Toshiba RAS-M13GKCVP-E, RAS-M14GACV-E, RAS-M18GACV-E, RAS-M14GAV-E, RAS-M18GAV-E SERVICE MANUAL

...
FILE NO. A05-009
SERVICE MANUAL
SPLIT TYPE
<Heat Pump Type> <Cooling OnlyType>
Indoor Unit Indoor Unit
RAS-B10GKVP-E RAS-M10GKCVP-E RAS-B13GKVP-E RAS-M13GKCVP-E RAS-B16GKVP-E RAS-M16GKCVP-E
RAS-M14GAV-E RAS-M14GA CV-E RAS-M18GAV-E RAS-M18GA CV-E
R410A
PRINTED IN JAPAN, Nov.,2005 ToMo
CONTENTS
1. SAFETY PRECAUTIONS .......................................................................... 3
2. SPECIFICATIONS ..................................................................................... 5
3. REFRIGERANT R410A ........................................................................... 12
4. CONSTRUCTION VIEWS ........................................................................ 20
5. WIRING DIAGRAM .................................................................................. 22
6. SPECIFICATIONS OF ELECTRICAL PARTS ......................................... 24
7. REFRIGERANT CYCLE DIAGRAM ........................................................ 25
8. CONTROL BLOCK DIAGRAM................................................................ 30
9. OPERATION DESCRIPTION................................................................... 33
10. INSTALLATION PROCEDURE................................................................ 58
11. HOW TO DIAGNOSE THE TROUBLE...................................................... 75
12. HOW TO REPLACE THE MAIN PARTS................................................... 98
13. EXPLODED VIEWS AND PARTS LIST ................................................. 118
Cord Heater Installation Work ........................................................ Appendix-1
– 2 –
1. SAFETY PRECAUTIONS
For general public use
Power supply cord of outdoor unit shall be more than 1.5 mm 2 (H07RN-F or 245IEC66) polychloroprene sheathed flexible cord.
Read this SAFETY PRECAUTIONS” carefully before servicing.
The precautions described below include the important items regarding safety. Observe them without fail.
After the servicing work, perform a trial operation to check for any problem.
Turn off the main power supply switch (or breaker) before the unit maintenance .
CAUTION
New Refrigerant Air Conditioner Installation
• THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT DESTROY OZONE LAYER.
R410A refrigerant is apt to be affected by impurities such as water, oxidizing membrane, and oils because the working pressure of R410A refrigerant is approx. 1.6 times of refrigerant R22. Accompanied with the adoption of the new refrigerant, the refrigeration machine oil has also been changed. Therefore, during installation work, be sure that water , dust, former refrigerant, or refrigeration machine oil does not enter into the new type refrigerant R410A air conditioner circuit.
To prevent mixing of refrigerant or refrigerating machine oil, the sizes of connecting sections of charging port on main unit and installation tools are different from those used for the conventional refrigerant units.
Accordingly, special tools are required for the new refrigerant (R410A) units . For connecting pipes, use new and clean piping materials with high pressure fittings made for R410A only, so that water and/or dust does not enter. Moreover, do not use the existing piping because there are some problems with pressure fittings and possible impurities in existing piping.
CAUTION
TO DISCONNECT THE APPLIANCE FROM THE MAIN POWER SUPPLY
This appliance must be connected to the main power supply by a circuit breaker or a switch with a contact separation of at least 3 mm.
The installation fuse (25A D type ) must be used for the power supply line of this air conditioner.
DANGER
• ASK AN AUTHORIZED DEALER OR QUALIFIED INSTALLATION PROFESSIONAL TO IN­STALL/MAINTAIN THE AIR CONDITIONER.
INAPPROPRIATE SERVICING MAY RESULT IN WATER LEAKAGE, ELECTRIC SHOCK OR FIRE.
TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
DANGER: HIGH VOLTAGE
The high voltage circuit is incorporated. Be careful to do the check service, as the electric shock may be caused in case of touching parts
on the P.C. board by hand.
CORRECTLY CONNECT THE CONNECTING CABLE. IF THE CONNECTING CABLE IS INCOR­RECTLY CONNECTED, ELECTRIC PARTS MAY BE DAMAGED.
CHECK THAT THE EARTH WIRE IS NOT BROKEN OR DISCONNECTED BEFORE SERVICE AND INSTALLATION. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
3
DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS. FAILURE
TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
TO PREVENT THE INDOOR UNIT FROM OVERHEATING AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEAT REGISTORS, FURNACE, STOVES, ETC.
WHEN MOVING THE AIR-CONDITIONER FOR INSTALLATION IN ANOTHER PLACE, BE VER Y CARE­FUL NOT TO ALLOW THE SPECIFIED REFRIGERANT (R410A) TO BECOME MIXED WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CIRCUIT. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CIRCUIT WILL BECOME ABNORMALLY HIGH AND IT MAY RESULT IN THE PIPE BURSTING AND POSSIBLE PER­SONNEL INJURIES.
IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE SERVICE WORK AND THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED, SUCH AS BY FIRE, GENERATION OF POISONOUS GAS MAY RESULT.
WARNING
• Never modify this unit by removing any of the safety guards or bypass any of the safety interlock switches.
• Do not install in a place which cannot bear the weight of the unit. Personal injury and property damage can result if the unit falls.
• After the installation work, confirm that refrigerant gas does not leak.
If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas may generate.
• The electrical work must be performed by a qualified electrician in accordance with the Installation Manual. Make sure the air conditioner uses an exclusive circuit.
An insufficient circuit capacity or inappropriate installation may cause fire.
• When wiring, use the specified cables and connect the terminals securely to prevent external forces applied to the cable from affecting the terminals.
• Be sure to provide grounding.
Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone cables.
• Conform to the regulations of the local electric company when wiring the power supply.
Inappropriate grounding may cause electric shock.
CAUTION
Exposure of unit to water or other moisture bef ore installation may result in an electrical short. Do not store in a wet basement or expose to rain or water.
Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify the noise level of the unit or where noise or discharged air might disturb neighbors.
To avoid personal injury, be careful when handling parts with sharp edges.
• Perform the specified installation work to guard against an earthquake.
If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.
For Reference:
If a heating operation would be continuously perf ormed for a long time under the condition that the outdoor temperature is 0°C or lower, drainage of defrosted water may be difficult due to freezing of the bottom plate, resulting in a trouble of the cabinet or fan.
It is recommended to procure an antifreeze heater locally for a safe installation of the air conditioner. For details, contact the dealer.
– 4 –

2. SPECIFICATIONS

The indoor and outdoor units that can be used in combination are shown in the tables below.
Table of models that can be connected
Type
Heat pump
Cooling-only
Outdoor unit
RAS-M14GAV–E
RAS-M18GAV–E
RAS-M14GACV–E
RAS-M18GACV–E
RAS-B10GKVP–E RAS-B13GKVP–E RAS-M10GKV–E RAS-M13GKV–E RAS-M10GDV–E RAS-M13GDV–E RAS-B10GKVP–E RAS-B13GKVP–E RAS-B16GKVP–E RAS-M10GKV–E RAS-M13GKV–E RAS-M16GKV–E RAS-M10GDV–E RAS-M13GDV–E RAS-M16GDV–E RAS-M10GKCVP–E RAS-M13GKCVP–E RAS-M10GKCV–E RAS-M13GKCV–E RAS-M10GDCV–E RAS-M13GDCV–E RAS-M10GKCVP–E RAS-M13GKCVP–E RAS-M16GKCVP–E RAS-M10GKCV–E RAS-M13GKCV–E RAS-M16GKCV–E RAS-M10GDCV–E RAS-M13GDCV–E RAS-M16GDCV–E
Table of models that can be used in combination
Type
Heat pump
Outdoor unit
RAS-M14GAV–E RAS-M18GAV–E
Combinations of indoor unit models that can be connected
10 + 10, 10 + 13 10 + 10, 10 + 13, 10 + 16, 13 + 13
Indoor unit
Cooling-only
RAS-M14GACV–E RAS-M18GACV–E
10 + 10, 10 + 13 10 + 10, 10 + 13, 10 + 16, 13 + 13
NOTES
A 1-room connection is not an option for the indoor units (you cannot connect only one indoor unit). A 2-room connection must always be used for the indoor units (you must connect two indoor units).
With the RAS-M14GAV-E and RAS-M14GACV-E outdoor unit models, the 13 + 13 combination is not an option. With the RAS-M18GAV-E and RAS-M18GACV-E outdoor unit models, the 13 + 16 or 16 + 16 combination is not
an option.
The contents noted in this service manual limit the indoor units to the RAS-B10GKVP-E, RAS-B13GKVP-E, RAS-B16GKVP-E, RAS-M10GKCVP-E, RAS-M13GKCVP-E and RAS-M16GKCVP-E.
For other indoor units that can also be used in combination, see the service manual of each indoor unit.
Indoor unit
RAS-M10GDV-E RAS-M10GDCV-E RAS-M13GDV-E RAS-M13GDCV-E RAS-M16GDV-E RAS-M16GDCV-E RAS-M10GKV-E RAS-M10GKCV-E
File No.
A05-010
RAS-M13GKV-E RAS-M13GKCV-E RAS-M16GKV-E RAS-M16GKCV-E
TBA
– 5 –
(kW)
(kW)
(kW)
(kW)
(A)
(W)
(
)
(%)
(A)
(W)
(%)
(
)
(A)
(
)
(
)
(
g)
(
)
(
g)
g
(
)
(mm)
(mm)
(mm)
(kg)
(W)
(
)
(mm)
(mm)
(mm)
(kg)
(W)
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(
)
(m)
(m)
(m)
(m)
(kg)
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g)
(°C)
(
g)
(°C)
2-1. Specifications
<Heat Pump Models>
RAS-B10GKVP-E, RAS-B13GKVP-E, RAS-B16GKVP-E / RAS-M14GAV-E, RAS-M18GAV-E
Unit model Cooling capacity
Cooling capacity range Heating capacity Heating capacity range Power supply 220–240 V – 1 Ph – 50Hz / 220 V – 1 Ph –60Hz
Electric characteristics
COP (Cooling/Heating) 3.70/4.36 3.25/3.62
Operating noise
Indoor unit
Outdoor unit
Piping connection
Wiring connection Usable temperature
range
Accessory
Indoor Outdoor
Unit model
Indoor
220V/230V/240V
Outdoor
220V/230V/240V
Indoor
Cooling/Heatin
Outdoor
Cooling/Heatin
Unit model Dimension Net weight
Fan motor output Air flow rate (Cooling/Heating) Unit model
Net weight
Fan motor output Air flow r ate Type Flare connection F lare con nection
Indoor unit Outdoor unit
Maximum length (per unit) Maximum length (total) Maximum chargeless length (total) Maximum height difference Additional refrigerant 20g/m (pipe length 21m to 30m) 20g/m (pipe length 21m to 30m) Name of refrigerant R410A R410A Weight
Indoor unit
Outdoor unit
Power supply 3 Wires : includes earth Interconnection 4 Wires : includes earth Indoor Outdoor Unit model Installation plate 1 1 1 Wireless remote controller 1 1 1 Batteries 2 2 2 Remote controller holder 1 1 1 Zeolite-plus filter 1 1 1 Plasma pure filter 1 1 1 Remote controller holder mounting screw 2 (Ø3.1 × 16L) 2 (Ø3.1 × 16L) 2 (Ø3.1 × 16L) Owners manual 1 1 1 Mounting screw 6 (Ø4 × 25L) 6 (Ø4 × 25L) 6 (Ø4 × 25L) Installation manual 1 1 1 Unit model Installation manual 1 1 Specifications 1 1 Drain nipple 1 1 Water-proof rubber cap 2 2
Running current Power consumption Power factor Unit model Operati on mode
Running current Power consumption Power factor Starting current
Unit model High Medium Low Unit model 2 indoor units oper atin
Height Width Depth
Height Width Depth
Motor output Type Twin rotary type with DC-inver t er variable speed controlCompressor Model DA111A1F-20F1 DA130A1F-25F
Unit model Liquid side/Gas side Ø6.35/ Ø9.52 Ø6.35/ Ø9.52 Ø6.35/ Ø12.7 Unit model Liquid side/Gas side Ø6.35/ Ø9.52 Ø6.35/ Ø9.52
Cooling/Heatin Cooling/Heatin
dB•A dB•A dB•A
dB•A
m³/h
m³/h
4.87/4.64/4.44 4.43/4.23/4.04 7.12/6.80/6.50 8.28/7.91/7.57
RAS-B10GKVP-E, RAS-B13GKVP-E, RAS-B16GKVP-E
RAS-M14GAV-E RAS-M18GAV-E
4.0 5.2
1.4 – 4.5 1.4 – 6.2
4.4 6.7
0.9 – 5.2 0.9 – 8.5
RAS-B10GKVP-E RAS-B13GKVP-E RAS-B16GKVP-E (∗)
0.15 0.15 0.15 30 30 30
91/87/83 91/87/83 91/87/83
RAS-M14GAV-E RAS-M18GAV-E
Cooling Heating Cooling Heating
1020 950 1540 1790
95 97 98 98
5.17/4.94/4.74 7.42/7.10/6.80
RAS-B10GKVP-E RAS-B13GKVP-E RAS-B16GKVP-E (∗)
42/43 43/44 45/45 33/34 34/35 36/36 27/27 27/27 29/29
RAS-M14GAV-E RAS-M18GAV-E
46/48 48/50
RAS-B10GKVP-E RAS-B13GKVP-E RAS-B16GKVP-E (∗)
250 250 250 790 790 790 215 215 215
99 9
30 30 30
550/610 560/640 640/660
RAS-M14GAV-E RAS-M18GAV-E
550 550 780 780Dimension 290 290
36 40
750 1100
43 43
1820 2100
RAS-B10GKVP-E RAS-B13GKVP-E RAS-B16GKVP-E
RAS-M14GAV-E RAS-M18GAV-E
20 20 30 30 20 20 10 10
0.90 1.20
21 to 32/0 to 27
5 to 43/–10 to 24
RAS-B10GKVP-E RAS-B13GKVP-E RAS-B16GKVP-E
RAS-M14GAV-E RAS-M18GAV-E
• () The RAS-B16GKVP-E cannot be used in combination with the RAS-M14GAV-E.
For performance when each indoor unit is combined with other unit, refer to the separate table.
The specifications may be subject to change without notice for purpose of improvement.
6
<Cooling Only Models>
(kW)
(kW)
(kW)
(kW)
(∗)
(A)
(W)
(
)
(%)
(A)
(W)
(%)
(
)
(A)
(∗)
(
)
(
)
(
g)
(
)
(
g)
g
(
)
(∗)
(mm)
(mm)
(mm)
(kg)
(W)
(
)
(mm)
(mm)
(mm)
(kg)
(W)
(W)
(
)
(m)
(m)
(m)
(m)
(kg)
(
g)
(°C)
(
g)
(°C)
RAS-M10GKCVP-E, RAS-M13GKCVP-E, RAS-M16GKCVP-E / RAS-M14GACV-E, RAS-M18GACV-E
Unit model Cooling capacity
Cooling capacity range Heating capacity Heating capacity range Power supply 220–240 V – 1 Ph – 50Hz / 220 V – 1 Ph –60Hz
Electric characteristics
COP (Cooling/Heating) 3.70/– 3.25/–
Operating noise
Indoor unit
Outdoor unit
Piping connection
Wiring connection Usable temperature
range
Accessory
Indoor Outdoor
Unit model
Indoor
220V/230V/240V
Outdoor
220V/230V/240V
Indoor
Cooling/Heatin
Outdoor
Cooling/Heatin
Unit model
Net weight Fan motor output Air flow rate (Cooling/Heating) Unit model
Net weight
Fan motor output Air flow r ate Type Flare connection F lare con nection
Indoor unit Outdoor unit
Maximum length (per unit) Maximum length (total) Maximum chargeless length (total) Maximum height difference Additional refrigerant 20g/m (pipe length 21m to 30m) 20g/m (pipe length 21m to 30m) Name of refrigerant R410A R410A Weight
Indoor unit
Outdoor unit
Power supply 3 Wires : includes earth Interconnection 4 Wires : includes earth Indoor Outdoor Unit model Installation plate 1 1 1 Wireless remote controller 1 1 1 Batteries 2 2 2 Remote controller holder 1 1 1 Zeolite-plus filter 1 1 1 Plasma pure filter 1 1 1 Remote controller holder mounting screw 2 (Ø3.1 × 16L) 2 (Ø3.1 × 16L) 2 (Ø3.1 × 16L) Owners manual 1 1 1 Mounting screw 6 (Ø4 × 25L) 6 (Ø4 × 25L) 6 (Ø4 × 25L) Installation manual 1 1 1 Unit model Installation manual 1 1 Specifications 1 1 Drain nipple —— Water-proof rubber cap ——
Running current Power consumption Power factor Unit model Operati on mode
Running current Power consumption Power factor Starting current
Unit model High Medium Low Unit model 2 indoor units oper atin
Height Width Depth
Height Width Depth
Motor output Type Twin rotary type with DC-inver t er variable speed controlCompressor Model DA111A1F-20F1 DA130A1F-25F
Unit model Liquid side/Gas side Ø6.35/ Ø9.52 Ø6.35/ Ø9.52 Ø6.35/ Ø12.7 Unit model Liquid side/Gas side Ø6.35/ Ø9.52 Ø6.35/ Ø9.52
Cooling/Heatin Cooling/Heatin
dB•A dB•A dB•A
dB•A
m³/h
m³/h
RAS-M10GKCVP-E, RAS-M13GKCVP-E, RAS-M16GKCVP-E
RAS-M14GACV-E RAS-M18GACV-E
4.0 5.2
1.4 – 4.5 1.4 – 6.2
—— ——
RAS-M10GKCVP-E RAS-M13GKCVP-E RAS-M16GKCVP-E
0.15 0.15 0.15 30 30 30
91/87/83 91/87/83 91/87/83
RAS-M14GACV-E RAS-M18GACV-E
Cooling Heating Cooling Heating
4.87/4.64/4.44 7.12/6.80/6.50
1020 1540
95 98
5.17/4.94/4.74 7.42/7.10/6.80
RAS-M10GKCVP-E RAS-M13GKCVP-E RAS-M16GKCVP-E
42/– 43/– 45/– 33/– 34/– 36/– 27/– 27/– 29/–
RAS-M14GACV-E RAS-M18GACV-E
46/– 48/–
RAS-M10GKCVP-E RAS-M13GKCVP-E RAS-M16GKCVP-E
250 250 250 790 790 790Dimension 215 215 215
99 9
30 30 30
550/– 560/– 640/–
RAS-M14GACV-E RAS-M18GACV-E
550 550 780 780Dimension 290 290
36 40
750 1100
43 43
1820 2100
RAS-M10GKCVP-E RAS-M13GKCVP-E RAS-M16GKCVP-E
RAS-M14GACV-E RAS-M18GACV-E
20 20 30 30 20 20 10 10
0.90 1.20
21 to 32/0 to 27
5 to 43/–10 to 24
RAS-M10GKCVP-E RAS-M13GKCVP-E RAS-M16GKCVP-E
RAS-M14GACV-E RAS-M18GACV-E
• () The RAS-B16GKCVP-E cannot be used in combination with the RAS-M14GACV-E.
For performance when each indoor unit is combined with other unit, refer to the separate table.
The specifications may be subject to change without notice for purpose of improvement.
7
2-2. Performance Specifications Combinations of Indoor Unit
p
<Cooling> RASM14GAV-E, RAS-M14GACV-E
Operation
mode
Cooling
Volts Operating indoor unit Unit capacity (kW) Capacity Running current Power Consumption
V
220
230
240
Operation
status
1 unit
2 units
1 unit
2 units
1 unit
2 units
<Heating> RAS-M14GAV-E
Operation
mode
Heating
Volts Operating indoor unit Unit capacity (kW) Capacity Running current Power Consumption
V
220
230
240
O
status
2 units
2 units
2 units
eration
1 unit
1 unit
1 unit
ABAB kW A W
10 2.5 2.5 (1.1 to 3.2) 3. 05 (1.10 to 4.30) 570 (170 to 880) 13 3.5 3.5 (1.1 to 3.8) 5. 26 (1.10 to 6.06) 1100 (170 to 1280) 10 10 1.95 1.95 3.9 (1.4 to 4.4) 5.12 (1.49 to 6.11) 1070 (230 to 1290) 13 10 2.33 1.67 4.0 (1.4 to 4.5) 5.17 (1.49 to 6.16) 1080 (230 to 1300) 10 2.5 2.5 (1.1 to 3.2) 2. 92 (1.06 to 4.11) 570 (170 to 880) 13 3.5 3.5 (1.1 to 3.8) 5. 03 (1.06 to 5.80) 1100 (170 to 1280) 10 10 1.95 1.95 3.9 (1.4 to 4.4) 4.90 (1.43 to 5.84) 1070 (230 to 1290) 13 10 2.33 1.67 4.0 (1.4 to 4.5) 4.94 (1.43 to 5.89) 1080 (230 to 1300) 10 2.5 2.5 (1.1 to 3.2) 2. 79 (1.01 to 3.94) 570 (170 to 880) 13 3.5 3.5 (1.1 to 3.8) 4. 82 (1.01 to 5.56) 1100 (170 to 1280) 10 10 1.95 1.95 3.9 (1.4 to 4.4) 4.69 (1.37 to 5.60) 1070 (230 to 1290) 13 10 2.33 1.67 4.0 (1.4 to 4.5) 4.74 (1.37 to 5.64) 1080 (230 to 1300)
ABAB kW A W
10 3.2 3.2 (0.5 to 4.4) 4. 07 (0.84 to 6.00) 850 (130 to 1280) 13 4.2 4.2 (0.5 to 4.7) 5. 86 (0.84 to 6.33) 1250 (130 to 1350) 10 10 2.15 2.15 4.3 (0.9 to 5.1) 4.59 (1.10 to 5.76) 980 (170 to 1230) 13 10 2.50 1.90 4.4 (0.9 to 5.2) 4.73 (1.10 to 5.86) 1010 (170 to 1250) 10 3.2 3.2 (0.5 to 4.4) 3. 89 (0.81 to 5.74) 850 (130 to 1280) 13 4.2 4.2 (0.5 to 4.7) 5. 60 (0.81 to 6.05) 1250 (130 to 1350) 10 10 2.15 2.15 4.3 (0.9 to 5.1) 4.39 (1.06 to 5.51) 980 (170 to 1230) 13 10 2.50 1.90 4.4 (0.9 to 5.2) 4.53 (1.06 to 5.60) 1010 (170 to 1250) 10 3.2 3.2 (0.5 to 4.4) 3. 73 (0.77 to 5.50) 850 (130 to 1280) 13 4.2 4.2 (0.5 to 4.7) 5. 37 (0.77 to 5.80) 1250 (130 to 1350) 10 10 2.15 2.15 4.3 (0.9 to 5.1) 4.21 (1.01 to 5.28) 980 (170 to 1230) 13 10 2.50 1.90 4.4 (0.9 to 5.2) 4.34 (1.01 to 5.37) 1010 (170 to 1250)
The above specification values are those under the conditions.
Cooling Indoor : DB/WB=27/19°C Heating Indoor : DB=20°C
Outdoor : DB=35°C Outdoor : DB/WB=7/6°C
– 8 –
<Cooling> RAS-M18GAV-E , RAS-M18GACV-E
Operation
mode
Cooling
Volts Operating indoor unit Unit capacity (kW) Capacity Running current Power Consumption
V
220
230
240
Operation
status
2 units
2 units
1 unit
2 units
ABAB kW A W
10 2.70 2.7 (1.1 to 3.2) 3.03 (1.43 to 03.83) 0600 (220 to 0800) 13 3.70 3.7 (1.1 to 4.2) 5.10 (1.43 to 06.49) 1100 (220 to 1400)1 unit 16 4.50 4.5 (1.1 to 4.9) 6.96 (1.43 to 07.88) 1500 (220 to 1700) 10 10 2.55 2.55 5.1 (1.4 to 6.1) 7.19 (1.69 to 09.97) 1550 (260 to 2150) 13 10 2.85 2.35 5.2 (1.4 to 6.2) 7.42 (1.69 to 10.06) 1600 (260 to 2170) 13 13 2.60 2.60 5.2 (1.4 to 6.2) 7.42 (1.69 to 10.06) 1600 (260 to 2170) 16 10 3.25 1.95 5.2 (1.4 to 6.2) 7.42 (1.69 to 10.06) 1600 (260 to 2170) 10 2.70 2.7 (1.1 to 3.2) 2.90 (1.37 to 03.66) 0600 (220 to 0800) 13 3.70 3.7 (1.1 to 4.2) 4.88 (1.37 to 06.21) 1100 (220 to 1400)1 unit 16 4.50 4.5 (1.1 to 4.9) 6.65 (1.37 to 07.54) 1500 (220 to 1700) 10 10 2.55 2.55 5.1 (1.4 to 6.1) 6.88 (1.61 to 09.54) 1550 (260 to 2150) 13 10 2.85 2.35 5.2 (1.4 to 6.2) 7.10 (1.61 to 09.63) 1600 (260 to 2170) 13 13 2.60 2.60 5.2 (1.4 to 6.2) 7.10 (1.61 to 09.63) 1600 (260 to 2170) 16 10 3.25 1.95 5.2 (1.4 to 6.2) 7.10 (1.61 to 09.63) 1600 (260 to 2170) 10 2.70 2.7 (1.1 to 3.2) 2.78 (1.31 to 03.51) 0600 (220 to 0800) 13 3.70 3.7 (1.1 to 4.2) 4.68 (1.31 to 05.95) 1100 (220 to 1400) 16 4.50 4.5 (1.1 to 4.9) 6.38 (1.31 to 07.23) 1500 (220 to 1700) 10 10 2.55 2.55 5.1 (1.4 to 6.1) 6.59 (1.55 to 09.14) 1550 (260 to 2150) 13 10 2.85 2.35 5.2 (1.4 to 6.2) 6.80 (1.55 to 09.23) 1600 (260 to 2170) 13 13 2.60 2.60 5.2 (1.4 to 6.2) 6.80 (1.55 to 09.23) 1600 (260 to 2170) 16 10 3.25 1.95 5.2 (1.4 to 6.2) 6.80 (1.55 to 09.23) 1600 (260 to 2170)
<Heating>RAS-M18GAV-E
Operation
mode
Heating
Volts Operating indoor unit Unit capacity (kW) Capacity Running current Power Consumption
V
220
230
240
Operation
status
2 units
2 units
1 unit
2 units
ABAB kW A W
10 4.00 4.0 (0.7 to 5.2) 5.57 (1.10 to 07.88) 1200 (170 to 1700) 13 5.00 5.0 (0.7 to 6.5) 8.35 (1.10 to 11.73) 1800 (170 to 2530)1 unit 16 5.50 5.5 (0.7 to 6.9) 8.81 (1.10 to 11.73) 1900 (170 to 2530) 10 10 3.25 3.25 6.5 (0.9 to 8.2) 8.35 (1.30 to 11.09) 1800 (200 to 2390) 13 10 3.51 3.19 6.7 (0.9 to 8.5) 8.58 (1.30 to 11.36) 1850 (200 to 2450) 13 13 3.35 3.35 6.7 (0.9 to 8.5) 8.58 (1.30 to 11.36) 1850 (200 to 2450) 16 10 3.88 2.82 6.7 (0.9 to 8.5) 8.58 (1.30 to 11.36) 1850 (200 to 2450) 10 4.00 4.0 (0.7 to 5.2) 5.32 (1.06 to 07.54) 1200 (170 to 1700) 13 5.00 5.0 (0.7 to 6.5) 7.99 (1.06 to 11.22) 1800 (170 to 2530)1 unit 16 5.50 5.5 (0.7 to 6.9) 8.43 (1.06 to 11.22) 1900 (170 to 2530) 10 10 3.25 3.25 6.5 (0.9 to 8.2) 7.99 (1.24 to 10.60) 1800 (200 to 2390) 13 10 3.51 3.19 6.7 (0.9 to 8.5) 8.21 (1.24 to 10.87) 1850 (200 to 2450) 13 13 3.35 3.35 6.7 (0.9 to 8.5) 8.21 (1.24 to 10.87) 1850 (200 to 2450) 16 10 3.88 2.82 6.7 (0.9 to 8.5) 8.21 (1.24 to 10.87) 1850 (200 to 2450) 10 4.00 4.0 (0.7 to 5.2) 5.10 (1.01 to 07.23) 1200 (170 to 1700) 13 5.00 5.0 (0.7 to 6.5) 7.65 (1.01 to 10.76) 1800 (170 to 2530) 16 5.50 5.5 (0.7 to 6.9) 8.08 (1.01 to 10.76) 1900 (170 to 2530) 10 10 3.25 3.25 6.5 (0.9 to 8.2) 7.65 (1.19 to 10.16) 1800 (200 to 2390) 13 10 3.51 3.19 6.7 (0.9 to 8.5) 7.87 (1.19 to 10.42) 1850 (200 to 2450) 13 13 3.35 3.35 6.7 (0.9 to 8.5) 7.87 (1.19 to 10.42) 1850 (200 to 2450) 16 10 3.88 2.82 6.7 (0.9 to 8.5) 7.87 (1.19 to 10.42) 1850 (200 to 2450)
The above specification values are those under the conditions.
Cooling Indoor : DB/WB=27/19°C Heating Indoor : DB=20°C
Outdoor : DB=35°C Outdoor : DB/WB=7/6°C
– 9 –
2-2-1. Operation Characteristic Curve
<Cooling> RAS-M14GAV-E, RAS-M14GACV-E <Heating> RAS-M14GAV-E
8
7
6
5
4
Current (A)
3
2
1
0
010203040506070
Compressor speed (rps) Compressor speed (rps)
Conditions Indoor : DB 27˚C/WB 19˚C Outdoor : DB 35˚C Air flow : High Pipe length : 7.5m × 2 2 units operating 230V
80 90
8
7
6
Conditions
5
4
Current (A)
3
2
1
0
0 1020304050607080 90
Indoor : DB 20˚C Outdoor : DB 7˚C/WB 6˚C Air flow : High Pipe length : 7.5m × 2 2 units oper 230V
2-2-2. Capacity Variation Ratio According to Temperature
RAS-M14GAV-E, RAS-M14GACV-E <Cooling> <Cooling>
115
Conditions Indoor : DB 27˚C
110
105
100
Capacity ratio (%)
Outdoor : DB 35˚C Indoor air flow : High Pipe length : 7.5m × 2 2 units operating
95
90
85
0
14 16 18 20 22 24
Indoor air wet bulb temp. (˚C) Outdoor temp. (˚C)
105
100
95
90
85
80
75
Capacity ratio (%)
70
65
60
55
50
32 33 3534 3736 38 39 40 41 42 43
Conditions Indoor : DB 27˚C/WB 19˚C Indoor air flow : High Pipe length : 7.5m × 2 2 units operating
10
Capacity ratio : 100% = 4.0 kW
2-2-3. Operation Characteristic Curve
<Cooling> RAS-M18EAV-E, RAS-M18EACV-E <Heating> RAS-M18EAV-E
12
11
10
9
8
7
6
Current (A)
5
4
3
2
1 0
Conditions Indoor : DB 27˚C/WB 19˚C Outdoor : DB 35˚C Air flow : High Pipe length : 7.5m × 2 2 units operating 230V
010203040506070
Compressor speed (rps) Compressor speed (rps)
80 90
12
11
10
9
8
7
6
Current (A)
5
4
3
2
1 0
0
Conditions Indoor : DB 20˚C Outdoor : DB 7˚C/WB 6˚C Air flow : High Pipe length : 7.5m × 2 2 units oper 230V
20 40 60 80 100
120
140
2-2-4. Capacity Variation Ratio According to Temperature
RAS-M18EAV-E, RAS-M18EACV-E <Cooling> <Cooling>
115
Conditions Indoor : DB 27˚C
110
105
100
Capacity ratio (%)
Outdoor : DB 35˚C Indoor air flow : High Pipe length : 7.5m × 2 2 units operating
95
90
85
0
14 16 18 20 22 24
Indoor air wet bulb temp. (˚C) Outdoor temp. (˚C)
105
100
95
90
85
80
75
Capacity ratio (%)
70
65
60
55
50
32 33 3534 3736 38 39 40 41 42 43
Conditions Indoor : DB 27˚C/WB 19˚C Indoor air flow : High Pipe length : 7.5m × 2 2 units operating
– 11 –
Capacity ratio : 100% = 5.2 kW
3. REFRIGERANT R410A
This air conditioner adopts the new refrigerant HFC (R410A) which does not damage the ozone layer.
The working pressure of the new refrigerant R410A is 1.6 times higher than conventional refrigerant (R22). The refrigerating oil is also changed in accordance with change of refrigerant, so be careful that water , dust, and existing refrigerant or refrigerat­ing oil are not entered in the refrigerant cycle of the air conditioner using the new refrigerant during installation work or servicing time.
The next section describes the precautions for air conditioner using the new refrigerant. Conforming to contents of the next section together with the general cautions included in this manual, perform the correct and safe work.
3-1. Safety During Installation/Servicing
As R410As pressure is about 1.6 times higher than that of R22, improper installation/servicing may cause a serious trouble. By using tools and materi­als exclusive for R410A, it is necessary to carry out installation/servicing safely while taking the following precautions into consideration.
1. Never use refrigerant other than R410A in an air conditioner which is designed to operate with R410A.
If other refrigerant than R410A is mixed, pressure in the refrigeration cycle becomes abnormally high, and it may cause personal injury, etc. by a rupture.
2. Confirm the used refrigerant name, and use tools and materials exclusive for the refrigerant R410A.
The refrigerant name R410A is indicated on the visible place of the outdoor unit of the air condi­tioner using R410A as refrigerant. To prevent mischarging, the diameter of the service port differs from that of R22.
3. If a refrigeration gas leakage occurs during installation/servicing, be sure to ventilate fully.
If the refrigerant gas comes into contact with fire, a poisonous gas may occur.
4. When installing or removing an air conditioner, do not allow air or moisture to remain in the refrig­eration cycle. Otherwise, pressure in the refrig­eration cycle may become abnormally high so that a rupture or personal injury may be caused.
5. After completion of installation work, check to make sure that there is no refrigeration gas leakage.
If the refrigerant gas leaks into the room, coming into contact with fire in the fan-driven heater, space heater, etc., a poisonous gas may occur.
6. When an air conditioning system charged with a large volume of refrigerant is installed in a small room, it is necessary to exercise care so that, even when refrigerant leaks, its concentr ation does not exceed the marginal le vel.
If the refrigerant gas leakage occurs and its concentration exceeds the marginal le vel, an oxygen starvation accident ma y result.
7. Be sure to carry out installation or removal according to the installation manual.
Improper installation may cause refrigeration trouble, water leakage , electric shock, fire, etc.
8. Unauthorized modifications to the air conditioner may be dangerous. If a breakdown occurs please call a qualified air conditioner technician or electrician.
Improper repairs may result in water leakage, electric shock and fire, etc.
3-2. Refrigerant Piping Installation
3-2-1. Piping Materials and Joints Used
For the refrigerant piping installation, copper pipes and joints are mainly used. Copper pipes and joints suitable for the refrigerant m ust be chosen and installed. Furthermore, it is necessary to use clean copper pipes and joints whose interior surfaces are less affected by contaminants .
1. Copper Pipes
It is necessary to use seamless copper pipes which are made of either copper or copper alloy and it is desirable that the amount of residual oil is less than 40 mg/10 m. Do not use copper pipes having a collapsed, deformed or discolored portion (especially on the interior surface).
Otherwise, the expansion valve or capillary tube may become blocked with contaminants.
As an air conditioner using R410A incurs pres­sure higher than when using R22, it is necessary to choose adequate materials.
Thicknesses of copper pipes used with R410A are as shown in Table 3-2-1. Never use copper pipes thinner than 0.8 mm even when it is available on the market.
– 12 –
Table 3-2-1 Thicknesses of annealed copper pipes
Thickness (mm)
Nominal diameter
1/4 3/8 1/2 5/8
Outer diameter (mm)
6.35
9.52
12.70
15.88
R410A R22
0.80 0.80
0.80 0.80
0.80 0.80
1.00 1.00
2. Joints
For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants. a) Flare Joints
Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds 20 mm. In such a case, socket joints can be used.
Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 3-2-3 to 3-2-6 below.
b) Socket Joints
Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose diameter is larger than 20 mm.
Thicknesses of sock et joints are as shown in Table 3-2-2.
Table 3-2-2 Minimum thicknesses of socket joints
Nominal diameter
1/4 3/8 1/2 5/8
Reference outer diameter of
copper pipe jointed (mm)
6.35
9.52
12.70
15.88
Minimum joint thickness
(mm)
0.50
0.60
0.70
0.80
3-2-2. Processing of Piping Materials
When performing the refrigerant piping installation, care should be taken to ensure that water or dust does not enter the pipe interior, that no other oil than lubricating oils used in the installed air-water heat pump is used, and that refrigerant does not leak. When using lubricating oils in the piping processing, use such lubricating oils whose water content has been removed. When stored, be sure to seal the container with an airtight cap or any other cover.
1. Flare processing procedures and precautions
a) Cutting the Pipe
By means of a pipe cutter, slowly cut the pipe so that it is not deformed.
b) Removing Burrs and Chips
If the flared section has chips or burrs, refrigerant leakage may occur. Carefully remove all burrs and clean the cut surface before installation.
c) Insertion of Flare Nut
– 13 –
d) Flare Processing
Make certain that a clamp bar and copper pipe have been cleaned.
By means of the clamp bar, perform the flare processing correctly.
Use either a flare tool for R410A or conven­tional flare tool.
Flare processing dimensions differ according to the type of flare tool. When using a con­ventional flare tool, be sure to secure “dimen- sion A by using a gauge for size adjustment.
Table 3-2-3 Dimensions related to flare processing for R410A
Nominal
diameter
Outer
diameter
(mm)
Thickness
(mm)
Fig. 3-2-1 Flare pr ocessing dimensions
Flare tool for R410A
clutch type
ØD
A
A (mm)
Conventional flare tool
Clutch type Wing nut type
1/4 3/8 1/2 5/8
Nominal
diameter
1/4 3/8 1/2 5/8
6.35
9.52
12.70
15.88
0.8
0.8
0.8
1.0
0 to 0.5 0 to 0.5 0 to 0.5 0 to 0.5
Table 3-2-4 Dimensions related to flare processing for R22
Outer
diameter
(mm)
6.35
9.52
12.70
15.88
Thickness
(mm)
0.8
0.8
0.8
1.0
Flare tool for R22
clutch type
0 to 0.5 0 to 0.5 0 to 0.5 0 to 0.5
1.0 to 1.5 1.5 to 2.0
1.0 to 1.5 1.5 to 2.0
1.0 to 1.5 2.0 to 2.5
1.0 to 1.5 2.0 to 2.5
A (mm)
Conventional flare tool
Clutch type Wing nut type
0.5 to 1.0 1.0 to 1.5
0.5 to 1.0 1.0 to 1.5
0.5 to 1.0 1.5 to 2.0
0.5 to 1.0 1.5 to 2.0
Nominal
diameter
1/4 3/8 1/2 5/8
Table 3-2-5 Flare and flare nut dimensions for R410A
Outer diameter
(mm)
6.35
9.52
12.70
15.88
Thickness
(mm)
0.8
0.8
0.8
1.0
Dimension (mm)
ABCD
9.1 9.2 6.5 13
13.2 13.5 9.7 20
16.6 16.0 12.9 23
19.7 19.0 16.0 25
– 14 –
Flare nut width
(mm)
17 22 26 29
Table 3-2-6 Flare and flare nut dimensions for R22
Nominal
diameter
1/4 3/8 1/2 5/8 3/4
Outer diameter
(mm)
6.35
9.52
12.70
15.88
19.05
45˚ to 46˚
Thickness
(mm)
0.8
0.8
0.8
1.0
1.0
B A
Dimension (mm)
ABCD
9.0 9.2 6.5 13
13.0 13.5 9.7 20
16.2 16.0 12.9 20
19.7 19.0 16.0 23
23.3 24.0 19.2 34
D
C
43˚ to 45˚
Flare nut width
(mm)
17 22 24 27 36
Fig. 3-2-2 Relations between flare nut and flare seal surface
2. Flare Connecting Procedures and Precautions
a) Make sure that the flare and union portions do not have any scar or dust, etc. b) Correctly align the processed flare surface with the union axis . c) Tighten the flare with designated torque by means of a torque wrench. The tightening torque for R410A is
the same as that for conventional R22. Incidentally, when the torque is weak, the gas leakage may occur. When it is strong, the flare nut may crack and may be made non-removable. When choosing the tighten-
ing torque, comply with values designated by man ufacturers. Table 3-2-7 shows reference values.
NOTE :
When applying oil to the flare surface, be sure to use oil designated by the manufacturer. If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.
Table 3-2-7 Tightening torque of flare for R410A [Reference values]
Nominal
diameter
Outer diameter
(mm)
Tightening torque
N•m (kgf•cm)
Tightening torque of torque
wrenches available on the market
N•m (kgf•cm)
1/4 3/8 1/2 5/8
6.35
9.52
12.70
15.88
14 to 18 (140 to 180) 33 to 42 (330 to 420) 50 to 62 (500 to 620) 63 to 77 (630 to 770)
– 15 –
16 (160), 18 (180)
42 (420) 55 (550) 65 (650)
3-3. Tools
3-3-1. Required T ools
The service port diameter of packed v alve of the outdoor unit in the air-water heat pump using R410A is changed to prev ent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing dimensions and opposite side dimension of flare nut (For Ø12.7 copper pipe) of the refrigerant piping are lengthened.
The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are classified into the follo wing three types.
1. Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))
2. Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)
3. Tools commonly used for R410A and for conventional refrigerant (R22) The table below shows the tools exclusive for R410A and their interchangeability.
Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability
air-water heat pump installation
No.
1
2
3
4 5 6
7 8
9
10
(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
(Note 2) Charging cylinder for R410A is being currently developed.
Used tool
Flare tool Copper pipe gauge for
adjusting projection margin
Torque wrench (For Ø12.7)
Gauge manifold Charge hose Vacuum pump adapter
Electronic balance for refrigerant charging
Refrigerant cylinder Leakage detector Charging cylinder
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
Pipe flaring Flaring by
conventional flare tool
Connection of flare nut
Evacuating, refrigerant charge, run check, etc.
Vacuum evacuating Refrigerant charge Refrigerant charge
Gas leakage check Refrigerant charge
Usage
Existence of new equipment for R410A
Yes
Yes
Yes
Yes
Yes Yes Yes
Yes
(Note 2)
R410A
Whether conven­tional equipment can be used
*(Note 1)
*(Note 1)
× ×
× × ×
× ×
Conventional air-water heat pump installation
Whether new equipment can be used with conventional refrigerant
¡
*(Note 1)
× ×
¡
¡
×
¡
×
General tools (Conventional tools can be used.)
In addition to the above exclusive tools, the following equipments which serve also f or R22 are necessary as the general tools.
1. Vacuum pump Use vacuum pump by attaching vacuum pump adapter.
2. Torque wrench (For Ø6.35, Ø9.52)
3. Pipe cutter
4. Reamer
5. Pipe bender
6. Level vial
7. Screwdriver (+, –)
8. Spanner or Monkey wrench
9. Hole core drill (Ø65)
10. Hexagon wrench (Opposite side 4mm)
11 . Tape measure
12. Metal saw
Also prepare the following equipments for other installation method and run check.
1. Clamp meter
2. Thermometer
3. Insulation resistance tester
4. Electroscope
– 16 –
3-4. Recharging of Refrigerant
When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the following steps .
Recover the refrigerant, and check no refrigerant remains in the equipment.
Connect the charge hose to packed valve service port at the outdoor units gas side.
Connect the charge hose to the vacuum pump adapter.
Open fully both packed valves at liquid and gas sides.
When the compound gauge’s pointer has indicated –0.1 Mpa (–76 cmHg), place the handle Low in the fully closed position, and turn off the vacuum pump’s power switch.
Keep the status as it is for 1 to 2 minutes, and ensure that the compound gauges pointer does not return.
Set the refrigerant cylinder to the electronic balance, connect the connecting hose to the cylinder and the connecting port of the electronic balance, and charge liquid refrigerant.
Place the handle of the gauge manifold Low in the fully opened position, and turn on the vacuum pumps power switch. Then, evacuating the refrigerant in the cycle.
(For refrigerant charging, see the figure below.)
1. Never charge refrigerant exceeding the specified amount.
2. If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode.
3. Do not carry out additional charging. When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the
refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the specified amount is charged, and working pressure in the refrigeration cycle becomes abnormally high pressure, and may cause a rupture or personal injury.
(Water heat exchanger unit)
Opened
(Outdoor unit)
Refrigerant cylinder
(with siphon)
Check valve
Opened Open/close valve for charging
Electronic balance for refrigerant charging
Fig. 3-4-1 Configuration of refrigerant charging
Opened
Closed
Service port
– 17 –
1. Be sure to make setting so that liquid can be charged.
2. When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.
It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant. Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the cylinder upside down if cylinder is not equipped with siphon.
[ Cylinder with siphon ] [ Cylinder without siphon ]
Gauge manifold
OUTDOOR unit
Refrigerant
cylinder
Gauge manifold
OUTDOOR unit
cylinder
Refrigerant
Electronic
balance
R410A refrigerant is HFC mixed refrigerant. Therefore, if it is charged with gas, the composi­tion of the charged refrigerant changes and the characteristics of the equipment varies.
3-5. Brazing of Pipes
3-5-1. Materials for Brazing
1. Silver brazing filler
Silver brazing filler is an allo y mainly composed of silver and copper. It is used to join iron, copper or copper alloy, and is relatively expensive though it excels in solderability.
2. Phosphor bronze brazing filler
Phosphor bronze brazing filler is generally used to join copper or copper alloy.
Electronic
balance
Siphon
Fig. 3-4-2
1. Phosphor bronze brazing filler tends to react with sulfur and produce a fragile compound water solution, which may cause a gas leakage. Therefore, use any other type of brazing filler at a hot spring resort, etc., and coat the surface with a paint.
2. When performing brazing again at time of servicing, use the same type of brazing filler.
3-5-2. Flux
3. Low temperature brazing filler
Low temperature brazing filler is generally called solder, and is an alloy of tin and lead. Since it is weak in adhesive strength, do not use it for refrigerant pipes.
1. Reason why flux is necessary
By removing the o xide film and any foreign matter on the metal surface, it assists the flow of brazing filler .
In the brazing process, it prevents the metal surface from being oxidized.
By reducing the brazing fillers surface tension, the brazing filler adheres better to the treated metal.
– 18 –
2. Characteristics required for flux
Activated temperature of flux coincides with the brazing temperature.
Due to a wide eff ective temperature range, flux is hard to carbonize.
It is easy to remov e slag after brazing.
The corrosive action to the treated metal and
brazing filler is minimum.
It excels in coating performance and is harm­less to the human body.
As the flux works in a complicated manner as described above, it is necessary to select an adequate type of flux according to the type and shape of treated metal, type of brazing filler and brazing method, etc.
3. Types of flux
• Noncorrosive flux
Generally, it is a compound of borax and boric acid. It is effective in case where the brazing tem­perature is higher than 800°C.
• Activated flux
Most of fluxes generally used for silver brazing are this type. It features an increased o xide film removing capability due to the addition of compounds such as potassium fluoride, potassium chloride and sodium fluoride to the borax-boric acid compound.
4. Piping materials for brazing and used brazing filler/flux
3-5-3. Brazing
As brazing work requires sophisticated techniques, experiences based upon a theoretical knowledge, it must be performed by a person qualified.
In order to prev ent the oxide film from occurring in the pipe interior during brazing, it is effective to proceed with brazing while letting dry Nitrogen gas (N2) flow.
Never use gas other than Nitrogen gas.
1. Brazing method to prevent oxidation
1) Attach a reducing valve and a flow-meter to the Nitrogen gas cylinder.
2) Use a copper pipe to direct the piping mate­rial, and attach a flow-meter to the cylinder.
3) Apply a seal onto the clearance between the piping material and inserted copper pipe for Nitrogen in order to prevent backflow of the Nitrogen gas.
4) When the Nitrogen gas is flowing, be sure to keep the piping end open.
5) Adjust the flow rate of Nitrogen gas so that it is lower than 0.05 m3/Hr or 0.02 MPa (0.2kgf/cm2) by means of the reducing valve.
6) After performing the steps above, keep the Nitrogen gas flowing until the pipe cools down to a certain extent (temperature at which pipes are touchable with hands).
7) Remove the flux completely after br azing.
Piping material
Copper - Copper
Copper - Iron
Iron - Iron
Used brazing filler
Phosphor copper
Silver Silver
Used flux
Do not use
Paste flux Vapor flux
1. Do not enter flux into the refrigeration cycle.
2. When chlorine contained in the flux remains within the pipe, the lubricating oil deteriorates. Therefore, use a flux which does not contain chlorine.
3. When adding water to the flux, use water which does not contain chlorine (e.g. distilled water or ion-exchange water).
4. Remove the flux after brazing.
M
Flow meter
Stop valve
Nitrogen gas
cylinder
From Nitrogen cylinder
Pipe
Nitrogen gas
Rubber plug
Fig. 3-5-1 Prevention of oxidation during brazing
19
4-1. Indoor Unit
RAS-B10GKVP-E RAS-B13GKVP-E RAS-B16GKVP-E
RAS-M10GKCVP-E RAS-M13GKCVP-E RAS-M16GKCVP-E

4. CONSTRUCTION VIEWS

790
Plasma pure filter
Front panel
Indoor heat exchanger
790
Air filter
215
250
60 7
53
Knockout system Knockout system
Zeolite-plus filter
53
Air ionizer
53
6054.5
60 54.5
Installation plate hanging section
53
64
Wireless remote controller
60 7
Remote controller holder
5
125.5
250
Minimum distance to wall
167.5 42
140 or more
3
Installation plate hanging section
91
Lower part hanging section
Center line of main unit
290
Connecting pipe (Outside length:0.4m) Flare Ø9.52 (RAS-B16GKVP-E : Ø12.7) (RAS-M16GKCVP-E : Ø12.7)
674
Hanging section
450 288
47 or more
Minimum distance to ceilinfg
1010
Outline of installation plate
Center line of installation plate
790
58
19
Drain hose (Outside length:0.54m)
Connecting pipe (Outside length:0.45m)
163
Flare Ø6.35
WH-H03JE
25
1010
Stud bolt hole for Ø6
Parts name of remote controller
(Heat pump model) WH-H03JE
(Cooling only model)
Stud bolt hole for Ø8 to Ø10
Minimum distance to wall
74 or more
42
9130430491
– 20 –
4-2. Outdoor Unit
RAS-M14GAV-E, RAS-M18GAV-E (Heat pump models) RAS-M14GACV-E, RAS-M18GACV-E (Cooling only models)
69.5 147
leg part
A
2-Ø20x88 drain long hole
145.5
320
306
290
30
Ø7 hole pitch
(Anchor bort
long hole pitch)
leg part
B
218
550
449
483 6
52
35
Fan guard
600 90
108
60
483
50032
125
108
780
Ø25 drain hole
54
30
20
257
Ø11-14U-shape hole (for Ø8-Ø10 anchor bolt)
8-Ø7 hole (for fixing outdoor unit)
Ø11x14 long hole (for Ø8-Ø10 anchor bolt)
Packed valve cover
25 22
194
141
88
71
4-Ø4.5 embossment
157 79
21
145
Z
247
155
342
Charging port
Connecting pipe port (Pipe dia. Ø6.35)
Connecting pipe port (Pipe dia. Ø9.52)
When installing the outdoor unit, leave open in at least two of directions (A), (B), (C) and (D) shown in the figure below.
Mounting dimensions of anchor bolt
2-Ø11x14U- Shape hole (for Ø8-Ø10 anchor bolt)
Intake
320
C
100 or more
200 or more
D
50 or more
B
Outlet
600
Z
Intake
Outside line of product
view
250 or more
A
Minimum distance from wall
2-Ø11x14 long hole (for Ø8-Ø10 anchor bolt)
Fin guard
Detailed leg part
320 320
Detailed leg part
R5.5
A
600
54
38
11
R15
2-Ø7 hole
Outside line of product
11
Outside line of product
2-Ø7 hole
R15
R5.5
38
54
600
B
21

5. WIRING DIAGRAM

5-1. Indoor Unit
RAS-B10GKVP-E, RAS-B13GKVP-E, RAS-B16GKVP-E (Heat pump models) RAS-M10GKCVP-E, RAS-M13GKCVP-E, RAS-M16GKCVP-E (Cooling only models)
Micro SW
DC MOTOR
BLK
WHI
3 345
4
YEL
5
BLU
66
CN07
(WHI)
POWER SUPPLY
DC5V
Heat
exchanger
YEL
GRN &
BRW
CN21
1 1
BLU
2 2
(RED)
CN34
FAN MOTOR
RED
)
CN10
(WHI
1 1
123 12345
WHI
YEL
YEL
YEL
123 12345
CIRCUIT
DC12V
4
4
5
YEL
5
LOUVER MOTOR
To outdoor unit
Air purifier
Electrode
High-voltage
Power suppl
12345
BLK
12345
BLK
3 21
BLOCK
INDOOR
TERMINAL
y
6 6
BR BRW BRW RED
1 2 3 4
1 2 3 4
RED
WHI
3 1
BLK
Ion electrode
W
1 2 3 4
1 2 3 4
CN23
CN22
CN33
(WHI)
F01
FUSE
AC 250V
T3.15A
TER
LINE
FIL
DB01
TNR
21 43
CN08 (WHI)
(MCC-5020)
MAIN P.C. BOARD
RED
WHITE
BLACK
:::::::::
Color
Identification
RED
WHI
BLK
BLUE
BROWN
BLU
BRW
ORANGE
PURPUL
YELLOW
GRAY
ORN
PUR
YEL
GRY
PINK
GREEN&
:
:
PNK
GRN&
W
YELLO
YEL
CN01
(BLU)
BLK
– 22 –
2
1 1
2
CN03
BLK
SENSOR (TC)
HEAT EXCHANGER
) (WHI
BLK
2
1 1
2
BLK
CN13
A)
CN100
(T
THERMO SENSOR
9876543 987654321
(WHI)
BLU
BLU
BLU
BLU
BLU
BLU
)
1234567 123456789
(WHI
Wireless Unit Assembly
BLU
2
BLU
8
1
WHI
9
10 10
MCC-899
5-2. Outdoor Unit
RAS-M14GAV-E, RAS-M18GAV-E (Heat pump models) RAS-M14GACV-E, RAS-M18GACV-E (Cooling only models)
23
6. SPECIFICATIONS OF ELECTRICAL PARTS
6-1. Indoor Unit
RAS-B10GKVP-E, RAS-B13GKVP-E, RAS-B16GKVP-E RAS-M10GKCVP-E, RAS-M13GKCVP-E, RAS-M16GKCVP-E
No.
1
Fan motor (for indoor)
2
Room temp. sensor (TA-sensor)
3
Heat exchanger temp. sensor (TC-sensor)
4
Louver motor
Parts name
Type
MF-280-30-5R
( – ) ( – )
MP24Z
DC280–340V, 30W 10k at 25°C 10k at 25°C Output (Rated) 1W, 16 poles, DC12V
6-2. Outdoor Unit
RAS-M14GAV-E, RAS-M18GAV-E / RAS-M14GACV-E, RAS-M18GACV-E
1
1
No.
1
2 3
4 5
6
7
8
9
10
11
12
13 14
15
16 17 18 19 20 21 22 23 24 25 26
Parts name
SC coil (Noise filter) (L03) SC coil (Noise filter) (L01)
DC-DC transformer Fan motor (For outdoor)
Relay (4-way valve) Relay (Power relay) Discharge temp. sensor
(TD-sensor) Outside air temp. sensor
(TO-sensor) TGa-sensor
(Heat pump models) TGb-sensor
(Heat pump models) TGa-sensor
(Cooling-only models) TGb-sensor
(Cooling-only models) Evaporator temp. sensor
(TE-sensor) Suction temp. sensor
(TS-sensor) Terminal block (9P)
Fuse
Electrolytic capacitor IGBT (Q200~Q205) Compressor (M18) Compressor (M14) Compressor thermo. Rectifier (DB01, DB02) IGBT (Q404) Reactor (Main) Reactor (Sub) Coil for P.M.V. Coil for 4-way valve
ADR2520-R15TB or SC-20-01J-A
For protection of switching po wer source (F03)
For protection of inverter input overcurrent
For protection of power source
Model name
ADR25H-200R8TB SWT-72 or SWT-83
ICF-140-43-4R
G5N-1A
DI12D1-O or G4A-1A-PE
(Inverter attached)
(Inverter attached)
(Inverter attached)
(Inverter attached)
(Inverter attached)
(Inverter attached)
(Inverter attached)
(Inverter attached)
LLQ2G761KHU
GT20J321
DA130A1F-25F DA111A1F-20F1 US622KXTMQO
D25 X B60
GT40Q321 or GT30J121
CH-57
CH-43-Z-T
CAM-MD12TF
VHV
AC 250V, 20A, 0.15mH AC 250V, 20A, 0.88mH Primary side DC 280VSecondar y side:
7.5V × 1, 13V × 126.5V × 3, 16V × 1, 15V × 1 DC 140V, 43W Coil: DC 12V, Contact: 2A, AC250V Coil: DC 12V, Contact: 20A, AC250V
64k (20°C)
10k (25°C)
64k (25°C)
64k (25°C)
10k (25°C)
10k (25°C)
10k (25°C)
10k (25°C) AC 250V, 20A
AC 250V, 3.15A AC 25V, 25A AC 250V, 6.3A DC 400V, 760F 600V, 20A 3 phases, 4 poles, 1,100W 3 phases, 4 poles, 750W OFF: 125 ± 4°C, ON: 90 ± 5°C Diode: 600V, 25A IGBT: 600V, 40A L = 10mH, 16A L = 10mH, 1A DC 12V AC 220 – 240V
Specifications
Rating
NOTE: 1 Heat pump models only.
24

7. REFRIGERANT CYCLE DIAGRAM

7-1. Refrigerant Cycle Diagram
RAS-B10GKVP-E, RAS-B13GKVP-E RAS-M14GAV-E
P
Pressure measurement Gauge attaching port
Vacuum pump connecting port
Deoxidized copper pipe Both A and B rooms Outer dia. : 9.52mm Thickness : 0.8mm
4-way valve (STF-0108Z)
To B room
*1
Tca
INDOOR UNIT
Indoor heat
exchanger
Indoor fan
Deoxidized copper pipe Both A and B room Outer dia. : 6.35mm Thickness : 0.8mm
Sectional shape of heat insulator
Muffler
TGaTGb
Muffler
TD
Compressor
DA111A1F-20F1
Ta
T1
Temp. measurement
To B room
Per 1 unit Max. : 20m Total : 30m Chargeless = 20m Charge = 20g/m (21 to 30m)
Allowable height
difference : 10m
Allowable pipe length
Split capillary Ø2.2 x 200
Strainer
Pulse motor valve at liquid side (CAM-B22YGTF-3)
Split capillary Ø2.2 x 200
TS
Outdoor heat
exchanger
Temp. measurement
T2
Propeller fan
OUTDOOR UNIT
TO
TE
NOTE :
Refrigerant amount : 0.90kg
Gas leak check position Refrigerant flow (Cooling) Refrigerant flow (Heating)
NOTE :
The maximum pipe length of this air conditioner is 30 m. When the pipe length exceeds 20 m, the additional charging of refrigerant, 20 g per 1m for the part of pipe exceeded 20 m is required. (Max. 200g)
– 25 –
RAS-M10GKCVP-E, RAS-M13GKCVP-E RAS-M14GACV-E
P
Pressure measurement Gauge attaching port
Vacuum pump connecting port
Deoxidized copper pipe Both A and B rooms Outer dia. : 9.52mm Thickness : 0.8mm
4-way valve (STF-0108Z)
To B room
*1
Tca
INDOOR UNIT
Indoor heat
exchanger
Indoor fan
Deoxidized copper pipe Both A and B room Outer dia. : 6.35mm Thickness : 0.8mm
Sectional shape of heat insulator
TGaTGb
Muffler
TD
Compressor DA111A1F-20F1
Ta
T1
Temp. measurement
To B room
Allowable height
difference : 10m
Allowable pipe length
Split capillary Ø2.2 x 200
Strainer
Pulse motor valve at liquid side (CAM-B22YGTF-3)
Split capillary Ø2.2 x 200
Per 1 unit Max. : 20m Total : 30m Chargeless = 20m Charge = 20g/m (21 to 30m)
TS
Outdoor heat
exchanger
Temp. measurement
T2
Propeller fan
OUTDOOR UNIT
TO
TE
NOTE :
Refrigerant amount : 0.90kg
Gas leak check position Refrigerant flow (Cooling)
NOTE :
The maximum pipe length of this air conditioner is 30 m. When the pipe length exceeds 20 m, the additional charging of refrigerant, 20 g per 1m for the part of pipe exceeded 20 m is required. (Max. 200g)
– 26 –
RAS-B10GKVP-E, RAS-M13GKVP-E, RAS-M16GKVP-E RAS-M18GAV-E
P
Pressure measurement Gauge attaching port
Vacuum pump connecting port
Deoxidized copper pipe Both A and B rooms Outer dia. : 9.52mm (10,13)
:12.7mm (16)
Thickness: 0.8mm
4-way valve (STF-0108Z)
To B room
*1
Tca
INDOOR UNIT
Indoor heat
exchanger
Indoor fan
Deoxidized copper pipe Both A and B room Outer dia. : 6.35mm Thickness : 0.8mm
Sectional shape of heat insulator
Muffler
TGaTGb
Muffler
TD
Compressor DA111A1F-20F1
Ta
T1
Temp. measurement
To B room
Per 1 unit Max. : 20m Total : 30m Chargeless = 20m Charge = 20g/m (21 to 30m)
Allowable height
difference : 10m
Allowable pipe length
Split capillary Ø2.2 x 200
Strainer
Pulse motor valve at liquid side (CAM-B22YGTF-3)
Split capillary Ø2.2 x 200
TS
Outdoor heat
exchanger
Temp. measurement
T2
Propeller fan
OUTDOOR UNIT
TO
TE
NOTE :
Refrigerant amount : 1.20kg
Gas leak check position Refrigerant flow (Cooling) Refrigerant flow (Heating)
NOTE :
The maximum pipe length of this air conditioner is 30 m. When the pipe length exceeds 20 m, the additional charging of refrigerant, 20 g per 1m for the part of pipe exceeded 20 m is required. (Max. 200g)
– 27 –
RAS-M10GKCVP-E, RAS-M13GKCVP-E, RAS-M16GKCVP-E RAS-M18GACV-E
P
Pressure measurement Gauge attaching port
Vacuum pump connecting port
Deoxidized copper pipe Both A and B rooms Outer dia. : 9.52mm (10,13)
:12.7mm (16)
Thickness: 0.8mm
4-way valve (STF-0108Z)
To B room
*1
Tca
INDOOR UNIT
Indoor heat
exchanger
Indoor fan
Deoxidized copper pipe Both A and B room Outer dia. : 6.35mm Thickness : 0.8mm
Sectional shape of heat insulator
TGaTGb
Muffler
TD
Compressor DA111A1F-20F1
Ta
T1
Temp. measurement
To B room
Allowable height
difference : 10m
Allowable pipe length
Split capillary Ø2.2 x 200
Strainer
Pulse motor valve at liquid side (CAM-B22YGTF-3)
Split capillary Ø2.2 x 200
Per 1 unit Max. : 20m Total : 30m Chargeless =20m Charge =20g/m (21 to 30m)
TS
Outdoor heat
exchanger
Temp. measurement
T2
Propeller fan
OUTDOOR UNIT
TO
TE
NOTE :
Refrigerant amount : 1.20kg
Gas leak check position Refrigerant flow (Cooling)
NOTE :
The maximum pipe length of this air conditioner is 30 m. When the pipe length exceeds 20 m, the additional charging of refrigerant, 20 g per 1m for the part of pipe exceeded 20 m is required. (Max. 200g)
– 28 –

7-2. Operation Data

<Cooling> RAS-M14GAV-E, RAS-M14GACV-E
Temperature
condition (°C)
Indoor Outdoor
27 / 19 35 / –
No.of
operating
units
1 unit
2 units
Operating combination
(Unit)
AB
10 13 10 10 13 10
<Heating> RAS-M14GAV-E
Temperature
condition (°C)
Indoor Outdoor
20 / – 7 / 6
No.of
operating
units
1 unit
2 units
Operating combination
(Unit)
AB
10 13 10 10 13 10
<Cooling> RAS-M18GAV-E, RAS-M18GACV-E
Standard pressure
P (MPa)
0.7 to 0.9
0.9 to 1.1
0.9 to 1.1
0.9 to 1.1
Standard pressure
P (MPa)
2.2 to 2.4
2.5 to 2.7
1.9 to 2.1
1.9 to 2.1
Heat exchanger
pipe temp.
T1 (°C) T2 (°C)
11 to 13 43 to 45
08 to 11 47 to 49
14 to 16 47 to 49 14 to 16 47 to 49
Heat exchanger
pipe temp.
T1 (°C) T2 (°C)
36 to 38 00 to 2 41 to 43 –1 to 1 30 to 32 –1 to 1 30 to 32 –1 to 1
Indoor
fan
High High High High
Indoor
fan
High High High High
Outdoor
fan
700rpm 750rpm 750rpm 750rpm
Outdoor
fan
750rpm 750rpm 750rpm 750rpm
Compressor
revolution
(rps)
39 66 64 65
Compressor
revolution
(rps)
60 76 78 80
Temperature
condition (°C)
Indoor Outdoor
27 / 19 35 / –
No.of
operating
units
1 unit
2 units
<Heating> RAS-M18GAV-E
Temperature
condition (°C)
Indoor Outdoor
20 / – 7 / 6
No.of
operating
units
1 unit
2 units
Operating combination
(Unit)
AB
10 13 16 10 10 13 10 13 13 16 10
Operating combination
(Unit)
AB
10 13 16 10 10 13 10 13 13 16 10
Standard pressure
P (MPa)
0.9 to 1.1
0.8 to 1.0
0.8 to 1.0
0.9 to 1.1
0.9 to 1.1
0.9 to 1.1
0.9 to 1.1
Standard pressure
P (MPa)
3.2 to 3.4
3.4 to 3.6
3.4 to 3.6
2.6 to 2.8
2.6 to 2.8
2.6 to 2.8
2.6 to 2.8
Heat exchanger
pipe temp.
T1 (°C) T2 (°C)
11 to 13 41 to 43
08 to 10 45 to 47 07 to 09 47 to 49
11 to 13 48 to 50 11 to 13 48 to 50 11 to 13 48 to 50 11 to 13 48 to 50
Heat exchanger
pipe temp.
T1 (°C) T2 (°C)
44 to 46 00 to 2 50 to 53 00 to 2 51 to 53 00 to 2 37 to 39 –1 to 1 38 to 40 –1 to 1 38 to 40 –1 to 1 38 to 40 –1 to 1
Indoor
fan
High High High High High High High
Indoor
fan
High High High High High High High
Outdoor
fan
700rpm 750rpm 750rpm 750rpm 750rpm 750rpm 750rpm
Outdoor
fan
750rpm 750rpm 750rpm 750rpm 750rpm 750rpm 750rpm
Compressor
revolution
(rps)
35 58 75 71 71 71 71
Compressor
revolution
(rps)
062 081 085 093
101 101 101
NOTES :
1. Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bent.
(Thermistor themometer)
2. Connecting piping condition : 7.5 m × 2 units
– 29 –
8. CONTROL BLOCK DIAGRAM
8-1. Indoor Unit
RAS-B10GKVP-E, RAS-B13GKVP-E, RAS-B16GKVP-E
Heat Exchanger Sensor (Tc)
Room Temperature Sensor (Ta)
Infrared Rays Signal Receiver
and Indication
Initializing Circuit
Clock Frequency
Oscillator Circuit
Power Supply
Circuit
Converter
(D.C circuit)
Noise Filter
M.C.U.
Functions
Cold draft preventing Function
3-minute Delay at Restart for Compressor
Fan Motor Starting Control
Processing
(Temperature Processing)
Timer
Serial Signal Communication
Clean Function
Serial Signal Transmitter/Receiver
Indoor Unit Control Unit
Louver
Motor
Louver Motor Drive Control
Indoor Fan
Motor Control
Indoor
Fan Motor
Air purifier
unit
Micro Switch
From Outdoor Unit
~
220-240V
220V
50Hz
~
60Hz
REMOTE CONTROLLER
Serial Signal Communication
(Operation Command and Information)
Remote Controller
Operation (START/STOP) Operation Mode Selection
AUTO, COOL, DRY, HEAT
Thermo. Setting
Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver AUTO Swing
Louver Direction Setting
ECO
Hi-POWER
Infrared Rays, 36.7kHz
– 30 –
Air Purifier
SLEEP
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