Toro 72902TE Operator's Manual

FormNo.3435-847RevB

ZMaster

®

Professional6000

SeriesRidingMower

with122cm,132cm,or152cmTURBO
FORCE

ModelNo.72902TE—SerialNo.400000000andUp
ModelNo.72919TE—SerialNo.400000000andUp
ModelNo.72925TE—SerialNo.400000000andUp
ModelNo.72942TE—SerialNo.400000000andUp
ModelNo.72969TE—SerialNo.400000000andUp

®

Mower

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3435-847*B

ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.

Pleaserefertotheenginemanufacturer’sinformation
includedwiththemachine.

GrossorNetTorque:Thegrossornettorque
ofthisenginewaslaboratoryratedbytheengine
manufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940orJ2723.As
conguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclass
ofmowerwillbesignicantlylower.Pleasereferto
theenginemanufacturer’sinformationincludedwith
themachine.

g233771

Figure1

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobe
usedbyprofessional,hiredoperators.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawns
onresidentialorcommercialproperties.Usingthis
productforpurposesotherthanitsintendedusecould
provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.

Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Contents

Safety.......................................................................4

SafetyAlertSymbol............................................4

GeneralSafety...................................................4

SlopeIndicator...................................................5

SafetyandInstructionalDecals..........................6

ProductOverview...................................................15

Controls...........................................................15

Specications..................................................17

MachineswithSideDischarge..........................17

MachineswithRearDischarge.........................18

Attachments/Accessories.................................18

BeforeOperation.................................................18

BeforeOperationSafety...................................18

AddingFuel......................................................20

PerformingDailyMaintenance..........................20

BreakinginaNewMachine..............................21

UsingtheRollover-ProtectionSystem

(ROPS).........................................................21

UsingtheSafety-InterlockSystem....................22

PositioningtheSeat..........................................23

UnlatchingtheSeat..........................................23

ChangingtheSeatSuspension.........................23

©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

AdjustingtheRear-ShockAssemblies..............24

DuringOperation.................................................25

DuringOperationSafety...................................25

EnteringtheOperator’sPosition.......................27

OperatingtheParkingBrake.............................27

OperatingtheMowerBlade-ControlSwitch

(PTO)............................................................28

OperatingtheThrottle.......................................28

StartingtheEngine...........................................29

ShuttingOfftheEngine.....................................29

UsingtheMotion-ControlLevers.......................30

DrivingtheMachine..........................................30

UsingtheSideDischarge.................................31

AdjustingtheHeightofCut...............................31

AdjustingtheAnti-ScalpRollers........................32

AdjustingtheSkid(s).........................................34

AdjustingtheFlowBafeKnob.........................34

PositioningtheFlowBafe................................35

OperatingTips.................................................36

AfterOperation....................................................37

AfterOperationSafety......................................37

UsingtheFuel-ShutoffValve.............................37

UsingtheDrive-Wheel-ReleaseV alves............37

TransportingtheMachine.................................38

Maintenance...........................................................40

MaintenanceSafety..........................................40

RecommendedMaintenanceSchedule(s)...........41

Pre-MaintenanceProcedures..............................42

UsingtheZStand

TM

..........................................42

ReleasingtheMower-DeckCurtain..................43

RemovingtheSheet-MetalGuard.....................44

Lubrication..........................................................44

GreasingtheMachine.......................................44

LubricatingtheMowerDeck-LiftPivots.............44

GreasingtheMowerDeck................................45

GreasingtheCasterPivots...............................46

GreasingtheCaster-WheelHubs.....................46

EngineMaintenance...........................................47

EngineSafety...................................................47

ServicingtheAirCleaner..................................47

ServicingtheEngineOil....................................48

ServicingtheSparkPlug(s)..............................51

CheckingtheSparkArrester.............................52

FuelSystemMaintenance...................................52

ReplacingtheFuelFilter...................................52

ServicingtheFuelT ank.....................................53

ElectricalSystemMaintenance...........................53

ElectricalSystemSafety...................................53

ServicingtheBattery.........................................53

ServicingtheFuses..........................................55

DriveSystemMaintenance..................................56

CheckingtheSeatBelt.....................................56

CheckingtheRoll-BarKnobs............................56

AdjustingtheTracking......................................57

CheckingtheTirePressure...............................57

CheckingtheWheelLugNuts...........................57

CheckingtheWheel-HubSlottedNut................58

AdjustingtheCaster-PivotBearing...................58

RemovingtheClutchShim...............................58

CoolingSystemMaintenance..............................60

CleaningtheEngineScreenandEngine-Oil

Cooler...........................................................60

CleaningtheEngine-CoolingFinsand

Shrouds........................................................61

CheckingandCleaningtheHydraulic-Unit

Shrouds........................................................61

BrakeMaintenance.............................................62

AdjustingtheParkingBrake..............................62

BeltMaintenance................................................63

InspectingtheBelts..........................................63

ReplacingtheMowerBeltforSide-Discharge

MowerDecks................................................63

ReplacingtheMowerBeltforRear-Discharge

MowerDecks................................................64

ReplacingtheHydraulicPump-Drive

Belt................................................................65

ControlsSystemMaintenance.............................66

AdjustingtheControl-HandlePosition..............66

AdjustingtheMotion-ControlLinkage...............67

AdjustingtheMotion-ControlDamper...............68

AdjustingtheMotion-ControlNeutral-Lock

Pivot..............................................................68

HydraulicSystemMaintenance...........................69

HydraulicSystemSafety...................................69

Hydraulic-FluidSpecications..........................69

CheckingtheHydraulicFluid............................69

ChangingtheHydraulicFluidand

Filters............................................................70

MowerDeckMaintenance....................................71

BladeSafety.....................................................71

ServicingtheCuttingBlades.............................71

LevelingtheMowerDeck..................................74

RemovingtheMowerDeck...............................76

ReplacingtheGrassDeector..........................78

Cleaning..............................................................79

CleaningundertheMowerDeck.......................79

CleaningtheSuspensionSystem.....................79

DisposingofWaste...........................................79

Storage...................................................................80

StorageSafety..................................................80

CleaningandStorage.......................................80

Troubleshooting......................................................81

Schematics.............................................................83

3

Safety

Thismachinehasbeendesignedinaccordancewith
ENISO5395:2013.

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure2)isusedbothin
thismanualandonthemachinetoidentifyimportant
safetymessageswhichmustbefollowedtoavoid
accidents.

Thissymbolmeans:ATTENTION!BECOMEALERT!

YOURSAFETYISINVOL VED!

Figure2

SafetyAlertSymbol

GeneralSafety

Thismachineiscapableofamputatinghandsandfeet
andofthrowingobjects.T orodesignedandtested
thislawnmowertoofferreasonablysafeservice;
however,failuretocomplywithsafetyinstructions
mayresultininjuryordeath.

•Read,understand,andfollowallinstructionsand

warningsintheOperator’sManualandother
trainingmaterial,onthemachine,engine,and
attachments.Alloperatorsandmechanicsshould
betrained.Iftheoperator(s)ormechanic(s)can
notreadthismanual,itistheowner’sresponsibility
toexplainthismaterialtothem;otherlanguages
maybeavailableonourwebsite.

•Onlyallowtrained,responsible,andphysically

capableoperatorsthatarefamiliarwiththesafe

g000502

operation,operatorcontrols,andsafetysignsand
instructionstooperatethemachine.Neverlet
childrenoruntrainedpeopleoperateorservicethe
equipment.Localregulationsmayrestricttheage
oftheoperator.

Thesafetyalertsymbolappearsaboveinformation
whichalertsyoutounsafeactionsorsituationsand
willbefollowedbythewordDANGER,WARNING,or

CAUTION.

DANGER:Indicatesanimminentlyhazardous

situationwhich,ifnotavoided,Willresultindeathor
seriousinjury.

WARNING:Indicatesapotentiallyhazardoussituation
which,ifnotavoided,Couldresultindeathorserious
injury.

CAUTION:Indicatesapotentiallyhazardoussituation
which,ifnotavoided,Mayresultinminorormoderate
injury.

Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.

•Alwayskeeptherollbarinthefullyraisedand

lockedpositionandusetheseatbelt.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,water,orotherhazards,or
onslopesgreaterthan15degrees.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Neveroperatethemachinewithdamagedguards,

shields,orcovers.Alwayshavesafetyshields,
guards,switchesandotherdevicesinplaceandin
properworkingcondition.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging
themachine.

4

SlopeIndicator

Figure3

Youmaycopythispageforpersonaluse.

1.Themaximumslopeyoucanoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslopeof
hillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

5

g011841

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

decalbatterysymbols

1.Explosionhazard6.Keepbystandersaway

fromthebattery .

2.Nore,opename,or
smoking

7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.

3.Causticliquid/chemical
burnhazard

8.Batteryacidcancause
blindnessorsevereburns.

4.Weareyeprotection.9.Flusheyesimmediately
withwaterandgetmedical
helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot
discard

Manufacturer'sMark

1.Thismarkindicatesthatthebladeisidentiedasapart
fromtheoriginalmachinemanufacturer.

decal99-8936

99-8936

1.Machinespeed4.Neutral

2.Fast5.Reverse

3.Slow

decaloemmarkt

decal106-2655

106-2655

1.Warning—donottouchorapproachmovingbelts;remove
thekeyandreadtheinstructionsbeforeservicingor
performingmaintenance.

decal58-6520

58-6520

1.Grease

106-5517

decal106-5517

1.Warning—donottouchthehotsurface.

6

decal107-3069

107-3069

1.Warning–thereisnorolloverprotectionwhentherollbaris
down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarintheraisedandlockedpositionandweartheseat
belt.Lowertherollbaronlywhenabsolutelynecessary;do
notweartheseatbeltwhentherollbarisdown.

3.ReadtheOperator'sManual;driveslowlyandcarefully.

decal109-6036

109-6036

RearDischargeMachinesOnly

1.ReadtheOperator’sManual.

2.Removethekeyandreadtheinstructionsbeforeservicing
orperformingmaintenance.

3.Heightofcut

decal110-2067

110-2067

107-3969

1.Warning—readtheOperator'sManual.

2.Crushinghazard,mower—engagetheparkingbrake,shut
offtheengine,andremovethekeybeforeworkingunder
themower.

decal107-3969

112-9028

decal112-9028

1.Warning—stayawayfrommovingparts;keepallguards
andshieldsinplace.

decal114-4466

114-4466

1.Main,25A

2.PTO,10A

3.Charge,25A

4.Auxiliary,15A

7

116-1716

1.Fuel6.Hourmeter

2.Empty

3.Half

4.Full9.Neutral

5.Battery

7.PTO

8.Parkingbrake

10.Operatorpresenceswitch

decal116-1716

1.ReadtheOperator's
Manual.

2.Heightofcut

MachineswithMyRide™Only

1.Parking
brake—disengaged

decal114-4470

MachineswithoutMyRide™Only

114–4470

3.Locked

4.Unlocked

decal116-5988

116-5988

1.Parkingbrake—engaged2.Parking

decal115-9625

brake—disengaged

115-9625

2.Parkingbrake—engaged

decal116-8726

116-8726

1.ReadtheOperator’sManualfortherecommendedhydraulic
uid.

8

116-8283

1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto75to81N∙m(55to60ft-lb).

decal116-8283

decal117-3848

117-3848

1.Thrownobjecthazard—keepbystandersaway.

2.Thrownobjecthazard,raiseddeector—donotoperate
withoutthedeector,dischargecover,orgrasscollection
systeminplace.

3.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts;keepallguardsand
shieldsinplace.

117-0346

1.Fuelleakhazard—readtheOperator'sManual;donot
attempttoremovetherollbar;donotweld,drillormodify
therollbarinanyway.

decal120-5897

120-5897

1.Choke4.Slow

decal117-0346

2.Fast

3.Continuousvariable
setting

5.Powertake-off(PTO),
Bladecontrolswitch

9

120-5898

1.Choke4.Slow

2.Fast

5.Powertake-off(PTO),
Bladecontrolswitch

3.Continuousvariable
setting

126-2055

1.Wheellugnut—torqueto129N∙m(95ft-lb).

2.Wheelhubnut—torqueto319N∙m(235ft-lb).

3.ReadtheOperator’sManualbeforeperforming
maintenance;checkthetorqueaftertherst100hoursand
every500hoursafter.

decal120-5898

decal127-0326

127-0326

1.ReadtheOperator's
Manual.

2.Heightofcut

decal126-2055

3.Removethekeyand
readtheOperator's
Manualbeforeperforming
maintenance.

126-4659

1.Warning—hotpulley;allowtocool.

decal126-4659

10

MachineswithSideDischargeOnly

131-1180

decal136-5508

136-5508

1.Beltrouting

decal131-1180

1.ReadtheOperator's
Manual.

2.Short,lightgrass;dry
conditions

MachineswithMyRide™Only

3.Baggingsetting

4.Tall,densegrass;wet
conditions

132-5063

1.Camlock2.Camunlock

decal132-5063

11

RearDischargeMachinesOnly

RearDischargeMachinesOnly

decal136-5522

136-5522

1.Beltrouting;readtheOperator’sManualforgreasing
information.

1.Rotatethenutclockwise
toremove.

decal133-8062

140-1198

133-8062

114-4468

1.Warning—readtheOperator'sManual.5.Lossoftraction/controlhazard,slopes—lossoftraction/control

2.Warning—donotoperatethismachineunlessyouaretrained.

3.Warning—engagetheparkingbrake,stoptheengineand
removethekey;readtheinstructionsbeforeservicingor
performingmaintenance.

4.Thrownobjecthazard—stoptheengineandpickupdebris
beforeoperating,keepbystandersaway,keepdeectorin
place

onaslope,disengagethebladecontrolswitch(PTO),
proceedofftheslopeslowly.

6.Crushing/dismembermenthazardofbystanders—donotcarry
passengers,lookforwardanddownwhenoperatingthe
machine,lookbehindanddownwhenreversing.

7.Cutting/dismembermenthazard;handorfoot—stayaway
frommovingpartsandkeepallguardsandshieldsinplace.

decal140-1198

2.Attention—readthe
Operator’sManual.

decal114-4468

12

125-9383

1.Checkhydraulicuidevery50operatinghours.3.Checkthetirepressureevery50operatinghours.

2.ReadtheOperator’sManualforinformationonlubricating
themachine.

4.ReadtheOperator’sManualbeforeservicingorperforming
maintenance.

decal125-9383

13

132-0871

Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum

recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas
wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditionson
thatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.

decal132-0871

1.Warning—readtheOperator’sManual;alloperatorsshould
betrainedbeforeoperatingthemachine;wearhearing
protection.

2.Cutting/dismembermenthazardofhand—stayawayfrom
movingparts;keepallguardsandshieldsinplace.

3.Thrownobjecthazard—keepbystandersaway.

MachineswithMyRide™Only

4.Tippinghazard—donotusedualrampswhenloadingontoa
trailer;use1rampwideenoughforthemachine;usearamp
withaslopelessthan15°;backuptheramp(inreverse)and
driveforwardofftheramp.

5.Runoverhazard—donotcarrypassengers;lookbehindyou
whenmovinginreverse.

6.Tippinghazard—donotusethemachineneardrop-offsor
onslopesgreaterthan15°;onlyoperateacrossslopesless
than15°.

decal132-5067

132-5067

14

ProductOverview

Figure4

1.Side-dischargedeector

2.Height-of-cutdecklift
pedal

3.Parking-brakelever10.Fuelcap

4.Transportlock11.Mowerdeck

5.Controls12.Casterwheel

6.Motion-controllevers13.Front-shockassembly

7.Rollbar

8.Rear-shockassembly

9.Seatbelt

(machineswithMyRide™
only)

(machineswithMyRide™
only)

Controls

Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethemachine.

ControlPanel

g029631

g008951

Figure5

1.Blade-controlswitch
(powertakeoff)

2.Chokecontrol

3.Throttlecontrol6.Fuses

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andST ART.Referto

StartingtheEngine(page29).

4.Hour
meter/Safety-interlock
display

5.Keyswitch

ThrottleControl

Thethrottlecontrolstheenginespeed,andithasa
continuous-variablesettingfromtheSLOWtoFAST
position(Figure5).

ChokeControl

Usethechokecontroltostartacoldengine.

Blade-ControlSwitch(Power
Takeoff)

Theblade-controlswitch,representedbya
power-takeoff(PTO)symbol,engagesand
disengagespowertothemowerblades(Figure5).

HourMeter

Thehourmeterrecordsthenumberofhoursthe
enginehasoperated.Itoperateswhentheengine

15

isrunning.Usethesetimesforschedulingregular
maintenance(Figure6).

Figure6

1.Fuelgauge(bars)4.Safety-interlocksymbols

2.Batterylight

3.Hourmeter

5.Lowfuelindicatorlight

FuelGauge

themachine(Figure25).Alwayspositionthe
motion-controlleversintotheNEUTRAL-LOCKposition
whenyoustopthemachineorleaveitunattended.

Parking-BrakeLever

Wheneveryoushutofftheengine,engagetheparking
braketopreventaccidentalmovementofthemachine.

Fuel-ShutoffValve

Closethefuel-shutoffvalvewhentransportingor
storingthemachine;refertoUsingtheFuel-Shutoff

Valve(page37).

g008950

Thefuelgaugeislocatedwithinthehourmeter,and
thebarslightupwhenthekeyswitchisintheON
position(Figure6).

Theindicatorlightappearswhenthefuellevelislow
(approximately1gallonremaininginthefueltank).

Safety-InterlockIndicators

Therearesymbolsonthehourmeterthatindicate
withablacktrianglethattheinterlockcomponentis
positionedcorrectly(Figure6).

Battery-IndicatorLight

IfyouturnthekeyswitchtotheONpositionfora
fewseconds,thebatteryvoltagedisplaysinthearea
wherethehoursarenormallydisplayed.

Thebatterylightturnsonwhenthekeyswitchis
turnedonandwhenthechargeisbelowthecorrect
operatinglevel(Figure6).

Motion-ControlLevers

Usethemotion-controlleverstodrivethemachine
forward,reverse,andturneitherdirection(Figure4).

Neutral-LockPosition

Movethemotion-controlleversoutwardfromthe
centertotheNEUTRAL-LOCKpositionwhenexiting

16

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

MachineswithSideDischarge

Width

Withoutthedeck

Deectorup

Deectordown

Length

Rollbarup

Rollbardown

Height

Rollbarup

Rollbardown

122cm(48-inch)Deck132cm(52-inch)Deck152cm(60-inch)Deck

116cm116cm135cm150cm

(46inches)(46inches)(53inches)(59inches)

137cm146cm157cm187cm

(54inches)(58inches)(62inches)(74inches)

161cm172cm192cm222cm

(64inches)(68inches)(76inches)(88inches)

122cm(48-inch)Deck132cm(52-inch)Deck152cm(60-inch)Deck

201cm201cm21 1cm219cm

(79inches)(79inches)(83inches)(86inches)

206cm206cm215cm223cm

(81inches)(81inches)(85inches)(88inches)

122cm(48-inch)Deck132cm(52-inch)Deck152cm(60-inch)Deck

179cm179cm179cm179cm

(71inches)(71inches)(71inches)(71inches)

119cm119cm119cm119cm

(47inches)(47inches)(47inches)(47inches)

72-inchDeck

72-inchDeck

72-inchDeck

Weight

ModelWeight

72902TE

72919TE

72925TE

72969TE

556kg(1,226lb)

537kg(1,183lb)

590kg(1,301lb)

583kg(1,285lb)

17

MachineswithRearDischarge

Width

Withoutthedeck

Withthedeck

Length

152cm(60-inch)Deck

135cm

(53inches)

168cm

(66inches)

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

152cm(60-inch)Deck

Rollbarup

Rollbardown

222cm

(87inches)

226cm

(89inches)

Height

152cm(60-inch)Deck

Rollbarup

Rollbardown

179cm

(71inches)

119cm

(47inches)

Weight

ModelWeight

72942TE

590kg(1,301lb)

Attachments/Accessories

AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedT oro
distributororgotowww.Toro.comforalistofall
approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.

GeneralSafety

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbyT oro.

•Inspecttheareawheretheequipmentistobe

usedandremoveallrocks,toys,sticks,wires,
bones,andotherforeignobjects.Thesecan
bethrownorinterferewiththeoperationofthe
machineandmaycausepersonalinjurytothe
operatororbystanders.

•Wearappropriatepersonalprotectiveequipment

suchassafetyglasses,substantialslip-resistant
footwear,andhearingprotection.Tiebacklong
hairandavoidlooseclothingandloosejewelry
whichmaygettangledinmovingparts.

CAUTION

Thismachineproducessoundlevelsin
excessof85dBAattheoperator’searand
cancausehearinglossthroughextended
periodsofexposure.

Wearhearingprotectionwhenoperating
thismachine.

•Checkthattheoperatorpresencecontrols,

safetyswitches,andshieldsareattachedand
functioningproperly.Donotoperateunlessthey
arefunctioningproperly.

•Donotoperatethemowerwhenpeople,especially

children,orpetsareinthearea.Stopthemachine
andattachment(s)ifanyoneentersthearea.

•Donotoperatethemachinewithouttheentire

grasscollectionsystem,dischargedeector,
orothersafetydevicesinplaceandinproper
workingcondition.Grasscatchercomponents
aresubjecttowear,damageanddeterioration,
whichcouldexposemovingpartsorallowobjects
tobethrown.Frequentlycheckforwornor
deterioratingcomponentsandreplacethemwith
themanufacturer’srecommendedpartswhen
necessary.

18

FuelSafety

Useextremecarewhenhandlingfuel.

DANGER

Incertainconditionsgasolineisextremely
ammableandvaporsareexplosive.

Areorexplosionfromgasolinecanburn
you,others,andcausepropertydamage.

•Fillthefueltankoutdoorsonlevelground,
inanopenarea,whentheengineiscold.
Wipeupanygasolinethatspills.

•Neverrellthefueltankordrainthe
machineindoorsorinsideanenclosed
trailer.

•DoNotllthefueltankcompletelyfull.
Fillthefueltanktothebottomoftheller
neck.Theemptyspaceinthetankallows
gasolinetoexpand.Overllingmayresult
infuelleakageordamagetotheengineor
emissionsystem.

•Neversmokewhenhandlinggasoline,and
stayawayfromanopenameorwhere
gasolinefumesmaybeignitedbyspark.

•Storegasolineinanapprovedcontainer
andkeepitoutofthereachofchildren.

DANGER

Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitegasolinevapors.Areor
explosionfromgasolinecanburnyouand
othersandcausepropertydamage.

•Alwaysplacegasolinecontainersonthe
groundawayfromyourvehiclebefore
lling.

•DoNotllgasolinecontainersinsidea
vehicleoronatruckortrailerbedbecause
interiorcarpetsorplastictruckbedliners
mayinsulatethecontainerandslowthe
lossofanystaticcharge.

•Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.

•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfroma
gasolinedispensernozzle.

•Ifagasolinedispensernozzlemustbe
used,keepthenozzleincontactwiththe
rimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.DoNot
useanozzlelockopendevice.

•Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuel
whenengineisrunningorwhentheengine
ishot.

•Iffuelisspilled,DoNotattempttostart
theengine.Moveawayfromtheareaof
thespillandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.

•DoNotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.

WARNING

Gasolineisharmfulorfatalifswallowed.
Long-termexposuretovaporshascaused
cancerinlaboratoryanimals.Failuretouse
cautionmaycauseseriousinjuryorillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgas
tank/containeropening.

•Keepawayfromeyesandskin.

•Neversiphonbymouth.

CAUTION

Fueltankventislocatedinsidetheroll
bartube.Removingormodifyingtheroll
barcouldresultinfuelleakageandviolate
emissionsregulations.

•DoNotremoverollbar.

•DoNotweld,drill,ormodifyrollbarinany
way.

Tohelppreventres:

19

•Keepengineandengineareafreefrom

accumulationofgrass,leaves,excessivegrease
oroil,andotherdebriswhichcanaccumulatein
theseareas.

•Cleanupoilandfuelspillsandremovefuelsoaked

debris.

•Allowthemachinetocoolbeforestoringthe

machineinanyenclosure.DoNotstorenear
ameoranyenclosedareawhereopenpilotlights
orheatappliancesarepresent.

AddingFuel

RecommendedFuel

•Forbestresults,useonlyclean,fresh(lessthan

30daysold),unleadedgasolinewithanoctane
ratingof87orhigher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol

(gasohol)or15%MTBE(methyltertiarybutyl
ether)byvolumeisacceptable.Ethanoland
MTBEarenotthesame.Gasolinewith15%
ethanol(E15)byvolumeisnotapprovedforuse.

Neverusegasolinethatcontainsmorethan
10%ethanolbyvolume,suchasE15(contains

15%ethanol),E20(contains20%ethanol),orE85
(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/or
enginedamagewhichmaynotbecoveredunder
warranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel
stabilizer.

•Donotaddoiltogasoline.

FillingtheFuelTank

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Cleanaroundthefuel-tankcap.

5.Fillthefueltanktothebottomofthellerneck
(Figure7).

Note:Donotllthefueltankcompletelyfull.

Theemptyspaceinthetankallowsthefuelto
expand.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:

•Keepsfuelfreshlongerwhenusedasdirectedby

thefuel-stabilizermanufacturer

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuel

system,whichcauseshardstarting

Important:Donotusefueladditives

containingmethanolorethanol.

Addthecorrectamountoffuelstabilizer/conditioner
tothefuel.

Note:Afuelstabilizer/conditionerismost

effectivewhenmixedwithfreshfuel.T ominimize
thechanceofvarnishdepositsinthefuelsystem,
usefuelstabilizeratalltimes.

g027726

Figure7

PerformingDaily
Maintenance

Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance

(page40).

20

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mower
decksanddrivesystemshavehigherfrictionwhen
new,placingadditionalloadontheengine.Allow
40to50hoursofbreak-intimefornewmachinesto
developfullpowerandbestperformance.

Usingthe
Rollover-ProtectionSystem
(ROPS)

WARNING

Toavoidinjuryordeathfromrollover,keep
therollbarinthefullyraised,lockedposition
andusetheseatbelt.

Ensurethattheseatissecuredtothe
machine.

WARNING

Thereisnorolloverprotectionwhentheroll
barisinthedownposition.

•Lowertherollbaronlywhenabsolutely
necessary.

•Donotweartheseatbeltwhentherollbar
isinthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearance
permits.

•Checkcarefullyforoverheadclearances
(i.e.,branches,doorways,electricalwires)
beforedrivingunderanyobjectsanddo
notcontactthem.

LoweringtheRollBar

Important:Lowertherollbaronlywhen

absolutelynecessary.

1.T olowertherollbar,applyforwardpressureto
theupperpartoftherollbar.

2.Pullbothknobsoutandrotatethem90degrees
sotheyarenotengaged(Figure8).

3.Lowertherollbartothedownposition(Figure

8).

Figure8

1.Rollbarintheupright
position

2.ROPSknobinthelatched
position

3.PulltheROPSknobout.6.Rollbarinthefolded

4.RotatetheROPSknob90
degrees.

5.ROPSknobinthe
unlatchedposition

position

RaisingtheRollBar

Important:Alwaysusetheseatbeltwiththeroll

barintheraisedposition.

1.Raisetherollbartotheoperatingpositionand
rotatetheknobsuntiltheymovepartiallyinto
thegrooves(Figure8).

2.Raisetherollbartothefulluprightpositionwhile
pushingontheupperrollbarsothatthepins
snapintopositionwhentheholesalignwiththe
pins(Figure8).

3.Pushontherollbarandensurethatbothpins
areengaged.

g228804

21

UsingtheSafety-Interlock
System

Testthesafety-interlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorized
ServiceDealerrepairthesafetysystemimmediately .

WARNING

Ifthesafety-interlockswitchesare
disconnectedordamaged,themachinecould
operateunexpectedly,causingpersonal
injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.

Understandingthe
Safety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe
enginefromstartingunlessthefollowingoccurs:

•Theparkingbrakeisengaged.

•Theblade-controlswitch(PTO)isdisengaged.

•Themotion-controlleversareintheNEUTRAL-LOCK

position.

Thesafety-interlocksystemalsoisdesignedtoshut
offtheenginewhenthemotion-controlleversare
movedfromtheNEUTRAL-LOCKpositionwiththe
parkingbrakeengagedorifyourisefromtheseat
whenthePTOisengaged.

Thehourmeterhasindicatorstonotifytheuserwhen
theinterlockcomponentisinthecorrectposition.
Whenthecomponentisinthecorrectposition,an
indicatordisplaysonthescreen.

1.Sitontheseat,engagetheparkingbrake,and
movetheblade-controlswitch(PTO)totheON
position.Trystartingtheengine;theengine
shouldnotstart.

2.Sitontheseat,engagetheparkingbrake,and
movetheblade-controlswitch(PTO)totheOFF
position.Moveeithermotion-controlleverout
oftheNEUTRAL-LOCKposition.Trystartingthe
engine;theengineshouldnotstart.Repeatfor
theothercontrollever.

3.Sitontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Nowstartthe
engine.Whiletheengineisrunning,disengage
theparkingbrake,engagetheblade-control
switch(PTO),andriseslightlyfromtheseat;the
engineshouldshutoff.

4.Sitontheseat,engagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Nowstartthe
engine.Whiletheengineisrunning,center
eithermotioncontrolandmove(forwardor
reverse);theengineshouldshutoff.Repeatfor
othermotioncontrol.

5.Sitontheseat,disengagetheparkingbrake,
movetheblade-controlswitch(PTO)totheOFF
position,andmovethemotion-controllevers
totheNEUTRAL-LOCKposition.Trystartingthe
engine;theengineshouldnotstart.

Figure9

1.Indicatorsdisplaywhentheinterlockcomponentsareinthe
correctposition

TestingtheSafety-Interlock
System

ServiceInterval:Beforeeachuseordaily

g009181

22

PositioningtheSeat

Theseatcanmoveforwardandbackward.Position
theseatwhereyouhavethebestcontrolofthe
machineandaremostcomfortable(Figure10).

MachineswithoutMyRide™
SuspensionSystem

Tounlatchtheseat,pushtheseatlatchforward
(Figure12).

UnlatchingtheSeat

MachineswithMyRide™
SuspensionSystem

Figure10

g019754

1.Seatlatch2.Seat

Figure12

g008956

ChangingtheSeat
Suspension

MachineswithoutMyRide™
SuspensionSystemOnly

Theseatisadjustabletoprovideasmoothand
comfortableride.Positiontheseatwhereyouare
mostcomfortable.

Toadjustit,turntheknobinfronteitherdirectionto
providethebestcomfort(Figure13).

Figure11

g024881

Figure13

1.Seat-suspensionknob

g204507

23

AdjustingtheRear-Shock
Assemblies

MachineswithMyRide™
SuspensionSystemOnly

TheMyRide™suspensionsystemadjuststoprovide
asmoothandcomfortableride.Y oucanadjustthe
rear2-shockassembliestoquicklyandeasilychange
thesuspensionsystem.Positionthesuspension
systemwhereyouaremostcomfortable.

Theslotsfortherear-shockassemblieshave
detentpositionsforreference.Y oucanpositionthe
rear-shockassembliesanywhereintheslot,notjustin
thedetentpositions.Thefollowinggraphicshowsthe
positionforasoftorrmrideandthedifferentdetent
positions(Figure14).

g030024

Figure14

1.Firmestposition3.Detentsintheslots

2.Softestposition

Note:Ensurethattheleftandrightrear-shock

assembliesarealwaysadjustedtothesamepositions.

Adjusttherear-shockassemblies(Figure15).

g030065

g030019

Figure15

24

DuringOperation

DuringOperationSafety

GeneralSafety

Theoperatormustusetheirfullattentionwhen
operatingthemachine.DoNotengageinanyactivity
thatcausesdistractions;otherwise,injuryorproperty
damagemayoccur.

WARNING

Operatingengineparts,especiallythemufer,
becomeextremelyhot.Severeburnscan
occuroncontactanddebris,suchasleaves,
grass,brush,etc.cancatchre.

•Allowengineparts,especiallythemufer,
tocoolbeforetouching.

•Removeaccumulateddebrisfrommufer
andenginearea.

WARNING

Engineexhaustcontainscarbonmonoxide,
whichisanodorlessdeadlypoisonthatcan
killyou.

DoNotrunengineindoorsorinasmall
connedareawheredangerouscarbon
monoxidefumescancollect.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor
herself,otherpeopleorproperty.

•Thismowerwasdesignedforoneoperatoronly.

Donotcarrypassengersandkeepallothersaway
frommachineduringoperation.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Operateonlyindaylightorgoodarticiallight.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea,
DoNotoperatethemachine;seekshelter.

•Useextracarewhileoperatingwithaccessoriesor

attachments,suchasgrasscollectionsystems.
Thesecanchangethestabilityofthemachine
andcausealossofcontrol.Followdirectionsfor
counterweightsifrequired.

•Keepawayfromholes,ruts,bumps,rocks,and

otherhiddenhazards.Usecarewhenapproaching
blindcorners,shrubs,trees,tallgrassorother
objectsthatmayhideobstaclesorobscurevision.
Uneventerraincouldoverturnthemachineor
causetheoperatortolosetheirbalanceorfooting.

•Besurealldrivesareinneutralandparkingbrake

isengagedbeforestartingengine.Useseatbelts
withtherollbarintheraisedandlockedposition.

•Starttheenginecarefullyaccordingtoinstructions

withfeetwellawayfromtheblades.

•Neveroperatethemowerwithdamagedguards,

shields,orcovers.Alwayshavesafetyshields,
guards,switchesandotherdevicesinplaceandin
properworkingcondition.

•Keepclearofthedischargeopeningatalltimes.

Nevermowwiththedischargedoorraised,
removedoralteredunlessthereisagrass
collectionsystemormulchkitinplaceandworking
properly.

•Keephandsandfeetawayfrommovingparts.

Ifpossible,DoNotmakeadjustmentswiththe
enginerunning.

WARNING

Hands,feet,hair,clothing,oraccessories
canbecomeentangledinrotatingparts.
Contactwiththerotatingpartscan
causetraumaticamputationorsevere
lacerations.

–DoNotoperatethemachinewithout

guards,shields,andsafetydevicesin
placeandworkingproperly .

–Keephands,feet,hair,jewelry,or

clothingawayfromrotatingparts.

•Neverraisethedeckwithbladesrunning.

•Beawareofthemowerdischargepathanddirect

dischargeawayfromothers.Avoiddischarging
materialagainstawallorobstructionasthe
materialmayricochetbacktowardtheoperator.
Stoptheblades,slowdown,andusecautionwhen
crossingsurfacesotherthangrassandwhen
transportingthemowertoandfromtheareatobe
mowed.

•Bealert,slowdownandusecautionwhen

makingturns.Lookbehindandtothesidebefore
changingdirections.DoNotmowinreverse
unlessabsolutelynecessary.

•DoNotchangetheenginegovernorsettingor

overspeedtheengine.

•Parkthemachineonlevelground.Stopengine,

waitforallmovingpartstostop,andremovethe
sparkplugwire(s).

–Beforechecking,cleaningorworkingonthe

mower.

–Afterstrikingaforeignobjectorabnormal

vibrationoccurs(inspectthemowerfor
damageandmakerepairsbeforerestarting
andoperatingthemower).

25

–Beforeclearingblockages.
–Wheneveryouleavethemower.DoNotleave

arunningmachineunattended.

•Stopengine,waitforallmovingpartstostop:

–Beforerefueling.
–Beforedumpingthegrasscatcher.
–Beforemakingheightadjustments.

•Tragicaccidentscanoccuriftheoperatorisnot

alerttothepresenceofchildren.Childrenare
oftenattractedtothemachineandthemowing
activity.Neverassumethatchildrenwillremain
whereyoulastsawthem.

–Keepchildrenoutofthemowingareaand

underthewatchfulcareofanotherresponsible
adult,nottheoperator.

–Bealertandturnthemachineoffifchildren

enterthearea.

–Beforeandwhilebackingorchangingdirection,

lookbehind,down,andside-to-sideforsmall

children.
–Neverallowchildrentooperatethemachine.
–DoNotcarrychildren,evenwiththeblades

shutoff.Childrencouldfalloffandbeseriously

injuredorinterferewiththesafeoperationof

themachine.Childrenthathavebeengiven

ridesinthepastcouldsuddenlyappearinthe

workingareaforanotherrideandberunover

orbackedoverbythemachine.

distance(twicethewidthofthemachine)between
themachineandanyhazard.Useawalkbehind
machineorahandtrimmertomowthegrassin
theseareas.

g221745

Figure16

1.SafeZone-Usethemowerhereonslopeslessthan15
degrees

2.DangerZone-Useawalk-behindmowerand/orhand
trimmeronslopesgreaterthan15degrees

3.Water

4.W=widthofthemachine

5.Keepasafedistance(twicethewidthofthemachine)
betweenthemachineandanyhazard.

SlopeSafety

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere
injuryordeath.Theoperatorisresponsiblefor
safeslopeoperation.Operatingthemachineon
anysloperequiresextracaution.Beforeusingthe
machineonaslope,theoperatormust:

–Reviewandunderstandtheslopeinstructions

inthemanualandonthemachine.

–Useanangleindicatortodeterminethe

approximateslopeangleofthearea.

–Neveroperateonslopesgreaterthan15

degrees.

–Evaluatethesiteconditionsofthedayto

determineiftheslopeissafeformachine
operation.Usecommonsenseandgood
judgmentwhenperformingthisevaluation.
Changesintheterrain,suchasmoisture,can
quicklyaffecttheoperationofthemachineon
aslope.

•Identifyhazardsatthebaseoftheslope.Do

Notoperatethemachineneardropoffs,ditches,
embankments,waterorotherhazards.The
machinecouldsuddenlyrolloverifawheelgoes
overtheedgeortheedgecollapses.Keepasafe

•Avoidstarting,stoppingorturningthemachineon

slopes.Avoidmakingsuddenchangesinspeedor
direction;turnslowlyandgradually.

•DoNotoperateamachineunderanyconditions

wheretraction,steeringorstabilityisinquestion.
Beawarethatoperatingthemachineonwet
grass,acrossslopesordownhillmaycausethe
machinetolosetraction.Lossoftractiontothe
drivewheelsmayresultinslidingandalossof
brakingandsteering.Themachinecanslideeven
ifthedrivewheelsarestopped.

•Removeormarkobstaclessuchasditches,holes,

ruts,bumps,rocksorotherhiddenhazards.Tall
grasscanhideobstacles.Uneventerraincould
overturnthemachine.

•Useextracarewhileoperatingwithaccessoriesor

attachments,suchasgrasscollectionsystems.
Thesecanchangethestabilityofthemachine
andcausealossofcontrol.Followdirectionsfor
counterweights.

•Ifpossible,keepthedeckloweredtotheground

whileoperatingonslopes.Raisingthedeckwhile
operatingonslopescancausethemachineto
becomeunstable.

26