Toshiba RAS-24UAH-ES-1, RAS-24UKP-ES-1, RAS-18UA-ES2, RAS-18UKHP-ES2, RAS-18UAH-ES2 SERVICE MANUAL

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Page 1
SERVICE MANUAL
AIR CONDITIONER
RAS-24UKHP-ES-1 / RAS-24UAH-ES-1
RAS-18UKHP-ES2 / RAS-18UAH-ES2
FILE NO. SVM-03009
SPLIT WALL TYPE
RAS-24UKP-ES-1 / RAS-24UA-ES-1
18 Class
(Heat pump model)
24 Class18 Class
(Cooling only model)
Feb ., 2003
Page 2
CONTENTS
1. SPECIFICATIONS
2. CONSTRUCTION VIEWS
2-1 Indoor Unit 2-2 Outdoor Unit (RAS-24UAH-ES-1, RAS24UA-ES-1) 2-3 Outdoor Unit (RAS-18UAH-ES2) 2-4 Outdoor Unit (RAS-18UA-ES2)
3. WIRING DIAGRAM
3-1 RAS-24UKHP-ES-1 / RAS-24UAH-ES-1 3-2 RAS-18UKHP-ES2 / RAS-18UAH-ES2 3-3 RAS-24UKP-ES-1 / RAS-24UA-ES-1 3-4 RAS-18UKP-ES2 / RAS-18UA-ES2
4. SPECIFICATION OF ELECTRICAL PARTS
4-1 Indoor Unit (RAS-24UKHP-ES-1, RAS-18UKHP-ES2) 4-2 Outdoor Unit (RAS-24UAH-ES-1) 4-3 Outdoor Unit (RAS-18UAH-ES2) 4-4 Indoor Unit (RAS-24UKP-ES-1, RAS-18UKP-ES2) 4-5 Outdoor Unit (RAS-24UA-ES-1) 4-6 Outdoor Unit (RAS-18UA-ES2)
FILE NO. SVM-03009
5. REFRIGERATION CYCLE DIAGRAM
5-1 RAS-24UKHP-ES-1 / RAS-24UAH-ES-1 5-2 RAS-18UKHP-ES2 / RAS-18UAH-ES2 5-3 RAS-24UKP-ES-1 / RAS-24UA-ES-1 5-4 RAS-18UKP-ES2 / RAS-18UA-ES2
6. CONTROL BLOCK DIAGRAM
6-1 RAS-24UKHP-ES-1, RAS-18UKHP-ES2 6-2 RAS-24UKP-ES-1, RAS-18UKP-ES2
7. OPERATION DESCRIPTION
7-1 Outline of Air Conditioner Control 7-2 Description of Operation Circuit 7-3 Hi POWER Mode 7-4 High-Temperature Limit Control 7-5 Low-Temperature Limit Control 7-6 Defrosting Operation 7-7 Auto Restart Function 7-8 Filter Check Lamp
8. INSTALLATION PROCEDURE
8-1 Safety Cautions 8-2 Installation Diagram of Indoor and Outdoor Units 8-3 Installation 8-4 Indoor Unit 8-5 Outdoor Unit 8-6 Others
– 1 –
Page 3
9. TROUBLESHOOTING CHART
9-1 Troubleshooting Procedure 9-2 Basic Check Items 9-3 Primary Judgement 9-4 Self-Diagnosis by Remote Control (Check Code) 9-5 How to Diagnose Faulty Part 9-6 Troubleshooting for Indoor Unit 9-7 Troubleshooting for Wiring (Interconnect cable and Serial Signal Wire) 9-8 Troubleshooting for P.C. Board 9-9 Troubleshooting for Remote Control
10. PARTS REPLACEMENT
10-1 Indoor Unit 10-2 Outdoor Unit (RAS-24UAH-ES-1, RAS-24UA-ES-1) 10-3 Outdoor Unit (RAS-18UAH-ES2) 10-4 Outdoor Unit (RAS-18UA-ES2)
11. EXPLODED VIEWS AND PARTS LIST
11-1 Indoor Unit (E - Parts Assy) 11-2 Indoor Unit 11-3 Outdoor Unit (RAS-24UAH-ES-1) 11-4 Outdoor Unit (RAS-18UAH-ES2) 11-5 Outdoor Unit (RAS-24UA-ES-1) 11-6 Outdoor Unit (RAS-18UA-ES2)
FILE NO. SVM-03009
This air conditioner is charged with HFC (R410A) that doesn’t deplete the Ozone layer.
This air conditioner requires special installation for the refrigerant R410A.
– 2 –
Page 4

1. SPECIFICATIONS

FILE NO. SVM-03009
MODEL
ITEM Cooling Heating Cooling Cooling Heating Cooling
Capacity
Phase 1
Power source V 220 – 240
Power consumption kW 2430 2510 2355 2435 2360 2440 1850 1900 1648 1718 1820 1870 Power factor % 96 92 95 90 96 92 98 97 94 92 98 97
Running current A 0.3/ 0.3/
Indoor/Outdoor 11.2 11.1 8.4 8.0 7.9 7.7 Starting current A 54 47 Moisture removal lit/h 2.5 2.7 2.0 2.0
Noise
Refrigerant
Refrigerant control Capillary tube
Interconnection Connection type Flare connection pipe Maximum length
INDOOR UNIT RAS-24UKHP-ES-1 RAS-24UKP-ES-1 RAS-18UKHP-ES2 RAS-18UKP-ES2
Dimensions Width mm 998
Net weight kg 12 Evaporator type Finned tube Indoor fan type Cross flow fan
Air volume Medium fan m3/h 750 800 750 650 700 650
Fan motor output W 20 Air filter Honeycomb woven filter with PP frame
OUTDOOR UNIT RAS-24UAH-ES-1 RAS-24UA-ES-1 RAS-18UAH-ES2 RAS-18UA-ES2
Dimensions Width mm 880 830 780
Net weight kg 65 62 50 48 Condenser type Finned tube Outdoor fan type Propeller fan Airflow volume m3/h 3400 3600 3400 3600 3400 3600 1800 2000 1800 2000 1800 2000 Fan motor output W 65 42
Compressor
Safety device IOL, Td Sensor IOL IOL, Td Sensor IOL Louver type Automatic louver Usable outdoor temperature range °C 15 ~ 43 –10 ~ 24 15 ~ 43 15 ~ 43 –10 ~ 24 15 ~ 43
Indoor (H/M/L) dB 45/41/37 42/39/35 Outdoor (220-240V) dB 56-57 57-58 56-57 51-52 52-53 51-52 Name of refrigerant R410A Rated amount kg 1.6 1.3 1.2
Gas side size mm ∅12.7 Connection type Flare connection Liquid side size mm ∅6.35
(One way) 25* Maximum height
difference
Height mm 298
Depth mm 208
High fan m3/h 950 950 950 750 800 750
Low fan m3/h 600 650 600 530 570 530
Height mm 690 538
Depth mm 310 300
Model PA290X3F-4MS PA225X3F-4L Output W 2200 1500
RAS-24UKHP-ES-1 RAS-24UKP-ES-1 RAS-18UKHP-ES2 RAS-18UKP-ES2
RAS-24UAH-ES-1 RAS-24UA-ES-1 RAS-18UAH-ES2 RAS-18UA-ES2
220V 240V 220V 240V 220V 240V 220V 240V 220V 240V 220V 240V
kW 6.30 6.30 6.80 6.90 6.40 6.45 5.00 5.05 5.45 5.55 5.05 5.10
Hz 50
220V 240V 220V 240V 220V 240V 220V 240V 220V 240V 220V 240V
0.3/11.2 0.3/10.9 0.3/10.8
m
m10 8
2
0.2/ 0.2/ 0.2/ 0.2/
1
15*
0.2/8.2 0.2/7.8
2
20*
– 3 –
Page 5
Note : 1
Capacity is based on the following temperature conditions.
FILE NO. SVM-03009
Condition
Temperature
Indoor unit inlet air temperature
Outdoor unit inlet air temperature
Note : 2
Charge refrigerant according to the table below.
Refrigerant
*1 No need to charge
extra refrigerant
*2 Need to charge
extra refrigerant
RAS-24UKHP-ES-1 / RAS-24UAH-ES-1 RAS-18UKHP-ES2 / RAS-18UAH-ES2
RAS-24UKP-ES-1 / RAS-24UA-ES-1 RAS-18UKP-ES2 / RAS-18UA-ES2
Over 15m up to 25m (20g/m) Over 15m up to 20m (20g/m)
(DB) 27°C 20°C
(WB) 19°C 15°C
(DB) 35°C 7°C
(WB) 24°C 6°C
15m or less 15m or less
JIS C9612-1994
Cooling Heating
– 4 –
Page 6
2-1. Indoor Unit
Back body
Front panel
Grille inlet
298

2. CONSTRUCTION VIEWS

998
FILE NO. SVM-03009
208
75 7
51
Knock out system
Outline of indoor unit
Connection pipe (0.39m) (Flare 12.7)
55 or more
Minimum distance
to ceiling
298
20
48
998
763.5 450
Drain hose (0.54m)
Connection pipe (0.49m) (Flare 6.35)
20
10
75
50
56
(For stud bolt 6)
29
75
50
Knock out system
57
Wireless remote control
41
48
55 5555
18
8
160
65
100
Installation Plate outline
– 5 –
100
65
40
Page 7
2-2.Outdoor Unit (RAS-24UAH-ES-1, RAS-24UA-ES-1)
anchor bolt
4-12X18
for 8 10
FILE NO. SVM-03009
600 or
more
600
more
52
Air inlet
340
68
Installation dimension
100 or
25 Drain outlet
120
600 or
more
Air outlet
100 or
more
140
600
310
23
Electric
Parts cover
Liquid side
Handle
(Flare 6.35)
Gas side
(Flare 12.7)
Service Port
12
364
340 (pitch)
12
88
74
880
A
600
A Detail Drawing
50
63.8 340
27
690
Handle
12x18 hole
340
– 6 –
Page 8
2-3.Outdoor Unit (RAS-18UAH-ES2)
anchor bolt
4x11x14
for 8-10
600 or more
600
600 or
Air inlet
more
Liquid side
Electric
Parts cover
(Flare 6.35)
Gas side
(Flare 12.7)
FILE NO. SVM-03009
Installation dimension
120
Air inlet
325
100 or more
Air
outlet
100 or more
8-6 holes
(for fixing outdoor unit)
or 8 10 anchor bolt)
6-11x14 holes
25 Drain outlet
Service Port
344
91 54
60
50
90
600
830
A
R10
600
50
35
A Detail Drawing
52
325
23
6 hole
11x14 hole
Fan guard
Handle
420
90
538
300
– 7 –
Page 9
2-4.Outdoor Unit (RAS-18UA-ES2)
4x11x14
or 8-10
anchor bolt
600 or more
600
more
Air inlet
600 or
FILE NO. SVM-03009
Installation dimension
120
Air inlet
325
100 or more
100 or more
Air
outlet
Electric parts cover
8-6 hole
(for fixing outdoor unit)
4-11x14 hole
(for 8-10 anchor bolt)
Gas side
Liquid side
(Flare 6.35)
27
(Flare 12.7)
Service
Port
130
100
9090
600
344
65.5
780
A
600
Detail Drawing
A
50
R10
35
52.5 325
23
6 hole
301
325
11x14 hole
25Drain outlet
420
Fan guard
538
300
Handle
– 8 –
Page 10

3. WIRING DIAGRAM

3-1.RAS-24UKHP-ES-1 / RAS-24UAH-ES-1
COLOR IDENTIFICATION
:
BROWN
BRW
:
RED
RED
:
WHI
WHITE
:
YEL
YELLOW
:
BLU
BLUE
:
BLK
BLACK
:
GRY
GRAY
:
PINK
PNK
:
ORANGE
ORN
GRN&YEL
:
GREEN &
GRN
:
GREEN
SG01 DSA
R22
VARISTOR
T6. 3A 250V
F01 FUSE
BLK WHI RED
GRN&YEL
CN31 CN30
CN23
BLK P04
YELLOW
R09
R21
LOUVER MOTOR
BLU
6 6
IC04
L01
R01
DB01
C15
C01
MAIN P.C. BOARD
(MCC-821)
CN13
3
4
1
2
5
6
7 8 9 10
3
4
1
2
5
6
7 8 9 10
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
5 5
6
7 8 9 10
6
7 8 9 10
BLU
3
4
1
2
3
4
1
2
INFRARED RAYS RECEIVE AND INDICATION PARTS
ORN
PNK
YEL
RED
4
3
5
2
4
3
5
2
CN 07
CN03 CN01
WHI
CN25
FILE NO. SVM-03009
FAN MOTOR
DC MOTOR
BRW
4
3
6
5
1 1
BLK
1 1
C02
2 2
BLK
6
IC
IC01
THERMO SENSOR
(TA)
5
CN 10
C06
4
T01
3
1 1
BLK
1 1
IC02
2 2
BLK
EXCHANGER
SENSOR
DC15V DC0V
DC12V DC7V
DC0V
HEAT
(TC)
OUTDOOR TERMINAL BLOCK
C
SR
COMPRESSOR TERMINAL
POWER SUPPLY 220-240 V~ 50 Hz
L
BLK
RED
BLK
RED
WHI PNK
COMPRESSOR
INDOOR TERMINAL BLOCK
N
FERRITE CORE
RED
MAGNETIC
CONTACTOR
R
(1/L1)
(3/L2)
(2/T1)
(4/T2)
U
CAPACITOR
S
R
2
A1
A2
3
2
3
RED
WHI RED
GRN&YEL
i
CHASSIS
CAPACITOR
FAN MOTOR
INDOOR UNIT
OUTDOOR UNIT
BLK BLK
TRANSFORMER
COIL FOR 4 WAY VALVE
BLK BLK
RED RED
BLK BLK WHI RED GRY
BLU
YEL
BLU
BLU
1 3
1 3
1 3 5 7 9
1 313
11 33
1 2 3
1 3
1 3 5 7 9
CN06
CN05
CN01
CN11
CN02
MAIN P.C. BOARD (MCC-890)
TNR
SG01
R74
F01
250VAC T6. 3A
CR11
CR12
CR13
CN03
1 1
RY07
RY05
3
TNR R73
RY06
CN07
CN08
DISCHARGE PIPE SENSOR (TD)
BLU
1
1 2 3
3
BLU
BLK
1
1 2 3
3
BLK
HEAT EXCHANGER SENSOR (TE)
1
1
i
GRN&YEL
S
T
(5/L3)
52C
(6/T3)
V
W
C
BLK
– 9 –
Page 11
3-2.RAS-18UKHP-ES2 / RAS-18UAH-ES2
COLOR IDENTIFICATION
:
BRW
BROWN
RED
:
RED
WHI
:
WHITE
YEL
:
YELLOW
BLU
:
BLUE
BLK
:
BLACK
GRY
:
GRAY
:
PNK
PINK
ORN
:
GRN
R22
VARISTOR
T6.3A 250V
F01 FUSE
ORANGE
:
GREEN &
:
GREEN
BLK WHI RED
GRN&YEL
BLK P04
CN30 CN31
CN23
GRN&YEL
SG01 DSA
YELLOW
R09
R21
LOUVER MOTOR
BLU
6 6
IC04
L01
R01
DB01
C15
C01
MAIN P.C. BOARD
(MCC-821)
CN13
3
4
1
2
5
6
7 8 9
3
4
1
2
5
6
7 8 9
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
3
4
1
2
3
4
1
2
INFRARED RAYS RECEIVE AND INDICATION PARTS
BLU
5
6
7 8 9
5
6
7 8 9
ORN
PNK
YEL
RED
4
3
5
2
4
3
5
2
CN 07
CN03 CN01
10 10
WHI
10
CN25
10
FILE NO. SVM-03009
FAN MOTOR
DC MOTOR
BRW
4
3
6
5
1 1
BLK
1 1
+
C02
2 2
BLK
6
IC
IC01
THERMO SENSOR
(TA)
5
CN 10
C06
4
T01
3
1 1
BLK
2 2
BLK
1 1
DC15V DC0V
DC12V DC7V
DC0V
IC02
HEAT
EXCHANGER
SENSOR
(TC)
OUTDOOR TERMINAL BLOCK
C
SR
COMPRESSOR TERMINAL
POWER SUPPLY 220-240 V~ 50 Hz
L
BLK
RED
BLK
CAPACITOR
RED
S
WHI PNK
R
COMPRESSOR
INDOOR TERMINAL BLOCK
i
N
FERRITE CORE
RED
RELAY
C
BLK
11
12
1
1
GRN&YEL
13
14
2
2
RED
WHI RED
15
16
3
3
i
CHASSIS
A
B
CAPACITOR
FAN MOTOR
INDOOR UNIT
OUTDOOR UNIT
GRN&YEL
BLK BLK
TRANSFORMER
COIL FOR 4WAY VALVE
BLK BLK
RED RED
BLK BLK WHI RED GRY
BLU
YEL
BLU
BLU
1
1 2
CN06
3
3
1
1
CN05
3
3
1
1
3
3
5
5
CN01
7
7
9
9
1
CN11
313
1
CN02
313
MAIN P.C. BOARD (MCC-890)
TNR
SG01
R74
F01
250VAC T6. 3A
CR11
CR12
CR13
CN03
1 1
RY07
RY05
3
TNR R73
RY06
CN07
CN08
DISCHARGE PIPE SENSOR (TD)
BLU
1
1 2 3
3
BLU
BLK
1
1 2 3
3
BLK
HEAT EXCHANGER SENSOR (TE)
– 10 –
Page 12
3-3.RAS-24UKP-ES-1 / RAS-24UA-ES-1
COLOR IDENTIFICATION
BRW
RED
WHI YEL BLU
BLK GRY PNK
ORN
GRN&YEL
R22
VARISTOR
SG01 DSA
T6.3A 250V
F01 FUSE
3
BLK WHI RED
GRN&YEL
CN27
BLK P04
CN30 CN31
11
:
BROWN RED
:
WHITE
:
YELLOW
:
BLUE
:
BLACK
:
GRAY
:
PINK
:
ORANGE
:
GREEN &
: :
GREENGRN
RY04
YELLOW
R09
R21
LOUVER MOTOR
BLU
6 6
IC04
L01
R01
DB01
C15
C01
MAIN P.C. BOARD
(MCC-821)
CN13
3
4
1
2
5
6
7 8 9
3
4
1
2
5
6
7 8 9
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
3
4
1
2
3
4
1
2
INFRARED RAYS RECEIVE AND INDICATION PARTS
BLU
5
6
7 8 9
5
6
7 8 9
FILE NO. SVM-03009
FAN MOTOR
DC MOTOR
ORN
PNK
YEL
RED
BRW
1 1
C02
2 2
BLK
6
5
6
5
CN 10
C06
IC
IC01
THERMO SENSOR
(TA)
4 4
T01
3 3
1 1
BLK
1 1
IC02
2 2
BLK
EXCHANGER
SENSOR
4
3
5
2
4
3
5
2
CN 07
CN03 CN01
10 10
WHI
10
CN25
10
1 1
BLK
DC15V DC0V
DC12V DC7V
DC0V
HEAT
(TC)
OUTDOOR TERMINAL BLOCK
INDOOR TERMINAL BLOCK
POWER SUPPLY 220-240 V~ 50 Hz
L
N
BLK
RED
BLK
RED
BLK BLK
SPARK KILLER
RED
MAGNETIC CONTACTOR
i
A1 A2
52C
1/L1 2/T1
3/L2 4/T2
5/L3 6/T3
1
1
2
2
GRN&YEL
RED
CAPACITOR
3
3
CHASSIS
ORN
THERMOSTAT
ORN
i
WHI
PNK
RED
CAPACITOR
S
R
COMPRESSOR
INDOOR UNIT
OUTDOOR UNIT
C
WHI RED
FAN MOTOR
BLK
C
SR
COMPRESSOR TERMINAL
BLK
– 11 –
Page 13
3-4.RAS-18UKP-ES2 / RAS-18UA-ES2
COLOR IDENTIFICATION
BRW
ORN
GRN&YEL
R22
VARISTOR
SG01 DSA
T6.3A 250V
F01 FUSE
3
BLK WHI RED
GRN&YEL
CN30
CN31
CN27
BLK P04
11
RED
WHI YEL BLU
BLK GRY PNK
:
BROWN
:
RED
:
WHITE
:
YELLOW
:
BLUE
:
BLACK
:
GRAY
:
PINK
:
ORANGE GREEN &
:
GREENGRN
YELLOW
RY04
R09
R21
LOUVER MOTOR
BLU
6 6
IC04
L01
R01
DB01
C15
C01
MAIN P.C. BOARD
(MCC-821)
CN13
3
4
1
2
5
6
7 8 9
3
4
1
2
5
6
7 8 9
BLU
BLU
BLU
BLU
BLU
BLU
BLU
BLU
3
4
1
2
3
4
1
2
INFRARED RAYS RECEIVE AND INDICATION PARTS
BLU
5
6
7 8 9
5
6
7 8 9
PNK
YEL
RED
ORN
4
3
5
2
4
3
5
2
CN 07
CN03 CN01
1
10
1
10
WHI
BLK
10
CN25
10
FILE NO. SVM-03009
FAN MOTOR
DC MOTOR
BRW
4
3
6
5
1 1
+
C02
2 2
BLK
6
IC
IC01
THERMO SENSOR
(TA)
5
CN 10
C06
4
T01
3
1 1
BLK
2 2
BLK
1 1
DC15V DC0V
DC12V DC7V
DC0V
IC02
HEAT
EXCHANGER
SENSOR
(TC)
OUTDOOR TERMINAL BLOCK
CAPACITOR
RED
WHI
PNK
COMPRESSOR
COMPRESSOR TERMINAL
POWER SUPPLY 220-240 V~ 50 Hz
L
BLK
RED
BLK
RELAY
S
C
R
C
SR
INDOOR TERMINAL BLOCK
N
RED
BLK
11
121314
BLK
i
1
1
GRN&YEL
2
2
RED
15
16
3
3
BLK
BLK
CHASSIS
SPARK KILLER
A
B
CAPACITOR
RED
WHI
RED
FAN MOTOR
GRN&YEL
i
INDOOR UNIT
OUTDOOR UNIT
ORN
THERMOSTAT
ORN
BLK
– 12 –
Page 14
FILE NO. SVM-03009

4. SPECIFICATION OF ELECTRICAL PARTS

4-1. Indoor Unit (RAS-24UKHP-ES-1, RAS-18UKHP-ES2)
No. Parts name Type Specifications
1 Fan motor (for indoor) ICF-340-30-F2 DC 340V, 30W 2 Thermo sensor (TA-sensor) ——— 10k at 25°C 3 DC-DC transformer (T01) SWT-58A DC 390V, Secondary DC 15V, 12V, 7V 4 Microcontroller TMP87CM40AN 5 Heat exchanger sensor
(TC-sensor) 6 Line filter (L01) SS11V-R07190 19mH, AC 0.7A 7 Diode (DB01) D3SBA60 4A, 600V 8 Capacitor (C02) KMH450VNSN120M25C 120µF, 450V 9 Fuse (F01) TSCR T6.3A, 250V
10 Power supply IC (IC01) MA8920 5A, 900V 11 Varistor (R21, R22) 15G561K 560V 12 Resistor (R01) RF-5TK4R7 4.7, 5W 13 Louver motor MP35EA12 Output (Rated) 2W, 10poles, 1phase,
——— 10k at 25°C
DC 12V
4-2. Outdoor Unit (RAS-24UAH-ES-1)
No. Parts name Type Specifications
Output (Rated) 2200W, 2poles, 1 phase, 220 – 240V, 50Hz
1 Compressor PA290X3F-4MS Winding resistance (Ω) Red-Black White-Black
(at 20°C) 1.07 2.20 Output (Rated) 65W, 6poles, 1 phase, 220 – 240V, 50Hz
2 Fan motor (for outdoor) KFG6-71SB5P-T1 Winding resistance (Ω) Red-Black White-Black
(at 20°C) 64.4 127.4
Running capacitor
3
(for fan motor)
Running capacitor
4
(for compressor)
Solenoid coil
5
(for 4-way valve) 6 Thermo sensor TE / TD 10k at 25°C / 50k at 25°C 7 Magnetic contactor A35 220 – 240V, 50Hz 8 Transformer TT-05 220 – 240V 9 Microcontroller TMP47C840N
10 Varistor (R73, R74) 15G471K 470V 11 Fuse (F01) MT3 T6.3A, 250V
451355KQ AC 450V, 3.5µF
371456JCR AC 370V, 45µF
VHV (STF) AC 220 – 240V
– 13 –
Page 15
FILE NO. SVM-03009
4-3. Outdoor Unit (RAS-18UAH-ES2)
No. Parts name Type Specifications
Output (Rated) 1500W, 2poles, 1 phase, 220 – 240V, 50Hz
1 Compressor PA225X3F-4L Winding resistance (Ω) Red-Black White-Black
(at 20°C) 1.35 2.68 Output (Rated) 65W, 6poles, 1 phase, 220 – 240V, 50Hz
2 Fan motor (for outdoor) HF-240-42B-2 Winding resistance (Ω) Red-Black White-Black
(at 20°C) 176.2 290.5
Running capacitor
3
(for fan motor)
Running capacitor
4
(for compressor)
Solenoid coil
5
(for 4-way valve) 6 Thermo sensor TE / TD 10k at 25°C / 50k at 25°C 7 Relay VC20FA 220 – 240V, 50Hz, 1P1a 8 Transformer TT-05 220 – 240V 9 Microcomputer TMP47C840N
10 Varistor (R73, R74) 15G471K 470V 11 Fuse (F01) MT3 T6.3A, 250V
451205KQ AC 450V, 2µF
371456JCR AC 370V, 45µF
VHV (STF) AC 220 – 240V
4-4. Indoor Unit (RAS-24UKP-ES-1, RAS-18UKP-ES2)
No. Parts name Type Specifications
1 Fan motor (for indoor) ICF-340-30-2 DC 340V, 30W 2 Thermo sensor (TA-sensor) ——— 10k at 25°C 3 DC-DC transformer (T01) SWT-58A DC 390V, Secondary DC 15V, 12V, 7V 4 Microcontroller TMP87CM40AN 5 Heat exchanger sensor
(TC-sensor) 6 Line filter (L01) SS11V-R07190 19mH, AC 0.7A 7 Diode (DB01) D3SBA60 4A, 600V 8 Capacitor (C02) KMH450VNSN120M25S 120µF, 450V 9 Fuse (F01) TSCR T6.3A, 250V
10 Relay (for outdoor fan motor,
solenoid coil) (RY04)
11 Power supply IC (IC01) MA8920 5A, 900V 12 Varistor (R21, R22) 15G561K 560V 13 Resistor (R01) RF-5TK4R7 4.7, 5W 14 Louver motor MP35EA12 Output (Rated) 2W,10poles, 1phase,
——— 10kΩ at 25°C
AJQ1341 Coil DC 12V, 33mA, Rated 1A, AC 250V
DC 12V
– 14 –
Page 16
FILE NO. SVM-03009
4-5. Outdoor Unit (RAS-24UA-ES-1)
No. Parts name Type Specifications
Output (Rated) 2200W, 2poles, 1 phase, 220 – 240V, 50Hz
1 Compressor PA290X3F-4MS Winding resistance (Ω) Red-Black White-Black
(at 20°C) 1.07 2.20 Output (Rated) 65W, 6poles, 1 phase, 220 – 240V, 50Hz
2 Fan motor (for outdoor) KFG6-71SB5P-T Winding resistance (Ω) Red-Black White-Black
(at 20°C) 64.4 127.4
Running capacitor
3
(for fan motor)
Running capacitor
4
(for compressor) 5 Bimetal thermostat CS-7C Open 130 ± 5°C, Close 70 ± 10°C 6 Magnetic contactor A35 220 – 240V, 50Hz
451355KQ AC 450V, 3.5µF
371456JCR AC 370V, 45µF
4-6. Outdoor Unit (RAS-18UA-ES2)
No. Parts name Type Specifications
Output (Rated) 1500W, 2poles, 1 phase, 220 – 240V, 50Hz
1 Compressor PA225X3F-4L Winding resistance (Ω) Red-Black White-Black
(at 20°C) 1.35 2.68 Output (Rated) 42W, 6poles, 1 phase, 220 – 240V, 50Hz
2 Fan motor (for outdoor) HF-240-42B Winding resistance (Ω) Red-Black White-Black
(at 20°C) 176.2 290.5
Running capacitor
3
(for fan motor)
Running capacitor
4
(for compressor) 5 Bimetal thermostat CS-7C Open 130 ± 5°C, Close 70 ± 10°C 6 Relay VC20FA 220 – 240V, 50Hz, 1P1a
451205KQ AC 450V, 2µF
371456JCR AC 370V, 45µF
– 15 –
Page 17

5. REFRIGERATION CYCLE DIAGRAM

5-1.RAS-24UKHP-ES-1 / RAS-24UAH-ES-1
FILE NO. SVM-03009
Indoor unit
Cooling
0.49m (Connecting pipe) 12.7
O.D.:12.7mm O.D.:6.35mm
Cooling
Heating
Tank
Heating
P
Packed valve
(12.7) Gas container connection (Reinstall etc.)
Heating
4-way valve
Cooling
Compressor
PA290X3F-4MS
Heat exchanger
Cross flow fan
T1
0.39m (Connecting pipe) 6.35
Packed valve
(6.35)
Capillary tube
2.0x700s
Condenser
Refrigerant R410A 1.6 kg
Cooling Heating
Propeller fan
Outdoor unit
Mark( )means check points of Gas Leak.
Ambient temp.
Surface temp. of heat
exchanger interchanging
pipe
T1
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Standard
pressure
(MPaG)
P
Standard 2.7 43.0 High 20/– 7/6
Heating Overload*1 3.1 ~ 4.0 52.0 ~ 59.0 Low 27/– 24/18
Low temperature 2.7 36.0 High 20/– –10/–10 Standard 0.9 11.0 High 27/19 35/24
Cooling Overload 0.8 12.0 High 32/23 43/26
Low temperature 0.5 1.0 Low 21/15 21/15
Note :
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
*1 • During heating overload operation, a value for the high temperature limit control operation is included.
– 16 –
Page 18
5-2.RAS-18UKHP-ES2 / RAS-18UAH-ES2
FILE NO. SVM-03009
Indoor unit
Cooling
0.39m (Connecting pipe)
12.7
O.D.:12.7mm O.D.:6.35mm
Cooling
Heating
Heating
P
Packed valve
(
Heating
4-way valve
Cooling
Compressor
12.7)
PA225X3F-4L
Accumulator
Condenser
Evaporator
Cross flow fan
T1
Capillary tube
1.7x700s
Packed valve
(
6.35)
Capillary tube
1.0x1500s
0.49m (Connecting pipe)
6.35
Refrigerant R410A 1.3 kg
Cooling Heating
Propeller fan Outdoor unit
Mark( )means check points of Gas Leak.
Ambient temp.
Surface temp. of heat
exchanger interchanging
pipe
T1
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Standard
pressure
(MPaG)
P
Standard 2.7 45.0 High 20/– 7/6
Heating Overload*1 3.0 ~ 3.8 49.0 ~ 58.0 Low 27/– 24/18
Low temperature 2.0 34.0 High 20/––10/–10 Standard 0.9 10.0 High 27/19 35/24
Cooling Overload 1.0 15.0 High 32/23 43/26
Low temperature 0.6 1.0 Low 21/15 21/15
Note :
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
*1 • During heating overload operation, a value for the high temperature limit control operation is included.
– 17 –
Page 19
5-3.RAS-24UKP-ES-1 / RAS-24UA-ES-1
FILE NO. SVM-03009
Indoor unit
Cooling
0.49m (Connecting pipe) 12.7
O.D.:12.7mm O.D.:6.35mm
Cooling
Tank
P
Packed valve
(12.7) Gas container connection (Reinstall etc.)
Cooling
Compressor
PA290X3F-4MS
Heat exchanger
Cross flow fan
T1
Packed valve
6.35)
(
Capillary tube
2.0x600s
0.39m (Connecting pipe)
6.35
Condenser
Refrigerant R410A 1.6kg
Cooling
Propeller fan Outdoor unit
Mark( )means check points of Gas Leak.
Ambient temp.
Surface temp. of heat
exchanger interchanging
pipe
T1
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Standard
pressure
(MPaG)
P
Standard 0.9 11.0 High 27/19 35/24
Cooling Overload 0.8 12.0 High 32/23 43/26
Low temperature 0.5 1.0 Low 21/15 21/15
Note :
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
18
Page 20
5-4.RAS-18UKP-ES2 / RAS-18UA-ES2
FILE NO. SVM-03009
Indoor unit
Cooling
0.39m (Connecting pipe)
12.7
O.D.:12.7mm O.D.:6.35mm
Cooling
Packed valve
Cooling
P
12.7)
(
Compressor
PA225X3F-4L
Accumulator
Evaporator
Cross flow fan
T1
Packed valve
(
6.35)
Muffler
Capillary tube
1.7x350s
0.49m (Connecting pipe)
6.35
Condenser
Refrigerant R410A 1.2 kg
Cooling
Propeller fan Outdoor unit
Mark( )means check points of Gas Leak.
Ambient temp.
Surface temp. of heat
exchanger interchanging
pipe
T1
(°C)
Fan speed
(indoor)
conditions DB/WB
(°C)
Indoor Outdoor
50Hz
Standard
pressure
(MPaG)
P
Standard 0.9 10.0 High 27/19 35/24
Cooling Overload 1.0 13.0 High 32/23 43/26
Low temperature 0.6 2.0 Low 21/15 21/15
Note :
Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor)
– 19 –
Page 21

6. CONTROL BLOCK DIAGRAM

6-1.RAS-24UKHP-ES-1, RAS18UKHP-ES2
Indoor Unit Control Panel
Heat Exchanger Sensor
Functions
Louver Control
FILE NO. SVM-03009
M.C.U.
Operation
Display
Temperature Sensor
Infrared Rays Signal Receiver
Infrared
Rays
Remote Control
From Outdoor Unit
220 ~ 240V AC 50Hz
Initiallizing Circuit
Clock Frequency Oscillator Circuit
Power Supply
Circuit
Noise Filter
3-minute Delay at Restart for Compressor
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Serial Signal Communication
Louver ON/OFF Signal
Louver Driver
Serial Signal Transmitter/Receiver
Serial Signal Communication
Timer
Display
Filter Sign
Display
PRE DEF.
Sign Display
Hi Power
Sign Display
Indoor
Fan Motor
Louver Motor
REMOTE CONTROL
Infrared Rays
Remote Control
Operation (START/STOP) Operation Mode Selection
AUTO, COOL, DRY, HEAT, FAN ONLY
Temperature Setting Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Hi power
Filter Reset
– 20 –
Page 22
6-2.RAS-24UKP-ES-1, RAS18UKP-ES2
Indoor Unit Control Panel
Heat Exchanger Sensor
Functions
Louver Control
FILE NO. SVM-03009
M.C.U.
Operation
Display
Temperature Sensor
Infrared Rays Signal Receiver
Infrared
Rays
Remote
Control
From Outdoor Unit
220 ~ 240V AC 50Hz
Initiallizing Circuit
Clock Frequency
Oscillator Circuit
Power Supply
Circuit
Noise Filter
3-minute Delay at Restart for Compressor
Motor Revolution Control
Processing
(Temperature Processing)
Timer
Outdoor unit
ON/OFF Signal
Relay Driver
Relay RY04
Outdoor Unit
Louver ON/OFF Signal
Louver Driver
Timer
Display
Filter Sign
Display
Fan Only
Sign Display
Hi Power
Sign Display
Indoor
Fan Motor
Louver Motor
REMOTE CONTROL
Infrared Rays
Remote Control
Operation (START/STOP)
Operation Mode Selection
AUTO, COOL, DRY, FAN ONLY
Temperature Setting Fan Speed Selection
ON TIMER Setting
OFF TIMER Setting
Louver Auto Swing
Louver Direction Setting
ECO
Hi power
Filter Reset
– 21 –
Page 23

7. OPERATION DESCRIPTION

FILE NO. SVM-03009
7-1.Outline of Air Conditioner Control
This is a fixed capacity type air conditioner, which uses a DC motor for an indoor fan. The DC motor drive circuit is mounted in the indoor unit. And electrical parts which operate the compressor and the outdoor fan motor, are mounted in the outdoor unit. The air conditioner is mainly controlled by the indoor unit controller. The controller operates the indoor fan motor based upon commands transmitted by the remote control and transfers the operation commands to the outdoor unit controller. The outdoor unit controller receives operation commands from the indoor unit, and operates the outdoor fan motor and the compressor.
(1) Role of indoor unit controller
The indoor unit controller receives the operation commands from the remote control and executes them.
Temperature measurement at the air inlet of the indoor heat exchanger by the indoor temperature sensor
Temperature setting of the indoor heat exchanger by the heat exchanger sensor
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation commands to the
outdoor unit
Receiving of information of the operation status and judging of the information or indication of error
(2) Role of outdoor unit controller
The outdoor unit controller receives the operation commands from the indoor controller and executes them.
Compressor operation control
Operation control of outdoor fan motor
Turning off the compressor and outdoor fan when the outdoor unit receives the shutdown command
Defrost control in heating operation (Temperature measurement by the outdoor heat exchanger and control for the four-way valve and the outdoor fan motor) *Heat pump Model only
Operations according to the commands from the indoor unit
7-1-1. Louver control
(1) Vertical air flow louver
Position of veritcal air flow louver is automatically controlled according to the operation mode. Besides, position of vertical air flow louver can be arbitrarily set by pressing [FIX] button. The louver position which is set by [FIX] button is stored in the microcomputer, and the louver is automatically set at the stored position for the next operation.
(2) Swing
If [SWING] button is pressed when the indoor unit is in operation, the vertical air flow louver starts swinging. When [FIX] button is pressed, it stops swinging.
7-1-2. Indoor fan control (DC Fan motor)
(1) The indoor fan is operated by the stepless speed
change DC motor.
(2) For air flow level, speed of the indoor fan motor is
controlled in five steps (LOW, LOW+, MED, MED and HIGH). If AUTO mode is selected, the fan motor speed is automatically controlled by the difference between the preset temperature and the room temperature.
Table 7-1-1
RAS-24UKHP-ES-1 RAS-18UKHP-ES2
MODEL
Cooling HIGH 1350 950 1150 750
and MED 1150 750 1050 650
Fan only LOW 1000 600 900 530
Heating MED 1200 800 1100 700
MODEL RAS-24UKP-ES-1 RAS-18UKP-ES2
Cooling HIGH 1350 950 1150 750
and MED 1150 750 1050 650
Fan only LOW 1000 600 900 530
Motor speed Air flow level Motor speed Air flow level
(rpm) (m3/h) (rpm) (m3/h)
HIGH 1350 950 1200 800
LOW 1050 650 950 570
LOW+=
MED+=
LOW+MED
2
MED+HIGH
2
+
– 22 –
Page 24
FILE NO. SVM-03009
7-2. Description of Operation Circuit
(1) When turning on the breaker, the operation lamp
blinks. This means that the power is on (or the power supply is cut off.)
(2) When pressing [START / STOP] button on the
remote control, receiving beep sounds from the indoor unit, and the next operation is performed together with opening the vertical air flow louver.
(3) Once the operation mode is set, it is memorized in
the microcomputer so that the previous operation can be effected thereafter simply by pressing [START / STOP] button.
7-2-1. Fan only operation
([MODE] button on the remote control is set to the fan only operation.)
(1) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-1. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
7-2-2. Cooling operation
([MODE] button on the remote control is set to the cooling operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display lamp are controlled as shown in Fig. 7-2-2.
ON ON
OFF ON OFF OFF ON
Compressor
4-way valve
Common relay
Preset temp.
0.5
0
Fig. 7-2-2
Outdoor fan
display lamp
OPERATION
+3 +2.5 +2
+1.5 +1 +0.5
(Room temp.) (Preset temp.)
Preset temp.
0
(Preset temp.: 24°C)
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed between M+ and L–.
Fig. 7-2-1 Setting of air flow [FAN:AUTO]
(2) ECO operation cannot be set.
M+
*1 *1 *1
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-3. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
(Room temp.) (Preset temp.)
Preset temp.
+3 +2.5 +2 +1.5 +1 +0.5
0
-0.5
M+
*1 *1 *1
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed between M+ and L–.
Fig. 7-2-3 Setting of air flow [FAN:AUTO]
– 23 –
Page 25
FILE NO. SVM-03009
7-2-3. Dry operation
([MODE] button on the remote control is set to the dry operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display lamp are controlled as shown in Fig. 7-2-4.
ON:6min.
OFF:4min.
ON
ON:5min.
OFF:5min.
OFF
Compressor
OFF
OFF
4-way valve
Common relay
Preset temp.
+3
+2
+1
0
Fig. 7-2-4
ON:6min.
OFF:4min.
ON
ON:5min.
OFF:5min.
Outdoor fan
display lamp
OPERATION
7-2-4. Heating operation *Heat pump model only
([MODE] button on the remote control is set to the heating operation.)
(1) The compressor, 4-way valve, outdoor fan and
operation display lamp are controlled as shown in Fig. 7-2-6.
Preset temp.
ON
ON ON
OFF
ON
Compressor
OFF
ON
4-way valve
Common relay
Fig. 7-2-6
display lamp
Outdoor fan
OPERATION
(2) The microprocessor turns the compressor on and
off at the regular intervals (4 to 6 minutes). While the compressor is turning off, the indoor fan motor operates in the SUPER LOW position. The pattern of operation depending on the relation between room temperature and preset temperatures is shown in Fig. 7-2-5.
Room temp.
Preset temp.+1
Preset temp.
Compressor
Outdoor fan
Indoor fan
ON ON ON ON
OFF OFF OFF
L. *S.L. S.L.L. L. S.L. L.
*Super Low
Fig. 7-2-5
(3) [FAN] button on the remote control is set to AUTO
only.
(2) When [FAN] button is set to AUTO, the indoor fan
motor operates as shown in Fig. 7-2-7. When [FAN] button is set to LOW, LOW+, MED, MED+ or HIGH, the motor operates with a constant air flow.
Preset temp.
0
-0.5
-1
-1.5
-2
-5.0
-5.5
[FAN AUTO]
L
*1 *2
+
M
H
*1, *2 : The values marked with *1 and *2 are
calculated and controlled by the difference in motor speed between M+ and L.
Fig. 7-2-7 Setting of air flow [FAN:AUTO]
(4) The ECO and Hi Power operations can not be set.
– 24 –
Page 26
FILE NO. SVM-03009
(3) The indoor heat exchanger restricts revolving
speed of the fan motor to prevent a cold draft. The upper limit of the revolving speed is shown in Fig. 7-2-8 and Table 7-2-1.
Manual (One of
AUTO
*4
SUL* SUL*1
Stop
5 steps)
L-H (Up to setting
3
speed)
*2
A+4 A+4
A-8 A-8
464534
33
33 21 32 20
*6 *5
NOTES :
*1: The fan stops for 2 minutes after thermostat-OFF. *2: A is 24°C when the preset temperature is 24°C or
more and A is the preset temperature when it is
under 24°C. *3: SUL means Super Ultra Low. *4: Calculated from difference in motor speed
between SUL and HIGH.
7-2-5. Automatic operation
([MODE] button on the remote control is set to the automatic operation.)
(1) One of 3 operations (Cooling, Fan only or Heating)
is selected according to difference between the preset temperature and the room temperature at which the automatic operation has started, as shown in Fig. 7-2-9. The Fan only operation continues until the room temperature reaches a level at which another mode is selected.
(2) Temporary Auto
When the TEMPORARY button on the indoor unit is pushed, the preset temperature is fixed at 24°C and the indoor unit is controlled as shown in Fig. 7-2-9.
C
Cooling operation
The louver moves to the position same as Hi POWER operation.
+4
Cooling operation
0
Fan only operation
Fig. 7-2-8 Cold draft preventing control
*5 and *6:
Table 7-2-1
Fan *5 *6 speed Starting period Stabilized period
AUTO • Up until 12 minutes
passed after starting the unit
From 12 to 25 minutes passed after starting the unit and room temperature is 3°C lower than preset temperature
Manual Room temperature (L – H) < Preset temperature
From 12 to 25 minutes passed after starting the unit and room temperature is between preset temperature and 3°C lower than preset temperature
25 minutes or more passed after starting the unit
Room temperature
Preset temperature
4°C
3.5°C
Heating operation
RAS-24UKHP-ES-1
(Room temp.) — (Preset temp.)
RAS-18UKHP-ES2
RAS-24UKP-ES-1 RAS-18UKP-ES2
Fig. 7-2-9
25
Page 27
FILE NO. SVM-03009
60
55
52
Compressor
Outdoor fan
OFF
OFF
ON
ON
OFF
ON
Heat exchanger temp.
7-3.Hi POWER Mode
([Hi POWER] button on the remote control is pressed.)
When [Hi POWER] button is pressed while the indoor unit is in Auto, Cooling or Heating operation, Hi POWER mark is indicated on the display of the remote control and the unit operates as follows.
(1) Automatic operation
The indoor unit operates in according to the current operation.
(2) Cooling operation
The preset temperature drops 1°C. (The value of the preset temperature on the remote control does not change.)
If the difference between the preset temperature and the room temperature is big, the horizontal louver moves to the Hi POWER position automatically. Then when the difference between them gets smaller, the horizontal louver returns automatically.
FAN speed : [AUTO] If the difference between the preset temperature and room temperature is big, the air conditioner operates at maximum airflow level. If the difference between the preset temperature and the room temperature is small, the air conditioner operates at normal airflow level.
FAN speed : One of 5 levels The air conditioner operates at normal airflow level.
7-4.High-Temperature Limit Control
*Heat pump model only
The microcontroller detects the indoor heat exchanger temperature to prevent pressure of a refrigerating cycle from increasing excessively. The compressor and outdoor fan motor are controlled as shown in Fig. 7-4-1.
Fig. 7-4-1
7-5.Low-Temperature Limit Control
The microcontroller detects the indoor heat exchanger temperature to prevent the indoor heat exchanger from freezing. The compressor and outdoor fan motor are controlled as shown in Fig. 7-5-1.
Heat exchanger temperature
6
2
Compressor Outdoor fan
ON
Less than continues
for 5 minutes
OFF
(3) Heating operation *Heat pump model only
The preset temperature increases 2°C, (The value of the preset temperature on the remote control does not change.)
The indoor unit operates in normal heating mode except the preset temperature is higher (+2°C).
(4) The Hi POWER mode can not be set in Dry or
Fan only operation.
Fig. 7-5-1
7-6.Defrost Operation *Heat pump model only
When the indoor unit is in heating operation, if the refrigerant evaporation temperature detected by the outdoor heat exchanger sensor is under the specified temperature, the outdoor unit starts the defrosting operation. At this time, the 4-way valve relay and the outdoor fan motor are turned off. The indoor fan motor is also turned off by the cold draft preventing control of the indoor microcomputer. Then, [PRE. DEF.] lamp on the indoor unit comes on. The defrosting operation stops and the 4-way valve relay, outdoor fan motor and the indoor fan motor are turned on automatically when the refrigerant evaporation increases to the specified temperature, or when the defrosting time is over 12 minutes.
– 26 –
Page 28
FILE NO. SVM-03009

7-7.Auto Restart Function

The indoor unit is equipped with an automatic restarting function which allows the unit to restart operating with the set operating conditions in the event of power supply being accidentally shut down. The operation will resume without warning three minutes after power is restored. This function is not set to work when shipped from the factory. Therefore it is necessary to set it to work.
7-7-1. How to set auto restart function
To set the auto restart function, proceed as follows: The power supply to the unit must be on; the function will not set if the power is off. Push the [TEMPORARY] button located in the center of the front panel continuously for three seconds. The unit receives the signal and beeps three times. The unit then restarts operating automatically in the event of power supply being accidentally shut down.
When the unit is on standby (Not operating)
Operation Motions
Push [TEMPORARY] button for more The unit is on standby. than three seconds.
The unit starts to operate. The green lamp is on.
0
3S
The unit beeps three times The lamp changes from
and continues to operate. green to orange.
TEMPORARY button
If the unit is not required to operate at this time, push [TEMPORARY] button once more or use the remote control to turn it off.
After approx. three seconds,
When the unit is in operation
Operation Motions
Push [TEMPORARY] button for more The unit is in operation. The green lamp is on. than three seconds.
The unit stops operating. The green lamp is turned off.
After approx. three seconds,
0
3S
TEMPORARY button
While this function is being set, if the unit is in operation, the orange lamp is on.
This function can not be set if the timer operation
The unit beeps three times. If the unit is required to operate at this time, push [TEMPORARY]
button once more or use the remote control to turn it on.
While the filter check lamp is on, the TEMPORARY button has the function of filter reset button.
has been selected.
When the unit is turned on by this function, the louver will not swing even though it was swinging automatically before shutting down.
– 27 –
Page 29
7-7-2. How to cancel auto restart function
To cancel auto restart function, proceed as follows: Repeat the setting prodedure: the unit receives the signal and beeps three times. The unit will be required to be turned on with the remote control after the main power supply is turned off.
When the unit is on standby (Not operating)
Operation Motions
Push [TEMPORARY] button for more The unit is on standby. than three seconds.
FILE NO. SVM-03009
The unit starts to operate. The orange lamp is on.
After approx. three seconds,
0
3S
The unit beeps three times The lamp changes from and continues to operate. orange to green.
TEMPORARY button
If the unit is not required to operate at this time, push [TEMPORARY] button once more or use the remote control to turn it off.
When the unit is in operation
Operation Motions
Push [TEMPORARY] button for more The unit is in operation. The orange lamp is on. than three seconds.
The unit stops operating. The orange lamp is turned off.
After approx. three seconds,
0
3S
TEMPORARY button
While this function is being set, if the unit is in
The unit beeps three times. If the unit is required to operate at this time, push [TEMPORARY]
button once more or use the remote control to turn it on.
7-8. Filter Check Lamp
operation, the orange lamp is on.
When the elapsed time reaches 1000 hours, the filter
7-7-3. Power failure during timer operation
check lamp indicates. After cleaning the filters, turn off the filter check lamp.
When the unit is in Timer operation, if it is turned off because of power failure, the timer operation is
7-8-1. How to turn off filter check lamp
cancelled. Therefore, set the timer operation again.
Press [FILTER] button on the remote control. OR push [TEMPORARY] b utton on the indoor unit.
Note:
If [TEMPORARY] button is pushed while the filter check lamp is not indicating, the indoor unit will start the Automatic Operation.
– 28 –
Page 30
FILE NO. SVM-03009

8. INSTALLATION PROCEDURE

8-1.Safety Cautions
For general public use
Power supply cord of Outdoor unit shall be more than 4 mm2 (H07RN-F or 245 IEC66 : polychloroprene sheathed flexible cord) or 3.5 mm2 (AWG-12).
CAUTION
THIS AIR CONDITIONER USES THE NEW HFC REFRGERANT (R410A), WHICH DOES NOT DESTROY
THE OZONE LAYER.
R410A refrigerant is apt to be affected by impurity such as water, oxidizing membranes, and oils because the pressure of R410A refrigerant is approx. 1.6 times of refrigerant R22. As well as the adoption of this new refrigerant, refrigerating machine oil has also been changed. Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigerating machine oil does not enter into the refrigerating cycle of a new-refrigerant air conditioner. To avoid mixing refrigerant and refrigerating machine oil, the sizes of charging port connecting sections on the main unit are different from those for the conventional refrigerant, and different size tools are also required. Accordingly, special tools are required for the new refrigerant (R410A) as shown below. For connecting pipes, use new and clean piping materials with high-pressure withstand capabilities, designed for R410A only, and ensure that water or dust does not enter. Moreover, do not use any existing piping as its pressure withstand may be insufficient, and may contain impurities.
CAUTION
This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a contact separation of at least 3 mm. If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after installation. The plug must be disconnected from the power supply socket in order to disconnect the appliance completely from the mains.
New Refrigerant Air conditioner Installation
To Disconnect the Appliance from the Main Power Supply.
– 29 –
Page 31
FILE NO. SVM-03009
DANGER
FOR USE BY QUALIFIED PERSONS ONLY.
TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE T O FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATORS, FURNACE, STOVES, ETC.
WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT (R410A) WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.
WARNING
Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock switches.
Do not install in a place which cannot bear the weight of the unit. Personal injury and property damage can result if the unit falls.
Before doing the electrical work, attach an approved plug to the power supply cord. Also, make sure the equipment is properly earthed.
Appliance shall be installed in accordance with national wiring regulations. If you detect any damage, do not install the unit. Contact your TOSHIBA dealer immediately.
CAUTION
Exposure of unit to water or other moisture before installation could result in electric shock. Do not store it in a wet basement or expose to rain or water.
After unpacking the unit, examine it carefully for possible damage.
Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
To avoid personal injury, be careful when handling parts with sharp edges.
Please read this installation manual carefully before installing the unit. It contains further important instruc-
tions for proper installation.
REQUIREMENT OF REPORT TO THE LOCAL POWER SUPPLIER
Please make absolutely sure that the installation of this appliance is reported to the local power supplier before installation. If you experience any problems, or if the installation is not accepted by the supplier, the service agency will take adequate countermeasures.
Remark per EMC Directive 89/336/EEC
To prevent flicker impressions during the start of the compressor (technical process) following installation conditions do apply.
1. The power connection for the air conditioner has to be done at the main power distribution. This distribution has to be of an impedance. Normally the required impedance is reached at a 32A fusing point. Air conditioner fuse has to be 16A max.!
2. No other equipment should be connected to this power line.
3. For detailed installation acceptance, please contact your power supplier whether its restriction does apply for products like washing machines, air conditioners or electrical ovens.
4. For power details of the air conditioner, refer to the rating plate of the product.
– 30 –
Page 32
8-2.Installation Diagram of Indoor and Outdoor Units
FILE NO. SVM-03009
(A
Before installing the wireless remote control
• With the remote control cover open, load the batteries supplied correctly, observing their polarity.
2 Wireless remote control
ttac
h to th
e fr
on
7 Purifying filter
6 Zeolite filter
5 Filter frame
t panel) (A
170 mm
or more
Hook
A
ir filte
r
ttac
h to
the air filter)
9 Pan head wood screw
4 Remote control holder
Hook
65 mm or more
1 Installation
plate
170 mm
or more
Shield pipe
For the rear left and left piping
Wall
Insert the cushion between the indoor unit and wall, and lift the indoor unit for better operation.
Do not allow the drain hose to get slack.
Cut the piping hole sloped slightly
Make sure to run the drain hose sloped downward.
The auxiliary piping can be connected the left, rear left, rear, right or bottom.
Cover
2 Wireless remote control
3 Batteries
Extension drain hose (Option: RB–821SW)
ore
or m
m
100 m
r
e
600 mm or more
Electric parts cover
600 mm
or more
Cooling only
100 mm
or more
o
m
r
o
m
m
0
0
6
18 Class
Heat pump
Loop the connective cable (about 100 mm in diameter and 300 – 350 mm long).
600 mm
or more
Vinyl tape Apply after carrying out a drainage test
Saddle
Extension drain hose (Option: RB–821SW)
Electric parts cover
600 mm
or more
100 mm
or more
0
6
100 mm or more
600 mm or more
e
r
o
m
r
o
m
m
0
24 Class18 Class
Loop the connective cable (about 100 mm in diameter and 300 – 350 mm long).
Right
Rear
Bottom
Rear left
Insulate the refrigerant pipes separately with insulation, not together.
6 mm thick heat resisting polyethylene foam
Left
– 31 –
Page 33
8-3.Installation
8-3-1. Optional installation parts
FILE NO. SVM-03009
Part
Code
Parts name
Refrigerant piping Liquid side : 6.35 mm
A
Gas side : 12.7 mm Pipe insulating material
B
(polyethylene foam, 6 mm thick)
C
Putty, PVC tapes
<Fixing bolt arrangement of outdoor unit> RAS-24UKP-ES-1 / RAS-24UA-ES-1
600 mm
Air inlet
120 mm
64 mm
340 mm
Q'ty
One
each
1
One
each
Air outlet
Drain outlet
Fig. 8-3-1
RAS-18UAH-ES2 RAS-18UA-ES2
325 mm
52 mm
Air outlet
Air outlet
600 mm
Air inlet
120 mm
325 mm
52 mm
Air outlet
600 mm
Air inlet
120 mm
Air outlet
Fig. 8-3-2 Fig. 8-3-3
Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
Use 8 mm or 10 mm anchor bolts and nuts.
If it is necessary to drain the defrost water, attach drain nipple ! to the bottom plate of the outdoor unit
before installing it.
– 32 –
Page 34
8-3-2. Accessory and installation parts
FILE NO. SVM-03009
Part
No.
Part name (Q'ty)
1
Installation plate x 1
2
Wireless remote control x 1
3
Battery x 2
Others
Owner’s manual
Name
Part
No.
Part name (Q'ty)
4
Remote control holder x 1
5
Filter frame x 2
6
Zeolite filter x 2
Part
No.
Part name (Q'ty)
7
Purifying filter x 2
8
Mounting screw 4 x 25 s x 8
9
Pan head wood screw 3.1 x 16 s x 2
!
Installation manual
(For Heat pump model only)
This model is not equipped with an extension drain hose.
Drain nipple* x 1
The part marked with asterisk (*) is packaged with the outdoor unit.
Option :
For the extension drain hose, use an optionally available RB-821SW or commercially available one.
– 33 –
Page 35
FILE NO. SVM-03009
8-3-3. Installation/Servicing tools <Changes in the product and components>
In the case of an air conditioner using R410A, in order to prevent any other refrigerant from being charged accidentally, the service port diameter of the outdoor unit control valve (3 way valve) has been changed. (1/2 UNF 20 threads per inch)
In order to increase the pressure size of opposite side of flare nuts have been changed. (for copper pipes with nominal dimensions 1/2 and 5/8)
New tools for R410A
New tools for R410A Applicable to R22 model Changes
Gauge manifold As pressure is high, it is impossible to measure by
Charge hose In order to increase pressure withstand strength,
withstand
strength of the refrigerant piping, flare processing diameter and
means of conventional gauge. In order to prevent any other refrigerant from being charged, each port diameter has been changed.
hose materials and port size have been changed (to 1/2 UNF 20 threads per inch). When purchasing a charge hose, be sure to confirm the port size.
Electronic balance As pressure is high and gasification speed is fast, for refrigerant charging it is difficult to read the indicated value by means
of a charging cylinder, as air bubbles occur.
Torque wrench The size of opposing side of flare nuts have been (nominal dia. 1/2, 5/8) increased.
Incidentally, a common wrench is used for nominal diameters 1/4 and 3/8.
Flare tool By increasing the clamp bar’s receiving hole, (clutch type) strength of spring in the tool has been improved.
Gauge for projection Used when flare is made by using conventional flare adjustment tool.
V acuum pump adapter Connected to conventional vacuum pump. It is
Gas leakage detector Exclusive for HFC refrigerant.
necessary to use an adapter to prevent vacuum pump oil from flowing back to the charge hose. The charge hose connecting part has two ports­one for conventional refrigerant (7/16 UNF 20 threads per inch) and one for R410A. If the vacuum pump oil (mineral) mixes with R410A, a sludge may occur and damage the equipment.
Incidentally, the “refrigerant cylinder” comes with the refrigerant designation (R410A) and protector coating in the U. S’s ARI specified rose color (ARI color code: PMS 507).
Also, the “charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch corresponding to the charge hose’s port size.
– 34 –
Page 36
FILE NO. SVM-03009
8-4.Indoor Unit
8-4-1. Installation place
A place which provides the spaces around the indoor unit as shown in the above diagram.
A place where there is no obstacle near the air inlet and outlet.
A place that allows easy installation of the piping to the outdoor unit.
A place which allows the front panel to be opened.
CAUTION
Direct sunlight to the indoor unit’s wireless
receiver should be avoided.
The microprocessor in the indoor unit should not
be too close to RF noise sources. (For details, see the owner’s manual.)
<Remote control>
A place where there are no obstacles such as a curtain that may block the signal from the indoor unit.
Do not install the remote control in a place exposed to direct sunlight or close to a heating source, such as a stove.
Keep the remote control at least 1 m apart from the nearest TV set or stereo equipment. (This is necessary to prevent image disturbances or noise interference.)
The location of the remote control should be determined as shown below.
Remote control
(Top view)
Indoor unit
Reception range
* : Axial distance
45
°
5 m
°
Remote control
m
5
45
Indoor unit
(Side view)
7 m
°
5
7
Reception range
8-4-2. Cutting a hole and mounting installation
plate
<Cutting a hole>
When installing the refrigerant pipes from the rear.
Pipe hole
6
5
m
m
The center of the pipe hole is above the arrow.
100 mm
Fig. 8-4-2
1. After determining the pipe hole position on the mounting plate (A), drill the pipe hole (65 mm) at a slight downward slant to the outdoor side.
NOTE
When drilling a wall that contains a metal lath, wire lath or metal plate, be sure to use a pipe hole brim ring sold separately.
<Mounting the installation plate>
For installation of the indoor unit, use the paper pattern on the back.
Hook
* 7 m
170
120
55
65
Fig. 8-4-1
– 35 –
Pipe hole
Indoor unit
Hook
Thread
Weight
Fig. 8-4-3
Hook
Pipe hole
Installation plate
8 Mounting screw
1
Page 37
FILE NO. SVM-03009
<When the installation plate is directly mounted on the wall>
1. Securely fit the installation plate onto the wall by screwing it in the upper and lower parts to hook up the indoor unit.
2. To mount the installation plate on a concrete wall with anchor bolts, utilize the anchor bolt holes as illustrated in the above figure.
3. Install the installation plate horizontally in the wall.
CAUTION
When installing the installation plate with a mounting screw , do not use the anchor bolt hole. Otherwise the unit may fall down and result in personal injury and property damage.
Installation plate <Keep horizontal direction>
Anchor bolt
Projection
5 mm dia. hole
15 mm or less
8-4-3. Electrical work
1. The supply voltage must be the same as the rated voltage of the air conditioner.
2. Prepare the power source for exclusive use with the air conditioner.
NOTE
Wire type : More than 1.5 mm2 (H07RN-F or
245 IEC66) or 1.3 mm2 (AWG-16)
CAUTION
This appliance can be connected to the mains in the following way. Connection to fixed wiring: A switch or circuit breaker which disconnects all poles and has a contact separation of at least 3 mm must be incorporate in the fixed wiring. An approved circuit breaker or switches must used.
NOTE
Perform wiring works so as to allow a generous wiring capacity.
88
8 Mounting
88
screw
ss
4 x 25
s
ss
Clip anchor (local parts)
Fig. 8-4-4
CAUTION
Failure to firmly install the unit may result in personal injury and property damage if the unit falls.
In case of block, brick, concrete or similar type walls, make 5 mm dia. holes in the wall.
Insert clip anchors for appropriate mounting screws
8.
NOTE
Secure four corners and lower parts of the installation plate with 6 to 8 mounting screws to install it.
– 36 –
Page 38
FILE NO. SVM-03009
8-4-4. Wiring connection
Air Inlet grille
2
1
Cord clamp
Screw
Terminal cover
Screw
Terminal block
Front panel
Earth line
CAUTION
Be sure to refer to the wiring system diagram labeled inside the front panel.
Check local electrical cords and also any specific wiring instructions or limitations.
Connecting cable
a
b
o
u
t 1
5
c
m
Fig. 8-4-6
<Stripping length of connecting cable>
10
10
40
50
Connecting cable
Fig. 8-4-5
<How to connect the connecting cable> Wiring of the connecting cable can be carried out
without removing of the front panel.
1. Remove the air inlet grille. Open the air inlet grille upward and pull it toward you.
2. Remove the terminal cover and cord clamp.
3. Insert the connecting cable (according to local cords) into pipe hole on the wall.
4. Take out the connecting cable through the cable slot on the rear panel so that it protrudes about 15 cm from the front.
5. Insert the connecting cable fully into the terminal block and secure it tightly with screws.
6. Tightening torque : 1.2 N·m (0.12 kgf·m).
7. Secure the connecting cable with the cord clamp.
8. Fix the terminal cover, rear plate bushing and air inlet grille on the indoor unit.
Earth line
Fig. 8-4-7
NOTE
Use stranded wire only.
Wire type : More than 1.5 mm2 (H07RN-F or 245 IEC66) or 1.3 mm2 (AWG-16)
Fig. 8-4-8
NOTE
Connect the earth line to the metallic part (i mark) located at the side of 3P terminal.
<How to install the air inlet grille on the indoor unit>
When attaching the air inlet grille, the contrary of
the removed operation is performed.
Fig. 8-4-9
– 37 –
Page 39
FILE NO. SVM-03009
8-4-5. Piping and Drain Hose Installation <In case of rightward piping>
After scribing slits of the body-right by a knife or a making-off pin, cut them by a pair of nippers or the like.
Slit (Body-right)
Fig. 8-4-10
<In case of downward piping>
After scribing slits of the body-right by a knife or a making-off pin, cut them by a pair of nippers or the like.
To connect the pipe after installation of the unit (figure)
(To the forefront of flare)
400 mm
300 mm
R 30 mm (Use polisin (polyethylene) core or the like for bending pipe.)
43 mm
80
Liquid side
Gas side
Outward form of indoor unit
Use the handle of screwdriver, etc.
Fig. 8-4-12
NOTE
If the pipe is bent incorrectly, the indoor unit may unstably be set on the wall. After passing the connecting pipe through the pipe hole, connect the connecting pipe to the auxiliary pipes and wrap the facing tape around them.
Slit (Body-right)
Fig. 8-4-11
<Left-hand connection with piping>
Bend the connecting pipe so that it is laid within 43 mm above the wall surface. If the connecting pipe is laid exceeding 43 mm above the wall surface, the indoor unit may unstably be set on the wall. When bending the connecting pipe, make sure to use a spring bender so as not to crush the pipe.
Bend the connection pipe within a radius of 30 mm.
CAUTION
Bind the auxiliary pipes (two) and connecting cable with facing tape tightly. In case of leftward piping and rear-leftward piping, bind the auxiliary pipes (two) only with facing tape.
Indoor unit
Auxiliary pipes
Installation plate
Carefully arrange pipes so that any pipe does not stick out of the rear plate of the indoor unit.
Carefully connect the auxiliary pipes and connecting pipes to each other and cut off the insulating tape wound on the connecting pipe to avoid double-taping at the joint, moreover, seal the joint with the vinyl tape, etc.
Since dewing results in a machine trouble, make sure to insulate both the connecting pipes. (Use polyethylene foam as insulating material.)
When bending a pipe, carefully do it not to crush it.
Connecting cable
Drain hose
– 38 –
Page 40
FILE NO. SVM-03009
8-4-6. Indoor unit fixing
1. Pass the pipe through the hole in the wall, and hook the indoor unit on the installation plate at the upper hooks.
2. Swing the indoor unit to right and left to confirm that it is firmly hooked up on the installation plate.
3. While pressing the indoor unit onto the wall, hook it at the lower part on the installation plate. Pull the indoor unit toward you to confirm that it is firmly hooked up on the installation plate.
1
2
Hook
Hook here
1 Installation
plate
Press
(unhook)
Fig. 8-4-13
For detaching the indoor unit from the installation plate, pull the indoor unit toward you while pushing its bottom up at the specified parts.
8-4-7. Drainage
1. Run the drain hose sloped downwards.
NOTE
Hole should be made at a slight downward slant on the outdoor side.
Do not form the Do not rise the drain hose.
50 mm or more
Do not put the drain hose end into water.
drain hose into
a wavy shape.
Do not put the drain hose end in the drainage ditch.
Fig. 8-4-15
2. Put water in the drain pan and make sure that the water is drained out of doors.
3. When connecting extension drain hose, insulate the connecting part of extension drain hose with shield pipe.
Fig. 8-4-14
Shield pipe
Drain hose
PushPush
Inside the room
Fig. 8-4-16
Extension drain hose
CAUTION
Arrange the drain pipe for proper drainage from the unit. Improper drainage can result in dew-dropping.
This air conditioner has the structure designed to drain water collected from dew, which forms on the back of the indoor unit, to the drain pan. Therefore, do not store the power cord and other parts at a height above the drain guide.
Wall
Drain guide
Space for pipes
– 39 –
Fig. 8-4-17
Page 41
FILE NO. SVM-03009
8-5.Outdoor Unit
8-5-1. Installation place
A place which provides the spaces around the outdoor unit as shown in the left diagram.
A place which can bear the weight of the outdoor unit and does not allow an increase in noise level and vibration.
A place where the operation noise and discharged air do not disturb your neighbors.
A place which is not exposed to a strong wind.
A place free of a leakage of combustible gases.
A place which does not block a passage.
When the outdoor unit is to be installed in an
elevated position, be sure to secure its feet.
An allowable length of the connecting pipe is up 15 m. (Refer to the table of TO CHARGE REFRIGERANT for detail.)
An allowable height level is up to 8 m.
A place where the drain water does not raise any
problem.
CAUTION
1. Install the outdoor unit without anything blocking the air discharging.
2. When the outdoor unit is installed in a place exposed always exposed to strong wind like a coast or on a high storey of a building, secure the normal fan operation using a duct or a wind shield.
3. In particularly windy areas, install the unit such as to avoid admission of wind.
4. Installation in the following places may result in trouble. Do not install the unit in such places.
A place full of machine oil.
A saline-place such as the coast.
A place full of sulfide gas.
A place where high-frequency waves are likely
to be generated as from audio equipment, welders, and medical equipment.
8-5-2. Refrigerant piping connection
1. Cut the pipe with a pipe cutter.
90°
Obliquity
Roughness
Fig. 8-5-2
2. Insert a flare nut into the pipe, and flare the pipe.
Projection margin in flaring : A (Unit : mm)
A
Die
Pipe
Fig. 8-5-3
Rigid (Clutch type)
Outer dia. R410A Conventional
of copper pipe tool used tool used
6.35 0 to 0.5 1.0 to 1.5
9.52 0 to 0.5 1.0 to 1.5
12.70 0 to 0.5 1.0 to 1.5
Imperial (wing nut type, conventional tool)
Outer dia.
of copper pipe
R410A
6.35 1.5 to 2.0
9.52 1.5 to 2.0
12.70 2.0 to 2.5
<Tightening connection>
Align the centers of the connecting pipes and tighten the flare nut as far as possible with your fingers. Then tighten the nut with a spanner and torque wrench as shown in the figure.
Warp
Strong
wind
Fig. 8-5-1
CAUTION
Do not apply excess torque.
Otherwise, the nut may crack depending on the
conditions.
– 40 –
Page 42
FILE NO. SVM-03009
(Unit : N·m)
Outer dia.
of copper pipe
Tightening torque
6.35 mm 16 to 18 (1.6 to 1.8 kgf·m)9.52 mm 30 to 42 (3.0 to 4.2 kgf·m)
12.70 mm 50 to 62 (5.0 to 6.2 kgf·m)
Tightening torque of flare pipe connections
The operating pressure of R410A is higher than that of R22. (Approx. 1.6 times). It is therefore necessary to firmly tighten the flare pipe connecting sections (which connect the indoor and outdoor units) up to the specified tightening torque. Incorrect connections may cause not only a gas leakage, but also damage to the refrigerant cycle.
Flare at indoor unit side
Flare at outdoor unit side
Fig. 8-5-4
Flare nutHalf union
Externally threaded side
Use a wrench to secure.
Use a torque wrench to tighten.
Internally threaded side
Fig. 8-5-5
8-5-3. Evacuating
After the piping has been connected to the indoor unit, you can perform the air purge together at once.
AIR PURGE
Evacuate the air in the connecting pipes and in the indoor unit using a vacuum pump. Do not use the refrigerant in the outdoor unit. For details, see the manual of the vacuum pump.
<Using a vacuum pump>
Be sure to use a vacuum pump with counter-flow prevention function so that inside oil of the pump does not flow backward into pipes of the air conditioner when the pump stops. (If oil inside of the vacuum pump enters into the air conditioner, which use R410A, refrigeration cycle trouble may result.)
1. Connect the charge hose from the manifold valve to the service port of the gas side packed valve.
2. Connect the charge hose to the port of the vacuum pump.
3. Open fully the low pressure side handle of the gauge manifold valve.
4. Operate the vacuum pump to start evacuating. Perform evacuating for about 15 minutes if the piping length is 20 meters. (15 minutes for 20 meters) (assuming a pump capacity of 27 liters per minute. Then confirm that the compound pressure gauge reading is –101 kPa (–76 cmHg).
5. Close the low pressure side valve handle of gauge manifold.
6. Open fully the valve stem of the packed valves (both side of Gas and Liquid).
7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
CAUTION
KEEP IMPORTANT 4 POINTS FOR PIPING WORK
(1) Take away dust and moisture (Inside of the
connecting pipes.) (2) Tight connection (between pipes and unit) (3) Evacuate the air in the connecting pipes using
VACUUM PUMP. (4) Check gas leak (connected points)
– 41 –
Compound pressure gauge
-101kPa (-76cmHg)
Handle Lo
Charge hose
(For R410A only)
Connecting pipe
Packed valve at liquid side
Fig. 8-5-6
Pressure gauge
Manifold valve
Handle Hi (Keep full closed)
Charge hose (For R410A only)
Vacuum pump adapter for counter-flow prevention (For R410A only)
Vacuum
pump
Packed valve at gas side
Service port (Valve core (Setting pin))
Page 43
FILE NO. SVM-03009
70
60
L
N
10
70
10
10
80
10
123
TO CHARGE REFRIGERANT
Refrigerant
No need to charge refrigerant
Need to charge Over 15 m up to Over 15 m up to refrigerant 25 m (20g/m) 20 m (20g/m)
RAS-24UKHP-ES-1/24UAH-ES-1 RAS-18UKHP-ES2/18UAH-ES2
RAS-24UKP-ES-1/24UA-ES-1 RAS-18UKP-ES2/18UA-ES2
15 m or less 15 m or less
<Packed valve handling precautions>
Open the valve stem all the way out; but do not try to open it beyond the stopper.
Securely tighten the valve stem cap with torque in the following table:
Gas side 50 to 62 N·m (12.70 mm) (5.0 to 6.2 kgf·m)
Gas side 30 to 42 N·m (9.52 mm) (3.0 to 4.2 kgf·m)
Liquid side 16 to 18 N·m (6.35 mm) (1.6 to 1.8 kgf·m)
Service port
9 to 10 N·m (0.9 to 1.0 kgf·m)
Hexagonal wrench is required.
8-5-4. Wiring connection
1. Remove the valve cover from the outdoor unit.
2. Connect the connecting cable to the terminal as identified with their respective matched numbers on the terminal block of indoor and outdoor unit.
3. When connecting the connecting cable to the outdoor unit terminal, make a loop as shown in the installation diagram of indoor and outdoor unit, to prevent water coming in the outdoor unit.
4. Insulate the unused cords (conductors) from any water coming in the outdoor unit. Proceed them so that they do not touch any electrical or metal parts.
<Stripping length of connecting cable>
Terminal block
LN 1 32
Terminal screw
Cord clamp
Power supply cord
Earth line
Screw
Cord clamp
Connecting cable
m
m
4
Fig. 8-5-7
Power supply cord
Earth line
Connecting cable
Fig. 8-5-8
Model
Power source 50 Hz, 220 – 240 V Single phase Maximum running current 18A 16A Plug socket & fuse rating 20A 20A
Power cord
RAS-24UKHP-ES-1/ RAS-18UKHP-ES2/
RAS-24UKP-ES-1 RAS-18UKP-ES2
2
(H07RN-F or 245 IEC66)
4 mm or 3.5 mm
2
(AWG-12)
CAUTION
Wrong wiring connection may cause some electrical parts burn out.
Be sure to comply with local codes on running the wire from indoor unit to outdoor unit (size of wire and wiring method etc).
Every wire must be connected firmly.
NOTE: Connecting cable
Wire type: More than 1.5 mm2 (H07RN-F or 245 IEC66) or 1.3 mm2 (AWG-16)
– 42 –
Page 44
FILE NO. SVM-03009
8-6.How to Set Remote Control Selector
Switch
When two indoor units as installed in seperated rooms, there is no need to change the selector switch.
<Remote control selector switch>
When two indoor units are installed in the same room or the adjacent two rooms, they may be controlled simultaneously with a single remote control. To prevent this, set either unit and its remote control to B setting. (Both units are set to A setting before shipment.)
The remote control signal is not recived when the indoor unit setting is different from the remote control one.
1. Set the remote control selector switch with the indoor unit.
1) Turn the circuit breaker of the main power switch off before setting the selector switch.
2) Remove the Air inlet grille and Front panel. (Refer to page 63, 10-1)
3) Select the terminal of selector switch from [A position] to [B position].
2. Set the remote control selector switch with the remote control
[B] is indicated on the liquid crystal display when setting remote control selector switch to B. [A] is not indicated on the display even if the selector switch is set to A.
1) Load the remote control with the batteries.
2) Press the [CHECK] button using something with sharp point. (The preset temperature on the remote control changes to [00].)
3) Press the [MODE] button while pressing the [CHECK] button, [B] is indicted at the right of the present temperature display.
To reset the switch to the [A] setting, press the [MODE] button again while pressing the [CHECK] button.
A
A B
B
Fig. 8-6-1
Slector switch
A B
FAN MODE
SWING
FIX
ON
OFF SET CLR
FILTER
PRESET
START/STOP
ECO
TIMER
AUTO
Hi-POWER
MEMO
CLOCK CHECKRESET
[MODE] button
[CHECK] button
Fig. 8-6-2
3. Confirm that the indoor unit can operate with the new setting.
– 43-1 –
Page 45
FILE NO. SVM-03009
8-7.Others
8-7-1. Gas leak test
Electric parts cover
D
Flare nut connections (Outdoor unit)
B
Valve stem cap connection
Fig. 8-7-1
Check the flare nut connections, valve stem cap connections and service port cap connections for gas leak with a leak detector or soap water.
8-7-2. Test operation
C
Flare nut connections (Indoor unit)
Valve stem cap connection
A
Service cap connection
8-7-3. Auto restart setting
This product is designed so that, after a power failure, it can restart automatically in the same operating mode as before the power failure.
Information
The product was shipped with Auto Restart function in the off position. Turn it on as required.
<How to set the auto restart>
Press and hold the TEMPORARY button for about 3 seconds. After 3 seconds, the electronic beeper makes three short beeps to tell you the Auto Restart has been selected.
To cancel the Auto Restart, follow the steps described in the section Auto Restart Function of the Owners Manual.
To switch the TEST RUN (COOL) mode, press TEMPORARY b utton for 10 sec. (The beeper will make a short beep.)
TEMPORARY button
Fig. 8-7-2
43-2
Page 46

9. TROUBLESHOOTING CHART

FILE NO. SVM-03009
9-1. T r oubleshooting Pr ocedure :
9-2-2. Incorrect cable connection between Indoor
and outdoor units
Follow the details of 9-2. Basic Check Items. If there is no trouble corresponding to 9-2, check whether or not there are faulty parts following
9-4. Self-Diagnosis by Remote Control.
9-2. Basic Check Items
The indoor unit is connected to the outdoor unit with 4 cables. Check that the indoor and outdoor units have been properly connected with terminals assigned the same numbers. If the connectors are not properly connected, the outdoor unit will not operate normally, or OPERATION lamp and TIMER lamp will blink (5Hz).
9-2.1 Power supply voltage
The line voltage must be AC 220 – 240V. If it is not within this rage, the air conditioner may not operate normally.
9-2-3. Program control
The microcontroller operates as shown in Table 9-2-1 to control the air conditioner. If there are any opera­tional problems, check whether or not the problems correspond to Table 9-2-1. If they correspond to the Table, they are not problems with the air conditioner, but they are indispensable operations to control and maintain the air conditioner properly.
Table 9-2-1
No. Operation of air conditioner Descriptions
1 When the main power supply is turned
on, the OPERATION lamp on the indoor unit blinks.
2 The indoor fan motor speed does not
change in the Dry operation.
3 The compressor is not turned off even
though the room temperature is in the range that the compressor is turned off.
The OPERATION lamp blinks to indicate that power is turned on. If the [START/ST OP] button is pressed, the lamp stops blinking.
The indoor fan motor speed is automatically controlled in the Dry operation.
The compressor has a function that it is not turned off for 3 minutes after it is turned on even though the room temperature is in the range that the compressor is turned off.
4 The compressor is not turned on and
off even though the thermo control is operated in the Dry operation.
*5 The PRE-DEF. lamp is indicated when
the Heating operation starts.
*6 The outdoor fan motor stops in the
Heating operation.
7 The compressor is not turned on even
though the room temperature is in the range that the compressor is turned on.
8 The operation mode changes in the
Automatic operation.
9 The Fan only operation continues in the
Automatic operation.
10 The ECO operation or Hi-POWER
operation does not work.
11 When [Hi POWER] button is pressed,
the display on the remote control does not change at all.
Note *5 and *6 are for Heat pump model :
In the Dry operation, the compressor is turned on and off automatically at the regular intervals, independent of the thermo control.
The PRE-DEF. lamp is indicated during the Defrosting operation or if the indoor heat exchanger temperature is low when the Heating operation starts. At this time, the indoor fan motor stops to prevent cold air from blowing in the room.
When the indoor heat exchanger temperature is high, the outdoor fan motor is stopped by the high-temperature limit control operation.
The compressor is not turned on in the restart delay timer (3-minutes timer) operation. It is also not turned on after the power supply is turned on because of this timer operation.
In Automatic operation, the room temperature is detected all time for control fan speed and the operation mode is changed every 15 minutes according to difference between the room temperature and the preset temperature.
When the room temperature is in the range (Preset temperature ± 1°C), the Fan only operation is selected.
These operations do not work when the unit is in the Dry operation or Fan only operation.
The display on the remote control does not change when [Hi POWER] button is pressed. However the microcontroller gives commands to change the preset temperature and air flow level.
– 44 –
Page 47
FILE NO. SVM-03009
9-3. Primary Judgement
9-3-1. Role of indoor unit controller
The indoor unit controller receives the operation commands from the remote control and executes them.
Temperature measurement at the air outlet of the indoor heat exchanger by the indoor temperature sensor
Temperature setting of the indoor heat exchanger by the heat exchanger sensor
Louver motor control
Indoor fan motor operation control
LED display control
Transferring of operation commands to the outdoor
unit
Table 9-3-1
Lamps Self-diagnosis
A OPERATION lamp is blinking. (1Hz) B OPERATION lamp is blinking. (5Hz) C OPERATION lamp is blinking. (5Hz) D OPERATION lamp is blinking. (5Hz) E OPERATION lamp is blinking. (5Hz) F OPERATION and TIMER lamps are blinking.
(5Hz)
9-3-2. Failure diagnosis
The indoor unit diagnoses the operation condition and indicates the information of the self-diagnosis with the lamps on the display panel of the indoor unit.
Power failure (when the power supply is turning on) Thermo sensor (TA) short or break Heat exchanger sensor (TC) short or break Indoor fan motor lock or failure Indoor P.C. board failure Wrong wiring of connecting cable
G OPERATION, TIMER and PRE-DEF.
(or FAN ONLY for cooling only model) lamps are blinking.
Table 9-3-2 Diagnosis by detective operation
Symptom Check Primary judgement
The remote control does not work.
The outdoor fan does not rotate.
Turn off the power supply once, then turn it on. Try to operate the remote control.
The compressor operates.
The compressor does not operate.
Cycle failure
Gas shortage or other refrigerant cycle trouble
Heat exchanger sensor open, break or short
Overload relay or thermostat trouble of compressor
The remote control still does not work.
The remote control works.
The indoor unit (and/or remote control) is/are defective .
OK.
The outdoor unit (Outdoor fan motor) is defective.
An internal part of the compressor or P.C. board is defective.
– 45 –
Page 48

9-4. Self-Diagnosis by Remote Control

(Check Code)
(1) If the lamps are indicated as shown B to G in Table
9-3-1, exchanger the self-diagnosis by the remote control.
(2) When the remote control is set to the service
mode, the indoor controller diagnoses the operation condition and indicate the information of the self-diagnosis on the display of the remote control with the check codes. If a fault is detected, all lamps on the indoor unit will blink at 5Hz and it
will beep for 10 seconds (Pi, Pi, Pi....). The timer
lamp usually blinks (5Hz) during the self-diagnosis.
9-4-1. How to use remote control in service mode
SET CLR
CLOCK CHECKRESET
FILE NO. SVM-03009
(1) Press [CHECK] button with a tip of pencil to set the
remote control to the service mode.
“00” is indicated on the display of the remote control.
The timer lamp on the indoor unit blinks continuously. (5 times per 1 sec.)
AUTOA
START/STOP
FAN MODE
SWING
ON
ECO
TIMER
FIX
OFF SET CLR
FILTER
A B
PRESET
AUTO
Hi-POWER
MEMO
CLOCK CHECKRESET
(2) Press [TIMER 8] button.
If there is no fault with a code, the indoor unit will beep once (Pi) and the display of the remote control will change as follows:
00 01 1d 1E02 22
Check the unit with all 35 check codes (00 to 22). as shown in Table 9-4-1.
Press [TIMER 9] button to change the check code backwards.
If there is a fault, the indoor unit will beep f or 10 seconds (Pi, Pi, Pi...). Note the check code on the display of the remote control.
2-digits alphanumeric will be indicated on the display.
All lamps on the indoor unit will blink. (5 times per 1 sec.)
(3) Press [CLR] button. After service finish for clear
service code in memory.
“7F” is indicated on the display of the remote control.
Alphanumeric characters are used for the check code. is 5. is 6.
is A. is B. is C. is D.
* This illustration is only for Heat pump model.
For Cooling only model, there is not the ( ) symbol.
– 46 –
(4) Press [START/STOP] button to release the service
mode.
• The display of the remote control returns to as it was before service mode was engaged.
Page 49
Table 9-4-1
Block level Diagnosis function
Check
code code status
Block
Indoor P.C. board
The block is unidentifiable
Cable connection
Outdoor P.C. board
Other parts (including compressor)
Check
Symptom
The indoor thermo sensor (TA) is defective. Disconnection or short-circuit
The indoor heat exchanger sensor (TC) is defective. Disconnection or short-circuit
The indoor fan motor or its circuit is defective.
The part other than the above parts on the indoor P.C. board is defective. EEPROM access error
IOL operation
The variation of TC, 5 minutes after starting the compressor, is 2K or less.
The serial signals can not be transmitted and received between indoor and outdoor units.
The crossover wire is connected wrongly.
The serial signal transmitting circuit on the outdoor P.C. board is defective.
The serial signal receiving circuit on the indoor P.C. board is defective.
The operation command signals are not transmitted from the indoor unit to the outdoor unit.
The outdoor thermo sensor (TE) is defective. Disconnection or short-circuit
The outdoor heat exchanger (TD) sensor is defective. Disconnection or short-circuit
The reply serial signal has been transmitted when starting the unit, but stops being transmitted shortly after.
1. Compressor thermo operation
Gas shortage
Gas leak
2. Instantaneous power failure
The discharge temperature is over 120°C.
The IOL operation is defective.
Unit
Operation continues.
Operation continues.
All off
Operation continues.
All off
Operation continues.
Operation continues.
Operation continues.
All off
All off
Operation continues.
All off
All off
Condition
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected. And it returns to the normal condition when recovering from errors.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is defected. And it returns to the normal condition when recovering from errors.
The lamp on the indoor unit blinks when error is defected.
The lamp on the indoor unit blinks when error is detected.
FILE NO. SVM-03009
Judgement and action
1. Check the indoor thermo sensor (TA).
2. Check the indoor P.C. board.
1. Check the indoor heat exchanger sensor (TC).
2. Check the indoor P.C. board.
1. Check the connector circuit of the indoor fan motor (CN10).
2. Check the indoor fan motor.
3. Check the indoor P.C. board.
1. Check the indoor P.C. board. (EEPROM and peripheral circuits)
Overload operation of refrigerating cycle
1. Check whether or not the TC sensor comes off.
2. Check whether or not it is possible to operate the compressor and the outdoor fan motor.
3. Check gas leak.
1. In the case of the outdoor unit not operating at all;
Check the crossover cable and
connect it properly.
Check the outdoor P.C. board.
2. In the case of the outdoor unit operating normally;
Check whether or not both of serial
LED (Green) and serial LED (Orange) is blinking. If the serial LED (Green) is not blinking, check the outdoor P.C. board. If the serial LED (Orange) is not blinking, check the indoor P.C. board.
If the operation command signals continue to be transmitted between 2 and 3 of the indoor terminal block, replace the outdoor P.C. board.
1. Check the outdoor thermo sensor (TE).
2. Check the outdoor P.C. board.
1. Check the outdoor heat exchanger sensor (TD).
2. Check the outdoor P.C. board.
1. Repeatedly turn the indoor unit on and off with the interval of approx. 10 to 40 minutes. (The check code is not indicated during operation.) And supply gas. (Check gas leak.)
2. The indoor unit operates normally during the check. If the reply serial signal continues to be transmitted between 2 and 3 of the indoor terminal block, replace the outdoor P.C. board. If the signal stops between them, replace the indoor P.C. board.
1. Check the heat exchanger sensor (TD).
2. Gas purging
When turning on the unit, the normal phase (RST) is detected but T-R waveform has not been detected for 120 seconds or more.
– 47 –
Page 50
9-5. How To Diagnose Faulty Parts
[04 Serial signal error] (Heat pump model)
FILE NO. SVM-03009
Operation
Check item
Conceivable principle cause
Measure
Does outdoor
unit operate?
YES
NO
Are 1, 2 and 3 crossover
wires connected properly?
YES
Is connector
connected properly?
YES
Does LED (Orange) on
outdoor P.C. board blink?
YES
Does LED (Green) on
outdoor P.C. board blink?
YES
NO
NO
NO
NO
Outdoor P.C. board
is defective.
Indoor P.C. board
is defective.
Item by symptoms
Connect crossover
wires properly.
Connect connector
properly.
Replace
P.C. board.
Replace
P.C. board.
[08 Four-way valve error] (Heat pump model)
Does four-way valve
operate properly?
YES
Is TC sensor
resistance value
(10kat 25°C) normal?
NO
NO
YES
Does coil terminal
have 220 240 V
in heating operation?
YES
Are circuit
wires normal?
YES
Is outdoor P.C. board
normal?
YES
YES
NO
NO
Four-way valve
is defective.
Outdoor P.C. board
is defective.
(CN11 220 240V)
Indoor P.C. board
is defective.
Replace
Four-way valve
Circuit check/modification
Replace
P.C. board.
Replace
P.C. board.
Replace TC sensor.
– 48 –
Page 51
[09 Other cycle error] (1) (Heat pump model)
FILE NO. SVM-03009
NO
Replace TC
sensor.
YES
Connect TC
sensor properly.
Does compressor operate?
YES
Is compressor
turned off shortly?
NO
Is TC sensor
resistance value
(10k at 25°C) normal?
YES
Is TC sensor
disconnected from
the sensing element?
NO
NO
YES
Does inner
overload relay
(in compressor)
operate?
NO
Is circuit wiring
normal?
YES
Is outdoor P.C. board normal?
YES
YES
NO
NO
Check charged amount of refrigerant.
Check defective overload.
Check compressor.
Failure
Wiring check/modification
Outdoor P.C. board
is defective.
Indoor P.C. board
is defective.
Replace
compressor.
Replace
P.C. board.
Replace
P.C. board.
[09 Other cycle error] (2)
NO
Connect
connector
properly.
NO
Replace
condenser.
NO
Replace
fan motor.
Is connector
connected properly?
Is condenser normal?
Is indoor fan
motor normal?
YES
YES
YES
NO
Does indoor fan operate?
Are filters clogged?
Is TC sensor
resistance value
(10k at 25°C) normal?
Is charged amount
of refrigerant normal?
Is outside air
low load?
YES
NO
YES
YES
NO
YES
NO
NO
YES
Clean filters.
Replace
TC sensor.
Anti-freezing operation
Charge
refrigerant.
Anti-freezing operation
Indoor P.C. board
is defective.
– 49 –
Replacd
P.C. board.
Page 52
[0C Indoor TA sensor error]
FILE NO. SVM-03009
Is CN04 (TA sensor connector)
connected properly?
YES
Is TA sensor resistance value
(10 kat 25°C) normal?
YES
[0d Indoor TC sensor error]
Is CN05 (TC sensor connector)
connected properly?
YES
NO
NO
NO
Indoor P.C. board is defective.
Connect CN04 properly.
Replace TA sensor.
Replace P.C. board.
Connect CN05 properly.
Is TC sensor resistance value
(10 kat 25°C) normal?
YES
NO
Indoor P.C. board is defective.
[18 outdoor TE sensor error] (Heat pump model)
Is TE sensor connector
connected properly?
YES
Is TE sensor resistance value
(10 kat 25°C) normal?
YES
NO
NO
Replace TC sensor.
Replace P.C. board.
Connect connector
properly.
Replace TE sensor.
Indoor P.C. board is defective.
– 50 –
Replace P.C. board.
Page 53
[19 outdoor TD sensor error] (Heat pump model)
FILE NO. SVM-03009
Is TD sensor
connected properly?
YES
Is TD sensor resistance value
(50 kat 25°C) normal?
YES
NO
NO
Outdoor P.C. board is defective.
[1E Discharge temp. error] (Heat pump model)
Connect connector
properly.
Replace TD sensor.
Replace P.C. board.
Is protective
controller such as discharge
thermostat normal?
YES
Is charged amount
of refrigerant normal?
YES
Is overload relay normal?
NO
Is TD sensor resistance value
(50 k at 25°C) normal?
YES
NO NO
NO
YES
NO
Are wires connected
to connector properly?
Outdoor P.C. board is defective.
Connect wires to
connector properly.
Check and modify charged
amount of refrigerant.
Unit operates normally.
Replace TD sensor.
Replace P.C. board.
– 51 –
Page 54
9-6. Troubleshooting for Indoor unit
9-6-1. Power can not be turned on. (The unit does not operate at all.)
FILE NO. SVM-03009
<Primary check>
(1) Is the supply voltage normal? (2) Is the connection to the AC output OK? (3) Are the connection of the primary side and the secondary side
of the power transformer inserted into the P.C. board?
(4) Is the fuse (F01) blown?
Turn off power supply
once, and 5 second
later, turn it on again.
NO
Is OPERATION
lamp blinking?
YES
Does
Is it possible to
turn on power
supply by pressing
[START/STOP]
button on
remote control?
YES
NO NO
transmission
mark on remote control flash normally,
and is its
signal
transmitted
properly?
YES
Operation
Check item
Conceivable principle cause
Measure
Item by symptoms
Remote control
is defective.
Refer to 9-9
Troubleshooting for
Remote Control.
Is fuse (F01)
of indoor
control board
blown?
NO
Is voltage
(DC 12V or 5V)
NO
indicated on rear
of indoor control
board normal?
Is DC 310 340V supplied to
primary side
of transfer
switch?
YES
Are DC 15V,
DC 12V and
DC 7V
supplied to
secondary
side of
transfer
switch?
YES YES
NO
NO NO
Refer to
<Primary check>
or this problem
is one step short
of power P.C.
board block.
Turn off breaker
once and turn it
on again after
removing motor.
YES
YES
Parts (R21, R22, SG01,
C15, C01, DB01,
C02, IC01
and T01)
are defective.
Are DC 15V,
DC 12V or
DC 7V supplied to secondary
side of
transfer
switch?
Does the fan motor connector
between
1 and 2
short-circuit?
NO
Microcomputer
is defective.
Transfer switch,
IC (IC01) for
power supply
or fan motor
is defective.
YES
Unit operates
normally.
Replace main
P.C. board.
– 52 –
Replace motor.
Page 55
FILE NO. SVM-03009
9-6-2. Only indoor fan motor does not operate.
<Primary check>
(1) Is it possible to detect the power supply voltage (200 – 240V) between 1 and 2 on the terminal block? (2) Does the indoor fan motor operate in cooling operation?
(In heating operation, the indoor fan motor does not operate for approximately 5 minutes after it is turned on, to prevent a cold air from blowing in.)
Turn off power
supply once, and
turn it on again.
Does
Fan motor
continue to
operate?
NO
Start to operate
indoor unit in
cooling operation
at airflow level
LOW .
Does indoor fan operate?
YES
Change airflow
level to High .
Is it possible to
change airflow level to High ?
YES
YES
NO NO
NO
Is it possible to detect
DC 1V or more between
5e and 3d of motor
connector (CN10).
YES
Is it possible to detect DC
310 340V between 1e and
3d of motor connector (CN10).
YES
(Motor connection condition)
Is it possible to detect DC 15V
between 4e and 3d of motor
connector (CN10).
YES
Start to operate the indoor unit
in except heating operation. At this time, is it possible to
detect DC 1V or more
between 5e and 3d of
motor connector (CN10)?
Is it possible to rotate cross-flow
fan by hand properly?
NO
NO
NO
Turn off indoor unit and remove connector from
motor. Then press
START/STOP button on
remote control to stop
blinking lamp on indoor unit.
Is it possible to detect DC 15V between 4e and 3d
of motor connector (CN10).
Turn off indoor unit and remove connector from
NO
motor. Then start to
operate indoor unit with
remote control.
Replace indoor
fan motor.
Replace main
P.C. board.
Fan motor
operates
normally.
Turn off indoor unit and rotate
cross-flow fan by hand when the
unit is on standby. At this time,
is it possible to detect DC 1V
or more between 5e and 3d
of motor connector (CN10).
YES
Start to operate the
NO
indoor unit in except
heating operation. At this
time, is it possible to detect
DC 1V or more between
5e and 3d of motor
connector (CN10)? (Check
this condition within 15
seconds after starting unit.)
– 53 –
NO
YES
Replace bearing.
Page 56
FILE NO. SVM-03009
9-6-3. Indoor fan motor automatically starts to rotate by turning on power supply. <Cause>
The IC is built in the indoor fan motor. Therefore the P.C. board is also mounted to the inside of the motor. If the P.C. board is soldered imperfectly or the IC is defective, the fan motor may automatically rotate by turning on power supply.
<Inspection procedure>
(1) Remove the front panel. (Remove 4 screws.) (2) Remove the cover of the fan motor lead wires. (3) Check DC voltage with CN10 connector while the fan motor is rotating.
NOTE:
Do not disconnect the connector while the fan motor is rotating.
Use a thin test rod.
Indoor fan starts rotating when power supply is turned on.
(Check output DC voltage of fan motor on P.C. board.)
Measure voltage between 2 (GND:BLACK) and 3 (V line:YELLOW) of motor connector
(CN10) while indoor fan motor is rotating.
DC 1.0V or more
P.C. board is defective.
Replace P.C. board.
Under DC 1.0V
Motor is defective.
Replace motor.
DC
Yellow
Black
P.C. board
CN10
6 (Blue) 5 (Yellow)
4 (White) 3 (Black)
2 1 (Red)
– 54 –
Page 57
9-6-4. Compressor does not operate. <Primary check>
(1) Is the preset temperature higher than the room temperature in cooling operation? (2) Is the crossover cable connected properly?
<Inspection procedure>
-Cooling only model-
Turn on power supply.
FILE NO. SVM-03009
Does OPERATION
lamp blink?
YES
Does miniature relay RY04
switch on and off due to
temperature changes?
YES YES
Is it possible to detect
AC 220 240V between
2 and 3 on terminal block?
YES
Are all of compressor
cords normal?
YES
Is compressor motor
winding normal?
(Check winding resistor.)
YES
NO
NO NO
NO
Is resistance value of thermo
sensor (TA) and heat exchanger
sensor (TC) normal?
Microcontroller is defective.
Miniature relay RY04 is defective.
NO
NO
Compressor is defective.
Refer to 9-6-1 Power
can not be turned on .
Thermo sensor or heat
exchanger sensor
is defective.
Replace thermo
sensor or heat
exchanger sensor.
Replace P.C. board.
Rewire or replace
defective cords.
Replace compressor.
Is capacitor for
compressor normal?
YES
Is overload relay normal?
YES
Does compressor start?
YES
Does compressor stop
after a while?
YES
Is gas quantity normal?
(Check gas pressure.)
YES
Compressor is defective.
YES
Replace Compressor
NO
NO
NO
NO
Capacitor is defective.
Overload relay is defective.
Compressor is defective.
Gas shortage (Gas leak)
– 55 –
Replace capacitor.
Replace overload relay.
Replace compressor.
Supply gas.
Page 58
<Inspection procedure>
-Cooling and heating model-
Turn on power supply.
FILE NO. SVM-03009
Does OPERATION
lamp blink?
YES
Is it possible to start
unit by remote control?
YES
Is it possible to detect
DC 15 − 60V between
2 and 3 on terminal block?
YES
Is crossover cable normal?
YES
Is it possible to detect
AC 12V on secondary side
(CN06) of transfer?
YES
Is it possible to detect
DC 5V at IC61 and 12V at IC51?
YES
NO
NO
NO
NO
NO
Refer to item Power can not be turned on .
Refer to 9-9 Troubleshooting
for Remote Control .
Check TA and TC sensors
or refer to 01 04 in Table 9-4-1.
Connect crossover
cable properly.
Replace transfer.
Replace outdoor
P.C. board.
Are TD and TE sensors normal?
(TD=17.9kat 50°C)
(TE=10kat 25°C)
YES
Is it possible to detect
AC 220 240V at CN11?
YES
Does MG switch operate?
(Next Page)
NO
NO
NO
Replace sensors.
Replace outdoor
P.C. board.
Replace MG switch.
– 56 –
Page 59
YES
FILE NO. SVM-03009
Are all of compressor cords normal?
YES
Is compressor motor winding normal?
(Check winding resistor.)
YES
Is capacitor for compressor normal?
YES
Is overload relay normal?
YES
Does compressor start?
YES
Does compressor stop after a while?
YES
Is gas quantity normal?
(Check gas pressure.)
YES
NO
NO
NO
NO
NO
NO
Compressor is defective.
Capacitor is defective.
Overload relay is defective.
Compressor is defective.
Gas shortage (Gas leak)
Rewire or replace
defective cords.
Replace compressor.
Replace capacitor.
Replace overload relay.
Replace compressor.
Supply gas.
Compressor is defective.
YES
Replace compressor.
– 57 –
Page 60
FILE NO. SVM-03009
9-7. Troubleshooting for Wiring (Interconnect cable and Serial Signal Wire)
9-7-1. Outdoor unit does not operate.
<Inspection procedure>
(1) Is the voltage between 2 and 3 of the indoor terminal block varied? (2) Are signals from the indoor unit to the outdoor unit transmitted correctly based upon the following diagram?
NOTE:
Measure the voltage for 2 minutes and 30 seconds after starting the unit.
Prepare a diode for checking.
Terminal block on indoor side
Red
White
Normal condition : Voltage varied between DC15V and 60V. Abnormal condition : Voltage does not vary.
3
2
1
Terminal block
S5277G
S5277G or equivalent (G or J type) (Diode with rated voltage of 400V or more is acceptable.)
Tester
Fig. 9-7-1
9-7-2. Outdoor unit stops a while after starting the unit.
<Confirmation procedure> Select one of 3 cases below and follow the procedure.
(1) The outdoor unit stops between 10 and 20 minutes passed after starting and it takes 10 minutes or more to
restart the unit.
Gas has a low circulation.
Measure gas pressure.
Compressor is turned off and on automatically by thermo sensor
(Heat pump Model) or thermostat (Cooling only Model).
Gas shortage Gas leak Pipe clogging
(2) The outdoor unit stops once, it would not operate until the power is turned on again.
Refer to 9-6-4 “Compressor does not operate”.
(3) The outdoor unit stops between 10 minutes to 1 hour after starting and a check code is indicated on the
remote control. (Check code 03-1E : Refer to Table 9-4-1.)
– 58 –
Page 61
FILE NO. SVM-03009
9-8. Troubleshooting for P.C. board
9-8-1. How to check indoor P.C. board <Cautions for handling P.C. board>
(1) When removing the front panel and the P.C. board,
be sure to turn off the power supply.
(2) When removing the P.C. board, hold the edge of
the P.C. board and do not apply force to the parts.
(3) When connecting or disconnecting the connectors
on the P.C. board, hold the housing. Do not pull at lead wires.
<Inspection procedure>
(1) If the P.C. board is detective, check for disconnec-
tion, burn or discoloration of the copper foil pattern of the P.C. board.
(2) The P.C. board consists of the following 2 parts:
a. Main P.C. board parts:
Power relay, indoor fan motor drive circuit and control circuit, C.P.U. and peripheral circuits, buzzer drive circuit and buzzer.
b. Infrared rays parts:
Infrared rays receiving circuit
Check the defects of the P.C. board with Table 9-8-1.
Table 9-8-1 Inspection procedure
No. Procedure Check points Causes
1 Turn off the power supply and
remove the P.C. board assembly from electric parts base. Remove the connecting cables from the terminal block.
2 Remove the connector of the motor
and turn on the power supply. If OPERATION lamp blinks (once per second), it is not neccessary to check steps (1 to 3) in the right next column.
3 Press [START/STOP] button once
to start the unit. (Do not set the mode to Fan Only or On-Timer operation).
4 Shorten the line of the restart delay
timer and start unit.
Check whenther or not the fuse (F01) is blown.
Check power supply voltage;
1. Between TP2 and TP3 of CN12 (220 – 240V AC)
2. Between + and – of CN02 (DC310 – 340V)
3. Between C04 and output side of IC09 (DC15V)
4. Between 12V and GND
5. Between 5V and GND
Check power supply voltage; <Heat pump model>
1. Between CN31 and CN23 (DC15 – 60V)
<Cooling only model>
1. Between connector of Q33 and GND (for relay coil (DC12V))
2. Between 1 and 2 of terminal block for connecting cable
Check whether or not all lamps (OPERA TION, TIMER, PRE.-DEF . (or FAN ONLY), ECONO. and AUTO) are indicated for 3 seconds and they return to normal 3 seconds later.
Impluse voltage was applied or the indoor fan motor short-circuited.
1. The terminal block or the crossover cable is connected wrongly.
2. The capacitor (C01 and C15), line filter (L01), resistor (R01), or the diode (DB01) is defective.
3. IC01, IC02 and T1 are defective.
4. IC01, IC02, and T1 are defective.
5. IC01, IC02, IC07 and T01 are defective.
<Heat pump model> IC05 and IC06 are defectice.
<Cooling only model>
1. The wire of the relay coil (RY04) comes down or the relay drive (Q33) is defective.
2. CN27 or RY04 is connected wrongly.
The lamps are defective or the housing assembly (CN13) is defective.
– 59 –
Page 62
FILE NO. SVM-03009
No. Procedure Check points Causes
5 Press [START/STOP] button once
to start the unit.
Shorten the time of the restart delay timer.
Set the operation mode to COOL.
Set the fan speed level to AUTO.
Set the preset temperature much
lower than the room temperature. (The unit (compressor) operates continuously in the above condition.)
1. Check whether or not the compressor operates.
2. Check whether or not the OPERATION lamp blinks.
1. The temperature of the indoor heat exchanger is extremely low.
2. The connection of the heat exchanger sensor is loose. (The connector is disconnected.) (CN01)
3. The heat exchanger sensor and the P.C. board are defective. (Refer to Table 9-8-2.)
4. The main P.C. board is defective.
6 If the above condition (No. 6) still
continues, start the unit in the following condition.
Set the operation mode to HEAT.
Set the preset temperature much
higher than room temperature.
1. Check whether or not the compressor operates.
2. Check whether or not the OPERATION lamp blinks.
1. The temperature of the indoor heat exchanger is extremely high.
2. The connector of the heat exchanger sensor short-circuited. (CN01)
3. The heat exchanger sensor and the P.C. board are defective. (Refer to Table 9-8-2.)
4. The main P.C. board is defective.
7 Connect the motor connector to the
motor and turn on the power supply. Start the unit in the following condition.
Set the operation mode to FAN.
Set the fan speed level to HIGH.
(The unit (compressor) operates continuously in the above codition.)
1. Check it is impossible to detect the voltage (DC 15V) between 3 and 4 of the motor terminals.
2. The motor does not operate. (But it is possible to receive the signal from the remote control.)
3. The motor rotates but vibrates strongly.
1. The indoor fan motor is defective. (Protected operation of P.C. board)
2. The connection of the motor connector is loose.
3. The P.C. board is defective.
Table 9-8-2 Approximate resistance value of thermo sensor
Temperature 0°C10°C20°C25°C30°C
Resistance value 33.8 20.35 12.59 10.0 7.99
(kΩ)
9-8-2. How to Shorten Time of Restart Delay Timer
1 Press [CLR] button while pressing [CHECK] button
with a tip of a pencil.
2 Then press [START/STOP] button to transmit the
signal to the indoor unit.
– 60 –
AUTOA
START/STOP
FAN MODE
SWING
ECO
TIMER
FIX
ON
OFF SET CLR
FILTER
A B
PRESET
AUTO
Hi-POWER
MEMO
CLOCK CHECKRESET
17
2
1
Page 63
9-8-3. P.C. Board layout
FILE NO. SVM-03009
Top View
Bottom View
– 61 –
Page 64
9-9. Troubleshooting for Remote Control
FILE NO. SVM-03009
Is receiver on
indoor unit exposed
to direct sunlight?
YES
NO
Is there any
thyristor fluorescent
light nearby?
YES
YES
NO NO
Press START/STOP
button.
Is transmission
mark indicated?
Does indoor unit
operate when
moving remote control
near receiver or
indoor unit?
YES
Batteries are
exhausted.
The unit does not beep at all. OPERATION lamp on indoor unit is not indicated.
NO
Press RESET button
on remote control
with tip of pencil.
Press START/STOP
button.
Avoid direct
sunlight.
Keep indoor unit
away from
thyristor
fluorescent light.
Does indoor unit
NO
start to operate by
automatic restart
function?
YES
Does radio sound
is affected by
remote control when
a signal is transmitted
at distance of 5 cm
from radio?
P.C. board is
defective.
Replace
P.C. board.
YES
NO
NO
Replace
batteries.
Note : After replacing batteries,
press the RESET button with a tip of a pencil.
– 62 –
Is transmission mark
indicated?
YES
Does indoor unit
beep and operate?
YES
Normal
operation
NO
Remote control
is defective.
Replace
remote control.
Page 65
FILE NO. SVM-03009
(2)
(2) (2)
4-screws
(4)
(6) TC sensor

10. PART REPLACEMENT

10-1. Indoor Unit
No. Part name Procedures Remarks
1 Front panel
How to remove the front panel
1) Stop the operation of the air conditioner and turn off its main power supply.
2) Pull the inlet grille toward you to open it and remove 4 screws fixing the front panel.
3) Remove upper 3 hooks of the front panel from the back body.
4) Open the horizontal grille right below by hand.
5) Pull the lower side of the front panel toward you until it touches the horizontal grille to remove it.
2 Electrical part
assembly
How to mount the front panel
1) Mount the front panel with the inverse procedure of How to remove the front panel.
2) Push 3 places (right, left and center) of the air outlet.
3) Check the gap between the front panel and the back body. If you operate the air conditioner in cooling or dry operation without pushing the 3 places, the surface of the front panel may be covered with frost and have dewdrops.
1) Remove the front panel with the procedure 1.
2) Remove the screw fixing the electrical part box.
3) Remove the drain guide.
4) Remove the connector (5P) for the fan motor and the connector (6P) for the louver motor from the microcomputer assembly.
5) Remove the screw for the earth, and pull the electrical part base toward you to remove it from the main unit.
6) Pull out the TC sensor from the sensor holder.
(3) Drain guide
(3)
(5) screws
5P 6P
(2) screws
When assembling the electrical parts assembly, make the connecting cable U-shaped and put it in the drain pan.
– 63 –
Page 66
FILE NO. SVM-03009
No. Part name Procedures Remarks
3 Horizontal grille
1) Remove center 2 shafts of the horizontal grille from the back body.
2) Remove left shaft of the horizontal grille from the back body.
3) Remove the horizontal grille from the back body.
(1) Center shafts
(2) Left shafts
4 Heat exchanger
5 Cross flow fan
1) Remove the front panel, electrical parts assembly and the horizontal grille with procedure 2 and 3.
2) Remove the screw on the rear side of the main unit to remove the pipe holder.
3) Remove 2 screws fixing the heat exchanger and the bearing base.
4) Remove 2 screws fixing the heat exchanger fixtures (upper and lower) and the back body then pull out the upper side of the heat exchanger slowly.
1) Remove the front panel, electrical parts assembly, horizontal grille and the heat exchanger with procedure 4.
2) Loosen the set screw of the cross flow fan.
3) Remove 2 screws fixing the bearing base and the back body.
4) Pull the cross flow fan toward you.
Pipe holder
(3) 2 screws
(2) Screw
Bearing base
(4) 2 screws
(3) Screws
(2) Set screw
6 Bearing base
7 Fan motor
1) Remove the front panel, electrical parts assembly, horizontal grille, heat exchanger and the cross flow fan with procedure 5.
2) Remove the bearing from the bearing base. If the housing protrudes from the base bearing, put the housing in position and assemble the bearing to the bearing base.
1) Remove the front panel, electrical parts assembly, horizontal grille, and the heat exchanger with procedure 4.
2) Loosen the set screw of the cross flow fan.
3) Remove 2 screws of the motor fixture.
4) Remove the lower side of the body (R) and move it right to remove it.
5) Remove the motor from the motor fixture.
– 64 –
When assembling the cross flow fan, fix it with the set screw at the position where the gap between the back body and the right surface of the cross flow fan is 4 mm.
Bearing base
Bearing
(4)
(3) 2 screws
(4) BODY (R)
Motor fixture
Page 67
FILE NO. SVM-03009
10-2. Outdoor Unit (RAS-24UAH-ES-1, RAS-24UA-ES-1)
No. Part name Procedures Remarks
1 Common
procedure
1) Stop the operation of the air conditioner and turn off its main power supply or remove the power supply cord.
2) Remove the electrical parts cover. (4 screws 4 x 10L)
3) Remove 2 cord clamps (4 screws ∅4 x 22L) and disconnect the power supply cord and connecting cable after removing 6 screwson on the terminal block and 1 ground screw on the electrical parts base.
4) Remove the top cabinet. (7 screws ∅4 x 10L)
5) Remove the front cabinet. (2 screws ∅4 x 10L)
6) Remove the side cabinet (4 screws 4 x 10L & 2 screws 4 x 14L)
Top cabinet
Front cabinet Side cabinet
4 screws 4 x 22L
Electrical parts cover
2 Running
capacitor for compressor
3 Running
capacitor for fan motor
4 Magnetic
contactor
5 Transformer
(24UAH-ES-1 only)
6 P.C. Board
(24UAH-ES-1 only)
7 Spark killer
(24UA-ES-1 only)
1) Perform the common procedure 1
2) Remove the capacitor band. (1 screw ∅4 x 10L)
3) Disconnect the lead wires from the capacitor terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (1 screw ∅4 x 10L)
3) Disconnect the lead wires from the capacitor terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (2 screws ∅4 x 10L)
3) Disconnect the lead wires from the terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (2 screws ∅4 x 10L)
3) Disconnect the housing from the P.C. Board.
1) Perform the common procedure 1
2) Disconnect the lead wires from the P.C. Board.
3) Remove P.C.Board after unhooking 4 clams.
1) Perform the common procedure 1
2) Remove the fixing screw. (1 screw ∅4 x 10L)
3) Disconnect the lead wires from the terminal.
Magnetic contactor
P.C. Board
Transformer
Spark killer
Running capacitor for compressor
Running capacitor for fan motor
RAS-24UAH-ES-1
Running capacitor for compressor
8 Bimetal thermostat
(24UA-ES-1 only)
1) Perform the common procedure 1
2) Remove the terminal cover of compressor.
3) Remove the thermostat holder from the compressor.
4) Disconnect the lead wires from the bimetal thermostat.
– 65 –
Magnetic contactor
RAS-24UA-ES-1
Running capacitor for fan motor
Bimetal thermostat
Page 68
FILE NO. SVM-03009
10-3 Outdoor Unit (RAS-18UAH-ES2)
No. Part name Procedures Remarks
1 Common
procedure
1) Stop the operation of the air conditioner and turn off its main power supply or remove the power supply cord.
2) Remove the electrical parts cover. (4 screws 4 x 10L)
3) Remove 2 cord clamps (4 screws ∅4 x 22L) and disconnect the power supply cord and connecting cable after removing 6 screws on the terminal block and 1 ground screw on the electrical parts base.
4) Remove the front cabinet. (8 scerws ∅4 x 10L) (Pull the front lower portion toward you, and pull out it upward to remove it.)
5) Remove the side cabinet. (8 screws ∅4 x 10L)
Remove 8 screws 4 x 10L
4 screws 4 x 22L 4 screws 4 x 10L
2 Running
capacitor for compressor
3 Running
capacitor for fan motor
4 Relay
5 Transformer
6 P.C. Board
1) Perform the common procedure 1
2) Remove the capacitor band. (1 screw ∅4 x 10L)
3) Disconnect the lead wires from the capacitor terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (1 screw ∅4 x 10L)
3) Disconnect the lead wires from the capacitor terminal.
1) Perform the common procedure 1
2) Unlatch the relay and pull it upward.
3) Disconnect the lead wires from the relay terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (2 screws ∅4 x 10L)
3) Disconnect the housing from the P.C. Board.
1) Perform the common procedure 1
2) Disconnect the lead wires from the P.C. Board.
3) Remove P.C. Board after unhooking 4 clams.
Running capacitor for compressor
P.C. Board
Running capacitor for fan motor
Transformer
Relay
66
Page 69
FILE NO. SVM-03009
10-4 Outdoor Unit (RAS-18UA-ES2)
No. Part name Procedures Remarks
1 Common
procedure
1) Stop the operation of the air conditioner and turn off its main power supply or remove the power supply cord.
2) Remove the electrical parts cover. (2 screws 4 x 10L)
3) Remove 2 cord clamps (4 screws ∅4 x 22L) and disconnect the power supply cord and connecting cable after removing 6 screws on the terminal block and 1 ground screw on the electrical parts base.
4) Remove the front cabinet. (8 scerws ∅4 x 10L) (Pull the front lower portion toward you, and pull out it upward to remove it.)
5) Remove the back cabinet. (4 screws ∅4 x 10L)
Remove 8 screws 4 x 10L
4 screws 4 x 22L 4 screws 4 x 10L
2 Running
capacitor for compressor
3 Running
capacitor for fan motor
4 Relay
5 Spark killer
6 Bimetal thermostat
1) Perform the common procedure 1
2) Remove the capacitor band. (1 screw ∅4 x 10L)
3) Disconnect the lead wires from the capacitor terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (1 screw ∅4 x 10L)
3) Disconnect the lead wires from the capacitor terminal.
1) Perform the common procedure 1
2) Unlatch the relay and pull it upward.
3) Disconnect the lead wires from the relay terminal.
1) Perform the common procedure 1
2) Remove the fixing screw. (1 screw ∅4 x 10L)
3) Disconnect the lead wires from the terminal.
1) Perform the common procedure 1
2) Remove the terminal cover of compressor.
3) Remove the thermostat holder from the compressor.
4) Disconnect the lead wires from the bimetal thermostat.
Running capacitor for compressor
Running capacitor for fan motor
Spark killer
Relay
Bimetal thermostat
67
Page 70

11. EXPLODED VIEWS AND PARTS LIST

11-1. Indoor Unit (E-Parts Assy)
404
FILE NO. SVM-03009
406 (Heat pump model) 407 (Cooling only model)
402
408
403
405
Location Part
No. No.
402 43T60002 Terminal Block, 3P
3P AC300V, 20A
403 43T50004 Sensor, Heat Exchanger
10k 25°C
404 43T69005 Sensor, Thermostat 10k 25°C
Description
Location Part
No. No.
405 43T69066 P.C. Board ASSY, WRS-LED
406 43T69064 P.C. Board ASSY MCC-821 407 43T69065 P.C. Board ASSY MCC-821 408 43T62003 Clamp, Cord
– 68 –
Description
MCC-819
Page 71
FILE NO. SVM-03009
11-2. Indoor Unit
203
205
201
227
229
228
221
213
208
220
219
222
217
214
215
210
230
223
218
226
212
216
211
209
224
207
232
231
225
204
206
202
Location Part
No. No.
201 43T00048 Front Panel, ASSY 202 43T00049 Grille ASSY (For Heat pump model) 202 43T00050 Grille ASSY (For cooling only model) 203 43T80014 Air Filter (L) 204 43T80013 Air Filter (R) 205 43T80003 Filter, Frame 206 43T01004 Mark 207 43T03010 Body, Right 208 43T03011 Body, Left 209 43T03012 Hide, Claw 210 43T09036 Grille, Horizontal 211 43T70301 Hose ASSY, Drain 212 43T21029 Motor, Stepping 213 43T44025 Refrigeration Cycle Assembly 214 43T47311 Pipe, Deliver 215 43T47312 Pipe, Suction 216 43T11002 Pipe, Shield 217 43T19003 Holder, Sensor 218 43T49009 Spring 219 43T49036 Plate, EVA-Seal 220 43T49039 Holder, Plate, EVA-Seal 221 43T49038 Plate, EVA-Seal
Description
236
Location Part
No. No.
222 43T49037 Holder, Plate EVA-Seal 223 43T79007 Guide Drain 224 43T39016 Fix Motor 225 43T60075 Fan Motor Cord 226 43T21327 Motor, Fan 227 43T20014 Fan, Cross Flow 228 43T22008 Bearing 229 43T39015 Base, Bearing 230 43T03013 Back Body ASSY 231 43T07022 Holder, Pipe 232 43T82007 Plate, Installation 233 43T85386 Owner’s Manual
233 43T85385 Owner’s Manual
234 43T69307 Remote Control, Wireless
234 43T69306 Remote Control, Wireless
235 43T83003 Holder, Remote Control 236 43T62029 Cover, Terminal
234
235
233
Description
(For Cooling only model)
(For Heat pump model)
(For Cooling only model)
(For Heat pump model)
– 69 –
Page 72
11-3. Outdoor Unit (RAS-24UAH-ES-1)
FILE NO. SVM-03009
7
20
29
36
35
26
25
5
12, 14
4
37
11, 13
39
38
30
31
27
24
1
6
9
2
32
10
40
17
16
19
33, 34
15
8
3
9
28
18
21
23
22
Location Part
No. No.
01 43T00024 Panel, Air Outlet 02 43T00025 Panel, Front 03 43T00026 Panel, Side 04 43T42002 Base Assembly 05 43T19012 Guard, Fin 06 43T19011 Guard, Fan 07 43T91001 Plate, Roof 08 43T42005 Plate, Valve, Pack ed 09 43T15001 Handle 10 43T43307 Condenser Assembly 11 43T46318 Valve, Packed, 12.7Dia. 12 43T46317 Valve, Packed, 6.35Dia. 13 43T47018 Bonnet, 12.7Dia. 14 43T47020 Bonnet, 6.35Dia. 15 43T47013 Capillary Tube, 2.0Dia. 16 43T60324 Terminal Block, 6P 17 43T60325 Filter, Clamp 18 43T41310 Compressor, PA290X3F-4MS 19 43T62014 Protector, Cord 20 43T62015 Protector, Cord 21 43T49011 Base, Spring, A
Description
Location Part
No. No.
22 43T49012 Base, Spring, B 23 43T49019 Spring, Buffer 24 43T21315 Motor, Fan, AC 220 – 240V 50Hz 25 43T20301 Fan, Propeller, 491 26 43T96001 Bushing 27 43T96004 Bushing, Cord 28 43T62013 Cover, E-Parts 29 43T52305 Switch, Magnet, A35, 220 – 240V
50Hz 30 43T55316 MF Capacitor (45µF 370V) 31 43T55317 MF Capacitor (3.5µF 450V) 32 43T96003 Clip, Cable 33 43T46319 Valve, 4way 34 43T46310 Coil, V-4way AC 220 – 240V 35 43T69059 Sensor 36 43T69060 Sensor, TD 37 43T79305 Nipple, Drain 38 43T58301 Transf ormer , TT-05 39 43T69336 PC Board Assembly 40 43T47317 Nut, Flange
Description
70
Page 73
11-4. Outdoor Unit (RAS-18UAH-ES2)
24
25
28
FILE NO. SVM-03009
7
31
32
35
26
11
13
2
29, 30
3
8
27
10
14
12
4
33
1
5
17, 18
15, 16
34
9
6
Location Part
No. No.
01 43005144 Cabinet, Front 02 43T00005 Cabinet, Back 03 43T00004 Cabinet, Side 04 43T42305 Base 05 43T00011 Plate, Packed, Valve 06 43T19314 Guard, Fan 07 43T19005 Handle 08 43T62301 Cover, E-Parts 09 43020302 Fan, Propeller 10 43T21332 Motor, Fan, AC 220 – 240V, 50Hz 11 43T47001 Nut, Flange 12 43T63004 Clamp, Lead Wire 13 43T96001 Bushing 14 43T43309 Condenser Assembly 15 43T46317 Valve, Packed, 6.35Dia. 16 43T47020 Bonnet, 6.35Dia. 17 43T46318 Valve, Packed 12.7Dia. 18 43T47018 Bonnet, 12.7Dia.
Description
21
19: Capillary Tube, 1.0 Dia 20: Capillary Tube, 1.7 Dia
Location Part
No. No.
19 43T47308 Capillary Tube, 1.0Dia. 20 43T47014 Capillary Tube, 1.7Dia. 21 43T49011 Base, Spring, A 22 43T49012 Base, Spring, B 23 43T49019 Spring, Buffer 24 43T55316 MF Capacitor (45µF 370V) 25 43T55318 MF Capacitor (2µF 450V) 26 43T60324 Terminal Block, 6P 27 43T41311 Compressor, PA225X3F-4L 28 43T54005 Relay, Power, VC-20FA 29 43T46319 Valve, 4way 30 43T46310 Coil, V-4way AC 220 – 240V, VHV 31 43T69059 Sensor 32 43T69060 Sensor, TD 33 43T79305 Nipple, Drain 34 43T58301 T ransformer , TT-05 35 43T69336 PC Board Assembly
23
22
Description
71
Page 74
11-5. Outdoor Unit (RAS-24UA-ES-1)
FILE NO. SVM-03009
20
29
16
26
32
30
43
1
6
31
40
9
10
27
24
25
2
4
7
12, 14
21
23
22
11, 13
19
5
15
3
8
9
28 42
41
18
Location Part
No. No.
01 43T00024 Panel, Air Outlet 02 43T00025 Panel, Front 03 43T00026 Panel, Side 04 43T42002 Base Assembly 05 43T19012 Guard, Fin 06 43T19011 Guard, Fan 07 43T91001 Plate, Roof 08 43T42005 Plate, Valve, Pack ed 09 43T15001 Handle 10 43T43308 Condenser Assembly 11 43T46318 Valve, Packed 12.7Dia. 12 43T46317 Valve, Packed 6.35Dia. 13 43T47018 Bonnet, 12.7Dia. 14 43T47020 Bonnet, 6.35Dia. 15 43T47013 Capillary Tube, 2.0Dia. 16 43T60324 Terminal Block, 6P 18 43T41310 Compressor, PA290X3F-4MS 19 43T62014 Protector, Cord 20 43T62015 Protector, Cord
Description
Location Part
No. No.
21 43T49011 Base, Spring, A 22 43T49012 Base, Spring, B 23 43T49019 Spring, Buffer 24 43T21314 Motor, Fan, AC 220 – 240V 50Hz 25 43T20301 Fan, Propeller, 491 26 43T96001 Bushing 27 43T96004 Bushing, Cord 28 43T62013 Cover, E-Parts 29 43T52305 Switch, Magnet, A35, 220 – 240V
30 43T55316 MF Capacitor (45µF 370V) 31 43T55317 MF Capacitor (3.5µF 450V) 32 43T96003 Clip, Cable 40 43T47317 Nut, Flange 41 43T50002 Thermostat, Bimetal 42 43T63005 Holder, Thermostal, Bimetal 43 43T33002 Spark Killer
– 72 –
Description
50Hz
Page 75
11-6. Outdoor Unit (RAS-18UA-ES2)
24
25
28
26
14
FILE NO. SVM-03009
7
13
36
2
37
11
8
10
9
12
4
1
6
19: Capillary Tube, 1.7 Dia
15, 16
5
21
23
22
17, 18
38 39
27
Location Part
No. No.
01 43005144 Cabinet, Front 02 43005143 Cabinet, Side 04 43T42305 Base 05 43T00378 Plate, Packed, Valve 06 43T19314 Guard, Fan 07 43T19005 Handle 08 43T62007 Cover, E-Parts 09 43020302 Fan, Propeller 10 43T21319 Motor, Fan, AC 220 – 240V, 50Hz 11 43T47001 Nut, Flange 12 43T63004 Clamp, Lead Wire 13 43T96001 Bushing 14 43T43310 Condenser Assembly 15 43T46317 Valve, Packed 6.35Dia. 16 43T47020 Bonnet, 6.35Dia.
Description
Location Part
No. No.
73
Description
17 43T46318 Valve, Packed 12.7Dia. 18 43T47018 Bonnet, 12.7Dia 19 43T47014 Capillary Tube, 1.7Dia. 21 43T49011 Base, Spring, A 22 43T49012 Base, Spring, B 23 43T49019 Spring, Buffer 24 43T55316 MF Capacitor (45µF 370V) 25 43T55318 MF Capacitor (2µF 450V) 26 43T60324 Terminal Block, 6P 27 43T41311 Compressor, PA225X3F-4L 28 43T54005 Relay, Power, VC-20FA 36 43T43311 Sub Condenser 37 43T33002 Spark Killer 38 43T63005 Holder, Thermostat, Bimetal 39 43T50002 Thermostat, Bimetal
Page 76
FILE NO. SVM-03009
TOSHIBA CARRIER (THAILAND) CO.,LTD.
144/9 MOO 5, BANGKADI INDUSTRIAL PARK, TIVANON ROAD, TAMBOL BANGKADI,
AMPHUR MUANG, PATHUMTHANI 12000,THAILAND.
74
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