Toro 136-7495 Installation Instructions

Roll-OverProtectionSystemKit

TimeCutter

ModelNo.136-7495

ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orreproductiveharm.

®

HDZero-Turn-RadiusRidingMower

WARNING

CALIFORNIA

Proposition65Warning

FormNo.3416-766RevB

InstallationInstructions

Safety

RolloverProtectionSystem (ROPS)Safety

•Donotremovetherollbarfromthemachine.

•Ensurethattheseatbeltisattachedandthatyou

canreleaseitquicklyinanemergency.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

Nopartsrequired

Leftlowerrollbar
Rightlowerrollbar1
Bolt(1/2x4inches)
Washer6
Locknut(1/2inch)
Leftsupportbracket
Rightsupportbracket1
Bolt(1/2x1-1/4inches)
Bolt(1/2x1-3/4inches)

•Alwayswearyourseatbeltwhentherollbarisup.

•Checkcarefullyforoverheadobstructionsanddo

notcontactthem.

•Keeptherollbarinsafeoperatingconditionby

thoroughlyinspectingitperiodicallyfordamage
andkeepingallthemountingfastenerstight.

•Replaceadamagedrollbar.Donotrepairoralter

it.

Qty.

–

1

4

6
1

2
2

Preparethemachine.

Installthelowertubesandseatbelt.

Use

©2017—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3416-766*B

ProcedureDescription

Leftseat-beltbracket(machineswithout
MyRideonly)

Rightseat-beltbracket(machines
withoutMyRideonly)

3

4

Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Seat-beltassembly
Seat-beltbuckle
Bolt(1/2x1-1/4inches)
Locknut(1/2inch)
Self-tappingscrew(1/4x5/8inch)
Rollbar1
Sideplate
Bolt(1/2x3inches)
Flatspacer4
Washer6
Locknut(1/2inch)
Bumper3
Cylindricalspacer
Lanyardwithpivotpin,washer,and

hairpincotter

Qty.

Use

1

1

1
1
4
4
2

4
8

8

4

1

Installtheseatbelt.

Installtherollbar.

1

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Disengagetheblade-controlswitch.

3.Movethemotion-controlleversoutwardtothe

NEUTRAL-LOCKposition.

4.Engagetheparkingbrake.

5.Shutofftheengineandremovethekey .

2

InstallingtheLowerTubes andSeatBelt

Partsneededforthisprocedure:

1

Leftlowerrollbar

1Rightlowerrollbar

4

Bolt(1/2x4inches)

6Washer

6

Locknut(1/2inch)

1

Leftsupportbracket

1Rightsupportbracket

2

Bolt(1/2x1-1/4inches)

2

Bolt(1/2x1-3/4inches)

Procedure

Note:Theengineandleftandrightpodsarenot

showninthegures.

1.Raiseandsupportthemachinesothattherear
wheelsareofftheground.

2.Removetherearwheels.

2

3.Looselyinstalltheleftandrightlowerrollbar
tubesusing2bolts(1/2x4inches),2washers,
and2locknuts(1/2inch)foreachtube(Figure

1).

4.Looselyinstalltheleftandrightsupportbrackets
using1bolt(1/2x1-1/4inches),1locknut(1/2
inch),1bolt(1/2x1-3/4inches),and1washer
foreachbracket(Figure2).

Note:Ensurethatthebatterycablesroute

betweentherightpodandtherightrollbar.

Figure1

1.Bolt—1/2x4inches(2)4.Locknut(1/2inch)

2.Washer(2)

3.Leftlowerrollbartubes

5.Rightlowerrollbar
(installed)

Note:Ensurethatthebatterygroundcable

routesundertherightsupportbracketandother
cablesrouteabovetherightsupportbracket
(Figure3).

g222622

Figure2

1.Rightsupportbracket

g222619

(installed)

2.Bolt(1/2x1-3/4inches)5.Locknut(1/2inch)

3.Washer(2)6.Bolt(1/2x1-1/4inches)

4.Leftsupportbracket

3

Figure3

1.Rightpod3.Batterygroundcable

2.Rightsupportbracket

4.Cable

g239269

g222620

Figure4

1.Locknut(1/2inch)3.Self-tappingscrew(1/4x

2.Rightseat-beltbracket

5/8inch)

4.Bolt(1/2x1-1/4inches)

3

InstallingtheSeatBelt

Partsneededforthisprocedure:

1

Leftseat-beltbracket(machineswithoutMyRideonly)

Rightseat-beltbracket(machineswithoutMyRide

1

only)

1

Seat-beltassembly

1

Seat-beltbuckle

4

Bolt(1/2x1-1/4inches)

4

Locknut(1/2inch)

2

Self-tappingscrew(1/4x5/8inch)

MachineswithoutMyRide

1.Installtheleftandrightseat-beltbracketsusing
1bolt(1/2x1-1/4inches),1locknut(1/2inch),
and1self-tappingscrew(1/4x5/8inch)for
eachbracket(Figure4).Torquetheboltsto41
N∙m(30ft-lb).

2.Installtheseat-beltassemblyandbuckletothe
bracketsusing2bolts(1/2x1-1/4inches)and2
locknuts(1/2inch)asshowninFigure5.T orque
theboltsto41N∙m(30ft-lb).

g222621

Figure5

1.Locknut(1/2inch)4.Bolt(1/2x1-1/4inches)

2.Seat-beltbuckle5.Leftseat-beltbracket

3.Rightseat-beltbracket

6.Seat-beltassembly

MachineswithMyRide

Installtheseat-beltassemblyandbuckletotheseat
using2bolts(1/2x1-1/4inches)asshowninFigure6.

4

Figure6

1.Seat-beltassembly3.Seat-beltbuckle

2.Bolt(1/2x1-1/4inches)

4

g230682

InstallingtheRollBar

Partsneededforthisprocedure:

1Rollbar

4

Sideplate

8

Bolt(1/2x3inches)

4Flatspacer

6Washer

8

Locknut(1/2inch)

3Bumper

4

Cylindricalspacer

1Lanyardwithpivotpin,washer,andhairpincotter

Procedure

Note:Leavetheboltslooseenoughsothattheparts

arefreetoshiftaround.

1.Install2sideplatestobothsidesoftherollbar
using3bolts(1/2x3inches),2atspacers,3
washers,1cylindricalspacer,and3locknuts
(1/2inch)oneachside(Figure7).

Figure7

1.Bolt—1/2x3inches(3)

2.Washer(3)

3.Sideplate(2)7.Locknut—1/2inch(3)

4.Flatspacer(2)8.Cylindricalspacer

5.Rollbar

6.Bumper

2.Installabumperinthecenteroftherollbar
(Figure7).

3.Installabumperandcylindricalspacertoboth
lowerrollbartubes(Figure8).

Figure8

g222814

g222812

1.Cylindricalspacer

2.Bumper

4.Withtheassistanceofasecondperson,attach
therollbarassemblyandthelanyardwasher
tothelowerrollbartubesusingabolt(1/2x
3inches)andlocknut(1/2inch)oneachtube
(Figure9).

5

Figure9

Operation

Usingthe Rollover-ProtectionSystem

WARNING

Toavoidinjuryordeathfromrollover:keep

g222813

therollbarinthefullyraised,lockedposition
andusetheseatbelt.

1.Bolt(1/2x3inches)3.Locknut(1/2inch)

2.Pivotpin

5.Raisetherollbarintotheuprightpositionand
lockitintoplaceusingthepivotpinandhairpin
cotteronbothsidesoftherollbar(Figure10).

Ensurethattheseatissecuredtothe
machine.

WARNING

Thereisnorolloverprotectionwhentheroll
barisinthedownposition.

•Lowertherollbaronlywhenabsolutely
necessary.

•Donotweartheseatbeltwhentherollbar
isinthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearance
permits.

•Checkcarefullyforoverheadclearances
(i.e.,branches,doorways,electricalwires)
beforedrivingunderanyobjects,anddo
notcontactthem.

Important:Ensurethattheseatissecuredto

themachine.

Figure10

6.Torqueall1/2-inchboltsto95N∙m(70ft-lb).

7.Installthereartires.T orquethelugnutsto95to
122N∙m(70to90ft-lb).

8.Lowerthemachinetotheground.

g222859

6

RaisingtheRollBar

g222859

Figure11

LoweringtheRollBar

g222897

Figure12

7