Toshiba RAV-SM802CT-E, RAV-SM563AT-E, RAV-SM562CT-E, RAV-SM562BT-E, RAV-SM1402CT-E User Manual 2

FILE NO. A06-010

Revised : Mar. 2007

SERVICE MANUAL/INTEGRATION

AIR-CONDITIONER

SPLIT TYPE

INDOOR UNIT

<DIGITAL INVER TER>
RAV-SM563UT-E RAV-SM562BT-E RAV-SM562CT-E

RAV-SM803UT-E RAV-SM802BT-E RAV-SM802CT-E
RAV-SM1103UT-E RAV-SM1102BT-E RAV-SM1102CT-E
RAV-SM1403UT-E RAV-SM1402BT-E RAV-SM1402CT-E

<SUPER DIGITAL INVERTER>
RAV-SP1102UT-E

OUTDOOR UNIT

<DIGITAL INVERTER>
RAV-SM563AT-E RAV-SM803AT-E RAV-SM1103AT-E RAV-SM1403AT-E

<SUPER DIGITAL INVERTER>
RAV-SP562AT-E RAV-SP802AT-E RAV-SP1102AT-E RAV-SP1402AT-E

R410A

PRINTED IN JAPAN, Mar.,2007 ToMo

ADOPTION OF NEW REFRIGERANT

This Air Conditioner is a new type which adopts a new refrigerant HFC (R410A) instead of the conventional
refrigerant R22 in order to prevent destruction of the ozone layer.

WARNING

Cleaning of the air filter and other parts of the air filter involves dangerous work in high places, so be sure to
have a service person do it. Do not attempt it yourself. The cleaning diagram for the air filter is there for the
service person, and not for the customer.

NOTE

A direct current motor is adopted for indoor fan motor in the Concealed Duct Standard Type air conditioner.
Caused from its characteristics, a current limit works on the direct current motor. When replacing the high­performance filter or when opening the service board, be sure to stop the fan. If an above action is executed
during the fan operation, the protective control works to stop the unit operation, and the check code “P12”
may be issued. However it is not a trouble. When the desired operation has finished, be sure to reset the
system to clear “P12” error code using the leak breaker of the indoor unit. Then push the operation stop
button of the remote controller to return to the usual operation.

CONTENTS

SAFETY CAUTION ............................................................................................ 4

1. SPECIFICATIONS......................................................................................... 9

1-1. Indoor Unit........................................................................................................... 9

1-2. Outdoor Unit...................................................................................................... 17

1-3. Operation Characteristic Curve....................................................................... 19

2. AIR DUCTING WORK ................................................................................. 22

2-1. Static Pressure Characteristics of Each Model ............................................. 22

3. CONSTRUCTION VIEWS (EXTERNAL VIEWS)......................................... 24

3-1. Indoor Unit......................................................................................................... 24

3-2. Outdoor Unit...................................................................................................... 28

4. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM ................................ 31

4-1. Indoor Unit/Outdoor Unit ................................................................................. 31

5. WIRING DIAGRAM ..................................................................................... 39

5-1. Indoor Unit......................................................................................................... 39

5-2. Outdoor Unit (Wiring Diagram)........................................................................ 42

6. SPECIFICATIONS OF ELECTRICAL PARTS............................................. 46

6-1. Indoor Unit......................................................................................................... 46

6-2. Outdoor Unit...................................................................................................... 48

6-3. Accessory Separate Soldparts ........................................................................ 50

– 2 –

7. REFRIGERANT R410A .............................................................................. 51

7-1. Safety During Installation/Servicing ............................................................... 51

7-2. Refrigerant Piping Installation....................................................................... 51

7-3. Tools .................................................................................................................. 55

7-4. Recharging of Refrigerant................................................................................ 55

7-5. Brazing of Pipes................................................................................................ 56

7-6. Instructions for Re-use Piping of R22 or R407C ............................................ 58

8. CONTROL BLOCK DIAGRAM ................................................................... 61

8-1. Indoor Control Cir cuit....................................................................................... 61

8-2. Control Specifications...................................................................................... 62

8-3. Indoor Print Circuit Board................................................................................ 70

9. CIRCUIT CONFIGURATION AND CONTROL SPECIFICATIONS ............. 71

9-1. Indoor Control Cir cuit....................................................................................... 71

9-2. Outdoor Controls.............................................................................................. 71

10. TROUBLESHOOTING............................................................................... 80

10-1. Summary of Troubleshooting........................................................................... 80

10-2. Check Code List................................................................................................ 82

10-3. Error Mode Detected by LED on Outdoor P.C. Board .................................... 85

10-4. Troubleshooting Procedure f or Each Check Code......................................... 86

11. REPLACEMENT OF SERVICE INDOOR P.C. BOARD .......................... 102

12. SETUP AT LOCAL SITE AND OTHERS ................................................ 106

12-1. Indoor Unit....................................................................................................... 106

12-2. Setup at Local Site / Others ........................................................................... 113

12-3. How to set up central control address number............................................ 115

13. ADDRESS SETUP .................................................................................. 116

13-1. Address Setup ................................................................................................ 116

13-2. Address Setup & Group Control.................................................................... 117

13-3. Address Setup ................................................................................................ 118

14. DETACHMENTS..................................................................................... 120

14-1. Indoor Unit...................................................................................................... 120

14-2. Outdoor Unit.................................................................................................... 134

15. EXPLODED VIEWS AND PARTS LIST ................................................. 159

15-1. Indoor Unit....................................................................................................... 159

15-2. Outdoor Unit.................................................................................................... 173

15-3. Replacement of Main Parts (Sold Separately).............................................. 181

16. CORD HEATER INSTALLATION WORK ................................................ 183

16-1. Required parts for installation work (Recommendation) ............................ 183

16-2. Base Plate ....................................................................................................... 192

– 3 –

SAFETY CAUTION

The important contents concerned to the safety are described on the product itself and on this Service Manual.
Please read this Service Manual after understanding the described items thoroughly in the following contents

(Indications/Illustrated marks), and keep them.

[Explanation of indications]

Indication

DANGER

WARNING

CAUTION

∗ Property damage : Enlarged damage concerned to property, furniture, and domestic animal/pet

Indicates contents assumed that an imminent danger causing a death or serious injury of
the repair engineers and the third parties when an incorrect work has been executed.

Indicates possibilities assumed that a danger causing a death or serious injury of the
repair engineers, the third parties, and the users due to troubles of the product after work
when an incorrect work has been executed.

Indicates contents assumed that an injury or property damage ( ∗) may be caused on the
repair engineers, the third parties, and the users due to troubles of the product after work
when an incorrect work has been executed.

Explanation

[Explanation of illustrated marks]

Mark Explanation

Indicates prohibited items (Forbidden items to do)
The sentences near an illustrated mark describe the concrete prohibited contents.

Indicates mandatory items (Compulsory items to do)
The sentences near an illustrated mark describe the concrete mandatory contents.

Indicates cautions (Including danger/warning)
The sentences or illustration near or in an illustrated mark describe the concrete cautious contents.

[Confirmation of warning label on the main unit]

Confirm that labels are indicated on the specified positions
(Refer to the Parts disassembly diagram (Outdoor unit).)

If removing the label during parts replace, stick it as the original.

DANGER

Turn “OFF” the breaker before removing the front panel and cabinet, otherwise an electric
shock is caused by high voltage resulted in a death or injury.

During operation, a high voltage with 400V or higher of circuit (∗) at secondary circuit of the high­voltage transformer is applied.

Tur n off breaker.

Execute discharge

between terminals.

Prohibition

If touching a high voltage with the naked hands or body, an electric shock is caused even if using an
electric insulator.

∗ : For details, refer to the electric wiring diagram.

When removing the front panel or cabinet, execute short-circuit and discharge between high­voltage capacitor terminals.

If discharge is not executed, an electric shock is caused by high voltage resulted in a death or injury.
After turning off the breaker, high voltage also keeps to apply to the high-voltage capacitor.

Do not turn on the breaker under condition that the front panel and cabinet are removed.

An electric shock is caused by high voltage resulted in a death or injury.

– 4 –

Check earth wires.

Prohibition of modification.

Use specified parts.

Do not bring a child

close to the equipment.

Insulating measures

No fire

WARNING

Before troubleshooting or repair work, check the earth wire is connected to the earth
terminals of the main unit, otherwise an electric shock is caused when a leak occurs.

If the earth wire is not correctly connected, contact an electric engineer for rework.

Do not modify the products.

Do not also disassemble or modify the parts. It may cause a fire, electric shock or injury.

For spare parts, use those specified (

If unspecified parts are used, a fire or electric shock may be caused.
∗: For details, refer to the parts list.

Before troubleshooting or repair work, do not bring a third party (a child, etc.) except
the repair engineers close to the equipment.

It causes an injury with tools or disassembled parts.
Please inform the users so that the third party (a child, etc.) does not approach the equipment.

Connect the cut-off lead cables with crimp contact, etc, put the closed end side
upward and then apply a water-cut method, otherwise a leak or production of fire is
caused at the users’ side.

When repairing the refrigerating cycle, take the following measures.

1) Be attentive to fire around the cycle. When using a gas stove, etc, be sure to put out fire
before work; otherwise the oil mixed with refrigerant gas may catch fire.

2) Do not use a welder in the closed room. When using it without ventilation, carbon
monoxide poisoning may be caused.

3) Do not bring inflammables close to the refrigerant cycle, otherwise fire of the welder may
catch the inflammables.

∗∗

∗).

∗∗

Refrigerant

Check the used refrigerant name and use tools and materials of the parts which
match with it.

For the products which use R410A refrigerant, the refrigerant name is indicated at a
position on the outdoor unit where is easy to see. To prevent miss-charging, the route of the
service port is changed from one of the former R22.

For an air conditioner which uses R410A, never use other refrigerant than R410A.
For an air conditioner which uses other refrigerant (R22, etc.), never use R410A.

If different types of refrigerant are mixed, abnormal high pressure generates in the refriger­ating cycle and an injury due to breakage may be caused.

Do not charge refrigerant additionally.

If charging refrigerant additionally when refrigerant gas leaks, the refrigerant composition in
the refrigerating cycle changes resulted in change of air conditioner characteristics or
refrigerant over the specified standard amount is charged and an abnormal high pressure is
applied to the inside of the refrigerating cycle resulted in cause of breakage or injury.
Therefore if the refrigerant gas leaks, recover the refrigerant in the air conditioner, execute
vacuuming, and then newly recharge the specified amount of liquid refrigerant. In this time,
never charge the refrigerant over the specified amount.

When recharging the refrigerant in the refrigerating cycle, do not mix the refrigerant
or air other than R410A into the specified refrigerant.

If air or others is mixed with the refrigerant, abnormal high pressure generates in the
refrigerating cycle resulted in cause of injury due to breakage.

After installation work, check the refrigerant gas does not leak.

If the refrigerant gas leaks in the room, poisonous gas generates when gas touches to fire
such as fan heater, stove or cocking stove though the refrigerant gas itself is innocuous.

Never recover the refrigerant into the outdoor unit.

When the equipment is moved or repaired, be sure to recover the refrigerant with recover­ing device. The refrigerant cannot be recovered in the outdoor unit; otherwise a serious
accident such as breakage or injury is caused.

Assembly/Cabling

After repair work, surely assemble the disassembled parts, and connect and lead the
removed cables as before. Perform the work so that the cabinet or panel does not
catch the inner cables.

If incorrect assembly or incorrect cable connection was done, a disaster such as a leak or
fire is caused at user’s side.

– 5 –

WARNING

Insulator check

Ventilation

Be attentive to

electric shock

Compulsion

After the work has finished, be sure to use an insulation tester set (500V mugger) to
check the resistance is 2M
metal section (Earth position).

If the resistance value is low, a disaster such as a leak or electric shock is caused at user’s
side.

When the refrigerant gas leaks during work, execute ventilation.

If the refrigerant gas touches to a fire, poisonous gas generates. A case of leakage of the
refrigerant and the closed room full with gas is dangerous because a shortage of oxygen
occurs. Be sure to execute ventilation.

When checking the circuit inevitably under condition of the power-ON, use rubber
gloves and others not to touch to the charging section.

If touching to the charging section, an electric shock may be caused.

When the refrigerant gas leaks, find up the leaked position and repair it surely.

If the leaked position cannot be found up and the repair work is interrupted, pump-down
and tighten the service valve, otherwise the refrigerant gas may leak into the room.
The poisonous gas generates when gas touches to fire such as fan heater, stove or cocking
stove though the refrigerant gas itself is innocuous.

When installing equipment which includes a large amount of charged refrigerant such
as a multi air conditioner in a sub-room, it is necessary that the density does not the
limit even if the refrigerant leaks.

If the refrigerant leaks and exceeds the limit density, an accident of shortage of oxygen is
caused.

For the installation/moving/reinstallation work, follow to the Installation Manual.

If an incorrect installation is done, a trouble of the refrigerating cycle, water leak, electric
shock or fire is caused.

ΩΩ

Ω or more between the charge section and the non-charge

ΩΩ

Check after rerair

Check after reinstallation

Put on gloves

Cooling check

After repair work has finished, check there is no trouble.

If check is not executed, a fire, electric shock or injury may be caused. For a check, turn off
the power breaker.

After repair work (installation of front panel and cabinet) has finished, execute a test
run to check there is no generation of smoke or abnormal sound.

If check is not executed, a fire or an electric shock is caused. Before test run, install the
front panel and cabinet.

Check the following items after reinstallation.

1) The ear th wire is correctly connected.

2) The power cord is not caught in the product.

3) There is no inclination or unsteadiness and the installation is stable.
If check is not executed, a fire, an electric shock or an injury is caused.

CAUTION

Be sure to put on gloves (

If not putting on gloves, an injury may be caused with the parts, etc.
(∗) Heavy gloves such as work gloves

When the power was turned on, start to work after the equipment has been
sufficiently cooled.

As temperature of the compressor pipes and others became high due to cooling/heating
operation, a burn may be caused.

∗∗

∗) during repair work.

∗∗

– 6 –

• New Refrigerant (R410A)

This air conditioner adopts a new HFC type refrigerant (R410A) which does not deplete the ozone layer.

1. Safety Caution Concerned to New Refrigerant

The pressure of R410A is high 1.6 times of that of the former refrigerant (R22). Accompanied with change of
refrigerant, the refrigerating oil has been also changed. Therefore, be sure that water, dust, the former
refrigerant or the former refrigerating oil is not mixed into the refrigerating cycle of the air conditioner with
new refrigerant during installation work or service work. If an incorrect work or incorrect service is per­formed, there is a possibility to cause a serious accident. Use the tools and materials exclusive to R410A to
purpose a safe work.

2. Cautions on Installation/Service

1) Do not mix the other refrigerant or refrigerating oil.
For the tools exclusive to R410A, shapes of all the joints including the service port differ from those of the

former refrigerant in order to prev ent mixture of them.

2) As the use pressure of the new refrigerant is high, use material thickness of the pipe and tools which are
specified for R410A.

3) In the installation time, use clean pipe materials and work with great attention so that water and others do
not mix in because pipes are affected by impurities such as water, oxide scales, oil, etc. Use the clean
pipes.

Be sure to brazing with flowing nitrogen gas. (Never use gas other than nitrogen gas.)

4) For the earth protection, use a vacuum pump for air purge.

5) R410A refrigerant is azeotropic mixture type refrigerant. Therefore use liquid type to charge the refriger­ant. (If using gas for charging, composition of the refrigerant changes and then characteristics of the air
conditioner change.)

3. Pipe Materials

For the refrigerant pipes, copper pipe and joints are mainly used. It is necessary to select the most appropri­ate pipes to conform to the standard. Use clean material in which impurities adhere inside of pipe or joint to a
minimum.

1) Copper pipe

<Piping>

The pipe thickness, flare finishing size , flare nut and others differ according to a refrigerant type.
When us#ing a long copper pipe for R410A, it is recommended to select “Copper or copper-base pipe

without seam” and one with bonded oil amount 40mg/10m or less. Also do not use crushed, deformed,
discolored (especially inside) pipes. (Impurities cause clogging of expansion valves and capillary tubes.)

<Flare nut>

Use the flare nuts which are attached to the air conditioner unit.

2) Joint

The flare joint and socket joint are used for joints of the copper pipe. The joints are rarely used for installa­tion of the air conditioner. However clear impurities when using them.

– 7 –

4. Tools

1. Required T ools for R410A
Mixing of different types of oil may cause a trouble such as generation of sludge, clogging of capillary,

etc. Accordingly, the tools to be used are classified into the following three types.

1) Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))

2) Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)

3) Tools commonly used for R410A and for conventional refrigerant (R22)
The table below shows the tools exclusive for R410A and their interchangeability.

Tools exclusive for R410A (The following tools for R410A are required.)

Tools whose specifications are changed for R410A and their interchangeability

No.

Flare tool



Copper pipe gauge for



adjusting projection margin
Torque wrench



Gauge manifold



Charge hose



V acuum pump adapter



Electronic balance for



refrigerant charging
Refrigerant cylinder



Leakage detector



Charging cylinder



Used tool

Usage

Pipe flaring
Flaring by conventional

flare tool
Connection of flare nut

Evacuating, refrigerant
charge, run check, etc.

V acuum evacuating

Refrigerant charge
Refrigerant charge

Gas leakage check
Refrigerant charge

air conditioner installation

R410A

Existence of Whether conven­new equipment tional equipment
for R410A can be used

Yes *(Note 1)

Yes *(Note 1)
Yes No

Yes No

Yes No

Yes Yes
Yes No

Yes No

(Note 2) No

Conventional air

conditioner installation

Whether conventional
equipment can be used

Yes

*(Note 1)

No

No

Yes

Yes

No

Yes

No

(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projec-

tion margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.

(Note 2) Charging cylinder for R410A is being currently developed.

General tools (Conventional tools can be used.)

In addition to the above exclusive tools, the following equipments which ser ve also for R22 are necessary
as the general tools.

1) Vacuum pump
Use vacuum pump by
attaching vacuum pump adapter.

2) Torque wrench

3) Pipe cutter

4) Reamer

7) Screwdriver (+, –)

8) Spanner or Monkey wrench

9) Hole core drill

10) Hexagon wrench (Opposite side 4mm)

11) Tape measure

12) Metal saw

5) Pipe bender

6) Level vial

Also prepare the following equipments for other installation method and run check.

1) Clamp meter

2) Thermometer

3) IInsulation resistance tester

4) Electroscope

– 8 –

1. SPECIFICATIONS

1-1. Indoor Unit

1-1-1. 4-Way Air Discharge Cassette Type

<Digital Inverter>

Revised : Mar. 2007

Model

Cooling capacity (kW)
Heating capacity (kW)
Po w er supply

Cooling

Electrical
characteristics

Heating

Main unit

Appearance

Outer
dimension

Total weight

Heat exchanger

Fan unit Standard air flow H/M/L (m³/min)

Air filter
Controller (Sold separately)

Connecting pipe Liquid side (mm)

Sound pressure level H/M/L (dB•A)
Sound power level H/M/L (dB•A)

Ceiling panel
(Sold separately)

Main unit Width (mm)

Ceiling panel
(Sold separately)

Main unit (kg)
Ceiling panel (Sold separately) (kg)

Fan

Motor (W)

Indoor unit RA V­Outdoor unit RA V-

Running current (A)
Po w er consumption (kW)
Po w er factor (%)
EER (W/W)
Energy efficiency class *
Energy rating **
Running current (A)
Po w er consumption (kW)
Po w er factor (%)
COP (W/W)
Energy efficiency class *
Energy rating **

Model
Panel color
Height (mm)

Depth (mm)
Height (mm)
Width (mm)
Depth (mm)

Gas side (mm)

Drain port (mm)

SM563UT-E SM803UT-E SM1103UT-E SM1403UT-E

SM563AT-E SM803AT-E SM1103AT-E SM1403AT-E

5.3 6.7 10.0 12.1

5.6 8.0 11.2 14.0
1 phase 230V (220 – 240V) 50Hz

7.89 – 7.24 10.11 – 9.26 14.42 – 13.21 7.67 – 16.19

1.65 2.09 3.11 3.77
95 94 98 97

3.21 3.21 3.22 3.21

AAAA

4.5 4.0 4.5 4.0

6.89 – 6.32 10.69 – 9.80 14.38 – 13.18 18.18 – 16.67

1.44 2.21 3.10 3.88
95 94 98 97

3.89 3.62 3.61 3.61

AAAA

6.0 4.5 5.0 4.0
Zinc hot dipping steel plate

RBC-U21PG (W)-E2

Moon-white (Muncel 2.5GY 9.0/0.5)
256 256 319 319
840 840 840 840
840 840 840 840

35 35 35 35
950 950 950 950
950 950 950 950

21 22 26 26

4.5 4.5 4.5 4.5
Finned tube

Turbo fan Turbo fan Turbo fan Turbo fan

17.5/13.9/12.1 20.0/15.7/13.6 28.0/22.0/18.0 34.0/25.0/20.0
60 60 90 90

TCB-LF1601UE2, UFM1601UE, UFH1601UE

RBC-AMT31E, AS21E2, TCB-SC642TLE2, AX21U(W)-E2

12.7 15.9 15.9 15.9

6.4 9.5 9.5 9.5
VP25

32/29/27 37/31/28 39/36/33 47/38/34
47/44/42 52/46/43 54/51/48 62/53/49

– 9 –

* : IEC standard, ** : AS standard

<Super Digital Inverter>

Revised : Mar. 2007

Model

Cooling capacity (kW)
Heating capacity (kW)
Po w er supply

Cooling

Electrical
characteristics

Heating

Indoor unit RA V­Outdoor unit RA V-

Running current (A)
Po w er consumption (kW)
Po w er factor (%)
EER (W/W)
Energy efficiency class *
Energy rating **
Running current (A)
Po w er consumption (kW)
Po w er factor (%)
COP (W/W)
Energy efficiency class *
Energy rating **

SM563UT-E SM803UT-E SP1102UT-E SM1403UT-E

SP562AT-E SP802AT-E SP1102AT-E SP1402AT-E

5.3 7.1 10.0 12.5

5.6 8.0 11.2 14.0

1 phase 230V (220 – 240V) 50Hz

7.17 – 6.57 8.95 – 8.21 11.24 – 10.31 16.51 – 15.14

1.53 1.93 2.40 3.56
97 98 97 98

3.46 3.68 4.17 3.51

AAAA

————

5.62 – 5.15 9.42 – 8.63 12.28 – 11.25 16.60 – 15.22

1.20 2.03 2.62 3.58
97 98 97 98

4.67 3.94 4.27 3.91

AAAA

————

Main unit

Appearance

Outer
dimension

Total weight

Heat exchanger

Fan unit Standard air flow H/M/L (m³/min)

Air filter
Controller (Sold separately)

Ceiling panel
(Sold separately)

Main unit Width (mm)

Ceiling panel
(Sold separately)

Main unit (kg)
Ceiling panel (Sold separately) (kg)

Fan

Motor (W)

Model
Panel color
Height (mm)

Depth (mm)
Height (mm)
Width (mm)
Depth (mm)

Zinc hot dipping steel plate

RBC-U21PG (W)-E2

Moon-white (Muncel 2.5GY 9.0/0.5)
256 256 319 319
840 840 840 840
840 840 840 840

35 35 35 35
950 950 950 950
950 950 950 950

21 22 26 26

4.5 4.5 4.5 4.5
Finned tube

Turbo fan Turbo fan Turbo fan Turbo fan

17.5/13.9/12.1 20.0/15.7/13.6 28.0/22.0/18.0 33.0/25.0/20.0
60 60 90 90

TCB-LF1601UE2, UFM1601UE, UFH1601UE

RBC-AMT31E, AS21E2, TCB-SC642TLE2, AX21U (W)-E2

Gas side (mm)

Connecting pipe Liquid side (mm)

Drain port (mm)
Sound pressure level H/M/L (dB•A)
Sound power level H/M/L (dB•A)

– 10 –

12.7 15.9 15.9 15.9

6.4 9.5 9.5 9.5
VP25

32/29/27 37/31/28 39/36/33 42/38/34
47/44/42 52/46/43 54/51/48 57/53/49

* : IEC standard, ** : AS standard

1-1-2. Concealed Duct Type

<Digital Inverter>

Revised : Mar. 2007

Model

Cooling capacity (kW)
Heating capacity (kW)
Po w er supply

Cooling

Electrical
characteristics

Heating

Main unit

Appearance

Outer
dimension

Total weight

Heat exchanger

Fan unit Standard air flow H/M/L (m³/min)

Air filter TCB-

Controller (Sold separately)

Connecting pipe Liquid side (mm)

Sound pressure level H/M/L (dB•A)
Sound power level H/M/L (dB•A)

Ceiling panel
(Sold separately)

Main unit Width (mm)

Ceiling panel
(Sold separately)

Main unit (kg)
Ceiling panel (Sold separately) (kg)

Fan

Motor (W)

Indoor unit RA V­Outdoor unit RA V-

Running current (A)
Po w er consumption (kW)
Po w er factor (%)
EER (W/W)
Energy efficiency class *
Energy rating **
Running current (A)
Po w er consumption (kW)
Po w er factor (%)
COP (W/W)
Energy efficiency class *
Energy rating **

Model
Panel color
Height (mm)

Depth (mm)
Height (mm)
Width (mm)
Depth (mm)

Gas side (mm)

Drain port (mm)

SM562BT-E SM802BT-E SM1102BT-E SM1402BT-E

SM563AT-E SM803AT-E SM1103AT-E SM1403AT-E

5.0 7.1 10.0 12.5

5.6 8.0 11.2 14.0

1 phase 230V (220 – 240V) 50Hz

8.52 – 7.81 12.23 – 11.21 16.50 – 15.10 20.70 – 19.00

1.78 2.53 3.56 4.42
95 94 98 97

2.81 2.81 2.81 2.83

CCCC

3.0 3.0 3.5 3.0

8.18 – 7.50 11.65 – 10.68 14.56 – 13.35 18.88 – 17.31

1.71 2.41 3.14 4.03
95 94 98 97

3.27 3.32 3.57 3.47

CCBB

3.0 3.5 5.0 4.0
Zinc hot dipping steel plate

—

—
320 320 320 320
700 1000 1350 1350
800 800 800 800

————
————
————
30 39 54 54
————

Finned tube

Centrifugal Centrifugal Centr ifugal Centrifugal

13.0/11.9/9.8 19.0/16.2/13.3 27.0/23.0/18.9 33.0/28.0/23.1
120 120 120 120

UFM11BFCE UFM21BFCE
UFM21BE UFM31BE UFM41BE
UFM61BE UFH51BFCE UFH61BFCE

UFM71BE UFH81BE

RBC-AMT31E, AS21E2, TCB-SC642TLE2, AX21E2

12.7 15.9 15.9 15.9

6.4 9.5 9.5 9.5
VP25

40/37/33 40/37/34 42/39/36 44/41/38
55/52/48 55/52/49 57/54/51 59/56/53

– 11 –

* : IEC standard, ** : AS standard

<Super Digital Inverter>

Model

Cooling capacity (kW)
Heating capacity (kW)
Po w er supply

Cooling

Electrical
characteristics

Heating

Main unit

Appearance

Outer
dimension

Total weight

Heat exchanger

Fan unit Standard air flow H/M/L (m³/min)

Air filter TCB-

Controller (Sold separately)

Connecting pipe Liquid side (mm)

Sound pressure level H/M/L (dB•A)
Sound power level H/M/L (dB•A)

Ceiling panel
(Sold separately)

Main unit Width (mm)

Ceiling panel
(Sold separately)

Main unit (kg)
Ceiling panel (Sold separately) (kg)

Fan

Motor (W)

Indoor unit RA V­Outdoor unit RA V-

Running current (A)
Po w er consumption (kW)
Po w er factor (%)
EER (W/W)
Energy efficiency class *
Energy rating **
Running current (A)
Po w er consumption (kW)
Po w er factor (%)
COP (W/W)
Energy efficiency class *
Energy rating **

Model
Panel color
Height (mm)

Depth (mm)
Height (mm)
Width (mm)
Depth (mm)

Gas side (mm)

Drain port (mm)

SM562BT-E SM802BT-E SM1102BT-E SM1402BT-E

SP562AT-E SP802AT-E SP1102A T-E SP1402AT-E

5.0 7.1 10.0 12.5

5.6 8.0 11.2 14.0

1 phase 230V (220 – 240V) 50Hz

6.51 – 5.97 9.74 – 8.93 11.72 – 10.74 18.09 – 16.58

1.39 2.10 2.50 3.90
97 98 97 98

3.60 3.38 4.00 3.21

AAAA

————

7.26 – 6.66 9.74 – 8.93 11.72 – 10.74 16.70 – 15.31

1.55 2.10 2.50 3.60
97 98 97 98

3.61 3.81 4.48 3.89

AAAA

————

Zinc hot dipping steel plate

—

—
320 320 320 320
700 1000 1350 1350
800 800 800 800

————
————
————
30 39 54 54
————

Finned tube

Centrifugal Centrifugal Centrifugal Centrifugal

13.0/11.9/9.8 19.0/16.2/13.3 27.0/23.0/18.9 33.0/28.0/23.1
120 120 120 120

UFM11BFCE UFM21BFCE
UFM21BE UFM31BE UFM 41BE
UFM61BE UFH51BFCE UFH61BFCE

UFM71BE UFH 81BE

RBC-AMT31E, AS21E2, TCB-SC642TLE2, AX21E2

12.7 15.9 15.9 15.9

6.4 9.5 9.5 9.5
VP25

40/37/33 40/37/34 42/39/36 44/41/38
55/52/48 55/52/49 57/54/51 59/56/53

– 12 –

* : IEC standard, ** : AS standard

1-1-3. Under Ceiling Type

<Digital Inverter>

Revised : Mar. 2007

Model

Cooling capacity (kW)
Heating capacity (kW)
Po w er supply

Cooling

Electrical
characteristics

Heating

Main unit

Appearance

Outer
dimension

Total weight

Heat exchanger

Fan unit Standard air flow H/M/L (m³/min)

Air filter
Controller (Sold separately)

Connecting pipe Liquid side (mm)

Sound pressure level H/M/L (dB•A)
Sound power level H/M/L (dB•A)

Ceiling panel
(Sold separately)

Main unit Width (mm)

Ceiling panel
(Sold separately)

Main unit (kg)
Ceiling panel (Sold separately) (kg)

Fan

Motor (W)

Indoor unit RA V­Outdoor unit RA V-

Running current (A)
Po w er consumption (kW)
Po w er factor (%)
EER (W/W)
Energy efficiency class *
Energy rating **
Running current (A)
Po w er consumption (kW)
Po w er factor (%)
COP (W/W)
Energy efficiency class *
Energy rating **

Model
Panel color
Height (mm)

Depth (mm)
Height (mm)
Width (mm)
Depth (mm)

Gas side (mm)

Drain port (mm)

SM562CT-E SM802CT-E SM1102CT-E SM1402CT-E

SM563AT-E SM803AT-E SM1103AT-E SM1403AT-E

5.0 7.0 10.0 12.3

5.6 8.0 11.2 14.0

1 phase 230V (220 – 240V) 50Hz

8.71 – 7.98 12.23 – 11.21 16.20 – 14.90 21.18 – 19.40

1.82 2.53 3.51 4.52
95 94 98 97

2.75 2.77 2.85 2.72

DDCD

2.5 2.5 3.0 2.5

7.85 – 7.19 11.94 – 10.95 14.84 – 13.61 19.40 – 17.78

1.64 2.47 3.20 4.14
95 94 98 97

3.41 3.24 3.50 3.38

BCBC

4.0 4.0 5.0 3.5
Shine white

—

—
210 210 210 210
910 1180 1595 1595
680 680 680 680

————
————
————
21 25 33 33
————

Finned tube

Centrifugal Centrifugal Centr ifugal Centrifugal

13.0/11.2/10.0 18.5/16.7/14.6 27.5/24.0/21.2 30.0/26.0/23.1
60 60 120 120

Attached main unit

RBC-AMT31E, AS21E2, TCB-SC642TLE2, AX21E2

12.7 15.9 15.9 15.9

6.4 9.5 9.5 9.5
VP25

36/33/30 38/36/33 41/38/35 43/40/37
51/48/45 53/51/48 56/53/50 58/55/52

– 13 –

* : IEC standard, ** : AS standard

<Super Digital Inverter>

Revised : Mar. 2007

Model

Cooling capacity (kW)
Heating capacity (kW)
Po w er supply

Cooling

Electrical
characteristics

Heating

Indoor unit RA V­Outdoor unit RA V-

Running current (A)
Po w er consumption (kW)
Po w er factor (%)
EER (W/W)
Energy efficiency class *
Energy rating **
Running current (A)
Po w er consumption (kW)
Po w er factor (%)
COP (W/W)
Energy efficiency class *
Energy rating **

SM562CT-E SM802CT-E SM1102CT-E SM1402CT-E

SP562AT-E SP802AT-E SP1102A T-E SP1402AT-E

5.0 7.1 10.0 12.5

5.6 8.0 11.2 14.0

1 phase 230V (220 – 240V) 50Hz

6.61 – 6.06 9.74 – 8.93 11.24 – 10.31 18.09 – 16.58

1.41 2.10 2.40 3.90
97 98 97 98

3.55 3.38 4.17 3.21

AAAA

————

7.03 – 6.44 10.20 – 9.35 11.72 – 10.74 17.39 – 15.94

1.50 2.20 2.50 3.75
97 98 97 98

3.73 3.64 4.48 3.73

AAAA

————

Main unit

Appearance

Outer
dimension

Total weight

Heat exchanger

Fan unit Standard air flow H/M/L (m³/min)

Air filter
Controller (Sold separately)

Ceiling panel
(Sold separately)

Main unit Width (mm)

Ceiling panel
(Sold separately)

Main unit (kg)
Ceiling panel (Sold separately) (kg)

Fan

Motor (W)

Model
Panel color
Height (mm)

Depth (mm)
Height (mm)
Width (mm)
Depth (mm)

Shine white

—

—
210 210 210 210
910 1180 1595 1595
680 680 680 680

————
————
————
21 25 33 33
————

Finned tube

Centrifugal Centrifugal Centrifugal Centrifugal

13.0/11.2/10.0 18.5/16.7/14.6 27.5/24.0/21.2 30.0/26.0/23.1
60 60 120 120

Attached main unit

RBC-AMT31E, AS21E2, TCB-SC642TLE2, AX21E2

Gas side (mm)

Connecting pipe Liquid side (mm)

Drain port (mm)
Sound pressure level H/M/L (dB•A)
Sound power level H/M/L (dB•A)

– 14 –

12.7 15.9 15.9 15.9

6.4 9.5 9.5 9.5
VP25

36/33/30 38/36/33 41/38/35 43/40/37
51/48/45 53/51/48 56/53/50 58/55/52

* : IEC standard, ** : AS standard

1-1-4. Twin Type

<Digital Inverter>

Revised : Mar. 2007

Type

Model

Cooling capacity (kW)
Heating capacity (kW)

Pow er supply

Electrical
characteristics

Fan unit

Sound pressure level H/M/L (dB•A)
Sound power level H/M/L (dB•A)

Pow er supply

Inter
connecting
pipes

Fan unit Standard air flow high (m³/min)

Connecting
pipe

Sound pressure level Cooling/Heating (dB•A)
Sound power level Cooling/Heating (dB•A)

Indoor unit 1 RAV­Indoor unit 2 RAV­Outdoor unit RAV-

Indoor unit

Running current (A)
Power consumption (kW)

Cooling Power factor (%)

EER (W/W)
Energy efficiency class *
Running current (A)
Power consumption (kW)

Heating Power factor (%)

COP (W/W)

Energy efficiency class *
Fan
Standard

air flow
Motor (W)

Outdoor unit

Standard length (m)
Min. length (m)
Max. total length (m)
Over 30m

Height
difference

Fan

Motor (W)

Gas side

Liquid side

H/M/L (m³/min)

Outdoor lower (m)
Outdoor high (m)

Main (mm)
Sub (mm)
Main (mm)
Sub (mm)

4-Way Air Cassette Concealed Duct Under Ceiling
SM563UT-E SM803UT-E SM562BT-E SM802BT-E SM562CT-E SM802CT-E
SM563UT-E SM803UT-E SM562BT-E SM802BT-E SM562CT-E SM802CT-E

SM1103AT-E SM1403AT-E SM1103AT-E SM1403AT-E SM1103AT-E SM1403AT-E

10.0 12.5 10.0 12.5 10.0 12.3

11.2 14.0 11.2 14.0 11.2 14.0

Indoor unit

1 phase 230V (220 – 240V) 50Hz

14.40–13.20 19.17–17.57 16.51–15.14 20.71–18.99 16.28–14.92 21.18–19.42

3.11 4.09 3.56 4.42 3.51 4.52
98 97 98 97 98 97

3.22 3.06 2.81 2.83 2.85 2.72

ABCCCD

14.40–13.20 18.74–17.18 14.56–13.35 18.88–17.31 14.84–13.61 19.40–7.78

3.10 4.00 3.14 4.03 3.20 4.14
98 97 98 97 98 97

3.61 3.50 3.57 3.47 3.50 3.38

ABBBBC

Turbo fan Turbo fan Centrifugal Centrifugal Centrifugal Centrifugal

17.5/ 20.0/ 13.0/ 19.0/ 13.0/ 18.5/

13.9/12.1 15.7/13.6 11.9/9.8 16.2/13.3 11.2/10.0 16.7/14.6
60 60 120 120 60 60

32/29/27 34/31/28 40/37/33 40/37/34 36/33/30 38/36/33
47/44/42 49/46/43 55/52/48 55/52/49 51/48/45 53/51/48

Outdoor unit

1 phase 230V (220 – 240V) 50Hz (Power exclusive to outdoor is required.)

7.5 7.5 7.5 7.5 7.5 7.5

5.0 5.0 5.0 5.0 5.0 5.0
50 50 50 50 50 50

40g/m (31m to 50m)
30 30 30 30 30 30
30 30 30 30 30 30

Propeller fan

75 75 75 75 75 75

100 100 100 100 100 100

15.9 15.9 15.9 15.9 15.9 15.9

12.7 12.7 12.7 15.9 12.7 15.9

9.5 9.5 9.5 9.5 9.5 9.5

6.4 6.4 6.4 9.5 6.4 9.5
53/54 53/54 53/54 53/54 53/54 53/54
70/71 70/71 70/71 70/71 70/71 70/71

– 15 –

* : IEC standard

<Super Digital Inverter>

Revised : Mar. 2007

Type

Model

Cooling capacity (kW)
Heating capacity (kW)

Indoor unit

Pow er supply

Electrical
characteristics

Fan unit

Sound pressure level H/M/L (dB•A)
Sound power level H/M/L (dB•A)

Outdoor unit

Pow er supply

Inter
connecting
pipes

Fan unit Standard air flow high (m³/min)

Connecting
pipe

Sound pressure level Cooling/Heating (dB•A)
Sound power level Cooling/Heating (dB•A)

Indoor unit 1 RAV­Indoor unit 2 RAV­Outdoor unit RAV-

Running current (A)
Power consumption (kW)

Cooling Power factor (%)

EER (W/W)
Energy efficiency class *
Running current (A)
Power consumption (kW)

Heating Power factor (%)

COP (W/W)

Energy efficiency class *
Fan
Standard

air flow
Motor (W)

Standard length (m)
Min. length (m)
Max. total length (m)
Over 30m

Height
difference

Fan

Motor (W)

Gas side

Liquid side

H/M/L (m³/min)

Outdoor lower (m)
Outdoor high (m)

Main (mm)
Sub (mm)
Main (mm)
Sub (mm)

4-Way Air Cassette Concealed Duct Under Ceiling
SM563UT-E SM803UT-E SM562BT-E SM802BT-E SM562CT-E SM802CT-E
SM563UT-E SM803UT-E SM562BT-E SM802BT-E SM562CT-E SM802CT-E

SP1102AT-E SP1402AT-E SP1102AT-E SP1402AT-E SP1102AT-E SP1402AT-E

10.0 12.5 10.0 12.5 10.0 12.3

11.2 14.0 11.2 14.0 11.2 14.0

Indoor unit

1 phase 230V (220 – 240V) 50Hz

11.24–10.31 16.51–15.14 11.72–10.74 18.09–16.58 11.24–10.31 18.09–16.58

2.40 3.56 2.50 3.90 2.40 3.90
97 98 97 98 97 98

4.17 3.51 4.00 3.21 4.17 3.21

AAAAAA

11.95–10.95 16.60–15.22 11.95–10.95 16.70–15.31 11.95–10.95 17.39–15.94

2.55 3.58 2.55 3.60 2.55 3.75
97 98 97 98 97 98

4.39 3.91 4.39 3.89 4.39 3.79

AAAAAA

Turbo fan Turbo fan Centrifugal Centrifugal Centrifugal Centrifugal

17.5/ 20.0/ 13.0/ 19.0/ 13.0/ 18.5/

13.9/12.1 15.7/13.6 11.9/9.8 16.2/13.3 11.2/10.0 16.7/14.6
60 60 120 120 60 60

32/29/27 34/31/28 40/37/33 40/37/34 36/33/30 38/36/33
47/44/42 49/46/43 55/52/48 55/52/49 51/48/45 53/51/48

Outdoor unit

1 phase 230V (220 – 240V) 50Hz (Po wer exclusive to outdoor is required.)

7.5 7.5 7.5 7.5 7.5 7.5

5.0 5.0 5.0 5.0 5.0 5.0
50 50 50 50 50 50

40g/m (31m to 50m)
30 30 30 30 30 30
30 30 30 30 30 30

Propeller fan

125 125 125 125 125 125

63 + 63 63 + 63 63 + 63 63 + 63 63 + 63 63 + 63

15.9 15.9 15.9 15.9 15.9 15.9

12.7 15.9 12.7 15.9 12.7 15.9

9.5 9.5 9.5 9.5 9.5 9.5

6.4 9.5 6.4 9.5 6.4 9.5
49/51 53/54 49/51 53/54 49/51 53/54
66/68 70/71 66/68 70/71 66/68 70/71

– 16 –

* : IEC standard

1-2. Outdoor Unit

<Digital Inverter>

Revised : Mar. 2007

Model name RAV-

Power supply

Type

Compressor Motor (kW)

Pole
Refrigerant charged (kg)
Refrigerant control

Standard length (m)

Min. length (m)

Max. total length (m)
Inter connecting pipe

Outer dimension Width (mm)

Additional refrigerant charge

under long piping connector

Height

difference

Height (mm)

Outdoor lower (m)
Outdoor higher (m)

SM563AT-E SM803AT-E SM1103AT-E SM1403AT-E

1 phase 230V (220 – 240V)

50Hz (Power exclusive to outdoor is required.)

Hermetic compressor

1.1 1.6 2.5 3.0
4444

1.0 1.7 2.8 2.8

Pulse motor valve

7.5 7.5 7.5 7.5

5.0 5.0 5.0 5.0

30 30 50 50

20g/m 40g/m 40g/m 40g/m

(21m to 30m) (21m to 30m) (31m to 50m) (31m to 50m)

30 30 30 30

30 30 30 30
550 550 795 795
780 780 900 900

Depth (mm)
Appearance
Total weight (kg)
Heat exchanger

Fan
Fan unit Standard air flow (m³/h)

Motor (W)

Gas side (mm)
Connecting pipe

Liquid side (mm)
Sound pressure level Cooling/Heating (dB•A)
Sound power leve l Cooling/Heating (dB•A)
Outside air temperature, Cooling (°C)
Outside air temperature, Heating (°C)

290 290 320 320

Silky shade (Muncel 1Y8.5/0.5)

38 44 77 77

Finned tube

Propeller fan
40 45 75 75
43 43 100 100

12.7 15.9 15.9 15.9

6.4 9.5 9.5 9.5
46/48 48/50 53/54 54/54
63/65 65/67 70/71 71/71

43 to –15
15 to –15

– 17 –

<Super Digital Inverter>

Model name RAV-

Power supply

Type

Compressor Motor (kW)

Pole
Refrigerant charged (kg)
Refrigerant control

Standard length (m)

Min. length (m)

Max. total length (m)
Inter connecting pipe

Outer dimension Width (mm)

Additional refrigerant charge

under long piping connector

Height

difference

Height (mm)

Outdoor lower (m)
Outdoor higher (m)

SP562AT-E SP802AT-E SP1102AT-E SP1402AT-E

1 phase 230V (220 – 240V)

50Hz (Power exclusive to outdoor is required.)

Hermetic compressor

2.0 2.0 3.75 3.75
4444

1.5 2.1 2.95 2.95

Pulse motor valve

7.5 7.5 7.5 7.5

5.0 5.0 5.0 5.0

50 50 70 70

20g/m 40g/m 40g/m 40g/m

(21m to 50m) (31m to 50m) (31m to 70m) (31m to 70m)

30 30 30 30

30 30 30 30
795 795 1340 1340
900 900 900 900

Depth (mm)
Appearance
Total weight (kg)
Heat exchanger

Fan
Fan unit Standard air flow (m³/h)

Motor (W)

Gas side (mm)
Connecting pipe

Liquid side (mm)
Sound pressure level Cooling/Heating (dB•A)
Sound power leve l Cooling/Heating (dB•A)
Outside air temperature, Cooling (°C)
Outside air temperature, Heating (°C)

320 320 320 320

Silky shade (Muncel 1Y8.5/0.5)

55 62 95 95

Finned tube

Propeller fan
57 57 125 125
63 63 63 + 63 63 + 63

12.7 15.9 15.9 15.9

6.4 9.5 9.5 9.5
46/47 47/49 49/51 53/54
63/64 64/66 66/68 70/71

43 to –15
15 to –15

– 18 –

1-3. Operation Characteristic Curve

• Operation characteristic curve <Digital Inverter>

RAV-SM563AT-E, RAV-SM803AT-E

<Cooling> <Heating>

Revised : Mar. 2007

14

12

10

8

6

Current (A)

4

2

0

0 20 40 60708090100

RAV-SM803AT-E

RAV-SM803AT-E

RAV-SM563AT-E

RAV-SM563AT-E

• Conditions
Indoor : DB27˚C/WB19˚C
Outdoor : DB35˚C
Air flow : High
Pipe length : 7.5m
230V

Compressor speed (rps)

16

14

RAV-SM803AT-E

12

10

8

RAV-SM803AT-E

Current (A)

6

4

2

0

0 20406080100120

RAV-SM563AT-E

RAV-SM563AT-E

• Conditions
Indoor : DB20˚C
Outdoor : DB7˚C/WB6˚C
Air flow : High
Pipe length : 7.5m
230V

Compressor speed (rps)

RAV-SM1103AT-E, RAV-SM1403A T-E

<Cooling> <Heating>

22 22

20

RAV-SM1103AT-E

RAV-SM1103AT-E

18

16

14

12

10

Current (A)

8

6

4

2

0

0204060

RAV-SM1403AT-E

RAV-SM1403AT-E

• Conditions
Indoor : DB27˚C/WB19˚C
Outdoor : DB35˚C
Air flow : High
Pipe length : 7.5m
230V

80 100 120

20

18

RAV-SM1403AT-E

RAV-SM1403AT-E

16

14

12

10

Current (A)

8

6

4

2

0

0 204060

Compressor speed (rps)

RAV-SM1103AT-E

RAV-SM1103AT-E

• Conditions
Indoor : DB20˚C
Outdoor : DB7˚C/WB6˚C
Air flow : High
Pipe length : 7.5m
230V

80 100 120

Compressor speed (rps)

– 19 –

• Operation characteristic curve <Super Digital Inverter>

RAV-SP562AT-E, RAV-SP802AT-E

<Cooling> <Heating>

14

12

RAV-SP802AT-E

RAV-SP802AT-E

10

8

6

Current (A)

4

2

0

0 20406050 70 80 100

RAV-SP562AT-ERAV-SP562AT-E

• Conditions
Indoor : DB27˚C/WB19˚C
Outdoor : DB35˚C
Air flow : High
Pipe length : 7.5m
230V

Compressor speed (rps) Compressor speed (rps)

16

14

RAV-SP802AT-E

12

10

8

RAV-SP802AT-E

RAV-SP562AT-E

RAV-SP562AT-E

Current (A)

6

4

2

0

0 204060 908070 100

• Conditions
Indoor : DB20˚C
Outdoor : DB7˚C/WB6˚C
Air flow : High
Pipe length : 7.5m
230V

RAV-SP1102AT-E, RAV-SP1402A T-E

<Cooling> <Heating>

22

20

18

16

14

12

10

RAV-SP1402AT-E

RAV-SP1402AT-E

Current (A)

8

RAV-SP1102AT-E

6

4

2

0

020406080

RAV-SP1102AT-E

• Conditions
Indoor : DB27˚C/WB19˚C
Outdoor : DB35˚C
Air flow : High
Pipe length : 7.5m
230V

22

20

18

16

14

12

10

Current (A)

8

6

4

2

0

020406080

RAV-SP1402AT-E

RAV-SP1402AT-E

RAV-SP1102AT-E

RAV-SP1102AT-E

• Conditions
Indoor : DB20˚C
Outdoor : DB7˚C/WB6˚C
Air flow : High
Pipe length : 7.5m
230V

Compressor speed (rps)

Compressor speed (rps)

– 20 –

• Capacity variation ratio according to temperature

RAV-SM563AT-E, RAV-SM803AT-E, RAV -SM1103AT-E, RAV-SM1403AT-E
RAV-SP562AT-E, RAV-SP802AT-E, RAV-SP1102AT-E, RAV-SP1402AT-E

<Cooling> <Heating>

Revised : Mar. 2007

105

100

95

90

85

80

75

70

Capacity ratio (%)

65

60

55

50

32 33 34 35 36 37 38 39

Outdoor temp. (˚C)

• Conditions
Indoor : DB27˚C/WB19˚C
Indoor air flow : High
Pipe length : 7.5m

40

41 42 43

120
110
100

90
80
70
60
50

Capacity ratio (%)

40
30
20
10

0

-14-12-10-8-6-4-20246810

• Conditions
Indoor : DB20˚C
Indoor air flow : High
Pipe length : 7.5m

Outdoor temp. (˚C)

– 21 –

2. AIR DUCTING WORK

2-1. Static Pressure Characteristics of Each Model

RAV-SM562BT-E, RAV-SM802BT-E, RAV-SM1102BT-E, RAV -SM1402BT-E

Fig. 1 RAV-SM562BT-E (Round duct)

140

120

100

Usable lim

80

60

Static pressure (Pa)

40

Air volume limit (Min.)

20

0
500 700 780 900

Standard air volume 780m³/h

High static pressure 2H tap

it

High static pressure 1H tap

Standard H tap

Low static pressure H tap

Standard L tap

Air volume m³/h

140

120

100

80

60

Static pressure (Pa)

40

Air volume limit (Max.)

20

Fig. 3 RAV-SM802BT-E (Round duct)

Standard air volume 1140m³/h

High static pressure 2H tap

Usable limit

Air volume limit (Min.)

0
800

High static pressure 1H tap

Standard H tap

Low static pressure H tap

Standard L tap

1000

Air volume m³/h

Air volume limit (Max.)

12001140 1300

Fig. 2 RAV-SM562BT-E (Square duct)

140

120

108
100

80

60

Usable limit

Static pressure (Pa)

40

Air volume limit (Min.)

20

0
500 700 780 900

Standard air volume 780m³/h

High static pressure 2H tap

High static pressure 1H tap

Standard H tap

Low static pressure H tap

Standard L tap

Air volume m³/h

140

120

100

80

60

Static pressure (Pa)

40

Air volume limit (Max.)

20

Fig. 4 RAV-SM802BT-E (Square duct)

Standard air volume 1140m³/h

High static pressure 2H tap

Usable limit

Air volume limit (Min.)

0
800

High static pressure 1H tap

Standard H tap

Low static pressure H tap

Standard L tap

1000

Air volume m³/h

Air volume limit (Max.)

12001140 1300

– 22 –

0

Fig. 5 RAV-SM1102BT-E (Round duct)

Fig. 7 RAV-SM1402BT-E (Round duct)

140

120

Standard air volume 1620m³/h

140

120

Standard air volume 1980m³/h

High static pressure 2H tap

High static pressure 2H tap

100

100

Usable limit

High static pressure 1H tap

80

60

Standard H tap

Static pressure (Pa)

40

Air volume limit (Min.)

20

0
1200

Low static pressure H tap

Standard L tap

1620

Air volume limit (Max.)

2000

80

60

Static pressure (Pa)

40

20

0
1200 1800

Air volume m³/h

Usable limit

Air volume limit (Min.)

High static pressure 1H tap

Standard H tap

Low static pressure H tap

Standard L tap

1980

Air volume m³/h

Air volume limit (Max.)

2200 2400

Fig. 6 RAV-SM1102BT-E (Square duct)

140

120

Usable limit

100

80

60

Static pressure (Pa)

40

Air volume limit (Min.)

20

Low static pressure H tap

Standard air volume 1620m³/h

High static pressure 2H tap

High static pressure 1H tap

Standard H tap

Standard L tap

Air volume limit (Max.)

Fig. 8 RAV-SM1402BT-E (Square duct)

140

120

100

80

60

Usable limit

Static pressure (Pa)

40

Air volume limit (Min.)

20

Standard air volume 1980m³/h

High static pressure 2H tap

High static pressure 1H tap

Standard H tap

Low static pressure H tap

Standard L tap

Air volume limit (Max.)

0

1200

1620

Air volume m³/h

2000

– 23 –

0
1200 1800

Air volume hm³/h

1980

2200 240

3. CONSTRUCTION VIEWS (EXTERNAL VIEWS)

3-1. Indoor Unit

3-1-1. 4-Way Air Discharge Cassette Type

RAV-SM563UT-E, RAV-SM803UT-E

Surface
under ceiling

200

113

173

Refrigerant pipe
connecting port A

130

200

Check port
(¨450)

Check port
(¨450)

Cable draw-in port

45

Refrigerant pipe
connecting port B

Electric
parts box

860 to 910 Recommended external size

30

105

270 105
25070

950 Panel external dimension

790 Hanging bolt pitch

346.5

860 to 910 Recommended external size

Surface
under ceiling

130

210

Indoor unit

Hanging bolt M10 or W3/8
Procured locally

Standing
850 or less

Standing
640 or less

360

Drain up standing size

256

88

Surface
under ceiling

SM563
SM803

840 Unit external dimension

A

Ø6.4
Ø9.5

150

105

Ø12.7
Ø15.9

Knockout

97

35

Z view

for
humidifier

Ceiling
panel
(Sold
separately)

Surface
under ceiling

80

Ø162

B

415.0

105105

240

254.5

840 Hanging bolt

480

227

12097

Surface under ceiling

381.6
227

480

723 Hanging bolt pitch

950 Panel external dimension

35˚

Z

64

57

57.5

25

188

Surface under ceiling

120

– 24 –

RAV-SM1103UT-E, RAV-SM1403UT-E, RAV-SP1102UT-E

860 to 910 Recommended external size

200

Check port
(¨450)

200

Check port
(¨450)

Take-in port of pipes

45

30

SM1103
SM1403
SP1102

860 to 910 Recommended external size

Ceiling bottom surface

A

B

Ø9.5

Ø15.9

Ø9.5

Ø15.9

Ø9.5 319183Ø15.9

Standing
850 or less

Standing
640 or less

C

183
183

D

319
319

113

173

Refrigerant pipe connecting port
A

Refrigerant pipe connecting port
B

130

Ceiling
bottom
surface

Ø162

105

80

Electric parts box

415.0

240

105 105

840 Unit external dimension

105

105

270

250

70

860 to 910 Ceiling opening dimension

950 Panel external dimension

790 Hanging bolt pitch

Knockout square hole
for divide duct
For Ø150

346.5

130

210

Drain pipe
connecting port

Hanging bolt
M10 or Ø3/8
(To be procured locally)

381.6

480

723 Hanging bolt pitch

950 Panel external dimension

860 to 910 Ceiling opening dimension

35˚

360

Indoor unit

Drain up standing size

D

227

88

Surface
under ceiling

Ceiling panel
(sold separately)

Ø162

105

Ceiling bottom surface

Knockout square
hole for divide duct
for Ø150
(2 positions)

C97

254.5

840 Unit external dimension

480

227

– 25 –

57.5

188

Z

C

97

Z view

35

Ceiling bottom
surface

64

57

25

Surface under ceiling

3-1-2. Concealed Duct Type

RAV-SM562BT-E, RAV-SM802BT-E, RAV-SM1102BT-E, RAV-SM1402BT-E

129

110

Knock-out hole Ø125
(Air take-in port)

6-Ø4 T apping screw
undersized hole Ø160

• Dimension

Discharge port flange
N-Ø200

60 to 260
9

Suction port canvas
(Separate sold)

Refrigerant pipe connecting port
(Gas side ØF)

Hanging bolt pitch B

Main unit dimension A

J = M x K H

C

Ceiling open size D

Panel external dimension E

Hanging bolt
4-M10 screw
(Arranged locally)

44
49

Refrigerant pipe
connecting port
(Liquid side ØG)

Drain pipe connecting port
for vinyl chloride pipe
(Inner dia. 32, VP. 25)

75

Main unit dimension 800

Hanging bolt pitch 700

50

131

50

Ø26 Power supply,
remote controller
cable take-out port

638

498

393

41

196

243

Panel C.L

410

Ceiling open size

470

Panel external
dimension 500

5941

174

Suction port
flange
(Separate sold)

Suction port
panel
(Separate sold)

320

ABCDEFGHJKMNO

RAV-SM562BT

RAV-SM802BT

RAV-SM1102BT
RAV-SM1402BT

700 766 690 750 780 12.7 6.4 252 280 280 1 2 410

1000 1066 990 1050 1080 15.9 9.5 252 580 290 2 3 410

1350 1416 1340 1400 1430 15.9 9.5 252 930 310 3 4 410

NOTE 1 :

For maintenance of the equipment, be sure to install
a check port A at the position as shown below.

NOTE 2 :

Using the drain up kit sold separately, drain-up by 300 (mm)
from drain pipe draw-out port of the main unit is necessary.
The drain-up over 300mm or more is impossible.

Plane view of main unit

(Pipe side)

Discharge side

Check port A

300

100

450

– 26 –

3-1-3. Under Ceiling Type

RAV-SM562CT-E, RAV-SM802CT-E, RAV-SM1102CT-E, RAV-SM1402CT-E

128

84

170320

(Hanging position)

Hanging bolt

50

Within

Upper pipe draw-out port (Knockout hole)

Power supply cable take-in port (Knockout)

Remote controller cable take- in port
(Knockout hole)

53

Left drain size

B (Hanging position)

Refrigerant pipe (Gas side ØD)

Ceiling surface

Unit

Refrigerant pipe
(Liquid side ØC)

A

216

110

70

75 97

76

50

130

680

Drain pipe connecting port

146

145

Pipe hole on wall (Ø100 hole)

210

167

105

347

262

135 84

Outside air take-in port
(Duct sold separately)(Knockout hole Ø92)

Pipe draw-out port (Knockout hole)

Drain port VP20
(Inner dia. Ø26, hose attached)

114

41

200 (Liquid pipe)

216 (Gas pipe)

Remote controller cable take- in port

Power supply cable take-in port (Knockout hole)

Remote controller cable take- in port

90

32

(Knockout hole)

92

Drain left pipe draw-out port (Knockout hole)

32

171

Wireless sensor
mounting section

250 or more250 or more

Model name A B C D
562CT
802CT
1102CT, 1402CT

910
1180
1595

855
1125
1540

Ø6.4 Ø12.7

Ø9.5 Ø15.9

500 or more

– 27 –

3-2. Outdoor Unit

RAV-SM563AT-E, RAV-SM803AT-E

Revised : Mar. 2007

Drain hole
(2-Ø20 × 88 long hole)

69.5 147

320

306

Ø6 hole pitch

For anchor bolt)

(Long hole pitch

21

550

290

A legs

6

48335

30

B legs

44952

Drain hole (Ø25)

60

600

108 125

30

20

2-Ø11 × L14 long hole
(For Ø8-Ø10 anchor bolts)

483 257

108

90

2-Ø11-14 U-shape hole

54

(For Ø8-Ø10 anchor bolts)

Connecting pipe port
Gas flare side
RAV-SM563AT-E: Ø12.7

( )

RAV-SM803AT-E: Ø15.9
Connecting pipe port

Liquid flare side
RAV-SM563AT-E: Ø6.4

( )

RAV-SM803AT-E: Ø9.5

8-Ø6 hole
(For fixing outdoor unit)

25
22

157 79

21

145

31 143

8

Space required for service

2-Ø11 × 14 U-shape holes
(For Ø8–Ø10 anchor bolt)

32

Discharge guard

150
or more

320

500
or more

600

54
38

R15

3

320

Ø11 × 14 U-shape hole

Details of A legs Details of B legs

2-Ø6 hole

Product
external line

150

or more

500

780

600

Suction port

Discharge
port

Discharge guide mounting hole
(4-Ø4.5 embossing)

Discharge
port

Ø11 × 14 U-shape holes

320

300
or more

(Minimum
distance up to wall)

2-Ø11 × 14 long hole
(For Ø8–Ø10 anchor bolt)

2-Ø6 hole

38
54

Product
external
line

R15

600

3

71

93

137

Charge port

342

54

Earth

terminal

– 28 –

RAV-SM1103AT-E, RAV-SM1403AT-E / RAV-SP562AT-E, RAV-SP802AT-E

Knockout
(For draining)

21

Suction
port

365 17.517.5

40 70

(Long hole pitch

for anchor bolt)

21

565 101

Drain hole (Ø20 × 88 Burring hole)

29 90 191 20

Knockout
(For draining)

6026

314

43

Suction
port

Discharge
port

300150
900

Drain hole (Ø25 Burring hole)

Part B

40

39

Part A

95

43

Handles
(Both sides)

Refrigerant pipe connecting port
Flare at liquid side
Ø6.4: RAV-SP562AT-E

( )

Ø9.5: RAV-SP802AT-E
Refrigerant pipe connecting port

Flare at gas side
Ø12.7: RAV-SP562AT-E

( )

Ø15.9: RAV-SP802AT-E

47

Installation bolt hole
(Ø12 × 17 U-shape holes)

17.5
4040

Details of B part

Details of A part

17.5

Installation bolt hole
(Ø12 × 17 U-shape holes)

2

Discharge guide
mounting hole
(4-Ø4 Embossing)

1

60 90

58

27

161

32028

400

264

300

795

25

85

2

Z

2

46

165

60 80

30 45

1

307

2760

96

2-Ø12 × 17 U-shape holes
(For Ø8–Ø10 Anchor bolt)

264

6760

154

1

Knockout for lower piping

Space required for service

150
or more

365

500
or more

Z views

Suction port

150

or more

Discharge
port

600

86 7

7

58

150
or more

Discharge
port

(Minimum
distance up to wall)

2-Ø12 × 17 long hole
(For Ø8–Ø10 Anchor bolt)

– 29 –

RAV-SP1102AT-E, RAV-SP1402A T-E

Knockout (Drain)

365 17.517.5

350 625

Discharge guide
mounting port
(8-Ø3 embossing)

70 21

Suction
port

21 40

9029

Knockout (Drain)

26

150

56567 60 565

164 300

314

Drain hole (Ø20 x 88)

191 20

Suction
port

Drain hole (Ø25)

43

60

Discharge port

600
900

B legs

A legs

40

43

40

108

Refrigerant pipe
connecting port
(Ø9.5 flare at liquid side)

Refrigerant pipe
connecting port
(Ø15.9 flare at gas side)

54

28

706

715

67

154

60 27

z

95

307 400

60

60 90

27

Mountig bolt hole
(Ø12 x 17 long hole)

161

58

320

1340

89

25

Mountig bolt hole
(Ø12 x 17 U-shape hole)

12

20

46

8060

165

32 45

40

Details of A legs Details of B legs

2-Ø12 x 17 U-shape holes
(For Ø8–Ø10 anchor bolt)

150
or more

365

– 30 –

40

86 7

Z view

58 7

Space required for service

600

Suction port

150

or more

Discharge
port

500
or more

Discharge
port

2-Ø12 x 17 long hole
(For Ø8–Ø10 anchor bolt)

150
or more

(Minimum
distance up to wall)

4. SYSTEMATIC REFRIGERATING CYCLE DIAGRAM

4-1. Indoor Unit/Outdoor Unit

RAV-SM563UT-E, RAV-SM562BT-E, RAV -SM562CT-E / RAV-SM563AT-E

Outer diameter of refrigerant pipe

Gas side ØA Liquid side ØB

12.7mm 6.4mm

Height difference (m)

Outdoor unit
at upper side

30 30

Outdoor unit
at lower side

TS sensor

2-step muffler

Ø19 .05 × 200L

TD sensor

Height difference

TC sensor

Refrigerant pipe
at gas side
Ø12.7

Packed valve
Outer dia. ØA

TO sensor

Indoor unit

Air heat exchanger

Section shape

of heat insulator

Outdoor unit

TCJ

sensor

Refrigerant pipe
at liquid side
Ø6.4

Min.

5m
Packed valve
Outer dia. ØB

PMV
(Pulse Motor Valve)
(CAM-B30YGTF-2)

Strainer

Max.
30m

Rotary compressor

(DA150A1F-20F)

Standard

Cooling Overload

Low load
Standard

Heating Overload

Low load

4-way valve

(STF-0108Z)

Muffler

Ø19 × L160

Pressure

(MPa) (kg/cm²G)

Pd Ps Pd Ps

3.50 0.97 35.7 9.9

3.90 1.08 39.8 11.0

1.90 0.70 19.4 7.1

2.31 0.61 13.6 6.2

2.86 0.89 29.2 9.1

1.86 0.25 19.0 2.6

Discharge

(TD)

85
93
48
87
86
69

Heat exchanger
Ø8 ripple, 2 rows,
14 steps
FP1.3 flat fin

Pipe surface temperature (°C)

14

7
5
17

Indoor heat

exchanger

(TC)

12
17
5
40
47
31

Suction

(TS)

26

–14

TE
sensor

Outdoor heat

exchanger

(TE)

48
54
30
1
11

–15

Distributor

Compressor

revolutions per

second (rps)

*

70
70
50
97
95
98

R410A 1.0 kg

Cooling
Heating

Indoor/Outdoor

fan

temp. conditions

(DB/WB) (°C)

Indoor Outdoor

27/19 35/–
32/24 43/–

18/15.5 –5/–

20/– 7/6
28/– 24/18
15/–

Indoor

HIGH
HIGH

LOW

HIGH

LOW

HIGH

–10/(70%)

4 poles are provided to this compressor.

*

The compressor frequency (Hz) measured with a clamp meter is 2 times of revolutions (rps) of the compressor.

– 31 –

RAV-SM803UT-E, RAV-SM802BT-E, RAV -SM802CT-E / RAV-SM803AT-E

Revised : Mar. 2007

Outer diameter of refrigerant pipe

Gas side ØA Liquid side ØB

15.9mm 9.5mm

Height difference (m)

Outdoor unit
at upper side

30 30

TS

sensor

Outdoor unit
at lower side

TD

sensor

Height difference

2-step

muffler

Ø25 × 200L

TC sensor

Refrigerant pipe
at gas side
Ø15.9

Packed valve
Outer dia. ØA

TO sensor

Indoor unit

Air heat exchanger

Section shape

of heat insulator

Outdoor unit

TCJ

sensor

Refrigerant pipe
at liquid side
Ø9.5

Min.

5m
Packed valve
Outer dia. ØB

PMV
(Pulse Motor Valve)
(CAM-B30YGTF-1)

Strainer

Max.
30m

Accumulator

(1000cc)

compressor

(DA150A1F-20F)

Standard

Cooling Overload

Low load
Standard

Heating Overload

Low load

4-way valve

(STF-0213Z)

Ø19 × L160

Rotary

Pressure

(MPa) (kg/cm²G)

Pd Ps Pd Ps

3.28 0.86 33.4 8.8

3.59 1.00 33.6 10.2

1.85 0.83 18.9 8.5

2.53 0.62 25.8 6.3

3.42 1.07 34.9 10.9

1.99 0.23 20.3 2.3

Muffler

Discharge

(TD)

84
82
42
75
80
89

Heat exchanger
Ø8 ripple, 2 rows,
20 steps
FP1.3 flat fin

4 pass

Pipe surface temperature (°C)

11

8
3
20

Indoor heat

exchanger

(TC)

10
16
6
42
54
34

Suction

(TS)

17

–19

TE
sensor

Outdoor heat

exchanger

(TE)

45
51
23
2
17

–18

Distributor

Compressor

revolutions per

second (rps)

*

83
76
35
95
50
120

R410A 1.6 kg

Indoor

fan

HIGH
HIGH

LOW

HIGH

LOW

HIGH

Cooling
Heating

Indoor/Outdoor

temp. conditions

(DB/WB) (°C)

Indoor Outdoor

27/19 35/–
32/24 43/–

18/15.5 –5/–

20/– 7/6

28/– 24/18

15/–

–10/(70%)

4 poles are provided to this compressor.

*

The compressor frequency (Hz) measured with a clamp meter is 2 times of revolutions (rps) of the compressor.

– 32 –

RAV-SM1103UT-E, RAV-SM1102BT-E, RAV-SM1102CT-E / RAV-SM1103AT-E

Outer diameter of refrigerant pipe

Gas side ØA Liquid side ØB

15.9mm 9.5mm

Height difference (m)

Outdoor unit

at upper side

30 30

Outdoor unit
at lower side

Height difference

TS sensor

Strainer

Refrigerant pipe
at gas side Ø15.9

Ball valve
Outer dia. ØA

Strainer

TO sensor

Indoor unit

TCJ sensor

Air heat exchanger

Section shape

of heat insulator

Outdoor unit

Distributor
(Strainer incorporated)

TC sensor

Refrigerant pipe
at liquid side Ø9.5

Min.
5m

Packed valve
Outer dia. ØB

PMV
(Pulse Motor Valve)
(UKV-25D22)

Max.
50m

Accumulator

(2500cc)

(DA420A3F – 21M)

Standard

Cooling Overload

Low load
Standard

Heating Overload

Low load

TD sensor

Muffler

Rotary

compressor

Pressure

(MPa) (kg/cm²G)

Pd Ps Pd Ps

3.44 0.92 35.1 9.4

3.73 1.18 38.1 12.0

1.49 0.70 15.2 7.1

2.80 0.61 28.6 6.2

3.43 1.08 35.0 11.0

2.20 0.25 22.4 2.6

4-way valve

(STF-0213Z)

Ø25 × L210
Ø25 × L180

Discharge

(TD)

82
82
39
80
82
76

Heat exchanger
Outer side
Ø8, 2 rows, 20 steps
FP1.3 flat fin
Inner side
Ø9.52 row, 30 steps
FP1.5 flat fin

Pipe surface temperature (°C)

8

Indoor heat

exchanger

(TC)

10
17
3
46
55
36

Suction

(TS)

15
8
0
14
–19

TE
sensor

Outdoor heat

exchanger

(TE)

39
48
22
1
13
–16

Distributor

Compressor

revolutions per

second (rps)

*

47
42
30
48
24
55

Strainer

R410A 2.8kg

Indoor

fan

HIGH
HIGH

LOW

18/15.5 –5/–

HIGH

LOW

HIGH

Cooling
Heating

Indoor/Outdoor

temp. conditions

(DB/WB) (°C)

Indoor Outdoor

27/19 35/–
32/24 43/–

20/– 7/6

30/– 24/18

15/–

–10/(70%)

4 poles are provided to this compressor.

*

The compressor frequency (Hz) measured with a clamp meter is 2 times of revolutions (rps) of the compressor.

– 33 –

RAV-SM1403UT-E, RAV-SM1402BT-E, RAV-SM1402CT-E / RAV-SM1403AT-E

Revised : Mar. 2007

Outer diameter of refrigerant pipe

Gas side ØA Liquid side ØB

15.9mm 9.5mm

Height difference (m)

Outdoor unit

at upper side

30 30

Outdoor unit
at lower side

TS sensor

Height difference

Strainer

Refrigerant pipe
at gas side Ø15.9

Ball valve
Outer dia. ØA

Strainer

TO sensor

Indoor unit

TCJ sensor

Air heat exchanger

Section shape

of heat insulator

Outdoor unit

Distributor
(Strainer incorporated)

TC sensor

Refrigerant pipe
at liquid side Ø9.5

Min.
5m

Packed valve
Outer dia. ØB

PMV
(Pulse Motor Valve)
(UKV-25D22)

Max.
50m

Accumulator

(2500cc)

(DA420A3F – 21M)

Standard

Cooling Overload

Low load
Standard

Heating Overload

Low load

TD sensor

Muffler

Rotary

compressor

Pressure

(MPa) (kg/cm²G)

Pd Ps Pd Ps

3.52 0.85 35.9 8.7

3.78 1.12 38.6 11.4

1.51 0.71 15.4 7.2

2.88 0.60 29.4 6.1

3.41 1.08 34.8 11.0

2.35 0.24 24.0 2.4

4-way valve

(STF-0213Z)

Ø25 × L210
Ø25 × L180

Discharge

(TD)

87
84
40
85
81
80

TE
sensor

Heat exchanger
Outer side
Ø8, 2 rows, 20 steps
FP1.3 flat fin
Inner side
Ø9.52 row, 30 steps
FP1.5 flat fin

Pipe surface temperature (°C)

8

Indoor heat

exchanger

(TC)

9
17
3
47
54
40

Suction

(TS)

15
7
1
14
–19

Outdoor heat

exchanger

(TE)

39
47
23
1
13
–16

Distributor

Compressor

revolutions per

second (rps)

*

54
45
30
61
24
73

Strainer

R410A 3.0kg

Indoor

fan

HIGH
HIGH

LOW

HIGH

LOW

HIGH

Cooling
Heating

Indoor/Outdoor

temp. conditions

(DB/WB) (°C)

Indoor Outdoor

27/19 35/–
32/24 43/–

18/15.5 –5/–

20/– 7/6

30/– 24/18

15/–

–10/(70%)

4 poles are provided to this compressor.

*

The compressor frequency (Hz) measured with a clamp meter is 2 times of revolutions (rps) of the compressor.

– 34 –

RAV-SM563UT-E, RAV-SM562BT-E, RAV -SM562CT-E / RAV-SP562AT-E

Outer diameter of refrigerant pipe

Gas side ØA Liquid side ØB

12.7mm 6.4mm

Height difference (m)

Outdoor unit

at upper side

30 15

Outdoor unit
at lower side

Height

TS sensor

difference

Indoor unit

TCJ

sensor

Air heat exchanger

TC sensor

* The refrigerating cycle of the indoor units differs according to

the models to be combined. For the refrigerating cycles of the
other indoor units, refer to the corresponding Service Manuals
described in the list on the cover.

Refrigerant pipe
at gas side
Outer dia. ØA

Packed valve
Outer dia. ØA

Strainer

TO sensor

Section shape

of heat insulator

Outdoor unit

Refrigerant pipe
at liquid side
Outer dia. ØB

Packed valve
Outer dia. ØB

Modulating
(PMV)
(CAM-B30YGTF-2)

Min.
5m

Max.
50m

Rotary compressor

(DA220A2F-20L1)

Accumulator
(1500cc)

Standard

Cooling Overload

Low load
Standard

Heating Overload

Low load

TD sensor

Muffler

Pressure

(MPa)

Pd Ps

2.71 1.03

3.48 1.16

1.92 0.74

2.22 0.72

3.47 1.16

1.79 0.25

4-way valve

(STF-0213Z)

Ø25 × L210

Ø25 × L160

Discharge

(TD)

75
81
34
32
81
71

Heat exchangerØ8
1 row 30 stages
FP1.3 flat fin

Pipe surface temperature (°C)

Suction

(TS)

15
20
5
6
20
–16

Indoor heat

exchanger

(TC)

10
16
2
38
55
30

TE
sensor

Outdoor heat

exchanger

(TE)

38
51
11
2
15
–18

Capillary
Ø3×Ø2×
L530

Compressor

revolutions per

second (rps)

*

43
44
24
41
41
70

Strainer

R410A 1.5 kg

Indoor

fan

HIGH
HIGH

LOW

HIGH

LOW

HIGH

temp. conditions

Indoor Outdoor

18/15.5 –5/–

Cooling
Heating

Indoor/Outdoor

(DB/WB) (°C)

27/19 35/–
32/24 43/–

20/– 7/6

30/– 24/18

15/–

–15/(70%)

4 poles are provided to this compressor.

*

The compressor frequency (Hz) measured with a clamp meter is 2 times of revolutions (rps) of the compressor.

– 35 –

RAV-SM803UT-E, RAV-SM802BT-E, RAV -SM802CT-E / RAV-SP802AT-E

Revised : Mar. 2007

Outer diameter of refrigerant pipe

Gas side ØA Liquid side ØB

15.9mm 9.5mm

Height difference (m)

Outdoor unit

at upper side

30 15

Outdoor unit
at lower side

Height difference

TS sensor

Indoor unit

TCJ

sensor

Air heat exchanger

TC sensor

* The refrigerating cycle of the indoor units differs according to

the models to be combined. For the refrigerating cycles of the
other indoor units, refer to the corresponding Service Manuals
described in the list on the cover.

Refrigerant pipe
at gas side
Outer dia. ØA

Packed valve
Outer dia. ØA

Strainer

TO sensor

Section shape

of heat insulator

Outdoor unit

Refrigerant pipe
at liquid side
Outer dia. ØB

Packed valve
Outer dia. ØB

Modulating
(PMV)
(CAM-B30YGTF-2)

Min.
5m

Max.
50m

Rotary compressor

(DA220A2F-20L1)

Accumulator

(1500cc)

Standard

Cooling Overload

Low load
Standard

Heating Overload

Low load

TD sensor

Muffler

Pressure

(MPa)

Pd Ps

2.72 0.93

3.57 1.10

1.89 0.74

2.58 0.68

3.49 1.22

2.30 0.25

4-way valve

(STF-0213Z)

Ø25 × L210

Ø25 × L160

Discharge

(TD)

74
80
34
72
79
91

Heat exchangerØ8
1 row 30 stages
FP1.3 flat fin

Pipe surface temperature (°C)

Suction

(TS)

12
21
7
4
19
–17

Indoor heat

exchanger

(TC)

11
17
2
41
55
37

TE
sensor

Outdoor heat

exchanger

(TE)

40
52
12
2
16
–19

Capillary
Ø3×Ø2×
L530

Compressor

revolutions per

second (rps)

*

55
47
24
62
28
90

Strainer

R410A 2.1 kg

Indoor/Outdoor

Indoor

fan

HIGH
HIGH

LOW

HIGH

LOW

HIGH

temp. conditions

Indoor Outdoor

27/19 35/–
32/24 43/–

18/15.5 –5/–

20/– 7/6

30/– 24/18

15/–

Cooling
Heating

(DB/WB) (°C)

–15/(70%)

4 poles are provided to this compressor.

*

The compressor frequency (Hz) measured with a clamp meter is 2 times of revolutions (rps) of the compressor.

– 36 –

RAV-SP1102UT-E, RAV-SM1102BT-E, RAV-SM1102CT-E / RAV-SP1102AT-E

Outer diameter of refrigerant pipe

Gas side ØA Liquid side ØB

15.9mm 9.5mm

Height difference (m)

Outdoor unit

at upper side

30 15

Outdoor unit
at lower side

Height

difference

TS sensor

Indoor unit

TCJ sensor

Strainer

Air heat exchanger

* The refrigerating cycle of the indoor units differs according to

the models to be combined. For the refrigerating cycles of the
other indoor units, refer to the corresponding Service Manuals
described in the list on the cover.

Refrigerant pipe at gas side
Outer dia. ØA

Refrigerant pipe at liquid side
Outer dia. ØB

Section shape

of heat insulator

Ball valve
Outer dia. ØA

Outdoor unit

Strainer

Check joint

TO sensor

Distributor
(Strainer incorporated)

TC sensor

Packed valve
Outer dia. ØB

PMV
(UKV-25D22)

Min.
5m

Max.
70m

Accumulator

(2500cc)

compressor

(DA420A3F – 21M)

Standard

Cooling Overload

Low load
Standard

Heating Overload

Low load

TD sensor

Rotary

Pd Ps

2.55 0.98

3.28 1.08

1.76 0.76

2.58 0.73

3.43 1.18

2.10 0.32

(STF-0401G)

Muffler

Pressure

(MPa)

4-way valve

Ø25 × L210
Ø25 × L180

Discharge

(TD)

69
82
47
68
75
88

TE sensor

Heat exchanger
2 row 52 stages

Outside :
Ø8 FP1.3 flat fin

Inside :
Ø9.52 FP1.5 flat fin

Pipe surface temperature (°C)

Suction

(TS)

12
17
8
3
20
–14

Indoor heat

exchanger

(TC)

10
16

5
40
56
34

Outdoor heat

exchanger

(TE)

40
48
27
3
16
–13

Distributor

Compressor

revolutions per

second (rps)

*

40
50
24
44
24
63

Strainer

R410A 2.95kg

Cooling
Heating

Indoor/Outdoor

Indoor

fan

HIGH
HIGH

LOW

HIGH

LOW

HIGH

temp. conditions

(DB/WB) (°C)

Indoor Outdoor

27/19 35/–
32/24 43/–

18/15.5 –5/–

20/– 7/6
30/– 24/18
15/–

–15/(70%)

4 poles are provided to this compressor.

*

The compressor frequency (Hz) measured with a clamp meter is 2 times of revolutions (rps) of the compressor.

– 37 –

RAV-SM1403UT-E, RAV-SM1402BT-E, RAV-SM1402CT-E / RAV-SP1402AT-E

Revised : Mar. 2007

Outer diameter of refrigerant pipe

Gas side ØA Liquid side ØB

15.9mm 9.5mm

Height difference (m)

Outdoor unit

at upper side

30 15

Outdoor unit
at lower side

Height

difference

TS sensor

Indoor unit

TCJ sensor

Strainer

Air heat exchanger

* The refrigerating cycle of the indoor units differs according to

the models to be combined. For the refrigerating cycles of the
other indoor units, refer to the corresponding Service Manuals
described in the list on the cover.

Refrigerant pipe
at gas side
Outer dia. ØA

Section shape

of heat insulator

Ball valve
Outer dia. ØA

Outdoor unit

Strainer

Check joint

TO sensor

Distributor
(Strainer incorporated)

TC sensor

Refrigerant pipe
at liquid side
Outer dia. ØB

Packed valve
Outer dia. ØB

PMV
(UKV-25D22)

Min.
5m

Max.
70m

Accumulator

(2500cc)

(DA420A3F – 21M)

Standard

Cooling Overload

Low load
Standard

Heating Overload

Low load

TD sensor

Muffler

Rotary

compressor

Pressure

(MPa)

Pd Ps

2.76 0.91

3.46 1.03

1.77 0.78

2.65 0.69

3.33 1.08

2.50 0.22

4-way valve

(STF-0401G)

Ø25 × L210
Ø25 × L180

Discharge

(TD)

74
82
48
75
74
98

Heat exchanger
2 row 52 stages

Outside :
Ø8 FP1.3 flat fin

Inside :
Ø9.52 FP1.5 flat fin

Pipe surface temperature (°C)

Suction

(TS)

11
17
9
3
19
–22

Indoor heat

exchanger

(TC)

9
16
6
43
55
43

TE sensor

Outdoor heat

exchanger

(TE)

39
48
27
3
15
–18

Distributor

Compressor

revolutions per

second (rps)

*

53
51
24
55
24
73

Strainer

R410A 2.95kg

Indoor/Outdoor

Indoor

fan

HIGH
HIGH

LOW

HIGH

LOW

HIGH

temp. conditions

Indoor Outdoor

27/19 35/–
32/24 43/–

18/15.5 –5/–

20/– 7/6
30/– 24/18
15/–

Cooling
Heating

(DB/WB) (°C)

–15/(70%)

4 poles are provided to this compressor.

*

The compressor frequency (Hz) measured with a clamp meter is 2 times of revolutions (rps) of the compressor.

– 38 –

5. WIRING DIAGRAM

5-1. Indoor Unit

5-1-1. 4-Way Air Discharge Cassette Type

RAV-SM563UT-E, RAV-SM803UT-E, RAV-SM1103UT-E, RAV-SM1403UT-E, RAV-SP1102UT-E

TA

LM1

LM2

5 5
4 4
3 3
2 2
1 1

5 5
4 4
3 3
2 2
1 1

5 5
4 4
3 3
2 2
1 1

FM

FS

CN34

(RED)

3 3

2 2

1 1

CN33

(WHI)

5 5
4 4
3 3
2 2
1 1

CN333

(WHI)

5 5

4 4

3 3

2 2

1 1

CN334

(WHI)

1 1

2 2
3 3

4 4
5 5

TCJ

1 2

1 2

1 2

CN104

(YEL)

1 2

CN102

(RED)

MCC-1402

Control P.C. Board for

Indoor Unit

Motor

drive

circuit

RY
302

CN68

1 233 1 2 3

(BLU)

1 2

DP

RY
303

CN304

(GRY)

TC

1 2
1 2

CN101

(BLK)

Fuse
F302
T3.15A
250V~

Fuse
F301
250V~
T6.3A

CN67
(BLK)

RED

1 2 3

CN80

(GRN)

DC20V
DC15V
DC12V
DC7V

Power

supply

circuit

+ –

~~

1 233
1 2

5

445

WHI BLK

WHI

(EXCT)

1 2

CN73
(RED)

P301

RED

BLK

1 2

CN70
(WHI)

1 2

CN66
(WHI)

Closed-end
connector

Connection interface (option)

CN50
(WHI)

5
4
3
2
1

6
5
4
3
2
1

2
1

(FAN DRIVE)

6
5
4
3
2
1

3

2

1

3

2 2

1 1

CN41
(BLU)

5
4
3
2
1

CN60
(WHI)

CN32
(WHI)

CN61
(YEL)

CN309

(YEL)

BLK

3

BLK

CN51

(RED)

5

5

4

4

P.C.

3

3

Board

2

2

1

1

Terminal for

central remote

controller

B
A

1 2
1 2

CN40
(BLU)

U4U3

BLK

WHI

Wireless Remote

BLK

WHI

CN001

2 2

(WHI)

1 1

Adapter for

Controller

B
A

Wired Renote

Controller

FM

TA

TC

TCJ

LM1,LM2

DP

FS

RY302

NOTE

: Fan motor
: Indoor temp. sensor
: Temp. sensor
: Temp. sensor
: Louver motor
: Drain pump motor
: Float switch
: Drain control relay

Single phase
220 to 240V
50Hz

– 39 –

321

Indoor unit
earth screw

321

Outdoor unit
earth screw

Serial

NL

signal

Color

Identification

BLACK

:

BLK

BLUE

:

BLU

RED

:

RED

GRAY

:

GRY

PINK

:

PNK

GREEN

:

GRN

WHITE

:

WHI

BROWN

:

BRN

ORANGE

:

ORN

YELLOW

:

YEL

5-1-2. Concealed Duct Type

RAV-SM562BT-E, RAV-SM802BT-E, RAV-SM1102BT-E, RAV -SM1402BT-E

FM

FS

CN34

(RED)

3 3

2 2

1 1

CN33
(WHI)

CN333

(WHI)

5 5

4 4

3 3

2 2

1 1

TA

1 2
1 2

CN104

(YEL)

5
4
3
2
1

1 2
1 2

CN102

(RED)

TCJ

1 2
1 2

CN101

(BLK)

TC

1 2 3

CN80

(GRN)

(EXCT)

1 2

CN73
(RED)

MCC-1402

Control P.C. Board for

Indoor Unit

DC20V
DC15V
DC12V
DC7V

Power

supply

1 2

CN70
(WHI)

Connection interface (option)

CN50
(WHI)

5
4
3
2
1

6
5
4
3
2
1

2
1

(FAN DRIVE)

5
4
3
2
1

CN60

(WHI)

CN32

(WHI)

CN51

(RED)

5

5

4

4

3

3

Board

2

2

1

1

Terminal for

central remote

controller

P.C.

1 2
1 2

U4U3

CN40
(BLU)

circuit

Fuse
F302
T3.15A
250V~

Motor

6
5
4

CN61
(YEL)

3
2
1

drive

circuit

+

–

FM

TA

TC

TCJ

DP

FS

RY302

CN334

(WHI)

1 1

2 2
3 3

4 4
5 5

RY
302

CN68

1 233 1 2 3

(BLU)

1 2

CN304

(GRY)

DP

NOTE

: Fan motor
: Indoor temp. sensor
: Temp. sensor
: Temp. sensor
: Drain pump motor
: Float switch
: Drain control relay

RY
303

Capacitor

~~

Fuse
F301
250V~
T6.3A

1 233

CN67

1 2

(BLK)

RED

445

WHI BLK

NL

Single phase 220V, 50Hz

5

WHI

321

321

Serial
signal

P301

RED

1 2

BLK

CN66
(WHI)

Closed-end
connector

Indoor unit
earth screw

Outdoor unit
earth screw

3

CN309

2

(YEL)

1

3

3

2 2

1 1

CN41
(BLU)

1 233
1 2

Reactor

BLK
BLK

BLK

B
A

WHI

Identification

BLK
BLU
RED
GRY
PNK
GRN
WHI
BRN
ORN
YEL

B
A

Wired Renote

Controller

Color

BLACK

:

BLUE

:

RED

:

GRAY

:

PINK

:

GREEN

:

WHITE

:

BROWN

:

ORANGE

:

YELLOW

:

– 40 –

5-1-3. Under Ceiling Type

RAV-SM562CT-E, RAV-SM802CT-E, RAV-SM1102CT-E, RAV -SM1402CT-E

LM

FM

TA

1 2
1 2

CN104

(YEL)

CN34

FS

(RED)

3 3

22

1 1

CN33

(WHI)

5

5

5

5

4

4

3

3

2

2

1

1

4

4

3

3

2

2

1

1

TCJ

1 2
1 2

CN102

(RED)

Control P.C. Board for

TC

1 2
12

CN101

(BLK)

1 2 3

CN80

(GRN)

MCC-1402

Indoor Unit

DC20V
DC15V
DC12V
DC7V

Power

supply

(EXCT)

12

CN73

(RED)

12

CN70
(WHI)

Connection interface (option)

CN50
(WHI)

5
4
3
2
1

(FAN DRIVE)

6
5
4
3
2
1

2
1

5
4
3
2
1

CN60
(WHI)

CN32
(WHI)

CN51
(RED)

5

5

4

4

P.C.

3

3

Board

2

2

1

1

1 2
12

Terminal for

central remote

controller

U4U3

CN40
(BLU)

circuit

6
5
4
3
2
1

CN61
(YEL)

BLK

WHI

2 2
1 1

CN001

(WHI)

CN333

(WHI)

5 5

44

3 3

22

1 1

Fuse
F302
T3.15A
250V~

Motor

drive

circuit

+ –

FM

TA

TC

TCJ

LM
DP

FS

RY302

CN334

(WHI)

1 1

2 2
33

4 4
5 5

RY
302

CN68

1

(BLU)

233 1 2 3

1 2

DP

NOTE

: Fan motor
: Indoor temp. sensor
: Temp. sensor
: Temp. sensor
: Louver motor
: Drain pump motor
: Float switch
: Drain control relay

RY
303

CN304

(GRY)

CN67
(BLK)

Capacitor

~ ~

Fuse
F301
250V~
T6.3A

1
1 2

RED WHI BLK

233

5

445

321

1

Single phase 220V, 50Hz

32

Serial

NL

signal

RED

WHI

P301

BLK

Indoor unit
earth screw

Outdoor unit
earth screw

12

CN66
(WHI)

Closed-end
connector

3

CN309

2

(YEL)

1

3

3

22

1 1

CN41
(BLU)

1

233

1 2

Reactor

BLK
BLK

Wireless Remote

BLK

B
A

WHI

Wired Renote

Color

Identification

BLK

:

BLU

:

RED

:

GRY

:

PNK

:

GRN

:

WHI

:

BRN

:

ORN

:

YEL

:

Adapter for

Controller

B
A

Controller

BLACK
BLUE
RED
GRAY
PINK
GREEN
WHITE
BROWN
ORANGE
YELLOW

– 41 –

– 42 –

CAUTION : HIGH VOLTAGE

The high voltage circuit is
incorporated.
Be careful to do the check service,
as the electric shock may be
caused in case of touching
parts on the
P.C. board by hand

The 4-way valve coil is turned on
while the cooling operation

NOTE

Compressor

:

CM

Pulse motor valve

:

PMV

Fan motor

:

FM

Heat exchanger Temp. Sensor

:

TE

Discharge T emp . Sensor

:

TD

Outdoor T emp . Sensor

:

TO

Suction T emp . Sensor

:

TS

Insulated Gate Bipolar Transistor

:

IGBT

Rectifier

:

DB

Curreut T r ansformer

:

CT

Color Identification

BLK

:
BLU
RED
GRY
PNK

BLACK

:

BLUE

:

RED

:

GRAY

:

PINK

WHI
BRN
ORN
YEL
PUR

Compressor

CM

:

WHITE

:

BROWN

:

ORANGE

:

YELLOW

:

PURPLE

Reactor

212
3 3

YEL

YEL

BRN

YEL

ORN

212

5-2. Outdoor Unit (Wiring Diagram)

RAV-SM563AT-E, RAV-SM803AT-E

RED
WHI
BLK

P25
P24

P23
P22

P21
P20

P35
P34

P19

P18
P11

P08

P04
P05
P06

DB01

Q404

1

3

1

RED

WHI

BLK

223

1

3

1

SW802

MCC-1530

Sub P.C. Board

BLK

Q200~205
IGBT

Power

relay

DB02

R221

R220

R219

L03 C13

CT

Relay

PUR

P.C. Board

(MCC-5009)

F03
Fuse
T3.15A
AC250V

C12 C14

112

2

Reactor

CN701

Q300~305
MOS-FET

R321

R320

R319

Varistor

L01

Surge
absorber

Varistor

F01
Fuse
T25A
AC250V

P03

P10

ORN

WHI

BLK

ORN

RED

P7P32P33

3

1
1

3

BLKP30P31CN605

Coil for
4-WAY
VALVE

Fuse 250V~

T6.3A

Reactor

RED

1

1

CN300

CN700

P02
WHI CN806

For optional P.C. Board

WHI

BLK

GRN/YEL

WHI

3

3

2

2

1

1

6

6

5

5

4

4

3

3

2

2

1

1

CN603

CN602

CN601

CN600

4 52 31223

BLK
WHI
RED

Fan motor

Pulse motor valve

3
2
131

212

1

3
2
131

212

1

FM

PMV

TS

(Suction pipe
temp. sensor)

TO

(Outdoor
temp. sensor)

TD

(Discharge pipe
temp. sensor)

TE

(Condenser pipe
temp. sensor)

NL321

To indoor Power supply

220-240V~ 50Hz

Color Identification

BLK

:
BLU
RED
GRY
PNK

BLACK

:

BLUE

:

RED

:

GRAY

:

PINK

WHI
BRN
ORN
YEL
PUR

:

WHITE

:

BROWN

:

ORANGE

:

YELLOW

:

PURPLE

Reactor Reactor

P09

1

GRY

P12

221

GRY

1

WHI

P08

221

WHI

P13

P29 ORN

P21 BRN

P24 RED

RAV-SM1103AT-E, RAV-SM1403A T-E

~
~
~

P28 GRY

YEL BLU

P17

P19

P20

P18

BLK

RED

WHI

F01 Fuse
T25A, 250V~

Coil for
4-WAY
Valve

RED

WHI

To indoor unitPower supply

CN700 YEL

20SF

CN02 BLK

BLK

BLU
BLU

F02
Fuse
T25A, 250V~

5

31

CN13
RED

1
1

Serial
commu­nication
circuit

223

3

5

BLK

5

CN01
RED

53

44556

CN702
WHI

6

1
3 3

1
3 3
5 5

1

1

RY300

1

RED

1
1

F01 Fuse
T3.15A 250V~

PMV

Pulse motor valve Fan motor

Power factor

control

21

CN05
WHI

1

ORN

CN04
WHI

211

SUB P.C. board

(MCC-1531)

223

1

CN301

WHI

1

WHI

RED

FM

CN01

RED

CN02

WHI

CN03

– 43 –

Fuse

T6.3A,

250V~

RED

NL 1 2 3

220-240V~ 50Hz

RY01

P.C. board

(MCC-1438)

445

223

1

3

1

PNK

RED

BLU

445

223

1

3

1

Fan motor drive circuit

445

223

1

3

1

3

BLK

YEL

PNK

5

WHI

5

5

GRY

CN06
RED

BLK

CN800
RED

CN300
WHI

1
3 3

CN04
WHI

CN03
WHI

1

3

1

CN600

BLK

3

1

YEL

BLU

3

1

3

1 233

Fuse
F300
T5A,
250V

445

223

1
1

1
1

Optional

P.C. board

MCC-1522

223

5

3

445

5

3

CN804
BLU

1

221

TH

CM
PMV
FM
TE
TH
TD
TO
TS
IGBT

CN09 RED

CN10 WHI

CN11 BLK

IGBT MODULE

TS TE TO

1
1

CN605

WHI

CN500
BLU

2 2
1 1

ORN

ORN

1

CN604

WHI

221

1

CN601

WHI

2 31 5 64 87

Thermostat for
compressor

49C

221

CN801

TD

1

233

1

CN600

WHI

NOTE

Compressor

:

Pulse motor valve

:

Fan motor

:

Heat exchanger Temp. Sensor

:

Temp. Sensor

:

Discharge T emp . Sensor

:

Outdoor T emp . Sensor

:

Suction T emp . Sensor

:

Insulated Gate Bipolar Transistor

:

WV U

CM

Compressor

RAV-SP562AT-E, RAV-SP802AT-E

BLU

1

CN700

1

YEL

RED

1

RED

3 3

CN02

BLK

1
3 3
5 5

GRN/YEL

Reactor Reactor

P09

1

RED

1
1

1
1

221

1

GRY

GRY

P12

31

Serial
commu­nication
circuit

223

3

P13

F02
Fuse
T25A, 250V~

5

CN13
RED

5

BLK

5

CN01
RED

53

44556

CN702
WHI

6

Power factor

CN301

221

1

WHI

WHI

P08

1

RY300

F01 Fuse
T3.15A 250V~

1

PMV

Pulse motor valve Fan motor

P29 ORN

P21 BRN

P24 RED

control

21

CN05
WHI

1

ORN

CN04
WHI

211

SUB P.C. board

(MCC-1531)

223

1

WHI

1

RED

FM

3

WHI

BLK

~
~
~

P28 GRY

RY01

P.C. board

(MCC-1438)

445

223

1
1

PNK

RED

223

1
1

Fan motor drive circuit

223

1
1

YEL

3

3

BLU

3

445

PNK

WHI

445

5

GRY

CN06
RED

5

BLK

CN800
RED

5

CN300
WHI

WHI

CN03
WHI

Fuse
F300
T5A,
250V

3

1

YEL

BLU

3

1

3

1 233

CN607

YEL

3

1

CN04

YEL BLU

P19

P20

1
1

CN605

CN606

RED

CN500
BLU

2 2
1 1

:

CM

:

PMV

:

FM

:

TE

:

TD

:

TO

:

TS

:

IGBT

P17

P18

CN20 RED

CN21 WHI

CN22 BLK

IGBT MODULE

WV U

CM

TS TE TO

221

221

1

CN601

WHI

2 31 5 64 87

CN801

Thermostat for
compressor

49C

WHI

ORN

ORN

12121

CN604

WHI

NOTE

Compressor
Pulse motor valve
Fan motor
Heat exchanger Temp. Sensor
Discharge T emp . Sensor
Outdoor T emp . Sensor
Suction T emp . Sensor
Insulated Gate Bipolar Transistor

TD

1

233

1

CN600

WHI

Compressor

Color Identification

BLK

:

BLACK

BLU

:

BLUE

RED

:

RED

GRY

:

GRAY

PNK

:

PINK

RED

WHI

– 44 –

Reactor

Fuse

T6.3A,

250V~

WHI

RED RED

RED

CN01

CN02

CN03

BLK

WHI
BRN
ORN
YEL
PUR

F01 Fuse
T25A, 250V~

WHI

BLK

:

WHITE

:

BROWN

:

ORANGE

:

YELLOW

:

PURPLE

Coil for
4-WAY
Valve

WHI

RED

RED

20SF

BLU

3
3

WHI

NL1 2 3

To indoor unit Power supply

220-240V~ 50Hz

Color Identification

BLK

:
BLU
RED
GRY
PNK

BLACK

:

BLUE

:

RED

:

GRAY

:

PINK

WHI
BRN
ORN
YEL
PUR

:

WHITE

:

BROWN

:

ORANGE

:

YELLOW

:

PURPLE

Reactor Reactor

P09

1

GRY

P12

221

GRY

1

WHI

P08

221

WHI

P13

P21 BRN

P24 RED

P29 ORN

RAV-SP1102AT-E, RAV-SP1402A T-E

~
~
~

P28 GRY

YEL BLU

P17

P19

P20

P18

BLK

WHI

F01 Fuse
T25A, 250V~

RED

BLK

220-240V~ 50Hz

WHI

RED

NL1 2 3

CN700 YEL

20SF

Coil for
4-WAY
Valve

GRN/YEL

WHI

BLU
BLU

1
3 3

CN02

BLK

1
3 3
5 5

F02
Fuse
T25A, 250V~

Power factor

5

31

CN13

1

RED

1
1

1

RY300

F01 Fuse
T3.15A 250V~

1

1
1

Serial
commu­nication
circuit

223

3

RED

5

BLK

5

CN01
RED

53

44556

CN702
WHI

6

1

ORN

CN301

WHI

PMV

Pulse motor valve Fan motor

control

21

CN05
WHI

CN04
WHI

211

SUB P.C. board

223

1
1

WHI

RED

FM

CN01

RED

CN02

WHI

CN03

– 45 –

Fuse

T6.3A,

250V~

WHI

RED RED

RED

To indoor unit Power supply

RY01

P.C. board

(MCC-1438)

445

223

1

3

1

PNK

RED

BLU

WHI

445

223

1

3

1

(MCC-1531)

Fan motor drive circuit

CN300

WHI

445

223

1
1

3

BLK

YEL

5

3

PNK

5

BLK

5

GRY

CN06
RED

CN800
RED

CN303

WHI

3

1

CN04
WHI

CN03
WHI

Fuse
F300
T5A,
250V

1
1

RED

223

WHI

CN600

BLK

3

1

BLU

3
3

1
1

YEL

TH

CN607

YEL

CN302

WHI

223

3

445

PNK

YEL

1
1 233

3

BLK

FM

Fan motor

221

1

CN606

RED

5

GRY

TS TE TO

1
1

CN605

WHI

CN500
BLU

ORN

2 2
1 1

ORN

Compressor

:

CM

Pulse motor valve

:

PMV

Fan motor

:

FM

Heat exchanger Temp. Sensor

:

TE

Temp. Sensor

:

TH

Discharge T emp . Sensor

:

TD

Outdoor T emp . Sensor

:

TO

Suction T emp . Sensor

:

TS

Insulated Gate Bipolar Transistor

:

IGBT

IGBT MODULE

221

12121

1

CN604

CN601

WHI

WHI

2 31 5 64 87

Thermostat for
compressor

49C

NOTE

CN09 RED

CN10 WHI

CN11 BLK

1

221

1

CN600

WHI

CN801

TD

233

WV U

CM

Compressor

6. SPECIFICATIONS OF ELECTRICAL PARTS

6-1. Indoor Unit

6-1-1. 4-Way Air Discharge Cassette Type

RAV-SM563UT-E, RAV-SM803UT-E

No.

1

Fan motor (for indoor)

2

Thermo. sensor (TA-sensor)

3

Heat exchanger sensor (TCJ-sensor)

4

Heat exchanger sensor (TC-sensor)

5

Float switch

6

Drain pump motor

Parts name

Type

SWF-230-60-1R

155 mm
Ø6 mm, 1200 mm
Ø6 mm, 1200 mm

FS-0218-102

ADP-1409

RAV-SM1103UT-E, RAV-SM1403UT-E, RAV-SP1102UT-E

No.

1

Fan motor

2

Thermo. sensor (TA-sensor)

3

Heat exchanger sensor (TCJ-sensor)

4

Heat exchanger sensor (TC-sensor)

5

Float switch

6

Drain pump motor

Parts name

Type

SWF-200-90-1R

155 mm
Ø6 mm, 1200 mm
Ø6 mm, 1200 mm

FS-0218-102

ADP-1409

Specifications

Output (Rated) 60 W, 220–240 V
10 kΩ at 25°C
10 kΩ at 25°C
10 kΩ at 25°C

Specifications

Output (Rated) 90 W
10 kΩ at 25°C
10 kΩ at 25°C
10 kΩ at 25°C

– 46 –

6-1-2. Concealed Duct Type

RAV-SM562BT-E, RAV-SM802BT-E, RAV-SM1102BT-E, RAV -SM1402BT-E

Revised : Mar. 2007

No.

1

Fan motor (SM802BT-E)
Fan motor

2

(SM562BT-E/SM1102BT-E/SM1402BT-E)

3

Thermo. sensor (TA-sensor)

4

Heat exchanger sensor (TCJ-sensor)

5

Heat exchanger sensor (TC-sensor)

6

Float switch

7

Drain pump motor

8

Reactor

Parts name

Type

ICF-280-120-1B

ICF-280-120-2B

618 mm
Ø6 mm, 1200 mm
Ø6 mm, 1200 mm

FS-0218-102

ADP-1409

CH-43-2Z-T

6-1-3. Under Ceiling Type

RAV-SM562CT-E, RAV-SM802CT-E, RAV-SM1102CT-E, RAV -SM1402CT-E

No.

1

Fan motor (SM562CT-E)

Parts name

Type

SWF-280-60-1R

Specifications

Output (Rated) 120 W, 220–240 V

Output (Rated) 120 W, 220–240 V

10 kΩ at 25°C
10 kΩ at 25°C
10 kΩ at 25°C

10 mH, 1 A

Specifications

Output (Rated) 60 W, 220–240 V

2

Fan motor (SM802CT-E)

3

Fan motor (SM1102CT-E/SM1402CT-E)

4

Thermo. sensor (TA-sensor)

5

Heat exchanger sensor (TCJ-sensor)

6

Heat exchanger sensor (TC-sensor)

7

Louver motor

8

Reactor

SWF-280-60-2R

SWF-280-120-2R

155 mm
Ø6 mm, 1200 mm
Ø6 mm, 1200 mm

MP24Z2N

CH-43-2Z-T

Output (Rated) 60 W, 220–240 V
Output (Rated) 120 W, 220–240 V
10 kΩ at 25°C
10 kΩ at 25°C
10 kΩ at 25°C
DC 15 V
10 mH, 1 A

– 47 –

6-2. Outdoor Unit

RAV-SM563AT-E

Revised : Mar. 2007

No.

1

Fan motor

2

Compressor

3

Reactor

4

Outdoor temp. sensor (To-sensor)

5

Heat exchanger sensor (Te-sensor)

6

Suction temp. sensor (Ts-sensor)

7

Discharge temp. sensor (Td-sensor)

8

Fuse (Switching power (Protect))

9

Fuse (Inverter, input (Current protect)

10

4-way valve solenoid coil

11

Compressor thermo. (Protection)

12

Coil (Pulse Motor Valve)

RAV-SM803AT-E

No.

1

Fan motor

2

Compressor

3

Reactor

4

Outdoor temp. sensor (To-sensor)

5

Heat exchanger sensor (Te-sensor)

6

Suction temp. sensor (Ts-sensor)

7

Discharge temp. sensor (Td-sensor)

8

Fuse (Switching power (Protect))

9

Fuse (Inverter, input (Current protect))

10

4-way valve solenoid coil

11

Compressor thermo. (Protection)

12

Coil (Pulse Motor Valve)

Parts name

Parts name

Type

ICF-140-43-4R

DA150A1F-20F

CH-57

—
—
—
—
—
—

STF-01AJ502E1

US-622

CAM-MD12TF-6

Type

ICF-140-43-4R

DA150A1F-20F

CH-57

—
—
—
—
—
—

STF-01AJ502E1

US-622

CAM-MD12TF-6

Specifications

Output (Rated) 43 W
3 phase, 4P, 1100 W
10 mH, 16A
10 kΩ at 25°C
10 kΩ at 25°C
10 kΩ at 25°C
50 kΩ at 25°C
T3.15 A, AC 250 V
25 A, AC 250 V

—

OFF : 125 ± 4°C, ON : 90 ± 5°C

—

Specifications

Output (Rated) 43 W
3 phase, 4P, 1100 W
10 mH, 16 A
10 kΩ at 25°C
10 kΩ at 25°C
10 kΩ at 25°C
50 kΩ at 25°C
T3.15 A, AC 250 V
25 A, AC 250 V
AC 220 – 240 V
OFF : 125 ± 4°C, ON : 90 ± 5°C

—

RAV-SM1103AT-E

No.

1

Fan motor

2

Compressor

3

Reactor

4

Outdoor temp. sensor (To-sensor)

5

Heat exchanger sensor (Te-sensor)

6

Suction temp. sensor (Ts-sensor)

7

Discharge temp. sensor (Td-sensor)

8

Fuse (Switching power (Protect))

9

Fuse (Inverter, input (Current protect)

10

4-way valve solenoid coil

11

Compressor thermo. (Protection)

12

Coil (Pulse Motor Valve)

Parts name

Type

ICF-280-100-1R
DA420A3F-21M

CH-62

—
—
—
—
—
—

STF-01AJ502E1

US-622

UKV-U048E

– 48 –

Specifications

Output (Rated) 100 W
3 phase, 4P, 2000 W
6 mH, 18.5 A
10 kΩ at 25°C
10 kΩ at 25°C
10 kΩ at 25°C
50 kΩ at 25°C
T3.15 A, AC 250 V
25 A, AC 250 V
AC 220 – 240 V
OFF : 125 ± 4°C, ON : 90 ± 5°C

—

RAV-SM1403AT-E

Revised : Mar. 2007

No.

1

Fan motor

2

Compressor

3

Reactor

4

Outdoor temp. sensor (To-sensor)

5

Heat exchanger sensor (Te-sensor)

6

Suction temp. sensor (Ts-sensor)

7

Discharge temp. sensor (Td-sensor)

8

Fuse (Switching power (Protect))

9

Fuse (Inverter, input (Current protect))

10

4-way valve solenoid coil

11

Compressor thermo. (Protection)

12

Coil (Pulse Motor Valve)

Parts name

RAV-SP562AT-E, RAV-SP802AT-E

No.

1

Fan motor

2

Compressor

3

Reactor

4

Outdoor temp. sensor (To-sensor)

5

Heat exchanger sensor (Te-sensor)

6

Suction temp. sensor (Ts-sensor)

7

Discharge temp. sensor (Td-sensor)

8

Fuse (Switching power (Protect))

9

Fuse (Inverter, input (Current protect))

10

4-way valve solenoid coil

11

Compressor thermo. (Protection)

12

Coil (Pulse Motor Valve)

13

Reactor

Parts name

Type

ICF-280-100-1R

DA420A3F-21M

CH-62

—
—
—
—
—
—

VHV-01AJ503C1

US-622

UKV-U048E

Type

ICF-140-63-2R

DA220A2F-20L1

CH-47

—
—
—
—
—
—

VHV-01AJ503C1

US-622

CAM-MD12TF-8

CH-43

Specifications

Output (Rated) 100 W
3 phase, 4P, 3500 W
6 mH, 18.5 A
10 kΩ at 25°C
10 kΩ at 25°C
10 kΩ at 25°C
50 kΩ at 25°C
T3.15 A, AC 250 V
25 A, AC 250 V
AC 220 – 240 V
OFF : 125 ± 4°C, ON : 90 ± 5°C

—

Specifications

Output (Rated) 63 W
3 phase, 4P, 2000 W
8 mH, 16 A
10 kΩ at 25°C
10 kΩ at 25°C
10 kΩ at 25°C
50 kΩ at 25°C
T3.15 A, AC 250 V
25 A, AC 250 V

OFF : 125 ± 4°C, ON : 90 ± 5°C

10 mH, 1 A

RAV-SP1102AT-E, RAV-SP1402A T-E

No.

1

Fan motor

2

Compressor

3

Reactor

4

Outdoor temp. sensor (To-sensor)

5

Heat exchanger sensor (Te-sensor)

6

Suction temp. sensor (Ts-sensor)

7

Discharge temp. sensor (Td-sensor)

8

Fuse (Switching power (Protect))

9

Fuse (Inverter, input (Current protect))

10

4-way valve solenoid coil

11

Compressor thermo. (Protection)

12

Coil (Pulse Motor Valve)

Parts name

Type

ICF-140-63-2R

DA420A3F-21M

CH-62

—
—
—
—
—
—

VHV-01AJ502E1

US-622

UKV-U011E

– 49 –

Specifications

Output (Rated) 63 W
3 phase, 4P, 3500 W
6 mH, 18.5 A
10 kΩ at 25°C
10 kΩ at 25°C
10 kΩ at 25°C
50 kΩ at 25°C
T3.15 A, AC 250 V
25 A, AC 250 V
AC 220 V
OFF : 125 ± 4°C, ON : 90 ± 5°C

—

6-3. Accessory Separate Soldparts

TCB-DP22CE2 (Drain up kit)
RAV-SM562CT-E, RAV-SM802CT-E, RAV-SM1102CT-E, RAV -SM1402CT-E

Revised : Mar. 2007

No.

1

Float switch

2

Drain pump motor

Parts name

Type

FS-0218-102

ADP-1415

Specifications

RBC-U21PG (W) -E2 (Ceiling panel)
RAV-SM563UT-E, RAV-SM803UT-E, RAV-SM1103UT-E, RAV-SM1403UT-E / RAV-SP1102UT-E

No.

1
2

Motor-louver

Parts name

Type

MP24ZN

Specifications

DC 12 V

– 50 –

7. REFRIGERANT R410A

This air conditioner adopts the new refrigerant HFC
(R410A) which does not damage the ozone layer.

The working pressure of the new refrigerant R410A
is 1.6 times higher than conventional refrigerant
(R22). The refrigerating oil is also changed in
accordance with change of refrigerant, so be careful
that water, dust, and existing refrigerant or refriger­ating oil are not entered in the refrigerant cycle of
the air conditioner using the new refrigerant during
installation work or servicing time.

The next section describes the precautions for air
conditioner using the new refrigerant. Confor ming to
contents of the next section together with the
general cautions included in this manual, perform
the correct and safe work.

7-1. Safety During Installation/Servicing

As R410A’s pressure is about 1.6 times higher than
that of R22, improper installation/servicing may
cause a serious trouble. By using tools and materi­als exclusive for R410A, it is necessary to carry out
installation/servicing safely while taking the following
precautions into consideration.

1. Never use refrigerant other than R410A in an air
conditioner which is designed to operate with
R410A.

If other refrigerant than R410A is mixed, pressure
in the refrigeration cycle becomes abnormally
high, and it may cause personal injury, etc. by a
rupture.

2. Confirm the used refrigerant name, and use tools
and materials exclusive for the refrigerant R410A.

The refrigerant name R410A is indicated on the
visible place of the outdoor unit of the air condi­tioner using R410A as refrigerant. To prevent
mischarging, the diameter of the service port
differs from that of R22.

3. If a refrigeration gas leakage occurs during
installation/servicing, be sure to ventilate fully.

If the refrigerant gas comes into contact with fire,
a poisonous gas may occur.

4. When installing or removing an air conditioner,
do not allow air or moisture to remain in the
refrigeration cycle. Otherwise, pressure in the
refrigeration cycle may become abnormally high
so that a rupture or personal injury may be
caused.

5. After completion of installation work, check to
make sure that there is no refrigeration gas
leakage.

If the refrigerant gas leaks into the room, coming
into contact with fire in the fan-driven heater,
space heater, etc., a poisonous gas may occur.

6. When an air conditioning system charged with a
large volume of refrigerant is installed in a small
room, it is necessary to exercise care so that,
even when refrigerant leaks, its concentr ation
does not exceed the marginal le vel.

If the refrigerant gas leakage occurs and its
concentration exceeds the marginal level, an
oxygen starvation accident ma y result.

7. Be sure to carry out installation or removal
according to the installation manual.

Improper installation may cause refrigeration
trouble, water leakage , electric shock, fire, etc.

8. Unauthorized modifications to the air conditioner
may be dangerous. If a breakdown occurs please
call a qualified air conditioner technician or
electrician.

Improper repair’s may result in water leakage,
electric shock and fire, etc.

7-2. Refrigerant Piping Installation

7-2-1. Piping Materials and Joints Used

For the refrigerant piping installation, copper pipes
and joints are mainly used. Copper pipes and joints
suitable for the refrigerant m ust be chosen and
installed. Furthermore, it is necessary to use clean
copper pipes and joints whose interior surfaces are
less affected by contaminants .

1. Copper Pipes
It is necessary to use seamless copper pipes

which are made of either copper or copper alloy
and it is desirable that the amount of residual oil
is less than 40 mg/10 m. Do not use copper
pipes having a collapsed, deformed or discolored
portion (especially on the interior surface).
Otherwise, the expansion valve or capillary tube
may become blocked with contaminants.

As an air conditioner using R410A incurs pres­sure higher than when using R22, it is necessary
to choose adequate materials.

Thicknesses of copper pipes used with R410A
are as shown in Table 7-2-1. Never use copper
pipes thinner than 0.8 mm even when it is
available on the market.

NOTE:

Refer to the “7-6. Instructions for Re-use Piping
of R22 or R407C”.

– 51 –

Table 7-2-1 Thicknesses of annealed copper pipes

Thickness (mm)

Nominal diameter

1/4
3/8
1/2
5/8

1. Joints
For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants.
a) Flare Joints

Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds
20 mm. In such a case, socket joints can be used.

Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 7-2-3 to 7-2-6 below.

b) Socket Joints

Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose
diameter is larger than 20 mm. Thicknesses of socket joints are as shown in Table 7-2-2.

Outer diameter (mm)

6.4

9.5

12.7

15.9

Table 7-2-2 Minimum thicknesses of socket joints

R410A R22

0.80 0.80

0.80 0.80

0.80 0.80

1.00 1.00

Nominal diameter

1/4
3/8
1/2
5/8

Reference outer diameter of

copper pipe jointed (mm)

6.4

9.5

12.7

15.9

Minimum joint thickness

(mm)

0.50

0.60

0.70

0.80

7-2-2. Processing of Piping Materials

When performing the refrigerant piping installation, care should be taken to ensure that water or dust does not
enter the pipe interior, that no other oil other than lubricating oils used in the installed air conditioner is used,
and that refrigerant does not leak. When using lubricating oils in the piping processing, use such lubricating oils
whose water content has been removed. When stored, be sure to seal the container with an airtight cap or any
other cover.

1. Flare Processing Procedures and Precautions
a) Cutting the Pipe

By means of a pipe cutter, slowly cut the pipe so that it is not deformed.

b) Removing Burrs and Chips

If the flared section has chips or burrs, refrigerant leakage may occur.
Carefully remove all burrs and clean the cut surface before installation.

– 52 –

c) Insertion of Flare Nut
d) Flare Processing

Make certain that a clamp bar and copper pipe have been cleaned.
By means of the clamp bar, perform the flare processing correctly.
Use either a flare tool for R410A or conventional flare tool.
Flare processing dimensions differ according

to the type of flare tool.
When using a conventional flare tool, be sure

to secure “dimension A” by using a gauge f or
size adjustment.

Fig. 7-2-1 Flare pr ocessing dimensions

Table 7-2-3 Dimensions related to flare processing for R410A

Nominal
diameter

Outer

diameter

(mm)

Thickness

(mm)

Flare tool for

R410A clutch type

ØD

A

A (mm)

Conventional flare tool

Clutch type Wing nut type

1/4
3/8
1/2
5/8

Nominal
diameter

1/4
3/8
1/2
5/8

6.4

9.5

12.7

15.9

0.8

0.8

0.8

1.0

0 to 0.5
0 to 0.5
0 to 0.5
0 to 0.5

Table 7-2-4 Dimensions related to flare processing for R22

Outer

diameter

(mm)

Thickness

(mm)

Flare tool for

R22 clutch type

6.4

9.5

12.7

15.9

0.8

0.8

0.8

1.0

0 to 0.5
0 to 0.5
0 to 0.5
0 to 0.5

1.0 to 1.5 1.5 to 2.0

1.0 to 1.5 1.5 to 2.0

1.0 to 1.5 2.0 to 2.5

1.0 to 1.5 2.0 to 2.5

A (mm)

Conventional flare tool

Clutch type Wing nut type

0.5 to 1.0 1.0 to 1.5

0.5 to 1.0 1.0 to 1.5

0.5 to 1.0 1.5 to 2.0

0.5 to 1.0 1.5 to 2.0

Nominal

diameter

1/4
3/8
1/2
5/8

Table 7-2-5 Flare and flare nut dimensions for R410A

Outer diameter

(mm)

6.4

9.5

12.7

15.9

Thickness

(mm)

0.8

0.8

0.8

1.0

Dimension (mm)

ABCD

9.1 9.2 6.5 13

13.2 13.5 9.7 20

16.6 16.0 12.9 23

19.7 19.0 16.0 25

– 53 –

Flare nut

width (mm)

17
22
26
29

Table 7-2-6 Flare and flare nut dimensions for R22

Nominal

diameter

1/4
3/8
1/2
5/8
3/4

Outer diameter

(mm)

6.4

9.5

12.7

15.9

19.0

45

˚to 46

Thickness

(mm)

0.8

0.8

0.8

1.0

1.0

˚

B A

Dimension (mm)

ABCD

9.0 9.2 6.5 13

13.0 13.5 9.7 20

16.2 16.0 12.9 20

19.4 19.0 16.0 23

23.3 24.0 19.2 34

D

C

43˚to 45˚

Flare nut width

(mm)

17
22
24
27
36

Fig. 7-2-2 Relations between flare nut and flare seal surface

2. Flare Connecting Procedures and Precautions
a) Make sure that the flare and union portions do not have any scar or dust, etc.
b) Correctly align the processed flare surface with the union axis.
c) Tighten the flare with designated torque by means of a torque wrench. The tightening torque for R410A is

the same as that for conventional R22. Incidentally, when the torque is weak, the gas leakage may occur .
When it is strong, the flare nut may crac k and may be made non-removable. When choosing the tighten-

ing torque, comply with values designated by man ufacturers. Table 7-2-7 shows reference values.

NOTE:

When applying oil to the flare surface, be sure to use oil designated by the manufacturer. If any other oil is used,
the lubricating oils may deteriorate and cause the compressor to burn out.

Table 7-2-7 Tightening torque of flare for R410A [Reference values]

Nominal

diameter

1/4

Outer diameter

(mm)

6.4

Tightening torque

N•m (kgf•m)

14 to 18 (1.4 to 1.8)

Tightening torque of torque

wrenches available on the market

N•m (kgf•m)

16 (1.6), 18 (1.8)
3/8
1/2
5/8

9.5

12.7

15.9

33 to 42 (3.3 to 4.2)
50 to 62 (5.0 to 6.2)
63 to 77 (6.3 to 7.7)

– 54 –

42 (4.2)
55 (5.5)
65 (6.5)

7-3. Tools

7-3-1. Required T ools

Refer to the “4. Tools” (Page 8)

7-4. Recharging of Refrigerant

When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the
following steps .

Recover the refrigerant, and check no refrigerant
remains in the equipment.

Connect the charge hose to packed valve service
port at the outdoor unit’s gas side.

When the compound gauge’s pointer has indicated
–0.1 Mpa (–76 cmHg), place the handle Low in the
fully closed position, and turn off the vacuum pump’s
power switch.

Connect the charge hose of the vacuum pump
adapter.

Open fully both packed valves at liquid and gas
sides.

Place the handle of the gauge manifold Low in the
fully opened position, and turn on the vacuum pump’s
power switch. Then, evacuating the refrigerant in the
cycle.

Keep the status as it is for 1 to 2 minutes, and ensure
that the compound gauge’s pointer does not return.

Set the refrigerant cylinder to the electronic balance,
connect the connecting hose to the cylinder and the
connecting port of the electronic balance, and charge

liquid refrigerant.

(For refrigerant charging, see the figure below.)

1) Never charge refrigerant exceeding the specified amount.

2) If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode.

3) Do not carry out additional charging.
When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the
refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the
specified amount is charged, and working pressure in the refrigeration cycle becomes abnormally high
pressure, and may cause a rupture or personal injury.

(INDOOR unit)

Refrigerant cylinder

(With siphon pipe)

Check valve

Open/Close valve

for charging

Electronic balance for refrigerant charging

Fig. 7-4-1 Configuration of refrigerant charging

(Liquid side)

(Gas side)

– 55 –

(OUTDOOR unit)

Opened

Closed

Service port

1) Be sure to make setting so that liquid can be charged.

2) When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.

It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant.
Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the
cylinder upside down if cylinder is not equipped with siphon.

[ Cylinder with siphon ] [ Cylinder without siphon ]

Refrigerant

cylinder

Gauge manifold

OUTDOOR unit

cylinder

Refrigerant

Gauge manifold

OUTDOOR unit

Electronic

balance

R410A refrigerant is HFC mixed refrigerant.
Therefore, if it is charged with gas, the composi­tion of the charged refrigerant changes and the
characteristics of the equipment varies.

7-5. Brazing of Pipes

7-5-1. Materials for Brazing

1. Silver brazing filler

Silver brazing filler is an allo y mainly composed
of silver and copper. It is used to join iron, copper
or copper alloy, and is relatively expensive though
it excels in solderability.

2. Phosphor bronze brazing filler

Phosphor bronze brazing filler is generally used
to join copper or copper alloy.

Fig. 7-4-2

Electronic

balance

Siphon

1) Phosphor bronze brazing filler tends to react
with sulfur and produce a fragile compound
water solution, which may cause a gas
leakage. Therefore, use any other type of
brazing filler at a hot spring resort, etc., and
coat the surface with a paint.

2) When performing brazing again at time of
servicing, use the same type of brazing filler.

7-5-2. Flux

3. Low temperature brazing filler

Low temperature brazing filler is generally called
solder, and is an alloy of tin and lead. Since it is
weak in adhesive strength, do not use it for
refrigerant pipes.

1. Reason why flux is necessary

• By removing the oxide film and any foreign
matter on the metal surface, it assists the flow
of brazing filler.

• In the brazing process, it prevents the metal
surface from being oxidized.

• By reducing the brazing filler's surface tension,
the brazing filler adheres better to the treated
metal.

– 56 –

2. Characteristics required for flux

• Activated temperature of flux coincides with the
brazing temperature.

• Due to a wide effective temperature range, flux
is hard to carbonize.

• It is easy to remove slag after brazing.

• The corrosive action to the treated metal and
brazing filler is minimum.

• It excels in coating performance and is harm­less to the human body.

As the flux works in a complicated manner as
described above, it is necessary to select an
adequate type of flux according to the type and
shape of treated metal, type of brazing filler and
brazing method, etc.

3. Types of flux

• Noncorrosive flux

Generally, it is a compound of borax and boric
acid.
It is effective in case where the brazing tem­perature is higher than 800°C.

• Activated flux

Most of fluxes generally used for silver brazing
are this type.
It features an increased o xide film removing
capability due to the addition of compounds
such as potassium fluoride, potassium chloride
and sodium fluoride to the borax-boric acid
compound.

7-5-3. Brazing

As brazing work requires sophisticated techniques,
experiences based upon a theoretical knowledge, it
must be performed by a person qualified.

In order to prev ent the oxide film from occurring in
the pipe interior during brazing, it is effective to
proceed with brazing while letting dry Nitrogen gas
flow.

Never use gas other than Nitrogen gas.

1. Brazing method to prevent oxidation

1) Attach a reducing valve and a flow-meter to
the Nitrogen gas cylinder.

2) Use a copper pipe to direct the piping mate­rial, and attach a flow-meter to the cylinder.

3) Apply a seal onto the clearance between the
piping material and inserted copper pipe for
Nitrogen in order to prevent backflow of the
Nitrogen gas.

4) When the Nitrogen gas is flowing, be sure to
keep the piping end open.

5) Adjust the flow rate of Nitrogen gas so that it
is lower than 0.05 m³/Hr or 0.02 MPa
(0.2kgf/cm²) by means of the reducing valve.

6) After performing the steps above, keep the
Nitrogen gas flowing until the pipe cools down
to a certain extent (temperature at which
pipes are touchable with hands).

7) Remove the flux completely after brazing.

4. Piping materials for brazing and used
brazing filler/flux

Piping

material

Copper - Copper

Copper - Iron

Iron - Iron

1) Do not enter flux into the refrigeration cycle.

2) When chlorine contained in the flux remains
within the pipe, the lubricating oil deteriorates.
Therefore, use a flux which does not contain
chlorine.

3) When adding water to the flux, use water
which does not contain chlorine (e.g. distilled
water or ion-exchange water).

4) Remove the flux after brazing.

Used brazing

filler

Phosphor copper

Silver
Silver

Used

flux

Do not use

Paste flux
V apor flux

M

Flow meter

Stop valve

Nitrogen gas

cylinder

From Nitrogen cylinder

Pipe

Nitrogen
gas

Rubber plug

Fig. 7-5-1 Pre vention of oxidation during brazing

– 57 –

7-6. Instructions for Re-use Piping of R22 or R407C

Instruction of Works:
The existing R22 and R407C piping can be
reused for our digital inverter R410A products
installations.

NOTE)

Confirmation of existence of scratch or dent of the
former pipes to be applied and also confirmation of
reliability of the pipe strength are conventionally
referred to the local site.

If the definite conditions can be cleared,
it is possible to update the existing R22 and
R407C pipes to those for R410A models.

7-6-1. Basic conditions need to reuse the

existing pipe

Check and observe three conditions of the refrigerant
piping works.

1. Dry (There is no moisture inside of the pipes.)

2. Clean (There is no dust inside of the pipes.)

3. Tight (There is no refrigerant leak.)

7-6-2. Restricted items to use the existing pipes

In the following cases, the existing pipes cannot be
reused as they are. Clean the existing pipes or ex­change them with new pipes.

1. When a scratch or dent is heavy, be sure to use the
new pipes for the works.

2. When the thickness of the existing pipe is thinner
than the specified “Pipe diameter and thickness” be
sure to use the new pipes for the works.

• The operating pressure of R410A is high

(1.6 times of R22 and R407C). If there is a scratch
or dent on the pipe or thinner pipe is used, the
pressure strength is poor and may cause break­age of the pipe at the worst.

* Pipe diameter and thickness (mm)

Pipe outer diameter

R410A

Thickness

• In case that the pipe diameter is Ø12.7 mm or less

and the thickness is less than 0.7 mm, be sure to use
the new pipes for works.

3. The pipes are left as coming out or gas leaks.
(Poor refrigerant)

• There is possibility that rain water or air including

moisture enters in the pipe.

4. Refrigerant recovery is impossible.
(Refrigerant recovery by the pump-down operation
on the existing air conditioner)

R22

(R407C)

Ø6.4 Ø9.5 Ø12.7 Ø15.9 Ø19.0

0.8 0.8 0.8 1.0 1.0

• There is possibility that a large quantity of poor

oil or moisture remains inside of the pipe.

5. A dryer on the market is attached to the existing
pipes.

• There is possibility that copper green rust gener-

ated.

6. Check the oil when the existing air conditioner was
removed after refrigerant had been recovered.
In this case, if the oil is judged as clearly different
compared with normal oil

• The refrigerator oil is copper rust green :

There is possibility that moisture is mixed with the
oil and rust generates inside of the pipe.

• There is discolored oil, a large quantity of the

remains, or bad smell.

• A large quantity of sparkle remained wear-out

powder is observed in the refrigerator oil.

7. The air conditioner which compressor was ex­changed due to a faulty compressor.
When the discolored oil, a large quantity of the
remains, mixture of foreign matter, or a large
quantity of sparkle remained wear-out powder is
observed, the cause of trouble will occur.

8. Installation and removal of the air conditioner are
repeated with temporary installation by lease and
etc.

9. In case that type of the refrigerator oil of the
existing air conditioner is other than the following oil
(Mineral oil), Suniso, Freol-S, MS (Synthetic oil),
alkyl benzene (HAB, Barrel-freeze), ester series,
PVE only of ether series.

• Winding-insulation of the compressor may

become inferior.

NOTE)

The above descriptions are results of confirmation by
our company and they are views on our air condition­ers, but they do not guarantee the use of the existing
pipes of the air conditioner that adopted R410A in
other companies.

7-6-3. Branching pipe for simultaneous

operation system

• In the concurrent twin system, when TOSHIBA-

specified branching pipe is used, it can be reused.
Branching pipe model name:
RBC-TWP30E-2, RBC-TWP50E-2
On the existing air conditioner for simultaneous
operation system (twin system), there is a case of
using branch pipe that has insufficient compressive
strength.
In this case please change it to the branch pipe for
R410A.

7-6-4. Curing of pipes

When removing and opening the indoor unit or outdoor
unit for a long time, cure the pipes as follows:

• Otherwise rust may generate when moisture or

foreign matter due to dewing enters in the pipes.

• The rust cannot be removed by cleaning, and a new

piping work is necessary.

Place position

Outdoors

Indoors

Term

1 month or more

Less than 1 month

Every time

Curing manner

Pinching

Pinching or taping

– 58 –

7-6-5. Final Installation Checks

Is there no scratch or dent on the existing pipes?

Is it possible to operate the existing air conditioner?

YES

* After the existing air conditioner operated in cooling mode

for approx. 30 minutes or longer*, recover the refrigerant.

* For cooling the pipes and recovering of oil

• Refrigerant recovery: Pump down method

* Remove the existing air conditioner from the piping and

carry out flashing (nitrogen pressure 0.5 Mpa) to remove
the remains inside of the pipe.

Note] In case of twin, also be sure to flash the

branching pipe.

Was not largely discolored oil or

a large quantity of remains discharged?

(When the oil deteriorates, the color of the

oil changes to muddy and black color.)

YES

Existing pipe: NO * Use a new pipes.

NO

Nitrogen gas pressure 0.5 Mpa

(If there is discharge of remains,
it is judged that there is a large quantity of remains.)

NO

Clean the pipes or use the new pipes.

If you are in trouble of
pipe cleaning, please contact us.

n

Connect the indoor/outdoor units to the existing pipe.

• Use a flare nut attached to the main unit for the
indoor/outdoor units.
(Do not use the flare nut of the existing pipe.)

• Re-machine the flare machining size to size for R410A.

n

In case that the gas pipe Ø19 mm is used for the
outdoor unit of SM803 (3 HP) or higher:
(Gas pipe size of our R410A model 3 to 5 HP is Ø15.9 mm)

→ Turn the existing pipe switch on the cycle control

P.C board of the outdoor unit to ON side.
At shipment from factory OFF → ON for existing pipe
(Refer to the table below.) (Be sure to set the contents
in the table below in order to restrict the refrigerating
cycle pressure of the equipment in the pipe standard.)

Existing pipe SW

Switch

3 HP

4, 5 HP

Bit 3 of SW801
Bit 5 of SW801

* (Airtight test), Vacuum dry, Refrigerant charge,

Gas leak check

Piping necessary to change the flare nut/
machining size due to pipe compression.

1) Flare nut width: H

H

Copper pipe
outer dia.

For R410A

For R22

Ø6.4

17

Same as above

Ø9.5

22

Ø12.7

26

2) Flare machining size: A

Copper pipe
outer dia.

A

For R410A

For R22

Becomes large a little for R410A

Do not apply the refrigerator oil to the flare surface.

Ø6.4

9.1

Ø9.5

13.2

Ø12.7

16.6

Ø15.9

29

2724

Ø15.9

19.7

(mm)

Ø19.0

36

Same

as above

(mm)

Ø19.0

24.0

23.319.416.213.09.0

Trial run

– 59 –

7-6-6. Recovery method of refrigerant for RAV-SM563AT-E, SM803AT-E

• When recovering refrigerant in case of reinstalla­tion of the indoor or outdoor unit, etc., use the
refrigerant recovery switch on the terminal block
of the outdoor unit.

Work procedure

1. Turn on the power supply.

2. Using the remote controller, set FAN operation to

the indoor unit.

Existing pipe switch SW801

3. Pushing the refr igerant recovery switch on the

terminal block of the outdoor unit starts the
forced cooling operation. (Max. 10 minutes), and
then the refrigerant is recovered by operation of

123LN

the valve.

4. After recovery of the refrigerant, push the

refrigerant recovery switch together with closing
the valve. The operation stops.

5. Turn off the power supply.

DANGER

Only when the existing gas pipe Ø19 mm is used on
RAV-SM803AT-E model, change the setting of
SW801 No. 3.

ON

Refrigerant

ON

recovery switch

2 31

Take care for an electric shock because the
control P.C. board is electrified.

123

7-6-7. Recovery method of refrigerant for RAV-SM1103AT-E, SM1403AT-E

• When recovering refrigerant in case of reinstalla­tion of the indoor or outdoor unit, etc., use the
refrigerant recovery switch SW802 on the cycle
control P.C. board of the outdoor unit.

Refrigerant recovery switch SW802

Work procedure

1. Turn on the power supply.

2. Using the remote controller, set FAN operation to

the indoor unit.

3. Pushing the refr igerant recovery switch SW802

SW802

SW801

on the cycle control P.C. board of the outdoor
unit starts the forced cooling operation.
(Max. 10 minutes), and then the refrigerant is
recovered by operation of the valve.

MCC-1531

4. After recovery of the refrigerant, push the

refrigerant recovery switch SW802 together with
closing the valve. The operation stops.

5. Turn off the power supply.

Existing pipe switch SW801

3

2

1

L

N

– 60 –

Only when the existing gas pipe Ø19 mm is used on
RAV-SM1103AT-E model, change the setting of
SW801 No. 5.

ON

12345

6

ON

12345

6

8. CONTROL BLOCK DIAGRAM

8-1. Indoor Control Circuit

*1 Connection Interface is attached to

master unit.
(In case of group control operation)

*2 Weekly timer is not connectable to

the sub remote controller.

Central control remote controller

(Option)

Indoor unit

#1

Connection Interfase

(Option)

U4

U3

P.C. board

(MCC-1440)

TCC-LINK

communication

circuit

Duct type nothing

Louver

motor

Drain

pump

Separately sold parts

for Ceiling type

DC20V

Main (Sub) master remote controller

Display

LCD

CPU

Display

LED

Remote controller

communication

circuit

Option Option

AB

Function setup

Key switch

DC5V

Power

circuit

CN2

*

CN1

2

LCD

driver

Display

LCD

Weekly timer

Function setup

CPU

DC5V

Power
circuit

#2

AB

Key switch

Secondary

battery

#3

AB

Indoor control P.C. board

(MCC-1402)

Remote controller

communication

DC5V

DC12V

circuit

CPU

Driver

EEPROM

TA sensor

TC sensor

TCJ sensor

Float input

Same as

the left

1

*

Same as

the left

Separately sold parts

Outside output

Warning Ready

Thermo. ON

Cool/Heat Fan

Run

for Ceiling type

1

*

Indoor

fan

motor

DC280V

Power circuit

123

123

Outdoor unit

Optional only for
4-way Air Discharge Cassette
and Under Ceiling type models

CPU

Fan motor

control

circuit

AC

synchronous

signal input circuit

send/receive

Wireless remote controller kit

Receiver P.C. board

Remote controller

communication circuit

Power

circuit

DC5V

Buzzer

Receive circuit Display LED

CPU

Serial
circuit

Temporary

operation SW

Function

setup SW

123

Outdoor

unit

123

Outdoor

unit

– 61 –

8-2. Control Specifications

No.

1

When power
supply is reset

2

Operation mode
selection

Item

Outline of specifications

1) Distinction of outdoor units
When the power supply is reset, the outdoors are

distinguished, and control is exchanged according to
the distinguished result.

2) Setting of speed of the indoor fan/setting whether to
adjust air direction or not.
(Only 4-way models)

Based on EEPROM data, speed of the indoor fan or
setting whether to adjust air direction or not is
selected.

1) Based on the operation mode selecting command
from the remote controller, the operation mode is
selected.

Remote controller

command

STOP

FAN

COOL

DRY

HEAT

AUTO

Ta
(˚C)

+1.5

Tsc

or Tsh

-1.5

COOL

Outline of control

Air conditioner stops.
Fan operation
Cooling operation
Dry operation
Heating operation

• COOL/HEAT operation mode is
automatically selected by Ta
and Ts for operation.

(COOL ON)

(COOL OFF)

HEAT

Remarks

Air speed/
Air direction adjustment

Ta : Room temperature
Ts : Setup temperature
Tsc : Setup temperature in

cooling operation

Tsh:Setup temperature

+ Room temperature
control temperature
compensation

1) Judge the selection of COOL/HEAT mode as shown
in the figure above.

When 10 minutes passed after thermostat had been
turned off, the heating operation (Thermo OFF) is
exchanged to cooling operation if Tsh exceeds +1.5
or more.

(COOL OFF) and (COOL ON) in the figure indicate
an example.

When 10 minutes passed after thermostat had been
turned off, the cooling operation (Thermo OFF) is
exchanged to heating operation if Tsc exceeds –1.5
or less.

2) For the automatic capacity control after judgment of
COOL/HEAT, refer to item 4.

3) For the temperature correction of room temperature
control in automatic heating operation, refer to item 3.

– 62 –

No.

3

Item

Room
temperature
control

Outline of specifications

1) Adjustment range Remote controller setup tem­perature (°C)

COOL/

DRY

Wired type
Wireless type

: Only for 4-way air discharge cassette type and

*

Under ceiling type

*

18 to 29
18 to 30

Heating

operation

18 to 29
16 to 30

Auto

operation

18 to 29
17 to 27

Remarks

4

Automatic
capacity control
(GA control)

5

Air speed
selection

2) Using the item code 06, the setup temperature in
heating operation can be compensated.

Setup data
Setup temp.

compensation

0246

+0°C+2°C+4°C+6°C

Setting at shipment

Setup data 2

1) Based on the difference between Ta and Ts, the
operation frequency is instructed to the outdoor
unit.

1) Operation with (HH), (H), (L), or [AUTO] mode is
performed by the command from the remote control­ler.

2) When the air speed mode [AUT O] is selected, the air
speed varies by the diff erence between Ta and Ts.

<COOL>

Ta (˚C)
+3.0

+2.5
+2.0
+1.5
+1.0

+0.5

Tsc

-0.5

HH
(HH)

H (HH)
H (HH)

L(H)
L(H)

L(H)
L(L)

A
B
C

D

E

F

G

Shift of suction tempera­ture in heating operation

HH > H > L > LL

• Controlling operation in case when thermo of remote

controller works is same as a case when thermo of
the body works.

• If the air speed has been changed once, it is not

changed for 3 minutes. However when the air volume
is exchanged, the air speed changes.

• When cooling operation has started, the air speed

selects a downward slope, that is, the high position.

• If the temperature is just on the difference boundary,

the air speed does not change.

• Mode in the parentheses indicates one in automatic

cooling operation.

– 63 –

No.

5

Item

Air speed
selection
(Continued)

Outline of specifications

<HEAT>

Ta (˚C)

L(L)

(-0.5)

(0)

(+0.5)

–1.0

Tsh

+1.0

L(H)
H(H)

H

E

D

(HH)

(+1.0)
(+1.5)

(+2.0)

+2.0
+3.0

+4.0

HH

(HH)

C

B
A

Value in the parentheses indicates one when thermostat of
the remote controller works.

Value without parentheses indicates one when thermostat
of the body works.

• If the air speed has been changed once, it is not changed
for 1 minute. However when the air speed is exchanged,
the air speed changes.

• When heating operation has started, the air speed selects
a upward slope, that is, the high position.

• If the temperature is just on the difference boundary, the
air speed does not change.

• Mode in the parentheses indicates one in automatic
heating operation.

• In Tc ≥ 60°C, the air speed increases by 1 step.

• In heating operation, the mode changes to [LL] if thermo­stat is turned off.

• If Ta ≥ 25°C when heating operation has started and when
defrost operation has been cleared, it operates with HIGH
(H) mode or (HH) for 1 minute from when Tc has entered
in E zone of cool air discharge preventive control (Item 6).

• In automatic cooling/heating operation, the revolution
frequency of [HH] is set larger than that in the standard
cooling/heating operation. However the revolution fre­quency is restricted in the automatic heating operation as
shown in the following figure.

Remarks

Tc: Indoor heat exchanger
sensor temperature

[PRE-HEAT] display

Tc
(˚C)

47

42

F5 F4

F5

6

Cool air
discharge
preventive
control

1) In heating operation, the indoor fan is controlled based

on the detected temperature of Tc sensor or Tcj sensor.
As shown below, the upper limit of the revolution fre­quency is determined.

Tc

(˚C)

Tcj

32
30
28
26

20
16

HH

H

UL

OFF

L

E zone
D zone

C zone
B zone

A zone

– 64 –

No.

7

Item

Freeze
preventive
control
(Low
temperature
release)

Outline of specifications

1) The cooling operation (including Dry operation) is
performed as follows based on the detected tempera­ture of Tc sensor or Tcj sensor.

When [J] zone is detected for 6 minutes (Following
figure), the commanded frequency is decreased from
the real operation frequency. After then the com­manded frequency changes every 30 seconds while
operation is performed in [J] zone.

In [K] zone, time counting is interrupted and the
operation is held.

When [I] zone is detected, the timer is cleared and the
operation returns to the normal operation.

If the commanded frequency becomes S0 because the
operation continues in [J] zone, the return temperature
A is raised from 5°C to 12°C until [I] zone is detected
and the indoor fan
operates with [M] mode.

(˚C)

5

I

A

K

Remarks

Tcj :Indoor heat ex-

changer sensor
temperature

8

High-temp
release control

2

J

In heating operation, the freeze-preventive control
works if 4-way valve is not exchanged and the condi­tion is satisfied. (However the temperature for J zone
dashing control is changed from 2°C to –5°C.)

1) The heating operation is performed as follows based on
the detected temperature of Tc sensor or Tcj sensor.

• When [M] zone is detected, the commanded fre-

quency is decreased from the real operation fre­quency. After then the commanded frequency
changes every 30 seconds while operation is per­formed in [M] zone.

• In [N] zone, the commanded frequency is held.

• When [L] zone is detected, the commanded fre-

quency is returned to the original value by approx.
6Hz every 60 seconds.

Setup at shipment

Control temp (°C)

AB

56 (54) 52 (52)

Tcj

(˚C)Tc

A

B

L

M
N

NOTE :

When the operation has started or when Tc or Tcj became
lower than 30°C after start of the operation, temperature
is controlled between values in parentheses of A and B.

– 65 –

Same when thermostat is
turned off.

No.

9

Drain pump control

10

After-heat
elimination

11

Louver control
(For 4-way air

discharge cassette
type only)

Item

Outline of specifications

1) In cooling operation (including Dry operation), the
drain pump is usually operated.

2) If the float switch operates while drain pump
operates, the compressor stops, the drain pump
continues the operation, and a check code is
output.

3) If the float switch operates while drain pump stops,
the compressor stops and the drain pump oper­ates. If the float switch keeps operating for approx.
4 minutes, a check code is output.

When heating operation stops, the indoor fan oper­ates with LOW mode for approx. 30 seconds.

1) Louver position setup

• When the louver position is changed, the

position moves necessarily to downward dis­charge position once to return to the set posi­tion.

• The louver position can be set up in the follow-

ing operation range.

In cooling/dry operation In heating/fan operation

Remarks

Check code [P10]

• In group twin/triple operation, the louver posi-

tions can be set up collectively or individually.

2) Swing setup

• The swinging position can be moved in the

following operation range.

All modes

• In group twin/triple operation, the swinging

positions can be set up collectively or individu­ally.

3) When the unit stops or when a warning is output,
the louver automatically moves downward.

4) While the heating operation is ready, the louver
automatically moves upward.

W arning :

A check code is displayed
on the remote controller,
and the indoor unit stops.
(Excluding [F08] and
[L31])

– 66 –

No.

12

Frequency fixed
operation
(Test run)

Item

Outline of specifications

<In case of wired remote controller>

1. When pushing [CHECK] button for 4 seconds or more,
[TEST] is displayed on the display screen and the
mode enters in Test run mode.

2. Push [ON/OFF] button.

3. Using [MODE] button, change the mode from [COOL]
to [HEAT].

• Do not use other mode than [COOL]/[HEAT] mode.

• During test run operation, the temperature cannot be

adjusted.

• An error is detected as usual.

• A frequency fixed operation is performed.

4. After the test r un, push [ON/OFF] button to stop the
operation. (Display in the display part is same as the
procedure in item 1).)

5. Push [CHECK] button to clear the test run mode.
([TEST] display in the display part disappears and the
status returns to the normal stop status.)

<In case of wireless remote controller>
(Option for 4-way air discharge cassette type only)

1. Turn off the power of the set.
Remove the adjuster with sensors from the ceiling

panel.

2. Turn Bit [1: TEST] of sensor P.C. board switch [S003]
from OFF to ON.

Attach the sensor P.C. board cover and mount the
adjuster with sensors to the ceiling panel.

Turn on the power of the set.

3. Push [ON/OFF] button of the wireless remote control­ler and set the operation mode to [COOL] or [HEAT]
using [MODE] button.
(During test run operation, all the display lamps of
wireless remote controller sensors flash.)

• Do not use other mode than [COOL]/[HEAT] mode.

• An error is detected as usual.

• A frequency fixed operation is performed.

4. After the test r un, push [ON/OFF] button to stop the
operation.

5. Turn off the power of the set.
Turn Bit [1: TEST] of sensor P.C. board switch [S003]

from ON to OFF.
Mount the adjuster with sensors to the ceiling panel.

Remarks

13

Filter sign display
(Except wireless
type)

1) The operation time of the indoor fan is calculated, the
filter reset signal is sent to the remote controller when
the specified time (2500H) has passed, and it is
displayed on LCD.

2) When the filter reset signal has been received from the
remote controller, time of the calculation timer is
cleared. In this case, the measurement time is reset if
the specified time has passed, and display on LCD
disappears.

– 67 –

[FILTER] goes on.

No.

14

Central control
mode selection

15

Energy-save
control
(By connected
outdoor unit)

Item

Outline of specifications

1) Setting at the central controller side enables to select
the contents which can be operated on the remote
controller at indoor unit side.

2) RBC-AMT31E

[Last push priority] :

The operation contents can be selected from both
remote controller and central controller of the indoor
unit side, and the operation is performed with the
contents selected at the last.

[Center] :

Start/Stop operation only can be handled on the remote
controller at indoor unit side.

[Operation Prohibited] :

It cannot be operated on the remote controller at indoor
unit side. (Stop status is held.)

1) Selecting [AUTO] mode enables an energy-saving to be
operated.

2) The setup temperature is shifted (corrected) in the
range not to lose the comfort ability according to input
values of various sensors.

3) Data (Input value room temp. Ta, Outside temp. To, Air
volume, Indoor heat exchanger sensor temp. Tc) for 20
minutes are taken the average to calculate correction
value of the setup temperature.

4) The setup temperature is shifted every 20 minutes, and
the shifted range is as follows.
In cooling time : +1.5 to –1.0K
In heating time : –1.5 to +1.0K

Remarks

(No display)

[CENTER] goes on.

[CENTER] goes on.

In a case of wireless type, the
display lamp does not change.
However, contents which can
be operated are same.
The status set in [CENTER]/
[Operation Prohibited] mode is
notified with the receiving sound
“Pi, Pi, Pi, Pi, Pi” (5 times).

16

Louver control

1) Louver
position

2) Air direction
adjustment
(Swing
operation)

The louver angle is displayed setting 0° as “Full close”.

Full close

1) In the initial operation after power-ON, the position is
automatically controlled according to the operating
status (COOL/HEAT).

Cooling Heating

45˚ 103˚

0˚

2) After then a louver position is stored in the microcomputer every time when position
is operated on the remote controller, and the louver operates at the position stored
in memory in the next operation and after.

* If the operation mode has been changed from COOL to HEAT, from HEAT to

COOL, or the power has turned off, the stored louver position is cleared and the
status returns to one in item 1).

1) When pushing [LOUVER] button during operation, the louver starts swinging.

2) When the louver has arrived at the desired position, push [LOUVER] again.
The louver stops at that position.

– 68 –

No.

17

Max. frequency
cut control

Item

Outline of specifications

1) This control is operated by selecting [AUTO] operation
mode.

2) COOL operation mode: the frequency is controlled
according to the following figure if To < 28°C.

Remarks

18

DC motor

Ta(˚C)

Normal control

+4
+3

Max. frequency is restricted
to approximately the rated
cooling frequency

Tsc

3) HEAT operation mode: the frequency is controlled
according to the following figure if To > 15°C.
It cannot be operated on the remote controller at indoor
unit side. (Stop status is held.)

Ta(˚C)

Tsh

–3
–4

Normal control

Max. frequency is restricted
to approximately the rated
heating frequency

1) When the fan operation has started, positioning of the
stator and the rotor are performed.
(Moves slightly with tap sound)

2) The motor operates according to the command from the
indoor controller.

NOTES :

• When the fan rotates while the air conditioner stops due to
entering of outside air, etc, the air conditioner may oper­ated while the fan motor stops.

• When a fan locking is found, the air conditioner stops, and
an error is displayed.

Check code [P12]

– 69 –

8-3. Indoor Print Circuit Board

8-3-1. 4-W ay Air Discharge Cassette Type / Concealed Duct Type / Under Ceiling Type

<MCC-1402>

Microcomputer operation LED

DC fan output

Filter/Option error input EEPROM Connection interface

Indoor/Outdoor
inter-unit cable

Optional
power supply

– 70 –

Remote controller
power supply LED

DC fan return

*1

Drain pump output

Float SW

Fan output

Optional output TC sensor

Louver
(Used only for 4-way Air
Discharge Cassette Type,Under ceiling type)

TCJ sensor

DISP

CHK

EXCT

Used for
servicing

HA (T10)

TA sensor Remote controller inter-unit cable

9. CIRCUIT CONFIGURATION AND CONTROL SPECIFICATIONS

9-1. Indoor Control Circuit

9-1-1. Indoor P.C. Board Optional Connector Specifications

Revised : Mar. 2007

Function

Option output

Outside error
input

Filter option
error

CHK
Operation check

DISP display
mode

EXCT demand

Connector

No.

CN60

CN80

CN70

CN71

CN72

CN73

Pin
No.

1
2
3
4

5

6

1
2
3
1

2

1
2
1
2
1

Specifications

DC12V (COM)
Defrost output
Thermo. ON output
Cooling output

Heating output

Fan output

DC12V (COM)
DC12V (COM)
Outside error input
Filter/Option/Humidifier

setup input
0V

Check mode input
0V
Display mode input
0V
Demand input

Remarks

ON during defrost operation of outdoor unit
ON during Real thermo-ON (Comp ON)
ON when operation mode is in cooling system

(COOL, DRY, COOL in AUTO cooling/heating)
ON when operation mode is in heating system

(HEAT, HEAT in AUTO cooling/heating)
ON during indoor fan ON

(Air purifier is used/Interlock cable)
(When continued for 1 minute)

Check code “L30” is output and forced operation stops.

Option error input is controlled. (Protective operation
for device attached to outside is displayed.)

* Setting of option error input is performed from remote

controller. (DN=2A)

Used for operation check of indoor unit.
(Communication with outdoor unit or remote controller
is not performed, but the specified operation such as
indoor fan “H” or drain pump ON is output.)

Display mode enables indoor unit and remote controller
to communicate. (When power is turned on)

2

0V

9-2. Outdoor Controls

9-2-1. Print Circuit Board
P.C. Board Comparison Table for Digital Inverter

P.C. board

Main MCC-5009
Sub MCC-1530

CDB MCC-1531

IPDU MCC-1438

1: Applied

Part No.

563AT -E/803AT-E 1103AT-E/1403AT-E

4316V284
4316V293
4316V283
4316V282
4316V291
4316V278

Model name RAV -SM

1
1

Forced thermo-OFF operation in indoor unit

Model name RAV -SP

562AT -E/802AT-E 1102AT-E/1402AT-E

1

11

1

1

1

– 71 –

<V iewed from parts of P.C board>

RAV -SM563AT-E, RAV -SM803AT-E

<MCC-5009>

F01, 02, 25A fuse P.C. board earth lead

L-phase power supply lead
(Black)

N-phase power supply lead
(White)

Serial lead (Orange)
Reactor lead connector

(White)
CN701:

– 72 –

4-way valve connector
RY701:

4-way valve relay
CN300:

Fan motor connector
CN602:

Outdoor temperature
(TO) sensor connector

CN806:
Optional connector

(Black)

C12, 13, 14

C12, 13, 14

electrolytic capacitor

electrolytic capacitor

12V12V

GNDGND

DB02:
High power factor diode

Q404:
High power factor circuit IGBT

5V5V

F03: 3.15A fuse

F03: 3.15A fuse

DB01:

DB01:
Single-phase rectifier diode

Single-phase rectifier diode

Comp. lead
(Red) (White) (Black)

CN600:
Heat exchange temperature
(TE) sensor connector

CN603:
Suction temperature
(TS) sensor connector

CN601:
Discharge temperature
(TD) sensor connector

CN700:
PMV connector

CN500:
Case thermo
connector

CN605:
Sub SW board connector

Fan drive circuit
Q300 to Q305:
FET (QTY: 6P)

IC800: MCU

IC800: MCU

J800 to 803, 806
Model switch jumper line

Revised : Mar. 2007

Comp. drive circuit
Q200 to Q205: IGBT (QTY: 6P)
IC200: Drive IG (QTY: 1P)

RAV -SM1103AT-E, RAV -SM1403AT-E / RAV -SP562AT-E, RAV -SP802AT-E

<MCC-1531>

Refrigerant recovery Switch
SW802

Dip switch

EEPROM-IC
IC801

Serial signal
(To terminal block)
CN02

AC input
(To MCC-1438)
CN01

SW801 P.M.V. CN702

– 73 –

4-way valve
CN700

Model selection jumpers
(Available only service P.C. board)
J800 to J803

Case thermo. switch
CN500

Communication signal
(To MCC-1438)
CN800

TD sensor
CN600

TO sensor
CN601

TE sensor
CN604

TS sensor
CN605

Optional connector
CN804

Fan motor revolution
CN300

DC15V input
(To MCC-1438)
CN04

DC320V input
(To MCC-1438)
CN03

Fan motor output
CN301

Revised : Mar. 2007

Serial signal
(To terminal block)
CN02

AC input
(To MCC-1438)
CN01

Model selection jumpers
Refrigerant recovery Switch
SW802

EEPROM-IC
IC801 P.M.V. CN702

Dip switch for service
SW801

(Available only service P.C. board)

J800 to J803

Case thermo. switch
CN500

Communication signal
(To MCC-1438)
CN800

TD sensor
CN600

TO sensor
CN601

TE sensor
CN604

TS sensor
CN605

RAV -SP1102AT-E, RAV -SP1402AT-E

<MCC-1531>

– 74 –

4-way valve
CN700

Fan motor 2 (Lower)
revolution
CN302

Fan motor 2 (Lower)
output
CN303

DC15V input
(To MCC-1438)
CN04

Not use
CN804

Fan motor 1 (Upper)
revolution
CN300

Fan motor 1 (Upper)
output
CN301

DC320V input
(To MCC-1438)
CN03

RAV -SM1103AT-E, RAV -SM1403AT-E /

RAV -SP562AT-E, RAV -SP802AT-E, RAV -SP1102A T-E, RAV -SP1402AT-E

<IPDU : MCC-1438>

Reactor connector DC15V output

IGBT
(Compressor drive device)

Compressor output

– 75 –

CN09, CN10, CN11

Rectifier

(To MCC-1531)
CN05

Communication signal
(To MCC-1531)
CN06

AC output
(To MCC-1531)
CN13

TH sensor
CN600

Earth ground
CN03

DC320V output
(To MCC-1531)
CN04

Mains (Neutral) input
CN02

Mains (Live) input
CN01

Rectifier connectors
P29 (Red), P28 (Black),
P21 (Orange), P24 (Brown)

Revised : Mar. 2007

Reactor Connector Capacitor

9-2-2. Outline of Main Controls

1. Pulse Modulating V alve (PMV ) control

1) For PMV with 50 to 500 pulses during operation, respectively.

2) In cooling operation, PMV is controlled with the temperature difference between TS sensor and TC
sensor.

3) In heating operation, PMV is controlled with the temperature difference between TS sensor and TE
sensor.

4) For the temperature difference in items 2) and 3), 1 to 5K is aimed as the target in both cooling and
heating operations.

5) When the cycle excessively rose in both cooling and heating operations, PMV is controlled by TD
sensor.
The aimed value is usually 103°C for SM56, SM80 and 100°C for SM110, SM140 in both cooling and
heating operations.

REQUIREMENT

A sensor trouble may cause a liquid back-flow or abnormal overheat resulting in excessive shortening of the
compressor life. In a case of trouble on the compressor, be sure to check there is no error in the resistance
value an the refrigerating cycle of each sensor after repair and then start the operation.

2. Discharge temperature release control

1) This function controls the operation frequency, that
is, lowers the operation frequency when the
discharge temperature has not lower or the
discharge temperature has rapidly risen during
PMV control. It subdivides the frequency control
up to a unit of 0.6 Hz to stabilize the cycle.

2) When the discharge temperature is detected in an
abnormal stop zone, the unit stops the compres­sor and restarts after 2 minutes 30 seconds. The
error counter is cleared when it has continued the
operation for 10 minutes.
If the abnormal stop zone has been detected by 4
times without clearing of counter, an error “P03” is
displayed.

* The cause is considered as excessively little

amount of refrigerant, defective PMV, or clogging
of cycle.

[°C]

TD [˚C]

Error stop ("P03" display with 4 times of error counts)

a

Frequency down

b

c

Frequency holding

d

Frequency slow-up
(Up to command)

e

As command is

abcde

SM56, SM80

SM110, SM140

117 107 103 100 93
111 106 100 95 90

3. Current release control

The output frequency and the output voltage are
controlled by AC current value detected by T02 on the
outdoor P.C. board so that input current of the inverter
does not exceed the specified value.

Objective model

I1 value [A]

SM56 SM80 SM110 SM140

COOL HEAT COOL HEAT COOL HEAT COOL HEAT

10.1 12.0 12.2 14.0 18.9 19.7 19.7 19.7

– 76 –

Current [A]

I1

I1–0.5

Frequency down

Hold

Hold

Normal operation

4. Outdoor fan control

W1 W2 W3 W4 W5 W6 W7 W8 W9 WA WB WC WD WE WF

Allocations of fan tap revolutions [rpm]

SM56

SM80
SM110
SM140

200 300 350 410 480 500 530 560 640 670 700 750 800 840 840
200 300 350 410 480 500 530 560 640 670 700 750 840 940 980
250 280 320 360 410 460 520 580 640 700 760 860 860 900 930
250 280 320 360 410 460 520 580 640 700 760 860 860 900 970

1) Cooling fan control
The outdoor fan is controlled by TE, TD, and TO sensors and also revolution frequency of the opera-

Q

tion. The outdoor is controlled by every 1 tap of DC fan control (15 taps).
Only during 60 seconds after the operation has started, the fan is fixed with the maximum fan tap

R

which corresponds to the zone in the following table.
After then the fan is controlled by TE sensor temperature.

Considering a case that TE sensor has come out of the holder, the fan is controlled so that revolution

S

frequency of the fan increases regardless of TE if temperature of TD sensor has risen.

ab

SM56, SM80

SM110, SM110

36 32
29 26

Operation with WE

TE [˚C]

+1 tap/20 seconds

a

rpm hold

b

–1 tap/20 seconds

(The operation frequency differs according to the model type.)

Temp. range

<

29°C

<

TO < 29°C

15

<

TO < 15°C

5

TO

Below 30Hz Above 30 Hz below 45 Hz Above 45 Hz

Min. Max. Min. Max. Min. Max.

W5 WA W7 WC W9 WF
W3 W7 W5 W9 W7 WB
W2 W5 W4 W7 W6 W9

TD [˚C]

85

80

75

65

Operation with

maximum tap in

each zone

Usual fan control

<

TO < 5°C

0

TO < 0°C

TO error

W1 W3 W3 W5 W4 W7
W1 W2 W2 W4 W3 W5
W1 WF W1 WF W1 WF

– 77 –

2) Heating fan control

–2 tap/20 seconds
–1 tap/20 seconds

rpm hold

+1 tap/20 seconds

–2 tap/20 seconds

STOP timer count

24
21
18
15

TE [˚C]

The outdoor fan is controlled by TE sensor, TO sensor and the operation frequency.

Q

(From Min. W1 to Max. are controlled according to the following table.)
During 3 minutes after start-up, the fan is fixed

R

with the maximum fan tap corresponding to
zone in the following table. After then the fan is
controlled by temperature of TE sensor.

If status, TE > 24°C continues for 5 minutes, the

S

operation stops. This status is same to the
usual Thermo-OFF which has no alarm display,
and the fan restarts after 2 minutes and 30
seconds. This intermittent operation is not
abnormal.

When the above status R occurs frequently, it

T

is considered that the filter of suction part of the
indoor unit is stain. Clean the filter and then
restart the operation.

(The operation frequency differs according to the model type. The case of SM110 is shown in the table below.)

Maximum

Temp. range

<

TO

10°C
<

TO < 10°C

5

TO < 5°C

TO error

Below 33 Hz

W7
WA
WF
WF

Above 33 Hz below 51 Hz

W8

WB

WF
WF

Above 51 Hz

W9
WF
WF
WF

5. Coil heating control

1) This control function heats the compressor by turning on the stopped compressor instead of a case

heater. It purposes to prevent slackness of the refrigerant inside of the compressor.

2) As usual, turn on power of the compressor for the specified time before a test run after installation,

otherwise a trouble of the compressor may be caused. As same as a test run, it is recommended to turn
on power of the compressor beforehand when starting operation after power of the compressor has been
interrupted for a long time.

3) A judgment for electricity is performed by TD and TO sensors. If TO sensor is defective, a backup control

is automatically performed by TE sensor. For a case of defective TO sensor, judge it with the outdoor LED
display.

4) Coil heating is controlled by TD and TE sensor.

5) For every model, the power is turned off when TD is 30°C or more.

(In trouble of TE sensor)

TO [˚C] TE [˚C]

20
18
12
10

No power-ON

Continuous ON (L)

Continuous ON (M)

Power-ON condition
TD < 30˚C

18
15
10

No power-ON

Continuous ON (L)

8

Continuous ON (M)

* TD sensor is read in once per 15 minutes * TO sensor is read in once per 15 minutes.

TE [˚C]

0

–1
–6
–7

(Object: SM56, SM80)

No power-ON

Continuous ON (L)

Continuous ON (H)

– 78 –

SM110, SM140

L

M

L

H

20W and equivalent
40W and equivalent

SM56, SM80

10W and equivalent
30W and equivalent

6. Defrost control

A z

one

B z

one

C z

one

D z

one

In heating operation, defrost operation is performed when TE sensor temperature satisfies any condition

Q

in A zone to D zone.
The defrost operation is immediately finished if TE sensor temperature has become 12°C or more, or it

R

also is finished when condition of 7°C < TE < 12°C has continued for 1 minute. The defrost operation is
also finished when defrost operation has continued for 10 minutes even if TE sensor temperature has
become 7°C or lower.

After defrost operation has finished, the compressor and the outdoor fan start heating operation after

S

stopped for approx. 50 seconds.

Start of heating operation

0 10 15 c b a d [min.]

TE [ºC]

–4 (–5)

A z

one

–6 (–10)

–10 (–13)
–25 (–18)

B zone

B z

one

C zone

C z

*

one

A zone

D zone

D z

one

Numerals enclosed with parentheses represent numeral values of SM110 and SM140.

* The minimum TE value between 10 and 15 minutes after heating operation has started is stored in memory as TE0.

>

A zone
B zone
C zone
D zone

a
b
c
d
T

Defrost operation is performed in this zone when TE0-TE
Defrost operation is performed in this zone when TE0-TE
Defrost operation is performed when this zone continued for T seconds.
Defrost operation is performed when this zone continued for T seconds.

SM56, SM80 SM110, SM140

35 50
29 35
29 30
90 90
20 20

3 continued for T seconds.

>

3 continued for T seconds.

– 79 –

10. TROUBLESHOOTING

10-1. Summary of Troubleshooting

<W ired remote controller type>

1. Before troubleshooting

1) Required tools/instruments

• + and – screwdrivers, spanners, radio cutting pliers, nippers, push pins for reset switch

• Tester, thermometer, pressure gauge, etc.

2) Confirmation points before check

a) The following operations are normal.

1. Compressor does not operate.

• Is not 3-minutes delay (3 minutes after compressor OFF)?

• Does not thermostat turn off?

• Does not timer operate during fan operation?

• Is not outside high-temperature operation controlled in heating operation?

2. Indoor fan does not rotate.

• Does not cool air discharge preventive control work in heating operation?

3. Outdoor fan does not rotate or air volume changes.

• Does not high-temperature release operation control work in heating operation?

• Does not outside low-temperature operation control work in cooling operation?

• Is not defrost operation performed?

4. ON/OFF operation cannot be performed from remote controller.

• Is not the control operation performed from outside/remote side?

• Is not automatic address being set up?
(When the power is turned on at the first time or when indoor unit address setting is changed, the
operation cannot be performed for maximum approx. 5 minutes after power-ON.)

b) Did you return the cabling to the initial positions?
c) Are connecting cables of indoor unit and remote controller correct?

2. Troubleshooting procedure

When a trouble occurred, check the parts along with the following procedure.

Trouble Confirmation of check code display Check defective position and parts.

NOTE :

For cause of a trouble, power conditions or malfunction/erroneous diagnosis of microcomputer due to outer
noise is considered except the items to be checked. If there is any noise source, change the cables of the
remote controller to shield cables.

→→

– 80 –

<W ireless remote controller type> (For 4-way air discharge cassette type only models)

1. Before troubleshooting

1) Required tools/instruments

+

and – screwdrivers, spanners, radio cutting pliers, nippers, etc.

•

• Tester, thermometer, pressure gauge, etc.

2) Confirmation points before check
a) The following operations are normal.

1. Compressor does not operate.

• Is not 3-minutes delay (3 minutes after compressor OFF)?

• Does not thermostat turn off?

• Does not timer operate during fan operation?

• Is not outside high-temperature operation controlled in heating operation?

2. Indoor fan does not rotate.

• Does not cool air discharge preventive control work in heating operation?

3) Outdoor fan does not rotate or air volume changes.

• Does not high-temperature release operation control work in heating operation?

• Does not outside low-temperature operation control work in cooling operation?

• Is not defrost operation performed?

4) ON/OFF operation cannot be performed from remote controller.

• Is not forced operation performed?

• Is not the control operation performed from outside/remote side?

• Is not automatic address being set up?
a) Did you return the cabling to the initial positions?
b) Are connecting cables between indoor unit and receiving unit correct?

2. Troubleshooting procedure

(When the power is turned on at the first time or when indoor unit address setting is changed, the operation
cannot be performed for maximum approx. 5 minutes after power-ON.)

When a trouble occurred, check the parts along with the following procedure .

Confirmation of lamp display

Trouble

1) Outline of judgment
The primary judgment to check where a trouble occurred in indoor unit or outdoor unit is performed with

the following method.

Method to judge the erroneous position by flashing indication on the display part of indoor unit
(sensors of the receiving unit)

The indoor unit monitors operating status of the air conditioner, and the blocked contents of self-diagnosis
are displayed restricted to the f ollowing cases if a protective circuit works.

→→

(When 4-way air discharge cassette type
wireless remote controller is connected)

Check defective
position and parts.

– 81 –

10-2. Check Code List

– 82 –

Wireless sensor

lamp display

Operation

Timer Ready

¥

ll

ll

¥

¥

¥

¥¥

¥¥

ll

ll

ll

¥

l
l

¥¥¡

¥¥¡

¥¥¡

¥¥

¥¥

¥

l

l

¥

¥

¥

l
l

ll

¥

l

¥

l

¥

l

¥

l

¥

l

Wired remote

controller

Check code

E03

E04

E08

E10

E18

F01

F02

F04

F06

F08

F10

F29

H01

H02

H03

L03

L07

L08

Error mode detected by indoor and outdoor units

Diagnostic function

Cause of operation

No communication from remote controller (including wireless)
and communication adapters

The serial signal is not output from outdoor unit to indoor unit.

• Miscabling of inter-unit cables

• Defective serial sensing circuit on outdoor P.C. board

• Defective serial receiving circuit on indoor P.C. board

Duplicated indoor unit addresses

Communication error between indoor MCU

• Communication error between fan driving MCU and main
MCU

Regular communication error between master and sub indoor
units or between main and sub indoor units

Coming-off, disconnection or short of indoor heat exchanger
sensor (TCJ)

Coming-off, disconnection or short of indoor heat exchanger
sensor (TC)

Coming-off, disconnection or short of outdoor temperature
sensor (TD)

Coming-off, disconnection or short of outdoor temperature
sensor (TE/TS)

Coming-off, disconnection or short of outdoor temperature
sensor (TO)

Coming-off, disconnection or short of indoor heat exchanger
sensor (TA)

Indoor EEPROM error

• EEPROM access error

Breakdown of compressor

• Displayed when error is detected

Compressor does not rotate.

• Over-current protective circuit operates after specified time
passed when compressor had been activated.

Current detection circuit error

• Current value at AC side is high even during compressor-OFF.

• Phase of power supply is missed.

Duplicated indoor master units

There is group line in individual indoor units.

Unsetting of indoor group address

Status of air

conditioner

Stop

(Automatic reset)

S top

(Automatic reset)

Stop

Stop

(Automatic reset)

Stop

(Automatic reset)

Stop

(Automatic reset)

Stop

(Automatic reset)

Stop

Stop

Operation

continues.

Stop

(Automatic reset)

Stop

(Automatic reset)

Stop

Stop

Stop

Stop

Stop

Stop

Condition

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

: Flash, ¡: Go on, l: Go off

¥

Judgment and measures

1. Check cables of remote controller and communication adapters.

• Handy remote controller LCD display OFF (Disconnection)

• Central remote controller [97] check code

1. Outdoor unit does not completely operate.

• Inter-unit cable check, correction of miscabling, case thermo operation

• Outdoor P.C. board check, P.C. board cables check

2. In normal operation
P.C. board (Indoor receiving/Outdoor sending) check

1. Check whether there is modification of remote controller connection (Group/
Individual) or not after power has been turned on (finish of group configuration/
address check).
* If group configuration and address are not normal when the power has been turned

on, the mode automatically shifts to address setup mode. (Resetting of address)

1. Check cables of remote controller.

2. Check power cables of indoor unit.

3. Check indoor P.C. board.

1. Check cables of remote controller.

2. Check indoor power cable.

3. Check indoor P.C. board.

1. Check indoor heat exchanger temperature sensor (TCJ).

2. Check indoor P.C. board.

1. Check indoor heat exchanger temperature sensor (TC).

2. Check indoor P.C. board.

1. Check outdoor temperature sensor (TD).

2. Check outdoor CDB P.C. board.

1. Check outdoor temperature sensor (TE/TS).

2. Check outdoor CDB P.C. board.

1. Check outdoor temperature sensor (TO).

2. Check outdoor CDB P.C. board.

1. Check indoor heat exchanger temperature sensor (TA).

2. Check indoor P.C. board.

1. Check indoor EEPROM. (including socket insertion)

2. Check indoor P.C. board.

1. Check power voltage. AC230V ±20V

2. Overload operation of refrigerating cycle

3. Check current detection circuit at AC side.

1. Trouble of compressor (Compressor lock, etc.) : Replace compressor.

2. Defective cabling of compressor (Phase missing)

3. Phase-missing operation of power supply (3-phase model)

1. Compressor immediately stops even if restarted. : Check IPDU.

2. Phase-missing operation of power supply
Check 3-phase power voltage and cables.

1. Check whether there is modification of remote controller connection (Group/
Individual) or not after power has been turned on (finish of group configuration/
address check).
* If group configuration and address are not normal when the power has been turned

on, the mode automatically shifts to address setup mode. (Resetting of address)

: Flash, ¡: Go on, l: Go off

¥

Wireless sensor

lamp display

Operation

¥

l

Timer Ready

l

¥

¥¡¥

¥¡¥

No check code is displayed.

¥

¥

– 83 –

l

l

¥

¥

¥

¥

¥

For an error mode detected in outdoor unit, the fan operates because sub unit of a group operation does not communicate with the outdoor unit.

l

l

¥¥

¥¥

l

l

l
l
l

¥

l

¥

¥

¥

¥

¥

¥

¥

Wired remote

controller

Check code

L09

L29

L30

L31

P03

P04

P10

P12

P19

P22

P26

P29

P31

Cause of operation

Unset indoor capacity

Outdoor unit and other errors

• Communication error between CDB and IPDU
(Coming-off of connector)

• Heat sink temperature error
(Detection of temperature over specified value)

Abnormal outside interlock input

Phase detection protective circuit operates. (Normal models)

Fan motor thermal protection

Discharge temperature error

• Discharge temperature over specified value was detected.

High-pressure protection error by TE sensor
(Temperature over specified value was detected.)

Float switch operation

• Disconnection, coming-off, defective float switch contactor of float
circuit

Indoor DC fan error

Error in 4-way valve system

• Indoor heat exchanger temperature lowered after start of heating
operation.

Outdoor DC fan error

Inverter over-current protective circuit operates. (For a short time)
Short voltage of main circuit operates.

IPDU position detection circuit error

Own unit stops while warning is output to other indoor units.

Diagnostic function

Status of air

conditioner

Stop

Stop

Stop

Operation continues.
(Compressor stops.)

Stop

Stop

Stop

Stop

Stop

Stop

(Automatic reset)

Stop

Stop

Stop

Stop (Sub unit)

(Automatic reset)

Condition

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Judgment and measures

1. Set the indoor capacity. (DN=I1)

1. Check cables of CDB and IPDU.

2. Abnormal overload operation of refrigerating cycle

1. Check outside devices.

2. Check indoor P.C. board.

1. Check power phase order (Reversed phase)/phase missing.

2. Check outdoor P.C. board.

1. Check thermal relay of fan motor.

2. Check indoor P.C. board.

1. Check refrigerating cycle. (Gas leak)

2. Trouble of PMV

3. Check Td sensor.

1. Overload operation of refrigerating cycle

2. Check outdoor temperature sensor (TE).

3. Check outdoor CDB P.C. board.

1. Defect of drain pump

2. Clogging of drain pump

3. Check float switch.

4. Check indoor P.C. board.

1. Defective detection of position

2. Over-current protective circuit of indoor fan driving unit operates.

3. Lock of indoor fan

4. Check indoor P.C. board.

1. Check 4-way valve.

2. Check indoor heat exchanger (TC/TCJ) sensor.

3. Check indoor P.C. board.

1. Defective detection of position

2. Over-current protective circuit of outdoor fan driving unit operates.

3. Lock of outdoor fan

4. Check outdoor CDB P.C. board.

1. Inverter immediately stops even if restarted. : Compressor motor rare short

2. Check IPDU. : Cabling error

1. Position detection circuit operates even if operating compressor by
removing 3P connector. : Replace IPDU.

1. Judge sub unit while master unit is in [E03], [L03], [L07], [L08].

2. Check indoor P.C. board.

Error mode detected by remote controller

Wireless sensor

lamp display

Operation

Timer Ready

———

¥

¥

¥

ll

ll

ll

¥¡¥

– 84 –

Wired remote controller

Check code

No check code is displayed.
(Remote controller does
not operate.)

E01*2

E02

E09

L20

Cause of operation

No communication with master indoor unit

• Remote controller cable is not correctly
connected.

• Power of indoor unit is not turned on.

• Automatic address cannot be completed.

No communication with indoor master unit

• Disconnection of inter-unit cable between remote
controller and master indoor unit
(Detected at remote controller side)

Signal sending error to indoor unit
(Detected at remote controller side)

Multiple master remote controllers are recognized.
(Detected at remote controller side)

Duplicated indoor central addresses on
communication of central control system
(Detected by central controller side)

Diagnostic function

* When there is center,

operation continues

* When there is center,

operation continues.

(Sub unit continues operation.)

Status of

air conditioner

Stop

Stop

(Automatic restart)

Stop

(Automatic restart)

Stop

Stop

(Automatic restart)

Condition

—

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

Judgment and measures

Remote controller power error, Defective indoor EEPROM

1. Check remote controller inter-unit cables.

2. Check remote controller.

3. Check indoor power cables.

4. Check indoor P.C. board.

5. Check indoor EEPROM. (including socket insertion)
: Phenomenon of automatic address repetition occurred.

Signal receiving of remote controller is defective.

1. Check remote controller inter-unit cables.

2. Check remote controller.

3. Check indoor power cables.

4. Check indoor P.C. board.

Signal sending of remote controller is defective.

1. Check sending circuit inside of remote controller.
: Replace remote controller.

1. Check there are multiple master units for 2 remote controllers
(including wireless).
: Master unit is one and others are sub units.

1. Check address setup of central control system network. (DN = 03)

: Flash, ¡: Go on, l: Go off

¥

*2 Check code is not displayed by wired remote controller. (Usual operation of air conditioner is disabled.)

For wireless type models, E01 is notified by the display lamp.

Wireless sensor

lamp display

Operation

Timer Ready

———

———

———

Wired remote controller

Check code

C05

C06

P30

Error mode detected by central remote controller

Diagnostic function

Cause of operation

Sending error central remote controller

Receiving error in central remote controller

Differs according to error contents of unit with
occurrence of alarm.

Status of

air conditioner

Operation continues

Operation continues

Continuation/Stop

(Based on a case)

Condition

Displayed when

error is detected

Displayed when

error is detected

Displayed when

error is detected

: Flash, ¡: Go on, l: Go off

¥

Judgment and measures

1. Check communication line/miscabling/ Check power of indoor unit.

2. Check communication. (U3, U4 terminals)

3. Check network adapter P.C. board.

4. Check central controller
(such as central control remote controller, etc.).

5. Terminal resistance check (connection interface SW01)

Check the check code of corresponding unit by remote controller

Revised : Mar. 2007

10-3. Error Mode Detected by LED on Outdoor P.C. Board

RAV-SM1103AT-E, RAV-SM1403AT-E /
RAV-SP562AT-E, RAV-SP802AT-E, RAV-SP1102AT-E, RAV-SP1402AT-E

<SW801: LED display in bit 1, bit 2 OFF>

• When multiple errors are detected, the latest error is displayed.

• When LED display is ¡ (Go on), there is the main cause of trouble on the objective part of control at CDB
side and the unit stops.

• When LED display is ¥ (Flash), there is the main cause of trouble on the objective part of control at IPDU
side and the unit stops.

• When case thermostat operates, the communication is interrupted on the serial circuit. If continuing the case
thermostat operation, a serial communication error occurs because serial sending to the indoor unit is
interrupted.

CDB side

IPDU side

No.

1

TE sensor error

2

TD sensor error

3

TS sensor error

4

TO sensor error

5

Discharge temp. error

6

DC outdoor fan error
Communication error

between IPDU

7

(Abnormal stop)
High-pressure release

8

operation

9

EEPROM error
Communication error

between IPDU

10

(No abnormal stop)
IGBT short-circuit

11

protection

12

Detection circuit error

13

Current sensor error

14

Comp. lock error

15

Comp. breakdown

Item

Check code

Type A Type B

F06 18
F04 19
F06 18

F08 1B
P03 1E
P22 1A

L29 1C

P04

——

——

P26 14
P29 16

H03 17
H02 1D
H01 1F

21

—

LED display

D800 D801 D802 D803

(Red) (Yellow) (Yellow) (Yellow)

¡
¡¡

ll
l
l

¡¡¡

¡

l

¡¡

ll

¥

l

¥¥

ll

¥

lll

ll

¡

¡

ll

¡¡

l

l
l

ll

¡

l

l

¡¡

¡

¡

¡

lll

¥

ll
ll

l

¥
¥

l
l

: Go on l : Go off ¥ : Flash (5Hz)

¡

<<Check code>>

The check codes are classified into Type A and Type B according to the used remote controller.
Be sure to check the remote controller which you use.

Type A :

Neutral 2-cores type wired remote controller such as RBC-AMT31E, RBC-AS21E2, and wireless
remote controller kit such as TCB-AX21U (W)-E2.

Type B :

Polarized 3-cores type wired remote controller such as RBC-SR1-PE2, RBC-SR2-PE2, and central
control remote controller such as RBC-CR64-PE2.

– 85 –

10-4. Troubleshooting Procedure for Each Check Code

10-4-1. Check Code

[E01 error]

Is inter-unit cable of A and B normal?

YES

Is there no disconnection

or contact error of connector on harness

from terminal block of indoor unit?

NO

NO

Is group control operation?

YES

Is power of all indoor units turned on?

YES

Is power supplied to remote controller?

AB terminal: Approx. DC18V

YES

Are two remote controllers

set without master unit?

NO

NO

YES

NO

NO

YES

Correct inter-unit cable of remote controller.

Correct connection of connector.
Check circuit cables.

Check power connection of indoor unit.
(Turn on power again.)

Check indoor P.C. board (MCC-1402).
Defect Replace

Correct as a master unit/a sub unit
(Remote controller address connector)

[E09 error]

Are two remote controllers

set without master unit?

NO

YES

Check remote controller P.C. board.
Defect Replace

Correct as a master unit/a sub unit
(Remote controller address connector)

Check remote controller P.C. board.
Defect Replace

– 86 –

[E04 error]

Revised : Mar. 2007

Does outdoor unit operate?

YES

NO

Is setup of group address correct?

YES

Are 1, 2, 3 inter-unit cables normal?

YES

Are connections from connectors

of inter-terminal blocks (1, 2, 3)

of indoor/outdoor units normal?

YES

2 and 3 of inter-terminal blocks (1, 2, 3)

Does voltage between

of indoor unit vary?*

YES

As shown in the following figure, perform measurement

*

within 20 seconds after power ON.

NO

NO

NO

NO

Black

White

Inter-terminal block

Check item code [14].

Correct inter-unit cable.

Correct connection of connector.

Check indoor P.C. board
(MCC-1402).
Defect ® Replace

S5277G

3
2

1

Check indoor P.C. board (MCC-1402).
Defect ® Replace

MCC-5009

Check outdoor P.C. board
Defect ® Replace

MCC-1531 and MCC-1438

Does case thermo. operate?

NO

YES

RAV-SM563AT-E
RAV-SM803AT-E

RAV-SM1103AT-E
RAV-SM1403AT-E
RAV-SP562AT-E
RAV-SP802AT-E
RAV-SP1102AT-E
RAV-SP1402AT-E

Check/Correct charged
refrigerant amount.

– 87 –

[E10 error]

Check indoor control P.C. board (MCC-1402).
Defect Replace

[E18 error]

Is inter-unit cable of A and B normal?

YES

Is there no disconnection

or contact error of connector on harness

from terminal block of indoor unit?

NO

Is group control operation?

NO

Check indoor P.C. board (MCC-1402).
Defect Replace

NO

YES

YES

Is power of all indoor units turned on?

[E08, L03, L07, L08 error]

E08 : Duplicated indoor unit numbers
L03 : Two or more master units in a group control
L07 : One or more group addresses of [Individual] in a group control
L08 : Unset indoor g roup address (99)

Correct inter-unit cable of remote controller.

Correct connection of connector.
Check circuit cables.

NO

Check power connection of indoor unit.
(Turn on power again.)

If the above is detected when power has been turned on, the mode automatically enters in automatic ad­dress setup mode. (Check code is not displayed.)

Howe ver, if the above is detected during automatic address setup mode, the check code may be displayed.

[L09 error]

Is capacity of indoor unit unset?

YES

NO

Set capacity data of indoor unit.
(Setup item code (DN) = 11)

Check indoor P.C. board (MCC-1402).
Defect Replace

– 88 –

[L20 error]

Are cable connections to communication line U3, U4 normal?

YES

Are not multiple same central

control network addresses connected?

NO

Check central controller (including connection interface) indoor P.C. board.
Defect → Replace.

NO

YES

[L30 error]

Are outside devices of connector CN80 connected?

YES

Do outside devices normally operate?

YES

Check operation cause.

NO

NO

Correct cable connection

Correct central control network address.

Check indoor P.C. board (MCC-1402).
Defect → Replace

Check outside devices.
Defect → Replace

[P10 error]

Is connection of float switch connector

(Indoor control P.C. board CN34) normal?

YES

Does float switch

operate?

YES

Does drain pump

operate?

YES

Check drain pipe, etc.

[F10 error]

Is connection of TA sensor connector

(indoor P.C. board CN104) normal?

NO

Is circuit

cabling normal?

YES

Is power of drain

pump turned on?

YES

NO

Correct connection of connector.

NONO

NONO

Check and correct cabling/wiring.

Check indoor P.C. board (MCC-1402).
Defect → Replace

Check indoor P.C. board (MCC-1402).
Defect → Replace

Replace drain pump.
Check cabling.

Correct connection of connector.

YES

Are characteristics of TA sensor resistance value normal?

YES

* Refer to Characteristics-1.

– 89 –

NO

Replace T A sensor.

Check indoor P.C. board (MCC-1402).
Defect → Replace

[P12 error]
<Only for 4-way air discharge cassette type models>

Turn off the power.

Revised : Mar. 2007

Are not there connections errors or

disconnection on connectors CN333 and CN334

of indoor unit P.C. board (MCC-1402)?

NO

Remove connectors CN333 and
CN334 of indoor unit P.C. board
(MCC-1402).

Does the fan rotate without trouble

when handling the fan with hands?

YES

Are resistance values between phases

at fan motor connector CN333 motor side of

indoor P.C. board (MCC-1402) correct? *1

YES

YES

Correct connection of connector.

NO

Replace indoor fan motor.

NO

Replace indoor fan motor.

1

*

• Are not coil windings between
between

5

(Black lead) and (Red lead) opened or shorted?

®

3 5

(White lead) and (Black lead), between

1

For resistance, see the following values.

1 3

(Red lead) and (White lead),

RAV-SM56, SM80, SM1102, SP56, SP80

®

Approx. 70 to 100

W

RAV-SM1103, SM1403, SP110, SP140 ® Approx. 35 to 50

• Is not earthed between cabinet and 1, 3, 5 ® 10MW or more

W

Is resistance value of fan motor connector

CN333 at motor side of indoor P.C. board

(MCC-1402) correct? *2

YES

Is signal output of indoor fan motor

position detection correct? *3

YES

Check indoor P.C. board
(MCC-1402).
Defect ® Replace

NO

2

*

Check resistance of fan motor position detection circuit.
Is not coil winding between (Yellow lead) and (Pink lead)

1

opened or shorted? ® Resistance: Approx. 5 to 20k

NO

3

*

Check fan motor position detection signal.

• Using a tester, measure the voltage between CN334 and of

Replace indoor fan motor.

4

W

Replace indoor fan motor.

1 5

indoor P.C. board (MCC-1402) under condition that CN333 and
CN334 are mounted and the power is turned on.

®

Rotate the fan slowly with hands,
and check the pin voltage
swings between 0 to 5V voltage.

• Between and : 5V

4 5

CN333

– 90 –

CN334

[P22 error]

Revised : Mar. 2007

Are connections of CN301 and

CN300 of P.C. board correct?

YES

Does the fan rotate without trouble

when handling the fan with hands under condition

of removing CN301 and CN300 from P.C. board?

YES

The status that the resistance values

between leads below are 50 to 80

for 40W motor (ICF-140-40) and 25 to 55

for 60W motor (ICF-140-60-1) is normal.

Between (Red lead) and (White lead)

Between (White lead) and (Black lead)

Between (Black lead) and (Red lead)

of motor winding of connector (CN301)

5k to 20kΩ resistance values between

1 2

2 3

3 1

YES

The status that there is

(Yellow lead) and (Pink lead)

1 4

of motor position detection of

connector (CN300) is normal.

YES

Normal fan motor
(Control or CDB P.C. board)

W

W

NO

NO

NO

Defective fan motor

CN301, * CN303

CN300

CN300 : Motor coil winding
CN301 : Motor position detection

*

CN301, CN303 : Motor coil winding
CN300, CN302 : Motor position detection

SM110, SM140, SP56, SP80, SP110, SP140

(Control P.C. board or CDB P.C. board)

NOTE :

However, GND circuit error inside of the motor is rarely detected even if the above check is carried out.
When the circuit does not become normal even if P.C. board has been replaced, replace outdoor fan motor.

Single phase

Objective P.C. board
Fan motor winding
Motor position detection

RAV-SM563AT-E RAV-SP562AT-E, SP802AT-E
RAV-SM803AT-E RAV-SM1103AT-E, SM1403AT-E

Control P.C. board CDB P.C. board CDB P.C. board

CN300 CN301 CN301/CN303
CN301 CN300 CN300/CN302

RAV-SP1102AT-E, SP1402AT-E

– 91 –

[P19 error]

Revised : Mar. 2007

Check and replace
electron expansion
valve.

* Refer to Characteristics-2.

Replace TC sensor.

Is operation of

4-way valve normal?

NO

NO

Is flow of refrigerant

by electron expansion

valve normal?

Are characteristics

of TC sensor resistance

value normal?

YES

YES

YES

NO

Is voltage applied

to 4-way valve coil terminal

in heating operation?

YES

Is circuit cable normal?

YES

Check CDB P.C. board.

YES

NO

Check 4-way valve
Defect ® Replace

NO

Check and correct circuit.

NO

Check indoor P.C. board.
Defect ® Replace

* For RAV-SM563AT-E, SM803AT-E, check control P.C. board.

Check CDB P.C. board.
Defect ® Replace

• In cooling operation, if high pressure is abnormally raised, [P19 error] / [08 error] may be displayed.
In this case, remove cause of pressure up and then check again referring to the item [P04 error] / [21 error].

[F02 error]

Is connection of TC sensor connector

(Indoor P.C. board CN101) normal?

YES

Are characteristics of

TC sensor resistance value normal?

YES

NO

Correct connection of connector.

NO

Replace TC sensor.

* Refer to Characteristics-2.

Check indoor P.C. board
(MCC-1402).
Defect ® Replace

– 92 –

[F01 error]

Revised : Mar. 2007

Is connection of TCJ sensor connector

(Indoor P.C. board CN102) normal?

YES

Are characteristics of

TCJ sensor resistance value normal?

YES

Check indoor P.C. board
(MCC-1402).
Defect ® Replace

[P26 error]

Is power voltage normal?

NO

Correct connection of connector.

NO

Replace TCJ sensor.

* Refer to Characteristics-2.

NO

Improve the power supply line.

Are connections of

cabling/connector normal?

Does RY01 relay of

IPDU operate?

YES

Is not AC fuse fused?

Replace IPDU.

* Replace control P.C. board

of RAV-SM563AT-E,
SM803AT-E.

YES

NO

YES

* For RAV-SM563AT-E, SM803AT-E,

check RY01 on the control P.C. board.

YES

NO

* Single-phase type is not provided to

RAV-SM563AT-E, SM803AT-E.

NO

Check and correct circuit cables.
Correct connection of connector.
Check and correct reactor connection.

Are not “P26” and “14” errors output

when an operation is performed by

removing 3P connector of compressor?

YES

* Replace control P.C. board of

RAV-SM563AT-E, SM803AT-E.

NO

Is compressor normal?

YES

NO

Replace IPDU.

Check IPDU.
Defect ® Replace

Check rare short of compressor trouble.
Defect ® Replace

– 93 –

[P29 error]

Revised : Mar. 2007

Are connections of

cable/connector normal?

YES

Is compressor normal?

YES

NO

NO

Is not earthed?

NO

Is not winding shorted?

(Is resistance between windings 0.6 to 1.2W?)

NO

Is not winding opened?

NO

Check IPDU P.C. board.
Defect ® Replace

YES

YES

* For RAV-SM563AT-E, SM803AT-E,

Check and correct circuit cabling
such as cabling to compressor.

Compressor error ® Replace

YES

replace control P.C. board.

Compressor error ® Replace

Compressor error ® Replace

[H03 error]

Are cablings of power and

current sensor normal?

Check IPDU.
Defect ® Replace

YES

NO

* For RAV-SM563AT-E, SM803AT-E, replace control P.C. board.

Check and correct circuit cables.

– 94 –

[F06 error]

Revised : Mar. 2007

Are connections of

TE/TS sensor connectors of

CDB CN604/CN605 normal?

YES

Are characteristics of TE/TS sensor

resistance values normal?

YES

Check CDB.
Defect ® Replace

[F04 error]

Is connection of TD sensor connector

of CDB CN600 normal?

NO

* (For RAV-SM563AT-E, SM803AT-E, CN600 TE sensor and CN603 TS sensor)

NO

* Refer to Characteristics-3.

NO

Correct connection of connector.

Replace TE and TS sensors.

Correct connection of connector.

YES

Are characteristics of TD sensor

resistance value normal?

YES

Check control P.C. board.
Defect ® Replace

[F08 error]

Is connection of TO sensor connector

of CDB CN601 normal?

YES

Are characteristics of TO sensor

resistance value normal?

* (For RAV-SM563AT-E, SM803AT-E, CN601 TD sensor)

NO

* Refer to Characteristics-4.

NO

* (For RAV-SM563AT-E, SM803AT-E, CN602 TO sensor)

NO

Replace TD sensor.

Correct connection of connector.

Replace TO sensor.

YES

Check CDB.
Defect ® Replace

* Refer to Characteristics-5.

– 95 –

[L29 error]

Revised : Mar. 2007

CDB CN800 and CDB IPDU CN06

Are connections of

connectors normal?

YES

Was the error just after
power ON determined?

NO

Is there no abnormal overload?

NO

Is IPDU P.C. board come to

closely contact with heat sink?

YES

NO

YES

YES

NO

Are cabling/connector normal?

YES

NO

Correct connection of connector.

Check cabling between IPDU
and CDB and connector.

IPDU P.C. board error
Defect ® Replace

Improve and eliminate the cause.

Correct mounting.

IPDU P.C. board error
Defect ® Replace

[H02 error]

Is power voltage normal?

YES

Are connections of

cable/connector normal?

YES

Is compressor normal?

YES

NO

NO

NO NO

Is there no

slackened refrigerant?

YES

Does electron expansion

valve normally operate?

YES

Check IPDU and CDB.
Defect ® Replace

NO

* For RAV-SM563AT-E, SM803AT-E,

Improve power line.

Check and correct circuit cabling such
as cabling to compressor
(phase missing) and connector.

Compressor lock ® Replace

Check TE and TS sensors. ® Replace
Check electron expansion valve. ® Replace

replace control P.C. board.

– 96 –

[P03 error]

Revised : Mar. 2007

Is protective control such as

discharge temprelease control normal?

YES YES

Is charged refrigerant amount normal?

YES

Is not abnormal overload?

NO

Are characteristics of

TD sensor resistance value normal?

YES

NO

NO

YES

NO

* Refer to Characteristics-4.

Are connections of

cable/connector normal?

NO

Correct the cabling and
connection of connector.

Check parts. Defect ® Replace

Check and correct the charged
refrigerant amount.

Improve and delete the cause

Replace TD sensor.

Check CDB.
Defect ® Replace

[H01 error]

Is power voltage normal?

Is not abnormal overload?

Is the circuit detected by

current sensor normal?

YES

NO

YES

NO

YES

NO

* For RAV-SM563AT-E, SM803AT-E, replace control P.C. board.

Improve power line.

Improve and delete the cause.

Check and correct circuit cables.

Check IPDU.
Defect ® Replace

* For RAV-SM563AT-E, SM803AT-E, replace control P.C. board.

– 97 –

[P04 error]

Revised : Mar. 2007

Is high-voltage

protective operation by

TE sensor normal?

YES

Does cooling outdoor fan

normally operate?

YES

NO

Is connection of cabling

connector normal?

YES

NO

Is connection of

connector normal?

YES

Is fan motor normal?

YES

NO

NO

NO

Correct connection of
cabling connector.

Check TE sensor.
Defect ® Replace

Correct connection of
connector.

Replace fan motor.

NO

Does PMV normally operate?

Check TE, TC, TS sensors.
Replace electron expansion valve.

Check charged refrigerant amount.
Check liquid/gas valves.
Check abnormal overload.

YES

Do not TD and TO sensors

come off the detection part?

YES

Are characteristics of

TD, T O , TC sensor resistance

values normal?

YES

Check CDB.
Defect ® Replace

* For RAV-SM563AT-E, SM803AT-E, replace control P.C. board.

NO

NO

* Refer to Characteristics-3 and 4.

Correct coming-off.

Replace TD, T O ,
and TC sensors.

– 98 –

[C06 error] (Central controller)

Is U3, U4 communication line normal?

YES

Are connections between connectors

CN51 of connection interface P.C. board

and connectors CN51 of indoor P.C. board

normal?

YES

Is A, B communication line normal?

YES

Is there no connection error of power line?

NO

Is not power of source power supply turned on?

NO

Did a power failure occur?

NO

NO

NO

YES

YES

YES

Correct communication line.

Correct connection of connector.

Check connections of A, B terminal blocks.
Correct communication line of remote controller.

Correct power cable.

Turn on the source power supply.

Clear the check code.

NO

Is there no noise source, etc.?

NO

Can central remote controller

control normally other indoor units?

Is handling of central remote controller reflected

on the operation status of indoor unit?

YES

Can handy remote controller control

normally other indoor units?

YES

Check connection interface P.C. board.
Defect → Replace

YES

NO
(Same as others)

NO

Eliminate noise, etc.

Check central controller.
Defect → Replace

Check indoor P.C. board (MCC-1402).
Defect → Replace

– 99 –

[E03 error] (Master indoor unit)

[E03 error] is detected when the indoor unit cannot receive a signal sent from the main remote controller (and
central controller).

In this case, check the communication cables of the remote controllers A and B, the central control system X
and Y. As communication is disab led, [E03] is not displayed on the main remote controller and the central
controller. [E01] is displayed on the main remote controller and [97 error] on the central controller, respectively.

If [E03] occurs during an operation, the air conditioner stops.

[F29 error] / [12 error]

[F29 error] or [12 error] indicates detection of trouble which occurred on IC10 non-volatile memory (EEPROM)
on the indoor unit P.C. board during operation of the air conditioner. Replace the service P.C. board.

* If EEPROM has not been inserted when the power was turned on or if EEPROM data never be read/written,

the automatic address mode is repeated. In this time, the central controller displays [97 error].

(Power ON)

(Approx. 3 minutes)

[SET] is displayed on

main remote controller.

(Approx. 1 minute)

[SET] goes off.

(Repetition)

indoor unit P.C. board flashes

with 1Hz for approx. 10 seconds.

LED (D02) on

Reboot

(Reset)

[P31 error] (Sub indoor unit)

When the master unit of a group operation has detected [E03], [L03], [L07], or [L08] error, the sub unit of the
group operation detects [P31 error] and then it stops. There is no display of the check code or alarm history of
the main remote controller.

(In this model, the mode enters in automatic address set mode when the master unit has detected [E03], [L03],
[L07], or [L08] error.)

– 100 –