Toro 135-6822 Installation Instructions

CEConversionKit

20inTurfSeeder

ModelNo.135-6822

FormNo.3432-421RevA

InstallationInstructions

ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,pleaseseetheDeclarationof
Incorporation(DOI)atthebackofthispublication

Safety

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure1)isusedbothin
thismanualandonthemachinetoidentifyimportant
safetymessageswhichmustbefollowedtoavoid
accidents.

Thissymbolmeans:A TTENTION!BECOMEALERT!

YOURSAFETYISINVOLVED!

Figure1

SafetyAlertSymbol

Thesafetyalertsymbolappearsaboveinformation
whichalertsyoutounsafeactionsorsituationsand
willbefollowedbythewordDANGER,WARNING,or

CAUTION.

DANGER:Indicatesanimminentlyhazardous

situationwhich,ifnotavoided,Willresultindeathor
seriousinjury .

WARNING:Indicatesapotentiallyhazardoussituation
which,ifnotavoided,Couldresultindeathorserious
injury.

CAUTION:Indicatesapotentiallyhazardoussituation
which,ifnotavoided,Mayresultinminorormoderate
injury.

Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.

MaintenanceSafety

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

WARNING

Ifyouleavethewireonthesparkplug,
someonecouldaccidentallystarttheengine.
Accidentalstartingoftheenginecould
seriouslyinjureyouorotherbystanders.

Disconnectthewirefromthesparkplug
beforeyoudoanymaintenance.Setthewire
asidesothatitdoesnotaccidentallycontact
thesparkplug.

CAUTION

g000502

Chemicalsarehazardousandcancause
personalinjury.

•Readthedirectionsonthechemicallabels
beforehandlingthechemicalsandfollow
allmanufacturerrecommendationsand
precautions.

•Keepchemicalsawayfromyourskin.
Shouldcontactoccur,washtheaffected
areathoroughlywithsoapandcleanwater.

•Weargoggles,gloves,andanyother
protectiveequipmentrecommendedbythe
chemicalmanufacturer.

Important:Makesurethatyouwearthe

appropriatePersonalProtectiveEquipment(PPE)
andfollowallsafetyprecautionsasstatedin
theOperator’smanualforyourmachine,before
startingtheseinstructions.

Note:Parktheunitonalevelsurfaceandshutoff

theengine.Makesurethatallmovingpartshave
stopped,engagetheparkingbrake,andremovethe
sparkplugwire.Allowmachinetocoolbeforestarting
theseinstallationinstructions.

©2019—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3432-421*A

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

4

5

6
7

8

Qty.

Nopartsrequired

Retainingring4
Guardplate
Flange-headcapscrew(5/16x1inch)
Wireharness1
Cabletie
Edgeclip/cabletie
Torx-headscrew1
Lowerreturnarm1
Upperreturnarm1
Neutralarmandreverseswitch1

Exhaustguard1Replacetheexhaustguard.

Nopartsrequired

Decal(machineproductiondate)
Decal(sound)

–

1
2

2
1

–

1
1

Preparethemachine.

Preparethebeltguard.

Replacethewireharness.

Installthetransmissionreturnand
neutralarms.

Routingandconnectingthetransmission
reverseswitch.

Installthebeltguard.

Installthedecals.

Use

2

1

PreparingtheMachine

NoPartsRequired

Procedure

Figure2

Parkthemachineonalevelsurface,shutofftheengine,waitforallmovingpartstostop,andremovethe
spark-plugwire.

g289053

3

2

PreparingtheBeltGuard

Partsneededforthisprocedure:

4Retainingring

1

Guardplate

2

Flange-headcapscrew(5/16x1inch)

RemovingtheBeltGuard

1.Atthebackofthemachine,removethe2
ange-headcapscrewsthatsecurethebelt
guardtothebracket(Figure3).

Figure3

1.Flange-headbolt(5/16x

3/4inch)

2.Beltguard

g289100

Figure4

1.Leftframeplate

2.Spacer4.Capscrew

3.Beltguard

AssemblingtheCapscrewsand
SpacerstotheBeltGuard

1.Assemblethecapscrewandspacerthatyou
removedinRemovingtheBeltGuard(page4)
throughtheholeinthebeltguardasshownin

Figure5.

g289101

2.Attheleftsideofthemachine,removethe2
capscrewsand2spacersthatsecurethebelt
guardtotheleftframeplate,andremovethe
guard(Figure4).

Figure5

1.Retainingring

2.Spacer4.Capscrew

2.Securethecapscrewandspacertothebelt
guardwitharetainingring(Figure5).

3.Repeatsteps1and2fortheothercapscrew,
spacer,andretainingring.

4

3.Hole(beltguard)

g289098

IdentifyingtheBeltGuard

AssemblingtheFlange-head

Lookatthebeltguardforyourmachinetodetermine
ifitisanoldstylebeltguardoranewstylebeltguard;
refertoFigure6.

Note:Anewstylebeltguardhasatabattherear

corneroftheguard.

Figure6

1.Old-stylebeltguard
(withoutatab)

2.New-stylebeltguard(with
atab)

Capscrews

MachineswithaNew-StyleBeltGuard

1.Assembletheangeheadscrewthatyou
removedinRemovingtheBeltGuard(page4)
throughtheholeinthebeltguardasshownin

Figure8.

g289102

g289099

1.Flange-headbolt(5/16x

3/4inch)

2.Beltguard

Figure8

3.Retainingring

AssemblingtheGuardPlate

MachineswithanOld-StyleBeltGuard

1.Aligntheholesintheguardplatewiththeholes
inthebeltguardasshowninFigure7.

Figure7

1.Flange-headbolt(5/16x

1inch)

2.Guardplate

3.Beltguard

4.Retainingring

2.Securethebolttotheguardwitharetainingring
(Figure8).

3.Repeatsteps1and2fortheothercapscrew
(Figure8).

g289097

2.Assembletheplatetotheguardwith2
ange-headbolts(5/16x1inch)and2retaining
rings(Figure7).

5

3

ReplacingtheWireHarness

Partsneededforthisprocedure:

1Wireharness

2

Cabletie

1

Edgeclip/cabletie

g289268

Figure10

RemovingtheWireHarnessfrom
theChassis

1.Removethe2-socketconnectorforthemachine
wireharnessfromthe2-pinconnectorofthe
voltage-regulatorharness(Figure1).

1.Engine3.Flange-headbolt

2.Ringterminal(machine
wireharness)

3.Removetherelayfromthe5-socketconnector

ofthewireharness(Figure11).

Note:Retaintherelayforinstallation.

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g289142

Figure11

Figure9

1.2-pinconnector
(voltage-regulator
harness)

2.2-socket(machinewire
harness)

2.Removetheange-headboltthatsecuresthe
ringterminalofthewireharnesstotheengine,
andseparatetheringterminal(Figure10).

1.Relay

2.5-socketconnector(wire
harness)

4.Removetheangeheadboltandangelocknut

g289140

6

thatsecurethe5-socketconnectorofthewire
harnesstotheinboardbeltguard(Figure12).

Figure12

1.Flangelocknut4.5-socketconnector

2.Beltguard(inboard)

3.Push-inharnessclip

5.Flange-headbolt

5.Removethe2push-inharnessclipsthatsecure
thewireharnesstothebeltguard(Figure12).

6.Removethe2socketconnectorofthewire
harnessfromthebeltclutchconnector(Figure

13).

g289207

g289143

g289221

Figure13

1.Clutch-stopbracket3.2socketconnector(wire

2.Beltclutchconnector4.Push-inharnessclip

harness)

7.Removethepush-inharnessclipsecuringthe
harnesstotheclutch-stopbracket(Figure13).

7

RemovingtheWireHarnessfrom
theHandlebar

1.Removethepush-inharnessclipsecuringthe
harnesstothespringbracket(Figure14).

g289139

Figure15

Figure14

1.Cableties3.Springbracket

2.Push-inharnessclip

2.Removethe2cabletiesthatsecurethewire
harnesstolowerhandle-bartube(Figure14).

3.Removethe2socketconnectorofthewire
harnessfromthebailswitch(Figure15).

1.2socketconnectorofthe

g289209

wireharness

2.Push-inharnessclip

3.Bailswitch

4.Switchbracket

4.Removethepush-inharnessclipthatsecurethe
wireharnesstotheswitchbracketofthehandle
bar(Figure15).

5.Removethewireharnessfromthemachine
(Figure16).

Note:

Discardtheoldwireharness.

g289147

g289144

Figure16

InstallingtheCEWireHarnessat
theHandlebar

1.Plugthe2socketconnectoroftheCEwire
harnessintothebailswitch(Figure17).

Note:Theconnectorforthebailswitchisat

theendoftheharnessfurthestfromtheother
connectors.

8

5.Securethewireharnesstotheloserhandlebar
tubewith2cableties(Figure18).

RoutingandConnectingtheWire
HarnessandtotheBeltClutch

1.Routethewithharnessundertheclutch-stop
bracketandtowardthefrontofthemachine
(Figure19).

g289209

g289207

Figure17

1.2socketconnectorofthe
wireharness

2.Push-inharnessclip

3.Bailswitch

4.Switchbracket

2.Insertthepush-inharnessclipofthewire

harnessintoholeintheswitchbracket(Figure

17).

3.Routethewireharnessalongthelowerhandle

bartube.

4.Insertthepush-inharnessclipofthewire

harnessintoholeinthespringbracket(Figure

18).

g289139

g289221

Figure19

1.Clutch-stopbracket3.2socketconnector(wire
harness)

2.Beltclutchconnector4.Push-inharnessclip

2.Insertthe2socketconnectorofthewireharness

intothebeltclutchconnector(Figure19).

3.Insertthepush-inharnessclipsecuringofthe

harnessintotheholeintheclutch-stopbracket
(Figure19).

Figure18

1.Cableties3.Springbracket

2.Push-inharnessclip

g289244

9

InstallingtheCEWireHarnessat
theInboardBeltGuard

1.Insertthe2push-inharnessclipsofthewire
harnessintothe2holes6mm(1/4inch)inthe
beltguardasshowninFigure20.

g289142

Figure21

Figure20

1.Flangelocknut4.5-socketconnector

2.Beltguard(inboard)

3.Push-inharnessclip

5.Flange-headbolt

1.Relay

g289208

2.5-socketconnector(wire
harness)

4.Assembletheedgeclip/cabletietotheframe
plateasshowninFigure23.

g289143

2.Installthe5-socketconnectorofthewire
harnesstotheinboardbeltguard(Figure20)
withtheangeheadboltandangelocknutthat
youremovedinRemovingtheWireHarness

fromtheChassis(page6).

3.Inserttherelayintothe5-socketconnectorof
thewireharness(Figure21).

g289441

Figure22

1.Frameplate(base)2.Edgeclip/cabletie

10

RoutingandConnectingtheWire
HarnesstotheEngine

1.Routthebranchofthewireharnesswiththering
terminalandthe2-socketconnectortowardthe
frontoftheengine.

4

InstallingtheTransmission

2.Assembletheringterminalofthewireharness
totheengine(Figure23)withtheange-head
boltthatyouremovedinRemovingtheWire

HarnessfromtheChassis(page6).

Figure23

1.Engine3.Flange-headbolt

2.Ringterminal(machine

wireharness)

ReturnandNeutralArms

Partsneededforthisprocedure:

1Torx-headscrew

1Lowerreturnarm

1Upperreturnarm

1Neutralarmandreverseswitch

RemovingtheBidirectionaland
Return-ControlArms

1.Removetheangelocknutandcarriageboltthat
securethetransaxlebrackettothereturn-control

g289268

arm(Figure25).

3.Insertthe2-pinconnectorofthevoltage-regulator
harnessintothe2-socketconnectorforthe
machinewireharness(Figure24).

Figure24

1.2-pinconnector

(voltage-regulator
harness)

2.2-socket(machinewire
harness)

g289448

g289140

g289452

Figure25

1.Flangelocknut

2.Transaxlebracket

3.Carriagebolt

11

2.Removethescrew(5/16x3/4inch)thatsecures
thebushingtothetransmissionhousing,and
removethebushing(Figure26).

Figure26

1.Screw(5/16x1inch)

2.Lowerbidirectionalarm6.Washer

3.Upperbidirectionalarm

4.Screw(5/16x3/4inch)

5.Bushing

7.Spring

8.Return-controlarm

g289442

g289451

1.Torx-headscrew5.Bushing

2.Lowerreturnarm6.Return-controlarm

3.Upperreturnarm7.Neutralarmandreverse

4.Screw(5/16x3/4inch)

Figure27

switch

3.Removethespringfromtheupperandlower
bidirectionalarms(Figure26).

4.Removethescrew(5/16x1inch)thatsecures
theupperandlowerbidirectionalarms,and
return-controlarmtothetransmissionhousing,
andremovethearms(Figure26).

Note:Discardtheupperandlowerbidirectional

arms.

InstallingtheUpperandLower
ReturnArmandtheNeutralArm

1.Assembletheupperreturnarm,lowerreturn
arm,return-controlarm,andneutralarmand
reverseswitchtothetransmissionhousingwith
thetorx-headscrewasshowninFigure27.

2.Installthescrew(5/16x3/4inch)andbushingto
thetransmissionhousingasshowninFigure27.

3.Assemblethetransaxlebracketontothereturn
controlarmwiththecarriageboltandange
locknut(Figure28).

Figure28

1.Flangelocknut3.Returncontrolarm

2.Transaxlebracket

4.Carriagebolt

g289444

4.Assemblethespringontothehooksoftheupper
andlowerreturnarms(Figure29).

12

Figure29

1.Hook(returnarm)2.Spring

g289445

g289450

Figure31

1.2-pinconnector

(transmissionreverse
switch)

2.Edgeclip/cabletie

5

RoutingandConnecting
theTransmissionReverse
Switch

Partsneededforthisprocedure:

Procedure

1.Routethewireharnessofthetransmission
reverseswitchtowardtheleftsideofthe
machineandup(Figure30).

3.Plugthe2-pinconnectorofthereverseswitch
harnessintothe2-socketconnectorofthewire
harnessfromthekit(Figure32).

Figure32

1.2-socketconnector(wire

harness)

2.2-pinconnector(reverse
switchharness)

g289446

Figure30

1.Topofthemachine

2.Leftsideofthemachine

2.Routethewireharnessalongtheedgeclip/cable
tie,andsecurethewireharnesswiththecable
tie(Figure31).

3.Wireharness
(transmissionreverse
switch)

g289449

13

6

ReplacingtheExhaust
Guard

Partsneededforthisprocedure:

1Exhaustguard

RemovingtheExhaustGuard

1.Loosentheangenutattheinboardsideofthe
exhaustguard(Figure33).

g289146

Figure34

Figure33

1.Flangenut(loosenonly)

2.Removetheangenutthatsecuretheexhaust
guardtothestudatthetopofthemufer(Figure

34).

1.Flangenut(remove)

2.Flangenut(loosenonly)

3.Stud

3.Loosentheangenutattheoutboardsideofthe
oftheexhaustguard(Figure34).

g289145

4.Removetheangeheadboltthatsecurethe
exhaustguardmountontheexhaustduct
(Figure34).

5.Removetheexhaustguardfromthemachine
(Figure35).

4.Flange-headbolt

5.Exhaustguard

Note:Discardtheoldexhaustguard.

g289141

Figure35

14

1.Flangenut

g289192

Figure36

InstallingtheCEExhaustguard

1.

AlignthemountingtabsoftheCEexhaustguard
overthestudsofthemufer(Figure37).

Figure37

2.Looselyassembletheexhausttotheguard
mountontheexhaustductwiththeangehead
bolt(Figure38).

g289138

Figure38

1.Flangenut(loosenonly)

2.Flangenut(remove)

3.Stud

4.Flange-headbolt

5.Exhaustguard

3.Assembletheangenutthatsecuresthe
exhaustguardtothestudatthetopofthe
mufer(Figure38).

4.Tightentheangenutsandange-headbolt
attheinboard,top,andoutboardsideofthe
exhaustguard.

g289137

15

7

InstallingtheBeltGuard

NoPartsRequired

Procedure

1.Alignthebeltguard,capscrews,andange-head
boltswiththeholesinthesideframeplateand
thespringbracket(Figure39).

Figure39

g289440

Figure40

1.Sounddecal

3.Removethebackingfromthesounddecal.

4.Applythedecaltothebackofthemachineas
showninFigure40.

g289447

2.Machineproductiondate
decal

1.Capscrews

2.Assemblethebeltguardtothemachinewiththe
2capscrews,and2ange-headbolts(Figure

39).

3.Torquethecapscrewsandange-headboltsto
1378to2542N∙cm(175to225in-lb).

2.Flange-headbolts

8

InstallingtheDecals

Partsneededforthisprocedure:

1

Decal(machineproductiondate)

1

Decal(sound)

Procedure

1.Removethebackingfromthemachine
productiondatedecal.

2.Applythedecaltothebackofthemachineas
showninFigure40.

16

Notes:

Notes:

DeclarationofIncorporation

TheToroCompany,8111LyndaleAve.South,Bloomington,MN,USAdeclaresthatthefollowingunit(s)
conform(s)tothedirectiveslisted,wheninstalledinaccordancewiththeaccompanyinginstructionsontocertain
ToromodelsasindicatedontherelevantDeclarationsofConformity.

ModelNo.

135-6822NoneandUp

SerialNo.

ProductDescriptionInvoiceDescription

CEConversionKit,20in

TurfSeeder

GeneralDescription

[[DOCProductDescription]]KIT-CECONVERSION[[2014/30/EU(EMC)]]

Directive

RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.

Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly
completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.

ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedToromodelsasindicatedonthe
associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin
conformitywithallrelevantDirectives.

Certied:

JoeHager
Sr.EngineeringManager
811 1LyndaleAve.South
Bloomington,MN55420,USA
June14,2019

AuthorizedRepresentative:

MarcelDutrieux
ManagerEuropeanProductIntegrity
ToroEuropeNV
Nijverheidsstraat5
2260Oevel
Belgium