Toshiba TB 6560 HQ Service Manual

www.DataSheet4U.com
TOSHIBA BiCD Integrated Circuit Silicon Monolithic
y
Preliminar
TB6560HQ,TB6560FG
Stepping Motor Driver IC
The TB6560HQ/FG is a PWM chopper-type sinusoidal micro-step bipolar stepping motor driver IC. It supports both 2-phase/1-2-phase/W1-2-phase/2W1-2-phase excitation mode and forward/reverse mode and is capable of low-vibration, high-performance drive of 2-phase bipolar type stepping motors using only a clock signal.
Features
Single-chip bipolar sinusoidal micro-step stepping motor driver
Uses high withstand voltage BiCD process: Ron (upper  lower) = 0.6 Ω (typ.)
Forward and reverse rotation control available
Selectable phase drive (2, 1-2, W1-2, and 2W1-2)
High output withstand voltage: V
High output current: I
FG: 2.5 A (peak)
Packages: HZIP25-P-1.27/HQFP64-P-1010-0.50
Built-in input pull-down resistor: 100 k (typ.)
Output monitor pin equipped: MO current (I
Equipped with reset and enable pins
Built-in overheat protection circuit
= HQ: 3.5 A (peak)
OUT
CEO
= 40 V
(max) = 1 mA)
MO
TB6560HQ
TB6560FG
Weight: HZIP25-P-1.27: 9.86 g (typ.) HQFP64-P-1010-0.50: 0.26 g (typ.)
TB6560HQ/FG
The TB6560HQ/FG is a Pb-free product. The following conditions apply to solderability: *Solderability
1. Use of Sn-63Pb solder bath
*solder bath temperature = 230°C *dipping time = 5 seconds *number of times = once *use of R-type flux
2. Use of Sn-3.0Ag-0.5Cu solder bath
*solder bath temperature = 245°C *dipping time = 5 seconds *the number of times = once *use of R-type flux
*: Since this product has a MOS structure, it is sensitive to electrostatic discharge. These ICs are highly sensitive to
electrostatic discharge. When handling them, please be careful of electrostatic discharge, temperature and humidity conditions.
1
2006-05-31
Block Diagram
+
r
r
TB6560HQ/FG
M1
M2
CW/CCW
CLK
RESET
ENABLE
DCY1
DCY2
OSC
23/36
22/35
21/33
3/45
5/48
4/47
25/39
24/38
7/53
Input
circuit
OSC
VDD
Protect MO
Overheat protection
circuit
Current selector
circuit A
Decode
Decode
VMA
18/25, 26 17/2319/2820/30, 31
Bridge
driver A
Bridge
driver B B
OUT_AP
16/19, 20
13/10, 11
OUT_AM
14/13, 14, 15
8/55, 56
12/6, 7
9/61, 62
OUT_BM
NFA
V
MB
OUT_BP
NFB
Maximum current
setting circuit
TQ1 TQ2
Current selector
circuit B
+
15/166/50, 51
SGND PGNDA PGNDB
TB6560HQ/TB6560FG
11/2, 3, 4
10/1 1/42 2/43
2
2006-05-31
Pin Functions
TB6560HQ/FG
Pin No.
HQ FG
1 42 Input TQ2 Torque setting input (current setting) (built-in pull-down resistor)
2 43 Input TQ1
3 45 Input CLK Step transition, clock input (built-in pull-down resistor)
4 47 Input ENABLE H: Enable; L: All output OFF (built-in pull-down resistor)
5 48 Input
6 50/51 SGND Signal ground (control side) (Note 1)
7 53 OSC Connects to and oscillates CR. Output chopping.
8 55/56 Input VMB Motor side power pin (B phase side) (Note 1)
9 61/62 Output OUT_BM OUT_B output (Note 1)
10 1 PGNDB
11 2/3/4 ⎯ N
12 6/7 Output OUT_BP
13 10/11 Output OUT_AM
14 13/14/15 ⎯ N
15 16 PGNDA
16 19/20 Output OUT_AP OUT_A output (Note 1)
17 23 Output MO Initial state detection output. ON when in initial state (open drain).
18 25/26 Input VMA Motor side power pin (A phase side) (Note 1)
19 28 Output Protect When TSD, ON (open drain). Normal Z.
20 30/31 Input VDD Control side power pin. (Note 1)
21 33 Input CW/CCW
22 35 Input M2 Excitation mode setting input (built-in pull-down resistor)
23 36 Input M1 Excitation mode setting input (built-in pull-down resistor)
24 38 Input DCY2 Current Decay mode setting input (built-in pull-down resistor)
25 39 Input DCY1 Current Decay mode setting input (built-in pull-down resistor)
I/O Symbol Functional Description
Torque setting input (current setting) (built-in pull-down resistor)
L: Reset (output is reset to its initial state) (built-in pull-down resistor)
Power ground
B channel output current detection pin (resistor connection). Short the two pins for FG. (Note 1)
OUT_B output (Note 1)
OUT_A output (Note 1)
A channel output current detection pin (resistor connection). Short the two pins for FG. (Note 1)
Power ground
Forward/Reverse toggle pin. L: Forward; H: Reverse (built-in pull-down resistor)
RESET
FB
FA
HQ: No Non-connection (NC)
FG: Other than the above pins, all are NC
(Since NC pins are not connected to the internal circuit, a potential can be applied to those pins.)
All control input pins: Pull-down resistor 100 k (typ.)
Note 1: If the FG pin number column indicates more than one pin, the indicated pins should be tied to each other at
a position as close to the pins as possible. (The electrical characteristics of the relevant pins in this document refer to those when they are handled in that way.)
<Terminal circuits>
Input pins (M1, M2, CLK, CW/CCW, ENABLE and RESET)
VDD
100
100 k
Output ins (MO, PROTECT)
100
3
2006-05-31
TB6560HQ/FG
>
Absolute Maximum Ratings
(Ta = 25°C)
Characteristic Symbol Rating Unit
V
Power supply voltage
Output current Peak
HQ 3.5
FG
MO drain current I
Input voltage V
DD
V
MA/B
I
O (PEAK)
(MO)
IN
HQ
Power dissipation
P
D
FG
Operating temperature T
Storage temperature T
opr
stg
Note 1: Ta = 25°C, No heat sink.
Note 2: Ta = 25°C, with infinite heat sink (HZIP25).
Note 3: Ta = 25°C, with soldered leads.
6
V
40
A/phase
2.5
1 mA
5.5
V
5 (Note 1)
43 (Note 2)
W
1.7 (Note 3)
4.2 (Note 4)
30 to 85 °C
55 to 150 °C
Note 4: Ta = 25°C, when mounted on the board (4-layer board).
Susceptible to the board layout and the mounting conditions.
Operating Range
(Ta = −20 to 85°C)
Characteristic Symbol Test Condition Min Typ. Max Unit
Power supply voltage
Output current
HQ 3
FG
Input voltage V
Clock frequency f
OSC frequency f
V
V
I
DD
MA/B
OUT
IN
CLK
OSC
V
MA/B
4.5 5.0 5.5 V
VDD 4.5 ⎯ 26.4 V
A
⎯ 1.5
0 5.5
V
15 kHz
600 kHz
4
2006-05-31
TB6560HQ/FG
Electrical Characteristics
Characteristic Symbol
Input voltage
Input hysteresis voltage V
High V
Low V
(Ta = 25°C, VDD = 5 V, VM = 24 V)
IN (H)
IN (L)
1
H
Test
Circuit
1
M1, M2, CW/CCW, CLK, ENABLE, DECAY, TQ1, TQ2, ISD
Test Condition Min Typ. Max Unit
RESET
2.0 V
,
0.2 0.8
400 mV
DD
M1, M2, CW/CCW, CLK, RESET ,
Input current
I
IN (H)
I
IN (L)
ENABLE, DECAY, TQ1, TQ2, ISD V
= 5.0 V
IN
1
Built-in pull-down resistor
= 0 V 1
V
IN
30 55 80
Output open,
I
DD1
Consumption current VDD pin
Consumption current VM pin
I
DD2
I
DD3
I
DD4
IM1 RESET : H/L, ENABLE: L 0.5 1
I
Output channel margin of error ∆V
V
NFHH
V
VNF level Level differential
Minimum clock pulse width t
NFHL
V
NFLH
V
NFLL
W (CLK)
M2
O
TQ1 = L, TQ2 = H 47 50 55 TQ1 = H, TQ2 = L 70 75 80
RESET : H, ENABLE: H
3 5
(2, 1-2 phase excitation)
Output open,
1
RESET : H, ENABLE: H
3 5
(W12, 2W1-2 phase excitation)
RESET : L, ENABLE: L 2 5
RESET : H, ENABLE: L 2 5
1
RESET : H/L, ENABLE: H 0.7 2
B/A, C
= 0.0033 µF 5 5 %
OSC
TQ1 = H, TQ2 = H 10 20 30
= L, TQ2 = L 100
TQ1
⎯ 100 ⎯ ns
MO output residual voltage VOL MO IOL = 1 mA 0.5 V
TSD TSD ⎯ (Design target value) 170 °C
TSD hysteresis TSDhys (Design target value) 20 °C
Oscillating frequency f
C = 330 pF 60 130 200 kHz
OSC
V
µA
mA
mA
%
5
2006-05-31
TB6560HQ/FG
Electrical Characteristics
Output Block
Characteristic Symbol
HQ
Output ON resistor
FG
2W1-2­phase excitation
2W1-2­phase excitation
2W1-2­phase excitation
2W1-2­phase excitation
2W1-2­phase excitation
2W1-2­phase
A-B chopping current (Note)
excitation
2W1-2­phase excitation
2W1-2­phase excitation
2-phase excitation
Reference voltage V
Output transistor switching characteristics
Delay time
Output leakage current
W1-2­phase excitation
1-2­phase excitation
θ = 1/8 93 98 100
W1-2­phase
θ = 2/8 87 92 97
excitation
θ = 3/8 78 83 88
W1-2­phase excitation
1-2­phase excitation
θ = 5/8 51 56 61
W1-2­phase
θ = 6/8 33 38 43
excitation
θ = 7/8 15 20 25
Upper side I
Lower side I
(Ta = 25°C, VDD = 5 V, VM = 24 V)
Circuit
Ron
Ron
Ron
Ron
U1H
L1H
U1F
L1F
Vector
NF
t
r
t
f
t
pLH
t
pLH
t
pHL
LH
LL
Test
4
7
6 VM = 40 V
Test Condition Min Typ. Max Unit
I
= 1.5 A
OUT
I
= 1.5 A
OUT
θ = 0 ⎯ 100 ⎯
= L, TQ2 = L
TQ1
θ = 4/8 66 71 76
TQ1, TQ2 OSC
= L (100%)
= 100 kHz
RL = 2 , VNF = 0 V, C
= 15 pF
L
RESET to output 0.1
ENABLE to output
0.3 0.4
0.3 0.4
0.35 0.5
0.35 0.5
100
450 500 550 mV
0.1
0.1
0.3
⎯ 0.2 ⎯ ⎯ ― 1 ― 1
%
µs
µA
Note: Maximum current (θ = 0): 100%
6
2006-05-31
Description of Functions
1. Excitation Settings
You can use the M1 and M2 pin settings to configure four different excitation settings. (The default is 2-phase excitation using the internal pull-down.)
Input
M2 M1
L L 2-phase
L H 1-2-phase
H L W1-2-phase
H H 2W1-2-phase
2. Function
When the ENABLE signal goes Low level, it sets an OFF on the output. The output changes to the Initial mode shown in the table below when the CLK and CW/CCW pins are irrelevant.
Input
CLK CW/CCW RESET ENABLE
L H H CW
H H H CCW
X X L H Initial mode
X X X L Z
TB6560HQ/FG
Mode
(Excitation)
RESET signal goes Low level. In this mode, the status of the
Output Mode
X: Don’t care
3. Initial Mode
When RESET is used, the phase currents are as follows. In this instance, the MO pin is L (connected to open drain).
Excitation Mode A Phase Current B Phase Current
2-phase 100% 100%
1-2-phase 100% 0%
W1-2-phase 100% 0%
2W1-2-phase 100% 0%
4. Current Decay Settings
Output is generated by four PWM blasts; 25% decay is created by inducing decay during the last blast in Fast mode; 50% decay is created by inducing decay during the last two blasts in Fast mode; and 100% decay is created by inducing all four blasts in Fast mode. If there is no input with the pull-down resistor connection then the setting is Normal.
Dcy2 Dcy1 Current Decay Setting
L L Normal 0%
L H 25% Decay
H L 50% Decay
H H 100% Decay
7
2006-05-31
5. Torque Settings (Current Value)
The current ratio used in actual operations is determined in regard to the current setting due to resistance. Configure this for extremely low torque scenarios such as when Weak Excitation mode is stopped. If there is no input with the pull-down resistor connection then the setting is 100% tor qu e.
TQ2 TQ1 Current Ratio
L L 100%
L H 75%
H L 50%
H H
6. Protect and MO (Output Pins)
You can configure settings from the receiving side by using an open-drain connection for the output pins and making the pull-up voltage variable. When a given pin is in its designated state it will go ON and output at Low level.
Pin State Protect MO
TB6560HQ/FG
20%
(weak excitation)
Low Overheat protection operation Initial state
Z Normal operation Other than initial state
7. OSC
Output chopping waves are generated by connecting the condenser and having the CR oscillate. The values are as shown below (roughly: ± 30% margin of error).
Condenser Oscillating Frequency
1000 pF 44 kHz
330 pF 130 kHz
100 pF 400 kHz
Open-drain connection
8
2006-05-31
Relationship between Enable, RESET and Output (OUT and MO)
Ex-1: ENABLE 1-2-Phase Excitation (M1: H, M2: L)
CLK
ENABLE
RESET
MO
(%) 100
71
TB6560HQ/FG
CW
71
100
0
t
0
t1 t2 t
3
t
7
t
8t9t10
t11 t12 OFF
IA
The ENABLE signal at Low level disables only the output signals. Internal logic functions proceed in accordance with input clock signals and without regard to the ENABLE signal. Therefore output current is initiated by the timing of the internal logic circuit after release of disable mode.
Ex-2:
RESET
1-2-Phase Excitation (M1: H, M2: L)
CLK
ENABLE
RESET
MO
(%)
100
71
CW
71
100
0
t
0t1
t2 t
When the
IA
RESET signal goes Low level, output goes Initial state and the MO output goes Low level (Initial
state: A Channel output current is 100%).
Once the
RESET signal returns to High level, output continues from the next state after Initial from the
next raise in the Clock signal.
3
t
2t3
t
4
5
t7 t8 t
t
6
9
2006-05-31
2-Phase Excitation (M1: L, M2: L, CW Mode)
CW
CLK
MO
(%) 100
TB6560HQ/FG
IA
I
B
0
100
(%) 100
0
100
t1 t2 t3 t
t
0
t4 t5t
6
1-2-Phase Excitation (M1: H, M2: L, CW Mode)
CW
CLK
MO
(%) 100
71
7
71
100
(%) 100
71
71
100
0
0
t1 t2 t3 t
t
0
t4 t5t
7t8
6
IA
IB
10
2006-05-31
W1-2-Phase Excitation (M1: L, M2: H, CW Mode)
CLK
MO
(%) 100
92
71
38
0
I
A
38
TB6560HQ/FG
CW
71
92
100
(%) 100
92
71
38
0
I
B
38
71
92
100
t0 t1 t2t3 t
t4 t5t
6
t
7
8
10t11
t12 t13 t9t
t14 t15t
16
11
2006-05-31
2W1-2-Phase Excitation (M1: H, M2: H, CW Mode)
CLK
MO
(%)
100
98 92
83
71
56
38
20
I
20
38
56
71
83
92
98
100
0
A
TB6560HQ/FG
CW
(%)
100
98 92
83
71
56
38
IB
20
20
38
56
71
83
92
98
100
0
t
0 t1 t2 t3
t
t4t5 t
t6
7 t8
t9 t10t
11
12t13
t
14
t15t
t17t
16
23
t19t20t21t22t
18
t27 t28 t24 t25 t26 t29 t30t31t
32
12
2006-05-31
<Input Signal Example>
CK
MO
M1
M2
RESET
(%)
100
91
71.4
40
I
A
0
40
TB6560HQ/FG
71.4
91
100
1-2-phase excitation
W1-2-phase excitation
It is recommended that M1 and M2 signals be changed after setting the RESET signal Low during the Initial state (MO is Low). Even when the MO is Low, changing the RESET signal without setting the RESET signal Low may cause the discontinuity in the current waveform.
13
2006-05-31
1. Current Waveform and Settings of Mixed Decay Mode
You can configure the points of the current’s shaped width (current’s pulsating flow) using 1-bit input in
Decay mode for constant-current control.
“NF” refers to the point at which the output current reaches its setting current value and “RNF” refers to
the monitoring timing of the setting current.
The smaller the MDT value, the smaller the current ripple (current wave peak), and the current’s decay
capability will fall.
f
chop
OSC Pin Internal Waveform
Setting Current Value
TB6560HQ/FG
Normal Mode
25% Decay Mode
50% Decay Mode
NF
Charge mode NF: Setting current value reached Slow mode
Current monitoring (When setting current value > Output
current) Charge mode
Setting Current Value
NF
Charge mode NF: Setting current value reached Slow mode
Mixed decay timing Fast mode Current monitoring
(When setting current value > Output current) Charge mode
Setting Current Value
NF
MDT
MDT
RNF
RNF
100% Decay Mode
Charge mode NF: Setting current value reached Slow
Mixed decay timing Fast mode Current monitoring
mode
(When setting current value > Output current) Charge mode
Setting Current Value
NF
Charge mode NF: Setting current value reached Fast mode
Current monitoring (When setting current value > Output
current) Charge mode
14
RNF
RNF
2006-05-31
2. Current Control Modes (Decay Mode effect)
Direction in which current value increases (sine wave)
TB6560HQ/FG
Setting Current
Value
Slow Slow
Setting Current Value
Fast Charge
FastCharge
Direction in which sine wave decreases (when a high decay ratio (MDT%) is used in Mixed Decay mode)
Slow Slow
Setting Current Value
Charge
Fast
Charge
Fast
Setting Current Value
Slow
Fast
Charge
Since the current’s rate of decay is fast, its compliance with the setting current value is also fast.
Slow
Charge
Slow
Slow
Fast
Fast
Charge
Fast
Direction in which sine wave decreases (when a low decay ratio (MDT%) is used in Mixed Decay mode)
Since the current’s rate of decay is slow, its compliance with the setting current value takes a long time (or may not follow at all).
Setting Current Value
Charge
Slow
Fast
Charge
Slow
Fast
Setting Current Value
Slow
Fast
Slow
Fast
During Mixed Decay mode and Fast Decay mode, if the setting current value < output current at RNF: current monitoring point, the Charge mode at the next chopping cycle will disappear and the pattern will change to Slow Fast Mode (Slow Fast occurs at MDT). (In reality, a charge is applied momentarily to confirm the current.)
Note: These figures are intended for illustrative purposes only. If designed more realistically, they would show
transient response curves.
15
2006-05-31
3. Mixed Decay Mode Waveform (Current Waveform)
TB6560HQ/FG
f
f
chop
OSC Pin Internal Waveform
I
OUT
Setting Current Value
25% Mixed Decay Mode
NF
MDT (Mixed Decay Timing) Points
Setting Current
When the NF points come after mixed decay timing
f
f
chop
I
OUT
MDT (Mixed Decay Timing) Points
Setting current value
chop
NF
Value
RNF
Switches to Fast mode after Charge mode
chop
NF
Setting Current Value
25% Mixed Decay Mode
NF
RNF
CLK Signal Input
When the output current value > Setting current value in mixed decay mode
f
Setting Current Value
I
OUT
25% MIXED DECAY MODE
NF
f
chop
RNF
f
chop
Setting Current
Value
MDT (Mixed Decay Timing) Points
RNF
chop
RNF
NF
CLK Signal Input
*: Even if the output current rises above the setting current at the RNF point, a charge is applied momentarily to
confirm the current.
16
2006-05-31
TB6560HQ/FG
4. Fast Decay Mode Waveform
After the current value set by RNF, torque or other means is attained, the output current to load will
make the transition to full regenerative mode.
f
chop
Setting Current Value
I
OUT
Transition to Charge mode for a brief moment
Fast Decay Mode (100% Decay Mode)
RNF
Setting Current Value
NF
RNF
Since the setting current value > output current, charge mode NF Fast Decay mode transition will take place at even the next cycle.
RNF
CLK Signal Input
17
2006-05-31
5. CLK Signal and Internal CR CK Output Current Waveform (when the CLK signal is input in the middle of Slow mode)
25% Mixed Decay Mode
TB6560HQ/FG
OSC Pin Internal Waveform
Setting Current Value
I
OUT
f
chop
NF
f
chop
Setting
Current
Value
MDT
RNF
NF
f
chop
MDT
RNF
CLK Signal Input
The CR counter is reset here.
Transition to Charge mode for a brief moment
When the CLK signal is input, the Chopping Counter (OSC Counter) is forcibly reset at the timing of the
OSC.
As a result, the response to input data is fast in comparison to methods that don’t reset the counter. The delay time is one OSC cycle: 10 µs @100 kHz Chopping using the Logic Block logic value. After the OSC Counter is reset by CLK signal input, the transition is invariably made to Charge mode
for a brief moment to compare the current.
Note: Even in Fast Decay Mode, the transition is invariably made to Charge mode for a brief moment to
compare the current.
18
2006-05-31
6. CLK Signal and Internal OSC Output Current Waveform (when the CLK signal is input in the middle of Charge mode)
25% Mixed Decay Mode
TB6560HQ/FG
OSC Pin Internal Waveform
Setting Current Value
I
OUT
f
chop
f
chop
MDT
NF
Setting Current Value
RNF
f
chop
MDT
RNF
CLK Signal Input
The OSC Counter is reset here.
Transition to Charge mode for a brief moment
19
2006-05-31
7. CLK Signal AND Internal OSC Output Current Waveform (when the CLK signal is input in the middle of Fast mode)
25% Mixed Decay Mode
TB6560HQ/FG
OSC Pin Internal Waveform
Setting Current Value
I
OUT
NF
f
chop
Setting Current Value
f
chop
MDT
NF
RNF
f
chop
MDT
RNF
CLK Signal Input
The OSC Counter is reset here.
Transition to Charge mode for a brief moment
20
2006-05-31
TB6560HQ/FG
8. Internal OSC Output Current Waveform when Setting Current is Reverse (when the CLK signal is input using 2-phase excitation)
25% Mixed Decay Mode
Setting Current Value
I
OUT
f
chop
f
chop
0
f
chop
RNF
NF
RNF
MDT
NF
Setting Current Value
CLK Signal Input
The OSC Counter is reset here.
21
2006-05-31
TB6560HQ/FG
Current Draw-out Path when ENABLE is Input in Mid Operation
When all the output transistors are forced OFF during Slow mode, the coil energy is drawn out in the
following modes:
Note: Parasitic diodes are indicated on the designed lines. However, these are not normally used in Mixed
Decay mode.
U1
ON
OFF
L1
V
M
Note
Load
RNF
PGND
Charge Mode
U2
OFF
ON
L2
U1
OFF
ON
L1
VM
U2
Note
Load
R
NF
PGND
Slow Mode Force OFF Mode
OFF
ENABLE is input
L2
ON
U1
OFF
L1
OFF
RNF
V
M
Note
Load
PGND
As shown in the figure above, an output transistor has parasitic diodes.
Normally, when the energy of the coil is drawn out, each transistor is turned ON and the power flows in the opposite-to-normal direction; as a result, the parasitic diode is not used. However, when all the output transistors are forced OFF, the coil energy is drawn out via the parasitic diode.
U2
OFF
L2
OFF
22
2006-05-31
Output Stage Transistor Operation Mode
TB6560HQ/FG
U1
ON
OFF
L1
V
M
U2
Note
Load
RNF
PGND
Charge Mode Slow Mode Fast Mode
OFF
ON
L2
U1
OFF
ON
L1
VM
Note
Load
R
NF
PGND
Output Stage Transistor Operation Functions
U2
OFF
L2
ON
U1
OFF
L1
ON
RNF
V
M
Note
Load
U2
ON
L2
OFF
PGND
CLK U1 U2 L1 L2
CHARGE ON OFF OFF ON
SLOW OFF OFF ON ON
FAST OFF ON ON OFF
Note: The above chart shows an example of when the current flows as indicated by the arrows in the above figures.
If the current flows in the opposite direction, refer to the following chart:
CLK U1 U2 L1 L2
CHARGE OFF ON ON OFF
SLOW OFF OFF ON ON
FAST ON OFF OFF ON
Upon transitions of above-mentioned functions, a dead time of about 300 ns is inserte d respectively.
23
2006-05-31
Measurement Waveform
t
CLK
V
M
CLK
t
pLH
TB6560HQ/FG
t
50%
t
pHL
CLK
90% 90%
50%
GND
10%
tr t
10%
f
Figure 1 Timing Waveforms and Names
OSC-Charge DELAY:
The conversion from the OSC waveform to the internal OSC waveform is done by recognizing the level of chopping wave. The voltages of 2 V or above are considered as a High level, and voltages of 0.5 V or below are considered as a Low level as designed values. However, there is a response delay and that there occurs the peak-to-peak voltage variation.
2 V
OSC
Waveform
0.5 V
OSC Pin Internal Waveform
Figure 2 Timing Waveforms and Names (CR and Output)
24
2006-05-31
Power Dissipation
TB6560HQ
TB6560HQ/FG
25
2006-05-31
1. How to Turn on the Power
Turn on VDD. When the voltage has stabilized, turn on V In addition, set the Control Input pins to Low when inputting the power. (All the Control Input pins are pulled down internally.) Once the power is on, the CLK signal is received and excitation advances when excitation is output when ENABLE goes high. If only only the internal counter will advance. Likewise, if only ENABLE goes high, excitation won't advance even if the CLK signal is input and it will remain in the initial state. The following is an example:
<Recommended Control Input Sequence>
CLK
TB6560HQ/FG
.
MA/B
RESET goes high and
RESET goes high, excitation won't be output and
OUT
H
L
H
L
H
L
ZOutput current setting
Internal current setting: Invariable
Output OFF
RESET
ENABLE
Internal current Setting
2. Calculating the Setting Current
To perform constant-current operations, it is necessary to configure the base current using an external resistor. If the voltage on the N
(B) pin is 0.5 V (with a torque of 100%) or greater, it will not charge.
FA
Ex.: If the maximum current value is 1 A, the external resistance will be 0.5 W.
3. PWM Oscillator Frequency (External Condenser Setting)
An external condenser connected to the OSC pin is used to internally generate a saw tooth waveform. PWM is controlled using this frequency. Toshiba recommends 100 to 3300 pF for the capacitance, taking variations between ICs into consideration. Approximation: f
osc
= 1/(C
× 1.5 × (10/C
osc
+ 1)/66) × 1000 kHz
osc
4. Power Dissipation
The IC power dissipation is determined by the following equation:
P = V
× IDD + I
DD
× Ron × 2 drivers
OUT
The higher the ambient temperature, the smaller the power dissipation. Check the PD-Ta curve, and be sure to design the heat dissipation with a sufficient margin.
5. Heat Sink Fin Processing
The IC fin (rear) is electrically connected to the rear of the chip. If current flows to the fin, the IC will malfunction. If there is any possibility of a voltage being generated between the IC GND and the fin, either ground the fin or insulate it.
OutputZ
Internal current setting: Variable
26
2006-05-31
6. Thermal Protection
When the temperature reaches 170°C (as standard value), the thermal protection c ircuit is activated switching the output to off. There is a variation of plus or minus about 20°C in the temperature that triggers the circuit operation.
TB6560HQ/FG
27
2006-05-31
TB6560HQ/FG
3.3 V or
5.0 V
MCU
or
External
input
10 µF5 V 1 µF
CLK
RESET
ENABLE
M1
M2
CW/CCW
DCY1
DCY2
TQ1
TQ2
Protect
MO
R1 R2
VDD VMA V
Logic
Current
Control
100 pF
NFCompA
OSC
400 kHz
H-SW A
H-SW B
SGND PGND
MB
NFCompB
1 µF 47 µF 24 V
OUTAP
NFA
N
FB
0.5
OUTAM
OUTBP
OUTBM
: IOUTmax = 1.0 A
M
RNFA
RNFB
28
2006-05-31
Package Dimensions
TB6560HQ/FG
Weight: 9.86 g (typ.)
29
2006-05-31
Package Dimensions
TB6560HQ/FG
Weight: 0.26 g (typ.)
Note: The rear heat sink block will be 5.5 mm × 5.5 mm. (PROVISIONAL)
30
2006-05-31
TB6560HQ/FG
RESTRICTIONS ON PRODUCT USE
The information contained herein is subject to change without notice. 021023_D
TOSHIBA is continually working to improve the quality and reliability of its products. Nevertheless, semiconductor
devices in general can malfunction or fail due to their inherent electrical sensitivity and vulnerability to physical stress. It is the responsibility of the buyer, when utilizing TOSHIBA products, to comply with the standards of safety in making a safe design for the entire system, and to avoid situations in which a malfunction or failure of such TOSHIBA products could cause loss of human life, bodily injury or damage to property. In developing your designs, please ensure that TOSHIBA products are used within specified operating ranges as set forth in the most recent TOSHIBA products specifications. Also, please keep in mind the precautions and conditions set forth in the “Handling Guide for Semiconductor Devices,” or “TOSHIBA Semiconductor Reliability Handbook” etc.
The TOSHIBA products listed in this document are intended for usage in general electronics applications (computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These TOSHIBA products are neither intended nor warranted for usage in equipment that requires extraordinarily high quality and/or reliability or a malfunction or failure of which may cause loss of human life or bodily injury (“Unintended Usage”). Unintended Usage include atomic energy control instruments, airplane or spaceship instruments, transportation instruments, traffic signal instruments, combustion control instruments, medical instruments, all types of safety devices, etc. Unintended Usage of TOSHIBA products listed in this document shall be made at the customer’s own risk.
The products described in this document shall not be used or embedded to any downstream products of which manufacture, use and/or sale are prohibited under any applicable laws and regulations. 060106_Q
021023_A
021023_B
060116EBA
The information contained herein is presented only as a guide for the applications of our products. No responsibility is assumed by TOSHIBA for any infringements of patents or other rights of the third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of TOSHIBA or others.
The products described in this document are subject to the foreign exchange and foreign trade laws.
021023_C
31
021023_E
2006-05-31
Loading...