Toshiba RAS-10NKVX-T, RAS-13NKVX-T, RAS-10GKV-E2, RAS-10GAV-E2, RAS-10NKV-A2 SERVICE MANUAL

SERVICE MANUAL

AIR CONDITIONER

SPLIT WALL TYPE

RAS-10GKV-E2 / RAS-10GAV-E2 RAS-13GKV-E2 / RAS-13GAV-E2 RAS-16GKV-E2 / RAS-16GAV-E2

RAS-10NKV-A2 / RAS-10NAV-A2

FILE NO. SVM-06032

RAS-13NKV-A2 / RAS-13NAV-A2 RAS-16NKV-A2 / RAS-16NAV-A2 RAS-10NKVX-T / RAS-10NAVX-T RAS-13NKVX-T / RAS-13NAVX-T

June, 2006

CONTENTS

1. SPECIFICATIONS

1-1 Specifications 1-2 Operation Characteristic Curve 1-3 Capacity Variation Ratio According to Temperature

2. REFRIGERANT R410A

2-1 Safety During Installation/Servicing 2-2 Refrigerant Piping Installation 2-3 Tools 2-4. Recharging of Refrigerant 2-5. Brazing of Pipes

3. CONSTRUCTION VIEWS

3-1 Indoor Unit 3-2 Outdoor Unit

4. WIRING DIAGRAM

4-1 Indoor Unit (For 10, 13 Series) 4-2 Indoor Unit (For 16 Series)

4-3 Outdoor Unit (For 10 Series) 4-3 Outdoor Unit (For 13,16 Series)

FILE NO. SVM-06032

5. SPECIFICATION OF ELECTRICAL PARTS

5-1 Indoor Unit (For 13NKV) 5-2 Indoor Unit (For 16NKV) 5-3 Outdoor Unit (For 10NAV)

5-4 Outdoor Unit (For 13NAV) 5-5 Outdoor Unit (For 16NAV)

6. REFRIGERANT CYCLE DIAGRAM

6-1 Refrigerant Cycle Diagram 6-2 Operation Data

7. CONTROL BLOCK DIAGRAM

7-1 Indoor Unit 7-2 Outdoor Unit (Inverter Assembly)

8. OPERATION DESCRIPTION

8-1 Outlined of Air Conditioner Control 8-2 Description of Operation Circuit 8-3 Temporary Operation 8-4 Auto Restart Function 8-5 Filter Check Lamp 8-6 Remote Control and its Functions

9. INSTALLATION PROCEDURE

9-1 Safety Cautions 9-2 Indoor Unit 9-3 Outdoor Unit

− 1 −

9. INSTALLATION PROCEDURE

9-1 Safety Cautions 9-2 Indoor Unit 9-3 Outdoor Unit

10. HOW TO DIAGNOSE THE TROUBLE

10-1 First Confirmation 10-2 Primary Judgment 10-3 Judgment by Flashing LED of Indoor Unit 10-4 Self-Diagnosis by Remote Control (Check Code) 10-5 Judgment of Trouble by Every Symptom 10-6 Check Code 1C (Miswiring in indoor/outdoor units) and 1E 10-7 How to Diagnose Trouble in Outdoor Unit 10-8 How to Check Simply the Main Parts 10-9 How to Simply Judge Whether Outdoor Fan Motor is Good or Bad

11. HOW TO REPLACE THE MAIN PARTS

11-1 Indoor Unit 11-2 Microcomputer 11-3 Outdoor Unit

FILE NO. SVM-06032

12. EXPLODED VIEWS AND PARTS LIST

12-1 Indoor Unit (E-Parts Assy) 12-2 Indoor Unit (For RAS-10,13,16GKV-E2 / NKV-E2) 12-3 Indoor Unit (For RAS-10,13NKVX-T) 12-4 Outdoor Unit (For 10 Series) 12-5 Outdoor Unit (For 13 Series) 12-6 Outdoor Unit (For 16 Series)

12-7 Outdoor Unit (E-Parts Assy) (For 10 Series) 12-8 Outdoor Unit (E-Parts Assy) (For 13 Series) 12-9 Outdoor Unit (E-Parts Assy) (For 16 Series)

− 2 −

1. SPECIFICATIONS

1-1. Specifications

RAS-10GKV-E2 / RAS-10GAV-E2, RAS-10NKV-A2 / RAS-10NAV-A2

FILE NO. SVM-06032

Unit model

Cooling capacity Cooling capacity range Heating capacity Heating capacity range

Power supply

Electric characteristics

COP (Cooling / Heating) Operation noise

Indoor unit Unit model

Outdoor unit Unit model

Piping connection Type

Refrigerant Name of refrigerant

Wiring connection Power supply

Usable temperature range Indoor (Cooling / Heating) (°C)

Indoor

Outdoor

Indoor

Outdoor (Cooling / Heating)

Dimension Height

Net weight Fan motor output Air flow rate (Cooling / Heating)

Dimension Height

Net weight Compressor Motor output

Fan motor output Air flow rate (Cooling / Heating)

Indoor unit Liquid side

Outdoor unit Liquid side

Maximum length (Per unit) Maximum chargeless length Maximum height difference

Weight

Operation mode Running current Power consumption Power factor Operation mode Running current Power consumption Power factor

High (Cooling / Heating) Medium (Cooling / Heating) Low (Cooling / Heating)

Width Depth

Type Model

Gas side

Interconnection

Outdoor (Cooling / Heating) (°C)

(kW) (kW) (kW)

(kW)

(A) (W) (%)

(dB• A) (dB• A)

(mm) (mm) (mm)

(kg) (W)

(m3/h)

(mm) (mm) (mm)

(kg) (W)

(W)

(m3/h)

(m) (m) (m)

(kg)

RAS-10GKV-E2 / RAS-10GAV-E2

RAS-10NKV-A2 / RAS-10NAV-A2

2.5

0.9 − 3.0

3.2

0.9 − 4.0

220− 240V− 1Ph− 50Hz

Cooling Heating

0.15 0.15 30 30 87 87

Single rotary type with DC-inverter variable speed control

Cooling Heating

3.33 3.69

730 810

95 95

3.29/3.81 38/39 34/35 27/29 46/47

RAS-10GKV-E2, RAS-10NKV-A2

275 790 218

10 20

540/610

RAS-10GAV-E2, RAS-10NAV-A2

530 660

240

30

750

DA89X1F-23FZ

20

1320/1320

Flare connection

∅6.35 ∅9.52

10

8



R410A

0.64

3 Wires:includes earth (Outdoor)

4 Wires:includes earth



21 − 32 / Up to 27 °C

15 − 43 / − 10 − 24

• The specification may be subject to change without nitice for purpose of improvement.

– 3 –

RAS-10NKVX-T / RAS-10NAVX-T

Unit model

FILE NO. SVM-06032

RAS-10NKVX-T / RAS-10NAVX-T

Cooling capacity Cooling capacity range Heating capacity Heating capacity range

Power supply

Electric characteristics

COP (Cooling / Heating) Operation noise

Indoor unit Unit model

Outdoor unit Unit model

Piping connection Type

Refrigerant Name of refrigerant

Wiring connection Power supply

Usable temperature range Indoor (Cooling / Heating) (°C)

Indoor

Outdoor

Indoor

Outdoor (Cooling / Heating)

Dimension Height

Net weight Fan motor output Air flow rate (Cooling / Heating)

Dimension Height

Net weight Compressor Motor output

Fan motor output Air flow rate (Cooling / Heating)

Indoor unit Liquid side

Outdoor unit Liquid side

Maximum length (Per unit) Maximum chargeless length Maximum height difference

Weight

Operation mode Running current Power consumption Power factor Operation mode Running current Power consumption Power factor

High (Cooling / Heating) Medium (Cooling / Heating) Low (Cooling / Heating)

Width Depth

Type Model

Gas side

Interconnection

Outdoor (Cooling / Heating) (°C)

(kW) (kW) (kW)

(kW)

(A) (W) (%)

(dB• A) (dB• A)

(mm) (mm) (mm)

(kg) (W)

(m3/h)

(mm) (mm) (mm)

(kg) (W)

(W)

(m3/h)

(m) (m) (m)

(kg)

2.5

0.9 − 3.0

3.2

0.9 − 4.0

220− 1Ph− 50Hz

Cooling Heating

0.15 0.15 30 30 91 91

Single rotary type with DC-inverter variable speed control

Cooling Heating

3.64 4.02

760 840

95 95

3.29/3.81 38/39 34/35 27/29 46/47

RAS-10NKVX-T

275 790 218

10 20

540/610

RAS-10NAVX-T

530 660

240

30

750

DA89X1F-23FZ

20

1320/1320

Flare connection

∅6.35 ∅9.52

10

8



R410A

0.64

3 Wires:includes earth (Outdoor)

4 Wires:includes earth



21 − 32 / Up to 27 °C

15 − 43 / − 10 − 24

• The specification may be subject to change without nitice for purpose of improvement.

– 4 –

RAS-13GKV-E2 / RAS-13GAV-E2, RAS-13NKV-A2 / RAS-13NAV-A2

FILE NO. SVM-06032

Unit model

Cooling capacity Cooling capacity range Heating capacity Heating capacity range

Power supply

Electric characteristics

COP (Cooling / Heating) Operation noise Indoor

Indoor unit Unit model

Outdoor unit Unit model

Piping connection Type

Refrigerant Name of refrigerant

Wiring connection Power supply

Usable temperature range Indoor (Cooling / Heating) (°C)

Indoor

Outdoor

Outdoor (Cooling / Heating)

Dimension Height

Net weight Fan motor output Air flow rate (Cooling / Heating)

Dimension Height

Net weight Compressor Motor output

Fan motor output Air flow rate (Cooling / Heating)

Indoor unit Liquid side

Outdoor unit Liquid side

Maximum length (Per unit) Maximum chargeless length Maximum height difference

Weight

Operation mode Running current Power consumption Power factor Operation mode Running current Power consumption Power factor

High (Cooling / Heating) Medium (Cooling / Heating) Low (Cooling / Heating)

Width Depth

Type Model

Gas side

Interconnection

Outdoor (Cooling / Heating) (°C)

(kW) (kW) (kW)

(kW)

(A) (W) (%)

(dB• A) (dB• A)

(mm) (mm) (mm)

(kg) (W)

(m3/h)

(mm) (mm) (mm)

(kg) (W)

(W)

(m3/h)

(m) (m) (m)

(kg)

RAS-13GKV-E2 / RAS-13GAV-E2

RAS-13NKV-A2 / RAS-13NAV-A2

3.5

1.1− 4.0

4.2

1.1− 5.8

220− 240V− 1Ph− 50Hz

Cooling Heating

0.15 0.15 30 30 87 87

Cooling Heating

4.70 4.97

1040 1100

96 96

3.27/3.72 39/39 33/34 26/28 48/50

RAS-13GKV-E2, RAS-13NKV-A2

275 790 218

10 20

590/620

RAS-13GAV-E2, RAS-13NAV-A2

550 780 270

36

750

Single rotary type with DC-inverter variable speed control

DA89X1F-23FZ

43

2410/2410

Flare connection

∅6.35 ∅9.52

15

10



R410A

0.8

3 Wires:includes earth (Outdoor)

4 Wires:includes earth



21 − 32 / Up to 27 °C

15 − 43 / − 10 − 24

• The specification may be subject to change without notice for purpose of improvement.

– 5 –

RAS-13NKVX-T / RAS-13NAVX-T

Unit model

FILE NO. SVM-06032

RAS-13NKVX-T / RAS-13NAVX-T

Cooling capacity Cooling capacity range Heating capacity Heating capacity range

Power supply

Electric characteristics

COP (Cooling / Heating) Operation noise Indoor

Indoor unit Unit model

Outdoor unit Unit model

Piping connection Type

Refrigerant Name of refrigerant

Wiring connection Power supply

Usable temperature range Indoor (Cooling / Heating) (°C)

Indoor

Outdoor

Outdoor (Cooling / Heating)

Dimension Height

Net weight Fan motor output Air flow rate (Cooling / Heating)

Dimension Height

Net weight Compressor Motor output

Fan motor output Air flow rate (Cooling / Heating)

Indoor unit Liquid side

Outdoor unit Liquid side

Maximum length (Per unit) Maximum chargeless length Maximum height difference

Weight

Operation mode Running current Power consumption Power factor Operation mode Running current Power consumption Power factor

High (Cooling / Heating) Medium (Cooling / Heating) Low (Cooling / Heating)

Width Depth

Type Model

Gas side

Interconnection

Outdoor (Cooling / Heating) (°C)

(kW) (kW) (kW)

(kW)

(A) (W) (%)

(dB• A) (dB• A)

(mm) (mm) (mm)

(kg) (W)

(m3/h)

(mm) (mm) (mm)

(kg) (W)

(W)

(m3/h)

(m) (m) (m)

(kg)

3.5

1.1− 4.0

4.2

1.1− 5.8

220V− 1Ph− 50Hz

Cooling Heating

0.15 0.15 30 30 91 91

Cooling Heating

4.85 5.13

1040 1100

97 97

3.27/3.72 39/39 33/34 26/28 48/50

RAS-13NKVX-T

275 790 218

10 20

590/620

RAS-13NAVX-T

550 780 270

36

750

Single rotary type with DC-inverter variable speed control

DA89X1F-23FZ

43

2410/2410

Flare connection

∅6.35 ∅9.52

15

10



R410A

0.8

3 Wires:includes earth (Outdoor)

4 Wires:includes earth



21 − 32 / Up to 27 °C

15 − 43 / − 10 − 24

• The specification may be subject to change without notice for purpose of improvement.

– 6 –

RAS-16GKV-E2 / RAS-16GAV-E2, RAS-16NKV-A2 / RAS-16NAV-A2

FILE NO. SVM-06032

Unit model

Cooling capacity Cooling capacity range Heating capacity Heating capacity range

Power supply

Electric characteristics

COP (Cooling / Heating) Operation noise Indoor

Indoor unit Unit model

Outdoor unit Unit model

Piping connection Type

Refrigerant Name of refrigerant

Wiring connection Power supply

Usable temperature range Indoor (Cooling / Heating) (°C)

Indoor

Outdoor

Outdoor (Cooling / Heating)

Dimension Height

Net weight Fan motor output Air flow rate (Cooling / Heating)

Dimension Height

Net weight Compressor Motor output

Fan motor output Air flow rate (Cooling / Heating)

Indoor unit Liquid side

Outdoor unit Liquid side

Maximum length (Per unit) Maximum chargeless length Maximum height difference

Weight

Operation mode Running current Power consumption Power factor Operation mode Running current Power consumption Power factor

High (Cooling / Heating) Medium (Cooling / Heating) Low (Cooling / Heating)

Width Depth

Type Model

Gas side

Interconnection

Outdoor (Cooling / Heating) (°C)

(kW) (kW) (kW)

(kW)

(A) (W) (%)

(dB• A) (dB• A)

(mm) (mm) (mm)

(kg) (W)

(m3/h)

(mm) (mm) (mm)

(kg) (W)

(W)

(m3/h)

(m) (m) (m)

(kg)

RAS-16GKV-E2 / RAS-16GAV-E2

RAS-16NKV-A2 / RAS-16NAV-A2

4.62

1.2− 5.2

5.9

1.3− 7.4

220− 240V − Ph − 50Hz

Cooling Heating

0.2 0.2 30 30 65 65

Cooling Heating

7.20 7.60

1590 1700

96 97

2.85/3.41 45/44 40/40 34/34 51/53

RAS-16GKV-E2, RAS-16NKV-A2

275 790 218

10 30

760/780

RAS-16GAV-E2, RAS-16NAV-A2

550 780 270

39

1100

Twin rotary type with DC-inverter variable speed control

DA130A1F-24F

43

2410/2410

Flare connection

∅6.35 ∅12.7

15

10



R410A

0.95

3 Wires:includes earth (Outdoor)

4 Wires:includes earth



21 − 32 / Up to 27 °C

15 − 43 / − 10 − 24

• The specification may be subject to change without notice for purpose of improvement.

– 7 –

1-2.Operation Characteristic Curve

A

RAS-10GAV-E2, RAS-13GAV-E2 RAS-10NAV-A2, RAS-13NAV-A2

FILE NO. SVM-06032

6

5

RAS-10GAV-E2

4

RAS-10NAV-A2

RAS-13GAV-E2

RAS-13NAV-A2

3

Current (A)

2

1

Conditions Indoor : DB 27 Outdoor : DB 35

ir flow : High Pipe lenght : 5 m Voltage : 230V

o

C/WB 19oC

o

C

0

0 20406080100

6

5

4

3

Current (A)

RAS-10GAV-E2 RAS-10NAV-A2

2

1

0

020406080100

Compressor speed (rps)

RAS-10NAVX-T, RAS-13NAVX-T

RAS-13GAV-E2 RAS-13NAV-A2

Conditions Indoor : DB 20 Outdoor : DB 7

ir flow : High Pipe lenght : 5 m Voltage : 230V

Compressor speed (rps)

o

C

o

C/WB 6oC

6

5

4

RAS-10NAVX-T

RAS-13NAVX-T

3

Current (A)

2

1

Conditions Indoor : DB 27 Outdoor : DB 35

ir flow : High

Pipe lenght : 5 m

age : 220V

Volt

o

C/WB 19oC

o

C

0

0 20406080100

Compressor speed (rps)

6

RAS-13NAVX-T

5

4

3 Current (A)

RAS-10NAVX-T

2

Conditions Indoor : DB 20

1

Outdoor : DB 7

ir flow : High

Pipe lenght : 5 m

age : 220V

Volt

o

C

o

C/WB 6oC

0

020406080100

Compressor speed (rps)

– 8 –

RAS-16GAV-E2, RAS-16NAV-A2

A

FILE NO. SVM-06032

10

8

6

Current (A)

4

Conditions Indoor : DB 27

2

Outdoor : DB 35

ir flow : High Pipe lenght : 5 m Voltage : 230V

°C/WB 19°C

°C

0

0 20 40 60 80 100 120

Compressor speed (rps)

10

8

6

Current (A)

4

Conditions Indoor : DB 20

2

Outdoor : DB 7

ir flow : High Pipe lenght : 5 m Voltage : 230V

°C

°C/WB 6°C

0

0 20406080100120

Compressor speed (rps)

1-3.Capacity Variation Ratio According to Temperature

105 100

95 90 85 80 75 70

Capacity ratio (%)

65 60 55 50

32 34

Current Limited Start

• Conditions Indoor : DB27°C/WB19°C Indoor air flow : High Pipe length 5m

36 38 40 4233 35 37 39 41 43

Outdoor temp. (°C)

120 110 100

90 80 70 60 50

Capacity ratio (%)

40 30 20 10

0

−10−9−8−7−6−5−4−3−2−1012345678910

• Conditions

Indoor : DB 20°C Indoor air flow : High Pipe length : 5m

Outdoor temp. (°C)

Capacity ratio : 100% = Nominal Capacity

*

– 9 –

2. REFRIGERANT R410A

FILE NO. SVM-06032

This air conditioner adopts the new refrigerant HFC (R410A) which does not damage the ozone layer.

The working pressure of the new refrigerant R410A is

1.6 times higher than conventional refrigerant (R22). The refrigerating oil is also changed in accordance with change of refrigerant, so be careful that water, dust, and existing refrigerant or refrigerating oil are not entered in the refrigerant cycle of the air conditioner using the new refrigerant during installation work or servicing time.

The next section describes the precautions for air conditioner using the new refrigerant. Conforming to contents of the next section together with the general cautions included in this manual, perform the correct and safe work.

2-1.Safety During Installation/Servicing

As R410A’s pressure is about 1.6 times higher than that of R22, improper installation/servicing may cause a serious trouble. By using tools and materials exclusive for R410A, it is necessary to carry out installation/ servicing safely while taking the following precautions into consideration.

(1) Never use refrigerant other than R410A in an air

conditioner which is designed to operate with R410A. If other refrigerant than R410A is mixed, pressure in the refrigeration cycle becomes abnormally high, and it may cause personal injury, etc. by a rupture.

(2) Confirm the used refrigerant name, and use tools

and materials exclusive for the refrigerant R410A. The refrigerant name R410A is indicated on the visible place of the outdoor unit of the air conditioner using R410A as refrigerant. To prevent mischarging, the diameter of the service port differs from that of R22

(3) If a refrigeration gas leakage occurs during instal-

lation/servicing, be sure to ventilate fully. If the refrigerant gas comes into contact with fire, a poisonous gas may occur.

(4) When installing or removing an air conditioner,

do not allow air or moisture to remain in the refrigeration cycle. Otherwise, pressure in the refrigeration cycle may become abnormally high so that a rupture of personal injury may be caused.

(5) After completion of installation work, check to

make sure that there is no refrigeration gas leakage. If the refrigerant gas leaks into the room, coming into contact with fire in the fan-driven heater, space heater, etc., a poisonous gas may occur.

(6) When an air conditioning system charged with a

large volume of refrigerant is installed in a small room, it is necessary to exercise care so that, even when refrigerant leaks, its concentration does not exceed the marginal level. If the refrigerant gas leakage occurs and its concentration exceeds the marginal level, an oxygen starvation accident may result.

(7) Be sure to carry out installation or removal

according to the installation manual. Improper installation may cause refrigeration trouble, water leakage, electric shock, fire, etc.

(8) Unauthorized modifications to the air conditioner

may be dangerous. If a breakdown occurs please call a qualified air conditioner technician or electrician. Improper repair’s may result in water leakage, electric shock and fire, etc.

2-2.Refrigerant Piping Installation

2-2-1. Piping materials and joints used

For the refrigerant piping installation, copper pipes and joints are mainly used. Copper pipes and joints suitable for the refrigerant must be chosen and installed. Furthermore, it is necessary to use clean copper pipes and joints whose interior surfaces are less affected by contaminants.

(1) Copper Pipes

It is necessary to use seamless copper pipes which are made of either copper or copper alloy and it is desirable that the amount of residual oil is less than 40 mg/10 m. Do not use copper pipes having a collapsed, deformed or discolored portion (especially on the interior surface). Otherwise, the expansion valve or capillary tube may become blocked with contaminants. As an air conditioner using R410A incurs pressure higher than when using R22, it is necessary to choose adequate materials. Thicknesses of copper pipes used with R410A are as shown in Table 2-2-1. Never use copper pipes thinner than 0.8 mm even when it is available on the market.

– 10 –

FILE NO. SVM-06032

Table 2-2-1 Thicknesses of annealed copper pipes

Thickness (mm)

Nominal diameter Outer diameter (mm) R410A R22

1/4 6.35 0.80 0.80 3/8 9.52 0.80 0.80 1/2 12.70 0.80 0.80 5/8 15.88 1.00 1.00

(2) Joints

For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants.

a) Flare Joints

Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds 20 mm. In such a case, socket joints can be used. Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 2-2-3 to 2-2-6 below.

Table 2-2-2 Minimum thicknesses of socket joints

Nominal diameter

Reference outer diameter of Minimum joint thickness

1/4 6.35 0.50 3/8 9.52 0.60 1/2 12.70 0.70 5/8 15.88 0.80

b) Socket Joints

Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose diameter is larger than 20 mm. Thicknesses of socket joints are as shown in Table 2-2-2.

copper pipe jointed (mm) (mm)

2-2-2. Processing of piping materials

When performing the refrigerant piping installation, care should be taken to ensure that water or dust does not enter the pipe interior, that no other oil other than lubricating oils used in the installed air conditioner is used, and that refrigerant does not leak. When using lubricating oils in the piping processing, use such lubricating oils whose water content has been removed. When stored, be sure to seal the container with an airtight cap or any other cover.

(1) Flare Processing Procedures and Precautions

a) Cutting the Pipe

By means of a pipe cutter, slowly cut the pipe so that it is not deformed.

b) Removing Burrs and Chips

If the flared section has chips or burrs, refrigerant leakage may occur. Carefully remove all burrs and clean the cut surface before installation.

c) Insertion of Flare Nut

– 11 –

d) Flare Processing

Make certain that a clamp bar and copper pipe have been cleaned. By means of the clamp bar, perform the flare processing correctly. Use either a flare tool for R410A or conventional flare tool. Flare processing dimensions differ according to the type of flare tool. When using a conventional flare tool, be sure to secure “dimension A” by using a gauge for size adjustment.

∅D

A

Fig. 2-2-1 Flare processing dimensions

FILE NO. SVM-06032

Table 2-2-3 Dimensions related to flare processing for R410A

Nominal

diameter

1/4 6.35 0.8 0 to 0.5 1.0 to 1.5 1.5 to 2.0 3/8 9.52 0.8 0 to 0.5 1.0 to 1.5 1.5 to 2.0 1/2 12.70 0.8 0 to 0.5 1.0 to 1.5 2.0 to 2.5 5/8 15.88 1.0 0 to 0.5 1.0 to 1.5 2.0 to 2.5

Nominal

diameter

1/4 6.35 0.8 0 to 0.5 0.5 to 1.0 1.0 to 1.5 3/8 9.52 0.8 0 to 0.5 0.5 to 1.0 1.0 to 1.5 1/2 12.70 0.8 0 to 0.5 0.5 to 1.0 1.0 to 2.0

Outer

diameter

(mm)

Table 2-2-4 Dimensions related to flare processing for R22

Outer

diameter

(mm)

Thickness

(mm)

Thickness

(mm)

Flare tool for R410A

clutch type

Flare tool for R410A

clutch type

A (mm)

Conventional flare tool

Clutch type Wing nut type

A (mm)

Conventional flare tool

Clutch type Wing nut type

5/8 15.88 1.0 0 to 0.5 0.5 to 1.0 1.0 to 2.0

Table 2-2-5 Flare and flare nut dimensions for R410A

Nominal

diameter

1/4 6.35 0.8 9.1 9.2 6.5 13 17 3/8 9.52 0.8 13.2 13.5 9.7 20 22 1/2 12.70 0.8 16.6 16.0 12.9 23 26 5/8 15.88 1.0 19.7 19.0 16.0 25 29

Nominal

diameter

1/4 6.35 0.8 9.0 9.2 6.5 13 17

Outer

diameter

(mm)

Outer

diameter

(mm)

Thickness

(mm)

Table 2-2-6 Flare and flare nut dimensions for R22

Thickness

(mm)

ABCD

Dimension (mm)

Flare nut

width

(mm)

Flare nut

width

(mm)

3/8 9.52 0.8 13.0 13.5 9.7 20 22 1/2 12.70 0.8 16.2 16.0 12.9 20 24 5/8 15.88 1.0 19.7 19.0 16.0 23 27 3/4 19.05 1.0 23.3 24.0 19.2 34 36

– 12 –

FILE NO. SVM-06032

Fig. 2-2-2 Relations between flare nut and flare seal surface

(2) Flare Connecting Procedures and Precautions

a) Make sure that the flare and union portions do

not have any scar or dust, etc.

b) Correctly align the processed flare surface with

the union axis.

c) Tighten the flare with designated torque by

means of a torque wrench. The tightening torque for R410A is the same as that for conventional R22. Incidentally, when the torque is weak, the gas leakage may occur.

Table 2-2-7 Tightening torque of flare for R410A [Reference values]

Nominal Outer diameter Tightening torque

diameter (mm) N·m (kgf·m)

1/4 6.35 14 to 18 (140 to 180) 16 (160), 18 (180) 3/8 9.52 33 to 42 (330 to 420) 42 (420) 1/2 12.70 50 to 62 (500 to 620) 55 (550) 5/8 15.88 63 to 77 (630 to 770) 65 (650)

When it is strong, the flare nut may crack and may be made non-removable. When choosing the tightening torque, comply with values designated by manuf acturers. Table 2-2-7 shows reference values.

Note:

When applying oil to the flare surface, be sure to use oil designated by the manufacturer. If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.

Tightening torque of torque

wrenches available on the market

N·m (kgf·m)

– 13 –

FILE NO. SVM-06032

2-3. T ools

2-3-1. Required tools

The service port diameter of packed valve of the outdoor unit in the air conditioner using R410A is changed to prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing dimensions and opposite side dimension of flare nut (For ∅12.70 copper pipe) of the refrigerant piping are lengthened.

The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.

(1) Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22)) (2) Tools exclusive for R410A, but can be also used for conventional refrigerant (R22) (3) Tools commonly used for R410A and for conventional refrigerant (R22) The table below shows the tools exclusive for R410A and their interchangeability.

Tools exclusive for R410A (The following tools for R410A are required.)

Tools whose specifications are changed for R410A and their interchangeability

R410A air conditioner Conventional air

installation conditioner installation

No. Used tool Usage Existence of Whether Whether new equipment

new equipment conventional can be used with for R410A equipment can conventional refrigerant

be used

1 Flare tool Pipe flaring Yes *(Note 1) 2 Copper pipe gauge Flaring by

for adjusting projection conventional flare Yes *(Note 1) *(Note 1) margin tool

3 Torque wrench Connection of

(For ∅12.70) flare nut

4 Gauge manifold 5 Charge hose

6 Vacuum pump adapter Vacuum evacuating Yes

Electronic balance for

7

refrigerant charging

8 Refrigerant cylinder Refrigerant charge Yes 9 Leakage detector Gas leakage check Yes ! Charging cylinder Refrigerant charge (Note 2)

Evacuating, refrigerant charge, Yes run check, etc.

Refrigerant charge Yes

Yes

(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection

margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.

(Note 2) Charging cylinder for R410A is being currently developed.

General tools (Conventional tools can be used.)

In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary as the general tools. (1) Vacuum pump (4) Reamer (9) Hole core drill (∅65)

Use vacuum pump by (5) Pipe bender (10) Hexagon wrench

attaching vacuum pump adapter. (6) Level vial (Opposite side 5 mm) (2) Torque wrench (For ∅6.35) (7) Screwdriver (+, –) (11) Tape measure (3) Pipe cutter (8) Spanner of Monkey wrench (12) Metal saw

Also prepare the following equipments for other installation method and run check. (1) Clamp meter (3) Insulation resistance tester (2) Thermometer (4) Electroscope

– 14 –

FILE NO. SVM-06032

2-4. Recharging of Refrigerant

When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the following steps.

Recover the refrigerant, and check no refrigerant remains in the equipment.

When the compound gauge’s pointer has indicated -0.1 Mpa (-76 cmHg), place the handle Low

Connect the charge hose to packed valve service port at the outdoor unit’s gas side.

in the fully closed position, and turn off the vacuum pump’s power switch.

Connect the charge hose to the vacuum pump adapter.

Open fully both packed valves at liquid and gas sides.

Keep the status as it is for 1 to 2 minutes, and ensure that the compound gauge’s pointer does not return.

Set the refrigerant cylinder to the electronic balance, connect the connecting hose to the cylinder and the connecting port of the electronic balance, and charge liquid refrigerant.

Place the handle of the gauge manifold Low in

(For refrigerant charging, see the figure below.)

the fully opened position, and turn on the vacuum pump’s power switch. Then, evacuating the refrigerant in the cycle.

1 Never charge refrigerant exceeding the specified amount. 2 If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode. 3 Do not carry out additional charging.

When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the specified amount is charged, and working pressure in the refrigeration cycle becomes abnormally high pressure, and may cause a rupture or personal injury.

(INDOOR unit)

Refrigerant cylinder

(With siphon pipe)

Check valve

Open/Close valve

for charging

Electronic balance for refrigerant charging

Fig. 2-4-1 Configuration of refrigerant charging

(Liquid side)

(Gas side)

– 15 –

(OUTDOOR unit)

Opened

Closed

Service port

FILE NO. SVM-06032

1 Be sure to make setting so that liquid can be charged. 2 When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.

It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant. Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the cylinder upside down if cylinder is not equipped with siphon.

[Cylinder with siphon] [Cylinder without siphon]

Gauge manifold

OUTDOOR unit

Refrigerant

cylinder

Electronic

balance

R410A refrigerant is HFC mixed refrigerant. Therefore, if it is charged with gas, the composition of the charged refrigerant changes and the characteristics of the equipment varies.

Gauge manifold

OUTDOOR unit

Refrigerant

cylinder

Electronic

balance

Siphon

Fig. 2-4-2

2-5. Brazing of Pipes

2-5-1. Materials for brazing (1) Silver brazing filler

Silver brazing filler is an alloy mainly composed of silver and copper. It is used to join iron, copper or copper alloy, and is relatively expensive though it excels in solderability.

(2) Phosphor bronze brazing filler

Phosphor bronze brazing filler is generally used to join copper or copper alloy.

(3) Low temperature brazing filler

Low temperature brazing filler is generally called solder, and is an alloy of tin and lead. Since it is weak in adhesive strength, do not use it for refrigerant pipes.

1 Phosphor bronze brazing filler tends to react

with sulfur and produce a fragile compound water solution, which may cause a gas leakage . Therefore, use any other type of brazing filler at a hot spring resort, etc., and coat the surface with a paint.

2 When performing brazing again at time of

servicing, use the same type of brazing filler.

2-5-2. Flux (1) Reason why flux is necessary

• By removing the oxide film and any foreign matter on the metal surface, it assists the flow of brazing filler.

• In the brazing process, it prevents the metal surface from being oxidized.

• By reducing the brazing filler’s surface tension, the brazing filler adheres better to the treated metal.

– 16 –

FILE NO. SVM-06032

(2) Characteristics required for flux

• Activated temperature of flux coincides with the brazing temperature.

• Due to a wide effective temperature range, flux is hard to carbonize.

• It is easy to remove slag after brazing.

• The corrosive action to the treated metal and

brazing filler is minimum.

• It excels in coating performance and is harmless to the human body.

As the flux works in a complicated manner as described above, it is necessary to select an adequate type of flux according to the type and shape of treated metal, type of brazing filler and brazing method, etc.

(3) Types of flux

• Noncorrosive flux

Generally, it is a compound of borax and boric acid. It is effective in case where the brazing temperature is higher than 800°C.

• Activated flux

Most of fluxes generally used for silver brazing are this type. It features an increased oxide film removing capability due to the addition of compounds such as potassium fluoride, potassium chloride and sodium fluoride to the borax-boric acid compound.

2-5-3. Brazing

As brazing work requires sophisticated techniques, experiences based upon a theoretical knowledge, it must be performed by a person qualified. In order to prevent the oxide film from occurring in the pipe interior during brazing, it is effective to proceed with brazing while letting dry Nitrogen gas (N2) flow.

Never use gas other than Nitrogen gas.

(1) Brazing method to prevent oxidation

1 Attach a reducing valve and a flow-meter to the

Nitrogen gas cylinder.

2 Use a copper pipe to direct the piping material,

and attach a flow-meter to the cylinder.

3 Apply a seal into the clearance between the

piping material and inserted copper pipe for Nitrogen in order to prevent backflow of the Nitrogen gas.

4 When the Nitrogen gas is flowing, be sure to

keep the piping end open.

5 Adjust the flow rate of Nitrogen gas so that it is

lower than 0.05 m3/Hr or 0.02 Mpa (0.2 kgf/ cm2) by means of the reducing valve.

6 After performing the steps above, keep the

Nitrogen gas flowing until the pipe cools down to a certain extent (temperature at which pipes are touchable with hands).

7 Remove the flux completely after brazing.

(4) Piping materials for brazing and used brazing

filler/flux

Piping Used brazing Used

material filler flux

Copper - Copper Phosphor copper Do not use

Copper - Iron Silver Paste flux

Iron - Iron Silver Vapor flux

1 Do not enter flux into the refrigeration cycle. 2 When chlorine contained in the flux remains

within the pipe, the lubricating oil deteriorates. Therefore, use a flux which does not contain chlorine.

3 When adding water to the flux, use water which

does not contain chlorine (e.g. distilled water or ion-exchange water).

4 Remove the flux after brazing.

M

Flow meter

Stop valve

Nitrogen gas

cylinder

From Nitrogen cylinder

Pipe

Rubber plug

Nitrogen gas

Fig. 2-5-1 Prevention of oxidation during brazing

– 17 –

3-1. Indoor Unit

Front panel

FILE NO. SVM-06032

3. CONSTRUCTION VIEWS

60

6

Knock out system

Air inlet

Air filter

Heat exchanger

790

275

Air outlet

64

120 80

590

Hanger

218

60

6

48

Knock out system

48

53

Drain hose (0.54m)

Hanger

45

Minimum distance to ceiling

275

170 or more

320

620

235 235

215 215

Minimum distance to ceiling

65 or more

Hanger

– 18 –

Connecting pipe (0.43m)

(Flare ∅6.35) Connecting pipe (0.33m) (For 10,13 series ; Flare ∅9.52

For 16 series ; Flare ∅12.7)

Hanger

For stud bolt (∅6)

Hanger

150150 160160

Installation plate outline

Center line

For stud bolt (∅8~∅10)

26

Minimum distance to ceiling

170 or more

32

9090

4519040

160

57 18

Wireless remote control

3-2. Outdoor Unit

RAS-10GAV-E2, RAS-10NAV-A2, RAS-10NAVX-T

A

A Detail Drawing (Back Leg)

∅6 Hole

273.5

265

50 36

660

R 15

R 5.5

59.5

273.5

Fan guard

∅25Drain outlet

97

2-∅11x14 hole (for ∅8-∅10 anchor bolt)

B

FILE NO. SVM-06032

B Detail Drawing (Front Leg)

265

273.5

∅6 Hole

∅11x14 Hole

36 50

R 15

660

Cover PV

242

530

∅420

500 97.5 660

Z View

56

(11)

126

48

Z

(12.5)273.5 (pitch)

297

Liquid side

(Flare ∅6.35) Gas side (Flare ∅9.52)

54

Service port

Installation dimension

45 or more

273.5

100 or more

Air outlet

500

Air inlet

100 or more

– 19 –

600 or more

4x∅11x14 Long holes (for ∅8-∅10 anchor bolt)

3-3. Outdoor Unit

RAS-13GAV-E2, RAS-13NAV-A2, RAS-13NAVX-T RAS-16GAV-E2, RAS-16NAV-A2

A

FILE NO. SVM-06032

A Detail drawing (Back Leg)

∅6 Hole

310

600 52 36

302

270

R15

R5.5

32.5

310

302

∅30 Drain outlet

∅436

550

265

FAN GUARD

115 125

2-∅11 x 14 Hole (For ∅8-∅10 anchor bolt)

600 780

90

102

∅6 Hole

∅11 x 14 Hole

B

62

B Detail drawing (Front Leg)

310

302

36 52

R15

310 330

COVER PV

Z

Electrical part cover

100 or more

310

100 or more

Z View

Installation dimension

600

Air inlet

Air outlet

600 or more

4 x ∅11 x 14 Long holes (For ∅8 − ∅10 anchorbolt)

600 or more

120

75

Liquid side (Flare ∅6.35) Gas side (Flare ∅9.52 : For

13k Series) (Flare ∅12.7 : For 16k Series)

54

Service port

– 20 –

4. WIRING DIAGRAM

4-1. Indoor Unit (For 10,13 Series)

COLOR INDICATION

:

BROWN

BRW

:

RED

:

WHITE

WHI

:

YELLOW

YEL

:

BLUE

BLU

:

BLACK

BLK

:

GRAY

GRY

:

PINK

PNK

:

ORANGE

ORN

:

GREEN & YELLOW

GRN&YEL

:

GREEN

GRN

BLK BLK

HEAT EXCHANGER

SENSOR

(TC)

BLK

THERMO SENSOR

(TA)

CN25 (WH I)

BLU

1

BLU

2

BLU

3

BLU

4

BLU

5

BLU

6

BLU

7

BLU

8

BLU

9

RECEIVING AND

INFRARED RAYS

MCC-861

BLU

10

INDICATING PARTS

WHI

11

1

CN01 (BLU)

1

2

CN03 (WHI)

1

2

CN13 (WHI)

1

2

3

4

5

6

7

8

9

10

11

4

10

11

TERMINAL

1

2

1

2

1

2

3

4

5

6

7

8

9

BLOCK

2

FUSE

F01

T3.15A

250VAC

MAIN P.C. BOARD

WP-004

３

２

1

BLK WHI RED

CN24

CN23

3

CN08

1

2

HA

JEM-A

CN21

3

R04

4

LINE

FILTER

Fan Motor

Drive ci rcuit

CN11 CN10

1

2

3

2

3

1

YEL

GRY

BRW

1

2

4

3

4

1

3

2

150°C

INDOOR

UNIT

Power

supply circ uit

+12 VDC

+5 VDC

5

WHI

6

5

6

FILE NO. SVM-06032

OUTDOOR

UNIT

5

CN07

(WH I)

WHI

1

2

3

4

5

3

1

3

BLK

RED

AC FAN MOTOR

1

YEL

2

YEL

3

YEL

4

YEL

5

LOUVER MOTOR

6

1

2

3

4

5

Simple Check for Failure Diagnosis

Chec k I tem

Check to see if the OPERATION indicator goes on

OPERAT ION

1

INDICATOR

TERMINAL

2

3

4

5

6

(AC 220~24 0V)

and off when t he main switc h or brea ker is turned on. (Check the prima ry and secondary voltage of the transformer.)

Check the power suppl y voltage between and . (Refer to the name plate.) (Check the prima ry and secondary voltage of the transformer.)

BLOCK

Check the fluctuating voltage between and . (15~60VDC)

Check to see if the fuse blows out.

FUSE

(Check the R04 of the vari stor.)

3.15A

Check the voltage at the No.4 pin on CN13 connector of the infr ared receiver.

DC5V

(Check the transfor mer an d the power supply ci rcuit of the rated voltage.)

Check the voltage at the white lead of the louver motor.

DC12V

(Check the transfor mer an d the power supply ci rcuit of the rated voltage.)

Check the voltage at the No.1 pin on CN10 connecto r and CN24. (Check the F01)

Refer to the service data for the detailed failure diagnosis.

Diagnosis Result

1

2

3

– 21 –

4-2. Indoor Unit (For 16 Series)

COLOR INDICATION

:

BROWN

BRW

:

RED

:

WHITE

WHI

:

YELL OW

YEL

:

BLUE

BLU

:

BLACK

BLK

:

GRAY

GRY

:

PINK

PNK

:

ORANGE

ORN

:

GREEN & YE LLOW

GRN&YEL

:

GREEN

GRN

BLK BLK

HEAT EXCHANGER

SENSOR

(TC)

THERMO SENSOR

(TA)

RECEIVING AND

INFRARED RAYS

INDICATING PARTS

MCC-861

CN25

(WHI)

1

2

3

4

5

6

7

8

9

10

11

BLK

BLU

1

BLU

2

BLU

3

BLU

4

BLU

5

BLU

6

BLU

7

BLU

8

BLU

9

BLU

10

WHI

11

1

CN01 (BLU)

1

2

CN03 (WHI)

1

2

CN13

(WHI)

1

2

3

4

5

6

7

8

9

10

11

4

1

2

1

2

1

2

3

4

5

6

7

8

9

10

11

TERMINAL

BLOCK

T3.15A

MAIN P.C. BOARD

MCC-867or MCC-5014

FUSE

F01

250VAC

2

BLK

CN24

1

WHI

CN23

3

2

1

3

RED

R04

CN08

3

2

HA

JEM-A

CN21

FILTER

4

LINE

R05

DB01

~

-+ ~

C03

DC5V DC12V

+

INDOOR

UNIT

FILE NO. SVM-06032

OUTDOOR

UNIT

CN10

6

(WHI)

1

3

4

5

6

CN07 (WHI)

1

2

CIRCUIT

3

4

POWER SUPPLY

5

FAN MOTOR

RED

1

BLK

3

4

5

6

WHI YEL BLU

DC MOTOR

5

WHI

1

2

3

4

5

1

YEL

2

YEL

3

YEL

4

YEL

5

LOUVER MOTOR

Simple Check for Failure Diagnosis

Check Item

OPERATION

1

INDICATOR

TERMINAL

2

BLOCK

3

4

5

6

(DC310 340V)

DC12V

DC325V

~

Check to see if the OPERATION indicator goes on and off when the main switch or breaker is turned on. (Check the primary and secondary voltage of the transformer.)

Check the power supply voltage between 1 and (Refer to the name plate.) (Check the primary and secondary voltage of the transformer.) Check the fluctuating voltage between and . (15

60VDC)

~

Check to see if the fuse blows out.

FUSE

(Check the R04 of the varistor.)

3.15A

Check the voltage at the No.4 pin on CN13 connector of the infrared receiver.

DC5V

(Check the transformer and the power supply circuit of the rated voltage.)

Check the voltage at the white lead of the louver motor. (Check the transformer and the power supply circuit of the rated voltage.)

Check the voltage at the No.1 pin on CN10 connector. (Check the DB01, R05 and C03.)

Refer to the service data for the detailed failure diagnosis.

Diagnosis Result

2

.

3

– 22 –

FILE NO. SVM-06032

RAS-10GAV-E2, RAS-10NAV-A2,

RAS-10NAVX-T

4-3. Outdoor Unit

– 23 –

FILE NO. SVM-06032

RRAS-13GAV-E2, RAS-13NAV-A2, RAS-13NAVX-T

RAS-16GAV-E2, RAS-16NAV-A2

4-4. Outdoor Unit

– 24 –

FILE NO. SVM-06032

5. SPECIFICATION OF ELECTRICAL PARTS

5-1. Indoor Unit (For 13NKV)

No. Parts name Type Specifications

1 Fan motor (for indoor) SKF-220-20-4A-1 AC Motor with 150°C thermo fuse 2 Thermo. sensor (TA-sensor) ——— 10 kΩ at 25°C 3 AC-AC transformer (T01) TT-10 187 - 276V, 6VA 4 Microcomputer 5 Heat exchanger sensor

(TC-sensor) 6 Line filter (L01) SS11V-06270 27 µH, AC 0.64A 7 Diode (DB01) KBP06M 1.5A, 420V 8 Capacitor (C50) 9 Fuse (F01) BET 3.15A, 250VAC T3.15A, 250 V

10 Regulator IC (IC08) NJM7812 12VDC, 1.5A max 11 Regulator IC (IC11) NJM7805 5VDC, 1.5A max 12 Varistor (R21, R109) TND15G561K 560V

µPD780024AGK

——— 10 kΩ at 25°C

ELXV350ELL222ML35S 220µ F, 35V

13 Louver motor DC 12V

24BYJ48

5-2. Incoor Unit (For 16NKV)

No. Parts name Type Specifications

1 Fan motor (for indoor) ICF-340-30-2 DC 340 V, 30 W 2 Thermo. sensor (TA-sensor) ——— 10 kΩ at 25°C 3 DC-DC transformer (T01) SWT-70 DC 390 V, Secondary DC 15 V, 12 V, 7 V 4 Microcomputer µPD780024AGK 5 Heat exchanger sensor

(TC-sensor) 6 Line filter (L01) SS11V-06270 27mH, AC 0.6A 7 Diode (DB01) D3SBA60 4A, 600 V 8 Capacitor (C03) KMH450VSSN120M25C 120µF, 450 V 9 Fuse (F01) FCU250V, 3.15A T3.15A, 250 V

10 Power supply IC (IC01) STR-L472 11 Regulator IC (IC01) NJM78M15FA 15DC, 1.5A max

12 Varistor (R21, R109) TND15G561K 560 V

——— 10 kΩ at 25°C

13 Resistor (R01) RF-5TK4R7 4.7Ω , 5 W 14 Louver motor 24BYJ48 DC 12V

– 25 –

FILE NO. SVM-06032

5-3. Outdoor Unit (RAS-10GAV-E2, RAS-10NAV-A2, RAS-10NAVX-T)

No. Parts name Model name Rating

1 SC coil L01 ADR2516-0R6TB 0.6mH, 15A

(Noise filter) L03 ADR2510-020T4B 10A, 2mH

3 Reactor CH-51-Z-T L=19mH, 10A

4 Outside fan motor 5

Fan control relay

Outside air temp.

6

sensor (TO sensor) Heat exchanger temp.

7

sensor (TE sensor) Dischenge temp.

8

sensor (TD sensor)

SWT-72

HF-240-20B-2R

G5NB-1A Coil DC12V Contact AC250V-1.5A

(Inverter attached) 10kΩ (25°C)

(Inverter attached) 62kΩ (20°C)

20W

Primary side DC280V, Secondary2 DC-DC transformer

side 7.0 V x 1, 12 V x 1, 17V x 2

9

Terminal block (6P)

Fuse

10

11

Electrolytic capacitor LLQ2G761KHUBTF 760µF, DC 400 V x 3 pieces

12

IGBT GT20J321 20A, 600

13

Compressor DA89X1C-23FZ 3-phases 4-poles 750W Compressor thermo. PW-2AL OFF: 125 ± 4°C, ON: 90 ± 5°C

14 15

Rectifier

16 4-way valve coil − 17 Running capacitor DS451155NPQB

(for fan motor)

For protection of switching power source 3.15A, AC250V

For protection of inverter input overcurrent 25A, AC250V

JX0-6B

D25XB60-4001 20A, 600V

AC 450V~, 1.5µF

20A, AC250V

AC220-240V

– 26 –

FILE NO. SVM-06032

5-4. Outdoor Unit (RAS-13GAV-E2, RAS-13NAV-A2, RAS-13NAVX-T)

No. Parts name Model name Rating

1 SC coil L01 ADR2516-0R6TB 15A, 0.6mH

(Noise filter) L03 ADR2510-020T4B 20A, 0.15mH

3 Reactor CH-57-Z-T L=10mH, 16A x 2

4 Outside fan motor 5

Fan control relay

(Inverter atached) 10 kΩ (25°C)

(TS sensor)

6

Discharge temp. sensor (TD sensor)

SWT-72

ICF-140-43-4R

(Inverter attached) 62kΩ (20°C)

DC140V, 43W

Primary side DC280V, Secondary2 DC-DC transformer

side 7.0 V x 1, 12 V x 1, 17V x 2

Outside air temp. sensor

7

(TO sensor)

8

Heat exchanger temp.

sensor (TE sensor)

Terminal block (6P)

9

Fuse

10

11

Electrolytic capacitor LLQ2G761KHUBTF 760µ F, DC 400V x 3 pieces

12

IGBT GT20J321 20A, 600V Compressor DA89X1C-23FZ 3-phases 4-poles 750W

13 14

Rectifier

15 Compressor thermo PW -2AL

4-Way Valve coil

16

JXO-6B 30A, 600VAC

For protection of switching power source

For protection of inverter input overcurrent

(Inverter attached) 10kΩ (25°C)

3.15A, AC250V 25A, AC250V

D25XB60-4001 20A, 600V

OFF : 125±4°C, on : 90±5°C

VHV-01AJ503C1

AC220-240V~

– 27 –

FILE NO. SVM-06032

5-5. Outdoor Unit (RAS-16GAV-E2, RAS-16NAV-A2)

No. Parts name Model name Rating

1 SC coil L01 ADR2516-0R6TB 15A, 0.6m H

(Noise filter) L03 ADR2520-R15TB 20A, 0.15mH

2 DC-DC transformer SWT-72

3 Reactor CH-57-Z-T L=10mH, 16A x 2 4 Outside fan motor ICF-140-43-4R DC140 V, 43 W

5 Suction temp. sensor

(TS sensor) Discharge temp. sensor

6

(TD sensor) Outside air temp. sensor

7

(TO sensor) Heat exchanger temp.

8

sensor (TE sensor)

9 Terminal block (6P)

10 Fuse

For protection of switching power source 3.15A, AC 250 V

For protection of inverter input overcurrent 25A, AC 250 V

(Inverter attached) 10 kΩ (25°C)

(Inverter attached) 62 kΩ (20°C)

(Inverter attached) 10 kΩ (25°C)

JXO-6B

Primary side DC280V, Secondary side 7.0 V x 1, 12 V x 1, 17V x 2

30A, 600 VAC

11 Electrolytic capacitor LLQ2G761KHUBTF 760µF, DC 400 V x 3 pieces 12 IGBT GT20J321 20A, 600V

13 Compressor DA130A1F-24F 3-phases 4-poles 1100 14 Rectifier D25XB60-4001 20A, 600V

15 Compressor thermo PW-2AL OFF : 125±4 °C, ON : 90±5°C 16 4-Way valve coil VHV-01AJ503C1 AC 220 − 240V

W

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6. REFRIGERANT CYCLE DIAGRAM

6-1. Refrigerant Cycle Diagram

RAS-10GKV-E2 / RAS-10GAV-E2 RAS-10NKV-A2 / RAS-10NAV-A2 RAS-10NKVX-T / RAS-10NAVX-T

P

Pressure measurement Gauge attaching port Vacuum pump connecting port

Deoxidized copper pipe

Outer dia. : 9.52mm Thickness : 0.80mm

INDOOR UNIT

Indoor heat

exchanger

Cross flow fan

Deoxidized copper pipe

Outer dia. : 6.35mm Thickness : 0.80mm

Sectional shape of heat insulator

T1

Temp. measurement

FILE NO. SVM-06032

Max. :10m

Allowable height

difference : 8m

Allowable pipe length

4-way valve

Muffler

TD

Compressor

DA89X1F-23FZ

TS

Outdoor heat

exchanger

TO

Split capillary

1.0x600

Temp. measurement

T2

Propeller fan

OUTDOOR UNIT

1.0x600

TE

Refrigerant amount : 0.64kg

NOTE: Gas leak check position

Refrigerant flow (Cooling) Refrigerant flow (Heating)

Note :

• The maximum length of the pipe for this air conditioner is 10 m. The additional charging of refrigerant is unnecessary because this air conditioner is designed with charge-less specification.

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