Toyota PT398-60080, PT398-60101 Installation Manual

TOYOTA LAND CRUISER 2010 - TVIP V4

Preparation REMOTE ENGINE STARTER (RES)

Part Number: PT398-60080

or PT398-60101

Conflicts

Do not install into vehicles without RKE systems.

Recommended Sequence of Application

Item # Accessory

1 XM XM Radio
2 TVIP V2 Glass Breakage Sensor (GBS)

and/or
V4 Remote Engine Starter (RES)

Kit Contents

Item # Quantity Description

1 1 Wire Harness
2 1 RES ECU Bracket
3 1 Extra Large Wire Tie

Hardware Bag Contents

Item # Quantity Description

1 1 RES ECU
2 1 Gateway ECU
3 1 Gateway ECU Bracket
4 1 M6 Tapping Screw
5 15 Wire Ties
6 1 Waterproof Sheet
7 2 Large Foam Tape (1sheet 2pcs)
8 1 Custom Double Stick Tape
9 2 Key Tag (English)
10 2 Window Labels (English)
11 2 Transmitter Labels (English)
12 1
13 2 Key Tag (Spanish)
14 2 Window Labels (Spanish)
15 2 Transmitter Labels (Spanish)
16 1
17 1 Owner’s Guide

Additional Items Required For Installation

Item #

1 1 Black Electrical Tape

2 1

Quantity Description

Engine Room Warning Label (English)

Engine Room Warning Label (Spanish)

Harness Kit PT398-60090-RS for
LC Kit PT398-60080 ONLY see pg. 2

NOTE: Part number of this accessory may not be the same
as the part number shown.

Recommended Tools

Personal & Vehicle
Protection

Safety Glasses
Safety Gloves (Optional)
Vehicle Protection Blankets, Parts Boxes

Special Tools Notes

Techstream

Installation Tools Notes

Screwdriver

Nylon Panel Removal Tool

Side Cutters

Torque Wrench

Utility Knife
Pliers Clip Clamp Pliers
Tape Clear
Wrench 10mm
Socket

Special Chemicals Notes

Cleaner VDC Approved Cleaner
Glass Cleaner Household Glass Cleaner

Notes

Software version 4.00.017 or
later

#2 Phillips, Flat Blade Jeweler’s

e.g. Panel Pry Tool #1

Toyota SST # 00002-06001-01

36 in•lbf (4.07 N•m)

88.5 in•lbf (10 N•m)

10mm, Extension, 10mm Deep

Legend

STOP: Damage to the vehicle may occur. Do not
proceed until process has been complied with.

OPERATOR SAFETY:

injury.

CAUTION:

in order to reduce the risk of damage to the
accessory/vehicle and to ensure a quality installation.

TOOLS & EQUIPMENT:

specific tools and equipment recommended for this
process.

REVISION MARK:

installation with respect to previous issue.

SAFETY TORQUE:

related to safety.

A process that must be carefully observed

Use caution to avoid risk of

Used in Figures calls out the

This mark highlights a change in

This mark indicates that torque is

Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this
accessory should follow approved guidelines to ensure a quality installation.

These guidelines can be found in the "Accessory Installation Practices" document.

This document covers such items as:

• Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.)

• Safety (eye protection, rechecking torque procedure, etc.)

• Vehicle Disassembly/Reassembly (panel removal, part storage, etc.)

• Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.)

Please see your Toyota dealer for a copy of this document.

Issue: C 08/19/10

Page 1 of 27 pages

TOYOTA LAND CRUISER 2010 - TVIP V4

Procedure REMOTE ENGINE STARTER (RES)

PT398-60101

OLD HARNESS NEW HARNESS

PT398-60080

PT398-60090-RS

Issue: C 08/19/10

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TOYOTA LAND CRUISER 2010 - TVIP V4

Procedure REMOTE ENGINE STARTER (RES)

Page 3 of 27 pages

Issue: C 08/19/10

Description

5P WHITE

5P WHITE

10P WHITE

10P WHITE

20P WHITE
for RES ECU

5P WHITE
for Gateway ECU

GROUND WIRE
TERMINAL

2P WHITE

Gateway ECU

20P BLUE

20P BLUE

RES ECU

1P WHITE
(RES Diagnosis)

1P WHITE
(RES Diagnosis)

Vehicle

–

–

–

–

–

–

–

–

–

–

–

–

–

–

TVIP

A

B

C

D

E

F

G

H

I

J

K

L

M

N

TOYOTA LAND CRUISER 2010 - TVIP V4

t

Procedure REMOTE ENGINE STARTER (RES)

1. Vehicle Disassembly.

(a) Place the Vehicle in Park with the Parking

Brake set.

Fig. 1-1

10mm Socke

Negative

Battery

Cable

(b) Remove the Negative Battery Cable.

(Fig. 1-1)

(1) Protect the Fender before starting.

(2) Note the Battery Cable position, as it will be re-

installed in the same position.

CAUTION: Do not touch the positive terminal.

1 Glove Box Under Cover

2 PS Dash Side Cover

3 PS Step Cover

4 PS Cowl Cover

5 PS Knee Panel

6 PS Cluster Side Panel

Fig. 1-2

Fig. 1-2

7 PS Knee Airbag

8 Glove Box

9 DVD Unit

Remove all corresponding
connectors accordingly as
you disassemble.

Issue: C 08/19/10

Page 4 of 27 pages

TOYOTA LAND CRUISER 2010 - TVIP V4

N

N

N

N

Procedure REMOTE ENGINE STARTER (RES)

(c) Remove the Glove Box Under Cover.

ylon Panel Removal Tool

Fig. 1-3

ylon Panel Removal Tool

Glove Box Under Cover

(Fig. 1-3)

(1) Begin by protecting the Vehicle Interior with

Blankets.

(d) Remove the Passenger’s Side Dash Side.

Cover. (Fig. 1-4)

Fig. 1-4

Fig. 1-5

ylon Panel Removal Tool

ylon Panel Removal Tool

Step Cover

Dash Side Cover

Cowl Cover

(e) Remove the Passenger’s Side Step Cover.

(Fig. 1-5)

(f) Remove the Passenger’s Side Cowl Cover.

(Fig. 1-6)

(1) Remove 1 Nut.

Nut

Fig. 1-6

Issue: C 08/19/10

Page 5 of 27 pages

TOYOTA LAND CRUISER 2010 - TVIP V4

N

Procedure REMOTE ENGINE STARTER (RES)

ylon Panel Removal Tool

Fig. 1-7

Phillips Screwdriver, Nylon Panel Removal Tool

Cluster Side

Fig. 1-8

10mm Socket, Nylon Panel Removal Tool

Knee Panel

Screw

Clip

(g) Remove the Passenger’s Side Knee Panel.

(Fig. 1-7)

(h) Remove the Passenger’s Side Cluster Side

Panel. (Fig. 1-8)

(1) Remove 1 Screw and 1 Clip.

(i) Remove the Passenger’s Knee Air Bag.

Bolts (x2)

Fig. 1-9

Fig. 1-10

Fig. 1-10

Knee Air Bag

Knee Air Bag

Knee Air Bag

TVIP Box

TVIP Box

Bolts (x2)

(Fig. 1-9)

(1) Remove 4 Bolts.

(2) Do not disconnect the Vehicle’s Connector.

CAUTION: Sharp metal edges.

(j) Wrap the Passenger’s Knee Air Bag in a

Blanket and use the TVIP Kit Box to

support it. (Fig. 1-10)

CAUTION: Sharp metal edges.

Issue: C 08/19/10

Page 6 of 27 pages

TOYOTA LAND CRUISER 2010 - TVIP V4

N

Procedure REMOTE ENGINE STARTER (RES)

Phillips Screwdriver

Fig. 1-11

ylon Panel Removal Tool, 10mm Socket

Bolt

Cover

Fig. 1-12

Screws (x2)

Cover

Glove Box

(k) Remove 2 Screws from the bottom of the

Glove Box. (Fig. 1-11)

(l) Open the Glove Box Door, then remove 2

Bolt Covers from the Glove Box.

(Fig. 1-12)

(m) Dislodge the Glove Box(Fig. 1-12)

Bolt

(1) Remove 2 Bolts.

NOTE: Pull down and out to avoid damaging
the Vehicle Clips or Dash Trim.

Glove Box

(backside)

Fig. 1-13

10mm Socket

Bolts (x2)

Knee Air Bag

Bolts (x2)

Vehicle Harness

(n) Remove the Vehicle Harness from the

backside of the Glove Box, then remove the

Glove Box. (Fig. 1-13)

(1) Disconnect any Connectors.

(o) Temporarily install the Passenger's Side

Knee Air Bag. (Fig. 1-14)

CAUTION: Sharp metal edges.

Fig. 1-14

Issue: C 08/19/10

Page 7 of 27 pages

TOYOTA LAND CRUISER 2010 - TVIP V4

Procedure REMOTE ENGINE STARTER (RES)

10mm Deep Socket, Clip Clamp Pliers, Screwdriver

Screw

Fig. 1-15

V4 Harness

Fig. 2-1

Screw

Brace

Vehicle’s Yellow Harness

DVD Unit

V4 Harness

White Tape

Nut

Clamp

VEHICLES EQUIPPED WITH
NAVIGATION SYSTEM.

(p) Remove the DVD Unit from the Glove Box

Area. (Fig. 1-15)

(1) Remove 2 Screws and 1 Nut.

(2) Using the Clip Clamp Tool or the like, push on

the inside the Vehicle Clamp, and release it
from the DVD Unit.

2. V4 Wire Harness Installation.

(a) Route the V4 Harness behind the Vehicle

Brace and Yellow Harness in the Glove

Box area as shown. (Fig. 2-1)

CAUTION: Sharp metal edges.

Side Cutter

Fig. 2-2

10mm Socket

Bolt

Fig. 2-3

Wire Ties (x3)

V4 Harness’

White Tape

Marker

Vehicle’s Ground Terminal

V4 Harness’s Ground Terminal

V4 Harness

5P

(b) Secure the V4 Harness's White Taped

Marker to the Reinforcement with 1 Wire

Tie. (Fig. 2-2)

(c) Secure the V4 Harness to the

Reinforcement with 2 Wire Ties.

(Fig. 2-2)

(d) Locate and remove 1 Bolt from the Vehicle

Ground Terminal in the upper left side of

the Glove Box Area. (Fig. 2-3)

(1) Do not discard the Bolt.

Issue: C 08/19/10

Page 8 of 27 pages

TOYOTA LAND CRUISER 2010 - TVIP V4

Procedure REMOTE ENGINE STARTER (RES)

10mm Socket

Vehicle's

Ground

Terminal

Fig. 2-4

Fig. 2-5

V4 Harness's Ground Terminal

Bolt

Passenger's Side

Connector Block

Vehicle’s 10P

(White)

(e) Use the existing Vehicle's Bolt to secure the

V4 Harness's Ground Terminal with the

Vehicle's Ground Terminal. (Fig. 2-4)

(1) Make sure that the Vehicle's Ground Terminal

Pin seats properly.

(f) Locate and remove the Vehicle's White 10P

Connector from the Connector Block in the

Glove Box Area. (Fig. 2-5)

Vehicle Harness'

White 10P

V4 Harness'

White 10P

Fig. 2-6

Vehicle

Harness

10P

V4 Harness'

White 10P

Passenger's Side

Connector Block

V4 Harness

V4 Harness

(g) Plug in the V4 Harness’s White 10P

Connectors in between the Vehicle

Harness’s White 10P Connector and the

Connector Block. (Fig. 2-6)

(1) Verify secure connection.

(h) Push the 10P Connectors through the

opening between the Vehicle Harness and

the Passenger's Side Connector Block as

shown. (Fig. 2-7)

Fig. 2-7

Issue: C 08/19/10

Passenger's Side

Connector Block

Page 9 of 27 pages