Toyota PT398-42130 Install Instructions Manual

TOYOTA RAV4 w/Smart Key 2013– TVIP V4

PREPARATION REMOTE ENGINE STARTER (RES)

Part #: PT398-42130

Conicts: Do not install into Non-Smart Vehicles and do not use Techstream Lite.

KitContents

RES ECU Hood Switch

PT398-89100-SS

Foam Tape

RES ECU Bracket

x1

x1

English x2

Spanish x2

(E) PT398-4209E
(S) PT398-4209S

x1

PT398-52080-HS

Window Label

English x2

Spanish x2

(E) 08192-07810
(S) PT398-00071-SL

V4 Harness

x1

Engine Room Label

(E) PT398-00070-EL
(S) PT398-00070-SL

x1

English x1

Spanish x1

M6 Bolt

91651-60618

Owner’s GuideKey Tag

x1

x1

Screw

(for Hood SW)

90167-T120A

Wire Tie

x1 x10

AdditionalItems

(may be required)

Item# Description

RecommendedSequence
ofApplication

Item# Description

Service Part #’s

RecommendedTools

Personal&VehicleProtection Description

Safety Glasses

Safety Gloves (Optional)

SpecialTools

Techstream Use latest version on TIS (Do not use Techstream Lite)

1/4” Drive Torque Screwdriver
(Req’d for Hood Switch)

InstallationTools

Pick Tool

Screwdriver Flat Blade Jeweler’s

Nylon Panel Removal Tool e.g. Panel Pry Tool #1 Toyota SST# 00002-06001-01

Side Cutters

Torque Wrench Battery: 48 in•lbf (5.4 N•m)

Pliers Needle Nose

Tape Clear, Electrical

Wrench 10mm

Socket 10mm, Extension

SpecialChemicals

Cleaner VDC Approved Cleaner

Glass Cleaner Household Glass Cleaner

Included in the TPMS Tool Kit# 00002-TTPWS
Toyota SST# 00002-TTPWS-03, #0 Phillips

Hood Switch: 3.1 in•lbf (0.35 N•m)

Hood Latch: 71 in•lbf (8.0 N•m)

Issue C : 04/11/13

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TOYOTA RAV4 w/Smart Key 2013– TVIP V4

PREPARATION REMOTE ENGINE STARTER (RES)

TableofContents

I. Preparation ............................................................................................................................ 1–4

1. Table of Contents ................................................................................................................................................ 2

2. Wire Routing Overview ...................................................................................................................................3-4

II. Procedure ............................................................................................................................5–23

1. Hood Switch Installation. ..............................................................................................................5

2. Vehicle Disassembly . ..................................................................................................................8

3. RES ECU Preparation and Installation. ............................................................................................ 9

4. V4 Harness Installation. .............................................................................................................. 11

5. Registration. ............................................................................................................................ 17

6. Complete the Installation. ........................................................................................................... 22

7. Tags and Labels.

III. Checklist ........................................................................................................................... 24–26

1. Accessory Function Checks .............................................................................................................................. 24

2. Vehicle Appearance Check ...............................................................................................................................24

3. Vehicle Function Checks ..............................................................................................................................25-26

....................................................................................................................... 23

Legend

Do not proceed until process has

been completed.

Follow steps carefully to avoid
damaging the Vehicle
or Accessory

Use caution to avoid injury.

Used in Figures to call attention to

specic tools recommended for the

process.

Highlights a change in installation
with respect to previous issue.

Indicates that torque is related to
safety.

Video available; click to play.

Wire Tie location and number.

xx

Issue C : 04/11/13

AccessoryInstallationPractice(readbeforeinstallation)

Care must be taken when installing this accessory to ensure damage does not

occur to the vehicle. The installation of this accessory should follow approved
guidelines to ensure a quality installation.

These guidelines can be found in the “Accessory Installation Practices”
document.

This document covers such items as:

• Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.)

• Safety (eye protection, checking torque procedure, etc.)

• Vehicle Disassembly/Reassembly (panel removal, part storage, etc.)

• Electrical Component Disassembly/Reassembly (battery disconnection,

connector removal, etc.)

Please see your TOYOTA dealer for a copy of this document.

Page 2 of 26

TOYOTA RAV4 w/Smart Key 2013– TVIP V4

PREPARATION REMOTE ENGINE STARTER (RES)

Vehicle’s 2P Black

Pre-Connector

A 2P Black

B

Y Hood Switch

Y

A

RAV4w/SmartKeyRES

EngineCompartment

Issue C : 04/11/13

B

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TOYOTA RAV4 w/Smart Key 2013– TVIP V4

PREPARATION REMOTE ENGINE STARTER (RES)

24P White

(for RES ECU)

1P White

(for Registration)

1P White

(for Registration)

White Tape

Yellow Wire

(Female Terminal)

RES ECU

TVIP Vehicle Description

A G69 5P White

B JG2 12P White

C JG2 12P White

D 3C

-

E

-

M

-

-

-

W

Z

N

RAV4w/SmartKeyRES

WireRoutingOverview

Issue C : 04/11/13

Z

Page 4 of 26

D

A

C

W

E

B

M

N

TOYOTA RAV4 w/Smart Key 2013– TVIP V4

PROCEDURE REMOTE ENGINE STARTER (RES)

1. HoodSwitchInstallation.

a. Place the Vehicle in Park with

the Parking Brake set.

b. Disconnect the Negative

Battery Terminal.

• Note the Battery Cable Position
as it will be re-installed in the

same position.

CAUTION: Do not touch the
Positive Terminal.

c. Dislodge the Hood Lock

Assembly.

• Remove 3 Bolts.

Issue C : 04/11/13

d. Remove the Hood Lock

Cable from the Hood Lock
Assemby.

Page 5 of 26

TOYOTA RAV4 w/Smart Key 2013– TVIP V4

PROCEDURE REMOTE ENGINE STARTER (RES)

Fig. 1-4

Phillips Jeweler’s Screwdriver, Torque Screwdriver Fig. 1-5

Make sure to hold the Hood

Switch by its sides.

Make sure the Hood Switch Lever
is positioned properly.

If the Hood Switch is broken,

RES will not function.

e. Install the Hood Switch with

the Switch Lever underneath
the Hood Lock Trigger Lever.

NOTE:Torque the Screw to

3.1 in•lbf (0.25~0.35 N•m).

NOTE:Do not re-use the Screw
once it is already installed. The

effect of the adhesive becomes

weak if used again.

f. Reinstall the Hood Lock

Cable to the Hood Lock
Assembly.

Issue C : 04/11/13

Page 6 of 26

TOYOTA RAV4 w/Smart Key 2013– TVIP V4

PROCEDURE REMOTE ENGINE STARTER (RES)

g. Reinstall the Hood Lock

Assembly.

NOTE: Torque the Bolts to

71 in•lbf (8.0 N•m).

h. Disconnect the Vehicle’s

Black 2P Pre-Connector.

Issue C : 04/11/13

i. Connect the Vehicle’s Black

2P Pre-Connector to the
Hood Switch Connector.

Page 7 of 26

TOYOTA RAV4 w/Smart Key 2013– TVIP V4

PROCEDURE REMOTE ENGINE STARTER (RES)

DisassemblyOverview

2

1 DS Step Cover

3

2 DS Cowl Cover

3 DS Lower Dash Cover

1

Disconnect all Corresponding
Connectors.

2. VehicleDisassembly.

a. Remove the Driver’s Side

Step Cover.

Issue C : 04/11/13

b. Remove the Driver’s Side

Cowl Cover.

• Remove 1 Nut.

Page 8 of 26