Toro 41188, Multi Pro 1750 Operator's Manual

FormNo.3393-823RevC

MultiPro

ModelNo.41188—SerialNo.315000001andUp

®

1750TurfSprayer

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3393-823*C

TheMultiProturfsprayerisadedicatedturfsprayapplication
vehicleandisintendedtobeusedbyprofessional,hired
operatorsincommercialapplications.Itisprimarilydesigned
forsprayingonwell-maintainedlawnsinparks,golfcourses,
sportselds,andoncommercialgrounds.

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

Introduction

Readthismanualcarefullytolearnhowtooperateand
maintainyourproductproperly.Theinformationinthis
manualcanhelpyouandothersavoidinjuryandproduct
damage.AlthoughTorodesignsandproducessafeproducts,
youareresponsibleforoperatingtheproductproperlyand
safely.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Useofthisproductmaycauseexposureto
chemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orother

reproductiveharm.

Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1illustratesthelocationofthe
modelandserialnumbersontheproduct.

Figure1

1.Locationofthemodelandserialnumbers

ThissparkignitionsystemcomplieswithCanadianICES-002.

Theenclosed
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

Engine Owner's Man ual

issuppliedfor

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol.

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

ChemicalSafety.......................................................5

WhileOperating......................................................5

Maintenance...........................................................7

SoundPower..........................................................7

SoundPressure.......................................................7

Hand-ArmVibration...............................................7

WholeBodyVibration.............................................7

SafetyandInstructionalDecals.................................8

Setup...........................................................................14

1InstallingtheAnti-siphonFillReceptacle.................14

2CheckingtheBoomHingeSprings.........................14

3LearningMoreaboutYourProduct........................15

ProductOverview.........................................................16

Controls...............................................................18

Specications........................................................21

Attachments/Accessories........................................21

Operation....................................................................22

SafetyFirst............................................................22

PreparingtoDrivetheSprayerfortheFirst

Time.................................................................22

PerformingthePre-StartingChecks..........................23

DrivingtheSprayer.................................................23

BreakinginaNewSprayer.......................................24

AdjustingtheBoomstoLevel..................................24

OperatingtheSprayer.............................................25

FillingtheFreshWaterTank....................................26

FillingtheSprayTank..............................................26

OperatingtheBooms..............................................26

Spraying................................................................26

SprayingTips.........................................................27

CleaningtheSprayer...............................................27

UsingtheInfoCenterLCDDisplay...........................28

CalibratingtheSprayerFlow....................................30

CalibratingtheSprayerSpeed...................................31

CalibratingtheBoom-SectionBypassValves..............32

AgitationBypassValveKnobPosition.......................32

CalibratingtheAgitationBypassValve.......................33

AdjustingtheMasterBoomBypassValve...................33

LocatingthePump.................................................33

TransportingtheSprayer.........................................34

TowingtheSprayer.................................................34

Maintenance.................................................................35

RecommendedMaintenanceSchedule(s)......................35

DailyMaintenanceChecklist....................................36

NotationforAreasofConcern.................................37

PremaintenanceProcedures........................................38

JackingUptheSprayer............................................38

Lubrication...............................................................38

GreasingtheSprayer...............................................38

GreasingtheBoomHinges......................................38

EngineMaintenance..................................................39

CheckingtheAirIntakeScreen.................................39

ServicingtheAirCleaner.........................................39

ServicingtheEngineOil..........................................40

ChangingtheSparkPlugs........................................41

FuelSystemMaintenance...........................................42

ReplacingtheFuelFilter..........................................42

DrainingtheFuelTank...........................................42

ElectricalSystemMaintenance....................................43

LocatingtheFuses..................................................43

ServicingtheBattery...............................................43

DriveSystemMaintenance.........................................45

InspectingtheWheelsandTires...............................45

AdjustingtheFrontWheelToe-in.............................45

BrakeMaintenance....................................................46

CheckingtheBrakeFluid.........................................46

InspectingtheBrakes..............................................46

AdjustingtheParkingBrake.....................................46

HydraulicSystemMaintenance....................................47

CheckingtheTransaxle/HydraulicFluid....................47

ChangingTransaxle/HydraulicFluid.........................47

ReplacingtheHydraulicFilter..................................48

SpraySystemMaintenance..........................................48

InspectingtheHoses..............................................48

ChangingthePressureFilter....................................49

InspectingthePump...............................................49

InspectingtheNylonPivotBushings.........................49

SprayerFlowDiagram.............................................51

Cleaning...................................................................52

CleaningtheFlowmeter..........................................52

CleaningtheSuctionStrainer...................................52

CleaningtheSprayerValves.....................................53

Storage........................................................................62

Troubleshooting...........................................................64

3

Safety

•Neverallowuntrainedpeopletooperateorservicethe

equipment.

Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—“personalsafetyinstruction.”Failuretocomply
withtheinstructionmayresultinpersonalinjuryordeath.

ThemachinemeetstherequirementsofSAEJ2258.

SafeOperatingPractices

Important:Themachineisdesignedprimarilyasan

off-roadvehicleandisnotintendedforextensiveuseon
publicroads.Whenusingthemachineonpublicroads,
followalltrafcregulationsanduseanyadditional
accessoriesthatmayberequiredbylaw,suchaslights,
turnsignals,slowmovingvehicle(SMV)sign,and
othersasrequired.

TheMulti-Pro1750TurfSprayerwasdesignedandtestedto
offersafeservicewhenoperatedandmaintainedproperly.
Althoughhazardcontrolandaccidentpreventionpartiallyare
dependentuponthedesignandcongurationofthemachine,
thesefactorsarealsodependentupontheawareness,concern,
andpropertrainingofthepersonnelinvolvedintheoperation,
maintenanceandstorageofthemachine.Improperuseor
maintenanceofthemachinecanresultininjuryordeath.

NotalloftheattachmentsthatadapttotheMulti-Pro1750
TurfSprayerarecoveredinthismanual.Seethespecic
Operator’sManualprovidedwitheachattachmentfor
additionalsafetyinstructions.Readthesemanuals.

Toreducethepotentialforinjuryordeath,complywiththe
followingsafetyinstructions:

Note:Localregulationsmayrestricttheageofthe
operator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other
people,ordamagetoproperty.

BeforeOperating

•Operatethemachineonlyafterreadingandunderstanding

thecontentsofthismanual.

•Neverallowchildrentooperatethesprayer.

•Neverallowotheradultstooperatethesprayerwithout

rstreadingandunderstandingtheOperator'sManual.
Onlytrainedandauthorizedpersonsshouldoperatethis
sprayer.Makesurethatalloperatorsarephysicallyand
mentallycapableofoperatingthesprayer.

•Thissprayerisdesignedtocarryonlyyou,theoperator.

Nevercarryanypassengersonthesprayer.

•Neveroperatethesprayerwhenundertheinuence

ofdrugsoralcohol.Evenprescriptiondrugsandcold
medicinescancausedrowsiness.

•Donotdrivethesprayerwhenyouaretired.Besureto

takeoccasionalbreaks.Itisveryimportantthatyoustay
alertatalltimes.

•Becomefamiliarwiththecontrolsandknowhowtostop

theenginequickly.

•Keepallshields,safetydevices,anddecalsinplace.Ifa

shield,safetydevice,ordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.

Supervisor'sResponsibilities

•Makesurethatoperatorsarethoroughlytrainedand

familiarwiththeOperator'sManual,EngineManual,andall
labelsonthesprayer.

•Establishyourownspecialproceduresandworkrules

forunusualoperatingconditions(e.g.slopestoosteep
forsprayeroperation).

Training

•ReadtheOperator'sManualandothertrainingmaterial

beforeoperatingthemachine.

Note:Iftheoperator(s)ormechanic(s)cannotreadthe
manuallanguage,itistheowner'sresponsibilitytoexplain
thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Wearappropriateclothing;includingahardhat,safety

glasses,longpants,safetyshoes,rubberboots,gloves,and
hearingprotection.Donotwearloosettingclothingor
jewelrywhichcouldgetcaughtinmovingpartsandcause
personalinjury.

Note:Wearingsafetyglasses,safetyshoes,longpants,
andahelmetisadvisableandrequiredbysomelocal
safetyandinsuranceregulations.

CAUTION

Thismachineproducessoundlevelsinexcess
of85dBAattheoperator’searandcancause
hearinglossthroughextendedperiodsof
exposure.

Wearhearingprotectionwhenoperatingthis
machine.

•Avoiddrivingwhenitisdark,especiallyinunfamiliar

areas.Ifyoumustdrivewhenitisdark,besuretodrive

4

cautiously,usetheheadlights,andevenconsideradding
additionallights.

•Beextremelycarefulwhenoperatingaroundpeople.

Alwaysbeawareofwherebystandersmightbeandkeep
themawayfromtheworkarea.

•Beforeoperatingthesprayer,alwayscheckthedesignated

areasofthesprayerthatarestatedinthePre-Starting
ChecksintheOperationsection.Ifthemachinedoes
notfunctioncorrectlyorisdamagedinanyway ,donot
usethesprayer.Makesurethattheproblemiscorrected
beforethesprayerorattachmentisoperated.

•Makesuretheoperator’sareaiscleanandfreefrom

chemicalresidueanddebrisbuildup.

•Ensurethatalluidlineconnectorsaretightandallhoses

areingoodconditionbeforeapplyingpressuretothe
system.

•Sincefuelishighlyammable,handleitcarefully.

–Useanapprovedfuelcontainer.
–Donotremovethecapfromthefueltankwhenthe

engineishotorrunning.Allowtheenginetocool

beforefuelingthemachine.
–Donotsmokewhilehandlinggasoline.
–Fillthefueltankofthemachineoutdoors.
–Fillthefueltankofthemachinetoabout25mm(1

inch)belowthetopofthetank(thebottomofthe

llerneck).Donotoverllthefueltank.
–Wipeupanyspilledfuel.

ChemicalSafety

WARNING

•Chemicalsubstancesusedinthesprayersystem
maybehazardousandtoxictoyou,bystanders,
animals,plants,soilsorotherproperty.

•Carefullyreadandfollowthechemicalwarning
labelsandMaterialSafetyDataSheets(MSDS)
forallchemicalsusedandprotectyourself
accordingtothechemicalmanufacturer's
recommendations.Ensurethataslittleskin
aspossibleisexposedwhileusingchemicals.
UseappropriatePersonalProtectiveEquipment
(PPE)toguardagainstpersonalcontactwith
chemicals,suchas:

–safetyglasses,goggles,and/orfaceshield
–respiratororltermask
–chemicalresistantgloves
–rubberbootsorothersubstantialfootwear
–hearingprotection
–cleanchangeofclothes,soap,anddisposable

towels,tobekepton-hand,intheeventof
achemicalspill.

Important:Keepinmindthattheremaybemorethan
onechemicalused,andinformationoneachchemical
shouldbeassessed.

Refusetooperateorworkonthesprayerifthis
informationisnotavailable!

Beforeworkingonasprayersystem,makesurethatthe
systemhasbeentriplerinsedandneutralizedaccording
totherecommendationsofthechemicalmanufacturer(s)
andallofthevalveshavebeencycled3times.

Verifythereisanadequatesupplyofcleanwaterand
soapnearby ,andimmediatelywashoffanychemicals
thatcontactyou.

•Obtainpropertrainingbeforeusingorhandling

chemicals.

•Usethecorrectchemicalforthejob.

•Followthechemicalmanufacturer'sinstructionsfor

thesafeapplicationofthechemical.Donotexceed
recommendedsystemapplicationpressure.

•Donotll,calibrate,orcleantheunitwhenpeople,

especiallychildren,orpetsareinthearea.

•Handlechemicalsinawellventilatedarea.

•Havecleanwateravailableespeciallywhenllingthe

spraytank.

•Donoteat,drink,orsmokewhileworkingwithchemicals.

•Donotcleanspraynozzlesbyblowingthroughthemor

placinginmouth.

•Alwayswashyourhandsandotherexposedareasassoon

aspossibleafteryounishworkingwithchemicals.

•Keepchemicalsintheiroriginalpackagesandstoredin

asafelocation.

•Properlydisposeofunusedchemicalsandchemical

containersasinstructedbythechemicalmanufacturer
andyourlocalcodes.

•Chemicalsandfumesaredangerous;neverenterthetank

orplaceyourheadoverorintheopeningofatank.

•Followalllocal,state,andfederalregulationsfor

spreadingorsprayingchemicals.

WhileOperating

WARNING

Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.

Donotrunengineindoorsorinanenclosedarea.

•Theoperatorshouldremainseatedwheneverthesprayer

isinmotion.Theoperatorshouldkeepbothhandson
thesteeringwheelwheneverpossible.Keepyourarms
andlegswithinthesprayerbodyatalltimes.

•Alwayswatchoutforandavoidlowoverhangssuchas

treelimbs,doorjambs,andoverheadwalkways.Make
surethereisenoughroomoverheadtoeasilyclearthe
sprayerandyourhead.

5

•Failuretooperatethesprayersafelymayresultinan

accident,tipoverofthesprayer,andseriousinjuryor
death.Drivecarefully .Topreventtippingorlossof
control:

–Useextremecaution,reducespeed,andmaintain

asafedistancearoundsandtraps,ditches,creeks,
ramps,unfamiliarareas,oranyareasthathaveabrupt
changesingroundconditionsorelevation.

–Watchforholesorotherhiddenhazards.

Braking

•Slowdownbeforeyouapproachanobstacle.Thisgives

youextratimetostoporturnaway.Hittinganobstacle
candamagethesprayeranditscontents.Moreimportant,
itcaninjureyou.

•GrossVehicleWeight(GVW)hasamajorimpactonyour

abilitytostopand/orturn.Heavyloadsandattachments
makeasprayerhardertostoporturn.Theheavierthe
load,thelongerittakestostop.

–Useextracautionwhenoperatingthesprayeronwet

surfaces,inadverseweatherconditions,athigher
speeds,orwithafullload.Stoppingtimeanddistance
willincreasewithafullload.

–Avoidsuddenstopsandstarts.Donotgofrom

reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.

–Slowdownbeforeturning.Donotattemptsharp

turnsorabruptmaneuversorotherunsafedriving
actionsthatmaycausealossofsprayercontrol.

–Beforebackingup,looktotherearandensurethat

nooneisbehindyou.Backupslowly.

–Watchoutfortrafcwhenyouarenearorcrossing

roads.Alwaysyieldtherightofwaytopedestrians
andothervehicles.Thissprayerisnotdesignedfor
useonstreetsorhighways.Alwayssignalyourturns
orstopearlyenoughsothatotherpeopleknowwhat
youplantodo.Obeyalltrafcrulesandregulations.

–Theelectricalandexhaustsystemsofthesprayercan

producesparkscapableofignitingexplosivematerials.
Neveroperatethesprayerinornearanareawhere
thereisdustorfumesintheairwhichareexplosive.

–Ifyouareeverunsureaboutsafeoperation,stop

workandaskyoursupervisor.

•Donottouchtheengineormuferwhiletheengineis

runningorsoonafterithasstopped.Theseareasmaybe
hotenoughtocauseburns.

•Ifthemachineevervibratesabnormally,stopimmediately ,

waitforallmotiontostop,andinspectthesprayerfor
damage.Repairalldamagebeforeresumingoperation.

•Beforegettingoffoftheseat:

1.Stopthemovementofthemachine.

2.PlacetherangeselectorinNeutralandsetthe
parkingbrake.

3.TurntheignitionkeytoOff.

4.Removetheignitionkey .

•Turfandpavementaremuchmoreslipperywhenthey

arewet.Itcantake2to4timesaslongtostoponwet
surfacesasondrysurfaces.Ifyoudrivethroughstanding
waterdeepenoughtogetthebrakeswet,theywillnot
workwelluntiltheyaredry.Afterdrivingthroughwater,
youshouldtestthebrakestomakesuretheywork
properly.Iftheydonot,driveslowlywhileputtinglight
pressureonthebrakepedal.Thiswilldrythebrakesout.

OperatingonHillsandRoughTerrain

Operatingthesprayeronahillmaycausetippingorrolling
ofthesprayer,ortheenginemaystallandyoucouldlose
headwayonthehill.Thiscouldresultinpersonalinjury.

•Donotacceleratequicklyorslamonthebrakeswhen

backingdownahill,especiallywithaload.

•Neverdriveacrossasteephill;alwaysdrivestraightupor

downorgoaroundthehill.

•Iftheenginestallsoryoubegintoloseheadwaywhile

climbingahill,graduallyapplythebrakesandslowlyback
straightdownthehill.

•Turningwhiletravelingupordownhillscanbedangerous.

Ifyouhavetoturnwhileonahill,doitslowlyand
cautiously.Nevermakesharporfastturns.

•Heavyloadsaffectstability.Reducetheweightoftheload

andyourspeedwhenoperatingonhills.

•Avoidstoppingonhills,especiallywithaload.Stopping

whilegoingdownahillwilltakelongerthanstopping
onlevelground.Ifthesprayermustbestopped,avoid
suddenspeedchanges,whichmayinitiatetippingor
rollingofthesprayer.Donotslamonthebrakes
whenrollingbackward,asthismaycausethesprayerto
overturn.

•Usetheseatbeltwhenoperatingthemachineandbe

certainthatitcanbereleasedquicklyintheeventofan
emergency.

•Donotremoveoraltertherolloverprotectionsystem

(ROPS).

Important:Donotparkthemachineonan
incline.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

•Reducespeedandloadwhenoperatingonroughterrain,

unevenground,andnearcurbs,holes,andothersudden
changesinterrain.Loadsmayshift,causingthesprayer
tobecomeunstable.

6

WARNING

Suddenchangesinterrainmaycauseabrupt
steeringwheelmovement,possiblyresultingin
handandarminjuries.

•Reduceyourspeedwhenoperatingonroughterrainand

nearcurbs.

•Gripthesteeringwheellooselyaroundtheperimeter.

Keepyourhandsclearofthesteeringwheelspokes.

Loading

Theweightofthecargocanchangethesprayercenterof
gravityandsprayerhandling.Toavoidlossofcontroland
personalinjury,followtheseguidelines:

•Keepyourbodyandhandsawayfrompinholeleaksor

nozzlesthatejecthighpressureuid.Usecardboardor
papertondleaks.Fluidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithin
afewhoursbyaqualiedsurgeon;otherwise,gangrene
mayresult.

•Ifmajorrepairsareeverneededorassistanceisrequired,

contactanAuthorizedToroDistributor.

•Tobesureofoptimumperformanceandsafety,

alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous.Alteringthis
sprayerinanymannerthatmayaffectsprayeroperation,
performance,durability ,oritsuse,mayresultininjuryor
death.Suchusecouldvoidtheproductwarranty.

•Reducetheweightoftheloadwhenoperatingonhills

androughterraintoavoidtippingoroverturningofthe
sprayer.

•Liquidloadscanshift.Thisshiftinghappensmostoften

whileturning,goingupordownhills,suddenlychanging
speeds,orwhiledrivingoverroughsurfaces.Shifting
loadscancausethesprayertotipover.

•Whenoperatingwithaheavyload,reduceyourspeedand

allowforsufcientbrakingdistance.Donotsuddenly
applythebrakes.Useextracautiononslopes.

•Beawarethatheavyloadsincreaseyourstoppingdistance

andreduceyourabilitytoturnquicklywithouttipping
over.

Maintenance

•Onlypermitqualiedandauthorizedpersonnelto

maintain,repair,adjust,orinspectthesprayer.

•Beforeservicingormakingadjustmentstothemachine,

stoptheengine,settheparkingbrake,andremovethekey
fromtheignitiontopreventsomeonefromaccidentally
startingtheengine.

•Tomakesurethattheentiremachineisingoodcondition,

keepallnuts,bolts,andscrewsproperlytightened.

SoundPower

Thisunithasaguaranteedsoundpowerlevelofof98dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof86
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.

Hand-ArmVibration

Measuredvibrationlevelforrighthand=3.00m/s

Measuredvibrationlevelforlefthand=3.20m/s

UncertaintyValue(K)=1.6m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.

2

2

2

•Toreducethepotentialforre,keeptheengineareafree

ofexcessivegrease,grass,leaves,andaccumulationofdirt.

•Neveruseanopenametocheckthelevelorleakageof

fuelorbatteryelectrolyte.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keepyourhands,feet,clothing,andanyparts
ofyourbodyawayfromtheengineandanymovingparts.
Keepeveryoneaway.

•Donotuseopenpansoffuelorammablecleaning

uidswhencleaningparts.

•Donotadjustthegroundspeedgovernor.Toensure

safetyandaccuracy ,haveanAuthorizedToroDistributor
checkthegroundspeed.

WholeBodyVibration

Measuredvibrationlevel=0.58m/s

UncertaintyValue(K)=0.29m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.

7

2

2

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

117–2718

120–0622

106-9206

1.Wheeltorquespecications

2.ReadtheOperator'sManual.

120–0616

1.Warning—readtheOperator’sManual;usefresh,clean
waterforrst-aidwashing.

1.Warning—readthe
Operator’sManual.

2.Warning—donotenterthe
sprayertank.

3.Chemicalburnhazard;
toxicgasinhalation
hazard—wearhandand
skinprotection;weareye
andrespiratoryprotection.

1.Severinghazardofhand,
pinchingpoint—keep
awayfromactuatedjoints.

120–0617

2.Crushinghazard—keep
bystandersawayfromthe
machine.

1.Turnthethrottle
lock/speedlockon/off

2.Sonicboom(optional)

125–4125

3.Turnthefoammakers
on/off(optional)

8

130-8293

1.Sprayeroff

2.Sprayeron

3.Engineon7.Agitationon

4.Engineoff8.Agitationoff

5.Increasespeed

6.Decreasespeed

125–4128

1.Raise/lowerleftboom

2.Raise/lowerrightboom

3.Engine—start

4.Engine—run

5.Engine—stop

125–6694

1.Tiedownlocation

1.Leftboom

2.Centerboom

125–8113

125–4129

3.Rightboom

1.Gearselection5.Automatic(optional)

2.Lockdifferentiallock6.Manual(optional)

3.Unlockdifferentiallock

4.Toggleheadlightson/off

7.Rewindhosereel
(optional)

9

125–8114

1.Ratelockout
locked/unlocked

2.Togglerinsepumpon/off

127–3942

1.ReadtheOperator’s
Manualforinformationon

fuses.

2.10A—Ignition7.7.5A

3.15A—Sprayerboom8.2A—TEC

4.15A—Headlights9.30A—Rinsetank

5.7.5A

6.7.5A

1.Parkingbrake

2.Forinformationonstarting
theengine,readthe
Operator’sManual—1)
Engagetheparkingbrake;

2)Insertthekeyintothe
ignition;3)Turnthekeyto
theenginerunposition.

127–3935

3.Forinformationon
stoppingtheengine,read
theOperator’sManual—1)
Pressdownonthebrake
pedal;2)Setthegearto
neutral;3)Engagethe
parkingbrake;4)Release
thebrakepedal;5)Turn
theignitionkeytothe
enginestopposition;6)
Removethekeyfromthe
ignition.

4.Entanglementhazard,
belt—keepawayfrom
movingparts;keepall
guardsandshieldsin
place.

10

127–3937

1.Warning—donotstep.3.Entanglementhazard,
belt—keepawayfrom
movingparts;keepall
guardsandshieldsin
place.

2.Warning—keepawayfrom

hotsurfaces.

1.Warning—readthe
Operator’sManual;always
wearaseatbeltwhen
operatingthemachine;do
nottipthemachine.

2.Fallinghazard—donot
carrypassengersonthe
sprayertank.

127–3939

3.Cutting/dismemberment
hazard—keeparmsand
legsinsidethevehicleat
alltimes.

4.Warning—donotdrill,
weld,oraltertheROPS
system.

11

1.ReadtheOperator’sManual.

127–3938

127–3941

1.Warning—donotoperatethemachinewithoutpropertraining;
readtheOperator’sManual.

2.Warning—keepbystandersawaywhenoperatingthe
machine.

3.Warning—keepawayfrommovingparts;keepallguardsand
shieldsinplace.

4.Electricalshockhazard,overheadpowerlines—checkthe
areaforoverheadpowerlinesbeforeoperatingthemachine
inthearea.

5.Warning—Engagetheparkingbrake,stoptheengine,and
removethekeyfromtheignitionbeforeleavingthemachine.

6.Tippinghazard—Moveslowlywhenthesprayertankisfull;
moveslowlywhendrivingoverroughterrain;donotturnat
highspeed;turnslowly;driveslowlywhendrivingacrossor
upslopes.

12

127-6976

1.Decrease2.Increase

127-6982

127-6979

1.Pump-returnow3.Agitationow

2.Flow

1.Bypass-returnow

1.Flow

2.Boomspray

127-6984

2.Tank-returnow

1.Bypass-returnow

2.Flow

127-6981

3.Boomspray

13

Setup

tankopeningsothewaterwillarcintothetankwhen
youllit.

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

1

InstallingtheAnti-siphonFill Receptacle

Partsneededforthisprocedure:

1

90°tting

1

Quickcoupler

1Hoseadapter

1Fillreceptaclebracket

1

Flange-headbolt,5/16x3/4inch

1Anti-siphonhose

Procedure

1.Placethellreceptaclebracketoverthethreaded
holeinthetankandsecureitwithaange-headbolt
(5/16x3/4inch)(Figure3).

3.Installthehoseadapterintothequickcoupler(Figure

3).

4.Locktheadapterintoplacebyswingingthelevers
towardtheadapterandthensecurethemwiththe
hairpincotters(Figure3).

5.Installtheanti-siphonhosethroughthelargeopening
onthebracketandontothebarbedendofthe90°
elbowtting(Figure3).

Important:Donotlengthenthehosetoallow
contactwiththetankuids.

2

CheckingtheBoomHinge Springs

NoPartsRequired

Procedure

Important:Operatingthespraysystemwiththeboom

hingespringsundertheincorrectcompressioncould
damagetheboomassembly.Measurethespringsand
usethejamnuttocompressthespringsto4cm(1–1/2
inches)ifnecessary.

Figure3

1.Fillreceptaclebracket

2.Threadedholeinthetank6.Hoseadapter

3.Flangebolt,5/16x3/4inch

4.90°elbowtting

2.Placethethreadedendofthe90°elbowttingthrough
thebracketandthreadthequickcouplerontoit,
securingittothebracket(Figure3).

Note:Installthettingwiththeopenendpointing
towardthelargeopeninginthebracketandtowardthe

5.Quickcoupler

7.Anti-siphonhose

Thesprayerisshippedwiththeboomextensionsswung
forwardtofacilitatepackagingofthemachine.Thesprings
arenotfullytightenedatthetimeofmanufacturetoallowthe
boomstobeinthispositionfortransit.Beforeoperating
themachine,thespringsmustbeadjustedtothecorrect
compression.

1.Ifnecessary,removethepackingcomponentsthat
securetherightandleftextensionboomsduring
shipping.

2.Supporttheboomswhiletheyareextendedtothe
sprayposition.

3.Attheboomhinge,measurethecompressionofthe
upperandlowerspringswhiletheboomsareintheir
extendedposition(Figure4).

A.Allspringsmustbecompresseduntiltheymeasure

4cm(1–1/2inches).

B.Usethejamnuttocompressanyspringthat

measuregreaterthan4cm(1–1/2inches).

14

Figure4

1.Boomhingespring2.Jamnut

3

LearningMoreaboutYour Product

Partsneededforthisprocedure:

1Ignitionkey

1

Operator'sManual

1

EngineOperator'sManual

1

PartsCatalog

1

Operatortrainingmaterial

1Registrationcard

1

Pre-deliveryInspectionSheet

Procedure

4.Repeattheprocedureforeachspringonbothboom
hinges.

5.Movetheboomsintothetransport“X”position.See

UsingtheBoomTransportCradle(page26)formore

information.

1.Readthemanuals.

2.Viewtheoperatortrainingmaterial.

3.CompletetheregistrationcardandreturnittoToro.

4.Storethedocumentationinasafeplace.

15

ProductOverview

G028 639

1

2

3

4

5

6

7

8

10

11

12

9

Figure5

1.ROPSbar4.Valvemanifolds

2.Anti-siphonreceptacle5.Rightboom8.Agitationthrottlevalve11.Fueltank

3.Chemicaltanklid6.Centerboom9.Pressurelter

7.Boomcontrolcylinder

10.Leftboom

12.Parkingbrake

16

Figure6

1.Rightboom4.Freshwatertank

2.Boomtransportcradle

3.Leftboom

5.Operator’sseat

17

Controls

1.InfoCenter

2.Foammarkerswitch
(optional)

3.Pressuregauge8.Headlightswitch

4.Engineswitch

5.Boom-Sectionswitches10.Sonicboomswitch

6.Rangeselector11.Hosereelrewindbutton

7.Choke

9.Differentiallock

(optional)

Figure7

(optional)

12.Agitationswitch17.Masterboomswitch

13.Spraypressureswitch18.Boomliftswitches

14.Pumpswitch

15.Rinsetankswitch(optional)20.Sonicboomindicator

16.Supervisor(ratelockout)

19.Throttle/speedlockswitch

switch

(optional)

18

AcceleratorPedal

Theacceleratorpedal(Figure8)givesyoutheabilitytovary
thegroundspeedofthesprayer.Pressingthepedalincreases
groundspeed.Releasingthepedalwillslowthesprayerand
theenginewillidle.

engagetheparkingbrake,pullupandbackonthelever.To
disengage,pushitforwardanddown.Ifthesprayerisparked
onasteepgrade,applytheparkingbrakeandplaceblocksat
thedownhillsideofthewheels.

Figure9

1.Parkingbrakelever

Figure8

1.Clutchpedal

2.Brakepedal

3.Acceleratorpedal

ClutchPedal

Theclutchpedal(Figure8)mustbefullypressedtodisengage
clutchwhenstartingtheengineorshiftingtransmissiongears.
Releasethepedalsmoothlywhenthetransmissionisingear
topreventunnecessarywearonthetransmissionandother
relatedparts.

Important:Donotridetheclutchpedalduring
operation.Theclutchpedalmustbefullyoutorthe
clutchwillslipcausingheatandwear.Neverholdthe
vehiclestoppedonahillusingtheclutchpedal.Damage
totheclutchmayoccur.

BrakePedal

Usethebrakepedaltostoporslowthesprayer(Figure8).

CAUTION

Brakescanbecomewornorcanbeadjusted
incorrectlyresultinginpersonalinjury.

ChokeControl

Thechokecontrolisasmallknobbehindtherangeselector
(Figure7).Tostartacoldengine,pullthechokecontrolup.
Aftertheenginestarts,regulatethechoketokeeptheengine
runningsmoothly.Assoonaspossible,pushthecontrol
downtotheOffposition.Awarmenginerequireslittleor
nochoking.

RangeSelector

Therangeselector(Figure7)has5positions:3forward
speeds,Neutral,andReverse.Theenginewillstartonlywhen
therangeselectorisintheNeutralposition.

IgnitionSwitch

Theignitionswitch(Figure7),usedtostartandstopthe
engine,has3positions:Stop,Run,andStart.Rotatethekey
clockwisetotheStartpositiontostarttheengineandrelease
ittotheRunpositionwhenstarted.Rotatethekeytothe
Stoppositiontostoptheengine.

HeadlightSwitch

Toggletheswitchtooperatetheheadlights(Figure7).Pushit
forwardtoturnthelightsonandrearwardtoturnthemoff.

Ifbrakepedaltravelstowithin2.5cm(1inch)ofthe
sprayeroorboard,adjustorrepairthebrakes.

ParkingBrake

Theparkingbrakeisalargelevertotheleftoftheseat(Figure

9).Engagetheparkingbrakewheneveryouplanonleaving

theseattopreventaccidentalmovementofthesprayer.To

Throttle/SpeedLockSwitch

WhentherangeselectorisintheNeutralposition,youcan
usetheacceleratorpedaltospeeduptheengine,thenpush
theswitchbelowtheInfoCenterforwardtosettheengineat
thatspeed.Thisisnecessarytorunthechemicalagitation
whilestationaryoroperatingattachmentssuchasthehand
sprayer(Figure7).

19

Important:TherangeselectormustbeintheNeutral
positionandtheparkingbrakemustbesetfortheswitch
towork.

FuelGauge

Thefuelgaugeislocatedontopofthefueltank,ontheleft
sideofthemachine,andshowstheamountoffuelinthetank.

theInfoCenter.Thehourmeterstartstofunctionwhenever
thekeyisturnedtotheRunposition.

SonicBoom(Optional)

TheSonicBoomswitchisarockerswitchusedtooperate
theSonicBoom.T oggletheswitchforwardforautomatic,
rearwardformanualandcenterforOff.

MasterBoomSwitch

Themasterboomswitch(Figure7)islocatedonthesideof
theconsoleandtotherightoftheoperator.Itallowsyouto
startorstopthesprayoperation.Presstheswitchtoenable
ordisablethespraysystem.

Boom-SectionSwitches

Theboomswitchesarelocatedonthecontrolpanel(Figure

7).Toggleeachswitchforwardtoturnthecorresponding

boomsectiononandrearwardtoturnthemoff.Whenthe
switchisturnedon,alightontheswitchilluminates.These
switcheswillonlyaffectthespraysystemwhenthemaster
boomswitchison.

PumpSwitch

Thepumpswitchislocatedonthecontrolpaneltotheright
oftheseat(Figure7).T ogglethisswitchforwardtorunthe
pumporrearwardtostopthepump.

Important:Thepumpswitchwillonlyengagewhenthe
engineisatlowidletoavoiddamagingthepumpdrive.

FoamMarkerSwitchLocations
(Optional)

IfyouinstalltheFoamMarkerkit,youwilladdswitchesto
thecontrolpanelforcontrollingtheiroperation.Thesprayer
comeswithplasticplugsintheselocations.

Regulating(RateControl)Valve

Thisvalve,locatedbehindthetank(Figure9),controlsthe
amountofuidthatisroutedtotheboomsortheratereturn
tothetank.

ApplicationRateSwitch

Theapplicationrateswitchislocatedonthecontrolpanelto
therightoftheseat(Figure7).Pressandholdtheswitch
forwardtoincreasethespraysystempressure,orpressand
holditrearwardtodecreasethepressure.

Supervisor(RateLockout)Switch

Thesupervisorswitchislocatedonthecontrolpaneltothe
rightoftheseat(Figure7).Turnthekeycounterclockwise
tothelockedpositiontodisabletheapplicationrateswitch,
therebykeepinganyonefromaccidentallychangingthe
applicationrate.Turnthekeyclockwisetotheunlocked
positiontoenabletheapplicationrateswitch.

BoomLift

Theboomliftswitchesarelocatedonthecontrolpaneland
areusedtoraisetheleftandrightboomrespectively.

HourMeter

Thehourmeterindicatesthetotalnumberofhoursthe
enginehasrun.Thisnumberisdisplayedontherstscreenof

Figure10

1.Regulating(ratecontrol)
valve

2.Agitationvalve5.Boom-sectionvalves

3.Masterboomvalve

4.Flowmeter

MasterBoomValve

Themasterboomvalve(Figure10)isusedtostoptheowto
theowmeterandboomvalves.

Flowmeter

Theowmetermeasurestheowrateoftheuidforuseby
theInfoCentersystem(Figure10).

Boom-SectionValves

Thesevalvesturnthethreeboomsectionsonoroff(Figure

10).

20

Boom-SectionBypassValve

Specications

Theboombypassredirectstheuidowforaboomsection
tothetankwhenyouturnofftheboomsection.Y oucan
adjusttheboombypasstoensurethattheboompressure
remainsconstantnomatterhowmanyboomssectionsare
on.RefertoCalibratingtheBoom-SectionBypassValves

(page32).

AgitationValve

Thisvalveislocatedontherearofthetank(Figure10).When
agitationison,theowisdirectedthroughtheagitation
nozzlesinthetank.Whenagitationisoff,theowisdirected
throughthepumpsuction.

PressureGauge

Thepressuregaugeislocatedonthecontrolpanel(Figure7).
Thisgaugeshowsthepressureoftheuidinthesystemin
psiandkPa.

InfoCenterLCDDisplay

TheInfoCenterLCDdisplayshowsinformationaboutyour
machineandbatterypack,suchasthecurrentbatterycharge,
thespeed,diagnosticsinformation,andmore(Figure7).

Note:Specicationsanddesignaresubjecttochange
withoutnotice.

Weightwithstandardspray
system,empty ,without
operator

Weightwithstandardspray
system,full,withoutoperator

Maximumgrossvehicleweight
(GVW)(onlevelground)

Overalllengthwithstandard
spraysystem

Overallheightwithstandard
spraysystem

Overallheightwithstandard
spraysystemtothetopofthe
boomsstoredintheXposition

Overallwidthwithstandard
spraysystemboomsstoredin
theXposition

Groundclearance14cm(5.5inches)

Wheelbase

Tankcapacity(includesthe
CE5%overow)

953kg(2,100lb)

1,678kg(3,700lb)

1,814kg(4,000lb)

343cm(135inches)

191cm(75inches)

246cm(97inches)

178cm(70inches)

155cm(61inches)

662L(175USgallons)

Formoreinformation,refertoUsingtheInfoCenterLCD

Display(page28).

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.

21