Toro 136-1199 Installation Instructions Manual

Installation
LooseParts
FormNo.3407-721RevA
BrakeReplacementKit
Twister
ModelNo.136-1199
®
orWorkman
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
®
UtilityVehicle
InstallationInstructions
CALIFORNIA
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1 2
3
4 5
Nopartsrequired
Nopartsrequired
Rightspindle1 Leftspindle Brake-caliperassembly2 Flange-headbolt(3/8x1inch) Rotor2 Hex-socketbolt(5/16x3/4inch) Frontbrake-lineassembly1 Banjowasher4 Banjobolt2 Clip Bleedscrew2
Nopartsrequired
Nopartsrequired
Qty.
Use
1
4
8
2
Preparethemachine.
Removetheexistingbrakeassembly.
Installthenewbrakeassembly.
Bleedthebrakecalipers.
Installthewheels.
6 7
©2016—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Nopartsrequired
Nopartsrequired
Registeratwww.T oro.com.
Adjustthefrontwheeltoe-in.
Burnish(break-in)thebrakes.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3407-721*A
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Engagetheparkingbrake.
3.Shutofftheengineandremovethekeyfromthekeyswitch.
2
Figure1
3.Removethebanjoboltandwasherfromthe brake-caliperassembly ,andremovethefrontbrakeline fromthebrake-caliperassembly(Figure3).
RemovingtheExistingBrake Assembly
NoPartsRequired
Procedure
1.Liftthefrontofthemachineandsupportitwithjack stands.
2.Removethelugnutsthatsecurethewheeltothehub (Figure2).
Figure3
1.Banjobolt3.Frontbrakeline
2.Banjowasher4.Brake-caliperassembly
Figure2
1.Hub3.Lugnut
2.Wheel
2
4.Removetheange-headbolts(3/8x1inch)that securethebracketforthebrake-caliperassemblytothe spindleandremovethebrake-caliperassemblyfrom thespindle(Figure4).
6.Removethedustcap,hairpincotter,nutretainer,and jamnut,andremovethehubandrotorfromthe spindle(Figure6).
Note:Retainthehub,dustcap,jamnut,nutretainer, andhairpincotter.
Figure4
1.Flange-headbolt(3/8x1 inch)
2.Spindle
3.Caliperbracket (brake-caliperassembly)
5.Removethefrontbrakelinefromthemastercylinder (Figure5).
Note:Discardthefrontbrakeline.
Figure6
1.Spindle
2.Rotor6.Dustcap
3.Hub7.Hairpincotter
4.Jamnut
5.Nutretainer
7.Removethe4hex-socketbolts(5/16x3/4inch),and removetherotorfromthehub(Figure7).
Note:Discardtherotorand4hex-socketbolts(5/16 x3/4inch).
Figure5
1.Frontbrakeline2.Mastercylinder
1.Hex-socketbolt(5/16x3/4 inch)
2.Rotor
3
Figure7
3.Hub
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