TOSHIBA TOSVERT-130G2+ Technical data

HIGH PERFORMANCE TRANSISTOR INVERTER IGBT DIGITAL SERIES

TOSVERT-130G2+

OPERATION MANUAL

October, 1994 Part #34470

IMPORTANT NOTICE

The instructions contained in this manual are not intended to cover all of the details or variations in equipment, nor to provide for every possible contingency to be met in connection with installation, operation, or maintenance. Should additional information be desired or should particular problems arise which are not covered sufficiently for the purchaser's purposes, the matter should be referred to the local Toshiba sales office.

The contents of this instruction manual shall not become a part of or modify any prior or existing agreement, commitment, or relationship. The sales contract contains the entire obligation of Toshiba International Corporation's Inverter Division. The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation's Inverter Division and any statements contained herein do not create new warranties or modify the existing warranty.

Toshiba International Corporation reserves the right, without prior notice, to update information, make product changes, or to discontinue any product or service identified in this publication.

TOSHIBA

Any electrical or mechanical modification to this equipment, without prior written consent of Toshiba International Corporation, will void all warranties and may void UL listing and/ or CSA certification.

AC ADJUSTABLE SPEED DRIVE

Please complete the Extended Warranty Card supplied with this inverter and return it by prepaid mail to Toshiba. This activates the extended warranty. If additional information or technical assistance is required, call Toshiba's marketing department toll free at (800) 231-1412 or write to: Toshiba International Corporation, 13131 W. Little York Road, Houston, TX 77041-9990.

Please complete the following information for your records and to remain within this equipment manual:

Model Number: Serial Number: Date of Installation: Inspected By: Reference Number:

TOSHIBA

INTRODUCTION

Thank you for purchasing the TOSVERT-130G2+. This adjustable frequency solid state AC drive features pulse width modulation, digital control, and user programmability. The very latest microprocessor and insulated gate bipolar transistor technology is used. This, combined with Toshiba's high performance software, gives unparalleled motor control and reliability.

It is the intent of this operation manual to provide a guide for safely installing, operating, and maintaining the drive. This operation manual contains a section of general safety instructions and is marked throughout with warning symbols. Read this operation manual thoroughly before installing and operating this electrical equipment.

All safety warnings must be followed to ensure personal safety.

Follow all precautions to attain proper equipment performance and longevity.

We hope that you find this operation manual informative and easy to use. If additional information or technical assistance is needed, please call toll free (800) 231-1412 or write to: Toshiba International Corporation, 13131 W. Little York Road, Houston, TX 77041-9990.

Again, thank you for the purchase of this product.

TOSHIBA INTERNATIONAL CORPORATION

GENERAL SAFETY INSTRUCTIONS

Warnings in this manual appear in either of two ways:

1) Danger warnings - The danger warning symbol is an exclamation mark enclosed in a triangle which precedes the 3/16" high letters spelling the word "DANGER". The Danger warning symbol is used to indicate situations, locations, and conditions that can cause serious injury or death:

DANGER

2) Caution warnings - The caution warning symbol is an exclamation mark enclosed in a triangle which precedes the 3/16" high letters spelling the word "CAUTION". The Caution warning symbol is used to indicate situations and conditions that can cause operator injury and/or equipment damage:

CAUTION

TOSHIBA

Other warning symbols may appear along with the Danger and Caution symbol and are used to specify special hazards. These warnings describe particular areas where special care and/or procedures are required in order to prevent serious injury and possible death:

1) Electrical warnings - The electrical warning symbol is a lighting bolt mark enclosed in a triangle. The Electrical warning symbol is used to indicate high voltage locations and conditions that may cause serious injury or death if the proper precautions are not observed:

2) Explosion warnings - The explosion warning symbol is an explosion mark enclosed in a triangle. The Explosion warning symbol is used to indicate locations and conditions where molten, exploding parts may cause serious injury or death if the proper precautions are not observed:

iii

TOSHIBA

CONTENTS

SECTION PAGE

Disclaimer ..........................................................................................................i

Introduction ......................................................................................................... ii

General Safety Instructions..............................................................................iii

Contents ...................................................................................................... iv-vi

1.0 Inspection/Storage/Disposal ......................................................................... 1-1

1.1 Inspection of the New Unit.......................................................................1-1

1.2 Storage ..................................................................................................... 1-1

1.3 Disposal .................................................................................................... 1-1

2.0 Safety In Installation and Operation............................................................. 2-1

2.1 Installation Precautions ........................................................................... 2-1

2.2 Operating Precautions ............................................................................ 2-2

2.3 Confirmation of Wiring ............................................................................ 2-3

2.4 Start-up and Test ..................................................................................... 2-3

2.5 Maintenance............................................................................................. 2-3

3.0 Standard Specifications.................................................................................. 3-1

4.0 Wiring, PWB Layout, Jumpers, and Terminal Connections .................. 4-1

4.1 Simple Connection Diagrams................................................................ 4-1

4.2 Selection of Main Circuit Wiring Equipment and

Standard Cable Sizes............................................................................. 4-5

4.3 Grounding ................................................................................................. 4-6

4.4 Control/Driver Board for G2+2010 through G2+2220 ......................... 4-7

4.5 Control/Driver Board for G2+4015 through G2+4220 ......................... 4-8

4.6 Control Board for G2+2270 through G2+2330

and G2+4270 through G2+430K ........................................................... 4-9

4.7 Driver Board for G2+2270 through G2+2330

and G2+4270 through G2+430K .......................................................... 4-10

4.8 Jumper Details ........................................................................................ 4-11

4.9 Control/Driver Board Terminal Block Details ...................................... 4-11

4.10 Terminal Connections and Functions ................................................... 4-12

5.0 Features ....................................................................................................... 5-1

5.1 Function Setting and Status Monitored ................................................. 5-1

5.2 "96" Built-in Functions for Complete Operating Control...................... 5-3

TOSHIBA

CONTENTS (cont'd)

SECTION PAGE

5.0 Features (cont'd)

5.3 Voltage Matching ..................................................................................... 5-3

5.3.1 Proportional Output Voltage (Standard).................................... 5-3

5.3.2 Output Voltage Regulation (Optional)........................................ 5-4

5.4 Tosvert-130 G2+ Options ....................................................................... 5-5

5.4.1 3-Component Remote Station ................................................... 5-5

5.4.2 4-Component Remote Station ................................................... 5-5

5.4.3 Multi-Function Option Board....................................................... 5-5

5.4.4 RS232C Option Board................................................................ 5-5

5.4.5 RS232 Cable ............................................................................... 5-5

5.4.6 RS485 Multi-Function Option Board.......................................... 5-5

5.4.7 TG/PG Option Board................................................................... 5-5

5.5 Multiple Preset Speeds........................................................................... 5-6

5.6 Programmable Run Patterns .................................................................. 5-7

5.7 Accelerating/Decelerating Characteristics........................................... 5-8

5.8 Display Frequency Scaler....................................................................... 5-8

5.9 Memory Function ..................................................................................... 5-8

5.10 Braking Characteristics .......................................................................... 5-9

5.10.1 DC Injection................................................................................. 5-9

5.10.2 Dynamic Braking ........................................................................ 5-9

6.0 Functions ....................................................................................................... 6-1

6.1 Operating Panel....................................................................................... 6-1

6.2 LED Display............................................................................................. 6-2

6.3 Monitor Display Alphanumerics ............................................................. 6-3

6.4 Basic Operating Keys ............................................................................. 6-4

6.5 Function Access/Set - Status Keys ....................................................... 6-5

6.6 First and Second Functions Factory Setting Overview ...................... 6-7

6.7 First Function Parameters ..................................................................... 6-8

6.8 Second Function Parameters ............................................................... 6-10

7.0 Basic Operations .............................................................................................. 7-1

7.1 Basic Keys ............................................................................................... 7-1

7.2 Simple Operation.....................................................................................7-1

7.3 Function Access/Set Methods ............................................................... 7-3

7.3.1 First Functions.............................................................................. 7-3

7.3.2 Second Functions ........................................................................ 7-4

7.4 Frequency Setting (FC)...........................................................................7-5

7.5 Status Monitoring ..................................................................................... 7-6

7.5.1 Normal Status Monitoring ........................................................... 7-6

7.5.2 Tripped Status Monitoring .......................................................... 7-7

7.5.3 Input Terminal Status Code ........................................................ 7-9

7.5.4 Output Terminal Status Code .................................................... 7-10

7.5.5 Monitoring Details of Faults....................................................... 7-10

TOSHIBA

CONTENTS (cont'd)

SECTION PAGE

8.0 Operating Procedures ..................................................................................... 8-1

8.1 Starting/Stopping - Panel Control.......................................................... 8-3

8.1.1 Forward/Reverse ......................................................................... 8-3

8.1.2 Coast to Stop ............................................................................... 8-4

8.1.3 Emergency Stop .......................................................................... 8-4

8.1.4 Emergency Stop From a Remote Location.............................. 8-4

8.2 Starting/Stopping - Remote Control ...................................................... 8-5

8.3 Frequency Setting - Panel Control......................................................... 8-6

8.3.1 Digital............................................................................................ 8-6

8.3.2 Scroll ............................................................................................. 8-6

8.3.3 Jog................................................................................................. 8-7

8.3.4 7 Preset Speeds.......................................................................... 8-8

8.3.5 Pattern Run................................................................................... 8-9

8.4 Frequency Setting - Remote Control.................................................... 8-12

8.4.1 Proportional/Follower Input Signals .......................................... 8-12

8.4.2 Terminal IV ................................................................................... 8-13

8.4.3 Jog................................................................................................ 8-14

8.4.4 7 Preset Speeds......................................................................... 8-15

8.5 Output Signals ......................................................................................... 8-16

8.5.1 Selectable Outputs ..................................................................... 8-16

8.5.2 Inverter to Relay/PC Connections ............................................. 8-17

8.5.3 Fault-Detection Output Terminals ............................................. 8-18

8.5.4 Resetting After a Trip ................................................................. 8-18

8.6 Calibration of Remote Meters (FM & AM) ........................................... 8-19

8.6.1 Frequency Meter (FM) Connection and Procedures .............. 8-19

8.6.2 Ammeter (AM) Connection and Procedures ........................... 8-20

8.7 Operating Functions - Descriptions and Examples ............................ 8-21

9.0 Spare Parts List/After Sales Service ............................................................ 9-1

9.1 Requesting After Sales Service............................................................. 9-1

9.2 Recommended Spare Parts .................................................................. 9-2

9.3 Parts Service Life .................................................................................... 9-6

10.0 Dimensions/Weights/Component Layouts/Schematics........................ 10-1

10.1 Basic Dimensions .................................................................................. 10-1

10.2 Layout Dimensions for Installation in NEMA 12 Enclosures ............. 10-2

10.3 Operating Panel Assembly.................................................................... 10-3

10.4 Shipping Weights ................................................................................... 10-4

10.5 Component Layouts ............................................................................... 10-5

10.6 Schematics.............................................................................................10-17

11.0 Expanded Information.................................................................................... 11-1

11.1 PID Set Point Control............................................................................. 11-1

1.0 Inspection/Storage/Disposal

1.1 Inspection of the New Unit

Upon receipt of the TOSVERT-130G2+, a careful inspection for shipping damage should be made. After uncrating:

1) Check the unit for loose, broken, bent or otherwise damaged parts due to

shipping.

2) Check to see that the rated capacity and the model number specified on the

nameplate conform to the order specifications.

1.2 Storage

1) Store in a well ventilated location and preferably in the original carton if the inverter will not be used immediately after purchase.

2) Avoid storage in locations with extreme temperatures, high humidity, dust, or

metal particles.

1.3 Disposal

Please contact your state environmental agency for details on disposal of electrical components and packaging in your particular area.

TOSHIBA

1 - 1

TOSHIBA

2.0 Safety in Installation and Operation

2.1 Installation Precautions

1) Install in a secure and upright position in a well ventilated location that is out

of direct sunlight. The ambient temperature should be between -10° C and 40° C (up to 50° C when not enclosed in a cabinet).

2) Allow a clearance space of 4 inches (10 cm) for the top and bottom and

2 inches (5 cm) on both sides. This space will insure adequate ventilation. Use care not to obstruct any of the ventilation openings.

3) Avoid installation in areas where vibration, heat, humidity, dust, steel particles,

or sources of electrical noise are present.

4) Adequate working space should be provided for adjustment, inspection and

maintenance.

5) Adequate lighting should be available for troubleshooting and maintenance.

6) A noncombustible insulating floor or mat should be provided in the area

immediately surrounding the electrical system where maintenance is required.

7) Always ground the unit to prevent electrical shock and to help

reduce electrical noise. A separate ground cable should be run inside the conduit with the input, output, and control power

cables (See Grounding Section 4.3). The metal of the conduit is not an

acceptable ground.

CAUTION

8) Connect three phase power of the correct voltage to input terminals L1, L2, L3

(R, S, T) and connect three phase power from output terminals T1, T2, T3 (U, V, W) to a motor of the correct voltage and type for the application. Size the conductors in accordance with Selection of Main Circuit Wiring Equipment and Standard Cable Sizes Section 4.2.

9) If conductors of a smaller than recommended size are used in parallel to share

current then the conductors should be kept together in sets i.e. U1, V1, W1 in one conduit and U2, V2, W2 in another. National and local electrical codes

should be checked for possible cable derating factors if more than three power

conductors are run in the same conduit.

10) Install a molded case circuit breaker (MCCB) between the power source and the

inverter. Size the MCCB to clear the available fault current of the power source.

11) Use separate metal conduits for routing the input power, output power, and control circuits.

12) Installation of inverter systems should conform to the National Electrical Code,

regulations of the Occupational Safety and Health Administration, all national, regional or industry codes and standards.

13) Do not connect control circuit terminal block return connections marked CC to

inverter earth ground terminals marked GND(E). See Simple Connection Diagrams Section 4.1 and Terminal Connections and Functions Section 4.10.

2 - 1

TOSHIBA

2.1 Installation Precautions (cont'd)

14) If a secondary Magnetic Contactor (MC) is used between the inverter output

and the load, it should be interlocked so the ST-CC terminals are disconnected before the output contactor is opened. If the output contactor is used for bypass operation, it must also be interlocked so that commercial power is never applied to the inverter output terminals (U,V,W).

2.2 Operating Precautions

1) Do not power up the inverter until this entire operation manual is reviewed.

2) The input voltage must be within +/-10% of the specified input voltage. Voltages

outside of this permissible tolerance range may cause internal protection devices to turn on or can cause damage to the unit. Also, the input frequency should be within +/-2 Hz of the specified input frequency.

3) Do not use this inverter with a motor whose rated input is greater than the rated

inverter output.

4) This inverter is designed to operate NEMA B motors. Consult the factory before

using the inverter for special applications such as an explosion proof motor or one with a repetitive type piston load.

CAUTION

5) Do not touch any internal part with

remove the source power and check that the charge and power LED's are out.

A hazard exists temporarily for electrical shock even if the source power is removed.

6) Do not operate this unit with the cabinet door open.

7) Do not apply commercial power to the output terminals T1 (U), T2 (V), or T3 (W)

even if the inverter source power is off. Disconnect the inverter from the motor before applying a test or bypass voltage to the motor.

8) Use caution when setting output frequency. Overspeeding of the motor can cause serious damage to the motor and/or the driven load equipment.

9) Use caution when setting the acceleration and deceleration time. Unnecessarily

short times can cause undue stress and tripping of the drive.

10) The G2+ series of inverters can be operated in a special PWM high carrier

frequency mode for low acoustical noise. When operating in this special mode, where the carrier frequency is greater than 3 KHz, special programming procedures and operating precautions must be followed. Failure to follow

these special programming procedures and operating precautions may result in damage to the inverter and can invalidate the factory warranty

(Contact Toshiba for additional operating and programming information).

DANGER

power applied to the inverter. First

11) Interface problems can occur when this inverter is used in conjunction with

some types of process controllers. Signal isolation may be required to

prevent controller and/or inverter damage (Contact Toshiba or the process controller manufacturer for additional information about compatibility and signal isolation).

2 - 2

TOSHIBA

2.2 Operating Precautions (cont'd)

12) Do not open and then re-close a secondary magnetic contactor (MC) between

the inverter and the load until the inverter has been turned OFF (output frequency has dropped to zero) and the motor has stopped rotating. Abrupt re-application

of the load while inverter is ON or motor is rotating can cause inverter

damage.

13) Personnel who have access to the adjustments and operation of this equipment

should be familiar with these drive operating instructions and with the machinery being driven.

14) The operator of the drive equipment should be properly trained in the operation

of the equipment.

15) Follow all warnings and precautions; do not exceed equipment ratings.

2.3 Confirmation of Wiring

Make the following final checks before applying power to the unit:

1) Confirm that source power is connected to terminals L1, L2, L3 (R, S, T).

Connection of incoming source power to any other terminals will damage the inverter.

2) The 3-phase source power should be within the correct voltage and frequency

tolerances.

3) The motor leads must be connected to terminals T1, T2, T3 (U, V, W).

4) Make sure there are no short circuits or inadvertent grounds and tighten any

loose connector terminal screws.

CAUTION

2.4 Start-Up and Test

Prior to releasing an electrical drive system for regular operation after installation, the system should be given a start-up test by competent personnel. This assures

correct operation of the equipment for reasons of reliable and safe performance. It is important to make arrangements for such a check and that time is allowed for it.

When power is applied for the first time the inverter will come up in the factory settings (See section 6.7 and 6.8). If these settings are incorrect for the application trial run then, before activating the run button, the correct settings should be programmed from the control panel. The inverter can be operated with no motor connected. Operation with no motor connected or use with a small trial motor is recommended for initial adjustment or for learning to adjust and operate the inverter.

2.5 Maintenance

1) Periodically check the operating inverter for cleanliness.

2) Keep the heatsink free of dust and debris.

3) Periodically check electrical connections for tightness (make sure

power is off and locked out).

CAUTION

2 - 3

TOSHIBA

3.0 Standard Specifications

INPUT POWER (Volt/Freq)RATING

MODEL RATED MOTOR OUTPUT OUTPUT OVERLOAD MAIN CIRCUIT CONTROL

KVA HP/KW CURRENT VOLTAGE CURRENT 3-PHASE CIRCUIT SINGLE

AMPS PHASE *G2+2010 1 0.75/0.9 3.5 200-230V 150% FOR 200V/50Hz or NO EXTERNAL *G2+2015 1.5 1/1.2 5 3-PHASE 120 SEC. 200-230V/60Hz CONTROL *G2+2025 2.5 2/1.8 7 *G2+2035 3.5 3/2.5 10 *G2+2055 5.5 5/4.0 16 *G2+2080 8 7.5/5.5 22 *G2+2110 11 10/7.5 30 *G2+2160 16 15/11 45 *G2+2220 22 20/15 60 *G2+2270 27 25/18 70 *G2+2330 33 30/23 90 *G2+4015 1.5 1/0.75 2.7 400-460V 400V/50Hz or *G2+4025 2.5 2/1.5 3.5 3-PHASE 400-460V/60Hz *G2+4035 3.5 3/2.2 5 *G2+4055 5.5 5/3.7 8 *G2+4080 8 7.5/5.5 11 *G2+4110 11 10/7.5 15 380-460V 380V/50Hz or *G2+4160 16 15/11 22 3-PHASE 400-460V/60Hz *G2+4220 22 20/15 30 *G2+4270 27 25/18.5 38 *G2+4330 33 30/22 45 *G2+4400 40 40/30 55 *G2+4500 50 50/37 69 *G2+4600 60 60/45 83 *G2+4750 75 75/55 104

*G2+410K 100 100/75 138 *G2+412K 125 125/90 172 130% FOR *G2+415K 150 150/110 206 195 SEC. *G2+420K 200 200/150 275 110% *G2+425K 250 250/200 343 CONTINUOUS

**G2+430K 300 300/225 415

(MAX VOLTAGE

UNDER NO LOAD)

(MAX VOLTAGE VOLTAGE +/- 10%

UNDER NO LOAD) FREQUENCY +/- 2Hz

MAX VOLTAGE

UNDER NO LOAD) FREQUENCY +/- 2Hz

110%

CONTINUOUS

VOLTAGE +/- 10%

FREQUENCY +/- 2Hz

VOLTAGE +/- 10%

SOURCE

REQUIRED

* These units are UL/CUL (Underwriters Laboratories Inc.) listed and CSA (Canadian Standards

Association) certified.

** Unit is UL/CUL listed only.

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TOSHIBA

3.0 Standard Specifications (Cont'd)

ITEM STANDARD SPECIFICATIONS

Control Control Method Sinusoidal PWM control

Output voltage regulation Same as power line. Output frequency 0.5 to 400Hz (0.1 to 80Hz setting when shipped); maximum

frequency range is 30 to 400Hz *

Frequency setting 0.1Hz: Operating panel input; 0.03Hz: Analog input; 0.01Hz: resolution Input through computer interface (against a 60Hz) Frequency accuracy ±0.5% (at 25°C; ±10°C) against the maximum frequency Voltage/frequency Either constant V/f or second-order nonlinear mode for variable characteristics torque. "Max voltage" frequency adjustment (25 to 400Hz), voltage

boost adjustment (0 to 30%), start-up frequency adjustment (0 to 10Hz)

Frequency setting signals 3k ohms potentiometer (a 1k to 10k ohms-rated potentiometer

can be connected). 0 to 10Vdc (input impedance: 30k ohms), 0 to

5Vdc (15k ohms), 4 to 20mAdc (250 ohms) Output frequency Can be set to an arbitrary characteristic by setting 2 points. characteristics of IV terminal input signal Frequency jump 3-point setting; setting jump frequency and band width Upper/lower limit Upper limit frequency: 0 to maximum frequency frequencies Lower limit frequency: 0 to upper limit frequency PWM carrier frequency Adjusted in the range of 0.5kHz to 3kHz switching

Operating Acceleration/deceleration 0.1 to 6000 seconds, switching of acceleration time 1 or 2,

functions time selection of S-shaped 1 or 2, or selection of acceleration/

deceleration patterns Electrical braking G2+2010 to G2+430K; IGBT7 dynamic braking

DC injection braking Start-up frequency adjustment (0 to 10Hz),

braking voltage adjustment (0 to 20%), braking time adjustment (0 to 5 seconds)

Forward or reverse run Forward run when F-CC closed; reverse run when R-CC closed;

reverse run when both F-CC and R-CC closed; coasting stop

when ST-CC open; emergency coast stop by a command from

operating panel Jogging run Jogging run engaged when N.O. contact is closed. (adjustment

range 0 to 20Hz) Multispeed run By opening and closing different combinations of CC, SS1, SS2,

and SS3, the set speed or seven preset speeds can be selected. Automatic fault latch reset When a protective function is activated, the system checks main

circuit devices, and attempts the restart up to 5 times (deactivated

when shipped) Soft stall Sustains a run in overload mode (set at OFF when shipped) Automatic restart Smoothly recovers a normal run of a free-running motor utilizing

motor speed detection control. Programmable RUN Allows setting of 7 different patterns of automatic operation patterns

Protection Protective functions Stall prevention, current limit, overcurrent, overvoltage, short-

circuit at load, load-end ground fault, undervoltage, momentary

power interrupt, electronic thermal overload, main circuit over-

current at start-up, load-end overcurrent at start-up, regenerative

discharge resistor overcurrent or overload, fin overheat, and

emergency stop. Provisions for external fault signal. Electronic thermal Standard motor/constant torque V/f motor switching, and characteristics electronic thermal stall prevention activating level adjustment Reset Resets inverter when N.O. contact is closed.

* Consult the factory for applications above 80 Hz.

3 - 2

TOSHIBA

3.0 Standard Specifications (Cont'd)

ITEM STANDARD SPECIFICATIONS

Display 4-digit, 7-segment LEDs Output Frequency range 0.0 to 400Hz and OFF state

frequency/

OFF

Warning Stall preventive warning, overvoltage limit warning,

indications overload warning, power-end undervoltage warning,

DC main circuit undervoltage warning, setting errors, EEPROM abnormality, and data transfer abnormality

warnings Fault Overcurrent, overvoltage, load-end ground fault, indications overload, armature overcurrent at start-up, load-end

overcurrent at start-up, regenerative discharge

resistor overcurrent or overload, and fin overheat Data and Inverter status (forward/reverse run, frequency set status value, output current, etc.) and each set value Speed An arbitrary unit (revolution speed, linear velocity or scaling the like) as well as output frequency can bedisplayed Data A number is assigned to each inverter (for 0 to 31 storage inverters).

LED Charging Main circuit capacitors charging indicator

indicator

Output signals Fault detection signal One form C contact (250AC / 30Vdc)

Low speed/reach signals Open collector output (24Vdc, 50mA maximum) Upper limit/lower limit Open collector output (24Vdc, 50mA maximum) frequency signals Frequency meter output Ammeter rated at 1mAdc at full scale, or voltmeter rated at and ammeter output 7.5Vdc, 1mA

Enclosure type Type 1 (standard), type 12 (option kits available) *

Cooling method Convection-cooled G2+2010 thru G2+2055 and G2+4015 thru

G2+4080 Fan-cooled G2+2080 thru G2+2330 and G2+4110 thru G2+430K

Color Sherwin Williams Precision Tan #F63H12

Service Service environment Indoor, altitude 1000m (3,300 ft) maximum. Must not be exposed

conditions to direct sunlight, or subjected to corrosive or explosive gas

or mists.

Ambient temperature From -10 to 40°C (up to +50°C without the cover) Relative humidity 90% maximum (no condensation allowed) Vibration Acceleration at 0.5G maximum (20 to 50Hz), amplitude at 0.1mm

maximum (50 to 100Hz)

* Enclosure for G2+430K has a removable bottom panel that must be drilled or punched in

the field to accomodate the wiring system conduit.

3 - 3

TOSHIBA

4.0 Wiring, PWB Layout, Jumpers, and Terminal Connections

4.1 Simple Connection Diagrams

TOSVERT-130G2+

STANDARD CONNECTION

MODEL 2010 TO 2330

POWER SUPPLY

200VAC, 50Hz 200-230VAC, 60Hz

RESET

FORWARD DRIVE

REVERSE DRIVE

MULTI-FUNCTION SIGNAL INPUT

ANALOG INPUT

FRH

AUTO REFERENCE

MCCB

DRIVE

INTERLOCK

AUTO HAND

L1(R) L2(S) L3(T)

RST F R ST CC

SS1 JOG/SS2

AD2/SS3

PP RR

DBR

FAULT

DIGITAL OPERATION PANEL

GND(E)

T1(U)

T2(V) T3(W)

OV FLA FLB

FLC

P24

LOW/LL RCH/UL

NORMALLY OPEN EXTERNAL FAULT SIGNAL INPUT

FAULT SIGNAL OUTPUT

OUTPUT FREQUENCY SIGNAL

FULL SCALE AT 1mA

OUTPUT CURRENT SIGNAL

+24Vdc

Ry Ry

MAX. 50mA EACH 100mA TOTAL

MULTI-FUNCTION SIGNAL OUTPUT

4 - 1

4.1 Simple Connection Diagrams (Cont'd)

TOSVERT-130G2+

STANDARD CONNECTION

MODEL 4015 TO 4080

TOSHIBA

POWER SUPPLY

400VAC, 50Hz 380-460VAC, 60Hz

RESET

FORWARD DRIVE

REVERSE DRIVE

MULTI-FUNCTION SIGNAL INPUT

ANALOG INPUT

FRH

AUTO REFERENCE

MCCB

DRIVE

INTERLOCK

AUTO HAND

L1(R) L2(S) L3(T)

RST F R ST CC

SS1 JOG/SS2

AD2/SS3

PP RR

DBR

FAULT

DIGITAL OPERATION PANEL

GND(E)

T1(U) T2(V)

T3(W)

OV FLA FLB

FLC

P24

LOW/LL RCH/UL

NORMALLY OPEN EXTERNAL FAULT SIGNAL INPUT

FAULT SIGNAL OUTPUT

OUTPUT FREQUENCY SIGNAL

FULL SCALE AT 1mA

OUTPUT CURRENT SIGNAL

+24Vdc

Ry Ry

MAX. 50mA EACH 100mA TOTAL

MULTI-FUNCTION SIGNAL OUTPUT

4 - 2

4.1 Simple Connection Diagrams (Cont'd)

TOSVERT-130G2+

STANDARD CONNECTION

MODEL 4110 TO 412K

TOSHIBA

POWER

MCCB

SUPPLY

INPUT POWER SELECTION

415/460V-50/60Hz 400/440V-50/60Hz

380V-50Hz

RESET

FORWARD DRIVE

REVERSE DRIVE

MULTI-FUNCTION SIGNAL INPUT

ANALOG INPUT

FRH

AUTO REFERENCE

DRIVE

INTERLOCK

AUTO

HAND

L1(R) L2(S) L3(T)

R41/46 R40/44 R38 RJ RST

F R ST

CC SS1

JOG/SS2 AD2/SS3

PP RR CC

JUMPER

PDPC

DIGITAL OPERATION PANEL

GND(E)

DBR

FAULT

T1(U)

T2(V)

T3(W)

FLA

FLB

FLC

P24

LOW/LL RCH/UL

NORMALLY OPEN EXTERNAL FAULT SIGNAL INPUT

FAULT SIGNAL OUTPUT

OUTPUT FREQUENCY SIGNAL

FULL SCALE AT 1mA

OUTPUT CURRENT SIGNAL

+24Vdc

MAX. 50mA EACH

100mA TOTAL

MULTI-FUNCTION SIGNAL OUPUT

4 - 3

4.1 Simple Connection Diagrams (Cont'd)

TOSVERT-130G2+

STANDARD CONNECTION

MODEL 415K TO 430K

OPTIONAL REACTOR CONNECTION

POWER SUPPLY

INPUT POWER SELECTION

415/460V-50/60Hz 400/440V-50/60Hz

RESET

FORWARD DRIVE

REVERSE DRIVE

MULTI-FUNCTION SIGNAL INPUT

ANALOG INPUT

FRH

AUTO REFERENCE

MCCB

380V-50Hz

DRIVE

INTERLOCK

AUTO

HAND

L1(R) L2(S) L3(T)

R41/46 R40/44 R38 RJ RST

F R ST

CC SS1

JOG/SS2 AD2/SS3

PP RR CC

JUMPER

PDPC

DIGITAL OPERATION PANEL

DBR

FAULT

T1(U) T2(V)

T3(W)

OH OV

FLA

FLB

FLC

P24

LOW/LL RCH/UL

TOSHIBA

NORMALLY OPEN EXTERNAL FAULT SIGNAL INPUT

FAULT SIGNAL OUTPUT

OUTPUT FREQUENCY SIGNAL

FULL SCALE AT 1mA

OUTPUT CURRENT SIGNAL

+24Vdc

MULTI-FUNCTION SIGNAL OUPUT

MAX. 50mA EACH

100mA TOTAL

GND(E)

4 - 4

TOSHIBA

4.2 Selection of Main Circuit Wiring Equipment and Standard Cable Sizes

Inverter circuit breaker (FLA x 1.25) **Typical cable size (AWG)

Type form rating (A) and 460Vac control command input, signal

G2+2010 15 4 #14 G2+2015 15 5.1 #14 G2+2025 20 9.8 #14 G2+2035 20 13.8 #14 G2+2055 30 21.9 #12 G2+2080 50 31.6 #10 G2+2110 70 40 #8 G2+2160 90 60 #6 G2+2220 100 78 #4 G2+2270 125 98 #3 G2+2330 150 115 #2 G2+4015 15 2.5 #14 #14 3-core shield cable #18 G2+4025 15 4.9 #14 2-core shield cable G2+4035 15 6.9 #14

*Molded case Ampacity

(MCCB)

Amp Main power 230Vac and Frequency Other

(A) motor load power source frequency meter, circuits

ammeter

(speed reference)

#20

G2+4055 15 10.9 #14 G2+4080 30 15.8 #14 G2+4110 30 20.1 #12 G2+4160 40 30.2 #10 G2+4220 50 38.8 #8 G2+4270 70 48.8 #8 G2+4330 90 57.5 #6 G2+4400 100 74.8 #4 G2+4500 100 93.4 #3 G2+4600 125 110.7 #2

G2+4750 175 138 #1/0 G2+410K 200 178.3 #3/0 G2+412K 225 224.3 #4/0 G2+415K 300 258.8 *** 2 (#2/0) G2+420K 350 345 *** 2 (#4/0) G2+425K 400 428 *** 2(#4/0) G2+430K 600 472 *** 2(#350)

See next page for notes.

4 - 5

TOSHIBA

4.2 Selection of Main Circuit Wiring Equipment and Standard Cable Sizes (Cont'd)

* The customer supplied Molded Case Circuit Breaker (MCCB) or Magnetic Circuit

Protector (MCP) should be coordinated with the available short circuit current. The units are rated for output short circuit faults of 5000A (1 - 50 HP), 10,000A (51 - 200 HP), and 18,000A (201 - 400 HP) according to the UL 508 "Standard for Industrial Control Equipment" Table 57B.4 or CSA Standard C22.2 No.14-M1987 "Industrial Control Equipment" Table 24. The selection of breakers for this table is in accordance with 1987 NEC Article 430. The selection of these breakers takes into consideration motor starting at the low end of the output voltage specifications but does not consider the use of high efficiency motors.

* For multiple motor applications, the magnetic only MCP should be replaced by a thermal

magnetic MCCB. The MCCB should be sized according to 1.25 X (largest motor Full Load Amps) + (sum of all other motor Full Load Amps) to meet National Electric Code (NEC) or Canadian Electrical Code (CEC) requirements.

** Wire sizing is based upon NEC table 310-16 or CEC Table 2 using 75 deg C cable, an

ambient of 30 deg C, cable runs for less than 300 FT., and copper wiring for not more than three conductors in raceway or cable or earth (directly buried). The customer

should consult the NEC or CEC wire Tables for his own particular application and wire

sizing.

** For cable runs greater than 300 FT., consult the factory before installing. *** Use two parallel conductors instead of a single conductor (this will allow for the proper

wire bending radius within the cabinet). Use separate conduits for routing parallel conductors. This prevents the need for conductor derating (see note 3 this page).

Notes:

1.) Auxiliary relays used to switch inverter signals should be capable of switching

low current signals (i.e. 5mA).

2.) The inverter has internal overload protection, but the Local, National, or

Canadian Electrical Codes may require external motor overload protection.

3.) When wiring with parallel conductors, the conductors should be kept together in

phase sets with U1, V1, W1 in one conduit and parallel conductors U2, V2, W2 in another conduit. The ground conductor should be in one of these conduits.

Use separate conduits for routing incoming power, power to

CAUTION

motor, and control conductors. Use no more than three power conductors and a ground conductor per conduit.

4.3 Grounding

The inverter should be grounded in accordance with Article 250 of the National Electrical Code or Section 10 of the Canadian Electrical Code, Part I and the grounding conductor should be sized in accordance with NEC Table 250-95 or CEC, Part I Table 16.

CAUTION

Conduit is not a suitable ground for the inverter.

4 - 6

TOSHIBA

4.4 Control/Driver Board for G2+2010 through G2+2220

The following pictorial shows a layout of the major components located on the control/driver board VF3B-0100.

CN15

CN1 CN2

CN12

CN3

CN20

CN4

CN11

CN7

CN5

Do Not Adjust

RH1

CN6

RH2

Charge

LED

Do Not Adjust

JP3

JP10

CN19

See Detail 1 Page 4-11

JP2

See Terminal Block Detail Page 4-11

CP1

CN16

CP2

CP3

FL-RY

JP1

CN14

CN10

Note:

1) Potentiometer RH1 is used for control power supply stabilization. This adjustment is factory set and any ADJUSTMENT BY THE USER SHOULD NOT BE ATTEMPTED.

2) Potentiometer RH2 is used for voltage detection level bias. This adjustment is factory set and any ADJUSTMENT BY THE USER SHOULD NOT BE ATTEMPTED.

3) CP1, CP2,and CP3 are service testpoints.

4) Do not adjust JP3 and JP10.

5) Charge LED indicates charged capacitors. DO NOT TOUCH internal parts if lighted.

CN13

CN8

4 - 7

4.5 Control/Driver Board for G2+4015 through G2+4220

The following pictorial shows a layout of the major components located on the control/driver board VF3B-0101.

TOSHIBA

CN15

CN12

CN4

CN20CN3CN2CN1

CN7

CN5

CN6

RH1

Charge

LED

Do Not

RH2

Adjust

Do Not

JP3

Adjust

Do Not Adjust

JP10

CN11

CN19

CP1

CP2

CP3

See Detail 1 Page 4-11

JP2

CN16

FL-RY

JP1

CN14

CN10

See Terminal Block Detail Page 4-11

Note:

1) Potentiometer RH1 is used for control power supply stabilization. This adjustment is factory set and any ADJUSTMENT BY THE USER SHOULD NOT BE ATTEMPTED.

2) Potentiometer RH2 is used for voltage detection level bias. This adjustment is factory set and any ADJUSTMENT BY THE USER SHOULD NOT BE ATTEMPTED.

3) CP1, CP2, and CP3 are service testpoints.

4) Do not adjust JP3 and JP10.

5) Charge LED indicates charged capacitors. DO NOT TOUCH internal parts if lighted.

CN13

CN8

4 - 8

TOSHIBA

4.6 Control Board for G2+2270 through G2+2330 and G2+4270 through G2+430K

The following pictorial shows a layout of the major components located on the control board VF3C-1200.

CN4

CN5CN6

CN7

CP4

CN12

CN4B

CP1

CP3

CP2

FL-RY

CP5

CN4A

CN4C

See Detail 2 Page 4-11

JP1 JP2

CN10

Do Not Adjust

CN3CN2CN11

Charge

LED

CN20

JP4

CN1

CN8

See Terminal Block Detail Page 4-11

Note:

1) CP1, CP2, CP3, CP4, and CP5 are service testpoints.

2) Do not adjust JP4.

3) Charge LED indicates charged capacitors. DO NOT TOUCH internal parts if lighted.

4 - 9

4.7 Driver Board for G2+2270 through G2+2330 and G2+4270 through G2+430K

The following pictorial shows a layout of the major components located on the driver board 35589/VT3D-2039

Power

CN6A

CN5A

LED 1

TOSHIBA

CN11

FUSE

AC250V

CN1A

CN2A

Do Not Adjust

J21

Charge

LED 21

21RH

Do Not Adjust

CN31

CN21 CN61 CN41 CN51

CN91

22RH

CN3A

CN71

Note:

1) Potentiometer 21RH (OP) is the main circuit overvoltage detection trip set. This adjustment is factory set and any ADJUSTMENT BY THE USER SHOULD NOT BE

ATTEMPTED.

2) Potentiometer 22RH (MUV) is the main circuit undervoltage detection trip set. This adjustment is factory set and any ADJUSTMENT BY THE USER SHOULD NOT BE

ATTEMPTED.

3) Do not adjust J4 and J21.

5) Charge LED indicates charged capacitors. DO NOT TOUCH internal parts if lighted.

4 - 10

TOSHIBA

4.8 Jumper Details

10V 5V

The jumper connections for each of the printed wiring boards on Pages 4-7 through 4-9 are shown in the enlarged details below. Only jumpers JP1 and JP2 should be adjusted by the user. See Page 8-12 for jumper adjustments.

JP2

JP1

Detail 1 (Reference pages 4-7 and 4-8)

I V 10V 5V

JP1

Detail 2 (Reference page 4-9)

4.9 Control/Driver Board Terminal Block Details

The control/driver board terminal block is shown in detail below. Each of the twenty-one terminals is functionally labeled. See Pages 4-12 and 4-13 for a list of terminal functions. See sections 8.4, 8.5, and 8.6 for terminal connection applications.

Control/Driver Board Terminal Block Detail (Reference pages 4-7, 4-8, and 4-9)

LOWRCH

(UL)

FMFLA P24FLCFLB PPAM

(LL)

RR IV CC ST F R CC SSI

JP2

(SS2)(SS3)

AD2JOG

CCRST

4 - 11

TOSHIBA

4.10 Terminal Connections and Functions

Terminal Terminal functions Terminal

name location

L1, L2, L3 Connect these terminals to either a 3-phase 50Hz, 200Vac power

(R, S, T) supply or to a 3-phase 60Hz, 200 to 230Vac power supply for

models G2+2010 to G2+2330. Connect these terminals to either a 3-phase 50HZ, 400Vac power

supply or to a 3-phase 60HZ, 400 to 460Vac power supply for models G2+4015 to G2+430K.

T1, T2, T3 Connect these terminals to a 3-phase induction motor of the

(U, V, W) proper voltage.

PA, PB Connect these terminals to a regenerative discharge resistor.

FLA, FLB, FLC This form C contact changes state when a protective function has

been activated (250Vac - 2A).

P24 Unregulated 24Vdc power supply (24Vdc, 100mA maximum).

RCH(UL) Outputs a signal when the upper limit frequency is reached, when

an acc/dec is complete, or when the output frequency is within a specified range. The choice is determined by the function selection terminal RCH(UL). Terminal provides an open-collector output (50mAdc).

LOW(LL) Outputs a signal when a preset low speed or a preset lower limit is

reached. The choice is determined by the function selection of the terminal. Terminal provides an open-collector output (50mAdc max).

Bus bar

power

terminal

block

FM This terminal can be connected to an external analog frequency

meter. Use either an ammeter rated at 1mAdc at full scale or a voltmeter rated at 7.5Vdc at full scale.

AM This terminal can be connected to an external analog ammeter.

Use either an ammeter rated at 1mAdc at full scale or a voltmeter rated at 7.5Vdc at full scale.

PP Provides a 10Vdc power supply to be used with terminal RR for

remote terminal input.

RR Provides an input terminal for a 0~5Vdc or 0~10Vdc input reference

signal. Also used for wiring a 1k~10k ohm (3k ohm recommended) potentiometer to allow for remote speed control operation.

IV Input a frequency reference signal to this terminal. 0 to 5 Vdc (with

JP1 set at V), or 4 (0) to 20mAdc (with JP1 set at I)

CC This is the common end of the FM, AM, and P24 terminals.

Do not connect to GND(E).

4 - 12

Control

PWB

terminal

block

TOSHIBA

4.10 Terminal Connections and Functions (Cont'd)

Terminal Terminal functions Terminal

name location

ST With ST-CC shorted, the inverter is ready to run. With ST-CC open,

a coasting stop phases in. This terminal can be used as a run interlock.

F With F-CC shorted, a forward run is engaged. With F-CC open,

deceleration phases in for a complete stop. (ST-CC is shorted.)

R With R-CC shorted, a reverse run is engaged. With R-CC

open, deceleration phases in for a complete stop. (ST-CC is shorted.) (If both F-CC and R-CC are shorted simultaneously, a reverse run will result.)

CC This is the common end of the PP, RR, and IV terminals.

Do not connect to GND(E).

SS1 With SS1-CC shorted, a multispeed run is engaged.

JOG(SS2) With JOG-CC shorted, a jogging run is engaged: With SS2-CC

shorted, a multispeed run is effected. (See Section 8.4.3)

AD2(SS3) With AD2-CC shorted, an ACC/DEC run is engaged; or with SS3-

CC shorted, a multispeed run will result. (See Section 8.4.4)

RST With RST-CC shorted, the inverter's protective function resets.

CC This is the common return for the ST, F, R, SS1, JOG(SS2),

AD2(SS3), and RST terminals. Do not connect to GND(E). OH External fault signal input. OV Common connection for OH terminal.

GND(E) The inverter earth ground terminal.

Do not connect to common return terminal (CC)

R41/46 * Jumper to RJ when using 415V-50Hz/460V-60Hz incoming.

Do not jumper to R40/44 or R38.

Control

PWB

terminal

block

Terminal

block

Frame

screw or

lug

R40/44 * Jumper to RJ when using 400V-50Hz/440V-60Hz incoming.

Do not jumper to R41/46 or R38.

R38 * Jumper to RJ when using 380V-50Hz incoming.

Do not jumper to R41/46 or R40/44.

RJ * Common control voltage jumper terminal. Connects to R41/46 or

R40/44 or R38. Do not jumper to more than one terminal.

* Supplied only on the G2+4110 - G2+430K units.

4 - 13

Terminal

block

5.0 Features

5.1 Function Setting and Status Monitoring

· Multifunctional User-Friendly Operating Panel

· Direct Access of All Functions

· Ability to Change Function Settings Even While Motor is Running

· One Touch Status Monitoring

· Remote Operating Panel

· Ability to Reset All Functions to Initial Factory Settings

setting up for a particular application, it is usually easier to reset the inverter to factory

TOSHIBA

Commands are easily entered via the inverter's keyboard type operating panel. The operating panel enables the user to run/stop the inverter, read/change the operating function settings, and monitor the operating conditions of the inverter. All these operations are accomplished via the inverter's user-friendly software, keypad, and 7 segment LED display. See section 6 for details on the operating panel.

With the G2+, the user can directly access and change any of the built-in functions. The software was designed to make programming and set-up time extremely fast and easy. There is no need to scroll through a long list of functions or flip numerous dip switches just to set one particular function.

Accessing and setting the individual functions can be performed with or without a motor being attached. In fact, all but two of the inverter's functions can be accessed and changed while an attached motor is running.

Monitoring the inverter's operating conditions requires the pressing of a single key. Items which can be monitored include the inverter's output current and output voltage. See section 7.5 for a complete list of items.

The NEMA 4/12 operating panel can be placed up to 5M (15ft) from the inverter's chassis, without any additional electronics, simply by using an optional cable. This feature allows for the continued ease of operation should the inverter be placed inside an enclosure.

In cases where an unknown number of functions may become misadjusted when settings and start over rather than search for the misadjusted functions. Refer to "First

and Second Functions Factory Setting Overview" section 6.6 for these settings.

The example on the following page shows how easy it is to access and set a function. The standard setting mode of function 0 establishes the nominal operating frequency of the motor that is selected. This function is also used to set all functions back to their original factory settings. The example shows this is done by setting "typ" to 3.

Function Parameters

Function Function Adjustment Factory Error Ref.

No. Name Display Range Unit Set Message Page

- Frequency setting 0.1~400 Hz 0 8-6 Standard setting mode 1: 50Hz motor 3

0 3: Factory set

Maximum frequency 30 to 400 Hz 80 8-21

2: 60Hz motor 8-21

5 - 1

TOSHIBA

5.1 Function Settings and Status Monitoring (Cont'd)

V/F Characteristics of the Standard Setting Mode

"tYP=1"

General purpose

50Hz setting

100%

Output voltage

Output frequency

KEY ACTION DISPLAY

MON

50Hz

Assume the inverter is in the monitor mode and not running.

The inverter is now in the function mode and has accessed Function #0.

100%

Output voltage

"tYP=2"

General purpose

60Hz setting

Output frequency

60Hz

100%

Output voltage

"tYP=3"

Standard setting

upon shipment

Output frequency

80Hz

Displays the value currently set for "tYP". When reading

READ

WRT

this function and only this function the value displayed will always be zero.

Resets all 96 built-in functions back to factory settings.

Used in cases where starting over is easier than searching for misadjusted functions.

5.2 "96" Built-in Functions for Complete Operating Control

The G2+ inverters have a wide variety of operating functions with each function having a wide adjustment range. To the user, this means that almost any application can be controlled to produce maximum output at minimum cost. For ease of programming,

functions are classified into first and second functions. See the Factory Overview

Chart on page 6-7 for a complete list of the Built-in Functions.

5 - 2

TOSHIBA

5.3 Voltage Matching

5.3.1 Proportional Output Voltage (Standard)

This feature allows programming the inverter to deliver an output voltage that is an exact percentage of the input voltage. The output voltage can range from 0% to 100% of the input voltage. The word "proportional" comes from the fact that if the input voltage level rises or falls during operation, the output voltage follows in direct proportion. The following examples illustrate this feature.

Function Parameters

Function Function Adjustment Factory Error Ref.

No. Name Display Range Unit Set Message Page

Output voltage adjustment 0 to 100 (Option: 0 to 120) % 100 8-27

2ND

4 0: Non DBR

Dynamic brake resisitor 1: DBR, No OLr detection (*1 pg 6-10) 0 8-27

Auto deceleration on the 0: On 0 8-27 : Pb=0 1: Off

Voltage

2: DBR, OLr detection (*1 pg 6-10)

Example 1

Voltage

260V 230V 200V

Power supply 230V

Time

Note:

226V

Input

G2+

Proportional Output

Voltage (P.Out)

Output

200V 174V

Time

set to 87%

Example 2

230V

G2+

Motor rated at 230V

G2+

Motor rated at 200V

For ease of identification the inverters are listed in horsepower. However the real determining factor, when sizing an inverter, is the rated current capability. Therefore, the user must be aware that a reduction in motor voltage means higher currents will be required.

60 80Hz

200V

60 80Hz

CAUTION

Be sure that the inverter's rated current capability is always greater than the total current required.

5 - 3

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