Toshiba CSGS20CC2, CSGU15CC18, CSGV90CC3, CSGX36CC3, CGSV90CC3 User Manual

CCD Color Camera

GiantDragon Color series

CSGV90CC3 CSGX36CC3

CSGS20CC2

CSGU15CC18

Instruction Manual

Thank you for purchasing our product. Before using this CCD Color Camera, please read through this instruction manual carefully in order to use this product correctly and safely. After reading, keep this instruction manual handy so that you can refer to, whenever you need it.

Contents

Safety Precautions

1. Overview·····························································································1

2. Features·······························································································1

3. Configuration······················································································2

4. Optional part························································································2

5. Explanation rear panel·········································································3

6. Connection··························································································4

7. Functions·····························································································5

8. Timing chart························································································8

9. Troubleshooting ··················································································10

10. Specifications···················································································11

11. Outline Drawing···············································································17

Printed on recycled paper

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Safety Precautions

Before using this product, read these safety precautions carefully. Important information is shown in this Instruction Manual to protect users from bodily injuries and property damages, and to enable them to use the product safely and correctly. Please be sure to thoroughly understand the meanings of the following signs and symbols before reading the main text that follow, and observe the instructions given herein.

[Definition of Safety Signs]

Safety Signs Description

WARNING

CAUTION

Notes *1: “Serious injury” refers to cases of loss of eyesight, wounds, burns (high or low temperature),

electric shock, broken bones, poisoning, etc., which leave after-effects or which require hospitalization or a long period of outpatient treatment of cure.

*2: "Light to moderate injuries" refers to injuries, burns, electric shock etc. that do not require

hospitalization or long-term treatment.

*3: "Property damage" refers to cases of extensive damage involving damage to buildings, equipment,

farm animals, pet animals and other belongings.

[Explanation of Safety Symbols]

Safety Symbols Description

PROHIBITED

MANDATORY

Indicates a potentially hazardous situation that may result in death or serious injury (*1) in the event of improper handling.

Indicates a potentially hazardous situation that may result in light to moderate injuries (*2) or only in property damage (*3)in the event of improper handling.

This sign indicates PROHIBITION (Do not). The content of prohibition is shown by a picture or words beside the symbol. This sign indicates MANDATORY ACTION (You are required to do). The content of action is shown by a picture or words beside the symbol.

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[General Handing]

WARNING

Unplug

Do not get wet

Never pull apart

Avoid

! Stop operation immediately when any abnormality or defect occurs.

If abnormal conditions are present, such as smoke, a burning smell, ingress of water or foreign matter, or if the equipment is dropped or malfunctions, fire or electric shock may result. Be always sure to disconnect the power cable from the wall socket at once and contact your dealer.

! Do not use the equipment in locations subject to water splashes.

Otherwise, fire or electric shock may result.

! Do not disassemble, repair, or modify the equipment.

Otherwise, fire or electric shock may result. For internal repair, inspection, or cleaning, contact your sales representative.

! Do not place anything on the equipment.

If metallic objects, liquid, or other foreign matter enters the equipment, fire or electric shock may result.

! Do not install the equipment in an unstable or inclined location or locations subject to

vibration or impact.

Otherwise, the equipment may topple over and cause personal injury.

Do not touch

Instruction

Avoid

! During an electrical storm, do not touch the power cable and the connection cable.

Otherwise, an electric shock may result.

! Use the specified voltage.

Use of an unspecified voltage may result in fire or electric shock.

! Do not be handled roughly, damaged, fabricated, bent forcefully, pulled, twisted, bundled,

placed under heavy objects or heated the power cable and the connection cable.

Otherwise, fire or electric shock may result.

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[General Handing]

CAUTION

Instruction

Avoid

! Observe the following when installing the equipment:

· Do not cover the equipment with a cloth, etc.

· Do not place the equipment in a narrow location where heat is likely to accumulate. Otherwise, heat will accumulate inside the equipment, possibly resulting in a fire.

! Do not place the equipment in locations subject to high moisture, oil fumes, steam, or

dust.

Otherwise, fire or electric shock may result.

! Do not install the equipment in locations exposed to direct sunlight or humidity.

Otherwise, the internal temperature of the equipment will rise, which may cause a fire.

! Use only specified the power cable and the connection cables.

Otherwise, fire or electric shock may result.

! When performing connection, turn off power.

When connecting the power cable and the connection cable, turn off the equipment power. Otherwise, fire or electric shock may result.

! Do not expose its camera head to any intensive light (such as direct sunlight).

Otherwise, its inner image pickup device might get damaged.

Avoid

! Avoid short-circuiting signal output.

Otherwise, a malfunction may occur.

Avoid

Instruction

! Avoid giving a strong shock against the camera body.

It might cause a breakdown or damage. If your camera is used in a system where its camera connector is subjected to strong repetitive shocks, its camera connector is possible to break down. If you intend to use your camera in such a situation, if possible, bundle and fix a camera cable in the place near the camera, and do not transmit a shock to the camera connector.

! Contact your sales representative to request periodic inspection and cleaning (every

approx five years).

Accumulation of dust inside the equipment may result in fire or electric shock. For inspection and cleaning costs, contact your sales representative.

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CASES FOR INDEMNITY (LIMITED WAR RANTY)

We shall be exempted from taking responsibility and held harmless for damage or losses incurred by the user in the following cases.

! In the case damage or losses are caused by fire, earthquake, or other acts of God, acts by a third party,

deliberate or accidental misuse by the user, or use under extreme operating conditions.

! In the case of indirect, additional, consequential damages (loss of business interests, suspension of business

activities) are incurred as result of malfunction or non-function of the equipment, we shall be exempted from responsibility for such damages.

! In the case damage or losses are caused by failure to observe the information contained in the instructions in

this instruction manual and specifications.

! In the case damage or losses are caused by use contrary to the instructions in this instruction manual and

specifications.

! In the case damage or losses are caused by malfunction or other problems resulting from use of equipment

(connected equipments including Gigabit Ethernet Interface board, the lens, etc.) or software that is not specified.

! In the case damage or losses are caused by repair or modification conducted by the customer or any

unauthorized third party (such as an unauthorized service representative).

! Expenses we bear on this product shall be limited to the individual price of the product.

RESTRICTION FOR USE

! Should the equipment be used in the following conditions or environments, give consideration to safety

measures and inform us of such usage:

1. Use of the equipment in the conditions or environment contrary to those specified, or use outdoors.

2. Use of the equipment in applications expected to cause potential hazard to people or property, which require special safety measures to be adopted.

! This product can be used under diverse operating conditions. Determination of applicability of equipment or

devices concerned shall be determined after analysis or testing as necessary by the designer of such equipment or devices, or personnel related to the specifications. Such designer or personnel shall assure the performance and safety of the equipment or devices.

! This product is not designed or manufactured to be used for control of equipment directly concerned with

human life (*1) or equipment relating to maintenance of public services/functions involving factors of safety (*2). Therefore, the product shall not be used for such applications. (*1): Equipment directly concerned with human life refers to.

· Medical equipment such as life-support systems, equipment for operating theaters.

· Exhaust control equipment for exhaust gases such as toxic fumes or smoke.

· Equipment mandatory to be installed by various laws and regulations such as the Fire Act or Building Standard Law

· Equipment related to the above

(*2) :Equipment relating to maintenance of public services/functions involving factors of safety refers to.

· Traffic control systems for air transportation, railways, roads, or marine transportation

· Equipment for nuclear power generation

· Equipment related to the above

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! Handle carefully

Do not drop the equipment or allow it to be subject to strong impact or vibration, as such action may cause malfunctions. Further, do not damage the connection cable, since this may cause wire breakage.

! Environmental operating conditions

Do not use the product in locations where the ambient temperature or humidity exceeds the specifications. Otherwise, image quality may be degraded or internal components may be adversely affected. In particular, do not use the product in areas exposed to direct sunlight. Moreover, during shooting under high temperatures, vertical stripes or white spots (noise) may be produced, depending on the subject or camera conditions (such as increased gain). However, such phenomena are not malfunctions.

! Check a combination with the lens

Depending on the lens and lighting you use, an image is reflected as a ghost in the imaging area. However, this is not because of a fault of the camera. In addition, depending on the lens you use, the performance of the camera may not be brought out fully due to deterioration in resolution and brightness in the peripheral area, aberration and others. Be sure to check a combination with the camera by using the lens and lightning you actually use. When installing a lens in the camera, make sure carefully that it is not tilted. In addition, use a mounting screw free from defects and dirt. Otherwise, the camera may be unable to be removed.

! Do not shoot under intense light

Avoid intense light such as spot lights on part of the screen because it may cause blooming or smears. If intense light falls on the screen, vertical stripes may appear on the screen, but this is not a malfunction.

! Occurrence of moiré

If you shoot thin stripe patterns, moiré patterns (interference fringes) may appear. This is not a malfunction.

! Occurrence of noise on the screen

If an intense magnetic or electromagnetic field is generated near the camera or connection cable, noise may be generated on the screen. If this occurs, move the camera or the cable.

Notes on using this product

! Handling of the protective cap

If the camera is not in use, attach the lens cap to the camera to protect the image pickup surface.

! If the equipment is not to be used for a long duration

Turn off power to the camera for safety.

! Maintenance

Turn off power to the equipment and wipe it with a dry cloth. If it becomes severely contaminated, gently wipe the affected areas with a soft cloth dampened with diluted neutral detergent. Never use alcohol, benzene, thinner, or other chemicals because such chemicals may damage or discolor the paint and indications. If the image pickup surface becomes dusty, contaminated, or scratched, consult your sales representative.

! Disposal

When disposing of the camera, it may be necessary to disassemble it into separate parts, in accordance with the laws and regulations of your country and/or municipality concerning environmental contamination.

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Following information is only for EU-member states:

The use of the symbol indicates that this product may not be treated as household waste. By ensuring this product is disposed of correctly, you will help prevent potential negative consequences for the environment and human health, which could otherwise be caused by inappropriate waste handling of this product. For more detailed information about the take-back and recycling of this product, please contact your supplier where you purchased the product.

This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communication. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be require to correct the interference at his own expense.

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中华人民共和国

环保使用期限

环保使用期限标识，是根据电子信息产品污染控制管理办法以及，电子信息产品污染控制标识要求(SJ/T11364-2006)、电子信息产品环保使用期限通则，制定的适用于中国境内销售的电子信息产品的标识。电子信息产品只要按照安全及使用说明内容，正常使用情况下，从生产月期算起，在此期限内，产品中含有的有毒有害物质不致发生外泄或突变，不致对环境造成严重污染或对其人身、财产造成严重损害。产品正常使用后，要废弃在环保使用年限内或者刚到年限的产品时，请根据国家标准采取适当的方法进行处置。另外，此期限不同于质量/功能的保证期限。

The Mark and Information are applicable for People's Republic of China only.

＜＜＜＜产品中有毒有害物质或元素的名称及含量

产品中有毒有害物质或元素的名称及含量＞＞＞＞

产品中有毒有害物质或元素的名称及含量产品中有毒有害物质或元素的名称及含量

有毒有害物质或元素

部件名称

相机本体

铅（Pb）汞（Hg）镉（Cd）

× ○ ○ ○ ○ ○

六价铬

（Cr(VI)）

多溴联苯

（PBB）

多溴二苯醚

(PBDE）

○：表示该有毒有害物质在该部件所有均质材料中的含量均在电子信息产品中有毒有害物质的

限量要求标准规定的限量要求(SJ/T11363-2006)以下

×：表示该有毒有害物质至少在该部件的某一均质材料中的含量超出电子信息产品中有毒有害

物质的限量要求标准规定的限量要求(SJ/T11363-2006)

This information is applicable for People's Republic of China only.

リサイクル

リサイクルにににに関関関関する

リサイクルリサイクル

有关再利用的信息

有关再利用的信息((((包装物

有关再利用的信息有关再利用的信息

する情報

情報（（（（包装物

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情報情報

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Information on recycling of wrapping composition

箱箱箱箱／／／／箱子

箱子／

箱子箱子

／Box

Box

／／

BoxBox

内部緩衝材料

内部緩衝材料内部緩衝材料

内部缓冲材料

内部缓冲材料内部缓冲材料

Internal buffer

Internal buffer Internal buffer

materials

materialsmaterials

Corrugated

Corrugated Corrugated

段段段段ボール

ボール

ボールボール

瓦楞纸板

瓦楞纸板瓦楞纸板

cardboard

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OTHERS

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1. Overview

This GiantDragon Color series is an integrated-(one-body)-type color camera that adopts all pixel data readout

inter line CCD. There are 4 models according to the sensor type. These are CSGV90CC3 (VGA), CSGX36CC3

®*

(XGA), CSGS20CC2 (SXGA), and CSGU15CC18 (UXGA). For video output, the Gigabit Ethernet standard “IEEE802.3ab” is adopted for high transfer rate, and it is easy to integrate into industrial equipment.

* Ethernet

is a registered trademark of XEROX Corporation.

interface

2. Features

High frame rate and high resolution

Supported high frame rate CSGV90CC3 (90fps/VGA), CSGX36CC3 (36fps/XGA), CSGS20CC2

(20fps/SXGA), and CSGU15CC18 (15fps/UXGA).

All pixel readout

All pixel signals (in the effective area) are output in one frame processing.

Full frame shutter

Since all pixels are output even by shutter operation, high resolution can be achieved, without deteriorating

the vertical resolution.

Square grids

The CCD pixels arrayed in square grids facilitates computation for image processing.

Color processing

Since color processing is built in, there are also RGB (24bit), YUV 4:2:2 (16bit), YUV 4:1:1 (12bit) output

modes besides Raw output mode (8/10bit).

Gigabit Ethernet i nterface

Performs video output and camera control via the Gigabit Ethernet standard IEEE802.3ab interface. Data

transfer is at 1Gbps that can output uncompressed video data of high frame rate.

GigEVision Ver 1.0 conformity

This product is based on GigEVision Camera Interface Standard for Machine Vision Ver 1.0 that is industrial

camera standard. Therefore, control of this camera is easy.

GenICam Ver 1.0 conformity

This product is based on GenICam Generic Interface for Cameras Ver 1.0 that is industrial camera standard.

Therefore, control of this camera is easy.

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High-speed draft readout mode

By thinning out vertical lines, it can be read all effective area at high-speed frame rate.

Random trigger shutter

The random trigger shutter function provides images in any timing by input of an external trigger signal.

Trigger control from PC is possible.

Scalable

Selectable video output area. It can be higher frame rate by reducing vertical output area. And can be reduce

occupied data rate of Gigabit Ethernet by reducing horizontal output area.

Compact and lightweight

This camera is compact and lightweight, and it is easy to integrate into industrial equipment.

EU RoHS & Chinese ROHS compliant

3. Configuration

(1) Camera body ············································1 (2) Accessories

- Instruction Manual (Japanese) ·············1

- Instruction Manual (English) ···············1

* No application software is attached to this camera.

4. Optional part

(1) Camera mounting kit··································Model name: CPT8420 (2) Camera cable·············································Model name: CPRC3910-** (3) Camera adapter··········································Model name: CA130C

* Contact your dealer / distributor for details of option units.

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5. Explanation rear panel

(1) Ethernet Gigabit Ethernet Interface connector

- Connector model P65-P01-19V8 (Supplied by SpeedTech Corp.)

- Pin assignment Pin No. I/O Function

1 I/O BI_DA+ 2 I/O BI_DA3 I/O BI_DB+ 4 I/O BI_DC+ 5 I/O BI_DC6 I/O BI_DB7 I/O BI_DD+ 8 I/O BI_DD-

- Indication LED1: GREEN (ACT LED) LED1 indicates the state of ACT.

During transfer: Lighting

- Indication LED2: YELLOW (LINK LED) LED2 indicates the state of LINK.

During Link: Lighting * LINK LED indicates establishment of Link of 1000BASE. Therefore, in the case of 100BASE/10BASE,

LINK LED does not light.

(1)

LED1

Rear View

(2)

LED2

(2) DC_IN / TRIGGER

- Connector (Camera side) HR10A-7R-6PB(73)

(Supplied by HIROSE ELECTRIC CO., LTD.)

- Plug (Cable side) HR10A-7P-6S(73)

(Supplied by HIROSE ELECTRIC CO., LTD.)

or equivalents

* This camera cable is not an accessory of this product.

- Pin assignment

Pin No.

1 BUSY_OUT 2 GND 3 GND 4 TRIG_IN 5 EXPOSE_OUT 6 +12V

Signal Name

[Standard specification]

* Above figure is connector view from insert side.

1 6

3 4

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6. Connection

Connect this camera as shown in the figure below. (The figure below shows an example of connection. For details, contact our sales representative.)

Option

Camera Cable

CPRC3910-**

Option

Camera Adapter

CA130C

WEN VIDEO 　OUT

CA130C SER IAL No.

TYP E 2232A5 9 00

AC 100V 0.15A

CAMERAVDHDTRIGGER

CCD Color Camera

GiantDragon

(Rear-side)

CLOCK　OUTAC100V IN

AC100V

50/60Hz

LAN Cable Twist-pair

Category 5e or over

Gigabit Ethernet

interface board

Notes on Connection:

- If your camera is used in a system where its connectors are subjected to strong repetitive shocks, its connectors are possible to break down. If you use your camera in such a situation, use an LAN cable with a lock screw, and secure the camera cable as close as possible to the camera body for avoid physical shock to the camera connector.

- Since the Optional parts and Gigabit Ethernet interface board, cable not attached to this product, please prepare it if necessary.

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7. Functions

Control and setting of functions can be done by the camera control based on the Gigabit Ethernet digital camera

protocol (GigEVision Ver.1.00).

(1) Image output

A format of the output image and frame rate which this GiantDragon Color serie s supports is as follows.

Model CSGV90CC3 CSGX36CC3 CSGS20CC2 CSGU15CC18

GVSP_PIX_YUV411_PACKED: YUV4:1:1 12bit GVSP_PIX_YUV422_PACK ED: YUV4:2:2 16bit

GVSP_PIX_RGB8_PACKED: RGB 24bit

Image output format

Frame rate

(at the all pixel readout)

Notes on Frame Drops of Image:

- Depends on your PC or Gigabit Ethernet interface board configurations, images may not be captured normally (e.g. frame drops may occur). In this case, change to frame rate setting lower.

(2) Setup-level setting

You can set the Setup-level in 192 steps in the range between 6.3 and 25%.

(3) Gain setting

GVSP_PIX_BAYRG8

Raw(BayRG8)8bit

GVSP_PIX_BAYRG10

Raw(BayRG10)10bit

Maximum

90fps

GVSP_PIX_BAYGB8

Raw(BayGB8) 8bit

GVSP_PIX_BAYGB10

Raw(BayGB8) 10bit

Maximum

36fps

Maximum

20fps

GVSP_PIX_BAYRG8

Raw(BayRG8)8bit

GVSP_PIX_BAYRG10

Raw(BayRG10)10bit

Maximum

15fps

There is AGC (Auto Gain Control) other than manual setting, too. Setting range and effective range are 0

to +6dB.

(4) White balance

There are two types of white balancing mode, MWB (Manual White Balance) and OPWB (One Push

White Balance). You can set white balancing mode, according to the subject and purpose.

(5) Gamma correction

You can set gamma correction ON/OFF. * The user cannot adjust the correction amount.

(6) Masking correction

The hue of images is masking corrected so that it will be natural (ON fixed). * The user cannot adjust the correction amount.

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(7) High-speed draft readout mode

By thinning out vertical lines, it can be read all effective area at high-speed frame rate. * As for CSGV90CC3 (VGA), this mode supports a fault.

CSGV90CC3 CSGX36CC3 CSGS20CC2 CSGU15CC18 Draft mode 1/3 1/2 1/4

Readout vertical line number 254 480 300 Maximum frame rate 86 fps 34fps 46fps

(8) Image resending control

As the resending control of the image, this camera resends the packet which suffered a loss.

(9) Electronic shutter mode switching

You can switch the shutter modes by adjusting the setting value of the command status register of the

camera via the Gigabit Ethernet. The setting method has three kinds of the following.

- AE (Auto Exposure) The brightness is adjusted automatically by the average photometry of the entire screen.

Effective range 1/20000s to Setting value of the frame rate Effective area Full screen Exposure level -1EV to +1EV (1/3EV step)

By combining this mode and AGC (ALC mode), it can follow so much to brightness change of subject.

- Normal shutter Performs exposure control via the internal synchronization signal.

PRESET setting: 1/100s, 1/250s, 1/500s, 1/1000s, 1/2000s , 1/4000, 1/10000,

and 1/20000s

Absolute value setting Any value is set up in 32-bit floating point form within the range

of 1/20000s to 2s

- Random trigger shutter Random trigger shutter can capture images at any timing using the external trigger signal and soft

trigger input. It is effective for image input of moving objects and obtaining images of the same timing using multiple cameras. But there is an exposure delay time.

The random trigger shutter of this camera can be operated in two types of mode. How to determine the

exposure time differs depending on the mode.

Fixed mode: The exposure time depends on the normal shutter speed setting. Pulse width mode : The exposure time depends on the pulse width.

Notes on fixed mode of Random trigger shutter:

- It is outside a guarantee when having set it as this mode, and a normal shutter is turned off. Please be sure to turn on a normal shutter.

Notes on long exposure:

- When you set the exposure time longer than approximately 1 second, white spots and the unevenness in highlight portion might occasionally be observed on screen. This phenomenon is due to the characteristics of the CCD image-pickup device, and do not reflect performance error in the pickup device or CCD Camera itself.

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(10) Scalable mode

This camera has the scalable mode that can read out defined area of the screen. Only continuous rectangle

units can be selected, concave or convex shape cannot be selected.

- Window size: {A x m(H)} x {B x n(V)} * A and B are minimum unit size. * m, n=integer * The image of maximum unit size or less can be selected. * Only one window can be selected.

CSGV90CC3 CSGX36CC3 CSGS20CC2 CSGU15CC18

Minimum unit size

(H) x (V)

Maximum unit size

(H) x (V)

- Start address: {32 x i(H)} x {24 x j(V)} * i, j=integer * The image of maximum unit size or less can be selected.

160 x 120 256 x 192 160 x120 200 x 150

640 x 480 1024 x 768 1280 x 960 1600 x 1200

(X, Y) = (32 x i, 24 x j)

( X , Y )=( 32 * i , 24 * j )

B x n

B * n

⇒

A * m

A x m

In the scalable mode, this camera reads out only the necessary portions at the standard speed while it scans through other unnecessary portions at high speed, so the trigger interval can be shorter if the vertical cutout width is small. However, the trigger interval cannot be short in the horizontal direction even if the cutout width is small due to the operation mechanism of the CCD sensor.

Notes on scalable mode:

- White lines may occur in the upper portions of the screen when strong light exists in a wide area during the scalable mode. This is not a malfunction. If white lines occur, adjust the amount of incident light using the lens.

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