The above model is classified as a green product (*1), as indicated by the underlined serial number.
This Service Manual describes replacement parts for the green product. When repairing this green
product, use the part(s) described in this manual and lead-free solder (*2).
For (*1) and (*2), see the next page.
DOCUMENT CREATED IN JAPAN, April, 2006 GREEN
(*1)GREEN PRODUCT PROCUREMENT
The EC is actively promoting the WEEE & RoHS Directives that define standards for recycling
and reuse of Waste Electrical and Electronic Equipment and for the Restriction of the use of
certain Hazardous Substances. From July 1, 2006, the RoHS Directive will prohibit any
marketing of new products containing the restricted substances.
Increasing attention is given to issues related to the global environmental. Toshiba Corporation
recognizes environmental protection as a key management tasks, and is doing its utmost to
enhance and improve the quality and scope of its environmental activities. In line with this,
Toshiba proactively promotes Green Procurement, and seeks to purchase and use products,
parts and materials that have low environmental impacts.
Green procurement of parts is not only confined to manufacture. The same green parts used in
manufacture must also be used as replacement parts.
(*2)LEAD-FREE SOLDER
This product is manufactured using lead-free solder as a part of a movement within the consumer
products industry at large to be environmentally responsible. Lead-free solder must be used in
the servicing and repair of this product.
WARNING
This product is manufactured using lead free solder .
DO NOT USE LEAD BASED SOLDER TO REPAIR THIS PRODUCT !
The melting temperature of lead-free solder is higher than that of leaded solder by 86°F to 104°F
(30°C to 40°C). Use of a soldering iron designed for lead-based solders to repair product made
with lead-free solder may result in damage to the component and or PCB being soldered. Great
care should be made to ensure high-quality soldering when servicing this product ⎯ especially
when soldering large components, through-hole pins, and on PCBs ⎯ as the level of heat
required to melt lead-free solder is high.
A1-1
CAUTION
THIS DIGITAL VIDEO PLAYER EMPLOYS A LASER SYSTEM.
TO ENSURE PROPER USE OF THIS PRODUCT, PLEASE READ THIS SERVICE MANUAL CARE-
FULLY AND RETAIN FOR FUTURE REFERENCE. SHOULD THE UNIT REQUIRE MAINTENANCE,
CONTACT AN AUTHORIZED SERVICE LOCATION-SEE SERVICE PROCEDURE.
USE OF CONTROLS, ADJUSTMENTS OR THE PERFORMANCE OF PROCEDURES OTHER THAN
THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
TO PREVENT DIRECT EXPOSURE TO LASER BEAM, DO NOT TRY TO OPEN THE ENCLOSURE.
VISIBLE LASER RADIATION MAY BE PRESENT WHEN THE ENCLOSURE IS OPENED. DO NOT
STARE INTO BEAM.
Location of the required Marking
The rating sheet and the safety caution are on the rear of the unit.
CERTIFICATION: COMPLIES WITH FDA
RADIATION PERFORMANCE STANDARDS,
21 CFR SUBCHAPTER J.
PREPARATION OF SERVICING
The laser diode used for a pickup head may be destroyed with external static electricity.
Moreover, even if it is operating normally after repair, when static electricity discharge is received at the
time of repair, the life of the product may be shortened.
Please perform the following measure against static electricity, be careful of destruction of a laser diode
at the time of repair.
• Place the unit on a workstation equipped to protect against static electricity, such as conductive mat.
• Soldering iron with ground wire or ceramic type is used.
• A worker needs to use a ground conductive wrist strap for body.
A1-2
SERVICING NOTICES ON CHECKING
As for the places which need special attentions,
they are indicated with the labels or seals on the
cabinet, chassis and parts. Make sure to keep the
indications and notices in the operation manual.
2. AVOID AN ELECTRIC SHOCK
There is a high voltage part inside. Avoid an
electric shock while the electric current is
flowing.
3. USE THE DESIGNATED PARTS
The parts in this equipment have the specific
characters of incombustibility and withstand
voltage for safety. Therefore, the part which is
replaced should be used the part which has
the same character.
Especially as to the important parts for safety
which is indicated in the circuit diagram or the
table of parts as a mark, the designated
parts must be used.
4. PUT PARTS AND WIRES IN THE
ORIGINAL POSITION AFTER
ASSEMBLING OR WIRING
There are parts which use the insulation
material such as a tube or tape for safety, or
which are assembled in the condition that
these do not contact with the printed board.
The inside wiring is designed not to get closer
to the pyrogenic parts and high voltage parts.
Therefore, put these parts in the original
positions.
5. TAKE CARE TO DEAL WITH THE
CATHODE-RAY TUBE
In the condition that an explosion-proof cathoderay tube is set in this equipment, safety is
secured against implosion. However, when
removing it or serving from backward, it is
dangerous to give a shock. Take enough care to
deal with it.
6. AVOID AN X-RAY1. KEEP THE NOTICES
Safety is secured against an X-ray by considering about the cathode-ray tube and the high
voltage peripheral circuit, etc.
Therefore, when repairing the high voltage peripheral circuit, use the designated parts and
make sure not modify the circuit.
Repairing except indicates causes rising of high
voltage, and it emits an X-ray from the cathoderay tube.
PERFORM A SAFETY CHECK AFTER
7.
SERVICING
Confirm that the screws, parts and wiring which
were removed in order to service are put in the
original positions, or whether there are the
portions which are deteriorated around the
serviced places serviced or not. Check the
insulation between the antenna terminal or
external metal and the AC cord plug blades.
And be sure the safety of that.
(INSULATION CHECK PROCEDURE)
1.
Unplug the plug from the AC outlet.
2.
Remove the antenna terminal on TV and turn
on the TV.
3.
Insulation resistance between the cord plug
terminals and the eternal exposure metal
[Note 2] should be more than 1M ohm by
using the 500V insulation resistance meter
[Note 1].
4.
If the insulation resistance is less than 1M
ohm, the inspection repair should be
required.
[Note 1]
If you have not the 500V insulation
resistance meter, use a Tester.
[Note 2]
External exposure metal: Antenna terminal
HOW TO ORDER PARTS
Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER
The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION
You can find it in your SERVICE MANUAL.
A1-3
IMPORTANT SAFEGUARDS
1.
READ INSTRUCTIONS
All the safety and operating instructions should be read before the unit is operated.
2.
RETAIN INSTRUCTIONS
The safety and operating instructions should be retained for future reference.
3.
HEED WARNINGS
All warnings on the unit and in the operating instructions should be adhered to.
4.
FOLLOW INSTRUCTIONS
All operating and use instructions should be followed.
5.
CLEANING
Unplug this unit from the wall outlet before cleaning. Do not use liquid cleaners or aerosol cleaners. Use a damp
cloth for cleaning.
6.
ATTACHMENTS
Do not use attachments not recommended by the unit’s manufacturer as they may cause hazards.
7.
WATER AND MOISTURE
Do not use this unit near water. For example, near a bathtub, washbowl, kitchen sink, or laundry tub, in a wet
basement, or near a swimming pool.
8.
ACCESSORIES
Do not place this unit on an unstable cart, stand, tripod, bracket, or table. The
unit may fall, causing serious injury, and serious damage to the unit. Use only
with a cart, stand, tripod, bracket, or table recommended by the manufacturer.
8A.
An appliance and cart combination should be moved with care. Quick stops,
excessive force, and uneven surfaces may cause the appliance and cart
combination to overturn.
9.
VENTILATION
Slots and openings in the cabinet and in the back or bottom are provided for ventilation, to ensure reliable
operation of the unit, and to protect it from overheating. These openings must not be blocked or covered. The
openings should never be blocked by placing the unit on a bed, sofa, rug, or other similar surface. This unit
should never be placed near or over a radiator or heat source. This unit should not be placed in a built-in
installation such as a bookcase or rack unless proper ventilation is provided or the manufacturer’s instructions
have been adhered to.
10.
POWER SOURCES
This unit should be operated only from the type of power source indicated on the rating plate. If you are not sure
of the type of power supply to your home, consult your appliance dealer or local power company. For units
intended to operate from battery power, or other sources, refer to the operating instructions.
11.
GROUNDING OR POLARIZATION
This unit is equipped with a polarized alternating-current line plug (a plug having one blade wider than the other).
This plug will fit into the power outlet only one way. This is a safety feature. If you are unable to insert the plug
fully into the outlet, try reversing the plug. If the plug should still fail to fit, contact your electrician to replace your
obsolete outlet. Do not defeat the safety purpose of the polarized plug. If your unit is equipped with a 3-wire
grounding-type plug, a plug having a third (grounding) pin, this plug will only fit into a grounding-type power
outlet. This too, is a safety feature. If you are unable to insert the plug into the outlet, contact your electrician to
replace your obsolete outlet. Do not defeat the safety purpose of the grounding-type plug.
12.
POWER-CORD PROTECTION
Power-supply cords should be routed so that they are not likely to be walked on or pinched by items placed upon
or against them, paying particular attention to cords at plugs, convenience receptacles, and the point where they
exit from the appliance.
13.
LIGHTNING
To protect your unit from a lightning storm, or when it is left unattended and unused for long periods of time,
unplug it from the wall outlet and disconnect the antenna or cable system. This will prevent damage to the unit
due to lightning and power line surges.
14.
POWER LINES
An outside antenna system should not be located in the vicinity of overhead power lines or other electric light or
power circuits, or where it can fall into such power lines or circuits. When installing an outside antenna system,
extreme care should be taken to keep from touching such power lines or circuits, as contact with them might be
fatal.
15.
OVERLOADING
Do not overload wall outlets and extension cords, as this can result in a risk of fire or electric shock.
16.
OBJECT AND LIQUID ENTRY
Do not push objects through any openings in this unit, as they may touch dangerous voltage points or short out
parts that could result in fire or electric shock. Never spill or spray any type of liquid into the unit.
PORT ABLE CART WARNING
(symbol provided by RETAC)
S3126A
A1-4
IMPORTANT SAFEGUARDS(CONTINUED)
OUTDOOR ANTENNA GROUNDING
17.
If an outside antenna or cable system is connected to the unit, be sure the antenna or cable system is grounded
so as to provide some protection against voltage surges and built-up static charges. Section 810 of the National
Electrical Code, ANSI/NFPA 70, provides information with respect to proper grounding of the mast and supporting
structure, grounding of the lead-in wire to an antenna discharge unit, size of grounding conductors, location of
antenna discharge unit, connection to grounding electrodes, and requirements for the grounding electrode.
SERVICING
18.
Do not attempt to service this unit yourself as opening or removing covers may expose you to dangerous voltage
or other hazards. Refer all servicing to qualified service personnel.
DAMAGE REQUIRING SERVICE
19.
Unplug this unit from the wall outlet and refer servicing to qualified service personnel under the following
conditions:
a.
When the power-supply cord or plug is damaged.
b.
If liquid has been spilled, or objects have fallen into the unit.
c.
If the unit has been exposed to rain or water.
d.
If the unit does not operate normally by following the operating instructions. Adjust only those controls that
are covered by the operating instructions, as an improper adjustment of other controls may result in
damage and will often require extensive work by a qualified technician to restore the unit to its normal
operation.
e.
If the unit has been dropped or the cabinet has been damaged.
f.
When the unit exhibits a distinct change in performance, this indicates a need for service.
REPLACEMENT PARTS
20.
When replacement parts are required, be sure the service technician uses replacement parts specified by the
manufacturer or those that have the same characteristics as the original parts.
Unauthorized substitutions may result in fire, electric shock or other hazards.
SAFETY CHECK
21.
Upon completion of any service or repairs to this unit, ask the service technician to perform safety checks to
determine that the unit is in proper operating condition.
WALL OR CEILING MOUNTING
22.
The product should be mounted to a wall or ceiling only as recommended by the manufacturer.
HEAT
23.
The product should be situated away from heat sources such as radiators, heat registers, stoves, or other
products (including amplifiers) that produce heat.
DISC TRAY
24.
Keep your fingers well clear of the disc tray as it is closing. It may cause serious personal injury.
CONNECTING
25.
When you connect the product to other equipment, turn off the power and unplug all of the equipment from the
wall outlet. Failure to do so may cause an electric shock and serious personal injury. Read the owner's manual of
the other equipment carefully and follow the instructions when making any connections.
SOUND VOLUME
26.
Reduce the volume to the minimum level before you turn on the product. Otherwise, sudden high volume sound
may cause hearing or speaker damage.
SOUND DISTORTION
27.
Do not allow the product output distorted sound for a longtime. It may cause speaker overheating and fire.
HEADPHONES
28.
When you use the headphones, keep the volume at a moderate level. If you use the headphones continuously
with high volume sound, it may cause hearing damage.
LASER BEAM
29.
Do not look into the opening of the disc tray or ventilation opening of the product to see the source of the laser
beam. It may cause sight damage.
DISC
30.
Do not use a cracked, deformed, or repaired disc. These discs are easily broken and may cause serious
personal injury and product malfunction.
NOTE TO CATV SYSTEM INSTALLER
31.
This reminder is provided to call the CATV system installer’s attention to Article 820-40 of the NEC that provides
guidelines for proper grounding and, in particular, specifies that the cable ground shall be connected to the
grounding system of the building, as close to the point of cable entry as practical.
A1-5
IMPORTANT SAFEGUARDS(CONTINUED)
EXAMPLE OF ANTENNA GROUNDING AS PER THE NATIONAL ELECTRICAL CODE
ANTENNA LEAD
IN WIRE
GROUND
CLAMP
ANTENNA
DISCHARGE UNIT
(NEC SECTION 810-20)
ELECTRIC SERVICE
EQUIPMENT
GROUNDING CONDUCTORS
(NEC SECTION 810-21)
GROUND CLAMPS
NEC-NATIONAL ELECTRICAL CODE
S2898A
POWER SERVICE GROUNDING
ELECTRODE SYSTEM
(NEC ART 250, PART H)
A1-6
WHEN REPLACING DVD DECK
[ When removing the DVD Deck ]
Before removing Pick Up PCB and DVD MT PCB connector, the short circuit the position shown in Fig.
1 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged.
[ When installing the DVD Deck ]
Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD
MT PCB connector.
NOTE
Before your operation, please read “PREPARATION OF SERVICING”.
•
Use the Lead Free solder.
•
Manual soldering conditions
•
• Soldering temperature: 350 ± 5˚C
• Soldering time: Within 2 seconds
• Soldering combination: Sn-3.0Ag-0.5Cu
When Soldering/Removing of solder, use the draw in equipment over the Pick Up Unit to keep the
•
Flux smoke away from it.
Pick Up PCB
Short circuit using a
soldering iron.
Fig. 1
DISC REMOVAL METHOD AT NO POWER SUPPLY
1.
Remove the Back Cabinet and AV PCB/DVD Block. (Refer to item 1 of the DISASSEMBLY
INSTRUCTIONS.)
2.
Rotate the Main Gear in the direction of the arrow by hand.
(Refer to Fig. 1)
3.
Manually open the Tray.
Deck CDMain Gear
Fig. 1
A1-7
PARENTAL CONTROL - RATING LEVEL
4 DIGIT PASSWORD CANCELLATION
If the stored 4 digit password in the Rating Level menu needs to be cancelled, please follow the steps below.
1.
Turn Unit ON.
2.
Set the DVD Mode.
3.
Confirm that the 'No Disc' will be appeared on the screen.
4.
Press and hold the '7' key on the remote control unit.
5.
Simultaneously press and hold the 'STOP' key on the front panel.
6.
Hold both keys for more than 3 seconds.
7.
The On Screen Display message 'PASSWORD CLEAR' will appear.
8.
The 4 digit password has now been cleared
TRAY LOCK
Tray cannot be opened by setting the Tray Lock, please follow the steps below.
Turn Unit ON.
1.
Set the DVD to the Stop Mode.
2.
Press it in order of 'SETUP', 'SUBTITLE', '3', 'AUDIO SELECT' and '0' key of a remote control unit.
3.
The On Screen Display message ' ' will appear.
4.
The Tray Lock has now been set up.
5.
To unlock the Tray Lock, please follow the steps below.
Turn Unit ON.
1.
Set the DVD to the Stop Mode.
2.
Press it in order of 'SETUP', 'SUBTITLE', '3', 'AUDIO SELECT' and '0' key of a remote control unit.
3.
The On Screen Display message ' ' will appear.
4.
The Tray Lock has now been cleared.
5.
A1-8
TABLE OF CONTENTS
GREEN PRODUCT PROCUREMENT .......................................................................................
Output No
OpenYes
CloseYes
No discYes
ReadingYes
PlayYes
Still/PauseYes
StopYes
Prohibit MarkYes
PBCYes
StepYes
Skip(>>|)Yes
Skip(|<<)Yes
RandomYes (CD, VIDEO CD, JPEG, MP3, WMA)
RepeatYes
Slow+Yes
Slow- No
Search+ Yes
Search-Yes
JumpYes
ResumeYes
Title No.Yes
Chapter No.Yes
Track No.Yes
TimeYes
Sub Title No.Yes
Angle No.Yes
Vocal On/OffNo
Audio No.Yes
Audio Stereo L/RYes (Video CD)
ZoomYes
Marker No.Yes
Program Play BackYes (CD, VIDEO CD, JPEG, MP3, WMA )
Surround On/OffNo
Screen SaverNo
MP3, WMA, JPEG Folder NameYes
File NameYes
File NoYes
TimeYes (MP3, WMA Only)
Track NoYes
A3-3
GENERAL SPECIFICATIONS
G-13 RemoteUnitRC-MG
ControlGlow in Dark RemoconNo
Remocon Format TOSHIBA
FormatTOSHIBA
Custom Code 40-BF H, 44-BB H, 45-BA H, 45-BC H
Power SourceVoltage(D.C)3V
UM size x pcsUM-4 x 2 pcs
Total Keys47 Key
KeysPowerYes
1Yes
2Yes
3Yes
4Yes
5Yes
6Yes
7Yes
8Yes
9Yes
0Yes
PlayYes
StopYes
Search+Yes
Search-Yes
Closed Caption/Skip+Yes
Quick View(CH RTN)/Skip- Yes
Slow+Yes
Slow-No
Pause/Still/StepYes
DISPLAYYes
TV/DVDYes
CancelYes
Audio SelectYes
AngleYes
SubtitleYes
Top MenuYes
MenuYes
DVD MenuYes
ReturnYes
CH UpYes
CH DownYes
Vol DownYes
Vol UpYes
Up/ Set+Yes
Down/ Set-Yes
Left/Select-Yes
Right/Select+Yes
EnterYes
Play ModeYes
Input Select/ZoomYes
Repeat A-BYes
MuteYes
Open/CloseYes
SleepYes
MarkerYes
JumpYes
GameYes
A3-4
GENERAL SPECIFICATIONS
G-14 FeaturesCABLEYes
(TV)Auto Shut OffYes
Auto SetupYes
Auto CH MemoryYes
V-ChipUSA V-chipYes
CANADA V-chipNo
Auto SearchNo
SAPYes
Game PositionYes
FM TransmitterNo
Energy StarNo
Closed CaptionYes
Comb Filter (2lines)Yes
Protect of FBT Leak CircuitYes
Picture PreferenceYes
Choke CoilNo
Power On MemoryNo
3D SurroundNo
Screen SaverNo
Closed CaptionNo
Audio DAC192kHz / 24bit
G-15 AccessoriesOwner's ManualLanguageEnglish
w/Guarantee CardYes
Remote Control UnitYes
BatteryYes
UM size x pcsUM-4 x 2 pcs
OEM BrandNo
Rod AntennaNo
PolesNo
Terminal --
Loop AntennaNo
Terminal --
U/V MixerNo
300 ohm to 75 ohm Antenna AdapterYes
Antenna Change PlugNo
Guarantee CardNo
Registration CardYes
Warranty CardNo
ESP CardNo
Service Station ListNo
DC Car Cord (Center+)No
Columbia Offer SheetNo
Information Sheet (Return)Yes
Netflix CardNo
No
A3-5
GENERAL SPECIFICATIONS
G-16 InterfaceSwitchFrontPower (Tact)Yes
RearMain Power SWNo
IndicatorPowerYes (Red)
TerminalsFrontVideo InputRCA x 1
RearVideo InputRCA x 1
G-17 Set SizeApprox. W x D x H (mm)655x472.5x560
G-18 WeightNet (Approx.)33.0kg
G-21 EnvironmentEnvironmental standard requirementGreen procurement of TOSHIBA
Pb-freePhase3(Phase3A)
Channel UpYes
Channel DownYes
Volume UpYes
Volume DownYes
PlayYes
Open/CloseYes
Skip+ /Search+ Yes
Skip- /Search-Yes
Still/PauseNo
StopYes
Main Power SWNo
Stand-byNo
On TimerNo
Audio InputRCA x 2(L/MONO, R)
Other TerminalHead Phone
Audio InputRCA x 2(L/MONO, R)
Video OutputNo
Audio OutputNo
Digital Audio OutputCoaxial (DVD Only)
DiversityNo
DC Jack 12V(Center +)No
VHF/UHF Antenna InputF Type
Gross (Approx.)37.0kg
Content--- Sets
Material--- / ---
Dimensions W x D x H(mm)---
Description of Origin---
W/Color Photo LabelNo
Dimensions W x D x H(mm) 766 x 590 x 683
Description of OriginYes
Height (cm)60 (ORION SPEC:31)
RearPS94V0 DECABROM
Jack Panel-
Eyelet DemandYes
Measures for WhiskerYes
A3-6
DISASSEMBLY INSTRUCTIONS
1.REMOVAL OF MECHANICAL PARTS
AND P.C. BOARDS
1-1: BACK CABINET (Refer to Fig. 1-1)
1.
Remove the 6 screws 1.
2.
Remove the 2 screws 2 which are used for holding the
Back Cabinet.
3.
Remove the Back Cabinet in the direction of arrow.
Front Cabinet
1
1
1
2
2
1-2: CRT PCB (Refer to Fig. 1-2)
CAUTION: BEFORE REMOVING THE ANODE CAP,
DISCHARGE ELECTRICITY BECAUSE IT
CONTAINS HIGH VOLTAGE.
BEFORE ATTEMPTING TO REMOVE OR
REPAIR ANY PCB, UNPLUG THE POWER
CORD FROM THE AC SOURCE.
1.
Remove the Anode Cap.
(Refer to REMOVAL OF ANODE CAP)
2.
Disconnect the following connector:
(CP801).
3.
Remove the CRT PCB in the direction of arrow.
Front Cabinet
1
1
Back Cabinet
1
Fig. 1-1
1-3: AV PCB/DVD BLOCK (Refer to Fig. 1-3)
1.
Unlock the support 1.
2.
Remove the Plate Bottom Holder.
3.
Remove the screw 2.
4.
Disconnect the following connectors:
(CP303, CP404 and CP3800).
5.
Remove the AV PCB/DVD Block in the direction of arrow.
Front Cabinet
Plate Bottom Holder
1
2
CP3800
CP303
AV PCB/DVD Block
1-4: DVD BLOCK (Refer to Fig. 1-4)
1.
Disconnect the following connectors:
(CP8001 and CP8002).
2.
Remove the 4 screws 1.
3.
Remove the DVD Block in the direction of arrow.
1
1
CP8002
CP8001
1
1
DVD Block
CP404
Fig. 1-3
CP801
CRT PCB
Fig. 1-2
B1-1
AV PCB
Fig. 1-4
DISASSEMBLY INSTRUCTIONS
1-5: DVD MT PCB/DVD DECK (Refer to Fig. 1-5)
1.
Short circuit the position shown in Fig. 1-5 using a
soldering iron. If you remove the DVD Deck with no
soldering, the Laser may be damaged.
2.
Remove the 4 screws 1.
3.
Remove the DVD Top in the direction of arrow (A).
4.
Disconnect the following connectors:
(CP2301, CP2302 and CP2303).
5.
Remove the 2 screws 2.
6.
Remove the DVD MT PCB in the direction of arrow (B).
7.
Remove the 4 screws 3.
8.
Remove the DVD Deck in the direction of arrow (C).
1
1
DVD Top
1
1
2
(A)
2
DVD MT PCB
3
(B)
3
CP2301
CP2302
CP2303
Pick Up PCB
1-6: AV PCB (Refer to Fig. 1-6)
1.
Remove the screw 1.
2.
Remove the 2 screws 2.
3.
Remove the 4 screws 3.
4.
Remove the Jack Shield.
5.
Remove the AV PCB in the direction of arrow.
3
AV PCB
3
3
Jack Shield
3
Bottom Plate
1
2
2
Fig. 1-6
DVD Deck
(C)
3
3
Short circuit using a
soldering iron.
Deck Angle
Fig. 1-5
NOTE
Before your operation, please read “PREPARATION OF
1.
SERVICING”.
Use the Lead Free solder.
2.
Manual soldering conditions
3.
• Soldering temperature: 350 ± 5˚C
• Soldering time: Within 2 seconds
• Soldering combination: Sn-3.0Ag-0.5Cu
When Soldering/Removing of solder, use the drawing
4.
equipment over the Pick Up Unit to keep the Flux smoke
away from it.
When installing the DVD Deck, remove all the soldering on
5.
the short circuit position after the connection of Pick Up
PCB and DVD MT PCB connector.
B1-2
DISASSEMBLY INSTRUCTIONS
2. REMOVAL OF DVD DECK PARTS
NOTE
1. Do not disassemble the DVD DECK PARTS except listed
parts here. Minute adjustments are needed if the
disassemble is done. If the repair is needed except listed
parts, replace the DVD MECHA ASS'Y.
2-1: TRAY (Refer to Fig. 2-1-A)
Set the Tray opened. (Refer to the DISC REMOVAL
1.
METHOD AT NO POWER SUPPLY)
Unlock the 2 supports 1 and remove the Tray.
2.
Main Frame Ass'y
Tray
NOTE
In case of the Tray installation, install them as the circled
1.
section of Fig. 2-1-B so that the each markers are met.
1
1
Fig. 2-1-A
1
2
2
Main Frame Ass'y
Insulator (R)
Main Chassis Ass'y
• Screw Torque: 2.0 ± 0.5kgf•cm
Fig. 2-2-A
NOTE
In case of the Main Chassis Ass'y, install it from (1) to (4)
1.
in order. (Refer to Fig. 2-2-B)
In case of the Main Chassis Ass'y installation, hook the
2.
wire on the Main Frame Ass'y as shown Fig. 2-2-C.
Main Frame Ass'y (Bottom Side)
(3)
Rack Loading
(3)
(3)
Traverse Holder
Main Frame Ass'y
Tray
2-2: MAIN CHASSIS ASS'Y (Refer to Fig. 2-2-A)
Remove the screw 1.
1.
Unlock the 2 supports 2.
2.
Remove the Insulator (R) from the Main Frame Ass'y.
3.
Remove the Main Chassis Ass'y.
4.
Fig. 2-1-B
(2)
(4)
Check Lock
Main Frame Ass'y
(4)
Check Hook
(1)
Main Chassis Ass'y
Fig. 2-2-B
Fig. 2-2-C
B2-1
DISASSEMBLY INSTRUCTIONS
2-3: LOADING MOTOR PCB ASS'Y/ LOADING BELT
(Refer to Fig. 2-3-A)
1.
Remove the Loading Belt.
2.
Remove the screw 1.
3.
Remove the 2 screws 2.
4.
Remove the Loading Motor PCB Ass'y.
5.
Remove the Pulley Gear.
Pulley Gear
Main Gear
Rack Loading
Main Frame Ass’y
Loading Belt
• Screw Torque: 2.5 ± 0.3kgf•cm (Screw 1)
• Screw Torque: 1.0 ± 0.3kgf•cm (Screw 2)
2
2
Main Frame Ass’y
Pulley Gear
1
Loading Motor PCB Ass’y
Fig. 2-3-A
NOTE
1.
In case of the Pulley Motor installation, check if the value
of the Fig. 2-3-B is correct.
2.
When installing the Loading Motor PCB Ass'y, install it
correctly as Fig. 2-3-C.
3.
In case of the Loading Motor PCB Ass'y installation, hook
the wire on the Main Frame Ass'y as shown Fig. 2-3-C.
Pulley Motor
Loading Motor
7.0 ± 0.1mm
2
1
Fig. 2-4-A
NOTE
1. In case of the Rack Loading installation, do not mesh it
to the Main Gear as shown the Fig. 2-4-B.
Rack Loading
Main Gear
Check Hook
Fig. 2-4-B
2-5: CLAMPER ASS'Y (Refer to Fig. 2-5-A)
Press the Clamper and rotate the Clamper Plate
1.
clockwise, then unlock the 3 supports 1.
Remove the Clamper Plate, Clamper Magnet and
2.
Clamper.
Clamper Plate
Clamper Magnet
Safety surface for pressing
Rack Loading
Check Hook
of the insert.
The Lever should be position
between A and B.
Loading Motor PCB Ass’y
AB
Fig. 2-3-B
Fig. 2-3-C
2-4: RACK LOADING/MAIN GEAR/PULLEY GEAR
(Refer to Fig. 2-4-A)
1.
Press down the catcher 1 and slide the Rack Loading.
2.
Unlock the support 2 and remove the Pulley Gear.
3.
Remove the Main Gear.
1
1
Clamper
1
NOTE
1. In case of the Clamper Ass'y installation, install correctly
as Fig. 2-5-B.
Clamper Plate
Clamper
No gap
B2-2
Main Frame
Fig. 2-5-A
Fig. 2-5-B
DISASSEMBLY INSTRUCTIONS
2-6:
TRAVERSE HOLDER/INSULATOR (F)/INSULATOR
(R) (Refer to Fig. 2-6-A)
Remove the Traverse Holder.
1.
Remove the 2 Insulator (F).
2.
Remove the Insulator (R).
3.
Main Chassis Ass'y
Insulator (F)
Traverse Holder
Insulator (F)
Insulator (R)
Fig. 2-6-A
NOTE
1.2.In case of the Insulator (F) installation, install correctly as
Fig. 2-6-B.
In case of the Insulator (R) installation, install correctly as
Fig. 2-6-C.
Insulator (F)
Traverse Holder
Fig. 2-6-B
NOTE
1.
When pushing the Rack Feed in the direction of the
arrow, it should be restored to the original position by the
spring force. (Refer to Fig. 2-7-B)
2.
In case of the Motor Gear installation, check if the value
of the Fig. 2-7-C is correct.
3.
When installing the wire of the Switch PCB Ass'y, install it
correctly as Fig. 2-7-D.
4.
After the assembly of the Main Chassis Ass'y, hook the
wire on the Main Chassis Ass'y as shown Fig. 2-7-E.
Push
Rack Feed Ass'y
Fig. 2-7-B
Motor Gear
Feed Motor
Safety surface for pressing
of the insert.
6.0 ± 0.2mm
Fig. 2-7-C
Insulator (R)
2-7:
RACK FEED ASS'Y/SWITCH PCB ASS'Y/FEED
Main Chassis Ass'y (Top Side)
MOTOR (Refer to Fig. 2-7-A)
Remove the screw 1.
1.
Remove the Rack Feed Ass'y.
2.
Remove the screw 2.
3.
Remove the Switch PCB Ass'y.
4.
Remove the 2 screw 3.
5.
Remove the Feed Motor.
6.
Remove the Motor Gear.
7.
1
2
Switch PCB Ass'y
Main Chassis Ass'y
• Screw Torque: 5.0 ± 0.3kgf•cm (Screw 1)
• Screw Torque: 3.0 ± 0.3kgf•cm (Screw 2)
• Screw Torque: 1.0 ± 0.3kgf•cm (Screw 3)
Rack Feed Ass'y
3
3
Motor Gear
Fig. 2-6-C
Feed Motor
Fig. 2-7-A
B2-3
~ FEED MOTOR ~
Switch PCB Ass'y
~ SPINDLE MOTOR ~
• Install wire from (1) to (4) in order.
Main Chassis Ass'y (Bottom Side)
Check Hook
Check Hook
• Loosen the wire in the direction of the arrow.
Check Hook
BLUE (4)
ORANGE (3)
BLACK (2)
RED (1)
Fig. 2-7-D
Check Hook
Fig. 2-7-E
DISASSEMBLY INSTRUCTIONS
2-8: FFC WIRE HANDLING
1.
When installing the FFC, fold it correctly and install it as
shown from Fig. 2-8-A to Fig. 2-8-C.
NOTE
Do not make the folding lines except the specified
1.
positions for the FFC.
[ 24 pin FFC ]
Fold it by 90˚
43 ± 1mm
[ 6 pin FFC ]
(1)
(2)
• Proceed the steps (1) through (4).
Reinforcement Plate
59 ± 1mm
Printing Surface
10 ± 1mm
Printing Surface
Printing Surface
Fold
Fold
Printing Surface
Pick Up Side
(3)
(4)
Printing Surface
Fold
Printing Surface
Fold
Printing Surface
44 ± 1mm
54 ± 1mm
Fig. 2-8-A
Reinforcement Plate
10 ± 1mm
Reinforcement Plate
Fold
Fig. 2-8-B
[ 5 pin FFC ]
(1)
(2)
• Proceed the steps (1) through (4).
Reinforcement Plate
55 ± 1mm
Printing Surface
10 ± 1mm
Printing Surface
Fold
Fold
Printing Surface
(3)
(4)
Printing Surface
Fold
Printing Surface
60 ± 1mm
Reinforcement Plate
10 ± 1mm
Reinforcement Plate
Fold
Fig. 2-8-C
B2-4
DISASSEMBLY INSTRUCTIONS
3. REMOVAL OF ANODE CAP
Read the following NOTED items before starting work.
After turning the power off there might still be a potential
*
voltage that is very dangerous. When removing the
Anode Cap, make sure to discharge the Anode Cap's
potential voltage.
*
Do not use pliers to loosen or tighten the Anode Cap
terminal, this may cause the spring to be damaged.
REMOVAL
1. Follow the steps as follows to discharge the Anode Cap.
(Refer to Fig. 3-1.)
Connect one end of an Alligator Clip to the metal part of a
flat-blade screwdriver and the other end to ground.
While holding the plastic part of the insulated Screwdriver,
touch the support of the Anode with the tip of the
Screwdriver.
A cracking noise will be heard as the voltage is discharged.
GND on the CRT
3. After one side is removed, pull in the opposite direction to
remove the other.
NOTE
Take care not to damage the Rubber Cap.
INSTALLATION
1. Clean the spot where the cap was located with a small
amount of alcohol. (Refer to Fig. 3-3.)
NOTE
Confirm that there is no dirt, dust, etc. at the spot where
the cap was located.
Location of Anode Cap
Fig. 3-3
2.3.Arrange the wire of the Anode Cap and make sure the
wire is not twisted.
Turn over the Rubber Cap. (Refer to Fig. 3-4.)
Screwdriver
Alligator Clip
GND on the CRT
Flip up the sides of the Rubber Cap in the direction of the
2.
arrow and remove one side of the support.
(Refer to Fig. 3-2.)
Rubber Cap
CRT
Support
Support
CRT
Fig. 3-1
Fig. 3-2
4. Insert one end of the Anode Support into the anode button,
then the other as shown in Fig. 3-5.
Support
CRT
5.6.Confirm that the Support is securely connected.
Put on the Rubber Cap without moving any parts.
B3-1
Fig. 3-4
Fig. 3-5
DISASSEMBLY INSTRUCTIONS
4. REMOVAL AND INSTALLATION OF FLAT
PACKAGE IC
REMOVAL
1. Put Masking Tape (cotton tape) around the Flat Package
IC to protect other parts from any damage.
(Refer to Fig. 4-1.)
NOTE
Masking is carried out on all the parts located within
10 mm distance from IC leads.
Masking Tape
(Cotton Tape)
2. Heat the IC leads using a blower type IC desoldering
machine. (Refer to Fig. 4-2.)
NOTE
Do not rotate or move the IC back and forth , until IC
can move back and forth easily after desoldering the
leads completely.
IC
Fig. 4-1
Blower type IC
desoldering machine
3. When IC starts moving back and forth easily after
desoldering completely, pickup the corner of the IC using
a tweezers and remove the IC by moving with the IC
desoldering machine. (Refer to Fig. 4-3.)
NOTE
Some ICs on the PCB are affixed with glue, so be
careful not to break or damage the foil of each IC
leads or solder lands under the IC when removing it.
Blower type IC
desoldering machine
Tweezers
IC
4.5.Peel off the Masking Tape.
Absorb the solder left on the pattern using the Braided
Shield Wire. (Refer to Fig. 4-4.)
NOTE
Do not move the Braided Shield Wire in the vertical
direction towards the IC pattern.
Fig. 4-3
Braided Shield Wire
Soldering Iron
IC
Fig. 4-2
IC pattern
Fig. 4-4
B4-1
DISASSEMBLY INSTRUCTIONS
INSTALLATION
1. Take care of the polarity of new IC and then install the
new IC fitting on the printed circuit pattern. Then solder
each lead on the diagonal positions of IC temporarily.
(Refer to Fig. 4-5.)
Soldering Iron
Solder temporarily
Solder temporarily
Fig. 4-5
2. Supply the solder from the upper position of IC leads
sliding to the lower position of the IC leads.
(Refer to Fig. 4-6.)
4. When bridge-soldering between terminals and/or the
soldering amount are not enough, resolder using a Thintip Soldering Iron. (Refer to Fig. 4-8.)
IC
Thin-tip Soldering Iron
Fig. 4-8
5. Finally, confirm the soldering status on four sides of the
IC using a magnifying glass.
Confirm that no abnormality is found on the soldering
position and installation position of the parts around the
IC. If some abnormality is found, correct by resoldering.
NOTE
When the IC leads are bent during soldering and/or
repairing, do not repair the bending of leads. If the
bending of leads are repaired, the pattern may be
damaged. So, always be sure to replace the IC in this
case.
Solder
IC
Supply soldering
from upper position
to lower position
Soldering Iron
Fig. 4-6
3. Absorb the solder left on the lead using the Braided
Shield Wire. (Refer to Fig. 4-7.)
NOTE
Do not absorb the solder to excess.
Soldering Iron
IC
Braided Shield Wire
Fig. 4-7
B4-2
SERVICE MODE LIST
This unit is provided with the following SERVICE MODES so you can repair, examine and adjust easily.
To enter to the SERVICE MODE function, press and hold both buttons simultaneously on the main unit and on the remote control
for more than the standard time (second).
Set
Condition
TV mode
TV mode
DVD mode
(No disc)
TV mode
ALL mode
DVD mode
(No disc)
Set KeyOperations
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
VOL. DOWN
(Minimum)
STOP73 sec.
Remocon
Key
02 sec.
12 sec.
42 sec.
62 sec.
92 sec.
Standard
Time
Releasing of V-CHIP PASSWORD.
Initialization of factory TV data.
Do not use this for normal servicing.
NOTE:
If you set factory initialization, the memories are reset such
as the channel setting, and the POWER ON total hours.
Initialization of factory DVD data.
NOTE: Do not use this for normal servicing.
POWER ON total hours are displayed on the screen.
Refer to the "PREVENTIVE CHECKS AND SERVICE INTERVALS"
(CONFIRMATION OF HOURS USED).
Can check the INITIAL DATA of MEMORY IC.
Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".
Display of the Adjustment MENU on the screen.
Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display
Adjustment).
Releasing of PARENTAL LOCK.
Refer to the “PARENTAL CONTROL - RATING LEVEL”.
MethodOperations
Press the following remocon keys
continuously.
SETUP SUBTITLE 3
AUDIO SELECT 0
Tray cannot be opened.
Refer to the “TRAY LOCK”.
WHEN REPLACING EEPROM (MEMORY) IC
CONFIRMATION OF HOURS USED
POWER ON total hours can be checked on the screen. Total hours are displayed in 16 system of notation.
NOTE: If you set a factory initialization, the total hours is reset to "0".
INIT 00 26
CRT ON 0000
C-1
ADDRESS DATA
FIG. 1
Initial setting content of MEMORY IC.
POWER ON total hours.
= (16 x 16 x 16 x thousands digit value)
+ (16 x 16 x hundreds digit value)
+ (16 x tens digit value)
+ (ones digit value)
1.
Turn on the POWER, and set to the TV mode.
2.
Set the VOLUME to minimum.
3.
Press both VOL. DOWN button on the set and Channel
button (6) on the remote control for more than 2 seconds.
4.
After the confirmation of using hours, turn off the power.
WHEN REPLACING EEPROM (MEMORY) IC
CONFIRMATION OF INITIAL DATA
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to
ensure correct data settings while making reference to TABLE 1.
NOTE: No need to set data for after position INI 67.
+0+1+2+3+4+5+6+7+8+9
263F5A05D10230251257
50
605065457BE3505078
10
808883888988FD000509
200C0F11151819
1A1C1C1C1D1D1D1E1E
30
40
50
60
1.
Turn on the POWER, and set to the TV mode.
2.
Enter DATA SET mode by setting VOLUME to minimum.
3.
Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 2 seconds.
ADDRESS and DATA should appear as FIG 1.
4.
ADDRESS is now selected and should "blink". Using the VOL. UP/DOWN button on the remote, step through the ADDRESS
until required ADDRESS to be changed is reached.
5.
Press ENTER to select DATA. When DATA is selected, it will "blink".
6.
Again, step through the DATA using VOL. UP/DOWN button until required DATA value has been selected.
7.
Pressing ENTER will take you back to ADDRESS for further selection if necessary.
8.
Repeat steps 4 to 7 until all data has been checked.
9.
When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
1B
212122222223232324
21
2627282829292A2A2B
27
363838393B3C3F------
37
Table 1
ADDRESS DATA
INIT 00 26
CRT ON 0000
FIG. 1
+A
+B+C+D+E+FINI
2300D9400F4F00
553AA0110000
1E1F1F1F2020
242425252526
2C2C2D2F3135
------------------
After the data input, set to the initializing of shipping.
10.
Turn on the POWER, and set to the TV mode.
11.
Press both VOL. DOWN button on the set and Channel button (1) on the remote control for more than 2 seconds.
12.
After the finishing of the initializing of shipping, the unit will turn off automatically.
The unit will now have the correct DATA for the new MEMORY IC.
C-2
ELECTRICAL ADJUSTMENTS
1.
BEFORE MAKING ELECTRICAL
ADJUSTMENTS
Read and perform these adjustments when repairing the
circuits or replacing electrical parts or PCB assemblies.
CAUTION
•
Use an isolation transformer when performing any service
on this chassis.
•
Before removing the anode cap, discharge electricity
because it contains high voltage.
•
When removing a PCB or related component, after
unfastening or changing a wire, be sure to put the wire
back in its original position.
•
When you exchange IC and Transistor with a heat sink,
apply silicon grease on the contact section of the heat sink.
Before applying new silicon grease, remove all the old
silicon grease. (Old grease may cause damages to the IC
and Transistor).
Prepare the following measurement tools for electrical
adjustments.
1.
Press the VOL. DOWN button on the set and the Channel
2.
button (9) on the remote control for more than 2 seconds
to appear the adjustment mode on the screen as shown
in Fig. 1-1.
Function
Step No.
01 OSD
18
Fig. 1-1
Use the Channel UP/DOWN button or Channel button (1-
3.
0) on the remote control to select the options shown in
Fig. 1-2.
Press the MENU button on the remote control to end the
4.
adjustments.
2. BASIC ADJUSTMENTS
2-1: CONSTANT VOLTAGE
1.
Place the set in AV MODE without signal.
2.
Using the remote control, set the brightness and contrast
to normal position.
3.
Connect the digital voltmeter to TP401.
4.
Adjust the VR3800 until the digital voltmeter is 117 ± 0.5V.
2-2: FOCUS
1.
Receive the monoscope pattern.
2.
Turn the Focus Volume fully counterclockwise once.
3.
Adjust the Focus Volume until picture is distinct.
2-3: CUT OFF
1.
Adjust the unit to the following settings.
R CUT OFF=7F, G CUT OFF=7F, B CUT OFF=7F,
R DRIVE=3F, G DRIVE=07, B DRIVE=3F
2.
Place the set with Aging Test for more than 15 minutes.
3.
Set condition is AV MODE without signal.
4.
Using the remote control, set the brightness and contrast
to normal position.
5.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (03) on the remote control to
select "CUT OFF".
6.
Adjust the Screen Volume until a dim raster is obtained.
D-1
ELECTRICAL ADJUSTMENTS
2-4: WHITE BALANCE
NOTE: Adjust after performing CUT OFF adjustment.
1.
Place the set with Aging Test for more than 15 minutes.
2.
Receive the gray scale pattern from the Pattern
Generator.
3.
Using the remote control, set the brightness and contrast
to normal position.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (16) on the remote control to
select "G DRIVE".
5.
Press the RIGHT/LEFT button on the remote control to
select the "R CUT OFF", "G CUT OFF", "B CUT OFF",
"R DRIVE" or "B DRIVE".
6.
Adjust the CH. UP/DOWN button on the remote control to
whiten the R CUT OFF, G CUT OFF, B CUT OFF, R
DRIVE, and B DRIVE at each step tone sections equally.
7.
Perform the above adjustments 5 and 6 until the white
color is achieved.
2-5: HORIZONTAL POSITION
1.
Receive the monoscope pattern.
2.
Using the remote control, set the brightness and contrast
to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (04) on the remote control to
select "HPOSI".
4.
Press the RIGHT/LEFT button on the remote control until
the SHIFT quantity of the OVER SCAN on right and left
becomes minimum.
2-6: HORIZONTAL SIZE
1.
Receive the monoscope pattern.
2.
Using the remote control, set the brightness and contrast
to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (69) on the remote control to
select "E/WDC".
4.
Press the RIGHT/LEFT button on the remote control until
the SHIFT quantity of the OVER SCAN on right and left
becomes 12 ± 2%.
2-7: VERTICAL POSITION
1.
Receive the monoscope pattern.
2.
Using the remote control, set the brightness and contrast
to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (08) on the remote control to
select "VPOSI".
4.
Check if the step No. V POSI is "02".
5.
Adjust the VR404 until the horizontal line becomes fit
to notch of the shadow mask.
horizontal line
Notch
Shadow mask
Fig. 2-1
2-8: VERTICAL SIZE
1.
Receive the monoscope pattern.
2.
Using the remote control, set the brightness and contrast
to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (07) on the remote control to
select "VSIZE".
4.
Press the RIGHT/LEFT button on the remote control until
the SHIFT quantity of the OVER SCAN on upside and
downside becomes 10 ± 2%.
5.
Receive a broadcast and check if the picture is normal.
2-9: VERTICAL LINEARITY
NOTE:
1.
2.
3.
4.
2-10: TRAPEZIUM
1.
2.
3.
4.
2-11: PARABOLA
1.
2.
3.
4.
Adjust after performing adjustments in section 2-7.
After the adjustment of Vertical Linearity, reconfirm
the Vertical Position and Vertical Size adjustments.
Receive the monoscope pattern.
Using the remote control, set the brightness and contrast
to normal position.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (09) on the remote control to
select "VLIN".
Press the RIGHT/LEFT button on the remote control until
the SHIFT quantity of the OVER SCAN on upside and
downside becomes minimum.
Receive the crosshatch signal from the Pattern Generator.
Using the remote control, set the brightness and contrast
to normal position.
Activate the adjustment mode display of Fig. 1-1
press the channel button (71) on the remote control to
select "E/WTILT".
Press the RIGHT/LEFT button on the remote control until
the both vertical lines of the screen become parallel.
Receive the crosshatch signal from the Pattern Generator.
Using the remote control, set the brightness and contrast
to normal position.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (70) on the remote control to
select "E/WAMP".
Press the RIGHT/LEFT button on the remote control until
the right and left vertical lines are straight.
and
D-2
ELECTRICAL ADJUSTMENTS
2-12: SEPARATION L,H
1.
Set the multi-sound signal generator L-ch=1KHz, R-ch
=Non input and receive the RF signal.
2.
Connect the oscilloscope to the SP351 code.
3.
Press the AUDIO SELECT button on the remote control
to set to the stereo mode.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (64) on the remote control to
select "SEPAL".
5.
Press the RIGHT/LEFT button on the remote control to
adjust it until the R-ch output becomes minimum.
6.
Press the CH UP button 1 time to set to "SEPAH" mode.
7.
Press the RIGHT/LEFT button on the remote control to
adjust it until the R-ch output becomes minimum.
8.
Set the multi-sound signal generator L-ch=Non input,
R-ch=1KHz and receive the RF signal.
9.
Connect the oscilloscope to the SP352 code. Then
perform the above adjustments 3~7.
2-13: OSD POSITION
Activate the adjustment mode display of Fig. 1-1.
1.
Press the RIGHT/LEFT button on the remote control until
2.
the difference of A and B becomes minimum.
(Refer to Fig. 2-2)
01 OSD
18
BA
Fig. 2-2
2-14: LEVEL
Receive the VHF HIGH (70dB).
1.
Connect the AC voltmeter to pin 6 and pin 1 of CP101.
2.
Activate the adjustment mode display of Fig. 1-1 and
3.
press the channel button (63) on the remote control to
select "LVL".
Press the RIGHT/LEFT button on the remote control until
4.
the AC voltmeter is 70 ± 2mV.
2-15: BRIGHT CENTER
1.
Receive the monoscope pattern. (RF Input)
2.
Using the remote control, set the brightness and contrast
to normal position.
3.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (18) on the remote control to
select "BRTC".
4.
Press the RIGHT/LEFT button on the remote control until
the white 10% is starting to be visible
5.
Receive the monoscope pattern. (Audio Video Input)
6.
Press the INPUT SELECT button on the remote control
to set to the AV mode.
7.
Using the remote control, set the brightness and contrast
to normal position.
8.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (30) on the remote control to
select "BRTCA".
9.
Press the RIGHT/LEFT button on the remote control until
the white 10% is starting to be visible
10.
Press the TV/DVD button on the remote control to set to
the DVD mode.
11.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (42) on the remote control to
select "BRTCD".
12.
Press the RIGHT/LEFT button on the remote control to
set the same step numbers as the AV.
13.
Press the GAME button on the remote control to set to
the GAME mode.
14.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (54) on the remote control to
select "BRTCG".
15.
Press the RIGHT/LEFT button on the remote control to
set the same step numbers as the AV.
D-3
ELECTRICAL ADJUSTMENTS
2-16: TINT
1.
Receive the color bar pattern. (RF Input)
2.
Using the remote control, set the brightness, contrast,
color and tint to normal position.
3.
Connect the oscilloscope to TP022.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (27) on the remote control to
select "TNTC".
5.
Press the RIGHT/LEFT button on the remote control
until the section "A" becomes a straight line.
(Refer to Fig. 2-3)
6.
Receive the color bar pattern. (Audio Video Input)
7.
Press the INPUT button on the remote control to set to
the AV mode.
8.
Using the remote control, set the brightness, contrast,
color and tint to normal position.
9.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (39) on the remote control to
select "TNTCA".
10.
Press the RIGHT/LEFT button on the remote control
until the section "A" becomes a straight line.
(Refer to Fig. 2-3)
11.
Press the TV/DVD button on the remote control to set to
the DVD mode.
12.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (51) on the remote control to
select "TNTCD".
13.
Press the RIGHT/LEFTbutton on the remote control until
the tint step No. becomes "3F".
2-17: COLOR CENTER
1.
Receive the color bar pattern. (RF Input)
2.
Using the remote control, set the brightness, contrast,
color and tint to normal position.
3.
Connect the oscilloscope to TP024.
4.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (24) on the remote control to
select "COLC".
5.
Adjust the VOLTS RANGE VARIABLE knob of the
oscilloscope until the range between white 100% and 0%
is set to 4 scales on the screen of the oscilloscope.
6.
Press the RIGHT/LEFT button on the remote control
until the red color level is adjusted to 110 ± 5% of the
white level. (Refer to Fig. 2-4)
7.
Receive the color bar pattern. (Audio Video Input)
8.
Press the INPUT button on the remote control to set to
the AV mode.
9.
Using the remote control, set the brightness, contrast,
color and tint to normal position.
10.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (36) on the remote control to
select "COLCA".
11.
Adjust the VOLTS RANGE VARIABLE knob of the
oscilloscope until the range between white 100% and 0%
is set to 4 scales on the screen of the oscilloscope.
12.
Press the RIGHT/LEFT button on the remote control
until the red color level is adjusted to 110 ± 5% of the
white level. (Refer to Fig. 2-4)
13.
Press the TV/DVD button on the remote control to set to
the DVD mode.
14.
Activate the adjustment mode display of Fig. 1-1 and
press the channel button (48) on the remote control to
select "COLCD".
15.
Press the RIGHT/LEFT button on the remote control
until the color step No. becomes "37".
White 0%
A
Fig. 2-3
100%
White 110%
Fig. 2-4
D-4
ELECTRICAL ADJUSTMENTS
2-18: CONTRAST MAX
Activate the adjustment mode display of Fig. 1-1 and
1.
press the channel button (22) on the remote control to
select "CNTX".
Press the RIGHT/LEFT button on the remote control until
2.
the contrast step No. becomes "61"
Receive a broadcast and check if the picture is normal.
3.
Press the INPUT button on the remote control to set to
4.
the AV mode.
Activate the adjustment mode display of Fig. 1-1 and
5.
press the channel button (34) on the remote control to
select "CNTXA".
Press the RIGHT/LEFT button on the remote control to
6.
set the same step numbers as the TV.
Receive a broadcast and check if the picture is normal.
7.
Press the TV/DVD button on the remote control to set to
8.
the DVD mode.
Activate the adjustment mode display of Fig. 1-1 and
9.
press the channel button (46) on the remote control to
select "CNTXD".
Press the RIGHT/LEFT button on the remote control to
10.
set the same step numbers as the AV.
Press the GAME button on the remote control to set to
11.
the GAME mode.
Activate the adjustment mode display of Fig. 1-1 and
12.
press the channel button (58) on the remote control to
select "CNTXG".
Press the RIGHT/LEFT button on the remote control to
13.
set the same step numbers as the AV.
2-19: Confirmation of Fixed Value (Step No.)
Please check if the fixed values of the each adjustment
items are set correctly referring below.
Turn the unit on and let it warm up for at least 30
1.
minutes before performing the following adjustments.
Place the CRT surface facing east or west to reduce the
2.
terrestrial magnetism.
Turn ON the unit and demagnetize with a Degauss Coil.
3.
3-1: STATIC CONVERGENCE (ROUGH ADJUSTMENT)
1.
Tighten the screw for the magnet. Refer to the adjusted
CRT for the position. (Refer to Fig. 3-1)
If the deflection yoke and magnet are in one body,
untighten the screw for the body.
2.
Receive the green raster pattern from the color bar
generator.
3.
Slide the deflection yoke until it touches the funnel
side of the CRT.
4.
Adjust center of screen to green, with red and blue on the
sides, using the pair of purity magnets.
5.
Switch the color bar generator from the green raster
pattern to the crosshatch pattern.
6.
Combine red and blue of the 3 color crosshatch pattern
on the center of the screen by adjusting the pair of
4 pole magnets.
7.
Combine red/blue (magenta) and green by adjusting the
pair of 6 pole magnets.
8.
Adjust the crosshatch pattern to change to white
by repeating steps 6 and 7.
3-2: PURITY
NOTE
Adjust after performing adjustments in section 3-1.
3-3: STATIC CONVERGENCE
NOTE
Adjust after performing adjustments in section 3-2.
1.
Receive the crosshatch pattern from the color bar
generator.
2.
Combine red and blue of the 3 color crosshatch pattern
on the center of the screen by adjusting the pair of
4 pole magnets.
3.
Combine red/blue (magenta) and green by adjusting the
pair of 6 pole magnets.
3-4: DYNAMIC CONVERGENCE
NOTE
Adjust after performing adjustments in section 3-3.
1.2.Adjust the differences around the screen by moving
the deflection yoke upward/downward and right/left.
(Refer to Fig. 3-2-a)
Insert three wedges between the deflection yoke and
CRT funnel to fix the deflection yoke.
(Refer to Fig. 3-2-b)
R G B
R
G
B
UPWARD/DOWNWARD SLANT RIGHT/LEFT SLANT
R
G
B
Fig. 3-2-a
R G B
1.
Receive the green raster pattern from color bar
generator.
2.
Adjust the pair of purity magnets to center the
color on the screen.
Adjust the pair of purity magnets so the color at the
ends are equally wide.
3.
Move the deflection yoke backward (to neck side)
slowly, and stop it at the position when the whole
screen is green.
4.
Confirm red and blue colors.
5.
Adjust the slant of the deflection yoke while watching the
screen, then tighten the fixing screw.