Toshiba MD9DN1R Schematic

FILE NO. 140-200327

DOCUMENT CREATED IN JAPAN, Jul., 2003

SERVICE MANUAL

COLOR TELEVISION/ DVD VIDEO PLAYER

MD9DN1R

CAUTION

THIS DIGITAL VIDEO PLAYER EMPLOYS A LASER SYSTEM. TO ENSURE PROPER USE OF THIS PRODUCT, PLEASE READ THIS SERVICE MANUAL CARE-

FULLY AND RETAIN FOR FUTURE REFERENCE. SHOULD THE UNIT REQUIRE MAINTENANCE, CONTACT AN AUTHORIZED SERVICE LOCATION-SEE SERVICE PROCEDURE.

USE OF CONTROLS, ADJUSTMENTS OR THE PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.

TO PREVENT DIRECT EXPOSURE TO LASER BEAM, DO NOT TRY TO OPEN THE ENCLOSURE. VISIBLE LASER RADIA TION MAY BE PRESENT WHEN THE ENCLOSURE IS OPENED. DO NOT ST ARE INTO BEAM.

Location of the required Marking

The rating sheet and the safety caution are on the rear of the unit.

CERTIFICATION: COMPLIES WITH FDA RADIATION PERFORMANCE STANDARDS, 21 CFR SUBCHAPTER J.

A1-1

SERVICING NOTICES ON CHECKING

As for the places which need special attentions, they are indicated with the labels or seals on the cabinet, chassis and parts. Make sure to keep the indications and notices in the operation manual.

2. AVOID AN ELECTRIC SHOCK

There is a high voltage part inside. Avoid an electric shock while the electric current is flowing.

3. USE THE DESIGNATED PARTS

The parts in this equipment have the specific characters of incombustibility and withstand voltage for safety. Therefore, the part which is replaced should be used the part which has the same character. Especially as to the important parts for safety which is indicated in the circuit diagram or the table of parts as a mark, the designated parts must be used.

4. PUT PARTS AND WIRES IN THE ORIGINAL POSITION AFTER ASSEMBLING OR WIRING

There are parts which use the insulation material such as a tube or tape for safety, or which are assembled in the condition that these do not contact with the printed board. The inside wiring is designed not to get closer to the pyrogenic parts and high voltage parts. Therefore, put these parts in the original positions.

5. TAKE CARE TO DEAL WITH THE CATHODE-RAY TUBE

In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is secured against implosion. However, when removing it or serving from backward, it is dangerous to give a shock. Take enough care to deal with it.

6. AVOID AN X-RAY1. KEEP THE NOTICES

Safety is secured against an X-ray by considering about the cathode-ray tube and the high voltage peripheral circuit, etc. Therefore, when repairing the high voltage peripheral circuit, use the designated parts and make sure not modify the circuit. Repairing except indicates causes rising of high voltage, and it emits an X-ray from the cathoderay tube.

PERFORM A SAFETY CHECK AFTER

7. SERVICING

Confirm that the screws, parts and wiring which were removed in order to service are put in the original positions, or whether there are the portions which are deteriorated around the serviced places serviced or not. Check the insulation between the antenna terminal or external metal and the AC cord plug blades. And be sure the safety of that.

(INSULATION CHECK PROCEDURE)

Unplug the plug from the AC outlet.

Remove the antenna terminal on TV and turn on the TV.

Insulation resistance between the cord plug terminals and the eternal exposure metal [Note 2] should be more than 1M ohm by using the 500V insulation resistance meter [Note 1].

If the insulation resistance is less than 1M ohm, the inspection repair should be required.

[Note 1]

If you have not the 500V insulation resistance meter, use a Tester.

[Note 2]

External exposure metal: Antenna terminal

Earphone jack

HOW TO ORDER PARTS

Please include the following informations when you order parts. (Particularly the VERSION LETTER.)

1. MODEL NUMBER and VERSION LETTER The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be

found at the end of the SERIAL NUMBER.

2. PART NO. and DESCRIPTION You can find it in your SERVICE MANUAL.

A1-2

IMPORTANT SAFEGUARDS

READ INSTRUCTIONS

All the safety and operating instructions should be read before the unit is operated.

RETAIN INSTRUCTIONS

The safety and operating instructions should be retained for future reference.

HEED WARNINGS

All warnings on the unit and in the operating instructions should be adhered to.

FOLLOW INSTRUCTIONS

All operating and use instructions should be followed.

CLEANING

Unplug this unit from the wall outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a damp cloth for cleaning.

ATTACHMENTS

Do not use attachments not recommended by the unit’s manufacturer as they may cause hazards.

WATER AND MOISTURE

Do not use this unit near water. For example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a wet basement, or near a swimming pool.

ACCESSORIES

Do not place this unit on an unstable cart, stand, tripod, bracket, or table. The unit may fall, causing serious injury, and serious damage to the unit. Use only with a cart, stand, tripod, bracket, or table recommended by the manufacturer.

8A.

An appliance and cart combination should be moved with care. Quick stops, excessive force, and uneven surfaces may cause the appliance and cart combination to overturn.

VENTILATION

Slots and openings in the cabinet and in the back or bottom are provided for ventilation, to ensure reliable operation of the unit, and to protect it from overheating. These openings must not be blocked or covered. The openings should never be blocked by placing the unit on a bed, sofa, rug, or other similar surface. This unit should never be placed near or over a radiator or heat source. This unit should not be placed in a built-in installation such as a bookcase or rack unless proper ventilation is provided or the manufacturer’s instructions have been adhered to.

10.

POWER SOURCES

This unit should be operated only from the type of power source indicated on the rating plate. If you are not sure of the type of power supply to your home, consult your appliance dealer or local power company. For units intended to operate from battery power, or other sources, refer to the operating instructions.

11.

GROUNDING OR POLARIZATION

This unit is equipped with a polarized alternating-current line plug (a plug having one blade wider than the other). This plug will fit into the power outlet only one way. This is a safety feature. If you are unable to insert the plug fully into the outlet, try reversing the plug. If the plug should still fail to fit, contact your electrician to replace your obsolete outlet. Do not defeat the safety purpose of the polarized plug. If your unit is equipped with a 3-wire grounding-type plug, a plug having a third (grounding) pin, this plug will only fit into a grounding-type power outlet. This too, is a safety feature. If you are unable to insert the plug into the outlet, contact your electrician to replace your obsolete outlet. Do not defeat the safety purpose of the grounding-type plug.

12.

POWER-CORD PROTECTION

Power-supply cords should be routed so that they are not likely to be walked on or pinched by items placed upon or against them, paying particular attention to cords at plugs, convenience receptacles, and the point where they exit from the appliance.

13.

LIGHTNING

To protect your unit from a lightning storm, or when it is left unattended and unused for long periods of time, unplug it from the wall outlet and disconnect the antenna or cable system. This will prevent damage to the unit due to lightning and power line surges.

14.

POWER LINES

An outside antenna system should not be located in the vicinity of overhead power lines or other electric light or power circuits, or where it can fall into such power lines or circuits. When installing an outside antenna system, extreme care should be taken to keep from touching such power lines or circuits, as contact with them might be fatal.

15.

OVERLOADING

Do not overload wall outlets and extension cords, as this can result in a risk of fire or electric shock.

16.

OBJECT AND LIQUID ENTRY

Do not push objects through any openings in this unit, as they may touch dangerous voltage points or short out parts that could result in fire or electric shock. Never spill or spray any type of liquid into the unit.

17.

OUTDOOR ANTENNA GROUNDING

If an outside antenna or cable system is connected to the unit, be sure the antenna or cable system is grounded so as to provide some protection against voltage surges and built-up static charges. Section 810 of the National Electrical Code, ANSI/NFPA 70, provides information with respect to proper grounding of the mast and supporting structure, grounding of the lead-in wire to an antenna discharge unit, size of grounding conductors, location of antenna discharge unit, connection to grounding electrodes, and requirements for the grounding electrode.

18.

SERVICING

Do not attempt to service this unit yourself as opening or removing covers may expose you to dangerous voltage or other hazards. Refer all servicing to qualified service personnel.

PORT ABLE CAR T WARNING

(symbol provided by RETAC)

S3126A

A1-3

IMPORTANT SAFEGUARDS (CONTINUED)

DAMAGE REQUIRING SERVICE

19.

Unplug this unit from the wall outlet and refer servicing to qualified service personnel under the following conditions:

When the power-supply cord or plug is damaged.

If liquid has been spilled, or objects have fallen into the unit.

If the unit has been exposed to rain or water.

If the unit does not operate normally by following the operating instructions. Adjust only those controls that are covered by the operating instructions, as an improper adjustment of other controls may result in damage and will often require extensive work by a qualified technician to restore the unit to its normal operation.

If the unit has been dropped or the cabinet has been damaged.

When the unit exhibits a distinct change in performance, this indicates a need for service.

REPLACEMENT PARTS

20.

When replacement parts are required, be sure the service technician uses replacement parts specified by the manufacturer or those that have the same characteristics as the original parts. Unauthorized substitutions may result in fire, electric shock or other hazards.

SAFETY CHECK

21.

Upon completion of any service or repairs to this unit, ask the service technician to perform safety checks to determine that the unit is in proper operating condition.

WALL OR CEILING MOUNTING

22.

The product should be mounted to a wall or ceiling only as recommended by the manufacturer.

HEAT

23.

The product should be situated away from heat sources such as radiators, heat registers, stoves, or other products (including amplifiers) that produce heat.

DISC TRAY

24.

Keep your fingers well clear of the disc tray as it is closing. It may cause serious personal injury.

CONNECTING

25.

When you connect the product to other equipment, turn off the power and unplug all of the equipment from the wall outlet. Failure to do so may cause an electric shock and serious personal injury. Read the owner's manual of the other equipment carefully and follow the instructions when making any connections.

SOUND VOLUME

26.

Reduce the volume to the minimum level before you turn on the product. Otherwise, sudden high volume sound may cause hearing or speaker damage.

SOUND DISTORTION

27.

Do not allow the product output distorted sound for a longtime. It may cause speaker overheating and fire.

HEADPHONES

28.

When you use the headphones, keep the volume at a moderate level. If you use the headphones continuously with high volume sound, it may cause hearing damage.

LASER BEAM

29.

Do not look into the opening of the disc tray or ventilation opening of the product to see the source of the laser beam. It may cause sight damage.

DISC

30.

Do not use a cracked, deformed, or repaired disc. These discs are easily broken and may cause serious personal injury and product malfunction.

NOTE TO CATV SYSTEM INSTALLER

31.

This reminder is provided to call the CATV system installer’s attention to Article 820-40 of the NEC that provides guidelines for proper grounding and, in particular, specifies that the cable ground shall be connected to the grounding system of the building, as close to the point of cable entry as practical.

EXAMPLE OF ANTENNA GROUNDING AS PER THE NATIONAL ELECTRICAL CODE

ELECTRIC SERVICE

NEC-NATIONAL ELECTRICAL CODE

S2898A

GROUND CLAMP

EQUIPMENT

ANTENNA LEAD IN WIRE

ANTENNA DISCHARGE UNIT (NEC SECTION 810-20)

GROUNDING CONDUCTORS (NEC SECTION 810-21)

GROUND CLAMPS

POWER SERVICE GROUNDING ELECTRODE SYSTEM (NEC ART 250, PART H)

A1-4

DISC REMOVAL METHOD AT NO POWER SUPPLY

Remove the Back Cabinet and AV PCB/DVD Block. (Refer to item 1 of the DISASSEMBLY

INSTRUCTIONS.)

Slide the Rack Loading (White) toward the arrow direction by using a minus driver to release the lock.

(Refer to Fig. 1)

Draw the Tray.

Rack Loading (White)

Deck CD

Fig. 1

PARENTAL CONTROL - RATING LEVEL

4 DIGIT PASSWORD CANCELLATION

If the stored 4 digit password in the Rating Level menu needs to be cancelled, please follow the steps below.

Turn Unit ON.

1. Press and hold the 'STOP' key on the front panel.

2. Simultaneously press and hold the '7' key on the remote control unit.

3. Hold both keys for more than 3 seconds.

4. The On Screen Display message 'PASSWORD CLEAR' will appear.

5. The 4 digit password has now been cleared.

TRAY LOCK

Tray cannot be opened by setting the Tray Lock, please follow the steps below.

Turn Unit ON.

1. Set the DVD to the Stop Mode.

2. Press and hold the '9' key on the remote control unit.

3. Simultaneously press and hold the 'STOP' key on the front panel.

4. Hold both keys for more than 3 seconds.

5. Press the OPEN/CLOSE key on the front panel to check the Tray Lock setting.

NB: No indications on the screen when the Tray Lock is setting. To unlock the Tray Lock, please follow the steps below.

Turn Unit ON.

1. Set the DVD to the Stop Mode.

2. Set the VOLUME to minimum.

3. Press and hold the 'VOL. DOWN' button on the front panel.

4. Simultaneously press and hold the '4' key on the remote control unit.

5. Hold both keys for more than 1 second.

6. The On Screen Display message 'INITALIZE5 COMPLETE' will appear.

7. The Tray Lock has now been cleared.

NB: The above procedure will reset ALL of the player's settings to the default factory state.

A1-5

CAUTION ................................................................................................................................

SERVICING NOTICE ON CHECKING ...................................................................................

HOW TO ORDER PARTS ......................................................................................................

IMPORTANT SAFEGUARDS.................................................................................................

DISC REMOVAL METHOD AT NO POWER SUPPLY...........................................................

PARENTAL CONTROL-RATING LEVEL ...............................................................................

TRAY LOCK............................................................................................................................

TABLE OF CONTENTS..........................................................................................................

GENERAL SPECIFICATIONS ...............................................................................................

DISASSEMBLY INSTRUCTIONS

1.REMOVAL OF MECHANICAL PARTS AND P.C. BOARDS ............................................

2.REMOVAL OF DVD DECK PARTS ..................................................................................

3.REMOVAL OF ANODE CAP ............................................................................................

4.REMOVAL AND INSTALLATION OF FLAT PACKAGE IC...............................................

SERVICE MODE LIST.............................................................................................................

CONFIRMATION OF USING HOURS.....................................................................................

WHEN REPLACING EEPROM(MEMORY) IC ........................................................................

ELECTRICAL ADJUSTMENTS ..............................................................................................

BLOCK DIAGRAMS

DVD ST SOLUTION.............................................................................................................

TV.........................................................................................................................................

POWER................................................................................................................................

PRINTED CIRCUIT BOARDS

DVD......................................................................................................................................

AV/CRT ................................................................................................................................

POWER/RELAY/SW ............................................................................................................

SCHEMATIC DIAGRAMS

RF_AMP/DSP ......................................................................................................................

MOTOR DRIVE ....................................................................................................................

MPEG...................................................................................................................................

MEMORY .............................................................................................................................

AUDIO/VIDEO......................................................................................................................

REGULATOR2.....................................................................................................................

REGULATOR.......................................................................................................................

MICON/TUNER ....................................................................................................................

VIF/SIF/CHROMA ................................................................................................................

SOUND AMP .......................................................................................................................

IN/OUT .................................................................................................................................

STEREO ..............................................................................................................................

DEFLECTION ......................................................................................................................

CRT......................................................................................................................................

POWER ...............................................................................................................................

SW/RELAY/FG ....................................................................................................................

INTERCONNECTION DIAGRAM ............................................................................................

WAVEFORMS .........................................................................................................................

MECHANICAL EXPLODED VIEW ..........................................................................................

DVD DECK EXPLODED VIEW ...............................................................................................

MECHANICAL REPLACEMENT PARTS LIST ......................................................................

DVD DECK REPLACEMENT PARTS LIST ............................................................................

ELECTRICAL REPLACEMENT PARTS LIST ........................................................................

A1-1 A1-2 A1-2 A1-3, A1-4 A1-5 A1-5 A1-5 A2-1 A3-1~A3-12

B1-1, B1-2 B2-1~B2-4 B3-1 B4-1, B4-2 C-1 C-1 C-2 D-1~D-6

E-1, E-2 E-3, E-4 E-5, E-6

F-1, F-2 F-3~F-6 F-7, F-8

G-1, G-2 G-3, G-4 G-5, G-6 G-7, G-8 G-9, G-10 G-11, G-12 G-13, G-14 G-15, G-16 G-17, G-18 G-19, G-20 G-21, G-22 G-23, G-24 G-25, G-26 G-27, G-28 G-29, G-30 G-31, G-32 G-33, G-34 H-1~H-3 I1-1, I1-2 I2-1 J1-1 J2-1 J3-1~J3-6

A2-1

GENERAL SPECIFICATIONS

(

)

G-1 TV CRT CRT Size / Visual Size 9 inch / 228.6 mmV

G-2 DVD System Color System NTSC

G-3 Tuning Broadcasting System US System M

G-4 Signal Video Signal Input Level 1 V p-p/75 ohm

G-5 Power Power Source AC 120V, 60Hz

System CRT Type Normal

Color System NTSC Speaker 2 Speaker

Sound Output Max 1.2W + 1.2W

Disc DVD, CD-DA, CD-R/RW, Video CD Disc Diameter 120 mm , 80 mm Deck Disc Loading System Front Loading

Pick up 1-Lens 2-Beams System Playback time(Max) DVD DVD 1-Layer 135min (4.7GB)

Search speed Fwd 2-15 times / 4 step (DVD, Video CD)

Slow speed Fwd 1/8-1/2 times

System Tuner and System 1Tuner

Receive CH Destination US(w/CATV)

Intermediate Picture(FP) 45.75MHz Frequency Sound(FS) 41.25MHz

Preset CH No Stereo/Dual TV Sound US-Stereo Tuner Sound Muting Yes

RGB Signal Output Level -Audio Signal Input Level -8.0dBm/50k ohm

Power Consumption at AC 55W at 120V 60Hz

Protector Power Fuse Yes

Deflection 90 degree Magnetic Field BV/BH +0.45G / 0.18G

Position Side Size 3 inch Impedance 8 ohm

10%(Typical) 0.8W + 0.8W

Motor 2 Motors

DVD 2-Layer 245min (8.5GB) CD 74min Video CD 74min

Actual 2-45 times (DVD, Video CD)

Rev 2-15 times / 4 step (DVD, Video CD)

Actual 2-45 times (DVD, Video CD)

Actual --

Tuning System F-Synth Input Impedance VHF/UHF 75 Ohm CH Coverage 2~69, 4A, A-5~A-1, A~I, J~W, W+1~W+84

FP-FS 4.50MHz

Output Level 1 V p-p/75 ohm S/N Ratio (Weighted) 65dB Horizontal Resolution at DVD Mode 400 Lines (TV Monitor)

Output Level

Digital Output Level 0.5 V p-p/75 ohm S/N Ratio at DVD (Weighted) 90 dB Harmonic Distortion 0.06% (1kHz) Frequency Response : at DVD 4Hz - 22kHz

at Video CD 4Hz - 20kHz

at CD 4Hz - 20kHz

DC 12 V

at DC 55W at 12V Stand by (at AC) 5 W at 120V 60Hz Per Year -- kWh/Year

Rev 1/8-1/2 times

500 Lines (Video Out)

-8 dBm/ 1k ohm (TV Mode, 0dB=0.775Vrms)

-12dBm/ 1k ohm DVD Mode, -20dBFs 0dBFs=2.0Vrms

2-20 times / 4 step (CD)

4-40 times (CD)

2-20 times / 4 step (CD)

4-40 times (CD)

A3-1

GENERAL SPECIFICATIONS

G-6 Regulation Safety UL

G-7 Temperature Operation +5oC ~ +40oC

G-8 Operating Humidity Less than 80% RH G-9 On Screen Menu(TV) Yes

Display Menu Type Icon

Picture Yes

Sound No

CH Yes

Option Yes

Open Yes Close Yes Clock No Clock Set No On/Off Timer No Sleep Timer Yes CH / AV(LINE) / DVD Yes Stereo/Audio Output Yes

Caption / Text Yes Auto Search/Position No Game Yes Volume Yes Mute Yes

Radiation FCC X-Radiation DHHS Laser DHHS

Storage -20oC ~ +60oC

Brightness Yes Contrast Yes Color Yes Tint Yes Sharpness Yes

Bass No Treble No Balance No

TV/CATV Add/Delete Auto CH Memory

V-Chip Yes Language Yes

Bilingual No SAP Yes

Yes Yes Yes

A3-2

GENERAL SPECIFICATIONS

G-10 On Screen Menu (DVD) Yes

G-11 OSD Language (TV) English, French, Spanish

Display Menu Type Character

Language Yes

OSD Language Yes Menu Yes SubTitle Yes Audio Yes

Picture Yes

TV Screen Size Yes OSD Display On/Off Yes

Sound Yes

DRC (Dynamic Range Control) Yes dts Decode No Output(5.1ch/ 2ch) No Surround On/Off No Center On/Off No Sub Woofer On/Off No

Parental Yes

Password Lock/ Un Lock Yes

Rating Level Yes Open Yes Close Yes No disc Yes Reading Yes Play Yes Still/Pause Yes Stop Yes Prohibit Mark Yes Step Yes Skip(>>|) Yes Skip(|<<) Yes Random Yes (CD) Repeat Yes Slow+ ## Yes Slow- ## Yes Search+ ## Yes Search- ## Yes Jump Yes Resume Yes Title No. Yes Chapter No. Yes Track No. Yes Time Yes Sub Title No. Yes Angle No. Yes Vocal On/Off No Audio No. Yes Audio Stereo L/R Yes (Video CD) Zoom Yes Marker No. No Program Play Back Yes (CD) Surround On/Off No Screen Saver No MP3 Folder Name No

File Name No

File No No

Time No

Track No No

(DVD) English, French, Spanish

A3-3

GENERAL SPECIFICATIONS

G-12 Remote Unit RC-GD

Control Glow in Dark Remocon Yes

Format NEC Custom Code 71-8E h Power Source Voltage(D.C) 3V

UM size x pcs UM-4 x 2 pcs

Total Keys 45 Key Keys Power Yes

1 Yes

2 Yes

3 Yes

4 Yes

5 Yes

6 Yes

7 Yes

8 Yes

9 Yes

0 Yes

Play Yes

Stop Yes

Search+ Yes

Search- Yes

Skip+ Yes

Skip- Yes

Slow+ Yes

Slow- Yes

Pause Yes

Call Yes

TV/DVD Yes

Cancel Yes

Audio Select Yes

Angle Yes

Subtitle Yes

Top Menu Yes

Set up/ Menu Yes

DVD Menu Yes

Return Yes

Up/ Set+/ CH Up Yes

Down/ Set-/ CH Down Yes

Left/Select-/Vol Down Yes

Right/Select+/Vol Up Yes

Select/ Enter Yes

Play Mode Yes

Closed Caption Yes

Input Select Yes

Repeat A-B Yes

Zoom/ Quick View Yes

Mute Yes

Open/Close Yes

Sleep Yes

Jump Yes

Game Yes

A3-4

GENERAL SPECIFICATIONS

G-13 Features CATV Yes

G-14 Accessories Owner's Manual Language English

Auto Shut Off Yes Auto Clock No Just Clock No Auto CH Memory Yes V-Chip USA V-chip Yes

CANADA V-chip No

Auto Search No SAP Yes Game Position Yes FM Transmitter No Energy Star Yes Closed Caption Yes Comb Filter No Protect of FBT Leak Circuit Yes Choke Coil No Power On Memory No Parental Lock (DVD Only) Yes Tray Lock Yes Video CD Playback Yes MP3 Playback No Digital Out (Dolby Digital) Yes

(MPEG) Yes

(PCM) Yes

(DTS) Yes

Down Mix Out (Dolby Digital) Yes

(DTS) No

Surround (Tru Surround) No Screen Saver No

w/Guarantee Card Yes

Buyer Model No. MD9DN1R

Remote Control Unit Yes Battery Yes

UM size x pcs UM-4 x 2 pcs

OEM Brand No

Rod Antenna No

Poles No

Terminal --

Loop Antenna No

Terminal --

U/V Mixer No 300 ohm to 75 ohm Antenna Adapter Yes Antenna Change Plug No Guarantee Card No Registration Card Yes Warranty Card No ESP Card No Service Station List No DC Car Cord (Center+) Yes Columbia Offer Sheet No Sheet Information (Return) Yes[From '03 JUN O/R]

A3-5

GENERAL SPECIFICATIONS

G-15 Interface Switch Front Power (Tact) Yes

Rear Main Power SW No

Indicator Power Yes (Red)

Terminals Front Video Input RCA x 1

Rear Video Input No

G-16 Set Size Approx. W x D x H (mm) 278x306x311.5 G-17 Weight Net (Approx.) 8.0 kg (17.6lbs)

G-18 Carton Master Carton No

Gift Box Yes

Drop Test Natural Dropping At 1 Corner / 3 Edges / 6 Surfaces

Container Stuffing (40' container) 1260 Sets

G-19 Material Cabinet Front PS 94V0 DECABROM

PCB Non-Halogen Demand No

Channel Up Yes

Channel Down Yes

Volume Up Yes

Volume Down Yes

Play Yes

Open/Close Yes

Skip(>>|) Yes

Skip(|<<) Yes

Still/Pause No

Stop Yes

Main Power SW No

Stand-by No

On Timer No

Audio Input RCA x 2(Stereo)

Other Terminal Head Phone

Audio Input No

Video Output RCA x 1

Audio Output RCA x 2(Stereo)

Digital Audio Output Coaxial (DVD Only)

Diversity No

DC Jack 12V(Center +) Yes

VHF/UHF Antenna Input F Type

Gross (Approx.) 9.1 kg (20.1lbs)

Content --- Sets

Material --- / ---

Dimensions W x D x H(mm) ---

Description of Origin ---

Material Double/White

W/Color Photo Label No

Dimensions W x D x H(mm) 338x381x386

Design As Per Buyer 's

Description of Origin Yes

Height (cm) 62

Rear PS 94V0 DECABROM

Jack Panel -

Eyelet Demand Yes

A3-6

DISASSEMBLY INSTRUCTIONS

1. REMOVAL OF MECHANICAL PARTS AND P.C. BOARDS

1-1: BACK CABINET (Refer to Fig. 1-1)

Remove the 5 screws 1.

Remove the 2 screws 2.

Remove the screw 3.

Remove the Back Cabinet in the direction of arrow.

Front Cabinet

1-2: CRT PCB (Refer to Fig. 1-2) CAUTION: BEFORE REMOVING THE ANODE CAP,

DISCHARGE ELECTRICITY BECAUSE IT CONTAINS HIGH VOLTAGE. BEFORE ATTEMPTING TO REMOVE OR REPAIR ANY PCB, UNPLUG THE POWER CORD FROM THE AC SOURCE.

Remove the Anode Cap. (Refer to REMOVAL OF ANODE CAP)

Disconnect the following connector: (CP801).

Remove the CRT PCB in the direction of arrow.

Back Cabinet

Fig. 1-1

1-3: TV/DVD BLOCK (Refer to Fig. 1-3)

Remove the 2 screws 1.

Disconnect the following connectors: (CP301, CP302, CP401 and CP403).

Remove the TV/DVD Block in the direction of arrow.

Front Cabinet

TV/DVD Block

1-4: POWER PCB (Refer to Fig. 1-4)

Remove the screw 1.

Remove the Main PCB Holder.

Remove the 2 screws 2.

Disconnect the following connectors: (CP3802 and CP3803).

Remove the Power PCB in the direction of arrow.

Power PCB

Main PCB Holder

Fig. 1-3

Front Cabinet

CRT PCB

Fig. 1-2

B1-1

DVD Block

Fig. 1-4

DISASSEMBLY INSTRUCTIONS

1-5: FRONT TRAY PLATE/TOP SHIELD

(Refer to Fig. 1-5)

Unlock the 2 supports 1.

Remove the Front Tray Plate in the direction of arrow (A).

Remove the 12 screws 2.

Remove the Top Shield in the direction of arrow (B).

Front Tray Plate

(B)

(A)

Top Shield

DVD Deck

(B)

(A)

Make the sort circuit using a soldering.

(C)

Pick Up PCB

DVD PCB

Angle Deck

DVD Block

Fig. 1-5

1-6: DVD PCB/DVD DECK (Refer to Fig. 1-6)

Make the short circuit on the position as shown Fig. 1-6

using a soldering. If you remove the DVD Deck with no soldering, the Laser may be damaged. Disconnect the following connectors:

(CP8001 and CP8002). Remove the 4 screws 1.

Remove the Angle Deck in the direction of arrow (A).

Disconnect the following connectors:

(CP2001, CP2301 and CP2302). Remove the 4 screws 2.

Remove the DVD Deck in the direction of arrow (B).

Remove the 4 screws 3.

Remove the DVD PCB in the direction of arrow (C).

NOTE

When the installation of the DVD Deck, remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD PCB connector.

AV PCB

1-7: AV PCB (Refer to Fig. 1-7)

Remove the screw 1.

1. Remove the screw 1.

2. Remove the AV Jack Shield.

3. Remove the AV PCB in the direction of arrow.

AV PCB

AV Jack Shield

Bottom Plate

Fig. 1-6

1 2

Fig. 1-7

B1-2

DISASSEMBLY INSTRUCTIONS

2. REMOVAL OF DVD DECK PARTS

NOTE

1. Do not disassemble the DVD DECK PARTS except listed parts here. Minute adjustments are needed if the disassemble is done. If the repair is needed except listed parts, replace the DVD MECHA ASS’Y.

2-1: TRAY (Refer to Fig. 2-1-A)

1.2.Set the Tray opened. (Refer to the DISC REMOVAL METHOD AT NO POWER SUPPLY)

Unlock the support 1 and remove the Tray.

Tray

NOTE

1. In case of the Tray installation, install them as the circled section of Fig. 2-1-B so that the each markers are met.

Main Frame Ass’y

Fig. 2-1-A

Tray

Main Chassis Ass’y

Rack Loading

Move it to the direction of the arrow.

Main Frame Ass’y

Check Lock

Fig. 2-2-B

2-3: RACK LOADING/MAIN GEAR/ RACK LOADING

SPRING/ RACK L SPRING (Refer to Fig. 2-3)

Remove the Rack L Spring.

Press down the catcher 1 and slide the Rack Loading.

Remove the Rack Loading, Rack Loading Spring and Main Gear.

Rack Loading

Rack Loading Spring

Rack L Spring

Main Gear

Main Frame Ass’y

Fig. 2-1-B

2-2: MAIN CHASSIS ASS’Y (Refer to Fig. 2-2-A)

Remove the Main Chassis Ass’y from the Insulator (R).

Unlock the support 1.

Remove the Main Chassis Ass’y.

Insulator (R) (Green)

Main Frame Ass’y

Main Chassis Ass’y

Fig. 2-2-A

NOTE

1. In case of the Main Chassis Ass’y, install it from (1) to (6) in order. (Refer to Fig. 2-2-B)

2-4: CLAMPER ASS’Y/INSULATOR(R)/LEVER SWITCH

(Refer to Fig. 2-4-A)

Remove the screw 1.

Remove the Lever Switch.

Remove the 2 Insulator (R).

Press the Clamper and rotate the Clamper Plate clockwise, then unlock the 3 supports 2.

Remove the Clamper Plate, Clamper Magnet and Clamper.

Insulator (R)

Clamper Plate

Clamper Magnet

Lever Switch

(Green)

Insulator (R) (Green)

Clamper

B2-1

Main Frame Ass’y

Fig. 2-3

Main Frame

Fig. 2-4-A

DISASSEMBLY INSTRUCTIONS

NOTE

When installing the Clamper Magnet, install it with the green face up.

When installing the wire of the Lever Switch, install it correctly as Fig. 2-4-B.

When installing the Lever Switch, install it correctly as Fig. 2-4-C.

In case of the Lever Switch installation, hook the wire on the Main Frame as shown Fig. 2-4-D.

Lever Switch

Red

White

Blue

From DVD PCB

Fig. 2-4-B

The Lever should be position between A and B.

Rack Loading

Fig. 2-4-C

Main Chassis Ass'y

Traverse Holder

Fig. 2-5-B

2-6: SWITCH PCB ASS'Y (Refer to Fig. 2-6-A)

Remove the screw 1.

1. Remove the Switch PCB Ass'y.

Switch PCB Ass'y

Main Chassis Ass'y

• Screw Torque: 4 ± 0.5kgf•cm

Fig. 2-6-A

NOTE

1.2.When installing the wire of the Switch PCB, install it correctly as Fig. 2-6-B. When installing the wire of the Switch PCB, while pressing it in the direction of the arrow as shown Fig. 2-6B, then instal it.

Lever Switch

Fig. 2-4-D

2-5: TRAVERSE HOLDER/INSULATOR (F)

(Refer to Fig. 2-5-A)

1.2.Remove the Traverse Holder. Remove the 2 Insulator (F).

Main Chassis Ass’y

Insulator (F) (Black)

Traverse Holder

Insulator (F) (Black)

Fig. 2-5-A

NOTE

1. After the installing of the Traverse Holder, check if the wire is like Fig. 2-5-B.

Switch PCB Ass'y

Main Chassis Ass'y

2-7: RACK FEED ASS'Y (Refer to Fig. 2-7-A)

Remove the screw 1.

1. Remove the Rack Feed 1/2 Spring, Rack Feed 1/2 and

2. Rack Feed Lever.

Rack Feed 1 Spring

Rack Feed 2 Spring

Rack Feed Lever

Rack Feed 1

• Screw Torque: 3.5 ± 0.5kgf•cm

B2-2

Black

From Relay PCB

White

Rack Feed 2

Main Chassis Ass'y

Fig. 2-6-B

Fig. 2-7-A

DISASSEMBLY INSTRUCTIONS

NOTE

1.2.After the assembly of the Rack Feed, check if the Rack Feed 1/2 is moving smoothly. (Refer to Fig. 2-7-B) In case of the Rack Feed Ass’y installation, install correctly as Fig. 2-7-C.

Moving smoothly

Check the position of the Rack Feed Lever.

Should not be engaged.

Fig. 2-7-B

Fig. 2-7-C

2-8: RELAY PCB ASS’Y (Refer to Fig. 2-8-A)

1.2.Remove the screw 1. Remove the Relay PCB Ass’y.

2-9: GEAR (Refer to Fig. 2-9-A)

1.2.Unlock the support 1. Remove the Middle Gear 1/2/3, Idler Gear and Feed Gear.

Middle Gear 2

Middle Gear 1

Middle Gear 3

Idler Gear

Main Chassis Ass’y

Feed Gear

Fig. 2-9-A

NOTE

1.2.In case of the Idler Gear installation, install correctly as Fig. 2-9-B. When installing the Middle Gear 2, check if the Middle Gear 2 is locked correctly as Fig. 2-9-C.

[OK]

Idler Gear

[NG]

Idler Gear

Main Chassis Ass’y

Relay PCB Ass’y

• Screw Torque: 4 ± 0.5kgf•cm 1

Fig. 2-8-A

NOTE

1. When installing the wire of the Relay PCB, install it correctly as Fig. 2-8-B.

Idler Arm

Check Lock

Middle Gear 2

Idler Arm

2-10: IDLER ARM (Refer to Fig. 2-10-A)

Remove the Idler Arm Spring.

Remove the Chassis Spring.

Remove the Idler Arm.

Idler Arm Spring

Idler Arm

Fig. 2-9-B

Fig. 2-9-C

Fig. 2-8-B

Main Chassis Ass’y

Chassis Spring

Fig. 2-10-A

B2-3

DISASSEMBLY INSTRUCTIONS

NOTE

In case of the Idler Arm installation, install as the circled section of Fig. 2-10-B.

In case of the Idler Arm Spring installation, install as the circled section of Fig. 2-10-C.

In case of the Chassis Spring installation, install as the circled section of Fig. 2-10-D.

Idler Arm

Main Chassis Ass’y

Fig. 2-10-B

Idler Arm Spring

Main Chassis Ass’y

Motor Gear

Feed Motor

• Screw Torque: 1 ± 0.5kgf•cm

Fig. 2-11-A

NOTE

1.2.In case of the Motor Gear installation, check if the value of the Fig. 2-11-B is correct. When installing the Feed Motor, check if the cable is positioned as Fig. 2-11-C.

Motor Gear

Feed Motor

6.1 ± 0.1mm

Main Chassis Ass’y

2-11: FEED MOTOR (Refer to Fig. 2-11-A)

Remove the 2 screws 1.

Remove the Feed Motor.

Remove the Motor Gear.

Fig. 2-10-C

Chassis Spring

Fig. 2-10-D

Safety surface for pressing of the insert.

Main Chassis Ass’y

Pass the cable between 2 pins.

Fig. 2-11-B

Feed Motor

Fig. 2-11-C

B2-4

DISASSEMBLY INSTRUCTIONS

3. REMOVAL OF ANODE CAP

Read the following NOTED items before starting work.

After turning the power off there might still be a potential

voltage that is very dangerous. When removing the Anode Cap, make sure to discharge the Anode Cap's potential voltage.

Do not use pliers to loosen or tighten the Anode Cap terminal, this may cause the spring to be damaged.

REMOVAL

1. Follow the steps as follows to discharge the Anode Cap.

(Refer to Fig. 3-1.)

Connect one end of an Alligator Clip to the metal part of a flat-blade screwdriver and the other end to ground. While holding the plastic part of the insulated Screwdriver, touch the support of the Anode with the tip of the Screwdriver. A cracking noise will be heard as the voltage is discharged.

GND on the CRT

3. After one side is removed, pull in the opposite direction to remove the other.

NOTE

Take care not to damage the Rubber Cap.

INSTALLATION

1. Clean the spot where the cap was located with a small amount of alcohol. (Refer to Fig. 3-3.)

NOTE

Confirm that there is no dirt, dust, etc. at the spot where the cap was located.

Location of Anode Cap

Fig. 3-3

Screwdriver

Alligator Clip

GND on the CRT

Flip up the sides of the Rubber Cap in the direction of the

2. arrow and remove one side of the support.

(Refer to Fig. 3-2.)

Rubber Cap

Support

CRT

Fig. 3-1

2.3.Arrange the wire of the Anode Cap and make sure the wire is not twisted. Turn over the Rubber Cap. (Refer to Fig. 3-4.)

Fig. 3-4

4. Insert one end of the Anode Support into the anode button, then the other as shown in Fig. 3-5.

CRT

Support

Fig. 3-2

Support

CRT

5.6.Confirm that the Support is securely connected. Put on the Rubber Cap without moving any parts.

B3-1

Fig. 3-5

DISASSEMBLY INSTRUCTIONS

REMOVAL AND INSTALLATION OF FLAT PACKAGE IC

REMOVAL

Put the Masking Tape (cotton tape) around the Flat

1. Package IC to protect other parts from any damage.

(Refer to Fig. 4-1.) NOTE

Masking is carried out on all the parts located within 10 mm distance from IC leads.

When IC starts moving back and forth easily after

3. desoldering completely, pickup the corner of the IC using a tweezers and remove the IC by moving with the IC desoldering machine. (Refer to Fig. 4-3.)

NOTE

Some ICs on the PCB are affixed with glue, so be careful not to break or damage the foil of each IC leads or solder lands under the IC when removing it.

Blower type IC desoldering machine

Masking Tape (Cotton Tape)

Heat the IC leads using a blower type IC desoldering

machine. (Refer to Fig. 4-2.)

NOTE

Do not add the rotating and the back and forth directions force on the IC, until IC can move back and forth easily after desoldering the IC leads completely.

Blower type IC desoldering machine

Fig. 4-1

Tweezers

Peel off the Masking Tape.4. Absorb the solder left on the pattern using the Braided

5. Shield Wire. (Refer to Fig. 4-4.)

NOTE

Do not move the Braided Shield Wire in the vertical direction towards the IC pattern.

Fig. 4-3

Braided Shield Wire

Soldering Iron

Fig. 4-2

IC pattern

Fig. 4-4

B4-1

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