Toyota PT398-47091 Installation Manual

TOYOTA PRIUS 2010– TVIP V4

PREPARATION REMOTE ENGINE STARTER (RES)

Part #: PT398-47091 NOTE: Part number of this accessory may not be the same as the part number shown.

Conicts: Do not install into Manual Transmission Vehicles or Vehicles without RKE systems.

KitContents

RES ECU RES Harness Hood Switch

RES ECU Bracket

x1 x1 x1x1 x10x1 x1

Hood Switch

Screw

M6 Bolt

Wire Tie

GBS ECU Bracket

x1

Washer

x1

Remote Label Window Label Owner’s Guide

English x2
Spanish x2

Key Tag

English x2
Spanish x2

English x2
Spanish x2

Engine Room

Label

English x1
Spanish x1

x1

Foam Tape

x3

AdditionalItems

(may be required)

Item# Description

RecommendedSequence
ofApplication

Item# Description

1 TVIP V5 RS3200 plus

2 TVIP V4 Remote Engine Starter

Issue : D 05/22/09

RecommendedTools

Personal&VehicleProtection Description

Safety Glasses

Safety Gloves (Optional)

Vehicle Protection Blankets, Parts Boxes

SpecialTools

Techstream Software version 4.1 or later

InstallationTools

Screwdriver #2 Phillips, Flat Blade Jeweler’s

Nylon Panel Removal Tool e.g. Panel Pry Tool #1 Toyota SST# 00002-06001-01

Side Cutters

Torque Wrench 48 in•lbf (5.4 N•m); 66.4 in•lbf (7.5 N•m)

Tape Clear, Electrical

Socket 10mm, extension

SpecialChemicals

Cleaner VDC Approved Cleaner

Glass Cleaner Household Glass Cleaner

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TOYOTA PRIUS 2010– TVIP V4

PREPARATION REMOTE ENGINE STARTER (RES)

TableofContents

PreparationI. ............................................................................................................................ 1–4

Table of Contents1. ................................................................................................................................................2

Wire Routing Overview2. ....................................................................................................................................... 3

ProcedureII. ............................................................................................................................5–30

Hood Switch Installation1. ......................................................................................................................................5

Disassembly (Driver’s Area)2. ..............................................................................................................................10

RES ECU Preparation3. ......................................................................................................................................12

V4 Wire Harness Installation (Driver’s J/B Area)4. ..............................................................................................13

V4 Wire Harness Installation (Driver’s Cowl Area)5. ............................................................................................17

Registration Preparation...6. ................................................................................................................................ 23

Registration7. .......................................................................................................................................................24

Tags and Labels8. ................................................................................................................................................ 29

Complete the Installation9. ..................................................................................................................................30

ChecklistIII. ........................................................................................................................... 31–33

Accessory Function Checks1. ..............................................................................................................................31

Vehicle Function Checks2. ...................................................................................................................................32

Legend

Do not proceed until process
has been completed.

Follow steps carefully to
avoid damaging the Vehicle
or Accessory

Use caution to avoid injury.

Used in Figures to call attention

to specic tools recommended

for the process.

Highlights a change in
installation with respect to
previous issue.

Indicates that torque is related
to safety.

Video available; click to play.

Issue : D 05/22/09

AccessoryInstallationPractice(readbeforeinstallation)

Care must be taken when installing this accessory to ensure damage does not
occur to the vehicle. The installation of this accessory should follow approved
guidelines to ensure a quality installation.

These guidelines can be found in the “Accessory Installation Practices”
document.

This document covers such items as:

Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.)•
Safety (eye protection, checking torque procedure, etc.)•
Vehicle Disassembly/Reassembly (panel removal, part storage, etc.)•
Electrical Component Disassembly/Reassembly (battery disconnection, •

connector removal, etc.)

Please see your Toyota dealer for a copy of this document.

Page 2 of 33

TOYOTA PRIUS 2010– TVIP V4

PREPARATION REMOTE ENGINE STARTER (RES)

Page 3 of 33

Issue : D 05/22/09

TVIP Vehicle Description

A OL1

26P White

B OL1 26P White

C OL2

12P White

D OL2

12P White

E

24P White

(for RES ECU)

J L79

3P White

M

1P White

(for Registration)

N

1P White

(for Registration)

S 2D

Wire Terminal
(RED Wire)

W

RES ECU

A

B

D

E

C

W

N

M

S

J

Prius

WireHarnessOutline*

*ColorofHarnessonOverviewcorrespondswithColoredTapenearConnectorsonHarness.

TOYOTA PRIUS 2010– TVIP V4

PREPARATION REMOTE ENGINE STARTER (RES)

Page 4 of 33

Issue : D 05/22/09

TVIP Vehicle

Description

Y A47

Hood Switch

Y

Prius

WireHarnessOutline

TOYOTA PRIUS 2010 – TVIP V4

PROCEDURE REMOTE ENGINE STARTER (RES)

DisassemblyOverview

6

7

1 Rear Board

2 Rear Box

1

2

3

3

3 Rear Trim

4 DS Step Cover

5 DS Cowl Cover

6 Lower Dash Cover

Lower Steering Column

7

Cover

5

4

Disconnect all Corresponding
Connectors.

HoodSwitchInstallation.1.

Place the vehicle in Park with a.
the Parking Brake set.

Remove the Rear Board.b.

Issue : D 05/22/09

Page 5 of 33

TOYOTA PRIUS 2010 – TVIP V4

PROCEDURE REMOTE ENGINE STARTER (RES)

Remove the Rear Box.c.

Remove the Rear Trims to d.
gain access to the Battery.

Issue : D 05/22/09

Disconnect the Negative e.
Battery Terminal.

Note the Battery Cable Position •
as it will be re-installed in the
same position.

CAUTION:Do not touch the
Positive Terminal.

Swap the Bolt and Nut on the f.
Negative Battery Terminal
from one side to the other for
easier installation.

Page 6 of 33

TOYOTA PRIUS 2010 – TVIP V4

PROCEDURE REMOTE ENGINE STARTER (RES)

Check if Hood Switch is installed

YES

WITH

Hood Switch

(Go to Next Section, Page 10)

NO

WITHOUT

Hood Switch

Issue : D 05/22/09

Page 7 of 33

TOYOTA PRIUS 2010 – TVIP V4

PROCEDURE REMOTE ENGINE STARTER (RES)

Dislodge the Hood Latch h.
Assembly.

Remove 3 Bolts.•

Make sure to hold the Hood
Switch by its sides.

Make sure the Hood Switch Lever
is positioned properly.

If the Hood Switch is Broken RES
will not function.

Install the Hood Switch with i.
the Switch Lever underneath
the Hood Latch Trigger Lever.

CAUTION: Make sure the Hood
Switch Lever is under the Latch
Lever.

Issue : D 05/22/09

Page 8 of 33

TOYOTA PRIUS 2010 – TVIP V4

PROCEDURE REMOTE ENGINE STARTER (RES)

Tighten 1 Screw.j.

Connect the Vehicle’s Hood k.
Switch Connector to V4 Hood
Switch Connector.

Disconnect the Jumper
Connector if installed.

Reinstall the Hood Latch l.
Assembly.

m. Torque the Hood Latch Bolts

to 66.4 in•lbf (7.5 N•m).

Issue : D 05/22/09

Page 9 of 33

TOYOTA PRIUS 2010 – TVIP V4

PROCEDURE REMOTE ENGINE STARTER (RES)

Secure the Vehicle Hood n.
Switch Harness to the Vehicle
with 1 Wire Tie.

Issue : D 05/22/09

Disassembly.(Driver’s2.
Side)

Remove the Driver’s Side a.
Step Cover.

Page 10 of 33