Toyota PU100-3415S-01, PK3B1-34H5H, PK3B1-34H6H, PU100-3415R-01, PK3B1-34H8H Installation Instructions Manual
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TOYOTA TUNDRA 2016 - TONNEAU COVER
Preparation
Part Number:
PU100-3415S-01, PK3B1-34H5H (Short)
PU100-3415R-01, PK3B1-34H6H (Reg.)
PU100-3415L-01, PK3B1-34H8H (Long)
Kit Contents
Item # Quantity Reqd. Description
1 1 Tonneau Cover
2 2 Side Rails (1 left, 1 right)
2 Drain Tubes
4 1 Hardware Bag
Hardware Bag Contents
Item # Quantity Reqd. Description
1 1 User Manual
2 1 Clamp Bracket
(10pc Short Bed, 12pc Regular
Bed, 16pc Long Bed)
3 1 T30 Torx, M6 x 1.0 x 30mm
Mounting Hardware
(10pc Short Bed, 12pc Regular
Bed, 16pc Long Bed)
4 1 Foam Seal Roll
5 1 Hex Key
Additional Items Required For Installation
Item # Quantity Reqd. Description
1 1 Bed Rails (if the vehicle is not
already equipped)
2
3
Conflicts
Bed Divider (PT767 34070) & Bed Liners that are not
compatible with Toyota accessory rails
GoPro® mount
General Applicability
All Tundra models with accessory bed rails
Recommended Sequence of Application
Item # Accessory
1 Bed Liner
2 Tonneau Cover
3 Accessory Rails
*Mandatory
Recommended Tools
Personal & Vehicle
Notes
Protection
Safety Glasses
Wrist & Belt Buckle
Protection
Special Tools Notes
Installation Tools Notes
Torx Socket T-30 (Hardened), 3/8” Drive
Torque Wrench 200 N-m, 150 in-lbf, 3/8”
Drive
Ratchet 3/8” Drive
Ratchet Extension Short, 3/8” Drive
Drill
Drill Bit 3/4” dia.
Tape Measure
Scissors
Screwdriver Phillips #2
Plastic Mallet
Special Chemicals Notes
Vehicle Service Parts (may be required for reassembly)
Item # Quantity Reqd. Description
1
2
3
Legend
STOP: Damage to the vehicle may occur. Do not
proceed until process has been complied with.
OPERATOR SAFETY: Use caution to avoid risk of
injury.
CAUTION: A process that must be carefully observed
in order to reduce the risk of damage to the
accessory/vehicle and to ensure a quality installation.
TOOLS & EQUIPMENT: Used in Figures calls out the
specific tools and equipment recommended for this
process.
REVISION MARK: This mark highlights a change in
installation with respect to previous issue.
SAFETY TORQUE: This mark indicates that torque is
related to safety.
Issue: C 04/18/2017
Page 1 of 11 pages
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TOYOTA TUNDRA 2016 - TONNEAU COVER
Procedure
Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this
accessory should follow approved guidelines to ensure a quality installation.
These guidelines can be found in the "Accessory Installation Practices" document.
This document covers such items as:-
Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.).
Safety (eye protection, rechecking torque procedure, etc.).
Vehicle Disassembly/Reassembly (panel removal, part storage, etc.).
Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.).
Please see your Toyota dealer for a copy of this document.
1. Prepare for the Installation.
(a) Before working on the vehicle, protect the
truck bed with covers.
(b) Remove the Tonneau Cover, Side Rails,
Drain Tubes and Hardware Bag from the
packaging. Identify the parts and check the
Fig. 1-1
T-30 Torx socket, ratchet & extension
Fig. 1-2
contents for any damage (Fig. 1-1).
(c) Remove the attached user manual from the
tonneau cover panel and place it in the glove
box.
(d) If the vehicle has factory bed rails, remove
them now (Fig. 1-2). Otherwise skip to Step
2.
(1) Use a T-30 Torx driver to remove the bed
rail mounting bolts.
(2) Keep these bolts in a safe place, as they
will be reused to mount the rails to the
tonneau clamp brackets.
(3) Pull the rail away from the bed sides to
remove it.
Issue: C 04/18/2017
Page 2 of 11 pages
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TOYOTA TUNDRA 2016 - TONNEAU COVER
Procedure
Plastic mallet
Fig. 1-3
Fig. 2-1
(4) From the back side of the accessory rail,
use a plastic mallet to lightly tap the
locator peg towards the larger opening in
the “keyhole” in the rail (Fig. 1-3).
Remove and discard the peg.
NOTE: Remove two locater pegs per rail.
2. Install the Tonneau Cover Side Rails onto the
Truck Bed.
(a) Slide the clamps into the side rail grooves
(Fig. 2-1).
(1) Spread the clamps evenly along the
length of the rails.
(2) The exact location will be determined
when installing the rails onto the truck
bed.
Fig. 2-2
Tape measure
Fig. 2-3
1 inch
(b) Place the tonneau side rail on the truck bed
(Fig. 2-2).
NOTE: Place the side rails on the truck bed so
that the endcap containing the drain is toward the
front of the bed.
(c) Position the tonneau side rails on the truck
bed 1” (25.4mm) back from the bed edge
(Fig. 2-3).
Issue: C 04/18/2017
Page 3 of 11 pages
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TOYOTA TUNDRA 2016 - TONNEAU COVER
Procedure
T-30 Torx socket, ratchet & extension
Fig. 2-4
Tape measure
1 inch
Fig. 2-5
(d) Align the slots in the clamp brackets with the
threaded holes in truck bed sides and install
the supplied mounting bolts (Fig. 2-4). Do
not fully tighten them at this time.
NOTE: To ensure proper alignment of the driver
and passenger side pins, make sure that both side
rails are placed exactly the same (Fig. 2-5).
T-30 Torx socket & torque wrench
Fig. 2-6
Fig. 2-7
(e) Tighten and torque the mounting bolts to 7.5
N-m (66.5 in-lbf), being sure to hold the rail
in place and PUSH the side rail DOWN
against the bed caps as the clamp is tightened
(Fig. 2-6).
Torque: 7.5 N-m (66.5 in-lbf)
NOTE: The top of the rail must contact the truck
bed side wall to ensure a good seal (Fig. 2-7).
CAUTION: If the vehicle is equipped with a
Toyota bed liner, ensure that the liner is not
sandwiched between the clamps and the truck
bed.
Issue: C 04/18/2017
Page 4 of 11 pages
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