Toyota PRIUS 2006 ELECTRICAL WIRING DIAGRAM

FOREWORD
This wiring diagram manual has been prepared to provide information on the electrical system of the 2006 PRIUS.
Applicable models: NHW20 Series
Refer to the following manuals for additional service specifications and repair procedures for these models:
Manual Name
D 2006 PRIUS Repair Manual D 2006 PRIUS New Car Features
All information in this manual is based on the latest product information at the time of publication. However, specifications and procedures are subject to change without notice.
Pub. No.
RM01R0U NM01R0U
CAUTION
When repairing the hybrid vehicle (HV), always follow the direction given in the repair manual listed above to prevent electrical shock, leakage or explosion.
NOTICE
Always follow the directions given in the above repair manuals when handling supplemental restraint system components (such as removal, installation, inspection, etc.) in order to prevent accidents and supplemental restraint system malfunction.
E2005
All rights reserved. This book may not be reproduced or copied, in whole or in part, without the written permission of Toyota Motor Corporation. First Printing : Nov. 07, 2005 01–051107–00
2006 PRIUS
ELECTRICAL WIRING DIAGRAM
Section Code

INTRODUCTION A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

HOW TO USE THIS MANUAL B. . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING C. . . . . . . . . . . . . . . . . . . . . . . . . .
ABBREVIATIONS D. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GLOSSARY OF TERMS AND SYMBOLS E. . . . . . . . . 18
RELAY LOCATIONS F. . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL WIRING ROUTING G. . . . . . . . . . . . . . .
SYSTEM CIRCUITS H. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
3 12 17
20 46 62
GROUND POINT I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER SOURCE (Current Flow Chart) J. . . . . . . . .
CONNECTOR LIST K. . . . . . . . . . . . . . . . . . . . . . . . . . . .
PART NUMBER OF CONNECTORS L. . . . . . . . . . . . .
OVERALL ELECTRICAL WIRING DIAGRAM M. . . . .
360 366 374 392 396
PRIUS (EM01R0U)
1
A INTRODUCTION
A
H
This manual consists of the following 13 sections:
No. Section Description
INDEX Index of the contents of this manual.
INTRODUCTION Brief explanation of each section.
HOW TO USE THIS
B
MANUAL
TROUBLE–
C
SHOOTING
D ABBREVIATIONS Defines the abbreviations used in this manual.
GLOSSARY OF TERMS AND
E
SYMBOLS
Instructions on how to use this manual.
Describes the basic inspection procedures for electrical circuits.
Defines the symbols and functions of major parts.
F RELAY LOCATIONS
ELECTRICAL
G
WIRING ROUTING
INDEX Index of the system circuits.
SYSTEM CIRCUITS
I GROUND POINT Shows ground positions of all parts described in this manual.
POWER SOURCE
J
(Current Flow Chart)
K CONNECTOR LIST
PART NUMBER OF
L
CONNECTORS
Shows position of the Electronic Control Unit, Relays, Relay Block, etc. This section is closely related to the system circuit.
Describes position of Parts Connectors, Splice points, Ground points, etc. This section is closely related to the system circuit.
Electrical circuits of each system are shown from the power supply through ground points. Wiring connections and their positions are shown and classified by code according to the connection method. (Refer to the section, ”How to use this manual”). The ”System Outline” and ”Service Hints” useful for troubleshooting are also contained in this section.
Describes power distribution from the power supply to various electrical loads.
Describes the form of the connectors for the parts appeared in this book. This section is closely related to the system circuit.
Indicates the part number of the connectors used in this manual.
OVERALL ELECTRICAL
M
WIRING DIAGRAM
Provides circuit diagrams showing the circuit connections.
2
PRIUS (EM01R0U)
HOW TO USE THIS MANUAL B
This manual provides information on the electrical circuits installed on vehicles by dividing them into a circuit for each system.
The actual wiring of each system circuit is shown from the point where the power source is received from the battery as far as each ground point. (All circuit diagrams are shown with the switches in the OFF position.)
When troubleshooting any problem, first understand the operation of the circuit where the problem was detected (see System Circuit section), the power source supplying power to that circuit (see Power Source section), and the ground points (see Ground Point section). See the System Outline to understand the circuit operation.
When the circuit operation is understood, begin troubleshooting of the problem circuit to isolate the cause. Use Relay Location and Electrical Wiring Routing sections to find each part, junction block and wiring harness connectors, wiring harness and wiring harness connectors and ground points of each system circuit. Internal wiring for each junction block is also provided for better understanding of connection within a junction block. Wiring related to each system is indicated in each system circuit by arrows (from__, to__). When overall connections are required, see the Overall Electrical Wiring Diagram at the end of this manual.
PRIUS (EM01R0U)
3
B HOW TO USE THIS MANUAL
* The system shown here is an EXAMPLE ONL Y . It is different to the actual
circuit shown in the SYSTEM CIRCUITS SECTION.
[A]
Stop Light
[D]
[B]
G – W
Skid Control ECU
with Actuator
(BAT)
2
1
W – RG – W
2
1
G – W
15A STOP
S6
Stop Light SW
(IG)
7.5A GAUGE
34
IB
R
[N]
(S/D)
[C]
IE114
LL
(W/G)
IE1
15
L
[E]
(S/D) (S/D)
[F]
IB
R – L
3C
7
[G]
3C
15
R – L
4
Rear
Lights
C7
13
Y – G
Combination Meter
L4
7
Light Failure Sensor
12
48
11
[H]
1
G – R
BV1
G – R G – R
4
Stop
Rear Combination
R7
3
W – B G – R
Light RH
1
BV1
3
6
W – BW – B
W – B
BO BL
[I]
Stop
Rear Combination
R6
Light LH
[L]
[J]
(Shielded)
[K]
G – B
2
1
W – B
H17
High Mounted Stop Light
W – B
4
50
[M]
PRIUS (EM01R0U)
B
[A] : System Title [B] : Indicates a Relay Block. No shading is used and
only the Relay Block No. is shown to distinguish it from the J/B
Example: Indicates Relay Block No.1
[C] : ( ) is used to indicate different wiring and
connector, etc. when the vehicle model, engine type, or specification is different.
[D] : Indicates related system. [E] : Indicates the wiring harness and wiring harness
connector. The wiring harness with male terminal is shown with arrows (
).
Outside numerals are pin numbers.
Female Male ( )
The first letter of the code for each wiring harness and wiring harness connector(s) indicates the component’s location, e.g, ”E” for the Engine Compartment, ”I” for the Instrument Panel and Surrounding area, and ”B” for the Body and Surrounding area.
When more than one code has the first and second letters in common, followed by numbers (e.g, IH1, IH2), this indicates the same type of wiring harness and wiring harness connector.
[F] : Represents a part (all parts are shown in sky blue).
The code is the same as the code used in parts position.
[G] : Junction Block (The number in the circle is the J/B
No. and the connector code is shown beside it). Junction Blocks are shaded to clearly separate them from other parts.
[H] : Indicates the wiring color.
Wire colors are indicated by an alphabetical code. B = Black W = White BR = Brown L = Blue V = V iolet SB = Sky Blue R = Red G = Green LG = Light Green P = Pink Y = Yellow GR= Gray O = Orange The first letter indicates the basic wire color and the
second letter indicates the color of the stripe.
Example: L – Y
L
(Blue)Y(Yellow)
[I] : Indicates a wiring Splice Point
Example:
[J] : Indicates a shielded cable.
[K] : Indicates the pin number of the connector.
The numbering system is different for female and male connectors.
Example:
Numbered in order from upper left to lower right
Numbered in order from upper right to lower left
Example:
3C indicates that it is inside Junction Block No.3
[L] : Indicates a ground point.
The first letter of the code for each ground point(s) indicates the component’s location, e.g, ”E” for the Engine Compartment, ”I” for the Instrument Panel and Surrounding area, and ”B” for the Body and Surrounding area.
[M] : Page No. [N] : Indicates the ignition key position(s) when the
power is supplied to the fuse(s).
PRIUS (EM01R0U)
Female
Male
5
B HOW TO USE THIS MANUAL
[O]
[P]
[Q]
[R]
System Outline
Current is applied at all times through the STOP fuse to TERMINAL 2 of the stop light SW . When the ignition SW is turned on, current flows from the GAUGE fuse to TERMINAL 8 of the light failure sensor, and also flows through the rear lights warning light to TERMINAL 4 of the light failure sensor.
Stop Light Disconnection Warning
When the ignition SW is turned on and the brake pedal is pressed (Stop light SW on), if the stop light circuit is open, the current flowing from TERMINAL 7 of the light failure sensor to TERMINALS 1, 2 changes, so the light failure sensor detects the disconnection and the warning circuit of the light failure sensor is activated. As a result, the current flows from TERMINAL 4 of the light failure sensor to TERMINAL 11 to GROUND and turns the rear lights warning light on. By pressing the brake pedal, the current flowing to TERMINAL 8 of the light failure sensor keeps the warning circuit on and holds the warning light on until the ignition SW is turned off.
: Parts Location
Code See Page Code See Page Code See Page
C7 34 L4 36 R7 37
H17 36 R6 37 S6 35
: Relay Blocks
Code See Page Relay Blocks (Relay Block Location)
1 18 R/B No.1 (Instrument Panel Brace LH)
: Junction Block and Wire Harness Connector
Code See Page Junction Block and Wire Harness (Connector Location)
3C 22 Instrument Panel Wire and J/B No.3 (Instrument Panel Brace LH)
IB 20 Instrument Panel Wire and Instrument Panel J/B (Lower Finish Panel)
[S]
[T]
: Connector Joining Wire Harness and Wire Harness
Code See Page Joining Wire Harness and Wire Harness (Connector Location)
IE1 42 Floor Wire and Instrument Panel Wire (Left Kick Panel)
BV1 50 Luggage Room Wire and Floor Wire (Luggage Room Left)
: Ground Points
Code See Page Ground Points Location
BL 50 Under the Left Center Pillar
BO 50 Back Panel Center
6
PRIUS (EM01R0U)
B
[O] : Explains the system outline.
[P] : Indicates the reference page showing the position on the vehicle of the parts in the system circuit.
Example : Part ”L4” (Light Failure Sensor) is on page 36 of the manual.
The letter in the code is from the first letter of the part, and the number indicates its order in parts
starting with that letter.
Example : L 4
[Q] : Indicates the reference page showing the position on the vehicle of Relay Block Connectors in the system circuit.
Example : Connector ”1” is described on page 18 of this manual and is installed on the left side of the instrument
panel.
[R] : Indicates the reference page showing the position on the vehicle of J/B and Wire Harness in the system circuit.
Example : Connector ”3C” connects the Instrument Panel Wire and J/B No.3. It is described on page 22 of this
manual, and is installed on the instrument panel left side.
Parts is 4th in order Light Failure Sensor
[S] : Indicates the reference page describing the wiring harness and wiring harness connector (the female wiring
harness is shown first, followed by the male wiring harness). Example : Connector ”IE1” connects the floor wire (female) and Instrument panel wire (male). It is described on
page 42 of this manual, and is installed on the left side kick panel.
[T] : Indicates the reference page showing the position of the ground points on the vehicle.
Example : Ground point ”BO” is described on page 50 of this manual and is installed on the back panel center.
PRIUS (EM01R0U)
7
B HOW TO USE THIS MANUAL
The ground points circuit diagram shows the connections from all major parts to the respective ground points. When troubleshooting a faulty ground point, checking the system circuits which use a common ground may help you identify the problem ground quickly. The relationship between ground points ( checked this way.
I GROUND POINT
EA, IB
and
IC
shown below) can also be
FAN MAIN Relay
FAN MAIN Relay
A/C Relay No.2
A/C Relay No.3
Radiator Fan Motor
Headlight Cleaner Relay
Headlight LH
Headlight RH
Front Turn Signal Light RH
Front Clearance Light RH
Front Turn Signal Light LH
Front Clearance Light LH
Door Lock Control SW
Door Courtesy SW RH
Door Lock Motor RH
Door Lock Control Relay
Blower Resistor
Idle–Up SW
A/C Amplifier
Radio and Player
HEATER Relay
Auto Antenna Motor
W–B
5
W–B
5
W–B
5
W–B
5
W–B
W–B
W–B
W–B
W–B W–B
W–B
W–B W–B
W–B
W–B W–B W–B
W–B
W–B
W–B
W–B
W–B W–B W–B
W–B
BR
W–B
4
5
BR BR
W–B
W–B
W–B
W–B
2
IA1
8
IB1
W–B
444
4
4BA1
Cigarette Lighter
O/D Main SW
Clock
Front Fog Light RH
Front Fog Light LH
Brake Fluid Level SW
W–B
W–B
10
EA2
W–B
EA
W–B
W–B
A
W–B
A
W–B
A
A
A
A
J 1
Junction Connector
7
3B
7
3C
1
3D
3
3F
13
3G
5
3E
6
3E
W–B
W–B
15 ID1
W–B W–B
W–B(4A–GZE)
W–B
4
W–B
3
IC3
BR
W–B
W–B
W–BW–B
W–B
W–B
W–B
W–B
W–B
W–B
W–B
W–B
W–BW–B
W–B
W–B
W–B
W–BW–B W–B
W–B
W–B
W–B
W–B
W–BW–B
A/C Control Assembly
Blower Motor
Blower SW
Parking Brake SW
Combination Meter
Combination SW
Cruise Control ECU
Remote Control Mirror SW
Turn Signal Flasher
Defogger SW
Combination SW
Unlock Warning SW
Power Window Master SW
Power Window Control Relay
Door Courtesy SW LH
Door Lock Control SW
Door Lock Motor LH
Fuel Control SW
Woofer Speaker Amplifier
BR
Combination Meter
BRBR
Combination Meter
BR
Fuel Sender
W–B
IB
IC
* The system shown here is an EXAMPLE ONLY. It is different to the actual circuit shown in the SYSTEM CIRCUITS SECTION.
8
PRIUS (EM01R0U)
B
The ”Current Flow Chart” section, describes which parts each power source (fuses, fusible links, and circuit breakers) transmits current to. In the Power Source circuit diagram, the conditions when battery power is supplied to each system are explained. Since all System Circuit diagrams start from the power source, the power source system must be fully understood.
J POWER SOURCE (Current Flow Chart)
The chart below shows the route by which current flows from the battery to each electrical source (Fusible Link, Circuit Breaker, Fues, etc.) and other parts
Battery
30A AM2
Starter
2
S 2
Fusible Link Block
100A AL T
Engine Room R/B (See Page 20)
System ABS
ABS and Traction Control Cruise Control Electronically Controlled Transmission Multiplex Communication System
Cigarette Lighter Combination Meter Headlight Interior Light Key Reminder and Seat Belt Warning Light Auto Turn Off System Theft Deterrent and Door Lock Control
20A
10A
Fuse
STOP
DOME
Power Source
6
6
Short Pin
15A EFI
10A HAZARD
20A RADIO NO.1
10A HORN
60A ABS
10A ECU–B
2
7.5A DOME
2
5
2
Page
194 187 180 166 210
214 230 112 122
1
B
BA1
B
2
B
2
1.25B FL MAIN
W
50A MAIN
7.5A AM1
15A HAZ–RADIO
1
Battery
W – R
W
EB1
EB1
7
6
21
2
21
2
2
2
ACC
W – R
8
AM1
IG1
2
WW
ST1
W
W
4
AM2
I8
Ignition SW
IG2
ST2
B – Y
7.5A DOME
1
1
20A DEFOG
121W – R
1
2
R
1
The system shown here is an EXAMPLE ONLY. It is different to the actual circuit shown in the SYSTEM CIRCUITS SECTION.
9
PRIUS (EM01R0U)
B HOW TO USE THIS MANUAL
K CONNECTOR LIST
I14
Dark Gray
[A]
I15
I16
Gray
[C]
1234
1234 5678
J1 J4 K1 K2 L1
Black
AB
B
AABCCCDDDD
[B]
A
AAA
A
K CONNECTOR LIST
Black
BA1
123 45 6 7 8 9 10 11 12 13
13 6789101112
12345 76
[D]
Dark Gray
AAA
[E]
12345
1
12 34 567891011
12
BD2
12
Gray
43 21
11
[F]
5678910
[A] : Indicates connector to be connected to a part. (The numeral indicates the pin No.) [B] : Junction Connector
Indicates a connector which is connected to a short terminal.
Junction Connector
Junction connector in this manual include a short terminal which is connected to a number of wire harnesses. Always perform inspection with the short terminal installed. (When installing the wire harnesses, the harnesses can be connected to any position within the short terminal grouping. Accordingly, in other vehicles, the same position in the short terminal may be connected to a wire harness from a different part.) Wire harness sharing the same short terminal grouping have the same color.
Same Color
Short Terminal
[C] : Parts Code
The first letter of the code is taken from the first letter of part, and the numbers indicates its order in parts which start with the same letter.
[D] : Connector Color
Connectors not indicated are milky white in color.
[E] : Indicates the connector shapes which are used to join wire harnesses.
On Left : Female connector shapes On Right : Male connector shapes Numbers indicate pin numbers.
[F] : Indicates connector colors. (Connectors with not indicated colors are white)
10
PRIUS (EM01R0U)
L PART NUMBER OF CONNECTORS
B
Code
A 1
A/C Ambient Temp. Sensor A 2 A/C Condenser Fan Motor 90980–1 1237 D 5 Diode (Interior Light) 90980–10962 A 3 A/C Condenser Fan Relay 90980–10940 D 6 Diode (Moon Roof) 90980–1 1608 A 4 A/C Condenser Fan Resistor 90980–10928 A 5 A/C Magnetic Clutch A 6 A/T Oil Temp. Sensor A 7 ABS Actuator
[A]
A 8 ABS Actuator A 9 ABS Speed Sensor Front LH
ABS Speed Sensor Front RH
A10 A11
Airbag Sensor Front LH Door Courtesy SW Rear LH
A12
Airbag Sensor Front RH Door Courtesy SW Rear RH
A13 Airbag Squib 90980–11194 Door Key Lock and Unlock SW LH
[B] [C]
[A] : Part Code [B] : Part Name [C] : Part Number
Toyota Part Number are indicated.
Part Number
90980–11070
90980–11271 90980–11413 90980–11151 90980–11009 90980–10941 90980–11002
90980–11856
90980–11070
Code
D 4 Diode (Courtesy)
D 7 Door Lock Control Relay 90980–10848 D 8 Door Lock Control SW LH D 9 Door Lock Control SW RH
D10
Door Courtesy SW LH
D11
Door Courtesy SW RH
D12
Door Courtesy SW Front LH
D13
Door Courtesy SW Front RH D14 D15 D16 D17 Door Key Lock and Unlock SW RH
Part NumberPart NamePart Name
90980–11608
90980–11148
90980–11097
90980–11156
90980–11170
Not all of the above part numbers of the connector are established for the supply.
PRIUS (EM01R0U)
11
C TROUBLESHOOTING
SW 2
To Ignition SW IG Terminal
Fuse
[A]
[B]
Relay
[C]
Solenoid
VOLTAGE CHECK
(a) Establish conditions in which voltage is present at the check
point. Example:
[A] – Ignition SW on [B] – Ignition SW and SW 1 on [C] – Ignition SW, SW 1 and Relay on (SW 2 off)
(b) Using a voltmeter, connect the negative lead to a good ground
VoltmeterSW 1
point or negative battery terminal, and the positive lead to the connector or component terminal. This check can be done with a test light instead of a voltmeter.
CONTINUITY AND RESISTANCE CHECK
Ohmmeter
SW
Ohmmeter
Diode
Digital Type Analog Type
(a) Disconnect the battery terminal or wire so there is no voltage
between the check points.
(b) Contact the two leads of an ohmmeter to each of the check
points.
If the circuit has diodes, reverse the two leads and check again. When contacting the negative lead to the diode positive side and the positive lead to the negative side, there should be continuity. When contacting the two leads in reverse, there should be no continuity.
(c) Use a volt/ohmmeter with high impedance (10 kΩ/V
minimum) for troubleshooting of the electrical circuit.
12
PRIUS (EM01R0U)
C
Test Light
Disconnect
To Ignition SW IG Terminal
Fuse Case
Short [A]
SW 1
Short [B]
Disconnect
RelayLight
Short [C]
Disconnect
SW 2 Solenoid
FINDING A SHORT CIRCUIT
(a) Remove the blown fuse and disconnect all loads of the fuse. (b) Connect a test light in place of the fuse. (c) Establish conditions in which the test light comes on.
Example:
[A] – Ignition SW on [B] – Ignition SW and SW 1 on [C] – Ignition SW, SW 1 and Relay on (Connect the
Relay) and SW 2 off (or Disconnect SW 2)
(d) Disconnect and reconnect the connectors while watching the
test light. The short lies between the connector where the test light stays lit and the connector where the light goes out.
(e) Find the exact location of the short by lightly shaking the
problem wire along the body.
CAUTION:
(a) Do not open the cover or the case of the ECU unless
absolutely necessary. (If the IC terminals are touched, the IC may be destroyed by static electricity.)
(b) When replacing the internal mechanism (ECU part) of
the digital meter, be careful that no part of your body or clothing comes in contact with the terminals of leads from the IC, etc. of the replacement part (spare part).
DISCONNECTION OF MALE AND FEMALE CONNECTORS
To pull apart the connectors, pull on the connector itself, not the wire harness.
HINT : Check to see what kind of connector you are
disconnecting before pulling apart.
Pull Up
Press Down Press Down
Pull Up
PRIUS (EM01R0U)
13
C TROUBLESHOOTING
Reference:
10
1
Example: (Case 1)
Terminal Retainer
HOW TO REPLACE TERMINAL (with terminal retainer or secondary locking device)
1. PREPARE THE SPECIAL TOOL
3
0.2
Up
Tool
1
(mm)
HINT : To remove the t ermi nal fr om the c onnector, please
construct and use the special tool or like object shown on the left.
2. DISCONNECT CONNECT OR
3. DISENGAGE THE SECONDARY LOCKING DEVICE OR TERMINAL RETAINER.
(a) Locking device must be disengaged before the terminal
locking clip can be released and the terminal removed from the connector.
(b) Use a special tool or the terminal pick to unlock the secondary
locking device or terminal retainer.
NOTICE: Do not remove the terminal retainer from connector body.
Terminal Retainer
[Retainer at Full Lock Position]
Stopper
[Retainer at Temporary Lock Position]
Example: (Case 2)
Terminal Retainer
Secondary Locking Device
[A] For Non–Waterproof Type Connector
HINT : The needle insertion position varies according to the
connector’s shape (number of terminals etc.), so check the position before inserting it.
”Case 1”
Raise the terminal retainer up to the temporary lock position.
”Case 2”
Open the secondary locking device.
14
PRIUS (EM01R0U)
Tab
Tab
C
Tool
Example:
(Case 1)
Tool
[Male]
Terminal Retainer
Access Hole
( Mark)
Retainer at Full Lock Position
[Female]
Tool
[B] For Waterproof Type Connector
HINT : Termina l retaine r color is di fferen t
according to connector body. Example:
Terminal Retainer
: Connector Body Black or White : Gray Black or White : Dark Gray Gray or White : Black
”Case 1”
Type where terminal retainer is pulled up to the temporary lock position (Pull Type).
Insert the special tool into the terminal retainer access hole (YMark) and pull the terminal retainer up to the temporary lock position.
HINT : The needle insertion position varies
according to the connector’s shape (Number of terminals etc.), so check the position before inserting it.
Example: (Case 2)
[Male]
Retainer at Temporary Lock Position
[Male] [Female]
Terminal Retainer
Tool
Press Down
Press Down
[Female]
PRIUS (EM01R0U)
”Case 2”
Type which cannot be pulled as far as Power Lock insert the tool straight into the access hole of terminal retainer as shown.
Tool
15
C TROUBLESHOOTING
Retainer at Full Lock Position
Retainer at Temporary Lock Position
[Male] [Female]
Push the terminal retainer down to the temporary lock position.
Locking Lug
(c) Release the locking lug from terminal and pull the terminal out
from rear.
Tool
4. INSTALL TERMINAL TO CONNECTOR (a) Insert the terminal.
HINT:
1. Make sure the terminal is positioned correctly.
2. Insert the terminal until the locking lug locks firmly.
3. Insert the terminal with terminal retainer in the temporary lock
position.
16
(b) Push the secondary locking device or terminal retainer in to
the full lock position.
5. CONNECT CONNECT OR
PRIUS (EM01R0U)
ABBREVIATIONS D

ABBREVIATIONS

The following abbreviations are used in this manual. A/C = Air Conditioning
ABS = Anti–Lock Brake System AVC–LAN = Audio Visual Communication – Local Area Network BA = Brake Assist BEAN = Body Electronics Area Network CAN = Controller Area Network CHS = Coolant Heat Storage System DC = Direct Current EC = Electrochromic ECU = Electronic Control Unit EPS = Electric Motor Power Steering ESA = Electronic Spark Advance HID = High Intensity Discharge HV = Hybrid Vehicle IC = Integrated Circuit INT = Intermittent J/B = Junction Block LH = Left–Hand PTC = Positive Temperature Coefficient R/B = Relay Block RH = Right–Hand SFI = Sequential Multiport Fuel Injection SOC = State of Charge SRS = Supplemental Restraint System SW = Switch TEMP. = Temperature TRAC = Traction Control VSC = Vehicle Stability Control VSV = Vacuum Switching Valve VVT–i = Variable Valve Timing–intelligent w/ = With w/o = Without
The titles given inside the components are the names of the terminals (terminal codes) and are not treated as being
abbreviations.
PRIUS (EM01R0U)
17
E GLOSSARY OF TERMS AND SYMBOLS
FUSIBLE LINK
FUSIBLE LINK
BATTERY
Stores chemical energy and converts it into electrical energy . Provides DC current for the auto’s various electrical circuits.
CAPACITOR (Condenser)
A small holding unit for temporary storage of electrical voltage.
CIGARETTE LIGHTER
An electric resistance heating element.
CIRCUIT BREAKER
Basically a reusable fuse, a circuit breaker will heat and open if too much current flows through it. Some units automatically reset when cool, others must be manually reset.
DIODE
A semiconductor which allows current flow in only one direction.
1. SINGLE FILAMENT
2. DOUBLE FILAMENT
GROUND
The point at which wiring attaches to the Body , thereby providing a return path for an electrical circuit; without a ground, current cannot flow.
HEADLIGHTS
Current flow causes a headlight filament to heat up and emit light. A headlight may have either a single (1) filament or a double (2) filament
HORN
An electric device which sounds a loud audible signal.
IGNITION COIL
Converts low–voltage DC current into high–voltage ignition current for firing the spark plugs.
(for Medium Current Fuse)
(for High Current Fuse or Fusible Link)
DIODE, ZENER
A diode which allows current flow in one direction but blocks reverse flow only up to a specific voltage. Above that potential, it passes the excess voltage. This acts as a simple voltage regulator.
PHOTODIODE
The photodiode is a semiconductor which controls the current flow according to the amount of light.
DISTRIBUTOR, IIA
Channels high–voltage current from the ignition coil to the individual spark plugs.
FUSE
A thin metal strip which burns through when too much current flows through it, thereby stopping current flow and protecting a circuit from damage.
A heavy–gauge wire placed in high amperage circuits which burns through on overloads, thereby protecting the circuit. The numbers indicate the crosssection surface area of the wires.
FUEL
M
LIGHT
Current flow through a filament causes the filament to heat up and emit light.
LED (LIGHT EMITTING DIODE)
Upon current flow, these diodes emit light without producing the heat of a comparable light.
METER, ANALOG
Current flow activates a magnetic coil which causes a needle to move, thereby providing a relative display against a background calibration.
METER, DIGITAL
Current flow activates one or many LED’s, LCD’s, or fluorescent displays, which provide a relative or digital display .
MOTOR
A power unit which converts electrical energy into mechanical energy , especially rotary motion.
18
PRIUS (EM01R0U)
E
Opens and closes
operational.
black dot at the junction are
black dot at the junction are
RELAY
1. NORMALLY CLOSED
2. NORMALLY OPEN
RELAY, DOUBLE THROW
RESISTOR
RESISTOR, TAPPED
RESISTOR, VARIABLE or RHEOSTAT
Basically, an electrically operated switch which may be normally closed (1) or open (2). Current flow through a small coil creates a magnetic field which either opens or closes an attached switch.
A relay which passes current through one set of contacts or the other.
An electrical component with a fixed resistance, placed in a circuit to reduce voltage to a specific value.
A resistor which supplies two or more different non adjustable resistance values.
A controllable resistor with a variable rate of resistance. Also called a potentiometer or rheostat.
SPEAKER
An electromechanical device which creates sound waves from current flow.
SWITCH, MANUAL
Opens and closes
1. NORMALLY OPEN
2. NORMALLY CLOSED
SWITCH, DOUBLE THROW
A switch which continuously passes current through one set of contacts or the other.
SWITCH, IGNITION
A key operated switch with several positions which allows various circuits, particularly the primary ignition circuit, to become operational.
circuits, thereby stopping (1) or allowing (2) current flow.
(Reed Switch Type)
SENSOR (Thermistor)
A resistor which varies its resistance with temperature.
SENSOR, SPEED
Uses magnetic impulses to open and close a switch to create a signal for activation of other components.
SHORT PIN
Used to provide an unbroken connection within a junction block.
SOLENOID
An electromagnetic coil which forms a magnetic field when current flows, to move a plunger, etc.
SWITCH, WIPER PARK
Automatically returns wipers to the stop position when the wiper switch is turned off.
TRANSISTOR
A solidstate device typically used as an electronic relay; stops or passes current depending on the voltage applied at ”base”.
WIRES
(1) NOT CONNECTED
(2) SPLICED
Wires are always drawn as straight lines on wiring diagrams. Crossed wires (1) without a
not joined; crossed wires (2) with a black dot or octagonal ( ) mark at the junction are spliced (joined) connections.
19
PRIUS (EM01R0U)
F RELAY LOCATIONS
B
B
t
r
[Engine Compartment]
Engine Room R/B No.2
Engine Room R/ Engine Room J/
[Instrument Panel]
Certification ECU
Power Source Control ECU
Daytime Running Light Relay
Power Outlet Relay
Mirror Heater Relay
Body ECU
ACC Relay
Driver Side J/B
Skid Control ECU
Navigation ECU
Center Connector No.1
Tire Pressure Warning ECU
Airbag Sensor Assembly A/C Control Assembly
ECU
Gateway ECUPower Steering
ID Code Box Hybrid Vehicle
Control ECU Engine Control
Module
Center Connecto No.2
Headlight Beam Level Control ECU
Transmission Control ECU
Stereo Componen Amplifier
20
PRIUS (EM01R0U)
r
n
e
r
[Body]
F
Occupant Classification ECU Door Control ReceiverOverhead J/B
Rear Wipe Relay
Battery Fa Relay
Tire Pressur Warning Antenna and Receive
System Main Relay
PRIUS (EM01R0U)
Fusible Link BlockBattery ECU
21
F RELAY LOCATIONS
Engine Compartment Left (See Page 20)
3
: Engine Room R/B : Engine Room J/B
* 1:15A (HID Type)
10A (Except HID Type) * 2:DIM Relay * 3:H-LP Relay * 4:ABS MTR 2 Relay * 5:ABS NO.2 Relay * 6:50A EPS (for High Current) * 7:40A HTR (for High Current) * 8:30A RDI (for High Current) * 9:50A PS HTR (for High Current) * 10:100A DC/DC (for High Current) * 11:30A ABS-2 (for High Current) * 12:30A P CON MTR (for High Current) * 13:40A HEAD MAIN (for High Current) * 14:60A P/I (for High Current)
1
3L
(from Engine Room Main Wire)
Fuse Holder
CDS FAN ABS MAIN1
1
30A
2
PTC HTR1
30A
21
PTC HTR2
30A AMP
221
30A
CHS W/P
10A
FR FOG
15A
2
12
1
1
1
10A
ABS MAIN2
10A
ABS MAIN3
12
15A
DOME
15A HAZ
10A
12
BATT FAN
12
10A
ETCS
10A
ABS-1
25A
P CON MAIN
7.5A
21
21
21
21
21
21
ABS MTR Relay
ABS NO.1 Relay
P CON MTR Relay
FAN NO.2 Relay
FAN NO.3 Relay
*4
3
5
*5
35
354
12
2 1
2
35
1
2
35
1
H-LP HI LH
10A
2
10A
2
H-LP HI RH
H-LP LO LH
*1
2
*1
2
H-LP LO RH
7.5A DRL
*11
*6
*7
*12
*8
1
*9
*13
1
12
*14
*10
Unit A
3 5
4
21
3 5
4
21
3 5
21
*2
2
1 *3 2
1
35
Unit CUnit B
22
PRIUS (EM01R0U)
F
Back View
Side View
Unit A
(from Engine Room Main Wire)
21 43
3B 3C 3F
34 12
(from Engine Room Main Wire)
21 43
43 21
1
(from Engine Room Main Wire)
1
(from Engine Room Main Wire)
3E
Top View
Side View
3D
1
(from Engine Room Main Wire)
To Fuse Holder
3M 3A
1
(from Frame Wire)
1
(from Engine Room Main Wire)
23
PRIUS (EM01R0U)
F RELAY LOCATIONS
Engine Compartment Left (See Page 20)
3
: Engine Room R/B : Engine Room J/B
Unit B
Top View
Back View
HEV
HORN
AM2
EFI
12 20A
1
2
3
4
5
6
7
88
3J
1
2 3
4 5
6 7
(from Engine Room
12 10A
1
2
3 4
5
6
12 15A
7 8
Main Wire)
3I
1
2 3
4 5
6 7
8
(from Engine Room Main Wire)
3K
11
12 15A
(from Engine Room Main Wire)
Unit C
Top View
Back View
8
7 6
5 4
3 2
1
8
7 6
5 4
3 2
1
8
5
7
3G
6
5 4
3 2
1
(from Engine Room Main Wire)
8
7
3H
6
5 4
3 2
1
(from Engine Room Main Wire)
24
PRIUS (EM01R0U)
Memo
PRIUS (EM01R0U)
25
F RELAY LOCATIONS
[Engine Room R/B and Engine Room J/B Inner Circuit]
1
Unit A
3M
1
3A
3
3B
3
3C
4
3C
2
2
40A HEAD MAIN
2
30A P CON MTR
2
30A ABS-2
1
60A P/I
1
1
1
12
100A DC/DC
1
50A PS HTR
1
1
40A HTR
1
50A EPS
2
2
30A RDI
2
2
1
3D
1
3E
1
3B
2
3B
1
3C
2
3C
1
3F
Fuse Holder
3
3
3
3
3
3
3
1
3L
10A ABS MAIN1
2
10A ABS MAIN2
2
15A ABS MAIN3
2
15A DOME
30A CDS FAN
21
30A PTC HTR1
30A PTC HTR2
12
1
1
1
12
1221
1
1
10A BATT FAN
1 10A ETCS
25A ABS-1 1
7.5A P CON MAIN 1
10A CHS W/P
12
15A FR FOG
10A HAZ
30A AMP
2
2
2
21
2
2
3
3
3
3
3
3
3
3
26
PRIUS (EM01R0U)
F
1
Unit B
1
1
10A HORN
1
15A AM2
2
3I
2
20A HEV
2
2
IGCT Relay
HORN Relay
IG2 Relay
3J
4
3J
3
3J
2
3J
8
3J
7
3J
1
3I
4
3I
3
3I
5
1
3K
6
3I
1
2
15A EFI
EFI M Relay
Unit C
AC W/P Relay
2
3H
BK/UP LP Relay
6
3H
FAN NO.1 Relay
3I
8
3I
7
3I
1
3H
4
3H
3
3H
5
3H
8
3H
7
3H
1
3G
4
3G
2
3G
C/OPN Relay
6
3G
3
3G
5
3G
8
3G
7
3G
27
PRIUS (EM01R0U)
F RELAY LOCATIONS
2
: Engine Room R/B No.2 Right Side of Reserve Tank (See Page 20)
3
12
5
FR FOG Relay
5
12 21
33 5
5
12
PTC HTR 2 Relay CHS W/P Relay
33 5
21
3 5
21
PS HTR Relay PTC HTR 1 Relay DRL NO.4
RR FOG Relay
Fusible Link Block Luggage Room Right (See Page 21)
F16
2
1
2 1
28
120A MAIN (for High Current)
DC/DC-S
125A
12
1
PRIUS (EM01R0U)
F15
1
Memo
PRIUS (EM01R0U)
29
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