The above model is classified as a green product (*1), as indicated by the underlined serial number.
This Service Manual describes replacement parts for the green product. When repairing this green
product, use the part(s) described in this manual and lead-free solder (*2).
For (*1) and (*2), see the next page.
DOCUMENT CREATED IN JAPAN, May, 2006 GREEN
(*1)GREEN PRODUCT PROCUREMENT
The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling
and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of
certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any
marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba Corporation
recognizes environmental protection as a key management tasks, and is doing its utmost to
enhance and improve the quality and scope of its environmental activities. In line with this,
Toshiba proactively promotes Green Procurement, and seeks to purchase and use products,
parts and materials that have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used in
manufacture must also be used as replacement parts.
(*2)LEAD-FREE SOLDER
This product is manufactured using lead-free solder as a part of a movement within the consumer
products industry at large to be environmentally responsible. Lead-free solder must be used in
the servicing and repair of this product.
WARNING
This product is manufactured using lead free solder .
DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !
The melting temperature of lead-free solder is higher than that of leaded solder by 86°F to 104°F
(30°C to 40°C). Use of a soldering iron designed for lead-based solders to repair product made
with lead-free solder may result in damage to the component and or PCB being soldered. Great
care should be made to ensure high-quality soldering when servicing this product especially
when soldering large components, through-hole pins, and on PCBs as the level of heat
required to melt lead-free solder is high.
A1-1
CAUTION
THIS DIGITAL VIDEO PLAYER EMPLOYS A LASER SYSTEM.
TO ENSURE PROPER USE OF THIS PRODUCT, PLEASE READ THIS SERVICE MANUAL CARE-
FULLY AND RETAIN FOR FUTURE REFERENCE. SHOULD THE UNIT REQUIRE MAINTENANCE,
CONTACT AN AUTHORIZED SERVICE LOCATION-SEE SERVICE PROCEDURE.
USE OF CONTROLS, ADJUSTMENTS OR THE PERFORMANCE OF PROCEDURES OTHER THAN
THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS LASER RADIATION EXPOSURE.
TO PREVENT DIRECT EXPOSURE TO LASER BEAM, DO NOT TRY TO OPEN THE ENCLOSURE.
VISIBLE LASER RADIATION MAY BE PRESENT WHEN THE ENCLOSURE IS OPENED. DO NOT
STARE INTO BEAM.
PREPARATION OF SERVICING
The laser diode used for a pickup head may be destroyed with external static electricity.
Moreover, even if it is operating normally after repair, when static electricity discharge is received at the
time of repair, the life of the product may be shortened.
Please perform the following measure against static electricity, be careful of destruction of a laser diode
at the time of repair.
• Place the unit on a workstation equipped to protect against static electricity, such as conductive mat.
• Soldering iron with ground wire or ceramic type is used.
• A worker needs to use a ground conductive wrist strap for body.
A1-2
SERVICING NOTICES ON CHECKING
As for the places which need special attentions,
they are indicated with the labels or seals on the
cabinet, chassis and parts. Make sure to keep the
indications and notices in the operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an
electric shock while the electric current is
flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific
characters of incombustibility and withstand
voltage for safety. Therefore, the part which is
replaced should be used the part which has
the same character.
Especially as to the important parts for safety
which is indicated in the circuit diagram or the
table of parts as a mark, the designated
parts must be used.
4. PUT PARTS AND WIRES IN THE
ORIGINAL POSITION AFTER
ASSEMBLING OR WIRING
There are parts which use the insulation
material such as a tube or tape for safety, or
which are assembled in the condition that
these do not contact with the printed board.
The inside wiring is designed not to get closer
to the pyrogenic parts and high voltage parts.
Therefore, put these parts in the original
positions.
5. TAKE CARE TO DEAL WITH THE
CATHODE-RAY TUBE
In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is
secured against implosion. However, when
removing it or serving from backward, it is
dangerous to give a shock. Take enough care to
deal with it.
6. AVOID AN X-RAY1. KEEP THE NOTICES
Safety is secured against an X-ray by considering about the cathode-ray tube and the high
voltage peripheral circuit, etc.
Therefore, when repairing the high voltage peripheral circuit, use the designated parts and
make sure not modify the circuit.
Repairing except indicates causes rising of high
voltage, and it emits an X-ray from the cathoderay tube.
PERFORM A SAFETY CHECK AFTER
7.
SERVICING
Confirm that the screws, parts and wiring which
were removed in order to service are put in the
original positions, or whether there are the
portions which are deteriorated around the
serviced places serviced or not. Check the
insulation between the antenna terminal or
external metal and the AC cord plug blades.
And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1.
Unplug the plug from the AC outlet.
2.
Remove the antenna terminal on TV and turn
on the TV.
3.
Insulation resistance between the cord plug
terminals and the eternal exposure metal
[Note 2] should be more than 1M ohm by
using the 500V insulation resistance meter
[Note 1].
4.
If the insulation resistance is less than 1M
ohm, the inspection repair should be
required.
[Note 1]
If you have not the 500V insulation
resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER
The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION
You can find it in your SERVICE MANUAL.
A1-3
IMPORTANT SAFEGUARDS
1.
READ INSTRUCTIONS
All the safety and operating instructions should be read before the unit is operated.
2.
RETAIN INSTRUCTIONS
The safety and operating instructions should be retained for future reference.
3.
HEED WARNINGS
All warnings on the unit and in the operating instructions should be adhered to.
4.
FOLLOW INSTRUCTIONS
All operating and use instructions should be followed.
5.
CLEANING
Unplug this unit from the wall outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a damp
cloth for cleaning.
6.
ATTACHMENTS
Do not use attachments not recommended by the unit’s manufacturer as they may cause hazards.
7.
WATER AND MOISTURE
Do not use this unit near water. For example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a wet
basement, or near a swimming pool.
8.
ACCESSORIES
Do not place this unit on an unstable cart, stand, tripod, bracket, or table. The
unit may fall, causing serious injury, and serious damage to the unit. Use only
with a cart, stand, tripod, bracket, or table recommended by the manufacturer.
8A.
An appliance and cart combination should be moved with care. Quick stops,
excessive force, and uneven surfaces may cause the appliance and cart
combination to overturn.
9.
VENTILATION
Slots and openings in the cabinet and in the back or bottom are provided for ventilation, to ensure reliable
operation of the unit, and to protect it from overheating. These openings must not be blocked or covered. The
openings should never be blocked by placing the unit on a bed, sofa, rug, or other similar surface. This unit
should never be placed near or over a radiator or heat source. This unit should not be placed in a built-in
installation such as a bookcase or rack unless proper ventilation is provided or the manufacturer’s instructions
have been adhered to.
10.
POWER SOURCES
This unit should be operated only from the type of power source indicated on the rating plate. If you are not sure
of the type of power supply to your home, consult your appliance dealer or local power company. For units
intended to operate from battery power, or other sources, refer to the operating instructions.
11.
GROUNDING OR POLARIZATION
This unit is equipped with a polarized alternating-current line plug (a plug having one blade wider than the other).
This plug will fit into the power outlet only one way. This is a safety feature. If you are unable to insert the plug
fully into the outlet, try reversing the plug. If the plug should still fail to fit, contact your electrician to replace your
obsolete outlet. Do not defeat the safety purpose of the polarized plug. If your unit is equipped with a 3-wire
grounding-type plug, a plug having a third (grounding) pin, this plug will only fit into a grounding-type power
outlet. This too, is a safety feature. If you are unable to insert the plug into the outlet, contact your electrician to
replace your obsolete outlet. Do not defeat the safety purpose of the grounding-type plug.
12.
POWER-CORD PROTECTION
Power-supply cords should be routed so that they are not likely to be walked on or pinched by items placed upon
or against them, paying particular attention to cords at plugs, convenience receptacles, and the point where they
exit from the appliance.
13.
LIGHTNING
To protect your unit from a lightning storm, or when it is left unattended and unused for long periods of time,
unplug it from the wall outlet and disconnect the antenna or cable system. This will prevent damage to the unit
due to lightning and power line surges.
14.
POWER LINES
An outside antenna system should not be located in the vicinity of overhead power lines or other electric light or
power circuits, or where it can fall into such power lines or circuits. When installing an outside antenna system,
extreme care should be taken to keep from touching such power lines or circuits, as contact with them might be
fatal.
15.
OVERLOADING
Do not overload wall outlets and extension cords, as this can result in a risk of fire or electric shock.
16.
OBJECT AND LIQUID ENTRY
Do not push objects through any openings in this unit, as they may touch dangerous voltage points or short out
parts that could result in fire or electric shock. Never spill or spray any type of liquid into the unit.
PORT ABLE CAR T WARNING
(symbol provided by RETAC)
S3126A
A1-4
IMPORTANT SAFEGUARDS(CONTINUED)
OUTDOOR ANTENNA GROUNDING
17.
If an outside antenna or cable system is connected to the unit, be sure the antenna or cable system is grounded
so as to provide some protection against voltage surges and built-up static charges. Section 810 of the National
Electrical Code, ANSI/NFPA 70, provides information with respect to proper grounding of the mast and supporting
structure, grounding of the lead-in wire to an antenna discharge unit, size of grounding conductors, location of
antenna discharge unit, connection to grounding electrodes, and requirements for the grounding electrode.
SERVICING
18.
Do not attempt to service this unit yourself as opening or removing covers may expose you to dangerous voltage
or other hazards. Refer all servicing to qualified service personnel.
DAMAGE REQUIRING SERVICE
19.
Unplug this unit from the wall outlet and refer servicing to qualified service personnel under the following
conditions:
a.
When the power-supply cord or plug is damaged.
b.
If liquid has been spilled, or objects have fallen into the unit.
c.
If the unit has been exposed to rain or water.
d.
If the unit does not operate normally by following the operating instructions. Adjust only those controls that
are covered by the operating instructions, as an improper adjustment of other controls may result in
damage and will often require extensive work by a qualified technician to restore the unit to its normal
operation.
e.
If the unit has been dropped or the cabinet has been damaged.
f.
When the unit exhibits a distinct change in performance, this indicates a need for service.
REPLACEMENT PARTS
20.
When replacement parts are required, be sure the service technician uses replacement parts specified by the
manufacturer or those that have the same characteristics as the original parts.
Unauthorized substitutions may result in fire, electric shock or other hazards.
SAFETY CHECK
21.
Upon completion of any service or repairs to this unit, ask the service technician to perform safety checks to
determine that the unit is in proper operating condition.
WALL OR CEILING MOUNTING
22.
The product should be mounted to a wall or ceiling only as recommended by the manufacturer.
HEAT
23.
The product should be situated away from heat sources such as radiators, heat registers, stoves, or other
products (including amplifiers) that produce heat.
DISC TRAY
24.
Keep your fingers well clear of the disc tray as it is closing. It may cause serious personal injury.
CONNECTING
25.
When you connect the product to other equipment, turn off the power and unplug all of the equipment from the
wall outlet. Failure to do so may cause an electric shock and serious personal injury. Read the owner's manual of
the other equipment carefully and follow the instructions when making any connections.
SOUND VOLUME
26.
Reduce the volume to the minimum level before you turn on the product. Otherwise, sudden high volume sound
may cause hearing or speaker damage.
SOUND DISTORTION
27.
Do not allow the product output distorted sound for a longtime. It may cause speaker overheating and fire.
HEADPHONES
28.
When you use the headphones, keep the volume at a moderate level. If you use the headphones continuously
with high volume sound, it may cause hearing damage.
LASER BEAM
29.
Do not look into the opening of the disc tray or ventilation opening of the product to see the source of the laser
beam. It may cause sight damage.
DISC
30.
Do not use a cracked, deformed, or repaired disc. These discs are easily broken and may cause serious
personal injury and product malfunction.
NOTE TO CATV SYSTEM INSTALLER
31.
This reminder is provided to call the CATV system installer’s attention to Article 820-40 of the NEC that provides
guidelines for proper grounding and, in particular, specifies that the cable ground shall be connected to the
grounding system of the building, as close to the point of cable entry as practical.
A1-5
IMPORTANT SAFEGUARDS(CONTINUED)
EXAMPLE OF ANTENNA GROUNDING AS PER THE NATIONAL ELECTRICAL CODE
ANTENNA LEAD
IN WIRE
GROUND
CLAMP
ANTENNA
DISCHARGE UNIT
(NEC SECTION 810-20)
ELECTRIC SERVICE
EQUIPMENT
GROUNDING CONDUCTORS
(NEC SECTION 810-21)
GROUND CLAMPS
NEC-NATIONAL ELECTRICAL CODE
S2898A
POWER SERVICE GROUNDING
ELECTRODE SYSTEM
(NEC ART 250, PART H)
A1-6
WHEN REPLACING DVD DECK
[ When removing the DVD Deck ]
Before removing Pick Up PCB and DVD MT PCB connector, the short circuit the position shown in Fig.
1 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged.
[ When installing the DVD Deck ]
Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD
MT PCB connector.
NOTE
Before your operation, please read “PREPARATION OF SERVICING”.
•
Use the Lead Free solder.
•
Manual soldering conditions
•
• Soldering temperature: 350 ± 5˚C
• Soldering time: Within 2 seconds
• Soldering combination: Sn-3.0Ag-0.5Cu
When Soldering/Removing of solder, use the draw in equipment over the Pick Up Unit to keep the
•
Flux smoke away from it.
Pick Up PCB
Fig. 1
Short circuit using a
soldering iron.
A1-7
DISC REMOVAL METHOD AT NO POWER SUPPLY
1.
Remove the Back Cabinet and AV PCB/DVD Block. (Refer to item 1 of the DISASSEMBLY
INSTRUCTIONS.)
2.
Rotate the Main Gear in the direction of the arrow by hand.
(Refer to Fig. 1)
3.
Manually open the Tray.
Deck CDMain Gear
Fig. 1
PARENTAL CONTROL - RATING LEVEL
4 DIGIT PASSWORD CANCELLATION
If the stored 4 digit password in the Rating Level menu needs to be cancelled, please follow the steps below.
1.
Turn Unit ON.
2.
Set the DVD Mode.
3.
Confirm that the 'No Disc' will be appeared on the screen.
4.
Press and hold the '7' key on the remote control unit.
5.
Simultaneously press and hold the 'STOP' key on the front panel.
6.
Hold both keys for more than 3 seconds.
7.
The On Screen Display message 'PASSWORD CLEAR' will appear.
8.
The 4 digit password has now been cleared
TRAY LOCK
Tray cannot be opened by setting the Tray Lock, please follow the steps below.
Turn Unit ON.
1.
Set the DVD to the Stop Mode.
2.
Press it in order of 'SETUP', 'SUBTITLE', '3', 'AUDIO SELECT' and '0' key of a remote control unit.
3.
The On Screen Display message ' ' will appear.
4.
The Tray Lock has now been set up.
5.
To unlock the Tray Lock, please follow the steps below.
Turn Unit ON.
1.
Set the DVD to the Stop Mode.
2.
Press it in order of 'SETUP', 'SUBTITLE', '3', 'AUDIO SELECT' and '0' key of a remote control unit.
3.
The On Screen Display message ' ' will appear.
4.
The Tray Lock has now been cleared.
5.
A1-8
TABLE OF CONTENTS
GREEN PRODUCT PROCUREMENT .....................................................................................
Output LevelS/N Ratio (Weighted) at DVD ModeS/N Ratio (Weighted) at VCR ModeHorizontal Resolution at DVD ModeHorizontal Resolution at VCR(SP)Mode-
Digital Output Level0.5 V p-p/75 ohm(DVD/DTV)
S/N Ratio at DVD (Weighted)S/N Ratio at VCR (SP)(CCIR Filter:ON)Harmonic Distortion at DVD Mode Harmonic Distortion at VCR(SP) Mode Frequency Response :
DVD Mode at DVD-
at Video CD-
at SVCD-
at CD-
VCR Mode at SP-
at LP-
at SLP-
DC-
at DCStand by (at AC)3.0 W at 120 V 60 Hz
Per YearEnergy Star
Safety CircuitYes
IC Protector(Micro Fuse)Yes
Dew Sensor
4-40 times (CD)
4-40 times (CD)
Rev1/7 - 1/2 times
No
No
No
A3-1
GENERAL SPECIFICATIONS
G-6RegulationSafetyUL
G-7TemperatureOperation+5oC ~ +40oC
G-8Operating HumidityLess than 80% RH
G-9OSD LanguageEnglish French Spanish
G-10 Clock,Timer Calendar1990/1/1 ~ 2081/12/31
and TimerTimer Events-
Back-upOne Touch Recording Max Time-
Sleep TimerMax Time120
On/Off TimerProgram(On Timer / Off Timer)1
Auto Shut OffNo Signal15
Timer Back-up (at Power Off Mode)-
G-11 RemoteUnitRC-MN
ControlGlow in Dark RemoconNo
UnitRemocon FormatTOSHIBA
FormatTOSHIBA
Custom Code40-BF H, 44-BB H, 45-BA H, 45-BC H
Power SourceVoltage(D.C)3V
Forward / Reverse Picture Search
Index Search
SQPB
CM Skip(30sec x 6 Times)
Zero Return
End Call
TV Monitor
Program Extend
PictureBrightness , Contrast , Color, SharpnessYes
AudioTone Control (Bass/Treble/Balance)Yes
TimerOn TimerYes
TuningTV/CABLEYes
LabelCH LabelYes
Favorite CHYes
LockHotel Lock
Closed Caption (Analog & Digital)Yes
CC AdvanceYes
Signal MaterYes
Game Position
Auto SetupYes
Auto Clock
Picture SizeYes
Picture ScrollYes
CABLEYes
QAMYes
SAPYes
Comb FilterYes
VM CircuitYes
Protect of FBT Leak CircuitYes
TV Auto Shut off FunctionYes
Power On Memory
Choke Coil
V-chipUSA V-chipYes
RRT Setup
POD (Point Of Deployment)
TV Guide (EPG)
Digital OutDolby DigitalYes
TintYes
Mode (Picture Preference)Yes
Color TemperatureYes
CableClearYes
Cinema ModeYes
Aspect
Stable SoundYes
SurroundYes
Off TimerYes
Sleep TimerYes
Game Timer
CH Program (Auto CH Memory)Yes
ADD/DeleteYes
Video LabelYes
Channel Lock
Video Lock
Front Panel LockYes
3D Lines
CANADA V-chip
MPEG
PCMYes
DTS
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
A3-3
GENERAL SPECIFICATIONS
HDMI InputYes
Component InputYes
FeaturesTray LockYes
(DVD)Auto Stop(Pause, and Resume Stop after 5min.)Yes
USB(Some USB devices may not be usable.)Yes
Card Slot Reading(Not secured Data)No
Video CD PlaybackYes
SVCD Playback
MP3 PlaybackYes
WMA PlaybackYes
JPEG PlaybackYes
DivX Play backYes
Digital Out (Dolby Digital)Yes
Down Mix Out (Dolby Digital)Yes
Surround
Closed Caption Signal in VBI (DVD Playback)
Screen Saver
Audio DAC192kHz / 24bit
Copy (Disc to Tape)No
U/V Mixer
300 ohm to 75 ohm Antenna AdapterYes
Antenna Change Plug
DC Car Cord (Center+)
AC Plug Adapter
AC Cord
AV Cord (2Pin-1Pin)
Guarantee Card
Registration CardYes
ESP Card
Warning Sheet
Dew/AHC Caution Sheet
Quick Set-up Sheet
Circuit Diagram
Service Facility List
Important Safeguard
Information Sheet (Return)Yes
Information Sheet (For Important Notice)Yes
Netflix CardNo
G-14 InterfaceSwitchFrontPower (Tact)Yes
IndicatorPowerYes(Red)
TerminalsFrontVideo InputRCA x 1 (Yellow)
RearVideo InputRCA x 1 (Yellow)
G-15 Set SizeApprox. W x D x H (mm)700 x 504 x 553
w/Guarantee CardYes
UM size x pcsUM-4 x 2 pcs
OEM Brand
PolesTerminal-
Terminal-
Channel UpYes
Channel DownYes
Volume UpYes
Volume DownYes
Play (VCR)No
Stop / Eject (VCR)No
F.FWD/Cue (VCR)No
Rew/Rev (VCR)No
REC/OTR (VCR)No
Play (DVD)Yes
Stop (DVD)Yes
Skip+ /Search+ (DVD)Yes
Skip- /Search- (DVD)Yes
Open/Close (DVD)Yes
Input SelectNo
Main Power SWNo
REC/OTRNo
T-RECNo
TV/VCRNo
DVDNo
Audio InputRCA x 2 (L/MONO,R White,Red)
S Input
USB
Other TerminalNo
Audio InputRCA x 2 (L/MONO,R White,Red)
S InputYes
Video OutputNo
Audio OutputNo
Component Input
Audio Input
HDMI InputHDMI x 1
Audio Input
Digital Audio OutputCoaxial (DTV & DVD Only)
VHF/UHF Antenna InputF Type
AC InletNo
Yes
Yes
RCA x 3
RCA x 2 (L/MONO, R White,Red)
RCA x 2 (L/MONO, R White,Red)
Optical (DTV & DVD Only)
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
A3-5
GENERAL SPECIFICATIONS
G-16 WeightNet (Approx.)40.5kg (89.3lbs)
G-17 CartonMaster Carton
Gift BoxMaterialDouble/Brown
Drop TestNatural Dropping At
Container Stuffing(40' container)156
G-18 MaterialCabinetFrontPS94V0 DECABROM
PCBNon-Halogen DemandNo
G-19 EnvironmentEnvironmental standard requirement (by buyer)Green procurement of TOSHIBA
Pb-freePhase3(Phase3A)
Gross (Approx.)46.5kg (102.5lbs)
No
ContentMaterialDimensions W x D x H(mm)Description of Origin-
Dimensions W x D x H(mm)840 x 620 x 665
Description of OriginYes
1 Corner / 2 Edges / 4 Surfaces
Height (cm)40(ORION SPEC:25)
Sets
RearPS94V0 NON-DECABROM
Eyelet DemandYes
Measures for WhiskerYes
A3-6
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF MECHANICAL PARTS
AND P.C. BOARDS
1-1: BACK CABINET (Refer to Fig. 1-1)
1.2.Remove the 6 screws 1.
Remove the Back Cabinet in the direction of arrow.
Front Cabinet
1
1
1
1
Back Cabinet
1-2: CRT PCB (Refer to Fig. 1-2)
CAUTION: BEFORE REMOVING THE ANODE CAP,
DISCHARGE ELECTRICITY BECAUSE IT
CONTAINS HIGH VOLTAGE.
BEFORE ATTEMPTING TO REMOVE OR
REPAIR ANY PCB, UNPLUG THE POWER
CORD FROM THE AC SOURCE.
1.
Remove the Anode Cap.
(Refer to REMOVAL OF ANODE CAP)
2.
Disconnect the following connectors:
(CP801, CP802B, CP803 and CP852).
3.
Remove the CRT PCB in the direction of arrow.
1
1
Fig. 1-1
1-3: AV/POWER/DVD BLOCK (Refer to Fig. 1-3)
1.
Remove the 2 screws 1.
2.
Disconnect the following connectors:
(CP303, CP404, CP6402 and CP5902).
3.
Remove the AV/Power/DVD Block in the direction of arrow.
Front Cabinet
CP303
CP5902
CP6402
1
CP404
AV/Power/DVD Block
Fig. 1-3
1-4: USB PCB (Refer to Fig. 1-4)
1.2.Remove the 4 screws 1.
Remove the USB PCB in the direction of arrow.
Front Cabinet
1
1
1
1
1
Front Cabinet
CP852
CRT PCB
CP801
CP803
CP802B
USB PCB
Fig. 1-4
Fig. 1-2
B1-1
DISASSEMBLY INSTRUCTIONS
1-5: TV MT PCB (Refer to Fig. 1-5)
1.
Remove the 4 screws 1.
2.
Remove the 2 screws 2.
3.
Disconnect the following connectors:
(CP401, CP405, CP406, CP6401 and CP6403).
4.
Remove the TV MT PCB in the direction of arrow.
1
2
1
TV MT PCB
DVD Block
CP6403
CP6401
CP401
CP406
CP405
1-6: TOP SHIELD (Refer to Fig. 1-6)
1.2.Remove the 10 screws 1.
Remove the Top Shield in the direction of arrow.
1
1
1
1
Top Shield
1
1
1-7: OPERATION PCB (Refer to Fig. 1-7)
1.
Remove the 2 screws 1.
2.
Remove the Angle PCB in the direction of arrow (A).
3.
Disconnect the following connector: (CP2201).
4.
Remove the 2 screws 2.
5.
Remove the Operation PCB in the direction of arrow (B).
2
(B)
2
Operation PCB
1
(A)
2
1
1
1
Angle PCB
Fig. 1-7
1-8: DVD BLOCK (Refer to Fig. 1-8)
Fig. 1-5
1.
Remove the 4 screws 1.
2.
Disconnect the following connectors:
(CP8001 and CP8002).
3.
Remove the DVD Block in the direction of arrow.
1
1
1
1
1
1
1
1
CP8002
CP8001
DVD Block
Fig. 1-8
Fig. 1-6
B1-2
DISASSEMBLY INSTRUCTIONS
1-9: DVD MT PCB/DVD DECK (Refer to Fig. 1-9)
1.
Short circuit the position shown in Fig. 1-9 using a
soldering iron. If you remove the DVD Deck with no
soldering, the Laser may be damaged.
2.
Remove the 5 screws 1.
3.
Remove the DVD Top in the direction of arrow (A).
4.
Remove the 4 screws 2.
5.
Remove the DVD Deck in the direction of arrow (B).
6.
Disconnect the following connectors:
(CP2301, CP2302 and CP2303).
7.
Remove the 2 screws 3.
8.
Remove the DVD MT PCB in the direction of arrow (C).
9.
Remove the screw 4.
10.
Remove the 3 screws 5.
11.
Remove the Deck Angle in the direction of arrow (D).
1
1
DVD Top
1
CP2303
CP2302
CP2301
1
Pick Up PCB
DVD MT PCB
1
3
(A)
3
2
2
(C)
NOTE
Before your operation, please read “PREPARATION OF
1.
SERVICING”.
Use the Lead Free solder.
2.
Manual soldering conditions
3.
• Soldering temperature: 350 ± 5˚C
• Soldering time: Within 2 seconds
• Soldering combination: Sn-3.0Ag-0.5Cu
When Soldering/Removing of solder, use the drawing
4.
equipment over the Pick Up Unit to keep the Flux smoke
away from it.
When installing the DVD Deck, remove all the soldering on
5.
the short circuit position after the connection of Pick Up
PCB and DVD MT PCB connector.
1-10: POWER PCB (Refer to Fig. 1-10)
1.
Remove the 3 screws 1.
2.
Disconnect the following connectors:
(CP1707 and CP1710).
3.
Remove the POWER PCB in the direction of arrow.
1
1
CP1707
Power PCB
1
CP1710
DVD Deck
2
2
5
5
Short circuit using a
5
soldering iron.
Deck Angle
Fig. 1-10
(B)
4
(D)
Fig. 1-9
B1-3
DISASSEMBLY INSTRUCTIONS
1-11: AV PCB (Refer to Fig. 1-11)
1.
Remove the screw 1.
2.
Remove the screw 2.
3.
Remove the 7 screws 3.
4.
Remove the 3 screws 4.
5.
Remove the AV Jack Shield.
6.
Remove the AV PCB in the direction of arrow.
4
AV Jack Shield
4
4
VCR PCB
Bottom Plate
3
3
1
3
2
3
3
3
3
Fig. 1-11
B1-4
DISASSEMBLY INSTRUCTIONS
2. REMOVAL OF DVD DECK PARTS
NOTE
1. Do not disassemble the DVD DECK PARTS except listed
parts here. Minute adjustments are needed if the
disassemble is done. If the repair is needed except listed
parts, replace the DVD MECHA ASS'Y.
2-1: TRAY (Refer to Fig. 2-1-A)
Set the Tray opened. (Refer to the DISC REMOVAL
1.
METHOD AT NO POWER SUPPLY)
Unlock the 2 supports 1 and remove the Tray.
2.
Main Frame Ass'y
Tray
NOTE
In case of the Tray installation, install them as the circled
1.
section of Fig. 2-1-B so that the each markers are met.
1
1
Fig. 2-1-A
1
2
2
Main Frame Ass'y
Insulator (R)
Main Chassis Ass'y
• Screw Torque: 2.0 ± 0.5kgf•cm
Fig. 2-2-A
NOTE
In case of the Main Chassis Ass'y, install it from (1) to (4)
1.
in order. (Refer to Fig. 2-2-B)
In case of the Main Chassis Ass'y installation, hook the
2.
wire on the Main Frame Ass'y as shown Fig. 2-2-C.
Main Frame Ass'y (Bottom Side)
(3)
Rack Loading
(3)
(3)
Traverse Holder
Main Frame Ass'y
Tray
2-2: MAIN CHASSIS ASS'Y (Refer to Fig. 2-2-A)
Remove the screw 1.
1.
Unlock the 2 supports 2.
2.
Remove the Insulator (R) from the Main Frame Ass'y.
3.
Remove the Main Chassis Ass'y.
4.
Fig. 2-1-B
(2)
(4)
Check Lock
Main Frame Ass'y
(4)
Check Hook
(1)
Main Chassis Ass'y
Fig. 2-2-B
Fig. 2-2-C
B2-1
DISASSEMBLY INSTRUCTIONS
2-3: LOADING MOTOR PCB ASS'Y/ LOADING BELT
(Refer to Fig. 2-3-A)
1.
Remove the Loading Belt.
2.
Remove the screw 1.
3.
Remove the 2 screws 2.
4.
Remove the Loading Motor PCB Ass'y.
5.
Remove the Pulley Gear.
Pulley Gear
Main Gear
Rack Loading
Main Frame Ass’y
Loading Belt
2
2
Main Frame Ass’y
Pulley Gear
1
• Screw Torque: 2.5 ± 0.3kgf•cm (Screw 1)
• Screw Torque: 1.0 ± 0.3kgf•cm (Screw 2)
Loading Motor PCB Ass’y
Fig. 2-3-A
NOTE
1.
In case of the Pulley Motor installation, check if the value
of the Fig. 2-3-B is correct.
2.
When installing the Loading Motor PCB Ass'y, install it
correctly as Fig. 2-3-C.
3.
In case of the Loading Motor PCB Ass'y installation, hook
the wire on the Main Frame Ass'y as shown Fig. 2-3-C.
Pulley Motor
7.0 ± 0.1mm
2
1
Fig. 2-4-A
NOTE
1. In case of the Rack Loading installation, do not mesh it
to the Main Gear as shown the Fig. 2-4-B.
Rack Loading
Main Gear
Check Hook
Fig. 2-4-B
2-5: CLAMPER ASS'Y (Refer to Fig. 2-5-A)
Press the Clamper and rotate the Clamper Plate
1.
clockwise, then unlock the 3 supports 1.
Remove the Clamper Plate, Clamper Magnet and
2.
Clamper.
Clamper Plate
Clamper Magnet
Loading Motor
Safety surface for pressing
Rack Loading
Check Hook
of the insert.
The Lever should be position
between A and B.
Loading Motor PCB Ass’y
AB
Fig. 2-3-B
Fig. 2-3-C
2-4: RACK LOADING/MAIN GEAR/PULLEY GEAR
(Refer to Fig. 2-4-A)
1.
Press down the catcher 1 and slide the Rack Loading.
2.
Unlock the support 2 and remove the Pulley Gear.
3.
Remove the Main Gear.
1
1
Clamper
1
NOTE
1. In case of the Clamper Ass'y installation, install correctly
as Fig. 2-5-B.
Clamper Plate
Clamper
No gap
B2-2
Main Frame
Fig. 2-5-A
Fig. 2-5-B
DISASSEMBLY INSTRUCTIONS
2-6:
TRAVERSE HOLDER/INSULATOR (F)/INSULATOR
(R) (Refer to Fig. 2-6-A)
Remove the Traverse Holder.
1.
Remove the 2 Insulator (F).
2.
Remove the Insulator (R).
3.
Main Chassis Ass'y
Insulator (F)
Traverse Holder
Insulator (F)
Insulator (R)
Fig. 2-6-A
NOTE
1.2.In case of the Insulator (F) installation, install correctly as
Fig. 2-6-B.
In case of the Insulator (R) installation, install correctly as
Fig. 2-6-C.
Insulator (F)
Traverse Holder
NOTE
1.
When pushing the Rack Feed in the direction of the
arrow, it should be restored to the original position by the
spring force. (Refer to Fig. 2-7-B)
2.
In case of the Motor Gear installation, check if the value
of the Fig. 2-7-C is correct.
3.
When installing the wire of the Switch PCB Ass'y, install it
correctly as Fig. 2-7-D.
4.
After the assembly of the Main Chassis Ass'y, hook the
wire on the Main Chassis Ass'y as shown Fig. 2-7-E.
Push
Rack Feed Ass'y
Fig. 2-7-B
Motor Gear
Feed Motor
6.0 ± 0.2mm
Insulator (R)
2-7:
RACK FEED ASS'Y/SWITCH PCB ASS'Y/FEED
Main Chassis Ass'y (Top Side)
MOTOR (Refer to Fig. 2-7-A)
Remove the screw 1.
1.
Remove the Rack Feed Ass'y.
2.
Remove the screw 2.
3.
Remove the Switch PCB Ass'y.
4.
Remove the 2 screw 3.
5.
Remove the Feed Motor.
6.
Remove the Motor Gear.
7.
1
2
Switch PCB Ass'y
Rack Feed Ass'y
3
3
Fig. 2-6-B
Fig. 2-6-C
Safety surface for pressing
of the insert.
Switch PCB Ass'y
Main Chassis Ass'y (Bottom Side)
Check Hook
~ FEED MOTOR ~
BLUE (4)
ORANGE (3)
~ SPINDLE MOTOR ~
BLACK (2)
RED (1)
• Install wire from (1) to (4) in order.
Check Hook
Check Hook
Fig. 2-7-C
Fig. 2-7-D
Main Chassis Ass'y
• Screw Torque: 5.0 ± 0.3kgf•cm (Screw 1)
• Screw Torque: 3.0 ± 0.3kgf•cm (Screw 2)
• Screw Torque: 1.0 ± 0.3kgf•cm (Screw 3)
Motor Gear
Feed Motor
Fig. 2-7-A
B2-3
Check Hook
• Loosen the wire in the direction of the arrow.
Fig. 2-7-E
DISASSEMBLY INSTRUCTIONS
2-8: FFC WIRE HANDLING
1.
When installing the FFC, fold it correctly and install it as
shown from Fig. 2-8-A to Fig. 2-8-C.
NOTE
Do not make the folding lines except the specified
1.
positions for the FFC.
[ 24 pin FFC ]
Fold it by 90˚
43 ± 1mm
[ 6 pin FFC ]
(1)
(2)
• Proceed the steps (1) through (4).
Reinforcement Plate
59 ± 1mm
Printing Surface
10 ± 1mm
Printing Surface
Printing Surface
Fold
Fold
Printing Surface
Pick Up Side
(3)
(4)
Printing Surface
Fold
Printing Surface
Fold
Printing Surface
44 ± 1mm
54 ± 1mm
Fig. 2-8-A
Reinforcement Plate
10 ± 1mm
Reinforcement Plate
Fold
Fig. 2-8-B
[ 5 pin FFC ]
(1)
(2)
• Proceed the steps (1) through (4).
Reinforcement Plate
55 ± 1mm
Printing Surface
10 ± 1mm
Printing Surface
Fold
Fold
Printing Surface
(3)
(4)
Printing Surface
Fold
Printing Surface
60 ± 1mm
Reinforcement Plate
10 ± 1mm
Reinforcement Plate
Fold
Fig. 2-8-C
B2-4
DISASSEMBLY INSTRUCTIONS
3. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work.
After turning the power off there might still be a potential
*
voltage that is very dangerous. When removing the
Anode Cap, make sure to discharge the Anode Cap's
potential voltage.
*
Do not use pliers to loosen or tighten the Anode Cap
terminal, this may cause the spring to be damaged.
REMOVAL
1. Follow the steps as follows to discharge the Anode Cap.
(Refer to Fig. 3-1.)
Connect one end of an Alligator Clip to the metal part of a
flat-blade screwdriver and the other end to ground.
While holding the plastic part of the insulated Screwdriver,
touch the support of the Anode with the tip of the
Screwdriver.
A cracking noise will be heard as the voltage is discharged.
GND on the CRT
3. After one side is removed, pull in the opposite direction to
remove the other.
NOTE
Take care not to damage the Rubber Cap.
INSTALLATION
1. Clean the spot where the cap was located with a small
amount of alcohol. (Refer to Fig. 3-3.)
NOTE
Confirm that there is no dirt, dust, etc. at the spot where
the cap was located.
Location of Anode Cap
Fig. 3-3
Screwdriver
Alligator Clip
GND on the CRT
Flip up the sides of the Rubber Cap in the direction of the
2.
arrow and remove one side of the support.
(Refer to Fig. 3-2.)
Rubber Cap
Support
CRT
Fig. 3-1
2.3.Arrange the wire of the Anode Cap and make sure the
wire is not twisted.
Turn over the Rubber Cap. (Refer to Fig. 3-4.)
Fig. 3-4
4. Insert one end of the Anode Support into the anode button,
then the other as shown in Fig. 3-5.
CRT
Support
Fig. 3-2
Support
CRT
5.6.Confirm that the Support is securely connected.
Put on the Rubber Cap without moving any parts.
B3-1
Fig. 3-5
DISASSEMBLY INSTRUCTIONS
4. REMOVAL AND INSTALLATION OF FLAT
PACKAGE IC
REMOVAL
1. Put Masking Tape (cotton tape) around the Flat Package
IC to protect other parts from any damage.
(Refer to Fig. 4-1.)
NOTE
Masking is carried out on all the parts located within
10 mm distance from IC leads.
Masking Tape
(Cotton Tape)
2. Heat the IC leads using a blower type IC desoldering
machine. (Refer to Fig. 4-2.)
NOTE
Do not rotate or move the IC back and forth , until IC
can move back and forth easily after desoldering the
leads completely.
IC
Fig. 4-1
Blower type IC
desoldering machine
3. When IC starts moving back and forth easily after
desoldering completely, pickup the corner of the IC using
a tweezers and remove the IC by moving with the IC
desoldering machine. (Refer to Fig. 4-3.)
NOTE
Some ICs on the PCB are affixed with glue, so be
careful not to break or damage the foil of each IC
leads or solder lands under the IC when removing it.
Blower type IC
desoldering machine
Tweezers
IC
4.5.Peel off the Masking Tape.
Absorb the solder left on the pattern using the Braided
Shield Wire. (Refer to Fig. 4-4.)
NOTE
Do not move the Braided Shield Wire in the vertical
direction towards the IC pattern.
Fig. 4-3
Braided Shield Wire
Soldering Iron
IC
Fig. 4-2
IC pattern
Fig. 4-4
B4-1
DISASSEMBLY INSTRUCTIONS
INSTALLATION
1. Take care of the polarity of new IC and then install the
new IC fitting on the printed circuit pattern. Then solder
each lead on the diagonal positions of IC temporarily.
(Refer to Fig. 4-5.)
Soldering Iron
Solder temporarily
Solder temporarily
Fig. 4-5
2. Supply the solder from the upper position of IC leads
sliding to the lower position of the IC leads.
(Refer to Fig. 4-6.)
4. When bridge-soldering between terminals and/or the
soldering amount are not enough, resolder using a Thintip Soldering Iron. (Refer to Fig. 4-8.)
IC
Thin-tip Soldering Iron
Fig. 4-8
5. Finally, confirm the soldering status on four sides of the
IC using a magnifying glass.
Confirm that no abnormality is found on the soldering
position and installation position of the parts around the
IC. If some abnormality is found, correct by resoldering.
NOTE
When the IC leads are bent during soldering and/or
repairing, do not repair the bending of leads. If the
bending of leads are repaired, the pattern may be
damaged. So, always be sure to replace the IC in this
case.
Solder
IC
Supply soldering
from upper position
to lower position
Soldering Iron
Fig. 4-6
3. Absorb the solder left on the lead using the Braided
Shield Wire. (Refer to Fig. 4-7.)
NOTE
Do not absorb the solder to excess.
Soldering Iron
IC
Braided Shield Wire
Fig. 4-7
B4-2
A
A/C
ACC
AE
AFC
AFT
AFT DET
AGC
AMP
ANT
A.PB
APC
ASS'Y
AT
AUTO
A/V
B
BGP
BOT
BPF
BRAKE SOL
BUFF
B/W
C
C
CASE
CAP
CARR
CH
CLK
CLOCK (SY-SE)
COMB
CONV
CPM
CTL
CYL
CYL-M
CYL SENS
D
DATA (SY-CE)
dB
DC
DD Unit
DEMOD
DET
DEV
E
E
EF
EMPH
ENC
ENV
EOT
EQ
EXT
F
F
FBC
FE
FF
FG
FL SW
FM
FSC
FWD
G
GEN
GND
KEY TO ABBREVIATIONS
:
Audio/Control
:
Automatic Color Control
:
Audio Erase
:
Automatic Frequency Control
:
Automatic Fine Tuning
:
Automatic Fine Tuning Detect
:
Automatic Gain Control
:
Amplifier
:
Antenna
:
Audio Playback
:
Automatic Phase Control
:
Assembly
:
All Time
:
Automatic
:
Audio/Video
:
Burst Gate Pulse
:
Beginning of Tape
:
Bandpass Filter
:
Brake Solenoid
:
Buffer
:
Black and White
:
Capacitance, Collector
:
Cassette
:
Capstan
:
Carrier
:
Channel
:
Clock
:
Clock (Syscon to Servo)
:
Combination, Comb Filter
:
Converter
:
Capstan Motor
:
Control
:
Cylinder
:
Cylinder-Motor
:
Cylinder-Sensor
:
Data (Syscon to Servo)
:
Decibel
:
Direct Current
:
Direct Drive Motor Unit
:
Demodulator
:
Detector
:
Deviation
:
Emitter
:
Emitter Follower
:
Emphasis
:
Encoder
:
Envelope
:
End of Tape
:
Equalizer
:
External
:
Fuse
:
Feed Back Clamp
:
Full Erase
:
Fast Forward, Flip-flop
:
Frequency Generator
:
Front Loading Switch
:
Frequency Modulation
:
Frequency Sub Carrier
:
Forward
:
Generator
:
Ground
H
H.P.F
H.SW
Hz
I
IC
IF
IND
INV
K
KIL
L
L
LED
LIMIT AMP
LM, LDM
LP
L.P.F
LUMI.
M
M
MAX
MINI
MIX
MM
MOD
MPX
MS SW
N
NC
NR
O
OSC
OPE
P
PB
PB CTL
PB-C
PB-Y
PCB
P. CON
PD
PG
P-P
R
R
REC
REC-C
REC-Y
REEL BRK
REEL S
REF
REG
REW
REV, RVS
RF
RMC
RY
S
S. CLK
S. COM
S. DATA
SEG
SEL
SENS
SER
SI
SIF
SO
SOL
SP
:
High Pass Filter
:
Head Switch
:
Hertz
:
Integrated Circuit
:
Intermediate Frequency
:
Indicator
:
Inverter
:
Killer
:
Left
:
Light Emitting Diode
:
Limiter Amplifier
:
Loading Motor
:
Long Play
:
Low Pass Filter
:
Luminance
:
Motor
:
Maximum
:
Minimum
:
Mixer, mixing
:
Monostable Multivibrator
:
Modulator, Modulation
:
Multiplexer, Multiplex
:
Mecha State Switch
:
Non Connection
:
Noise Reduction
:
Oscillator
:
Operation
:
Playback
:
Playback Control
:
Playback-Chrominance
:
Playback-Luminance
:
Printed Circuit Board
:
Power Control
:
Phase Detector
:
Pulse Generator
:
Peak-to Peak
:
Right
:
Recording
:
Recording-Chrominance
:
Recording-Luminance
:
Reel Brake
:
Reel Sensor
:
Reference
:
Regulated, Regulator
:
Rewind
:
Reverse
:
Radio Frequency
:
Remote Control
:
Relay
:
Serial Clock
:
Sensor Common
:
Serial Data
:
Segment
:
Select, Selector
:
Sensor
:
Search Mode
:
Serial Input
:
Sound Intermediate Frequency
:
Serial Output
:
Solenoid
:
Standard Play
C1-1
S
STB
SW
SYNC
SYNC SEP
T
TR
TRAC
TRICK PB
TP
U
UNREG
V
V
VCO
VIF
VP
V.PB
VR
V.REC
VSF
VSR
VSS
V-SYNC
VT
X
X'TAL
Y
Y/C
KEY TO ABBREVIATIONS
:
Serial Strobe
:
Switch
:
Synchronization
:
Sync Separator, Separation
:
Transistor
:
Tracking
:
Trick Playback
:
Test Point
:
Unregulated
:
Volt
:
Voltage Controlled Oscillator
:
Video Intermediate Frequency
:
Vertical Pulse, Voltage Display
:
Video Playback
:
Variable Resistor
:
Video Recording
:
Visual Search Fast Forward
:
Visual Search Rewind
:
Voltage Super Source
:
Vertical-Synchronization
:
Voltage Tuning
:
Crystal
:
Luminance/Chrominance
C1-2
SERVICE MODE LIST
This unit is provided with the following SERVICE MODES so you can repair, examine and adjust easily.
To enter to the SERVICE MODE function, press and hold both buttons simultaneously on the main unit or on the main unit and on
the remote control for more than the standard time (second).
Set
Condition
TV mode
TV mode
DVD mode
(No disc)
DVD mode
(No disc)
TV mode
ALL mode
ALL mode
DVD mode
(No disc)
Set KeyOperations
VOL. (-) MIN
VOL. (-) MIN1
VOL. (-) MIN
VOL. (-) MIN
VOL. (-) MIN6
VOL. (-) MIN
VOL. (-) MIN9
STOP (DVD)72
Remocon
Key
0
42
52
8
Standard
Time
2
2
2
2
2
Releasing of V-CHIP PASSWORD.
Initialization of factory TV data.
NOTE:
Initialization of factory on DVD data.
NOTE:
DVD Write mode.
Refer to the “RE-WRITE FOR DVD FIRMWARE”.
Can be checked of the INITIAL DATA of MEMORY IC.
Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".
Check of the SUM DATA, POWER ON total hours, MICON
VERSION and DIGITAL TV MICON FIRMWARE on the screen.
Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".
Display of the Adjustment MENU on the screen.
Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display
Adjustment).
Releasing of PARENTAL LOCK.
Refer to the “PARENTAL CONTROL - RATING LEVEL”.
Do not use this for data normal servicing.
If you set factory initialization, the memories are reset such as
the clock setting, the channel setting, the POWER ON total
hours.
Do not use this for normal servicing.
Method
Press the following remocon keys
continuously.
SETUP SUBTITLE 3
AUDIO SELECT 0
Operations
The disk cannot be taken out.
Refer to the “TRAY LOCK”.
C2-1
Loading...
+ 74 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.