• This manual describes about the model which is installed with the passive filter to the fan driving
circuit as the measure against the Europe Harmonic Regulation EN61000-3-12.
The indoor units are same as those of the existing models and they are not especially changed.
For the standard servicing method, refer to the FILE NO. A03-009, A04-008 and A05-004-1.
This model is added with the passive filter to the fan driving circuit of the existing model and then Type name is
changed. (“-E” is added to the end of the Type name.)
1. Newly changed contents
Addition of passive filter against the harmonic
Existing model
SMMSSHRM
MCC-1439-05
None
Power supply P.C.
1
board for fan IPDU
2
Passive filter
Item
2. Contents change of running
1) Reduction in refrigerant amount
Applied models: MMY-MAP0801HT8 (-E), MAP1001HT8 (-E), MAP1201HT8 (-E)
(Only for SMMS heat pump models)Unit: kg
(Otherwise water enters into the box resulting in malfunction.)
accessories sold separately and service wires, respectively.
* Be sure to fix the electric parts cover surely with two screws.
1. The two-dot chain line indicates wiring at the local site, and the dashed line indicates
2. , , and indicate the ter minal board and the numerals indicate the terminal numbers.
3. indicates P.C. board.
filter
Passive filter box
No.2
MCC-1502
Comp. IPDU
No.1
MCC-1502
Comp. IPDU
Electric parts box
terminal
Power supply
L1 L2 L3 N
GRY : GRAY
PNK : PINK
ORN : ORANGE
BRN : BRWN
VLT : VIOLET
High pressure sensor
High pressure switch
Magnet switch
Overcurrent relay
High voltage capacitor
MG-SW
OCR
HVC1, HVC2
TK4
TS2
TE1
(BLK)
TO
TD1
(YEL)
TD2
(RED)
TS1
(GRY)
3
3
BLU
(WHI)
U3 U4
BLU(BLK)
(PNK)
CN503
RY500
CR500
3
SV61
Central
1
1
1
1
BLU
remote
controller
BLK
BLK
2
1
2
1
(WHI)
CN504
MCC-1429
Interface Control P.C. Board
753
753
BLU
BLK
2
2
CN522
ON
RY503
CR503
SV42
BLU(BLK)
BLU(BLK)
BLU(BLK)
3
1
3
1
63H2
63H1
Board
Option
Board
Option
Board
Option
Board
Option
Board
Option
PD
Sensor
Pressure
PS
Sensor
Pressure
PMV3
PMV2
PMV1
2
2
1
1
U1 U2 U3 U4 U5 U6
WHI
BLK
RED
WHI
BLK
RED
WHI
YEL
ORN
BLU
BRN
RED
WHI
YEL
ORN
BLU
BRN
RED
WHI
YEL
ORN
BLU
BRN
RED
WHI
WHI
BLU
BLU
1 3
1 3
4 3 2 1
4 3 2 1
5
4 3 2 1
4 3 2 1
4 3 2 1
4 3 1
4 3 2
6 5 4 3 2 1
6 5 4 3 2 1
6 5 4 3 2 1
1
2
3
1
2
1 3
1 3
4 3 2 1
4
5 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
4 3 2 1
6 5 4 3 2 1
6 5 4 3 2 1
6 5 4 3 2 1
1
2
3
1
2
753
U1 U2U5 U6
(BLU)
CN308
(WHI)
CN306
(BLU)
CN512
(BLU)
CN513
(WHI)
CN510
(BLK)
CN509
(RED)
CN508
(RED)
CN501
(WHI)
CN500
(RED)
CN302
(WHI)
CN301
(WHI)
CN300
CN03
(WHI)
CN01
(BLU)
Outdoor
Indoor
unit
unit
CN502
CN309
U1 U2
(WHI)
(BLK)
TK1
(BLK)
TK2
(BLU)
BLK
BLK
BLK
BLK
BLK
BLU(BLK)
BLU(BLK)
BLU(BLK)
BLU(BLK)
3
1
3
1
2
1
2
1
1
2
1
2
1
(BLK)
(YEL)
(GRN)
CN505
CN507
SW30
RY502
RY504
CR502
CR504
1
432
1
BLU
BLU
BLU
SV41
(WHI)
(BLU)
CN310
CN311
3
BLU
(BLK)
CN514
1
2
1
BLU
SV51
1
3
CN515
4
31
2
SW14
ON
431
2
SW13
ON
4
31
2
SW12
ON
431
2
SW11
ON
RY506
CR506
3
3
BLU
SV2
CN312(WHI)
(GRN)
1
1
BLU
1
1
TK3
(BLU)
BLU(BLK)
BLU(BLK)
3
1
3
1
(RED)
CN516
431
2
SW10
ON
431
2
SW09
ON
1
ON
SW08
431
2
SW07
ON
431
2
SW06
ON
321
(Srvice)
RY507
CR507
3
1
3
1
BLU
BLU
SV3A
CN324(RED)
(GRN)
BLU(BLK)
BLU(BLK)
3
3
(YEL)
CN523
CN31
654
CN800
RY508
CR508
3
1
3
1
BLU
BLU
SV3B
CN313(YEL)
TL
(WHI)
BLK
BLK
1
1
2
(WHI)
CN521
SW06
SW05SW04
CN32
CN30
RY509
CR509
3
3
BLU
SV3C
CN314(BLK)
1
122 2
321
1
432
1
4
BLU
BLU
CN322(WHI)
Option
3
CN511
D603D602D601D600D604
3
BLU
SV11
board
(GRN)
65498
RY513
CR513
BLU
3
1
3
134 4
SW02 SW03
SW01
7
1
BLU
CN319(WHI)
CN100
1
1
BLU
SV12
BLU
(BLK)
CN802
RY514
CR514
3
3
1
1
Flash
Transformer
CN402
RY519RY518
RY521RY511
RY510
RY516
CR516
3
1
3
1
BRN
CN316(WHI)
RED
WHI
CN401
T6.3A
FUSE
Heater 1
CN315(BLU)
CN600(WHI)
3
3
BRN
6
3.TROUBLESHOOTING (Passive Filter Circuit)
n Diagnosis procedure for each check code
<SMMS Series (A03-009, A04-008) >
Check code name
[L29] / [CF]
(d07 / AI-NET)
Check code name
IPDU quantity error
Cause of operation
1. Incorrect model setup in service for I/F P.C. board
2. Communication error between IPDU, fan IPDU and I/F
3. IPDU, fan IPDU, I/F P.C. board error
4. Passive filter error
Sub-code:
01: IPDU1 error02:IPDU2 error
03: IPDU1, 2 error04:Fan IPDU error
05: IPDU1, fan IPDU error06:IPDU2, fan IPDU error
07: All IPDU error, Disconnection of communication line between IPDU-I/F P.C. board,
“I/F control P.C. board” error, “Power supply P.C. boad for FAN” error, “Passive filter” error
Is jumper setup of outdoor I/F P.C. board correct?
Is communication connector between IPDU
Is there no disconnection of communication line
Power supply P.C. board for FAN MCC-1439
The connector No. CN501, CN502, CN503,
Is the passive filter relay connector connected?
Power supply P.C. board for FAN normal?
Power supply P.C. board for FAN normal?
4 and 5 pins of CN600 on I/F P.C. board.
(Measurement by tester: DC0 to 5V, 5 pin GND)
3 and 5 pins of CN600 on I/F P.C. board.
(Measurement by tester: DC0 to 5V, 5 pin GND)
(Jumpers 7, 8, 9 ON)
YES
and I/F P.C. board connected?
YES
between IPDU and I/F P.C. board?
NO
Is the connector of the power supply
P.C. board connected certainly?
CN505, CN506, CN507?
YES
YES
Is the electric fuse of a
F500 10A 250V~
YES
Is the output voltage of a
CN502 or CN500 DC 330V
(Judgment : DC180-370V)
YES
Is a passive filter normal?
YES
Is there voltage fluctuation between
YES
Is there voltage fluctuation between
Both IPDU (No.1, No.2) and fan IPDU
YES
did not return the communication.
Replace IPDU P.C. board with trouble.
NO
NO
YES
NO
NO
NO
NO
NO
NO
NO
Correct connection
of connector.
Correct connection
of connector.
Replace
communication line.
Correct connection
of connector.
Correct connection
of connector.
Replace
the electric fuse.
REDBLUEYELLOW
Power supply
P.C. board error.
Check the short circuit of each part, and opening.
And correct the fault parts.
I/F P.C. board error
IPDU P.C. board error
Connector
(YELLOW)
Auxiliary
code
Passive filter box
Reactor
REDWHITE
Resistor
YELLOW
CN01
Electrolytic
capacitor board
01
02
03
04
05
06
07
IPDU 1
IPDU 2
IPDU 1, 2
Fan IPDU
IPDU 1, fan IPDU
IPDU 2, fan IPDU
IPDU 1, 2, fan IPDU, I/F
~
Diode
+
rectifier
Relay connector
(WHITE)
P.C. board
to be replaced
7
<SHRM Series (A05-004-1) >
Check code name
[L29] / [CF]
(d07 / AI-NET)
Check code name
IPDU quantity error
Cause of operation
1. Incorrect model setup in service for I/F P.C. board
2. Communication error between IPDU, fan IPDU and I/F
3. IPDU, fan IPDU, I/F P.C. board error
4. Passive filter error
Sub-code:
01: IPDU1 error02:IPDU2 error
03: IPDU1, 2 error04:Fan IPDU error
05: IPDU1, fan IPDU error06:IPDU2, fan IPDU error
07: All IPDU error, Disconnection of communication line between IPDU-I/F P.C. board,
“I/F control P.C. board” error, “Power supply P.C. boad for FAN” error, “Passive filter” error
Is jumper setup of outdoor I/F P.C. board correct?
Is communication connector between IPDU
Is there no disconnection of communication line
“Power supply P.C. board for FAN MCC-1439”
The connector No. CN501, CN502, CN503,
Is the passive filter relay connector connected?
“Power supply P.C. board for FAN” normal?
“Power supply P.C. board for FAN” normal?
4 and 5 pins of CN600 on I/F P.C. board.
(Measurement by tester: DC0 to 5V, 5 pin GND)
3 and 5 pins of CN600 on I/F P.C. board.
(Measurement by tester: DC0 to 5V, 5 pin GND)
1) CN503: Between 1 and 5 pins → 12V
2) CN503: Between 2 and 5 pins → 7V
Between +5V and GND at the side of CN505: 5V
3)
Replace IPDU P.C. board with trouble.
(Jumpers 7, 8, 9 ON)
YES
and I/F P.C. board connected?
YES
between IPDU and I/F P.C. board?
NO
Is the connector of the power supply
P.C. board connected certainly?
CN505, CN506, CN507?
YES
YES
Is the electric fuse of a
F500 10A 250V~
YES
Is the output voltage of a
CN502 or CN500 DC 330V
(Judgment : DC180-370V)
YES
Is a passive filter normal?
YES
Is there voltage fluctuation between
YES
Is there voltage fluctuation between
Both IPDU (No.1, No.2) and fan IPDU
YES
did not return the communication.
On the fan power supply P.C. board,
YES
NO
NO
YES
NO
NO
NO
NO
NO
NO
NO
NO
Correct connection
of connector.
Correct connection
of connector.
Replace
communication line.
Correct connection
of connector.
Correct connection
of connector.
Replace
the electric fuse.
Power supply
P.C. board error.
Check the short circuit of each part, and opening.
And correct the fault parts.
I/F P.C. board error
IPDU P.C. board error
Replace fan power supply
on P.C. board.
REDBLUEYELLOW
Connector
(YELLOW)
Auxiliary
code
Passive filter box
Reactor
REDWHITE
Resistor
YELLOW
CN01
Electrolytic
capacitor board
01
02
03
04
05
06
07
IPDU 1
IPDU 2
IPDU 1, 2
Fan IPDU
IPDU 1, fan IPDU
IPDU 2, fan IPDU
IPDU 1, 2, fan IPDU, I/F
~
Diode
+
rectifier
Relay connector
(WHITE)
P.C. board
to be replaced
8
4.CONFIGURATION OF CONTROL CIRCUIT
4-1. Outdoor Unit
Power P.C. board for fan (MCC-1439)
Judgement
+12V terminal 1 – 5
( )
+7V terminal 2 – 5
Communication
between fan IPDU
DC330V output
(For Comp. IPDU)
Communication
betweenI/F and
fan IPDU
GND
+12V
CN500
DC330V output for fan IPDU
(Judgemant : DC 180–370V)
AC230V input
9
5.RUNNING CHANGE
5-1. Remote Controller Switch
Name
Appearance
Model name
Wired remote controller
SET DATA
SETTING
SET
TEST
R.C. No.
CL
CODE No.
UNIT No.
UNIT
RBC-AMT21E
ð
Wired remote controller
CODE No.
ON / OFF
FAN
MODE
SWING/FIXTIME
VENT
UNITSET CL
FILTER
RESET
SET
DATA
H
TEMP.
TEST
SETTING
TEST
TIMER SET
UNIT No.
R.C. No.
RBC-AMT31E
Type
NOTE
The model name of the Wired remote controller is changed to RBC-AMT31E and some illustrations are
changed. The expression method is a little changed but functionally is not changed.
Explanation for detailed operation method, etc. are omitted.
1. Follow to the abovementioned “13-1. Refrigerant Recovery in the Troubled Outdoor Unit”.
2. Next, recover the refrigerant in the system by using a recovery device, etc.
The refrigerant amount to be recovered is determined based upon the capacity of the troubled outdoor unit.
(See the following table.)
Example) In a case of backup for 10HP-outdoor unit in 30HP system:
in the original system HP (30HP system) = 36.0kg
Refrigerant amount in system HP (20HP system) after backup = 27.0kg
Refrigerant amount to be recovered = 36.0 – 27.0 = 9kg
3. For the unit which refrigerant has been recovered, execute “Outdoor Unit Backup Setup” in another section.
All the work has finished.
System
HP
5
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
Combination of outdoor units
5
6
8
10
12
86
88
108
1010
886
1210
888
1212
1088
10108
101010
8888
121010
10888
121210
101088
121212
1010108
10101010
12101010
12121010
12121210
12121212
Refrigerant amount
(kg)
8.5
8.5
13.5
14.5
15.5
20.5
24.0
24.0
27.0
32.5
29.0
32.0
31.0
32.0
34.0
36.0
42.0
37.0
42.0
39.0
42.0
40.0
42.0
43.0
44.0
46.0
48.0
50.0
15
5-5. Replacing Method of Parts
<SMMS Series (A03-009, A04-008) >
No.
6
exchanged
Pressure
sensor
positions of
2-way valve coil
Part to be
Rear sideRear side
SV41
SV41
Work procedure
AccumulatorAccumulator
SV3CSV3ASV3DSV3B
SV3CSV3ASV3DSV3B
SV3E
SV3E
SV2
SV2
Compressor
Compressor
(1)
(1)
SV42
SV42
Compressor
Compressor
(2)
(2)
PS sensor
PS sensor
Remarks
Liquid tank
Liquid tank
Oil separator
Oil separator
SV5
SV5
7
Temperature
sensor
positions and
identification
Front sideFront side
Inverter assembly
Inverter assembly
<Front side of air conditioner>
TD1 sensor (Yellow)TD2 sensor (Red)
TD1 sensor (Yellow)TD2 sensor (Red)
PD sensor
PD sensor
TS1 sensor (Gray)
TS1 sensor (Gray)
Accumulator
Accumulator
TL sensor (White)
TL sensor (White)
Compressor (1)Compressor (2)
Compressor (1)Compressor (2)
16
No.
7
Part to be
exchanged
Temperature
sensor positions
and identification
Work procedure
<Rear side of air conditioner>
Rear side
Oil
separator
Liquid tank
TK sensor (White)
TK4 sensor
TK4 sensor
(Green)
(Green)
Accumulator
TK1 sensor (Black)
TK1 sensor (Black)
Accumulator side
Accumulator side
(Rear side)
(Rear side)
TK2 sensor (Blue)
TK2 sensor (Blue)
Front side
Front side
Remarks
8
Attachment/
detachment of
pipe fixing rubber
Front side
In this air conditioner, (segmentation system) eyeglass rubber
and SUS fix band are adopted for fixing the vibration system as
one measures to improve the reliability.
<Used positions of SUS fixing band: Total 5 positions>
MAP1201H, 1001H, 0801H: Ø8.0 ↔ Ø25.4
MAP1201H, 1001H, 0801H: Ø8.0 ↔ Ø25.4
MAP0601H, 0501H: Ø8.0 ↔ Ø19.05
MAP0601H, 0501H: Ø8.0 ↔ Ø19.05
between SE3E valve and suction pipe
between SE3E valve and suction pipe
Ø6.35 ↔ Ø15.88 between
Ø6.35 ↔ Ø15.88 between
SV3C valve and discharge pipe
SV3C valve and discharge pipe
Ø8.0 ↔ Ø19.05 between
Ø8.0 ↔ Ø19.05 between
SV42 valve and suction pipe
Ø8.0 ↔ Ø19.05 between
Ø8.0 ↔ Ø19.05 between
SV41 valve and suction pipe
SV41 valve and suction pipe
SV42 valve and suction pipe
17
Ø6.35 ↔ Ø15.88 between
Ø6.35 ↔ Ø15.88 between
SV2 valve and discharge pipe
SV2 valve and discharge pipe
<SHRM Series (A05-004-1) >
No.
6
exchanged
Pressure
sensor
positions of
2-way valve coil
Part to be
Rear sideRear side
SV41
SV41
Work procedure
Accumulator
Accumulator
SV3CSV3ASV3DSV3B
SV3CSV3ASV3DSV3B
SV3E
SV3E
SV2
SV2
Compressor
Compressor
(1)
(1)
SV42
SV42
Compressor
Compressor
(2)
(2)
PS sensor
PS sensor
Remarks
Liquid tank
Liquid tank
Oil separator
Oil separator
SV5
SV5
7
Temperature
sensor
positions and
identification
Front sideFront side
Inverter assembly
Inverter assembly
<Front side of air conditioner>
Front side
TD1 sensor(Yellow)
TS2 sensor
TD2 sensor(Red)
PD sensor
PD sensor
TS1 sensor(Grasy)
Accumulator
Compressor(1)
Compressor(2)
18
No.
7
exchanged
Temperature
sensor positions
and identification
Part to be
Work procedure
<Rear side of air conditioner>
Rear side
Liquid tank
TK3 sensor(White)
Remarks
TK1 sensor(Black)
Accumulator side (Front side)
Accumulator
8
Attachment/
detachment of
pipe fixing rubber
Oil separator
TK4 sensor (Green)TK2 sensor (Blue)
(Rear side)
This air conditioner has been designed so that vibration has been reduced to a minium by
incorporating in the lower section of the unit, the use of eyeglass rubber fixing brackets and
SUS bands. Both of which greatly help to reduce vibration and improve unit reliability.
Used positions of SUS fixing band:Total 5 positions
Ø6.35 ⇔ Ø15.88 between
SV3C valve and discharge pipe
n How to Check Fan Power Supply P.C. Board and Fan IPDU
The fan power supply P.C. board supplies DC power. It supplies DC280V for the fan IPDU, and DC12V and
DC7V for the control power supply respectively. If the control power is not supplied, a communication error
(Error code [E31]) is out.
1. How to check fan power supply P.C. board (MCC-1439)
As shown in the following table, measure the voltage of the check positions with a digital tester.
No.
1
2
3
Check item
DC280V output
Control power voltage
Check position
Between CN500 and
Between CN500 and
Between CN500 and
Criteria
DC260 to DC340V
DC12V
DC7V
2. How to check fan IPDU
1. Check that the lead wires are correctly inserted into 250 fasten terminal of DC280V input and into the
communication connector (CN01).
2. After then replace the fan IPDU if an abnormality is recognized.
<MCC-1439 Front View>
CN503
CN500
20
6.DETACHMENTS (Passive Filter Circuit)
No.
10
Part name
Passive filter
Work procedure
CAUTION
Wear protective clothing on your hands as
other components may cause injury etc.
WARNING
Never open the cabinet while 5 minutes after
turn off the power supply.
<Disassembling>
1) Stop unit operation and turn off power suplly to
unit.
2) Remove Front panel. (Screw M5 × 10 , 7pcs)
3) Remove cover of the electric parts box.
(Screw M4 × 10 , 2 pcs)
4) Open connector(CN507,yellow) of “Power
supply P.C. board for FAN”, and open relay
connector (white). <Fig.1>
5) Pssive filter wiring is fixed at 3 places.
Remove the fixation shown in the “Fig.2”.
(Binding band, 2 pcs. Wire clamp, 1pc) <Fig.2>
Remarks
<Fig.1>
CN507 of
“Power supply P.C. board for FAN”
Relay connector Passive filter wiring
<Fig.2>
Binding band (B)
6) Remove screws fixing the electric parts box.
(1 pc. each at upper and lower sides.)
7) Push down lightly the fixing claw at lower side
to take off the claw.
(Lower part of the box is out forward.) <Fig.3>
8) Take off hooking claw at upper side while
holding the ceiling board with both hands.
<Fig.4>
Binding band (A)Wire clamp
<Fig.3>
M5 screws
(2 positions)
Claw for
temporary
hooking
<Fig.4>
Hooks
21
No.
10
Part name
Passive filter
(Continued)
Work procedure
9) Remove rear panel. (Screw M5 × 10 , 7pcs)
10) Remove the screw which is fixing the passive
filter box. (Screw M4 × 10 , 2 pcs) <Fig.6>
11) Take out the passive filter box outside. <Fig.7>
12) Remove The lid of the passive filter box.
(Screw M4 × 10 , 4pcs) <Fig.8>
<Fig.7><Fig.8>
Remarks
<Fig.6>
13) Check the short circuit of each part, and
opening. And correct the fault parts.
<Fig.9><Fig.10>
Passive filter box
Reactor
REDWHITE
Resistor
CN01
Electrolytic
capacitor board
YELLOW
~
Diode
+
rectifier
REDBLUEYELLOW
Connector
(YELLOW)
Relay connector
(WHITE)
22
No.
10
Part name
Passive filter
(Continued)
Work procedure
<Assembly>
Assembling by contrary procedure of above
10) → 12).
Is connector of the power supply P.C. board for
fan connected?
Connector No.: CN501, CN502, CN503,
CN505, CN506, CN507
Power supply P.C. board A’SSY for Fan:
MCC-1439
Is the passive filter connector connected?
<Fig. 9> (DC260 to DC340V)
Notice
When a box fixed, it hooks on the hook of
base. <Fig.11>