Approx. 167 mm (6.57 in.) G: Approx. 65 mm (2.56 in.) H: Approx.105 mm (4.13 in.) I: Approx. 61 mm (2.40 in.) J: Approx. 300 mm (11.81 in.) K: Approx. 221 mm (8.70 in.) L: Approx. 251 mm (9.88 in.) M: Approx. 37 mm (1.46 in.)

2001 SIENNA (RM787U)

1715Author!: Date!:

BO-44

-BODY REAR WIPER AND WASHER

BO0SJ-02

INSPECTION

INSPECT REAR WASHER NOZZLE

H02369

While operating the washer, check if the point where the washer fluid hits the back door glass is within the range indicated by the hatched line.

A: Approx. 152 mm (5.98 in.) B: Approx. 115 mm (4.53 in.) C: Approx. 110 mm (4.33 in.) D: Approx. 183 mm (7.20 in.)

2001 SIENNA (RM787U)

1721Author!: Date!:

I19482

I19483

BE-147

-BODY ELECTRICAL GARAGE DOOR OPENER SYSTEM

BE0G5-05

INSPECTION

1. INSPECT GARAGE DOOR OPENER SWITCH

Press the switch and check that each LED (red) lights up. Even if only one switch is found not to light up, replace it.

2. INSPECT GARAGE DOOR OPENER REGISTRATION AND TRANSMITTING

HINT: Use the home link tester made by KENT MORE for this test. As it is necessary to record the code of the hand held transmitter, customer’s code will be erased. When the inspection completes, please register the customer’s again. (a) Check that the code of hand held transmitter for inspec-

tion can be recorded (See page BE-142 ).

If the code can not be registered, replace garage door opener.

2001 SIENNA (RM787U)

(b) Press the switch which an inspection code has been reg-

istered for and check that LED (green) of the home link tester lights up.

If the LED (green) does not light up, replace the garage door opener.

I19484

1665Author!: Date!:

BE-148

-BODY ELECTRICAL GARAGE DOOR OPENER SYSTEM

Wire Harness Side

3. INSPECT GARAGE DOOR OPENER SWITCH CIRCUIT

Disconnect the connector from the switch and inspect the connector on the wire harness side, as shown.

I04194

Te s te r c o nn e c t i on Condition Specified condition

1 - Ground Constant Continuity

2 - Ground Constant Battery positive voltage

If the circuit is not as specified, inspect the power source or wire harness.

2001 SIENNA (RM787U)

1666Author!: Date!:

: 2 Clips

BO-19

-BODY SLIDE DOOR

BO0S5-03

DISASSEMBLY

1. REMOVE CUP HOLDER

Using a screwdriver, remove the cup holder as shown in the illustration.

H02426

: 10 Clips

: 2 Clips

: 4 Clips

H02427

H02428

2. REMOVE DOOR TRIM

(a) Remove the screw. (b) Insert a screwdriver between the door and door trim to pry

the trim out.

NOTICE: Be careful not to damage the door and door trim.

HINT: Tape the screwdriver tip before use. (c) Pull the trim to remove it.

3. REMOVE UPPER NO.1 TRIM COVER

Using a screwdriver, remove the upper No.1 trim cover. HINT: Tape the screwdriver tip before use.

4. REMOVE UPPER NO.2 TRIM COVER

Using a screwdriver, remove the upper No.2 trim cover. HINT: Tape the screwdriver tip before use.

Cotton Tape

2001 SIENNA (RM787U)

Panel

Cover

H02429

5. REMOVE SERVICE HOLE COVER

Remove the service hole cover.

NOTICE: At the time of reassembly, please refer to the following item. Do not block the trim clip sealing with the service hole cover.

BO2455

1696Author!: Date!:

BO-20

-BODY SLIDE DOOR

6. w/o Power slide door: REMOVE SLIDE DOOR FULL OPEN STOP LOCK

(a) Disconnect the cable from the slide door lock control as-

sembly.

(b) Remove the hole plug, cable clamp and slide door full

open stop lock.

7. w/ Power slide door: REMOVE SLIDE DOOR FULL OPEN STOP LOCK

H02430

w/o Power slide door:

w/ Power slide door:

8. REMOVE SLIDE DOOR LOCK

(a) Disconnect the cable from the slide door lock control as-

sembly.

(b) Disconnect the connector. (c) Remove the clip. (d) Remove the 3 screws.

Torque: 4.9 N·m (50 kgf·cm, 43 in.·lbf)

HINT: At the time of reassembly, please refer to the following item. Apply adhesive to the 3 screws.

Part No. 08833-00070, THREE BOND 1324 or equivalent

9. REMOVE CUSHION

10. REMOVE FEMALE STOPPER

H07403

11. REMOVE WINDOW GARNISH

(a) Using a screwdriver, remove the trim board cover. HINT: Tape the screwdriver tip before use. (b) Remove the 3 screws and window garnish.

2001 SIENNA (RM787U)

H02432

12. REMOVE INSIDE HANDLE

(a) Remove the 2 screws. (b) Using a screwdriver, remove the inside handle. HINT: Tape the screwdriver tip before use. (c) Disconnect the cables from the inside handle.

H02433

1697Author!: Date!:

H02435

BO-21

-BODY SLIDE DOOR

13. REMOVE SLIDE DOOR FRONT LOCK

(a) Disconnect the link and cable from the slide door lock con-

trol assembly.

(b) Remove the 4 screws and slide door front lock.

Torque: 4.9 N·m (50 kgf·cm, 43 in.·lbf)

HINT: At the time of reassembly, please refer to the following item. Apply adhesive to the 4 screws.

Part No. 08833-00070, THREE BOND 1324 or equivalent

14. REMOVE OUTSIDE HANDLE

(a) Disconnect the link and cable. (b) Remove the 2 bolts and outside handle. (c) Remove the retainer and key cylinder from the outside

handle.

w/o Power slide door:

w/ Power slide door:

15. REMOVE SLIDE DOOR CONTROL MALE JUNCTION

(a) Disconnect the connector. (b) Remove the clamp. (c) Remove the 2 bolts and slide door control male junction.

16. REMOVE SLIDE DOOR LOCK REMOTE CONTROL ASSEMBLY

(a) Disconnect the control link. (b) Attach the rivet cutter to a drill.

H02436

rivet flanges.

NOTICE:

! Prizing the hole with a drill can lead to damage to the

rivet hole or breaking the rivet cutter.

! Take care as the cut rivet is hot.

2001 SIENNA (RM787U)

H07402

1698Author!: Date!:

BO-22

-BODY SLIDE DOOR

(d) Even if flange is taken off, continue drilling and push out

remaining fragments with the drill.

(e) Remove the slide door lock control assembly.

H02438

HINT: At the time of reassembly, please refer to the following items.

! Apply MP grease to the sliding surface of the slide door

lock control assembly.

! Using an air riveter or hand riveter, install the slide door

lock control assembly to the door frame with the rivets.

Riveter

Mandrel

Riveter

H02439

NOTICE: At the time of reassembly, please refer to the following items.

! Do not prize a riveter, as riveter is damaged, it is not

tightened and the mandrel is bent.

H02440

! Do not tilt the riveter and disconnect the rivet from the

material while handling a riveter, as the materials are not tightened firmly.

H02441

Riveter

2001 SIENNA (RM787U)

! Install the rivet while attaching materials, as they are

not tightened firmly.

H02442

1699Author!: Date!:

BO-8

-BODY FRONT DOOR

BO0S1-03

DISASSEMBLY

1. w/o Power window: REMOVE REGULATOR HANDLE

Pull off the snap ring with a shop rag and remove the regulator handle and plate.

BO0020

Front

30°

N03522

H02333

H02334

HINT: At the time of reassembly, please refer to the following item. With door window fully closed, install the plate and regulator handle with the snap ring, as shown in the illustration.

2. REMOVE INSIDE HANDLE BEZEL

(a) Remove the screw. (b) Using a screwdriver, remove the inside handle bezel as

shown in the illustration.

HINT: Tape the screwdriver tip before use.

3. w/ Power window: REMOVE POWER WINDOW SWITCH

(a) Using a screwdriver, remove the power window switch. HINT: Tape the screwdriver tip before use. (b) Disconnect the connector.

4. REMOVE ARMREST

5. REMOVE COURTESY LIGHT

6. w/o Power window: REMOVE UPPER ARMREST BASE PANEL

2001 SIENNA (RM787U)

1685Author!: Date!:

-BODY FRONT DOOR

BO-9

: 7 Clips

H02335

N23104

7. REMOVE DOOR TRIM

(a) Remove the cap and screw. (b) Remove the 2 screws. (c) Insert a screwdriver between the door and door trim to pry

the trim out.

NOTICE: Be careful not to damage the door and door trim.

HINT: Tape the screwdriver tip before use. (d) Pull the trim upward to remove it. (e) Remove the inner weatherstrip from the door trim.

8. REMOVE INSIDE HANDLE

(a) Remove the screw. (b) Disconnect the 2 control links from the inside handle as

shown in the illustration.

9. REMOVE SERVICE HOLE COVER

Remove the 2 grommets and cover.

NOTICE: At the time of reassembly, please refer to the following item. Do not block the trim clip sealing with the service hole cover.

HINT: At the time of reassembly, please refer to the following item. Bring out the connector and 2 links through the service hole cover.

10. REMOVE OUTSIDE REAR VIEW MIRROR

(a) w/ Power remote control mirror:

Disconnect the connector, then remove the clamp.

(b) Remove the 3 bolts and mirror.

Torque: 7.8 N·m (80 kgf·cm, 69 in.·lbf)

11. REMOVE SPEAKER

(a) Remove the 3 screws. (b) Disconnect the connector. (c) Remove the speaker.

12. REMOVE DOOR GLASS

(a) Remove the 2 bolts.

Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)

(b) Remove the door glass.

2001 SIENNA (RM787U)

1686Author!: Date!:

BO-10

H02336

-BODY FRONT DOOR

13. REMOVE OUTER WEATHERSTRIP

Using a scraper, remove the outer weatherstrip as shown in the illustration. HINT: Tape the scraper tip before use.

14. REMOVE DOOR GLASS RUN

15. REMOVE LOWER FRAME

16. REMOVE WINDOW REGULATOR

(a) w/ Power window:

Disconnect the connector.

(b) w/ Power window:

Remove the 6 bolts and window regulator.

Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)

Remove the 5 bolts, nut and window regulator.

Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)

HINT: Remove the regulator through the service hole.

w/ Power window:

w/o Power window:

H02337

HINT: At the time of reassembly, please refer to the following item. Apply MP grease to the window regulator.

NOTICE: At the time of reassembly, please refer to the following item. Do not apply grease to the spring of the window regulator.

17. w/ Power window (driver’s side): REMOVE WINDOW REGULATOR MOTOR

(a) Place matchmarks on the window regulator motor bracket

and regulator gear.

(b) Using a torx wrench, remove the 3 screws and motor. HINT: At the time of reassembly, please refer to the following item. Align the matchmarks on the regulator motor bracket and regulator gear.

NOTICE: If having rotated the motor only, reset the motor (See page BE-65 ).

HINT: Never rotate the motor to the down direction until the complete of the window glass installation.

18. w/ Power window (passenger’s side): REMOVE WINDOW REGULATOR MOTOR

Using a torx wrench, remove the 3 screws and motor.

2001 SIENNA (RM787U)

1687Author!: Date!:

H02338

H02339

BO-1 1

-BODY FRONT DOOR

19. REMOVE DOOR LOCK

(a) Remove the inside locking link protector. (b) Disconnect the inside handle opening link. (c) Using a clip remover, remove the bellcrank and clamp.

(d) Disconnect the locking link assembly. (e) w/ Power door lock:

Disconnect the connector.

(f) Disconnect the 2 links from outside handle and door lock

cylinder.

(g) Using a torx wrench, remove the 3 screws and door lock.

Torx wrench: T30 (Part No. 09042-00010 or locally manufactured tool) Torque: 4.9 N·m (50 kgf·cm, 43 in.·lbf)

HINT: Remove the door lock through the service hole. HINT: At the time of reassembly, please refer to the following items.

! Apply adhesive to 3 screws.

Part No. 08833-00070, THREE BOND 1324 or equivalent

2001 SIENNA (RM787U)

H03705

H03952

! Apply MP grease to the sliding and rotating parts of the

door lock.

20. REMOVE OUTSIDE HANDLE WITH DOOR LOCK CYLINDER

(a) Disconnect the connector, then remove the clamps. (b) Remove the cap, 2 bolts and outside handle with door

lock cylinder.

Torque: 5.5 N·m (56 kgf·cm, 49 in.·lbf)

handle.

Torque: 5.5 N·m (56 kgf·cm, 49 in.·lbf)

1688Author!: Date!:

H02348

BO-29

-BODY BACK DOOR

BO23Y-01

DISASSEMBLY

1. REMOVE BACK DOOR ASSIST GRIP

(a) Using a screwdriver, open the covers. HINT: Tape the screwdriver tip before use. (b) Remove the 2 screws and assist grip.

2. REMOVE BACK DOOR PULL STRAP

(a) Using a screwdriver, remove the strap cover. HINT: Tape the screwdriver tip before use. (b) Remove the screw and pull strap.

: 5 Clips

: 3 Clips

H02349

3. REMOVE CENTER GARNISH

Using a screwdriver, remove the center garnish. HINT: Tape the screwdriver tip before use.

H02350

4. REMOVE SIDE GARNISH

(a) Using a screwdriver, remove the side garnish. HINT: Tape the screwdriver tip before use. (b) Employ the same manner described above to the other

side.

H02351

: 11 Clips

2001 SIENNA (RM787U)

5. REMOVE DOOR TRIM BOARD

(a) Insert a screwdriver between the door and door trim board

to pry the door trim board out.

NOTICE: Be careful not to damage the door and door trim board.

HINT: Tape the screwdriver tip before use. (b) Pull the door trim board to remove it.

H02352

1706Author!: Date!:

BO-30

-BODY BACK DOOR

6. REMOVE HIGH-MOUNTED STOP LIGHT

(a) Remove the 2 screws. (b) Disconnect the connector. (c) Remove the high-mounted stop light.

7. REMOVE WASHER NOZZLE

8. REMOVE REAR WIPER ARM

Remove the nut, rear wiper arm.

Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)

: Clip

H02368

H02639

H02353

9. REMOVE WIPER MOTOR AND LINK ASSEMBLY

(a) Remove the 3 bolts from the wiper motor. (b) Remove the 2 bolts and wiper motor and link assembly.

Torque: 5.4 N·m (55 kgf·cm, 48 in.·lbf)

10. REMOVE COMBINATION LIGHTS

11. REMOVE LICENSE PLATE LIGHT ASSEMBLY

(a) Disconnect the back door control cable from the handle

lever.

(b) Disconnect the connector. (c) Remove the 3 nuts. (d) Using a screwdriver, remove the license plate light as-

sembly.

HINT: Tape the screwdriver tip before use. (e) Remove the handle lever from the license plate light cov-

er.

(f) Remove the license plate light assembly from the license

plate light cover.

2001 SIENNA (RM787U)

1707Author!: Date!:

H02354

BO-31

-BODY BACK DOOR

12. REMOVE KEY CYLINDER

(a) Disconnect the back door lock locking link from the key

cylinder.

(b) Disconnect the connector. (c) Remove the 2 bolts and key cylinder.

Torque: 5.5 N·m (56 kgf·cm, 49 in.·lbf)

13. REMOVE BACK DOOR LOCK

(a) Disconnect the connectors. (b) Remove the 3 bolts and door lock.

Torque: 7.8 N·m (80 kgf·cm, 69 in.·lbf)

H02355

2001 SIENNA (RM787U)

1708Author!: Date!:

FRONT DOOR

COMPONENTS

BO-7

-BODY FRONT DOOR

BO0S0-03

4.9 (50, 43 in.·lbf)

w/o Power door lock:

Door Lock Cylinder

Locking Link Assembly

4.9 (50, 43 in.·lbf)

Door Lock

Inside Locking Link Protector

w/o Power window:

Lower Frame

5.5 (56, 49 in.·lbf)

Outside Handle

5.4 (55, 48 in.·lbf)

Window Regulator

Door Glass

Inside Handle Opening Link

Door Check

Door Hinge

Door Glass Run

7.8 (80, 69 in.·lbf)

Outside Rear View Mirror

25 (260, 19)

5.5 (56, 49 in.·lbf)

30 (306, 22)

Inside Handle Bezel

5.4 (55, 48 in.·lbf)

Inside Handle

Door Trim

Courtesy Light

Armrest

Power Window Switch

N·m (kgf·cm, ft·lbf) : Specified torque

! Precoated part

5.4 (55, 48 in.·lbf)

Speaker

Window Regulator Motor

Outer Weatherstrip

w/o Power window:

Courtesy Light

Armrest

Upper Armrest Base Panel

Service Hole Cover

Grommet

Door Trim

Regulator Handle

H15885

2001 SIENNA (RM787U)

1684Author!: Date!:

REAR BUMPER

COMPONENTS

BO-5

-BODY REAR BUMPER

BO0RY-02

Rear Bumper Arm

Rear Bumper Reinforcement

Energy Absorber

31 (320, 23)

Side Mounting Bracket

No.3 Side Bracket

No.2 Side Bracket

N·m (kgf·cm, ft·lbf) : Specified torque

2001 SIENNA (RM787U)

6.8 (70, 61 in.·lbf)

Rear Bumper Cover

H02346

1682Author!: Date!:

BODY OUTSIDE MOULDING

COMPONENTS

Hole Plug

BO-47

-BODY BODY OUTSIDE MOULDING

BO0SL-03

Outside Quarter Moulding

Slide Door Outside Moulding

Front Fender Outside Moulding

Front Door Outside Moulding

Back Door Lower Outside Moulding

H15781

2001 SIENNA (RM787U)

1724Author!: Date!:

FRONT WIPER AND WASHER

COMPONENTS

Wiper Arm

BO-35

-BODY FRONT WIPER AND WASHER

BO0SD-02

Cap

20 (205, 15)

Cap

RH Cowl Top Ventilator Louver

Hood to Cowl To p Seal

7.8 (80, 69 in.·lbf)

No.1 Cowl Water Extract Hose

Outer Front Cowl To p Panel

7.4 (75, 65 in.·lbf)

20 (205, 15)

Washer Nozzle

LH Cowl Top Ventilator Louver

Cowl Panel Hole Cover

5.5 (56, 49 in.·lbf)

7.4 (75, 65 in.·lbf)

Wiper Link

2001 SIENNA (RM787U)

No.2 Cowl Water

7.4 (75, 65 in.·lbf)

Extract Hose

Wiper Motor

: Specified torqueN·m (kgf·cm, ft·lbf)

H02358

1712Author!: Date!:

BO-28

BACK DOOR

COMPONENTS

19 (195, 14)

-BODY BACK DOOR

BO0S9-02

Wiper Arm

Back Door Hinge

5.4 (55, 48 in.·lbf)

Center Garnish

Side Garnish

Door Trim Board

Strap Cover

High-mounted Stop Light

19 (195, 14)

Washer Nozzle

Lower Stopper

Back Door Assist Grip

Grommet

Wiper Motor and Link Assembly

17 (175, 13)

Back Door Stay

22 (225, 16)

Stopper Cushion

5.5 (56, 49 in.·lbf)

Key Cylinder

License Plate Light Cover

Back Door Pull Strap

2001 SIENNA (RM787U)

Back Door Lock

7.8 (80, 69 in.·lbf)

Rear Combination Light

: Specified torqueN·m (kgf·cm, ft·lbf)

Control Link

License Plate Light Assembly

Handle Lever

x 3

Rear Combination Light

Back Door Scuff Plate

11 (115 , 8 )

Door Lock Striker

H02356

1705Author!: Date!:

BO-14

SLIDE DOOR

COMPONENTS

Center Quarter Trim Cover

-BODY SLIDE DOOR

BO0S3-04

Upper Rail Cushion

Male Stopper

Front Lock Striker

23 (230, 17)

Quarter Trim Cover

Quarter Trim Panel

w/ Power slide door: Power Slide Door Drive Unit

w/ LH power slide door:

Speaker Grille

43 (440, 32)

w/ Power slide door: Rear Seal Grommet

9.8 (100, 7)

x 6

Center Rail Protector

Rear Lock Striker

Rear No.1 Seat Outer Belt

Center Rail Garnish

w/ Power slide door:

9.8 (100, 7)

Slide Door Scuff Plate

Center Rail

Slide Door Control Female Junction

Slide Door

Power Slide Door Drive Unit

2001 SIENNA (RM787U)

Center Roller

Back Door Scuff Plate

: Specified torqueN·m (kgf·cm, ft·lbf)

Open Striker

Rear Door Check Cover

Lower Step Plate

7.0 (71, 62 in.·lbf)

H15875

1691Author!: Date!:

Female Stopper

BO-15

-BODY SLIDE DOOR

w/ Power slide door:

Cushion

Upper Roller

Retainer

Key Cylinder

Outside Handle

Slide Door Front Lock

4.9 (50, 43 in.·lbf)

5.5 (56, 49 in.·lbf)

Lower Roller

Slide Door Control Male Junction

8.0 (82, 71 in.·lbf)

w/ Power slide door:

30 (310, 22)

Slide Door Full Open Stop Lock

13 (130, 9)

Slide Door Lock Assembly

Slide Door Lock Remote Control

w/ Power slide door:

Slide Door Lock Remote Control

Upper No.1 Trim Cover

Slide Door Lock Assembly

4.9 (50, 43 in.·lbf)

Slide Door Lock Remote Control

! Precoated Part

2001 SIENNA (RM787U)

Service Hole Cover

: Specified torqueN·m (kgf·cm, ft·lbf)

Inside Handle

Window Garnish

Door Trim

Upper No.2 Trim Cover

Cup Holder

H07337

1692Author!: Date!:

REAR WIPER AND WASHER

COMPONENTS

BO-41

-BODY REAR WIPER AND WASHER

BO0SH-02

Side Garnish

Strap Cover

Washer Nozzle

Side Garnish

Center Garnish

Door Trim Board

Back Door Assist Grip

5.4 (55, 48 in.·lbf)

2001 SIENNA (RM787U)

Back Door Pull Strap

: Specified torqueN·m (kgf·cm, ft·lbf)

Wiper Arm

5.4 (55, 48 in.·lbf)

Wiper Motor and Link Assembly

5.4 (55, 48 in.·lbf)

H02638

1718Author!: Date!:

BO-4

FRONT BUMPER

COMPONENTS

-BODY FRONT BUMPER

BO0RX-03

Side Support

Front Bumper Cover

Side Mounting Bracket

31 (320, 23)

Front Bumper Reinforcement

5.4 (55, 48 in.·lbf)

Radiator Grille

5.4 (55, 48 in.·lbf)

Side Mounting Bracket

Center Stay

Energy Absorber

7.6 (78, 68 in.·lbf)

w/ Fog light:

Fog Light

N·m (kgf·cm, ft·lbf) : Specified torque

2001 SIENNA (RM787U)

Side Support

Hole Cover

H15795

1681Author!: Date!:

H02627

BO-23

-BODY SLIDE DOOR

BO2JD-01

ADJUSTMENT

1. ADJUST REAR SIDE OF DOOR IN FORWARD/REARWARD AND VER TICAL DIRECTION S

Loosen the center hinge mounting bolts to adjust.

Torque: 30 N·m (310 kgf·cm, 22 ft·lbf)

2. ADJUST DOOR IN VERTICAL DIRECTION

Loosen the lower roller mounting bolts to adjust.

Torque: 30 N·m (310 kgf·cm, 22 ft·lbf)

H02628

H02629

H02630

3. ADJUST DOOR IN FORWARD/REARWARD DIRECTION

Loosen the upper roller mounting bolts to adjust.

Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)

4. ADJUST DOOR IN LEFT/RIGHT DIRECTION

Loosen the lower roller base mounting bolts to adjust.

2001 SIENNA (RM787U)

5. ADJUST DOWN FEMALE STOPPER

Loosen the down female stopper mounting bolts to adjust.

H02631

1700Author!: Date!:

BO-24

-BODY SLIDE DOOR

6. ADJUST FRONT LOCK STRIKER

(a) Check that the door fit and door lock linkage are adjusted

correctly.

(b) Loosen the striker mounting screw.

Torque: 23 N·m (230 kgf·cm, 17 ft·lbf)

H02632

7. ADJUST REAR LOCK STRIKER

(a) Check that the door fit and door lock linkage are adjusted

correctly.

(b) Loosen the striker mounting screw.

Torque: 23 N·m (230 kgf·cm, 17 ft·lbf)

H02633

H07346

H11101

8. ADJUST CONTROL CABLE TENSION

(a) Pull on the rear side cable to provide temporary tension

and move roller hinge forward to front of the center rail.

(b) Open the door 100 mm (3.94 in.).

Adjusting Bolt

2001 SIENNA (RM787U)

Stopper Window

Rib

until hole appears in stopper window on the power slide door drive unit. Then insert a screwdriver to hole.

HINT: On the drum viewed through the stopper window, there is one part where a rib cannot be seen at all as shown in the illustration.

H11102

1701Author!: Date!:

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